JP5795889B2 - Intermittent boxing equipment - Google Patents

Intermittent boxing equipment Download PDF

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JP5795889B2
JP5795889B2 JP2011142924A JP2011142924A JP5795889B2 JP 5795889 B2 JP5795889 B2 JP 5795889B2 JP 2011142924 A JP2011142924 A JP 2011142924A JP 2011142924 A JP2011142924 A JP 2011142924A JP 5795889 B2 JP5795889 B2 JP 5795889B2
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attachment
packing box
transfer conveyor
packaged
pusher
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JP2013010520A (en
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哲也 植田
哲也 植田
浩司 田原
浩司 田原
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OM MFG CO., LTD.
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本発明は、被梱包品と添付書とを箱詰めする間欠型箱詰装置に関し、特に、医薬品とその能書のように、短冊状の細長い添付書をU字状にして被梱包品を包み、高速に箱詰めする間欠型箱詰装置に関する。 The present invention relates to an intermittent boxing device for boxing an article to be packed and an attachment, and in particular, like a medicine and its nohaku, wrapping the article to be packed in a U-shaped strip-like elongated attachment, The present invention relates to an intermittent boxing device for boxing at high speed.

従来、例えば医薬業界において、錠剤を分包したPTPシートは、複数シートを積み重ねてアルミ包装紙に封入され、これが、薬剤説明書であるいわゆる能書とともに紙箱等に箱詰めされ流通している(以降では、箱詰めされる対象を被梱包品と、被梱包品を詰める箱を梱包箱と、挿入される書面を添付書と、適宜称する)。 Conventionally, in the pharmaceutical industry, for example, PTP sheets containing tablets are stacked in a plurality of sheets and enclosed in aluminum wrapping paper. Then, an object to be packed is appropriately referred to as an article to be packed, a box to be packed with an article to be packed is referred to as a packing box, and a document to be inserted is referred to as an attachment.

このような添付書は、蛇腹状に畳まれまたは押しつぶした巻紙として細長い短冊状にして、U字状に曲げて被梱包品を包むように梱包箱に収容される。 Such an attachment is stored in a packing box so as to be wrapped in a strip shape as a wrapping paper folded or crushed in a bellows shape and bent into a U-shape to wrap an item to be packed.

従来から、添付書をともなう被梱包品の箱詰めについては、連続型箱詰装置と間欠型箱詰装置が存在する。いずれの箱詰装置も、被梱包品を移送する被梱包品移送コンベアと、梱包箱を移送する梱包箱移送コンベアとを並走させ、この間に添付書の供給機を設けて、プッシャにより後端から被梱包品を押して添付書を巻き込みつつ梱包箱に挿入するタイプが主流となっている。 Conventionally, there are a continuous boxing device and an intermittent type boxing device for packing an article to be packed with an attachment. In each boxing device, the packed product transfer conveyor for transferring the packed product and the packing box transfer conveyor for transferring the packing box are run side by side. The mainstream type is to push the item to be packed and insert it into the packing box while winding the attachment.

ここで、連続型箱詰装置の場合は、プッシャや添付書の供給機をコンベアに同期して並走させ、挿入後には回帰させる必要があるため、構造が複雑となり装置単価が高くなるという問題点があった。また、医薬品は、被梱包品、梱包箱、添付書の組合せの数が多く、また、小ロットの箱詰めが生じる場合もあり、複雑な構造に由来するロット毎の装置の条件だしの作業が煩雑となるという問題点があった。また、装置構造の複雑化にともなう大型化を招来し、ラインに制約のともなう箱詰め工場では、大型装置は好まれないという実情もある。 Here, in the case of a continuous boxing device, it is necessary to run the pusher and the attachment feeder in parallel with the conveyor and to return after insertion, so the structure is complicated and the unit price of the device is high. There was a point. In addition, there are many combinations of products to be packed, packing boxes, and attachments for pharmaceutical products, and there are cases where small lots of boxes are packed, and the work of conditioning equipment for each lot derived from a complicated structure is complicated. There was a problem of becoming. In addition, there is a situation in which a large-scale device is not preferred in a boxing factory with restrictions on the line, resulting in an increase in size due to the complexity of the device structure.

一方、間欠型箱詰装置の場合は、コンベアの移送を瞬間的に停止し、このときに梱包品の挿入をおこなうため、プッシャの単純往復運動をおこなえばよく、並走機構が不要となる。同様に、添付書の並走機構も不要となるため、全体として、装置が連続型と比較してコンパクトとなり、単価も安くなるという利点を有する。また、副次的に装置の条件だしも簡便におこなうこともできる。 On the other hand, in the case of an intermittent boxing device, the transfer of the conveyor is stopped instantaneously, and the packaged product is inserted at this time. Therefore, the pusher simply needs to be reciprocated, and a parallel running mechanism is not necessary. Similarly, since the parallel running mechanism of the attachment is not necessary, the apparatus as a whole has the advantage that it is more compact and the unit price is lower than the continuous type. In addition, the conditions of the apparatus can be simply and easily performed.

しかしながら、近年、能書用紙の大型化(例えばA4からA3用紙への移行)または記載内容の多量化にともない、短冊状の添付書が相応に厚く硬くなってきている。このため、例えば、アルミ包装紙に封入されたPTPシートにより、包装紙が添付書に突き当たるときに破損が生じたり、PTPシートが傷ついたりする可能性があった。これは、医薬に限らず、添付書が被梱包品に比して硬い場合には起こりうることである。 However, in recent years, along with the increase in the size of written paper (for example, the shift from A4 paper to A3 paper) or the increase in the content of the description, the strip-shaped attachments have become correspondingly thicker and harder. For this reason, for example, the PTP sheet enclosed in the aluminum wrapping paper may cause damage or damage to the PTP sheet when the wrapping paper hits the attachment. This is not limited to medicines, but can occur when the package insert is harder than the packaged item.

このため、間欠型箱詰装置は、図5に示したように、保護プレートと一体化したプッシャ構造を採用し、被梱包品を硬い添付書から保護しながら挿入を実現するものが開発されている。この装置は、また、保護プレートが添付書を梱包箱へ案内するので、添付書の挿入も確実となる。 For this reason, as shown in FIG. 5, an intermittent boxing device has been developed that adopts a pusher structure integrated with a protective plate and realizes insertion while protecting the packaged item from a hard attachment. Yes. This device also ensures insertion of the attachment because the protective plate guides the attachment to the packaging box.

しかしながら、図5に示した装置では、プッシャが戻る際、保護プレートが被梱包品や添付書を連れ戻してしまう場合があるという問題点があった。 However, the apparatus shown in FIG. 5 has a problem in that when the pusher returns, the protective plate may bring back the packaged item or the attached document.

そこで、図6に示したように、プッシャと保護プレートとを分離し、プッシャによる被梱包品の挿入完了までに保護プレートを初期位置(待機位置)に帰還させる箱詰装置も開発されている。 Therefore, as shown in FIG. 6, a boxing device has been developed in which the pusher and the protection plate are separated and the protection plate is returned to the initial position (standby position) until the pusher completes the insertion of the packaged product.

しかしながら、現実の箱詰装置では、被梱包品の挿入性を向上させるために、被梱包品移送コンベアには、被梱包品の姿勢を保持させる案内板(規制体)が設けられていたり、バケット構造が採用されている。 However, in an actual boxing device, in order to improve the insertability of the packaged product, the packaged product transfer conveyor is provided with a guide plate (regulator) for maintaining the posture of the packaged product, Structure is adopted.

このため、保護プレートは、規制体との干渉を避けるため、被梱包品移送コンベアより更に手前に引き戻した位置を初期位置とする必要があるか、上に回避動作をおこなわせる必要がある。 For this reason, in order to avoid interference with a regulation body, it is necessary for the protection plate to set the position pulled back further to the front of the packaged goods transfer conveyor as an initial position or to perform an avoidance operation.

一般的に、間欠型箱詰装置においては、いかに停止時間を短くして単位時間当たりの箱詰め数を多くするかが最も大きな評価指標となっている。従って、保護プレートの初期位置がコンベアから離れれば離れるほど、ストローク長の増大にともなう時間ロスが発生するという問題点があった。また、保護プレートに回避動作をさせる場合であっても、構造が複雑化し、かつ、回避時間が必ず必要になるという問題点が存在する。 Generally, in an intermittent boxing device, how to shorten the stop time and increase the number of boxes per unit time is the largest evaluation index. Therefore, there is a problem that the longer the initial position of the protective plate is away from the conveyor, the more time is lost as the stroke length increases. Even when the protective plate performs an avoidance operation, there are problems that the structure is complicated and an avoidance time is always required.

すなわち、従来では、添付書をともなう被梱包品の箱詰めをおこなう間欠型箱詰装置は、挿入信頼性を確保しようとすると、箱詰め効率が低減するという問題点があった。 That is, conventionally, an intermittent boxing device that boxes an article to be packed with an attachment has a problem that the boxing efficiency is reduced if insertion reliability is to be ensured.

特開平11−255220号JP-A-11-255220 特開平05−338619号JP 05-338619 A 特開平11−130023号JP-A-11-130023

本発明は上記に鑑みてなされたものであって、被梱包品と添付書との梱包箱への挿入信頼性を向上し、単位時間当たりの挿入数を向上可能な間欠型箱詰装置を提供することを目的とする。 The present invention has been made in view of the above, and provides an intermittent boxing device that improves the insertion reliability of a packaged item and an attachment into a packing box and can increase the number of insertions per unit time. The purpose is to do.

請求項1に記載の間欠型箱詰装置は、短冊状の添付書をU字状にして被梱包品を包み、添付書と被梱包品とをともに梱包箱に箱詰めする間欠型箱詰装置であって、開口した梱包箱を、被梱包品の挿入方向に配向して載置しつつ挿入方向に垂直な方向に間欠的に順次移送する梱包箱移送コンベアと、梱包箱移送コンベアに併設し、被梱包品の挿入方向の延伸線上に梱包箱が位置するように被梱包品を間欠的に順次移送するとともに、被梱包品の挿入姿勢ずれを規制する規制体を有する被梱包品移送コンベアと、被梱包品移送コンベアをはさんで梱包箱移送コンベアに対向する位置に固定され、被梱包品の挿入方向後端から被梱包品を梱包箱に押し込んで挿入するプッシャと、梱包箱移送コンベアと被梱包品移送コンベアとの間の、被梱包品の挿入を遮蔽する位置であって短冊の長辺が梱包箱開口口の縦辺または横辺と平行となるように添付書を順次供給する添付書供給機と、添付書供給機により供給される添付書と被梱包品移送コンベアとの間に位置し、突き当てることにより添付書に曲げグセを付ける、梱包箱に挿入可能であって挿入方向に面が広がる板体である突当体と、突当体により添付書に曲げグセが付いた後、プッシャを制御して被梱包品の挿入方向先端を添付書に当接させ、突当体とプッシャとを所定時間同速として、そのまま添付書と被梱包品とを梱包箱に挿入する制御部と、を設けたことを特徴とする。 The intermittent boxing device according to claim 1 is an intermittent type boxing device that wraps a packaged product in a U-shaped strip-shaped attachment and packs both the attachment and the packaged product in a packaging box. The opening packaging box is placed side by side in the packing box transfer conveyor, which is intermittently transferred in a direction perpendicular to the insertion direction while being oriented and placed in the insertion direction of the packaged goods, The packaged goods transfer conveyor having a regulation body that intermittently sequentially transfers the packaged goods so that the packaging box is positioned on the extension line in the insertion direction of the packaged goods, and that regulates the insertion posture deviation of the packaged goods, A pusher which is fixed at a position facing the packing box transfer conveyor across the packing product transfer conveyor, pushes the packing product into the packing box from the rear end in the insertion direction of the packing product, and the packing box transfer conveyor Inserting the packaged goods between the packaged goods conveyor Attachment supply machine that sequentially supplies attachments so that the long side of the strip is parallel to the vertical or horizontal side of the packaging box opening, and the attachment supplied by the attachment supply machine A bumper that is a plate that can be inserted into the packing box and has a surface extending in the insertion direction. After the attachment is bent on the attachment by the body, the pusher is controlled so that the tip of the packaged product in the insertion direction is brought into contact with the attachment, and the abutting body and the pusher are kept at the same speed for a predetermined time. And a control unit for inserting the packaged product into the packaging box.

請求項2に記載の間欠型箱詰装置は、短冊状の添付書をU字状にして被梱包品を包み、添付書と被梱包品とをともに梱包箱に箱詰めする間欠型箱詰装置であって、開口した梱包箱を、被梱包品の挿入方向に配向して載置しつつ挿入方向に垂直な方向に間欠的に順次移送する梱包箱移送コンベアと、梱包箱移送コンベアに併設し、被梱包品の挿入方向の延伸線上に梱包箱が位置するように被梱包品を間欠的に順次移送するとともに、被梱包品の挿入姿勢ずれを規制する規制体を有する被梱包品移送コンベアと、被梱包品移送コンベアをはさんで梱包箱移送コンベアに対向する位置に固定され、被梱包品の挿入方向後端から被梱包品を梱包箱に押し込んで挿入するプッシャと、梱包箱移送コンベアと被梱包品移送コンベアとの間の、被梱包品の挿入を遮蔽する位置であって短冊の長辺が梱包箱開口口の縦辺または横辺と平行となるように添付書を順次供給する添付書供給機と、添付書供給機により供給される添付書と被梱包品移送コンベアとの間に位置し、突き当てることにより添付書に曲げグセを付ける、梱包箱に挿入可能であって挿入方向に面が広がる板体である突当体と、突当体により添付書に曲げグセが付いた後、突当体の挿入方向先端が被梱包品の進行方向先端より所定時間先んずるようにプッシャと突当体とを制御して、そのまま添付書と被梱包品とを梱包箱に挿入する制御部と、を設けたことを特徴とする。 The intermittent boxing device according to claim 2 is an intermittent boxing device that wraps a packaged product in a U-shaped strip-shaped attachment and packs both the attachment and the packaged product in a packaging box. The opening packaging box is placed side by side in the packing box transfer conveyor, which is intermittently transferred in a direction perpendicular to the insertion direction while being oriented and placed in the insertion direction of the packaged goods, The packaged goods transfer conveyor having a regulation body that intermittently sequentially transfers the packaged goods so that the packaging box is positioned on the extension line in the insertion direction of the packaged goods, and that regulates the insertion posture deviation of the packaged goods, A pusher which is fixed at a position facing the packing box transfer conveyor across the packing product transfer conveyor, pushes the packing product into the packing box from the rear end in the insertion direction of the packing product, and the packing box transfer conveyor Inserting the packaged goods between the packaged goods conveyor Attachment supply machine that sequentially supplies attachments so that the long side of the strip is parallel to the vertical or horizontal side of the packaging box opening, and the attachment supplied by the attachment supply machine A bumper that is a plate that can be inserted into the packing box and has a surface extending in the insertion direction. After the attachment has been bent by the body , the pusher and the abutting body are controlled so that the tip in the insertion direction of the abutting body is ahead of the tip in the advancing direction of the packaged product for a predetermined time. And a control unit that inserts the product to be packed into the packing box.

すなわち、請求項1および請求項2にかかる発明は、添付書に厚みがあっても被梱包品の添付書への突き当て衝撃を緩和して被梱包品の破損を防止する。加えて、コンベア間に突当体を位置させるので、従来の保護プレートのストローク長にともなうまたは規制体との干渉回避動作にともなう時間ロスをなくすことができ、被梱包品と添付書との梱包箱への挿入数を向上させることが可能となる。 That is, the invention according to claim 1 and claim 2 reduces the impact of the packaged product against the package insert and prevents the packaged product from being damaged even if the package is thick. In addition, since the abutting body is positioned between the conveyors, the time loss associated with the conventional protective plate stroke length or the operation of avoiding interference with the regulating body can be eliminated. The number of insertions into the box can be improved.

なお、短冊状とは、紙が蛇腹状または押しつぶされた巻紙状となって、細長く畳まれた状態を意味する。U字状とは、必ずしも折り目なく曲げられていることに限定されず、この意味において、V字状や、コ字状も含まれる。すなわち、被梱包品の上面、下面および前面を含んだ(または、左側面、右側面および前面を含んだ)3面を囲む形状であれば特に限定されない。   The strip shape means a state in which the paper is in the shape of a bellows or a crushed paper, and is folded in an elongated shape. The U-shape is not necessarily limited to being bent without a crease, and in this sense, a V-shape and a U-shape are also included. That is, the shape is not particularly limited as long as the shape surrounds three surfaces including the upper surface, the lower surface, and the front surface of the packaged item (or includes the left side surface, the right side surface, and the front surface).

開口した梱包箱とは、フラップが閉じられておらず被梱包品を挿入可能となっていることを意味する。対向する面(挿入方向前面)は、フラップがのり付けして閉じられていると被梱包品の過挿入を防止する点で好ましい。また、梱包箱の挿入方向への移動を抑える制止板を梱包箱移送コンベアに立設し、梱包箱の挿入方向前面をこれに当接させるようにしてもよい。   The open packaging box means that the flap is not closed and a packaged item can be inserted. The opposing surface (front surface in the insertion direction) is preferably closed when the flap is attached to prevent over-insertion of the packaged product. In addition, a restraining plate that suppresses the movement of the packing box in the insertion direction may be erected on the packing box transfer conveyor, and the front surface of the packing box in the insertion direction may be brought into contact therewith.

規制体とは、いわゆる仕切板が移送方向左右に設けられている例を挙げることができるが、板に限定されず、ピン体ないし針金体を移送方向左右に列設した態様であっても良い。また、必ずしも被梱包品移送コンベアに立設ないし植設されている必要はなく、コンベア上部からあてがわれてコンベアとともに移動する態様であっても良い。 Examples of the restricting body include an example in which so-called partition plates are provided on the left and right in the transfer direction. However, the restriction body is not limited to the plate, and may be an aspect in which pin bodies or wire bodies are arranged in the left and right in the transfer direction. . Moreover, it is not always required to be erected or implanted in the object to be packed goods transfer conveyor, is Ategawa from the conveyor top of it may be a mode of the mobile conveyor and a monitor.

開口口の縦辺または横辺とは、適宜斜めに形成されうるフラップの辺でなく、製函された際の梱包箱の縦辺または横辺を意味する。すなわち、梱包箱移送コンベアの移送面が水平で梱包箱が立方体であるときに、鉛直な辺と水平な辺を意味する。換言すれば、添付書供給機が、短冊面を被梱包品の挿入方向に垂直にして添付書を縦(鉛直)に供給するまたは横(水平)に供給することを意味する。なお、添付書の供給位置は、梱包箱移送コンベア寄りであることが好ましい。   The vertical side or horizontal side of the opening means not the side of the flap that can be formed obliquely as appropriate, but the vertical side or horizontal side of the packaging box when it is boxed. That is, when the transfer surface of the packing box transfer conveyor is horizontal and the packing box is a cube, it means a vertical side and a horizontal side. In other words, it means that the attachment supply machine supplies the attachment vertically (vertically) or horizontally (horizontal) with the strip surface perpendicular to the insertion direction of the packaged product. In addition, it is preferable that the supply position of the attachment is close to the packing box transfer conveyor.

添付書供給機により供給される添付書とは、添付書がU字状に曲げられる前の供給当初の添付書を意味する。   The attachment supplied by the attachment supply machine means an attachment at the beginning of supply before the attachment is bent into a U-shape.

げグセとは、折りたたまれた添付書は、山折りもしくは谷折り部分の長辺の剛性が高いので、これによる被梱包品の衝突衝撃を緩和するためのものであって、この意味において、微視的には単数もしくは複数存在する、折れ開始点と表現することもできる。 The bending favorite phrase, is folded ANNEX, the rigidity of the long sides of the mountain fold or valley fold portions is high, which by provided for the purpose of alleviating a collision impact of the pack goods, in this sense, Microscopically, it can also be expressed as a fold start point that is singular or plural.

加えて、請求項1にかかる発明は、突当体である板体が梱包箱の中まで進入し、突当体とプッシャとが協働して挿入作業をおこなうので、被梱包品の破損防止性が一層向上する。また、添付書の挿入確実性も一層向上する。 In addition , the invention according to claim 1 prevents the damage of the packaged product because the plate body as the abutting body enters the packing box and the abutting body and the pusher cooperate to perform the insertion work. The property is further improved. In addition, the insertion reliability of the attachment is further improved.

なお、添付書の挿入確実性と被梱包品の破損防止性の観点からは、所定位置まで突当体を先行させ、被梱包品の先端と板体先端とがほぼ揃ったときに、突当体とプッシャとを所定時間同速移動させることが好ましい。このとき、突当体の挿入速度を二段階に切り替える制御をおこなうようにしてもよい。   From the viewpoint of the insertion reliability of the attachment and the damage prevention of the packaged product, the bumper is advanced to a predetermined position, and when the tip of the packaged product is almost aligned with the plate body tip, It is preferable to move the body and the pusher at the same speed for a predetermined time. At this time, control for switching the insertion speed of the abutment body in two stages may be performed.

突当体は、梱包箱の挿入先端付近までの長さを有するものでも良いが、添付書がある程度挿入されてU字状となれば、被梱包品の先端にかかる負荷は軽減されるので、梱包箱の中途までの長さとしてもよい。   The bumper may have a length up to the vicinity of the insertion tip of the packaging box, but if the attachment is inserted to some extent and becomes U-shaped, the load on the tip of the packaged item is reduced, The length may be halfway through the packaging box.

なお、突当体である板体は、必ずしも一枚でなくてもよい。添付書が鉛直に供給される場合には梱包箱内の上面側に一枚配置する態様が好ましいが、添付書が水平に供給される場合には、梱包箱内の挿入方向左右の側面付近に二枚配置するようにしても良い。いずれにせよ、突当体は、梱包箱内まで進入しつつ、被梱包品の挿入を妨げない位置とすることはいうまでもない。   In addition, the plate body which is a bumping body does not necessarily need to be one sheet. When the attachment is supplied vertically, it is preferable to place one piece on the upper surface side in the packaging box, but when the attachment is supplied horizontally, it is near the side on the left and right in the insertion direction in the packaging box. Two sheets may be arranged. In any case, it is needless to say that the abutting body is in a position that does not prevent insertion of the packaged product while entering the packing box.

加えて、請求項2にかかる発明は、突当体である板体が梱包箱の中まで進入し、突当体とプッシャとが協働して挿入作業をおこなうので、被梱包品の破損防止性が一層向上する。また、添付書の挿入確実性も一層向上する。特に、被梱包品が破損しやすい場合に、突当体が所定時間先行して梱包箱に進入するので、この意味で、突当体は、保護プレートと表現することができる。なお、所定時間とは、挿入作業完了までの時間としても良いし、挿入中途までの時間としても良い。 In addition , the invention according to claim 2 prevents the packaged product from being damaged because the plate body as the abutting body enters the packing box and the abutting body and the pusher cooperate to perform the insertion work. The property is further improved. In addition, the insertion reliability of the attachment is further improved. In particular, when the article to be packed is easily damaged, the abutting body enters the packaging box in advance for a predetermined time. In this sense, the abutting body can be expressed as a protective plate. The predetermined time may be a time until the insertion operation is completed or a time until the insertion is completed.

請求項に記載の間欠型箱詰装置は、請求項1または2に記載の間欠型箱詰装置において、添付書供給機が、短冊の長辺を鉛直方向として添付書を供給し、突当体は、梱包箱の上面から所定間隙をあけて水平方向に往復することを特徴とする。 The intermittent boxing device according to claim 3 is the intermittent boxing device according to claim 1 or 2 , wherein the attachment feeder supplies the attachment with the long side of the strip as the vertical direction, The body reciprocates in the horizontal direction with a predetermined gap from the upper surface of the packaging box.

すなわち、請求項にかかる発明は、一枚の板体で被梱包品の破損防止性と添付書の挿入確実性を確保できるので装置構成をより簡素化することが可能となる。すなわち、添付書の上部は板体で、添付書の下部は被梱包品で、U字の曲げを得ることが可能となる。 That is, the invention according to claim 3 can ensure the damage prevention property of the packaged product and the insertion reliability of the attached document with a single plate body, so that the device configuration can be further simplified. That is, the upper part of the attachment is a plate, and the lower part of the attachment is a packaged item, so that a U-shaped bend can be obtained.

請求項に記載の間欠型箱詰装置は、請求項1、2または3に記載の間欠型箱詰装置において、添付書供給機により供給される添付書をはさんで突当体の待機位置に対向する側であって、突当体の往復軌跡近傍に配置し、短冊の短手方向に延伸し添付書の曲げを補助する補助体を設けたことを特徴とする。 The intermittent boxing device according to claim 4 is the intermittent boxing device according to claim 1, 2, or 3 , wherein the standby position of the bumper is sandwiched between the attachments supplied by the attachment supply device. And an auxiliary body that is disposed in the vicinity of the reciprocating locus of the abutment body and extends in the short direction of the strip to assist the bending of the attachment.

すなわち、請求項4にかかる発明は、梱包箱の破損を防止できる。すなわち、添付書がU字を形成する前に梱包箱に当たって開口部を破損してしまうことを防止できる。これにより、梱包箱の強度が比較的小さい場合であっても、挿入信頼性を向上できる。   That is, the invention according to claim 4 can prevent the packaging box from being damaged. That is, it is possible to prevent the opening from being damaged by hitting the packing box before the attachment forms the U-shape. Thereby, even if it is a case where the intensity | strength of a packaging box is comparatively small, insertion reliability can be improved.

補助体の例としては、添付書短辺程度の長さを有するローラや丸棒体を挙げることができる。なお、添付書が鉛直に供給される場合には梱包箱移送コンベア上空水平に一本、添付書が水平に供給される場合には鉛直に二本設ける態様を挙げることができる。   As an example of the auxiliary body, a roller or a round bar having a length of about the short side of the attached document can be given. In addition, when an appendix is supplied vertically, the aspect which provides one vertically over the packing box transfer conveyor, and when an appendix is supplied horizontally, the aspect provided two vertically can be mentioned.

請求項に記載の間欠型箱詰装置は、請求項1〜4のいずれか一つに記載の間欠型箱詰装置において、制御部が、プッシャによる被梱包品の挿入完了前に突当体を梱包箱から引き抜く制御をおこなうことを特徴とする。 The intermittent boxing device according to claim 5 is the intermittent boxing device according to any one of claims 1 to 4 , wherein the control unit has a bumper before the insertion of the packaged product by the pusher is completed. It is characterized in that control is performed to pull out from the packing box.

すなわち、請求項にかかる発明は、突当体による被梱包品や添付書の連れ戻しを回避する。 That is, the invention according to claim 5 avoids the return of the packaged item or the attached document by the bumper.

請求項に記載の間欠型箱詰装置の配置構造は、短冊状の添付書をU字状にして被梱包品を包み、添付書と被梱包品とをともに梱包箱に箱詰めする間欠型箱詰装置であって、開口した梱包箱を、被梱包品の挿入方向に配向して載置しつつ挿入方向に垂直な方向に間欠的に順次移送する梱包箱移送コンベアと、梱包箱移送コンベアに併設し、被梱包品の挿入方向の延伸線上に梱包箱が位置するように被梱包品を間欠的に順次移送するとともに、被梱包品の挿入姿勢ずれを規制する規制体を有する被梱包品移送コンベアと、被梱包品移送コンベアをはさんで梱包箱移送コンベアに対向する位置に固定され、被梱包品の挿入方向後端から被梱包品を梱包箱に押し込んで挿入するプッシャと、添付書に突き当てて曲げグセを付けそのまま添付書を梱包箱に押し込み、プッシャと協働して被梱包品および/または添付書の連れ戻しが生じないように待機位置に戻る往復運動をおこなう板体と、を設け、プッシャ、被梱包品移送コンベア、板体、添付書、梱包箱移送コンベアをこの順に配置し、板体をプッシャと分離して板体の単純往復動作を可能としたことを特徴とする。 The disposition structure of the intermittent boxing device according to claim 6 is an intermittent box in which a strip-shaped attachment is wrapped in a U shape to wrap a packaged product, and the attachment and the packaged product are packed together in a packaging box. A packing device that is a packing device that transports an opened packing box in a direction perpendicular to the insertion direction while being oriented and placed in the insertion direction of a packaged item, and a packing box transfer conveyor. The packaged goods transfer which has the regulation body which controls the insertion posture shift of the packaged goods intermittently and sequentially moves so that the packaging box is located on the extension line in the insertion direction of the packaged goods. A pusher that is fixed at a position facing the packing box transfer conveyor across the conveyor and the packaged goods transfer conveyor, and pushes the packaged goods into the packing box from the rear end in the insertion direction of the packaged goods. Attaching the attachment as it is with a bend And a plate body that reciprocates back to the standby position so as not to bring back the packaged goods and / or attachments in cooperation with the pusher, and a pusher, a packaged goods transfer conveyor, a board body, The attachment and the packing box transfer conveyor are arranged in this order, and the plate body is separated from the pusher to enable simple reciprocation of the plate body.

すなわち、請求項にかかる発明は、添付書に厚みがあっても被梱包品の添付書への突き当て衝撃を緩和して被梱包品の破損を防止するとともに、被梱包品に応じた高速稼働が可能であって装置の小型化が可能なレイアウトを提供できる。 That is, the invention according to claim 6 can prevent the packaged product from being damaged by reducing the impact of the packaged product against the packaged insert even if the package is thick. It is possible to provide a layout that can be operated and can be downsized.

なお、プッシャと協働して被梱包品および/または添付書の連れ戻しが生じないように待機位置に戻る、とは、一般的な被梱包品の場合には、プッシャによる挿入完了前に待機位置に戻ることを意味するが、被梱包品の特段に柔らかいまたは軽い場合には、プッシャによる被梱包品の挿入完了をまって板体をまず梱包箱外に引き戻し、その後プッシャを引き戻す、という動作も含まれるものとする。   In addition, in the case of a general packaged product, the standby position before completion of insertion by the pusher means that the packaged product and / or the attached document is returned to the standby position in cooperation with the pusher. However, if the packaged item is particularly soft or light, the operation of completing the insertion of the packaged product by the pusher and first pulling the plate out of the packaging box and then pulling the pusher back is also possible. Shall be included.

本発明によれば、被梱包品と添付書との梱包箱への挿入信頼性を向上し、単位時間当たりの挿入数を向上可能な間欠型箱詰装置を提供することができる。 According to the present invention, it is possible to provide an intermittent boxing device that can improve the reliability of insertion of a packaged item and an attachment into a packing box and can increase the number of insertions per unit time.

本発明の間欠型箱詰装置をライン上空からみた構成概念平面図である。It is the composition conceptual top view which looked at the intermittent boxing device of the present invention from the sky above the line. 本発明の間欠型箱詰装置をライン横からみた構成概念側面図である。It is the structure conceptual side view which looked at the intermittent type | mold boxing apparatus of this invention from the line side. 挿入制御例を示した概念図である。It is the conceptual diagram which showed the example of insertion control. 添付書が水平に供給される間欠型箱詰装置をライン上空からみた構成概念平面図である。It is the structure conceptual top view which looked at the intermittent type | mold boxing apparatus with which an attached document is supplied horizontally from the sky above. 保護プレートと一体化したプッシャ構造を有する従来の間欠型箱詰装置をライン横からみた構成概念側面図である。It is the structure conceptual side view which looked at the conventional intermittent boxing apparatus which has a pusher structure integrated with the protection plate from the side of a line. 保護プレートとプッシャとが分離した構造を有する従来の間欠型箱詰装置をライン横からみた構成概念側面図である。It is the structure conceptual side view which looked at the conventional intermittent boxing apparatus which has the structure where the protection plate and the pusher isolate | separated from the line side.

以下、本発明の実施の形態を図面を参照しながら詳細に説明する。ここでは、まず、添付書が鉛直に供給される場合の間欠型箱詰装置について説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Here, first, an intermittent boxing device when an attachment is supplied vertically will be described.

図1は、本発明の間欠型箱詰装置をライン上空からみた構成概念平面図である。図2は、本発明の間欠型箱詰装置をライン横からみた構成概念側面図である。 FIG. 1 is a conceptual plan view of the intermittent boxing device of the present invention as viewed from above the line. FIG. 2 is a side view of the conceptual configuration of the intermittent boxing device of the present invention as viewed from the side of the line.

間欠型箱詰装置100は、プッシャ101と、被梱包品移送コンベア102と、添付書挿入板103と、添付書供給機104により供給される添付書Sと、梱包箱移送コンベア105と、がこの順に並んで配置された構成を有する。また、間欠型箱詰装置100は、プッシャ101と添付書挿入板103との駆動制御をおこなう制御部(図示せず)を有する。 The intermittent boxing device 100 includes a pusher 101, an article transfer conveyor 102, an attachment insertion plate 103, an attachment S supplied by an attachment supply machine 104, and a packing box transfer conveyor 105. It has the structure arranged in order. In addition, the intermittent boxing device 100 has a control unit (not shown) that performs drive control of the pusher 101 and the attachment insert plate 103.

プッシャ101は、被梱包品Gを挿入方向後端から押して梱包箱Cへ押し込み、挿入完了後引き戻る往復運動をおこなう。プッシャ101の被梱包品Gへの当接面は平板であるが、接触時の衝撃を緩和するため、適宜フェルト等の柔軟素材を貼着していても良い。プッシャ101の初期位置(待機位置)は、被梱包品移送コンベア102の外側にあるが、プッシャ101は単純往復運動をおこなうだけであるため、簡便な構成であり、また、被梱包品移送コンベア102の無端ベルト121等の駆動部は、各種調整ないしメンテナンスの観点から従来の装置と同様にライン外側にも凸出しているので、プッシャ101およびその駆動機構により装置全体の増大化を招来することはない。 The pusher 101 performs a reciprocating motion that pushes the article to be packed G from the rear end in the insertion direction and pushes it into the packing box C, and pulls it back after the insertion is completed. Although the contact surface of the pusher 101 to the packaged product G is a flat plate, a flexible material such as felt may be appropriately attached in order to reduce an impact at the time of contact. The initial position (standby position) of the pusher 101 is outside the packaged article transfer conveyor 102, but the pusher 101 only performs a simple reciprocating motion, so that the pusher 101 has a simple configuration. Since the drive unit such as the endless belt 121 protrudes outside the line in the same way as the conventional device from the viewpoint of various adjustments and maintenance, the pusher 101 and its drive mechanism may increase the overall device. Absent.

被梱包品移送コンベア102は、整列して載置された被梱包品Gを間欠的すなわち移送と停止とを繰り返して無端ベルト121の進行方向へ移送する。プッシャ101の待機位置に移送された被梱包品Gは、停止時に移送方向に垂直な方向(挿入方向)に押し出される。被梱包品移送コンベア102には、無端ベルト121上の挿入方向の左右に仕切板122が立設されており、これにより、被梱包品Gの挿入時の姿勢が保持される。 The to-be-packed product transfer conveyor 102 transfers the to-be-packaged products G that are arranged and placed in the traveling direction of the endless belt 121 intermittently, that is, by repeatedly transferring and stopping. The packaged goods G transferred to the standby position of the pusher 101 are pushed out in the direction perpendicular to the transfer direction (insertion direction) when stopped. On the packaged goods transfer conveyor 102, partition plates 122 are erected on the left and right in the insertion direction on the endless belt 121, whereby the posture at the time of insertion of the packaged goods G is maintained.

なお、図示しないが、被梱包品移送コンベア102の上流には、被梱包品供給機があり、被梱包品Gが順次仕切板122の間へ一個ずつ投入される。被梱包品Gは、必ずしも直方形でないが、梱包箱C開口向きにあわせて、一般的には、図示したように長辺が挿入方向に配向するように載置される。 Although not shown, there is a packaged product feeder upstream of the packaged product transfer conveyor 102, and the packaged products G are sequentially inserted into the partition plate 122 one by one. The product to be packed G is not necessarily a rectangular shape, but is generally placed so that the long side is oriented in the insertion direction as illustrated in accordance with the opening direction of the packing box C.

添付書挿入板103は、添付書供給機104により供給される添付書Sと被梱包品移送コンベア102との間に待機し、被梱包品移送コンベア102および梱包箱移送コンベア105の移送面(無端ベルトの上面)に対して平行であって、挿入方向に往復する板体である。その設置高さは、被梱包品Gの高さより上で梱包箱Cの上面Cuより下とし、被梱包品G、添付書S、および、梱包箱Cに過度の負荷ないし摩擦力がかからないように適宜設定する。 The attachment insertion plate 103 stands by between the attachment S supplied by the attachment supply machine 104 and the packed product transfer conveyor 102, and the transfer surface (endless) of the packed product transfer conveyor 102 and the packing box transfer conveyor 105. The plate is parallel to the upper surface of the belt and reciprocates in the insertion direction. The installation height is higher than the height of the packaged goods G and below the upper surface Cu of the packaging box C so that excessive loads or frictional forces are not applied to the packaged goods G, the attachment S, and the packaging box C. Set as appropriate.

添付書挿入板103の動作については後述するが、添付書Sに突き当てることにより添付書Sに曲げグセを付けて、被梱包品Gの添付書Sへの衝突衝撃を生じさせない、または、緩衝するようにする。なお、添付書Sが挿入中に滑らないように、添付書挿入板103の片面の摩擦係数の高くしても良い。例えば、ゴムシートを貼着するようにしても良い。 Although the operation of the attachment insert plate 103 will be described later, the attachment insert S is bent by being abutted against the attachment S, so that the impact impact to the attachment S of the packaged goods G is not caused, or the buffering is performed. To do. Note that the friction coefficient of one surface of the attachment insert plate 103 may be increased so that the attachment S does not slip during insertion. For example, a rubber sheet may be attached.

添付書供給機104は、添付書挿入板103の待機位置と梱包箱移送コンベア105との間に添付書Sを鉛直方向に供給する。添付書Sは、短辺が梱包箱Cの開口口の幅Wより短く蛇腹状に折りたたまれた短冊状である。添付書供給機104は、添付書Sの中央付近が被梱包品Gの挿入進路を遮蔽するように順次供給する。 The attachment feeder 104 supplies the attachment S in the vertical direction between the standby position of the attachment insertion plate 103 and the packaging box transfer conveyor 105. The attachment S is a strip having a short side that is shorter than the width W of the opening of the packaging box C and folded in a bellows shape. The attachment supply machine 104 sequentially supplies the attachment S so that the vicinity of the center of the attachment S shields the insertion path of the packaged goods G.

梱包箱移送コンベア105は、被梱包品移送コンベア102に併設し、これと間欠駆動を同期させて、梱包箱Cを順次移送させる。梱包箱Cは、被梱包品Gの挿入を受け入れるべくフラップCfを折り込まず、また、反対側のフラップについてはのり付けして閉じた半製函の状態にして図示しない上流の梱包箱供給機から順次供給される。 The packing box transfer conveyor 105 is provided adjacent to the packaged goods transfer conveyor 102, and the packing box C is sequentially transferred in synchronization with the intermittent driving. The packaging box C does not fold the flap Cf to accept the insertion of the article to be packed G, and the opposite side flap is glued and closed in a semi-boxed state from an upstream packaging box feeder not shown. Sequentially supplied.

なお、梱包箱Cは、一般的に、6面のうち、最も面積の小さな面を形成する位置にフラップが設けられる。よって、梱包箱Cは、被梱包品Gと同様に、長辺を挿入方向に配向して載置される。また、被梱包品Gと梱包箱Cとは、常に一直線上にあるように組となって同期して移動される。挿入の際は、両コンベアは一旦停止するが、このとき、プッシャ101の往復軌跡と被梱包品Gと添付書挿入板103と梱包箱Cが一直線に並んだ位置関係となるようにする。これにより、被梱包品Gがプッシャ101で押されると、添付書SをU字状に巻き込んで梱包箱Cにともに挿入されることとなる。 In addition, the packaging box C is generally provided with a flap at a position where the surface having the smallest area among the six surfaces is formed. Therefore, like the packaged goods G, the packaging box C is placed with the long side oriented in the insertion direction. Further, the packaged goods G and the packaging box C are moved synchronously as a set so that they are always in a straight line. At the time of insertion, both conveyors are temporarily stopped. At this time, the reciprocating locus of the pusher 101, the packaged goods G, the attachment insert plate 103, and the packaging box C are arranged in a straight line. Thereby, when the article to be packed G is pushed by the pusher 101, the attachment S is wound in a U shape and inserted into the packing box C together.

なお、図示は省略するが、梱包箱移送コンベア105には適宜制止板を設け、梱包箱Cの挿入方向への逃げを防止するようにしても良い。のり付けして閉じられたフラップ面を予め制止板に当接させておいても良い。 In addition, although illustration is abbreviate | omitted, you may make it prevent the escape to the insertion direction of the packaging box C by providing a restraining board in the packaging box transfer conveyor 105 suitably. The flap surface closed by pasting may be brought into contact with the stop plate in advance.

制御部は、添付書挿入板103が添付書に曲げグセを付けた後そのまま梱包箱Cへ進入させ、添付書挿入板103の先端が被梱包品Gの先端より所定時間先んずるように添付書挿入板103とプッシャ101とを駆動制御する。図3に挿入制御の例を示した(説明の便宜上、フラップCfおよび仕切板122は省略し、添付書は簡略化している)。なお、プッシャ101は、被梱包品移送コンベア102が、被梱包品Gを移送して停止した瞬間に駆動を開始するように制御されるが、添付書挿入板103は、移送をまっている間に曲げグセを付けはじめるようにしても良い。 The controller inserts the attachment insert plate 103 into the packaging box C as it is after bending the attachment, and attaches the attachment insert plate 103 so that the tip of the attachment insert plate 103 is ahead of the tip of the packaged goods G for a predetermined time. The letter insertion plate 103 and the pusher 101 are driven and controlled. FIG. 3 shows an example of insertion control (for convenience of explanation, the flap Cf and the partition plate 122 are omitted, and the attached document is simplified). The pusher 101 is controlled to start driving at the moment when the packaged goods transfer conveyor 102 transfers the packaged goods G and stops, but the attachment insert plate 103 is in the middle of the transfer. You may make it begin to bend a bend.

なお、使用の態様により、挿入完了まで常に添付書挿入板103の先端が被梱包品Gの先端より所定長さ先んじるように駆動制御してもよい。特に、被梱包品Gが脆い場合などに好適である。 Depending on the mode of use, drive control may be performed so that the front end of the attachment insert plate 103 always precedes the front end of the packaged goods G by a predetermined length until insertion is completed. This is particularly suitable when the packaged goods G are fragile.

被梱包品Gと添付書Sの強度関係に依存するが、被梱包品Gがある程度強度を有する場合には、制御部は、プッシャ101を制御して被梱包品Gの挿入方向先端と添付書挿入板103の挿入方向先端をほぼ揃えた状態として添付書Sに当接させ、そのまま添付書と被梱包品とを梱包箱に挿入するようにしても良い。このとき、添付書挿入板103とプッシャ101とを所定時間同速として被梱包品と添付書とを挿入する制御をおこなうようにしてもよい。先端が揃っているので、添付書SがU字状ないしコ字状に速やかに形成され添付書Sの滑りが発生しにくくなる。 Depending on the strength relationship between the product to be packed G and the attachment S, if the product to be packed G has some strength, the control unit controls the pusher 101 and inserts the front end of the product to be packed G in the insertion direction. The insert plate 103 may be brought into contact with the attachment S with the leading ends in the insertion direction substantially aligned, and the attachment and the packaged product may be inserted into the packing box as they are. At this time, control may be performed to insert the packaged product and the attachment with the attachment insert plate 103 and the pusher 101 at the same speed for a predetermined time. Since the tips are aligned, the attachment S is quickly formed into a U shape or a U shape, and slipping of the attachment S is less likely to occur.

また、制御部は、プッシャ101による被梱包品Gの挿入完了前に添付書挿入板103を梱包箱Cから引き抜くように制御すれば、ストローク長をより短くできるので一層の高速稼働が実現できる。なお、プッシャ101は、被梱包品移送コンベア102の外まで引き戻るが、挿入後は障害物がなく連れ戻しも発生しないので、高速な原点回帰をさせることができる。すなわち、律速となるのは添付書挿入板103の駆動であって、ここのストローク長の短縮化および高速化が実現できるので、本発明では単位時間当たりの箱詰数を向上させることが可能となる。 In addition, if the control unit controls to pull out the attachment insert plate 103 from the packing box C before the insertion of the packaged goods G by the pusher 101, the stroke length can be further shortened, so that higher speed operation can be realized. Although the pusher 101 is pulled back to the outside of the packaged goods transfer conveyor 102, there is no obstacle after the insertion and no return is generated. That is, it is the driving of the attachment insert plate 103 that is rate limiting, and the stroke length can be shortened and speeded up, so that the number of boxes per unit time can be improved in the present invention. Become.

なお、被梱包品Gが、例えばスポンジや綿のように柔らかくまた梱包箱Cに内圧をかけるようなものである場合には、プッシャ101による挿入完了後に、まず、添付書挿入板103を引き抜き、その後、プッシャ101を引き戻すように制御しても良い。この場合であっても、律速は添付書挿入板103の駆動であるため、ストローク長の短い本発明では、単位時間当たりの箱詰数を向上させることが可能となる。 If the product to be packed G is soft, such as sponge or cotton, and applies internal pressure to the packing box C, after the insertion by the pusher 101 is completed, the attachment insert plate 103 is first pulled out, Thereafter, the pusher 101 may be controlled to be pulled back. Even in this case, since the rate limiting is the driving of the attachment insert plate 103, in the present invention having a short stroke length, it is possible to improve the number of boxes per unit time.

間欠型箱詰装置100は、フラップCf直近に二つのローラ107を設け、添付書挿入板103による添付書Sの挿入を補助する。添付書Sが厚い場合には、添付書Sが梱包箱Cに押し込まれる際、直接開口口に当たるとここを破損させてしまう可能性があり、ローラ107を設けることにより、円滑な添付書SのU字形成をおこなわせ、梱包箱Cも保護する。 The intermittent boxing device 100 is provided with two rollers 107 in the immediate vicinity of the flap Cf, and assists the insertion of the attachment S by the attachment insertion plate 103. When the attachment S is thick, there is a possibility that when the attachment S is pushed into the packaging box C, it may be damaged if it directly hits the opening. By providing the roller 107, the smooth attachment S U-shape formation is performed and the packaging box C is also protected.

間欠型箱詰装置100は、以上の構成であり、従来の間欠型箱詰装置においても添付書Sが被梱包品移送コンベアと梱包箱移送コンベアとの間に供給され、また、添付書供給機もあって、両コンベアが所定の間隔をあけて併設されていることに着目し、この間に添付書挿入板103を待機させるので、従来装置の添付書挿入板よりストローク長を短くすることができる。これのレイアウトを採用することにより、高速稼働、すなわち、単位時間当たりの被梱包品の挿入数量を向上させることが可能となる。 The intermittent boxing device 100 has the above-described configuration, and in the conventional intermittent boxing device, the attachment S is supplied between the packaged article transfer conveyor and the packing box transfer conveyor, and the attachment supply machine Therefore, paying attention to the fact that both conveyors are provided at a predetermined interval, and the attachment insert plate 103 is put on standby during this time, the stroke length can be made shorter than the attachment insert plate of the conventional apparatus. . By adopting this layout, it is possible to improve the high-speed operation, that is, increase the number of articles to be packed per unit time.

また、添付書挿入板103は、単純往復運動が採用されるので、従来の添付書類挿入板の仕切板との緩衝回避動作も不要となり、この点でも高速稼働が可能となる。 Further, since the attachment insert plate 103 employs simple reciprocating motion, the buffer avoidance operation with the partition plate of the conventional attachment insert plate is not required, and high speed operation is possible in this respect.

加えて、従来の添付書挿入板は、待機位置(初期位置)を少なくとも板長さ分は被梱包品移送コンベアからはみ出させる必要があり、また、プッシャよりも引き戻し量が大きなため、装置幅を大きくとらざるを得ないところ、本発明の間欠型箱詰装置100ではこれが不要となり、装置幅の増大を招来しない。 In addition, the conventional attachment insert plate needs to protrude the standby position (initial position) at least for the length of the plate from the packaged goods transfer conveyor, and the pullback amount is larger than the pusher, so the width of the device is reduced. However, this is not necessary in the intermittent boxing device 100 of the present invention, and the width of the device is not increased.

また、添付書挿入板103は、単純往復運動をさせればよいため、駆動機構を簡素化でき、この点からも、例えば、従来の緩衝回避動作機構を設けた箱詰装置に比して、装置構成を簡素化・コンパクト化することができる。 Further, since the attachment insert plate 103 only needs to perform a simple reciprocating motion, the drive mechanism can be simplified. From this point as well, for example, compared with a boxing device provided with a conventional buffer avoidance operation mechanism, The device configuration can be simplified and made compact.

間欠型箱詰装置100の各部の大きさの一例を挙げると、被梱包品移送コンベア102および梱包箱移送コンベア105のベルト幅:各180mm、両コンベア間の間隙:200mm、梱包箱Cの長辺の長さ(フラップ含まず)150mm、添付書挿入板103の板長さ200mm、プッシャ101の厚み10mm、プッシャ101と被梱包品移送コンベア102間の間隙:10mmとすることができる。なお、図1では、コンベア間が広く見えるものの、従来装置でも、コンベアの駆動機構、添付書供給機104、被梱包品供給機、梱包箱供給機、床面設置脚等により、同様なコンベア間となっている。仮に従来装置よりコンベア間を広くせざる得ない場合でも、律速である添付書挿入板103のストローク長を本発明のように短くした方が、単位時間当たりの被梱包品の挿入数量の向上が実現される。 As an example of the size of each part of the intermittent boxing device 100, the belt width of the packaged goods transfer conveyor 102 and the packing box transfer conveyor 105: 180 mm each, the gap between both conveyors: 200 mm, the long side of the packing box C Length (not including flap) 150 mm, plate length of attached sheet insertion plate 103 200 mm, thickness of pusher 101 10 mm, and gap between pusher 101 and packaged article transfer conveyor 102: 10 mm. In FIG. 1, although the space between the conveyors can be seen widely, even in the conventional apparatus, similar conveyor spaces can be obtained by the conveyor drive mechanism, the attachment supply device 104, the packaged product supply device, the packing box supply device, the floor installation legs, and the like. It has become. Even if it is unavoidable to make the distance between the conveyors larger than that of the conventional apparatus, it is possible to improve the number of articles to be packed per unit time by shortening the stroke length of the insert insert plate 103, which is rate limiting, as in the present invention. Realized.

なお、使用の態様によっては、添付書挿入板103は、梱包箱C内へ進入せず、添付書Sの中央付近を突いて、曲げグセを付けるだけでも、被梱包品Gの衝突衝撃を緩和できる。添付書Sがまっすぐに伸びた状態では、いずれの長辺にも折れ曲がりの開始点が存在せず、最も剛性が高い状態である。よって、添付書挿入板103で突いてやり、この開始点を設けるだけで、衝突衝撃を減少させることができる。この場合、添付書挿入板103は必ずしも板体である必要はない。 Note that, depending on the mode of use, the attachment insert plate 103 does not enter the packaging box C, but only near the center of the attachment S and bend the gusset to reduce the impact of the packaged goods G. it can. In the state where the attachment S is straightly extended, there is no bending start point on any of the long sides, and the rigidity is the highest. Therefore, it is possible to reduce the collision impact only by piercing the attachment insert plate 103 and providing this starting point. In this case, the attachment insert plate 103 is not necessarily a plate.

以上の例では、添付書Sが鉛直に供給される態様について説明したが、図4に示したように水平に供給される態様としても良い。この場合は、図示したように添付書挿入板103を、挿入方向左右に二枚設けるようにすれば、添付書SのU字形成および挿入確実性が一層向上する。 In the above example, the aspect in which the attachment S is supplied vertically has been described. However, the aspect in which the attachment S is supplied horizontally as shown in FIG. In this case, if two attachment insertion plates 103 are provided on the left and right in the insertion direction as shown in the figure, the U-shape formation and the insertion reliability of the attachment S are further improved.

間欠型箱詰装置は、医薬品の箱詰めの他、例えば、説明書をともなうおもちゃやパソコン部品の箱詰めなどに用いることもできる。 The intermittent boxing device can be used not only for packing medicines, but also for packing toys or personal computer parts with instructions.

100 間欠型箱詰装置
101 プッシャ
102 被梱包品移送コンベア
103 添付書挿入板
104 添付書供給機
105 梱包箱移送コンベア
107 ローラ
121 無端ベルト
122 仕切板
C 梱包箱
Cf フラップ
Cu 梱包箱上面
G 被梱包品
S 添付書
DESCRIPTION OF SYMBOLS 100 Intermittent boxing apparatus 101 Pusher 102 Packaged goods transfer conveyor 103 Attachment insert plate 104 Attachment feeder 105 Packing box transfer conveyor 107 Roller 121 Endless belt 122 Partition plate C Packing box Cf Flap Cu Packing box upper surface G Packed item S Attachment

Claims (6)

短冊状の添付書をU字状にして被梱包品を包み、添付書と被梱包品とをともに梱包箱に箱詰めする間欠型箱詰装置であって、
開口した梱包箱を、被梱包品の挿入方向に配向して載置しつつ挿入方向に垂直な方向に間欠的に順次移送する梱包箱移送コンベアと、
梱包箱移送コンベアに併設し、被梱包品の挿入方向の延伸線上に梱包箱が位置するように被梱包品を間欠的に順次移送するとともに、被梱包品の挿入姿勢ずれを規制する規制体を有する被梱包品移送コンベアと、
被梱包品移送コンベアをはさんで梱包箱移送コンベアに対向する位置に固定され、被梱包品の挿入方向後端から被梱包品を梱包箱に押し込んで挿入するプッシャと、
梱包箱移送コンベアと被梱包品移送コンベアとの間の、被梱包品の挿入を遮蔽する位置であって短冊の長辺が梱包箱開口口の縦辺または横辺と平行となるように添付書を順次供給する添付書供給機と、
添付書供給機により供給される添付書と被梱包品移送コンベアとの間に位置し、突き当てることにより添付書に曲げグセを付ける、梱包箱に挿入可能であって挿入方向に面が広がる板体である突当体と、
突当体により添付書に曲げグセが付いた後、プッシャを制御して被梱包品の挿入方向先端を添付書に当接させ、突当体とプッシャとを所定時間同速として、そのまま添付書と被梱包品とを梱包箱に挿入する制御部と、
を設けたことを特徴とする間欠型箱詰装置。
An intermittent boxing device that wraps a packaged item in a U-shaped strip-shaped attachment, and packs the attachment and the packaged item together in a packing box,
A packing box transfer conveyor for transferring the opened packing box intermittently and sequentially in a direction perpendicular to the insertion direction while being oriented and placed in the insertion direction of the packaged goods;
A regulating body that is attached to the packing box transfer conveyor and that intermittently sequentially transfers the packing items so that the packing box is positioned on the extension line in the insertion direction of the packing items, and also regulates the insertion posture deviation of the packing items. A packaged goods transfer conveyor having
A pusher that is fixed at a position facing the packing box transfer conveyor across the packed product transfer conveyor, and pushes the packed product into the packing box from the rear end in the insertion direction of the packed product; and
Attachment between the packing box transport conveyor and the packaged goods transporting conveyor where the insertion of the packaged goods is blocked and the long side of the strip is parallel to the vertical or horizontal side of the packing box opening An attachment supply machine that sequentially supplies,
A plate that is positioned between the attachment supplied by the attachment supply machine and the packaged goods transfer conveyor, and that can be inserted into the packaging box by expanding the surface in the insertion direction. With the body's bumper,
After the attachment is bent by the bumper, the pusher is controlled so that the tip of the packaged product in the insertion direction contacts the attachment, and the bumper and pusher are kept at the same speed for a predetermined time . And a control unit that inserts the product to be packed into the packing box,
An intermittent boxing device characterized by comprising:
短冊状の添付書をU字状にして被梱包品を包み、添付書と被梱包品とをともに梱包箱に箱詰めする間欠型箱詰装置であって、
開口した梱包箱を、被梱包品の挿入方向に配向して載置しつつ挿入方向に垂直な方向に間欠的に順次移送する梱包箱移送コンベアと、
梱包箱移送コンベアに併設し、被梱包品の挿入方向の延伸線上に梱包箱が位置するように被梱包品を間欠的に順次移送するとともに、被梱包品の挿入姿勢ずれを規制する規制体を有する被梱包品移送コンベアと、
被梱包品移送コンベアをはさんで梱包箱移送コンベアに対向する位置に固定され、被梱包品の挿入方向後端から被梱包品を梱包箱に押し込んで挿入するプッシャと、
梱包箱移送コンベアと被梱包品移送コンベアとの間の、被梱包品の挿入を遮蔽する位置であって短冊の長辺が梱包箱開口口の縦辺または横辺と平行となるように添付書を順次供給する添付書供給機と、
添付書供給機により供給される添付書と被梱包品移送コンベアとの間に位置し、突き当てることにより添付書に曲げグセを付ける、梱包箱に挿入可能であって挿入方向に面が広がる板体である突当体と、
突当体により添付書に曲げグセが付いた後、突当体の挿入方向先端が被梱包品の進行方向先端より所定時間先んずるようにプッシャと突当体とを制御して、そのまま添付書と被梱包品とを梱包箱に挿入する制御部と、
を設けたことを特徴とする間欠型箱詰装置。
An intermittent boxing device that wraps a packaged item in a U-shaped strip-shaped attachment, and packs the attachment and the packaged item together in a packing box,
A packing box transfer conveyor for transferring the opened packing box intermittently and sequentially in a direction perpendicular to the insertion direction while being oriented and placed in the insertion direction of the packaged goods;
A regulating body that is attached to the packing box transfer conveyor and that intermittently sequentially transfers the packing items so that the packing box is positioned on the extension line in the insertion direction of the packing items, and also regulates the insertion posture deviation of the packing items. A packaged goods transfer conveyor having
A pusher that is fixed at a position facing the packing box transfer conveyor across the packed product transfer conveyor, and pushes the packed product into the packing box from the rear end in the insertion direction of the packed product; and
Attachment between the packing box transport conveyor and the packaged goods transporting conveyor where the insertion of the packaged goods is blocked and the long side of the strip is parallel to the vertical or horizontal side of the packing box opening An attachment supply machine that sequentially supplies,
A plate that is positioned between the attachment supplied by the attachment supply machine and the packaged goods transfer conveyor, and that can be inserted into the packaging box by expanding the surface in the insertion direction. With the body's bumper,
After the attachment is bent on the attachment by the bumper, the pusher and the bumper are controlled so that the tip of the bumper in the insertion direction is ahead of the tip of the packaged product in the advancing direction for a predetermined time. A control unit for inserting the document and the packaged goods into the packing box;
An intermittent boxing device characterized by comprising:
添付書供給機は、短冊の長辺を鉛直方向として添付書を供給し、
突当体は、梱包箱の上面から所定間隙をあけて水平方向に往復することを特徴とする請求項1または2に記載の間欠型箱詰装置。
The attachment supply machine supplies attachments with the long side of the strip as the vertical direction,
The intermittent boxing device according to claim 1 or 2 , wherein the abutting body reciprocates in a horizontal direction with a predetermined gap from an upper surface of the packing box.
添付書供給機により供給される添付書をはさんで突当体の待機位置に対向する側であって、突当体の往復軌跡近傍に配置し、短冊の短手方向に延伸し添付書の曲げを補助する補助体を設けたことを特徴とする請求項1、2または3に記載の間欠型箱詰装置。 Place the attachment supplied by the attachment supply machine on the side facing the standby position of the bumper, near the reciprocating locus of the bumper, and extend it in the short direction of the strip. The intermittent boxing device according to claim 1, 2 or 3 , further comprising an auxiliary body for assisting bending. 制御部は、プッシャによる被梱包品の挿入完了前に、突当体を梱包箱から引き抜く制御をおこなうことを特徴とする請求項1〜4のいずれか一つに記載の間欠型箱詰装置。 5. The intermittent boxing device according to claim 1 , wherein the control unit performs a control of pulling out the abutting body from the packing box before the insertion of the packaged goods by the pusher is completed. 短冊状の添付書をU字状にして被梱包品を包み、添付書と被梱包品とをともに梱包箱に箱詰めする間欠型箱詰装置であって、
開口した梱包箱を、被梱包品の挿入方向に配向して載置しつつ挿入方向に垂直な方向に間欠的に順次移送する梱包箱移送コンベアと、
梱包箱移送コンベアに併設し、被梱包品の挿入方向の延伸線上に梱包箱が位置するように被梱包品を間欠的に順次移送するとともに、被梱包品の挿入姿勢ずれを規制する規制体を有する被梱包品移送コンベアと、
被梱包品移送コンベアをはさんで梱包箱移送コンベアに対向する位置に固定され、被梱包品の挿入方向後端から被梱包品を梱包箱に押し込んで挿入するプッシャと、
添付書を順次供給する添付書供給機と、
添付書に突き当てて曲げグセを付けそのまま添付書を梱包箱に押し込み、プッシャと協働して被梱包品および/または添付書の連れ戻しが生じないように待機位置に戻る往復運動をおこなう板体と、
を設け、
プッシャ、被梱包品移送コンベア、板体、添付書、梱包箱移送コンベアをこの順に配置し、板体をプッシャと分離して板体の単純往復動作を可能としたことを特徴とする間欠型箱詰装置の配置構造。

An intermittent boxing device that wraps a packaged item in a U-shaped strip-shaped attachment, and packs the attachment and the packaged item together in a packing box,
A packing box transfer conveyor for transferring the opened packing box intermittently and sequentially in a direction perpendicular to the insertion direction while being oriented and placed in the insertion direction of the packaged goods;
A regulating body that is attached to the packing box transfer conveyor and that intermittently sequentially transfers the packing items so that the packing box is positioned on the extension line in the insertion direction of the packing items, and also regulates the insertion posture deviation of the packing items. A packaged goods transfer conveyor having
A pusher that is fixed at a position facing the packing box transfer conveyor across the packed product transfer conveyor, and pushes the packed product into the packing box from the rear end in the insertion direction of the packed product; and
An attachment supply machine for sequentially supplying attachments;
A plate that reciprocates back to the standby position so that the packaged item and / or the attachment cannot be brought back in cooperation with the pusher by pushing the attachment into the packaging box as it is against the attachment. When,
Provided,
An intermittent box characterized in that a pusher, a packaged goods transfer conveyor, a plate body, an attachment, and a packing box transfer conveyor are arranged in this order, and the plate body is separated from the pusher to enable simple reciprocation of the plate body. Arrangement structure of filling device.

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JP6640442B2 (en) * 2014-09-18 2020-02-05 株式会社オーエム製作所 Packaged product insertion device
JP6779605B2 (en) * 2015-10-07 2020-11-04 大森機械工業株式会社 Bucket conveyor and boxing equipment
CN114229146B (en) * 2021-12-20 2023-05-16 山东国宁包装股份有限公司 Packaging equipment for plastic preservative film production

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* Cited by examiner, † Cited by third party
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