JP5792447B2 - How to pack the flooring set - Google Patents

Description

  The present invention relates to a method for packing a flooring set, which is used as a flooring material in a building such as a house, with a decorative sheet attached to the surface.

  Conventionally, as shown in FIG. 9A, for example, a decorative pattern is continuously printed on the surface of a wooden substrate 1 made of plywood or MDF having a size of 3 × 6 and a thickness of 11.7 mm. The decorative sheet 2 wound in the form of a roll is pasted, and then, this is divided into three equal parts in the width direction, and the end face of the end is processed into a 6-inch length. A flooring material 4 having a width of 1 × thickness 12 mm and having a set of three decorative patterns in the width direction is most commonly known. This flooring material 4 is equivalent to a unit number of sheets (usually six floorings). The flooring set 5 is configured by packing.

  By the way, the decorative pattern of the decorative sheet 2 of the flooring material 4 is configured by repeatedly printing a pattern such as a pre-designed grain or a geometric pattern by a gravure rotary printing technique or the like. The sheet printing pattern in circulation is continuously printed with a unit length of 600 to 1500 mm for reasons such as rationality of printing equipment (that is, the printing pattern is 600 to 600 on the surface of the decorative sheet 2 described above). It will appear repeatedly every 1500 mm.)

  In particular, in the case of a decorative pattern designed with a grain, in order to resemble the grain of natural timber, a “characteristic pattern X” such as a knot, color, spear or shimmer is appropriately arranged, or other means (for example, , Patent Document 1) has been devised to improve the design, and when such a “characteristic pattern X” is incorporated in the decorative pattern, the above-mentioned 6-meter-long flooring material 4 is used. If so, one or two “characteristic patterns X” appear on the surface.

  For this reason, the flooring set 5 configured by packing the unit number (for example, 6 sheets) of the flooring material 4 includes a plurality of flooring materials 4 on which the same “characteristic pattern X” is drawn (the above-mentioned 1). Tsubo packing = 6 pieces of flooring material 4 are accommodated.

  When flooring is applied as it is by using multiple sets of such flooring sets 5 at the interior construction site, the "characteristic pattern X" that appears regularly (1 to 2 places every 3 sheets) is another gentle part. On the other hand, there is a problem that the image becomes conspicuous and gives an unnatural impression on the entire floor surface (see FIG. 9B).

JP 2001-130200 A

  The present invention was developed in view of such problems of the prior art, and the main problem of the present invention is that when the packaging is unpacked at the construction site and the flooring materials are arranged on the floor surface in sequence, The frequency of the “pattern with the same characteristics” printed on the decorative sheet is reduced regularly and the “pattern with the characteristics” is placed at a suitable distance from each other, thereby reducing the frequency of the pattern on the floor. An object of the present invention is to provide a method of packing a flooring set that can make the appearance more natural.

The invention described in claim 1
“There are one or several patterns 29 with characteristic directional characteristics, and there are 600 decorative patterns 28 such that the characteristic patterns with directional characteristics appear in at most two when divided into three equal parts in the width direction. Prepare a three-size-wide printed decorative sheet 14 repeatedly printed continuously at ˜1500 mm,
Adhering the printed decorative sheet 14 in the longitudinal direction to the 3 × 6 wooden substrate 12,
After every other wood substrate 12 to which the printed decorative sheet 14 is adhered is reversed, the wood substrate 12 is cut along the longitudinal direction and divided into three equal parts in the width direction, followed by actual processing. The flooring material 10a1 having a characteristic pattern 29 or the flooring material 10b1, 10b3 having no characteristic pattern, and the flooring material 10b1 and 10b3 having no characteristic pattern, which are reversed in the front and rear direction, are formed. Packing the flooring set 32, wherein the flooring material 10a2 having the characteristic handle 29 or the flooring materials 10b2 and 10b4 not having the characteristic handle are sequentially taken out and packed by the unit number without changing the front-rear direction. Method.

The invention described in claim 2
“There are one or several patterns 29 having characteristic directional characteristics, and there are 600 decorative patterns 28 in which at least two of the characteristic patterns having directional characteristics appear when divided into three equal parts in the width direction. A printed decorative sheet 14 having a width of 3 is repeatedly printed continuously at ˜1,500 mm, and the printed decorative sheet 14 is adhered to a 3 × 6 wooden substrate 12 arranged in the longitudinal direction,
After the wood substrate 12 with the printed decorative sheet 14 attached is cut along the longitudinal direction and divided into three equal parts in the width direction to form a 1 × 6 sheet size cut wood substrate with sheet 12a, the same The cut wood substrate with sheet 12a cut out from the wood substrate 12 is set as one set S, and each set S is reversed in front and back, and then the cut wood substrate with sheet 12a is subjected to actual processing and flooring. The flooring material 10a1 having the characteristic handle 29 which is the front and rear inverted material 10 or the flooring materials 10b1 and 10b3 having no characteristic handle and the flooring material 10a2 having the characteristic handle 29 which is not inverted front and rear. Or, the flooring materials 10b2 and 10b4 that do not have a characteristic handle are taken out in order of the number of units without changing the front and rear direction Is a flooring method of packing set 32 ", characterized in that the packaging.

  According to the first and second aspects of the present invention, after the printed decorative sheet 14 having the “directional characteristic pattern 29” is attached to the wooden substrate 12 arranged in the longitudinal direction, the wooden substrate 12 is After alternately turning back and forth (Claim 1) or cutting the "wood substrate 12 with the printed decorative sheet 14 attached" along the longitudinal direction to form a cut wood substrate with sheet 12a, the same The cut wood substrate with a sheet 12a cut from the wood substrate 12 is set as one set S, and each set S is reversed in front and back (Claim 2). The flooring materials 10 are different from each other in terms of the presence or absence of the handle 29 and the presence / absence of front / rear inversion, and the flooring materials 10 are taken out in order of unit number without changing the front / rear direction. Packaging, and to form a flooring set 32.

  As a result, when the flooring set 32 is unpacked at the floor construction site and the flooring materials 10 are sequentially disposed on the floor surface, the “pattern 29 having directionality” is in a non-inverted state, inversion Since it will be arranged in the order of the state, and it becomes difficult to grasp the “pattern 29 having the directionality” in the non-inverted or inverted state as the same pattern, the “pattern having the directionality characteristic” Compared with the case where “29” is always arranged in the same direction, a more natural state is obtained.

According to the third aspect of the present invention, “there is a characteristic pattern 29A, 29B having directionality in one or several places, and the characteristic pattern having directionality when divided into three equal parts in the width direction is at most Two types of decorative patterns 28A and 28B appearing repeatedly are continuously printed at 600 to 1500 mm, and a plurality of types of printed decorative sheets 14A and 14B having different widths are prepared. Attaching the printed decorative sheets 14A and 14B to the wood substrate 12 arranged in the longitudinal direction,
The wood substrate 12 to which a plurality of types of printed decorative sheets 14A and 14B are attached is inverted in front and back, then cut along the longitudinal direction and divided into three equal parts in the width direction, followed by actual processing. The flooring material 10Aa1, 10Ba1 having the characteristic patterns 29A, 29B, or the flooring materials 10Ab1, 10Ab3, 10Bb1, which have the characteristic patterns 29A, 29B, or the characteristic patterns 29A, 29B, are formed. 10Bb3, and flooring materials 10Aa2, 10Ba2 having characteristic patterns 29A, 29B that are not reversed in front and back, or flooring materials 10Ab2, 10Ab4, 10Bb2, 10Bb4 not having characteristic patterns, without changing the front-rear direction A flow characterized by taking out and packing only the number of units in order Ring set 32 is a packing method "of.

The invention described in claim 4 is described as follows. “The characteristic pattern 29A, 29B having directionality is provided in one to several places, and the characteristic pattern having directionality when divided into three equal widths in the width direction. Cut cosmetic prints by cutting a plurality of types of printed decorative sheets 14A, 14B having different 3 metric widths into 1 sized x 6 sized sizes so that the printed decorative patterns 28A, 28B appear so that they appear at most on the two sheets. Prepare sheets YA and YB,
A 3 × 6 wooden substrate 12 is cut into three equal parts in the width direction along the longitudinal direction to form a 1 × 6 wooden substrate Z,
After a plurality of types of cut decorative printed sheets YA and YB are attached to the cut wood substrate Z to form the cut wood substrate 12a with sheet, the cut wood substrate with sheet 12a cut from the same wood substrate 12 is cut. As one set S, every other set S is inverted back and forth, and then the cut wood substrate with sheet 12a is subjected to actual processing to form a flooring material 10, which has characteristic patterns 29A and 29B that are inverted in the front and back direction. Flooring material 10Aa1, 10Ba1 or flooring material 10Ab1, 10Ab3, 10Bb1, 10Bb3 without characteristic pattern and flooring material 10a2, 10Ba2 or characteristic pattern with characteristic pattern 29A, 29B not reversed Flooring 10Ab2, 10Ab4, 10Bb2, 10B 4 is a method for packing flooring set 32, characterized in that the packaging is taken out sequentially by the unit number without changing the front and rear direction ".

  According to the invention described in claims 3 and 4, in addition to the packaging method described in claim 1, each of the cosmetic patterns 28 </ b> A and 28 </ b> B having “characteristic pattern 29 having directionality” is different from each other. Since plural types of printed decorative sheets 14A and 14B are used, when the flooring set 32 configured based on these packing methods is unpacked and the flooring materials 10 are sequentially arranged on the floor surface, Since the frequency with which “the characteristic pattern 29 having directionality” is arranged in the “same direction” is further reduced, the decorative pattern 28 arranged on the floor surface or the like can be made more natural.

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  In the present invention, one flooring set 32 is composed of six flooring materials 10, and three flooring materials 10 are cut out from one wood substrate 12. In other words, the flooring set 32 of one set uses the flooring material 10 (in the case of claim 1 or 2) which is different depending on whether or not it is reversed, or two types of printed decorative sheets 14A and 14B having different decorative patterns 28A and 28B. In addition, the flooring material 10 is different depending on whether or not it is reversed (in the case of claim 3 or 4), and the “same“ directional pattern 29 having directionality ”” is “the same direction”. It is not packed in one flooring set 32. As a result, there is no possibility that “the same“ directional pattern having directionality 29 ”” from one flooring set 32 is repeatedly arranged in the “same direction” at the floor construction site. The characteristic handle 29 "having directionality is arranged in a more natural state.

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  According to the packing method of the flooring set of the present invention, when pasted together at the construction site, the frequency that the “same“ directional pattern with characteristics ”” appears on the floor surface in the “same direction” decreases, and these The “characteristic patterns having directionality” are not continuously arranged in the “same direction”, and are arranged at an appropriate distance from each other. Thereby, it was possible to make the appearance of the makeup pattern shown on the floor surface more natural.

It is a cross-sectional perspective view which shows a flooring material. It is sectional drawing which shows the other Example of a flooring material. It is a figure which shows the example of a makeup pattern. It is the figure (a) which shows the packing procedure of the flooring set which concerns on a 1st Example, and the figure (b) which shows the pattern of the floor surface constructed using the said flooring set. It is a figure which shows the packing procedure of the flooring set which concerns on a 2nd Example. It is a figure which shows the packing procedure of the flooring set which concerns on a 3rd Example. It is a figure which shows the pattern of the floor surface constructed using the flooring set which concerns on a 3rd Example. It is a figure which shows the packing procedure of the flooring set which concerns on a 4th Example. It is a figure which shows a prior art.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, in this specification, when each component is indicated by a high-level concept with respect to each symbol, it is indicated by only an Arabic numeral without an alphabet (and Arabic numeral) branch number, and each component needs to be distinguished. (In other words, in the case of subordinate concepts), alphabetic branch numbers are attached to Arabic numerals for distinction.

  First, the flooring material 10 will be described with reference to FIG. 1. The flooring material 10 is generally composed of a wooden substrate 12, a printed decorative sheet 14, and a clear resin layer 16.

  The wood substrate 12 is a strip-like plate material made of wood material such as plywood, LVL, MDF, laminated wood, particle board, strand board, veneer, etc., and has a rectangular shape on one end face in the width direction and one end face in the longitudinal direction. A male part 20 having a cross section is projected, and a female part 22 into which the male part 20 formed in another flooring material is fitted is recessed in the other end face in the width direction and the other end face in the longitudinal direction. Has been. In addition, the shape of the male real part 20 and the female real part 22 is not restricted to this, As shown to Fig.2 (a), the fitting space part 24 with a large excision width on the lower surface side of the male real part 20 is shown. And a wide protrusion 26 that engages with the fitting space 24 may be formed at the lower part of the female real part 22, or as shown in FIG. The male part 20 may be formed on the upper half side of the one end face, and the male part 20 may be provided on the lower half side of the other end face in the width direction. Actual machining shapes such as so-called actual machining, real machining, and actual machining are not limited to the above embodiments, but the effects of the present invention are determined in advance by the male or female during construction. This is particularly effective in the actual processing or the actual processing in which the flooring materials 10 are adjacent to each other.

  As shown in FIG. 3, the printed decorative sheet 14 is a thin paper having, for example, a weight of about 25 g / m 2 on which a zelkova grain pattern is printed as a decorative pattern 28 (of course, the material of the printed decorative sheet 14 is Not limited to, bleached kraft paper, titanium paper, linter paper, paperboard, gypsum board paper, etc., polyethylene film, polypropylene film, polyvinyl chloride film, polyvinylidene chloride film, polyvinyl alcohol film, polyethylene terephthalate film, A plastic film such as a polycarbonate film, a nylon film, a polystyrene film, an ethylene-vinyl acetate copolymer film, an ethylene-vinyl alcohol copolymer film, or a metal foil such as iron, aluminum, or copper can be used. Weighing However, this is not the case.), And is adhered to the surface of the wooden substrate 12 using, for example, a resin adhesive. Further, the decorative pattern 28 printed on the surface of the printed decorative sheet 14 is not limited to the above-described wood grain pattern typified by zelkova, and may be a wood grain pattern of other types of trees, or a geometric pattern. It may be a pattern or the like.

  For example, in the case of a wood grain pattern, a “pattern 29 having a directional characteristic” such as a knot, varnish, crocodile, perforated skin, dark portion, etc. is appropriately arranged in the decorative pattern 28 (in the illustrated embodiment, Among these, the case where “section” is drawn as “directional pattern 29 with directionality” is shown).

  The clear resin layer 16 (FIG. 1) is formed on the surface of the flooring material 10 in order to improve the surface protection performance such as scratch resistance, abrasion resistance, water resistance, and contamination resistance. It is formed by applying a transparent synthetic resin paint such as resin or polyester resin. The clear resin layer 16 may be applied to the surface of the individual flooring material 10 in the previous stage disposed on the floor surface, or a plurality of flooring materials 10 are disposed on the floor surface before the clear resin layer 16 is formed, The clear resin layer 16 may be formed on the entire floor surface after all the flooring materials 10 are disposed.

  Moreover, you may use the printing decorative sheet 14 by which the clear resin layer 16 was integrally formed previously on the surface of the decorative pattern 28. FIG. When the clear resin layer 16 is previously provided on the surface of the printed decorative sheet 14, a transparent resin sheet such as an acrylic resin, a polyethylene terephthalate resin, or an olefin resin may be laminated and integrated with an adhesive, or may be heated and integrated. (Of course, it may be provided by painting).

  Next, a description will be given of a first embodiment relating to a “flooring set packing method” in which the flooring material 10 is manufactured and the flooring set 32 is configured by collecting the unit number of flooring materials 10 together.

(First embodiment)
First, as shown in FIG. 4 (a), a cosmetic pattern 28 having a pre-defined size having a "directional characteristic pattern 29" is prepared, and the cosmetic pattern 28 is rolled into a long length. The printed decorative sheet 14 is formed by repeatedly and continuously printing on the sheet. In this embodiment, the width of the printed decorative sheet 14 is set to 3 scales.

  Apart from these, a plurality of wooden boards 12 having the same dimensions as the width of the printed decorative sheet 14 or a slightly narrow width are prepared. In this embodiment, the wood substrate 12 is set to a large size of 3 × 6.

  Next, while pulling out the printed decorative sheet 14 wound in a roll shape, a resin adhesive is applied to the back surface of the printed decorative sheet 14 with an adhesive application facility such as a knife coater or a roll coater. After sticking on the wooden substrate 12, pressing curing is performed for a certain time, and the decorative sheet 14 is laminated and integrated on the wooden substrate 12.

  Thereafter, every other wood substrate 12 to which the printed decorative sheet 14 is adhered is reversed in front and back, and then cut along the longitudinal direction (in this embodiment, it is divided into three equal parts in the width direction). Therefore, the size after the division is 1 × 6 size.) Although not shown, subsequently, by forming the male part 20 and the female part 22 on the side surface of the cut wooden board 12, A flooring material 10 having a size of 1 x 6 is completed.

  At this time, as described above, since the “directional pattern 29 having directionality” is only drawn in one or several places in each of the decorative patterns 28, the woody material to which the printed decorative sheet 14 is stuck is used. When the board | substrate 12 is cut | disconnected and the flooring material 10 of several sheets is formed, what 10a1 and 10a2 in which "the characteristic pattern 29" exists on the surface, and what does not exist 10b1-4 will arise.

Thereby, the flooring material 10a1 having the “directional characteristic pattern 29” or the flooring materials 10b1, 10b3 which are not (the “characteristic pattern 29 having directionality” not) that is reversed, and , Including flooring material 10a2 having “directional characteristic pattern 29” which is not inverted, and flooring materials 10b2, 10b4 which are not ( without “characteristic pattern 29 having directionality”) A set 30 is configured.

In the present specification, the expressions “flooring material having a characteristic pattern having directionality ” and “flooring material not having (there is no characteristic pattern 29 having directionality) ” are used. However, it is of course possible to place a plurality of types of “characteristic patterns having directionality” in one makeup pattern 28, and the above expression is merely a specific “characteristic pattern 29”. It is a focused expression and does not mean that other types of “characteristic patterns” are not drawn on the flooring material 10. In other words, the “flooring material that does not have (there is no characteristic pattern 29 having directionality ) ” is different from “the characteristic pattern 29 that has directionality” in another type of “directional characteristic”. There is a possibility that “a pattern” is included (the same applies to other embodiments described later).

  Further, the clear resin layer 16 may be formed on the surface of the flooring material 10 in this state (in a state where the individual flooring materials 10 are separated), or after all the flooring materials 10 are disposed on the floor surface, The clear resin layer 16 may be formed on the entire floor surface.

After that, the flooring material 10a1 having the “directional characteristic pattern 29” or the flooring material ( without the “directional characteristic pattern 29”) inverted from the set 30 is reversed. 10b1, 10b3, and flooring material 10a2 having “directional characteristic pattern 29” that is not reversed, or not ( not having “directional characteristic pattern 29”) The flooring set 32 is completed by taking out and packing 10b2 and 10b4, respectively, without changing the front and rear directions, and packing them (in this embodiment, six flooring materials 10 = 1 tsubo are used as the unit number).

  According to this embodiment, the wood substrate 12 to which the printed decorative sheet 14 having the characteristic pattern 29 having directionality is attached is cut in the longitudinal direction after "every other inversion", Since different flooring materials 10 are formed by “presence / absence of characteristic pattern 29 having directionality” and “presence / absence of front / rear inversion”, and they are taken out and packaged in order without changing the front / rear direction. As shown in FIG. 4B, when the flooring set 32 is unpacked at the floor construction site and the flooring material 10 is sequentially disposed on the floor surface, the “characteristic pattern 29 having directionality” is obtained. "Is arranged in the order of the non-inverted state and the inverted state.

  As a result, the frequency at which the “same“ characteristic pattern 29 having directionality ”” in the makeup pattern 28 appears on the floor surface in the “same direction” decreases, and these “characteristic patterns 29 having directionality”. Are not continuously arranged in the “same direction” and are arranged at a suitable distance from each other, so that it is difficult to grasp the “characteristic pattern 29” in the non-inverted or inverted state as the same pattern. For this reason, the appearance of the decorative pattern 28 shown on the floor surface or the like can be made more natural.

(Second embodiment)
As shown in FIG. 5, the second embodiment is basically the same as the first embodiment, but the timing for performing “reverse and forward inversion” is different from that of the first embodiment.

  That is, the printed decorative sheet 14 (in the present embodiment, the width of the printed decorative sheet 14 is set to 3) on which the decorative pattern 28 having the “directional pattern 29 having the directionality” is printed, After sticking to a long wooden substrate 12 having a width that is substantially the same as or slightly narrower than the printed decorative sheet 14 (in this embodiment, it is set to a large size of 3 × 6), The printed decorative sheet 14 is laminated and integrated on the wooden substrate 12 by pressing for a certain time.

  Thereafter, the wooden substrate 12 to which the printed decorative sheet 14 is adhered is cut along the longitudinal direction (in this embodiment, the wood substrate 12 is divided into three equal parts in the width direction. Then, the cut wooden board with sheet 12a is formed, and the cut wooden board with sheet 12a cut from the same wooden board 12 is set as one set S, and the set S is reversed in front and back. The cut wood substrates with sheets 12a are stacked. Then, although not shown, subsequently, the flooring material 10 is completed by forming the male part 20 and the female part 22 on the side surfaces of the stacked cut wooden boards with sheets 12a.

  Since the set 30 of the flooring material 10 completed in this way is the same as the set 30 in the first embodiment described above, the effects described in the first embodiment are the same as those in the first embodiment. Incorporate.

(Third embodiment)
In the third embodiment, printed decorative sheets 14A and 14B having different decorative patterns 28A and 28B are used. First, as shown in FIG. 6, a plurality of types of decorative patterns 28 having a predetermined size and having a “directional characteristic pattern 29” are prepared (in this embodiment, two types of decorative patterns 28A, Although the case where 28B is prepared will be described, three or more types of makeup patterns may be prepared.) These plural types of makeup patterns 28A and 28B are repeatedly and continuously applied to each of the rolled long sheets. The printed decorative sheet 14A (printed with the decorative pattern A) and the rolled printed decorative sheet 14B (printed with the decorative pattern B) are formed (in this embodiment, the printed decorative sheet). The widths of the sheets 14A and 14B are set to 3 scales).

  Apart from these, a plurality of wooden boards 12 (which are set to a large size of 3 × 6 in this embodiment) having the same size as the width of the printed decorative sheet 14 or a slightly narrow width are prepared. To do.

  Next, after pasting a plurality of types of printed decorative sheets 14A and 14B to the wooden substrate 12 using a resin adhesive or the like, each wooden substrate 12 is reversed in front and back, and thereafter, The wood substrate 12 is cut along the longitudinal direction (in this embodiment, it is divided into three equal parts in the width direction. Therefore, the size after the division is 1 × 6 size), which is not shown. The flooring material 10 is formed by forming the male part 20 and the female part 22 on the side surface of the cut wooden substrate 12.

Thereby, the flooring materials 10Aa1 and 10Ba1 having the “patterns 29A and 29B having directional characteristics” which are different from each other in the decorative patterns 28A and 28B, and reversed (front and back) are not (the characteristic patterns having directional characteristics). Flooring materials 10Ab1, 10Ab3, 10Bb1, 10Bb3 and flooring materials 10Aa2, 10Ba2 having “directional patterns 29A, 29B” that are not reversed and not. A total of 12 types of flooring materials 10 (including the flooring material 10 having the decorative pattern 28A ) including the flooring materials 10Ab2, 10Ab4, 10Bb2, and 10Bb4 ( without the “characteristic pattern 29 having directionality”) are obtained. 30A, flooring material 10 having a decorative pattern 28B is set 3 And B.).

  The clear resin layer 16 may be formed on the surface of the flooring material 10 in this state (in a state where the individual flooring materials 10 are separated), or after all the flooring materials 10 are disposed on the floor surface, As described above, the clear resin layer 16 may be formed on the entire floor surface.

  Thereafter, each flooring material 10 is taken out from each set 30A, 30B in order of the number of units without changing the front-rear direction and packed (for example, six flooring materials 10 = 1 tsubo as one unit number). Thus, the flooring set 32 is completed.

  The flooring material 10 taken out from each set 30A, 30B may be stacked in any order, but as shown in the drawing, it is taken out alternately from each set 30A, 30B (that is, taken out from the same set A, 30B). It is preferable that the flooring material 10 is not continuously stacked.

  According to this embodiment, in addition to the operational effects of the first or second embodiment, “difference in makeup pattern 28”, “presence / absence of characteristic pattern 29”, and “presence / absence of front / reverse inversion (difference in orientation) ) ”, Different flooring materials 10 are formed, and only the unit number of sheets is taken out and packed in order without changing the front and rear directions, so that the flooring set 32 is formed on the floor construction site as shown in FIG. When the flooring material 10 is sequentially disposed on the floor surface after unpacking, the frequency with which “the same“ characteristic pattern 29 having directionality ”” is arranged in the “same direction” is further reduced, These “identical“ characteristic patterns 29 having directionality ”” are not continuously arranged, and are arranged at an appropriate distance from each other. Thereby, combined with the operational effects described in the first embodiment, the appearance of the decorative pattern 28 shown on the floor surface can be made more natural.

(Fourth embodiment)
The fourth embodiment uses printed decorative sheets 14A and 14B having different decorative patterns 28A and 28B as in the third embodiment, but the printed decorative sheet 14 is adhered to the wooden substrate 12. Instead of cutting the wooden substrate 12 after that, as shown in FIG. 8, the printed decorative sheet 14A is preliminarily applied to the cut wooden substrate Z in which the wooden substrate 12 has been previously cut to the size of the desired flooring material 10. The cut decorative printing sheets YA and YB from which 14B has been cut are pasted.

  That is, first, a plurality of types of printed decorative sheets 14A and 14B having characteristic patterns 29A and 29B having directionality and different decorative patterns 28A and 28B are cut into predetermined sizes. The cut decorative print sheets YA and YB are prepared. In the present embodiment, the size of each cut decorative print sheet YA, YB is 1 × 6.

  Further, the wooden substrate 12 is cut along the longitudinal direction to form a cut wooden substrate Z. In this embodiment, each cut wood substrate Z is formed into 1 × 6 by dividing the 3 × 6 wooden substrate 12 into three equal parts in the width direction.

  Next, each cut decorative printed sheet YA, YB is adhered to the cut wood substrate Z to form a cut wood substrate 12a with sheet, and then one set of cut wood substrate 12a with sheet cut from the same wood substrate 12 As S, the cut wood substrates with sheets 12a are stacked while being reversed in front and back every other set S, and the stacked cut wood substrates with sheets 12a are subjected to actual processing (not shown).

Thus, as in the third embodiment, the decorative patterns 28A and 28B are different from each other, and the flooring materials 10Aa1 and 10Ba1 having the “directional patterns 29A and 29B” that are reversed in front and back are not ( Flooring materials 10Ab1, 10Ab3, 10Bb1, 10Bb3 (without characteristic patterns 29A, 29B having directionality) and front / reverse, “characteristic patterns 29A, 29B having directionality” Twelve kinds of flooring materials 10 are obtained in total including the flooring materials 10Aa2 and 10Ba2 and the other flooring materials 10Ab2, 10Ab4, 10Bb2 and 10Bb4 (which do not have the “characteristic pattern 29 having directionality”). (The flooring material 10 having the decorative pattern 28A is a set 30A, and the flooring material 10 having the decorative pattern 28B is used. A-ring member 10 and a pair 30B.).

  Since the sets 30A and 30B of the flooring material 10 thus completed are the same as the sets 30A and 30B in the third embodiment described above, the operational effects of this embodiment will be described in the third embodiment. Incorporate the function and effect.

In the first to fourth embodiments, a wooden board 12 having a size of 3 × 6 is used as a large size, and the flooring material 10 having a size of 1 × 6 is formed as a predetermined size .

DESCRIPTION OF SYMBOLS 10 ... Flooring material 12 ... Wood substrate 14 ... Printed decorative sheet 16 ... Clear resin layer 20 ... Male real part 22 ... Female real part 24 ... Fitting space part 26 ... Projection part 28 ... Cosmetic pattern 29 ... Characteristic pattern 30 ... (Flooring material) group 32 ... flooring set X ... cut decorative printing sheet Z ... cut wood substrate

Claims (4)

In has a pattern having a feature with directionality 1 or in several places, the decorative pattern as appearing in the at most handle two thereof having a feature with a directivity when divided three like in the width direction 600~1500mm Prepare a three-size printed decorative sheet that is printed repeatedly and continuously,
Adhering the printed decorative sheet to a wooden board of 3 x 6 size, arranged in the longitudinal direction,
After every other wood substrate to which the printed decorative sheet is stuck is reversed, the wood substrate is cut along the longitudinal direction and divided into three equal parts in the width direction, followed by actual processing. A flooring material having a characteristic pattern or a flooring material having a characteristic pattern or a flooring material having no characteristic pattern, and a flooring having a characteristic pattern not inverted in the front-rear direction. A method for packing a flooring set, wherein a flooring material having no material or a characteristic pattern is taken out and packed in order of a unit number without changing the front-rear direction. In has a pattern having a feature with directionality 1 or in several places, the decorative pattern as appearing in the at most handle two thereof having a feature with a directivity when divided three like in the width direction 600~1500mm Prepare a three-size printed decorative sheet that is printed repeatedly and continuously,
Adhering the printed decorative sheet to a wooden board of 3 x 6 size, arranged in the longitudinal direction,
The wood substrate with the printed decorative sheet attached thereto is cut along the longitudinal direction and divided into three equal parts in the width direction to form a 1 × 6 sheet size cut wood substrate with sheet, and then the same wood material The cutting wood substrate with sheet cut from the substrate is set as one set, and each set is inverted back and forth, and then the cutting wood substrate with sheet is subjected to actual processing to form a flooring material, which is inverted back and forth. Change the front and back direction of the flooring material with the handle or the flooring material without the feature pattern, and the flooring material with the feature pattern or the flooring material without the feature pattern that is not reversed. A packing method for a flooring set, wherein only the number of units is taken out and packed in order without any problem. Has a pattern having a feature with directionality 1 or in several places, the decorative pattern as appearing at its two at most the handle with features having a directionality when divided three like in the width direction 600-1, A plurality of types of printed decorative sheets having three scale widths, which are repeatedly printed continuously at 500 mm and have different decorative patterns,
A plurality of types of the printed decorative sheets are arranged in a longitudinal direction and adhered to a 3 × 6 wooden substrate,
The wood substrates on which a plurality of types of printed decorative sheets are pasted are inverted one after the other, then cut along the longitudinal direction and divided into three equal parts in the width direction, followed by actual processing. A flooring material having a characteristic pattern or a flooring material having a characteristic pattern or a flooring material having no characteristic pattern, and a flooring having a characteristic pattern not inverted in the front-rear direction. A method for packing a flooring set, wherein a flooring material that does not have a material or a characteristic pattern is taken out and packed in order of the number of units without changing the front-rear direction. There are one or more distinctive patterns with directionality, and printed cosmetic patterns that have the characteristic pattern with directionality appearing on at most two of them when divided into three equal parts in the width direction. Prepare cut decorative print sheets by cutting multiple types of printed decorative sheets of different 3 scale widths into 1x6 scale size,
A 3 × 6 wooden board is cut into three equal parts in the width direction along the longitudinal direction to form a 1 × 6 wooden board.
After a plurality of types of cut decorative printed sheets are adhered to the cut wooden substrate to form a cut wooden substrate with a sheet, the cut wooden substrate with a sheet cut from the same wooden substrate is regarded as one set, and each set is one And then reverse the front and back, then, the floored wood substrate with the sheet is actually processed to give a flooring material, the flooring material with a characteristic pattern or the flooring material without a characteristic pattern, Flooring set packaging, wherein flooring material having a characteristic pattern that is not reversed in front and back, or flooring material that does not have a characteristic pattern is taken out and packed in order of unit number without changing the front-back direction. Method.