JP5796771B2 - Method for polishing peripheral surface of disk-shaped workpiece and carrier for double-side polishing machine - Google Patents

Method for polishing peripheral surface of disk-shaped workpiece and carrier for double-side polishing machine Download PDF

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JP5796771B2
JP5796771B2 JP2011136882A JP2011136882A JP5796771B2 JP 5796771 B2 JP5796771 B2 JP 5796771B2 JP 2011136882 A JP2011136882 A JP 2011136882A JP 2011136882 A JP2011136882 A JP 2011136882A JP 5796771 B2 JP5796771 B2 JP 5796771B2
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明吉 大坪
明吉 大坪
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Nippon Electric Glass Co Ltd
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Description

本発明は、円盤状ワークの周面研磨方法と、同法に使用可能な両面研磨機用キャリヤに関する。   The present invention relates to a method for polishing a peripheral surface of a disk-shaped workpiece and a carrier for a double-side polishing machine that can be used in the same method.

近年、電子電気機器の小型化、軽量化が一層進められ、例えば撮像素子用カバーガラス等において更なる薄板化、小径化が求められている。一方、磁気ディスク用基板として、アルミニウム基板に代えて、絶縁性、化学耐久性、強度等に優れたガラス基板や結晶化ガラス基板を使用することが行われている。   2. Description of the Related Art In recent years, electronic electronic devices have been further reduced in size and weight, and for example, there is a demand for further thinning and diameter reduction in image sensor cover glass and the like. On the other hand, instead of an aluminum substrate, a glass substrate or a crystallized glass substrate excellent in insulation, chemical durability, strength and the like is used as a magnetic disk substrate.

従来、ガラス、結晶化ガラス、セラミックス等の脆性材料から成る円盤状ワークの外周面を研磨する周面研磨装置としては、多数枚の円盤状ワークを積層して得た積層円柱体の外周面を、積層円柱体の軸心と平行な軸回りに回転する研磨ブラシで研磨するものが知られている(例えば、下記特許文献1、2)。この周面研磨装置を用いて脆性材料から成る円盤状ワークの外周面を研磨することによって、ワーク外周部の欠け、割れ等を抑制し、さらにこれら欠け等に起因するワーク主面への異物の付着を防いでいる。   Conventionally, as a peripheral surface polishing apparatus for polishing the outer peripheral surface of a disk-shaped workpiece made of a brittle material such as glass, crystallized glass, ceramics, etc., the outer peripheral surface of a laminated cylindrical body obtained by stacking a large number of disk-shaped workpieces is used. In addition, what is polished with a polishing brush rotating around an axis parallel to the axis of the laminated cylinder is known (for example, Patent Documents 1 and 2 below). By polishing the outer peripheral surface of a disc-shaped workpiece made of a brittle material using this peripheral surface polishing apparatus, chipping, cracking, etc. of the outer peripheral portion of the workpiece are suppressed, and foreign matter on the main surface of the workpiece caused by these chipping, etc. Prevents adhesion.

特開平11−28649号公報JP-A-11-28649 特開2006−263879号公報JP 2006-263879 A

ところが、従来の周面研磨装置は、円盤状ワークを積層して得た積層円柱体の外周面を研磨ブラシで研磨していたため、円盤状ワークが小径になるほど、研磨時に、積層円柱体が軸方向において撓み易くなり、外周面を均等に研磨できず、各円盤状ワークの周面研磨にバラつきが生じる難点があった。したがって、従来では、円盤状ワークの小径化を進めるほど、研磨スピードを落とさざるを得ず、作業能率が大幅に低下する問題があった。   However, the conventional peripheral surface polishing apparatus polishes the outer peripheral surface of the laminated cylindrical body obtained by laminating the disk-shaped workpieces with a polishing brush. Therefore, the smaller the diameter of the disk-shaped workpiece, the more the laminated cylindrical body becomes the axis during polishing. It becomes easy to bend in the direction, the outer peripheral surface cannot be evenly polished, and there is a difficulty that the peripheral surface polishing of each disk-shaped work varies. Therefore, conventionally, as the diameter of the disk-shaped workpiece is reduced, the polishing speed has to be reduced, and the work efficiency is greatly reduced.

本発明は、従来の周面研磨装置に上記のような問題があったことに鑑みて為されたもので、円盤状ワークの外周面を正確かつ高能率に研磨することができる円盤状ワークの周面研磨方法と、この周面研磨方法に使用可能な両面研磨機用キャリヤを提供することを課題とする。   The present invention has been made in view of the above-described problems in the conventional peripheral surface polishing apparatus, and is a disk-shaped workpiece capable of accurately and efficiently polishing the outer peripheral surface of a disk-shaped workpiece. It is an object of the present invention to provide a peripheral surface polishing method and a carrier for a double-side polishing machine that can be used in the peripheral surface polishing method.

本発明は、互いの対向面にそれぞれ研磨パッドを貼設した上下一対の上定盤と下定盤との間に、キャリヤで保持したワークを挟み、研磨材を供給しながら該上定盤及び該下定盤を互いに逆回転させて該ワークを研磨する研磨方法であって、
複数の円盤状ワークを積層一体化した積層円柱体を準備する準備工程と、前記積層円柱体を、該積層円柱体の軸心を前記上定盤及び前記下定盤の対向面と平行にして該上定盤と該下定盤との間に挟み、該積層円柱体の外周面を研磨する研磨工程と、前記研磨工程により外周面を研磨した前記積層円柱体を複数の円盤状ワークに分離する分離工程と、を含み、前記研磨工程において、前記キャリヤにより、前記積層円柱体を、該積層円柱体の軸心方向を前記上定盤及び前記下定盤の回転接線方向に対し斜めにした姿勢を保って該軸心回りに回転自在に保持したことを特徴としている。
The present invention sandwiches a workpiece held by a carrier between a pair of upper and lower upper and lower surface plates each having a polishing pad attached to each other's facing surfaces, and supplies the abrasive while supplying the abrasive. A polishing method for polishing the workpiece by rotating the lower surface plate in reverse directions,
A preparation step of preparing a laminated cylindrical body in which a plurality of disc-shaped workpieces are laminated and integrated; and the laminated cylindrical body, the axis of the laminated cylindrical body being parallel to the opposing surfaces of the upper surface plate and the lower surface plate A sandwiching step between the upper surface plate and the lower surface plate, polishing the outer peripheral surface of the laminated cylindrical body, and separation for separating the laminated cylindrical body whose outer peripheral surface has been polished by the polishing step into a plurality of disk-shaped workpieces In the polishing step, the carrier maintains the posture in which the axial direction of the laminated cylindrical body is inclined with respect to the rotational tangential direction of the upper surface plate and the lower surface plate by the carrier in the polishing step. And is held rotatably about the axis.

また、本発明は、前記準備工程が、複数の板材を積層一体化して積層板状体を形成する積層工程と、前記積層板状体を円柱形状に切削加工して前記積層円柱体を形成する切削工程と、を含むことを特徴としている。   Further, according to the present invention, the preparation step forms a laminated plate body by laminating and integrating a plurality of plate materials to form a laminated plate body, and cutting the laminated plate body into a cylindrical shape. A cutting process.

また、本発明は、前記積層円柱体の両端部がダミーから成ることを特徴としている。   Further, the present invention is characterized in that both end portions of the laminated cylindrical body are made of dummy.

また、本発明は、互いの対向面にそれぞれ研磨パッドを貼設した上下一対の上定盤と下定盤との間に、キャリヤで保持したワークを挟み、研磨材を供給しながら該上定盤及び該下定盤を互いに逆回転させて該ワークを研磨する両面研磨機に用いるキャリヤであって、
円環板状のキャリア本体と、前記キャリア本体に開設され、複数の円盤状ワークを積層一体化した積層円柱体を、該積層円柱体の軸心を該キャリア本体の板面と平行にして該軸心回りに回転自在に保持可能なワーク保持孔と、前記キャリア本体に設けられ、前記両面研磨機の太陽歯車または該太陽歯車を取り囲む内歯車に固定可能な固定歯部と、を備え、前記ワーク保持孔は、前記積層円柱体の外周面を支える一対の外周面側孔壁部と、該積層円柱体の端面を支える一対の端面側孔壁部とから構成され、該外周面側孔壁部が、前記キャリヤ本体の円周接線方向に対し斜めに形成されていることを特徴とする。
Further, the present invention provides a method for sandwiching a work held by a carrier between a pair of upper and lower upper and lower surface plates each having a polishing pad affixed to each other and supplying the polishing material. And a carrier used in a double-side polishing machine that polishes the workpiece by rotating the lower platen in reverse directions,
An annular plate-shaped carrier body, and a laminated cylinder body established in the carrier body and laminated and integrated with a plurality of disc-shaped workpieces, the axis of the laminated cylinder body being parallel to the plate surface of the carrier body A workpiece holding hole that can be rotatably held around an axis, and a fixed tooth portion that is provided in the carrier body and can be fixed to a sun gear of the double-side polishing machine or an internal gear that surrounds the sun gear, The workpiece holding hole is composed of a pair of outer peripheral surface side hole wall portions that support the outer peripheral surface of the laminated cylindrical body, and a pair of end surface side hole wall portions that support the end surface of the laminated cylindrical body, and the outer peripheral surface side hole wall The portion is formed obliquely with respect to the circumferential tangent direction of the carrier body.

本発明に係る円盤状ワークの周面研磨方法によれば、複数の円盤状ワークを積層一体化した積層円柱体を、その軸心を上定盤及び下定盤の対向面と平行にして上定盤と下定盤との間に挟み、上定盤及び下定盤を互いに逆回転させて積層円柱体の外周面を研磨するので、たとえ円盤状ワークが小径化しても、研磨時に積層円柱体が撓み変形等するようなこともなく、積層円柱体の外周面を均等に研磨でき、各円盤状ワークの周面研磨をバラつきなく高能率に行うことができる。   According to the method for polishing a peripheral surface of a disk-shaped workpiece according to the present invention, a laminated cylindrical body obtained by laminating and integrating a plurality of disk-shaped workpieces is fixed with its axis center parallel to the opposing surfaces of the upper surface plate and the lower surface plate. Since the outer peripheral surface of the laminated cylindrical body is polished by sandwiching it between the board and the lower surface plate and rotating the upper surface plate and the lower surface plate reversely to each other, even if the diameter of the disk-shaped workpiece is reduced, the laminated cylinder is bent during polishing. Without deformation, the outer peripheral surface of the laminated cylindrical body can be evenly polished, and the peripheral surface polishing of each disk-like workpiece can be performed efficiently without variation.

しかも、キャリヤによって、積層円柱体を、その軸心方向を上定盤及び下定盤の回転接線方向に対し斜めにした姿勢を保って軸心回りに回転自在に保持しながら研磨するので、研磨時に、積層円柱体を軸心回りに連続的に従動回転させることができ、積層円柱体の外周面全体を均等に研磨することができる。   In addition, the laminated cylindrical body is polished by the carrier while maintaining the posture in which the axial center direction is inclined with respect to the rotational tangential direction of the upper surface plate and the lower surface plate while being rotatably held around the axis. The laminated cylinder can be continuously driven and rotated around the axis, and the entire outer peripheral surface of the laminated cylinder can be evenly polished.

また、積層円柱体の両端部をダミーにより構成すれば、積層円柱体の中程部の各円盤状ワークの周面研磨をより均等に行うことができる。   Further, if both end portions of the laminated cylindrical body are constituted by dummy, the circumferential surface polishing of each disk-shaped workpiece in the middle portion of the laminated cylindrical body can be performed more evenly.

また、キャリヤのキャリア本体に、両面研磨機の太陽歯車またはこの太陽歯車を取り囲む内歯車に固定可能な固定歯部を設ければ、既存の両面研磨機にキャリヤを装着して円盤状ワークの周面研磨方法を実施することができる。   Further, if the carrier body of the carrier is provided with a fixed tooth portion that can be fixed to the sun gear of the double-side polishing machine or the internal gear surrounding the sun gear, the carrier is mounted on the existing double-side polishing machine and the circumference of the disk-shaped workpiece is set. A surface polishing method can be carried out.

本実施形態の円盤状ワークの周面研磨方法の準備工程を説明する概略斜視図である。It is a schematic perspective view explaining the preparatory process of the peripheral surface grinding | polishing method of the disk shaped workpiece | work of this embodiment. 本実施形態のキャリヤの平面図である。It is a top view of the carrier of this embodiment. 本実施形態の円盤状ワークの周面研磨方法の研磨工程を説明する概略平面図である。It is a schematic plan view explaining the grinding | polishing process of the peripheral surface grinding | polishing method of the disk shaped workpiece | work of this embodiment. 本実施形態の円盤状ワークの周面研磨方法の研磨工程時に積層円柱体に働く摩擦力を説明する概略平面図である。It is a schematic plan view explaining the frictional force which acts on a laminated cylinder at the time of the grinding | polishing process of the peripheral surface grinding | polishing method of the disk shaped workpiece | work of this embodiment. 本実施形態の円盤状ワークの周面研磨方法の研磨工程時に積層円柱体に働く摩擦力を説明する(a)軸心A方向の断面図と、(b)軸心Aに垂直な方向の断面図である。(A) a sectional view in the direction of the axis A, and (b) a section in a direction perpendicular to the axis A, explaining the frictional force acting on the laminated cylindrical body during the polishing step of the peripheral surface polishing method of the disk-shaped workpiece of this embodiment. FIG. 本実施形態の円盤状ワークの周面研磨方法の分離工程を説明する概略斜視図である。It is a schematic perspective view explaining the isolation | separation process of the peripheral surface grinding | polishing method of the disk shaped workpiece | work of this embodiment.

本実施形態の円盤状ワークの周面研磨方法は、図1〜図6に示すように、周面研磨すべき複数の円盤状ワーク1・1...を積層一体化した積層円柱体3を準備する準備工程と、この積層円柱体3をキャリヤ4で保持しながら両面研磨機5の上定盤6と下定盤7との間に挟み、積層円柱体3の外周面31を研磨する研磨工程と、周面研磨した積層円柱体3を複数の円盤状ワーク1・1...に分離する分離工程と、から構成されている。   As shown in FIG. 1 to FIG. 6, the method for polishing a peripheral surface of a disk-shaped workpiece according to the present embodiment includes a stacked cylindrical body 3 in which a plurality of disk-shaped workpieces 1, 1. A preparatory process for preparing, and a polishing process for polishing the outer peripheral surface 31 of the multi-layer cylinder 3 by sandwiching the multi-layer cylinder 3 between the upper surface plate 6 and the lower surface plate 7 while holding the multi-layer cylinder 3 with the carrier 4. And a separation step of separating the circumferentially polished laminated cylindrical body 3 into a plurality of disk-shaped workpieces 1.

準備工程は、複数の円盤状ワーク1同士をワックス等の凝固剤を用いて円柱形状に積層した積層円柱体3を形成することにより行う。本実施形態では、円盤状ワーク1と同一材料から成り、厚みのみ異なる円盤状ダミー2が複数の円盤状ワーク1と共に積層一体化されており、積層円柱体3の両端部は、円盤状ダミー2から構成されている。ワックスとしては、ポリ酢酸ビニル等を使用することができる。   The preparation step is performed by forming a laminated cylindrical body 3 in which a plurality of disk-like workpieces 1 are laminated in a cylindrical shape using a coagulant such as wax. In the present embodiment, disk-shaped dummies 2 made of the same material as the disk-shaped work 1 and differing only in thickness are laminated and integrated together with a plurality of disk-shaped works 1. It is composed of As the wax, polyvinyl acetate or the like can be used.

また、本実施形態の準備工程は、図1に示すように、複数の矩形板材10と複数の矩形ダミー板材20を積層一体化して積層板状体30を形成する積層工程と、この積層板状体30を円柱形状に切削加工して積層円柱体3を形成する切削工程とから構成されている。本実施形態では、厚み0.05mmのガラス薄板材から成る計20枚の矩形板材10と、厚み5.0mmのガラス板材から成る計2枚の矩形ダミー板材20とを凝固剤で積層一体化することにより、厚み約11mmの積層板状体30を形成し、次いで、コアリングカッター40を用いて直径7.1mm(研磨しろ0.1mm)の積層円柱体3をくり抜き加工している。このことで、複数の積層円柱体3を効率的に得ることができる。なお、円盤状ワーク1を一枚ずつ形成し、その後、複数枚の円盤状ワーク1を積層一体化して積層円柱体3を得ることもできる。円盤状ワーク1の厚み、積層枚数、円盤状ダミー2の厚み等については種々の設計変更が可能である。   In addition, as shown in FIG. 1, the preparatory process of the present embodiment includes a laminating process in which a plurality of rectangular plate members 10 and a plurality of rectangular dummy plate members 20 are laminated and integrated to form a laminated plate-like body 30, and this laminated plate shape. And a cutting step of forming the laminated cylindrical body 3 by cutting the body 30 into a cylindrical shape. In the present embodiment, a total of 20 rectangular plate materials 10 made of a glass thin plate material having a thickness of 0.05 mm and two rectangular dummy plate materials 20 made of a glass plate material having a thickness of 5.0 mm are laminated and integrated with a coagulant. Thus, the laminated plate-like body 30 having a thickness of about 11 mm is formed, and then the laminated cylindrical body 3 having a diameter of 7.1 mm (polishing margin: 0.1 mm) is cut out using the coring cutter 40. By this, the some laminated cylinder 3 can be obtained efficiently. Alternatively, the disk-shaped workpieces 1 can be formed one by one, and then the plurality of disk-shaped workpieces 1 can be stacked and integrated to obtain the stacked cylindrical body 3. Various design changes can be made with respect to the thickness of the disk-shaped workpiece 1, the number of stacked layers, the thickness of the disk-shaped dummy 2, and the like.

研磨工程は、図2〜図5に示すように、キャリヤ4により、積層円柱体3をその軸心Aを両面研磨機5の上定盤6及び下定盤7の対向面と平行にした水平姿勢で保持し、この積層円柱体3の外周面31を上定盤6と下定盤7とで挟むことにより行う。   As shown in FIGS. 2 to 5, the polishing step is performed by a carrier 4 so that the stacked cylinder 3 has a horizontal posture in which the axis A is parallel to the opposing surfaces of the upper surface plate 6 and the lower surface plate 7 of the double-side polishing machine 5. The outer peripheral surface 31 of the laminated cylindrical body 3 is sandwiched between the upper surface plate 6 and the lower surface plate 7.

両面研磨機5は、互いの対向面にそれぞれ研磨パッドを貼設した上下一対の上定盤6と下定盤7との間にワークを挟み、スラリー状の研磨材を供給しながら上定盤6及び下定盤7を互いに逆回転させることによりワークを両面研磨するものであり、本実施形態では、従来公知の両面研磨機を使用している。この両面研磨機5は、下定盤7の内側に、下定盤7とは独立に回転運動する太陽歯車52が配設され、下定盤7の外側には、太陽歯車52を取り囲むように、下定盤7とは独立に回転運動する内歯車51が配設されている。   The double-sided polishing machine 5 sandwiches a work between a pair of upper and lower upper surface plates 6 and lower surface plate 7 each having a polishing pad affixed to the opposite surface, and supplies an upper surface plate 6 while supplying slurry-like abrasive. The workpiece is double-side polished by rotating the lower surface plate 7 in the opposite direction. In the present embodiment, a conventionally known double-side polishing machine is used. In this double-side polishing machine 5, a sun gear 52 that rotates independently of the lower surface plate 7 is disposed inside the lower surface plate 7, and the lower surface plate 7 surrounds the sun gear 52 outside the lower surface plate 7. An internal gear 51 that rotates independently from 7 is disposed.

キャリヤ4は、図2及び図3に示すように、中央に円孔41を有する円環板状のキャリア本体42と、このキャリア本体42に開設され、積層円柱体3を、その軸心Aをキャリア本体42の板面421と平行にして軸心A周りに回転自在に保持する複数のワーク保持孔43と、キャリア本体42の外周全体に亘って設けられた固定歯部44と、から構成されている。   2 and 3, the carrier 4 is formed in an annular plate-like carrier main body 42 having a circular hole 41 in the center, and the carrier main body 42. A plurality of workpiece holding holes 43 that are rotatably held around the axis A in parallel with the plate surface 421 of the carrier main body 42 and fixed tooth portions 44 provided over the entire outer periphery of the carrier main body 42. ing.

キャリア本体42は、塩化ビニル樹脂製の厚み5mmの円環板材から形成されており、キャリア本体42の外周寄りに、計12個の矩形のワーク保持孔43が互いに等間隔に、キャリア本体42の上下面を真直ぐ貫通して開設されている。   The carrier body 42 is formed of a 5 mm-thick annular plate made of vinyl chloride resin, and a total of 12 rectangular work holding holes 43 are arranged at equal intervals near the outer periphery of the carrier body 42. It is opened straight through the top and bottom surfaces.

各ワーク保持孔43は、積層円柱体3の外周面31を支えるための一対の外周面側孔壁部431と、積層円柱体3の端面32を支えるための一対の端面側孔壁部432と、から構成されており、外周面側孔壁部431同士及び端面側孔壁部432同士は互いに平行に対向し、外周面側孔壁部431と端面側孔壁部432とは直交している。そして、外周面側孔壁部431は、キャリヤ本体42の円周接線方向T4に対し斜め(角度α)に形成されている。本実施形態では、角度αを30度としている。   Each work holding hole 43 includes a pair of outer peripheral surface side hole wall portions 431 for supporting the outer peripheral surface 31 of the stacked cylindrical body 3, and a pair of end surface side hole wall portions 432 for supporting the end surface 32 of the stacked cylindrical body 3. The outer peripheral surface side hole wall portions 431 and the end surface side hole wall portions 432 face each other in parallel, and the outer peripheral surface side hole wall portion 431 and the end surface side hole wall portion 432 are orthogonal to each other. . The outer peripheral surface side hole wall 431 is formed obliquely (angle α) with respect to the circumferential tangent direction T4 of the carrier body 42. In the present embodiment, the angle α is 30 degrees.

本実施形態の研磨工程は、具体的に次の手順により行う。   The polishing process of this embodiment is specifically performed according to the following procedure.

まず、両面研磨機5の上定盤6を下定盤7に対して上昇させた状態で、図3に示すように、キャリヤ4の固定歯部44を両面研磨機5の内歯車51の全周に噛合させることによって、キャリヤ4を両面研磨機5の内歯車51に固定する。このとき、キャリヤ4の内周部(円孔41の孔縁部)と両面研磨機5の太陽歯車52との間に隙間があり、キャリヤ4は太陽歯車52には固定されない。   First, in a state where the upper surface plate 6 of the double-side polishing machine 5 is raised with respect to the lower surface plate 7, the fixed tooth portion 44 of the carrier 4 is moved around the entire circumference of the internal gear 51 of the double-side polishing machine 5 as shown in FIG. 3. The carrier 4 is fixed to the internal gear 51 of the double-side polishing machine 5. At this time, there is a gap between the inner peripheral portion of the carrier 4 (hole edge of the circular hole 41) and the sun gear 52 of the double-side polishing machine 5, and the carrier 4 is not fixed to the sun gear 52.

次いで、キャリヤ4の各ワーク保持孔43内に積層円柱体3を収容する。このことで、積層円柱体3を、その軸心Aを下定盤7の対向面と平行に、かつ、下定盤7の回転接線方向T7に対し斜め(角度α;30度)にした姿勢で保持する。ワーク保持孔43内において、積層円柱体3とワーク保持孔43の外周面側孔壁部431及び端面側孔壁部432との間には若干の隙間があり、積層円柱体3は、ワーク保持孔43によりその軸心A回りに回転自在に保持される。   Next, the stacked cylindrical body 3 is accommodated in each work holding hole 43 of the carrier 4. Thus, the laminated cylindrical body 3 is held in a posture in which the axis A is parallel to the facing surface of the lower surface plate 7 and is inclined (angle α: 30 degrees) with respect to the rotational tangential direction T7 of the lower surface plate 7. To do. Within the work holding hole 43, there is a slight gap between the stacked cylindrical body 3 and the outer peripheral surface side hole wall 431 and the end face side hole wall 432 of the work holding hole 43. The hole 43 is rotatably held around its axis A.

なお、本実施形態では、一つのワーク保持孔43内に二つの積層円柱体3を縦列させて収容しているが、例えば、一つのワーク保持孔43内に一つの積層円柱体3を収容してもよい。ワーク保持孔43のサイズ等は、周面研磨すべき円盤状ワーク1及び積層円柱体3の直径、厚み、配列等を考慮して種々の設計変更が可能である。   In the present embodiment, two stacked cylindrical bodies 3 are accommodated in a single work holding hole 43 in a row, but for example, one stacked cylindrical body 3 is stored in one work holding hole 43. May be. The design and the like of the work holding hole 43 can be variously changed in consideration of the diameter, thickness, arrangement, and the like of the disk-shaped work 1 and the laminated cylindrical body 3 to be circumferentially polished.

次いで、両面研磨機5の上定盤6を下定盤7に対して下降させることにより、図4及び図5に示すように、ワーク保持孔43内の積層円柱体3の外周面31を、上定盤6及び下定盤7とで挟む。そして、研磨材を供給しながら上定盤6及び下定盤7を互いに逆回転させることにより積層円柱体3の外周面31を研磨する。   Next, by lowering the upper surface plate 6 of the double-side polishing machine 5 with respect to the lower surface plate 7, as shown in FIGS. 4 and 5, the outer peripheral surface 31 of the stacked cylindrical body 3 in the work holding hole 43 is moved upward. It is sandwiched between the surface plate 6 and the lower surface plate 7. And the outer peripheral surface 31 of the laminated cylinder 3 is grind | polished by rotating the upper surface plate 6 and the lower surface plate 7 mutually reversely, supplying an abrasive | polishing material.

このとき、各積層円柱体3には、図4に示すように、下定盤7の回転移動R7によって、下定盤7の回転接線方向T7に摩擦力F7が働き、積層円柱体3の軸心A方向及び周方向にそれぞれ、その分力F7a及び分力F7hが働くことになり、同時に、上定盤6の回転移動R6によって、上定盤6の回転接線方向T6に摩擦力F6が働き、積層円柱体3の軸心A方向及び周方向にそれぞれ、その分力F6a及び分力F6hが働くことになる。このことで、図5(a)に示すように、積層円柱体3の外周面31が、分力F7a及び分力F6aにより下定盤7及び上定盤6との線接触部で研磨されると同時に、図5(b)に示すように、積層円柱体3自体が、分力F7h及びF6hによりその軸心A回りに従動回転することになり、積層円柱体3の外周面31全体が均等に研磨される。   At this time, as shown in FIG. 4, due to the rotational movement R <b> 7 of the lower surface plate 7, a frictional force F <b> 7 acts on each layered column body 3 in the rotational tangential direction T <b> 7. The component force F7a and the component force F7h act in the direction and the circumferential direction, respectively. At the same time, the rotational force R6 of the upper surface plate 6 causes the frictional force F6 to act in the rotational tangential direction T6 of the upper surface plate 6, thereby laminating. The component force F6a and the component force F6h act in the axial direction A and the circumferential direction of the cylindrical body 3, respectively. Thus, as shown in FIG. 5A, when the outer peripheral surface 31 of the laminated cylindrical body 3 is polished at the line contact portion between the lower surface plate 7 and the upper surface plate 6 by the component force F7a and the component force F6a. At the same time, as shown in FIG. 5B, the laminated cylinder 3 itself is driven to rotate around its axis A by the component forces F7h and F6h, and the entire outer peripheral surface 31 of the laminated cylinder 3 is evenly distributed. Polished.

また、本実施形態では、研磨工程時に、図3に示すように、両面研磨機5の内歯車51を下定盤7の回転移動R7と同方向に、下定盤7より小さい速度で回転させてキャリヤ4を回転させる。このキャリヤ4の回転移動R4によって、各積層円柱体3自体を移動させることができ、より均等な研磨が可能となる。なお、必要に応じて、キャリヤ4を回転させなくてもよい。   In the present embodiment, as shown in FIG. 3, in the polishing process, the internal gear 51 of the double-side polishing machine 5 is rotated in the same direction as the rotational movement R <b> 7 of the lower surface plate 7 at a lower speed than the lower surface plate 7. Rotate 4 By this rotational movement R4 of the carrier 4, each laminated cylindrical body 3 itself can be moved, and more uniform polishing is possible. Note that the carrier 4 may not be rotated as necessary.

分離工程は、図6に示すように、積層円柱体3を一体化しているワックス等の凝固剤を液状化させることにより行う。本実施形態では、周面研磨した積層円柱体3を、凝固剤が液状化する温度に保った雰囲気に入れることによって、複数の円盤状ワーク1に分離している。そして、分離した各円盤状ワーク1を洗浄、乾燥処理する。こうして、周面が研磨された複数の円盤状ワーク1を得ることができる。   As shown in FIG. 6, the separation step is performed by liquefying a coagulant such as wax integrated with the laminated cylindrical body 3. In this embodiment, the circumferentially polished laminated cylindrical body 3 is separated into a plurality of disk-shaped workpieces 1 by placing them in an atmosphere maintained at a temperature at which the coagulant liquefies. And each disc-shaped workpiece | work 1 isolate | separated is wash | cleaned and dried. Thus, a plurality of disk-shaped workpieces 1 whose peripheral surfaces are polished can be obtained.

このように本実施形態の円盤状ワークの周面研磨方法によれば、複数の円盤状ワーク1を積層一体化した積層円柱体3を、その軸心Aを上定盤6及び下定盤7の対向面と平行にして上定盤6と下定盤7との間に挟み、上定盤6及び下定盤7を互いに逆回転させて積層円柱体3の外周面31を研磨するので、たとえ円盤状ワーク1が小径化しても、研磨時に積層円柱体3が撓み変形等するようなこともなく、積層円柱体3の外周面を均等に研磨でき、各円盤状ワーク1の周面研磨をバラつきなく高能率に行うことができる。   As described above, according to the method for polishing the peripheral surface of the disk-shaped workpiece of the present embodiment, the laminated cylindrical body 3 obtained by laminating and integrating the plurality of disk-shaped workpieces 1 has its axis A as the upper surface plate 6 and the lower surface plate 7. Since the upper surface plate 6 and the lower surface plate 7 are sandwiched between the upper surface plate 6 and the lower surface plate 7 in parallel with the opposing surface and the upper surface plate 6 and the lower surface plate 7 are rotated in reverse to each other, the outer peripheral surface 31 of the laminated cylindrical body 3 is polished. Even if the diameter of the workpiece 1 is reduced, the laminated cylindrical body 3 is not bent and deformed at the time of polishing, and the outer circumferential surface of the laminated cylindrical body 3 can be evenly polished. Highly efficient.

しかも、キャリヤ4によって、積層円柱体3を、その軸心A方向を上定盤6及び下定盤7の回転接線方向(T6、T7)に対し斜めにした姿勢を保って軸心A回りに回転自在に保持しながら研磨するので、研磨時に、積層円柱体3を軸心A回りに連続的に従動回転させることができ、積層円柱体3の外周面31全体を均等に研磨することができる。   In addition, the carrier 4 rotates the laminated cylinder 3 around the axis A while maintaining the posture in which the axis A direction is inclined with respect to the rotational tangential direction (T6, T7) of the upper surface plate 6 and the lower surface plate 7. Since polishing is performed while being freely held, the laminated cylindrical body 3 can be continuously driven and rotated about the axis A during polishing, and the entire outer peripheral surface 31 of the laminated cylindrical body 3 can be evenly polished.

また、本実施形態の円盤状ワークの周面研磨方法によれば、積層円柱体3の両端部を円盤状ダミー2により構成しているので、積層円柱体3の中程部の各円盤状ワーク1の周面研磨をより均等に行うことができる。また、円盤状ダミー2によって、ワーク保持孔43内での積層円柱体3の姿勢の安定性を向上させることができる。   In addition, according to the method for polishing the peripheral surface of the disk-shaped workpiece of the present embodiment, since both end portions of the stacked cylindrical body 3 are configured by the disk-shaped dummy 2, each disk-shaped work in the middle portion of the stacked cylindrical body 3. 1 can be more evenly polished. Further, the disk-shaped dummy 2 can improve the stability of the posture of the stacked cylindrical body 3 in the work holding hole 43.

また、本実施形態のキャリヤ4は、円環板状のキャリア本体42の外周に、両面研磨機5の内歯車51に固定可能な固定歯部44を設けているので、既存の両面研磨機5にキャリヤ4を装着して円盤状ワークの周面研磨方法を実施することができる。   Further, the carrier 4 of the present embodiment is provided with the fixed tooth portion 44 that can be fixed to the internal gear 51 of the double-side polishing machine 5 on the outer periphery of the annular plate-shaped carrier main body 42, so that the existing double-side polishing machine 5 By mounting the carrier 4 on the peripheral surface, a method for polishing the peripheral surface of the disk-shaped workpiece can be carried out.

以上、本実施形態の円盤状ワークの周面研磨方法について説明したが、本発明は他の実施形態でも実施することができる。   As mentioned above, although the peripheral surface grinding | polishing method of the disk shaped workpiece | work of this embodiment was demonstrated, this invention can be implemented also in other embodiment.

例えば、上記実施形態では、積層円柱体3の両端部を円盤状ダミー2により構成しているが、複数枚の円盤状ワーク1だけを積層一体化して積層円柱体3を形成してもよい。   For example, in the above embodiment, both end portions of the laminated cylindrical body 3 are constituted by the disk-shaped dummy 2, but the laminated cylindrical body 3 may be formed by stacking and integrating only a plurality of disk-shaped workpieces 1.

また、上記実施形態では、キャリヤ4のワーク保持孔43の外周面側孔壁部431を、キャリヤ本体42の円周接線方向T4に対し角度α(30度)で斜めに形成しているが、この傾斜角度αは、例えば研磨時に働く積層円柱体3の軸心A方向及び周方向の摩擦分力を考慮して種々の設計変更が可能である。   Further, in the above embodiment, the outer peripheral surface side hole wall portion 431 of the work holding hole 43 of the carrier 4 is formed obliquely at an angle α (30 degrees) with respect to the circumferential tangential direction T4 of the carrier body 42. The inclination angle α can be variously modified in consideration of, for example, the frictional force in the axial direction A and the circumferential direction of the laminated cylindrical body 3 that works during polishing.

また、上記実施形態では、キャリヤ4のワーク保持孔43の外周面側孔壁部431を、下定盤7の回転上流側へ向かって下定盤7の内側へ傾斜させているが、本発明はこれに限定されるものではなく、下定盤7の外側へ傾斜させてもよい。   Further, in the above embodiment, the outer peripheral surface side hole wall portion 431 of the work holding hole 43 of the carrier 4 is inclined inward of the lower surface plate 7 toward the upstream side of the rotation of the lower surface plate 7. It is not limited to this, and it may be inclined to the outside of the lower surface plate 7.

また、上記実施形態では、キャリヤ4のキャリア本体42の外周に、両面研磨機5の内歯車51に固定可能な固定歯部44を設けているが、キャリア本体42の内周にのみ、両面研磨機5の太陽歯車52に固定可能な固定歯部を設けてもよい。   In the above embodiment, the fixed tooth portion 44 that can be fixed to the internal gear 51 of the double-side polishing machine 5 is provided on the outer periphery of the carrier main body 42 of the carrier 4, but double-side polishing is performed only on the inner periphery of the carrier main body 42. A fixed tooth portion that can be fixed to the sun gear 52 of the machine 5 may be provided.

また、本発明はその趣旨を逸脱しない範囲内で、当業者の知識に基づいて種々の改良、修正、変形を加えた態様で実施し得る。同一の作用又は効果が生じる範囲内でいずれかの発明特定事項を他の技術に置換した形態で実施しても良く、また、一体に構成されている発明特定事項を複数の部材から構成したり、複数の部材から構成されている発明特定事項を一体に構成した形態で実施してもよい。   In addition, the present invention can be carried out in a mode in which various improvements, modifications and variations are added based on the knowledge of those skilled in the art without departing from the spirit of the present invention. It may be implemented in a form in which any invention specific matter is replaced with another technology within a range where the same action or effect occurs, or the invention specific matter configured integrally may be constituted by a plurality of members. In addition, the invention specific items constituted by a plurality of members may be implemented in an integrated configuration.

10 板材
20 ダミー板材
30 積層板状体
1 円盤状ワーク
2 ダミー
3 積層円柱体
31 外周面
32 端面
4 キャリヤ
41 円孔
42 キャリヤ本体
43 ワーク保持孔
431 外周面側孔壁部
432 端面側孔壁部
44 固定歯部
5 両面研磨機
51 内歯車
52 太陽歯車
6 上定盤
7 下定盤
A 積層円柱体の軸心
T4 キャリヤ本体の円周接線方向
T6 上定盤の回転接線方向
T7 下定盤の回転接線方向
DESCRIPTION OF SYMBOLS 10 Plate material 20 Dummy plate material 30 Laminated plate-shaped body 1 Disc-shaped work 2 Dummy 3 Laminated cylindrical body 31 Outer surface 32 End surface 4 Carrier 41 Circular hole 42 Carrier main body 43 Workpiece holding hole 431 Outer surface side hole wall portion 432 End surface side hole wall portion 44 Fixed tooth portion 5 Double-side polishing machine 51 Internal gear 52 Sun gear 6 Upper surface plate 7 Lower surface plate A Center axis of laminated cylinder T4 Circumferential tangent direction T6 of carrier body T6 rotational surface tangent direction of upper surface plate T7 rotational tangent surface of lower surface plate direction

Claims (4)

互いの対向面にそれぞれ研磨パッドを貼設した上下一対の上定盤と下定盤との間に、キャリヤで保持したワークを挟み、研磨材を供給しながら該上定盤及び該下定盤を互いに逆回転させて該ワークを研磨する研磨方法であって、
複数の円盤状ワークを積層一体化した積層円柱体を準備する準備工程と、
前記積層円柱体を、該積層円柱体の軸心を前記上定盤及び前記下定盤の対向面と平行にして該上定盤と該下定盤との間に挟み、該積層円柱体の外周面を研磨する研磨工程と、
前記研磨工程により外周面を研磨した前記積層円柱体を複数の円盤状ワークに分離する分離工程と、を含み、
前記研磨工程において、
前記キャリヤにより、前記積層円柱体を、該積層円柱体の軸心方向を前記上定盤及び前記下定盤の回転接線方向に対し斜めにした姿勢を保って該軸心回りに回転自在に保持し
前記キャリヤを前記下定盤と同方向に該下定盤より小さい速度で回転させることを特徴とする円盤状ワークの周面研磨方法。
A workpiece held by a carrier is sandwiched between a pair of upper and lower upper and lower surface plates each having a polishing pad affixed to each other, and the upper surface plate and the lower surface plate are connected to each other while supplying abrasive. A polishing method in which the workpiece is polished by reverse rotation,
A preparation step of preparing a laminated cylindrical body obtained by laminating and integrating a plurality of disc-shaped workpieces;
The laminated cylinder is sandwiched between the upper platen and the lower platen with the axis of the laminated cylinder parallel to the opposing surfaces of the upper platen and the lower platen, and the outer circumferential surface of the laminated cylinder Polishing step for polishing,
Separating the laminated cylindrical body whose outer peripheral surface has been polished by the polishing step into a plurality of disk-shaped workpieces, and
In the polishing step,
The carrier holds the laminated cylinder so as to be rotatable about the axis while maintaining an attitude in which the axial direction of the laminated cylinder is inclined with respect to the rotational tangential direction of the upper and lower surface plates. ,
A method for polishing a peripheral surface of a disk-shaped workpiece, wherein the carrier is rotated in the same direction as the lower surface plate at a speed smaller than the lower surface plate .
前記準備工程が、
複数の板材を積層一体化して積層板状体を形成する積層工程と、
前記積層板状体を円柱形状に切削加工して前記積層円柱体を形成する切削工程と、
を含む請求項1に記載の円盤状ワークの周面研磨方法。
The preparation step includes
A laminating step of laminating and integrating a plurality of plate materials to form a laminated plate-like body;
A cutting step of cutting the laminated plate-like body into a cylindrical shape to form the laminated cylindrical body,
The peripheral surface grinding | polishing method of the disk shaped workpiece | work of Claim 1 containing this.
前記積層円柱体の両端部がダミーから成る請求項1または請求項2に記載の円盤状ワークの周面研磨方法。   The method for polishing a peripheral surface of a disk-shaped workpiece according to claim 1 or 2, wherein both end portions of the laminated cylindrical body are made of dummy. 互いの対向面にそれぞれ研磨パッドを貼設した上下一対の上定盤と下定盤との間に、キャリヤで保持したワークを挟み、研磨材を供給しながら該上定盤及び該下定盤を互いに逆回転させて該ワークを研磨する両面研磨機に用いるキャリヤであって、
円環板状のキャリ本体と、
前記キャリ本体に開設され、複数の円盤状ワークを積層一体化した積層円柱体を、該積層円柱体の軸心を該キャリ本体の板面と平行にして該軸心回りに回転自在に保持可能なワーク保持孔と、
前記キャリ本体に設けられ、前記両面研磨機の太陽歯車または該太陽歯車を取り囲む内歯車に固定可能な固定歯部と、を備え、
前記ワーク保持孔は、前記積層円柱体の外周面を支える一対の外周面側孔壁部と、該積層円柱体の端面を支える一対の端面側孔壁部とから構成され、該外周面側孔壁部が、前記キャリヤ本体の円周接線方向に対し斜めに形成されていることを特徴とする両面研磨機用キャリヤ。
A workpiece held by a carrier is sandwiched between a pair of upper and lower upper and lower surface plates each having a polishing pad affixed to each other, and the upper surface plate and the lower surface plate are connected to each other while supplying abrasive. A carrier used in a double-side polishing machine for rotating the workpiece in the reverse direction,
And the circular ring-shaped carry ya body,
The opened to the carry ya body, a plurality of disk-shaped laminate cylindrical body work was laminated and integrated, the axis of the laminated cylindrical body rotatably to the axis about the center and parallel to the plate surface of the carrier Ya body A work holding hole capable of holding;
Wherein provided on the carrier ya body, and a fixing tooth portion fixable to the internal gear that surrounds the sun gear or the sun gear of the double-side polishing machine,
The workpiece holding hole is composed of a pair of outer peripheral surface side hole wall portions that support the outer peripheral surface of the laminated cylindrical body and a pair of end surface side hole wall portions that support the end surface of the laminated cylindrical body, and the outer peripheral surface side hole A carrier for a double-side polishing machine, wherein a wall portion is formed obliquely with respect to a circumferential tangential direction of the carrier body.
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CN103600285B (en) * 2013-07-26 2016-12-28 浙江工业大学 Upper dish eccentric compression type cylindrical component top circle processing device
CN105751065A (en) * 2016-04-27 2016-07-13 昆山科森科技股份有限公司 Polishing jig for hollow cylinders
CN112792726A (en) * 2021-01-04 2021-05-14 大连理工大学 High-precision machining method for weak-rigidity flat plate

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JPH09150353A (en) * 1995-11-30 1997-06-10 Toto Ltd Device and method for grinding ceramics member
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