JP5780188B2 - Clamping mechanism of cutting member and blade part exchangeable cutting tool using the same - Google Patents

Clamping mechanism of cutting member and blade part exchangeable cutting tool using the same Download PDF

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JP5780188B2
JP5780188B2 JP2012069948A JP2012069948A JP5780188B2 JP 5780188 B2 JP5780188 B2 JP 5780188B2 JP 2012069948 A JP2012069948 A JP 2012069948A JP 2012069948 A JP2012069948 A JP 2012069948A JP 5780188 B2 JP5780188 B2 JP 5780188B2
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cutting
cutting member
shaft portion
tool
central axis
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優次 ▲高▼木
優次 ▲高▼木
石川 陽一
陽一 石川
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Mitsubishi Materials Corp
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Description

本発明は、切削部材のクランプ機構及びこれを用いた刃部交換式切削工具に関するものである。   The present invention relates to a clamping mechanism for a cutting member and a blade part exchangeable cutting tool using the same.

従来、丸駒インサートが、工具本体の先端軸部に着脱可能に装着されたロータリバイト(刃部交換式切削工具)が知られている。この種のロータリバイトでは、切削時に丸駒インサートに作用する切削抵抗により、工具本体に対して該丸駒インサートをその中心軸回りに従動回転させて切削を行う、従動型のものが知られている。
また、近年では、旋盤の工具保持部が回転可能とされてミーリング機能を備えた複合加工機が普及しつつあり、このような複合加工機によれば、工具本体に対して丸駒インサートを従動回転させることなく固定して、被削材に対する送りの向き等に関わらず所望の回転速度で回転駆動させながら、被削材の旋削加工を行うことが可能である。
Conventionally, a rotary tool (blade part exchangeable cutting tool) in which a round piece insert is detachably attached to a tip shaft part of a tool body is known. This type of rotary tool is known to be a driven type that performs cutting by rotating the circular piece insert around its central axis with respect to the tool body due to cutting resistance acting on the circular piece insert during cutting. Yes.
In recent years, a multi-tasking machine having a milling function in which a tool holding portion of a lathe can be rotated is becoming widespread. According to such a multi-tasking machine, a circular piece insert is driven with respect to a tool body. It is possible to perform the turning process of the work material while being fixed without being rotated and being driven to rotate at a desired rotation speed regardless of the direction of feed to the work material.

このような駆動型のロータリバイトとして、例えば下記特許文献1の図20には、中心軸に沿う貫通孔が形成された円環状をなし、外周面の先端縁部に円周状の切れ刃を有する切削インサートと、前記切削インサートの中心軸方向の基端側を向く着座面に当接され、前記中心軸方向の先端側を向く先端面を有する工具本体の軸部と、筒状をなし前記工具本体の軸部に嵌合するスリーブと、前記切削インサートの貫通孔に挿通されて前記軸部の先端面に穿設されたネジ穴に螺合することにより、前記切削インサートを前記軸部に着脱可能に固定するネジ部材とを備えたものが開示されている。   As such a drive-type rotary tool, for example, in FIG. 20 of the following Patent Document 1, an annular shape in which a through hole is formed along the central axis is formed, and a circumferential cutting edge is provided at the tip edge portion of the outer peripheral surface. A cutting insert having a cylindrical shape, and a shaft portion of a tool main body having a distal end surface facing the distal end side in the central axis direction, which is in contact with a seating surface facing the proximal end side in the central axial direction of the cutting insert; A sleeve that fits into the shaft portion of the tool body, and a threaded hole that is inserted through the through hole of the cutting insert and drilled in the distal end surface of the shaft portion, thereby bringing the cutting insert into the shaft portion. The thing provided with the screw member fixed so that attachment or detachment is possible is disclosed.

この特許文献1のロータリバイトでは、切削インサートの外周面が基端側に向かうに従い漸次縮径されており、この外周面と、スリーブの内周面における先端部とが嵌合されるようになっている。スリーブの先端部は、径方向に向けて弾性変形可能とされている。そして、切削インサートの貫通孔に挿通されて、工具本体のネジ穴に螺合するネジ部材を最後まで締め込んでいくことで、切削インサートは工具本体の軸部に芯合せされつつ固定される。   In the rotary tool disclosed in Patent Document 1, the outer peripheral surface of the cutting insert is gradually reduced in diameter toward the proximal end side, and the outer peripheral surface and the distal end portion on the inner peripheral surface of the sleeve are fitted. ing. The distal end portion of the sleeve can be elastically deformed in the radial direction. Then, the cutting insert is fixed while being aligned with the shaft portion of the tool body by tightening the screw member inserted through the through hole of the cutting insert and screwed into the screw hole of the tool body to the end.

また、上述したロータリバイト以外でも、円柱状をなし、少なくとも先端外周縁(外周面の先端縁部)に切れ刃を有する切削ヘッドと、前記切削ヘッドが着脱可能に装着され、軸回りに回転される工具本体とを備えたヘッド交換式エンドミル等の刃部交換式切削工具が知られている(例えば下記特許文献2を参照)。このような刃部交換式切削工具においても、工具本体に対して切削ヘッドを芯合せする構造を有している。   In addition to the rotary tool described above, a cutting head having a cylindrical shape and having a cutting edge at least at the outer periphery of the tip (tip edge of the outer peripheral surface) and the cutting head are detachably mounted and rotated about an axis. A blade-exchangeable cutting tool such as a head-exchangeable end mill having a tool body is known (see, for example, Patent Document 2 below). Such a blade part exchange-type cutting tool also has a structure in which the cutting head is aligned with the tool body.

特表2011−506111号公報Special table 2011-506111 gazette 特許第4288905号公報Japanese Patent No. 4288905

しかしながら、前述した従来の刃部交換式切削工具では、下記の課題があった。
すなわち、例えば特許文献1のロータリバイトでは、ネジ部材を最後まで締め込んでいくことで、切削インサート(切削部材)が工具本体の軸部に芯合せされる構造となっているが、例えば切削インサートの外径に成形誤差や加工誤差が生じた場合(特に所定の外径より大きい場合)などに、スリーブの弾性変形の許容量を超えて、該スリーブが塑性変形するおそれがあった。
However, the above-described conventional blade replacement type cutting tool has the following problems.
That is, for example, in the rotary tool of Patent Document 1, the cutting insert (cutting member) is aligned with the shaft portion of the tool body by tightening the screw member to the end. When a molding error or a processing error occurs in the outer diameter of the sleeve (particularly when the outer diameter is larger than a predetermined outer diameter), the sleeve may be plastically deformed beyond the allowable elastic deformation of the sleeve.

このようにスリーブが塑性変形した場合、切削インサートが該スリーブに強固に嵌合されて取り外しが困難となったり、工具本体の軸部に対する切削インサートの取り付け剛性が低下したりするおそれがある。そこで、切削インサートの外径精度を研磨加工等により厳密に確保することが考えられるが、この場合、製造が複雑となる。また、スリーブの塑性変形を防止する目的で単にネジ部材の締め込みを緩くすれば、切削インサートを安定して固定することができない。   When the sleeve is plastically deformed in this way, the cutting insert may be firmly fitted to the sleeve, making it difficult to remove, or the attachment rigidity of the cutting insert to the shaft portion of the tool body may be reduced. Accordingly, it is conceivable to strictly ensure the outer diameter accuracy of the cutting insert by polishing or the like, but in this case, the manufacturing becomes complicated. Further, if the screw member is simply loosened for the purpose of preventing plastic deformation of the sleeve, the cutting insert cannot be stably fixed.

本発明は、このような事情に鑑みてなされたものであって、切削部材の外径に厳密な精度を要することなく、工具本体の軸部に対して該切削部材を精度よく簡単に芯合せでき、かつ、安定して固定でき、高品位な切削加工を長期に亘り維持できる切削部材のクランプ機構及びこれを用いた刃部交換式切削工具を提供することを目的としている。   The present invention has been made in view of such circumstances, and the cutting member is accurately and easily aligned with the shaft portion of the tool body without requiring strict accuracy in the outer diameter of the cutting member. It is an object of the present invention to provide a clamping mechanism for a cutting member that can be stably fixed and can maintain high-quality cutting over a long period of time, and a blade-part exchangeable cutting tool using the same.

このような課題を解決して、前記目的を達成するために、本発明は以下の手段を提案している。
すなわち、本発明の切削部材のクランプ機構は、中心軸に沿う貫通孔が形成された円環状又は円筒状をなし、少なくとも外周面に切れ刃を有する切削部材と、前記切削部材の中心軸方向の基端側を向く着座面に当接され、前記中心軸方向の先端側を向く先端面を有する工具本体の軸部と、筒状をなし、その内周面に前記工具本体の軸部に嵌合する嵌合部、及び、該軸部に螺合する螺合部を有するナット部材と、前記切削部材の貫通孔に挿通されて、前記軸部の先端面に穿設されたネジ穴に螺合することにより、前記切削部材を前記軸部に着脱可能に固定するネジ部材と、を備え、前記切削部材の外周面には、前記基端側に向かうに従い漸次縮径する第1テーパ面が形成され、前記ナット部材の内周面には、前記先端側に向かうに従い漸次拡径するとともに、前記第1テーパ面に嵌合される第2テーパ面が形成されていることを特徴とする。
また、本発明は、切削部材と、前記切削部材が着脱可能に装着される軸部を有し、軸回りに回転される工具本体と、を備えた刃部交換式切削工具であって、前述の切削部材のクランプ機構を用いたことを特徴とする。
In order to solve such problems and achieve the above object, the present invention proposes the following means.
That is, the clamping mechanism of the cutting member of the present invention has an annular shape or a cylindrical shape in which a through hole is formed along the central axis, and has a cutting member having a cutting edge on at least an outer peripheral surface, and a central axis direction of the cutting member. A shaft portion of the tool body that has a tip surface that is in contact with a seating surface facing the base end side and faces the tip end side in the central axis direction, and has a cylindrical shape, and is fitted to the shaft portion of the tool body on the inner peripheral surface thereof. And a nut member having a fitting portion to be engaged, a screwing portion to be screwed to the shaft portion, and a screw hole that is inserted through the through hole of the cutting member and is formed in the tip surface of the shaft portion. A screw member that detachably fixes the cutting member to the shaft portion, and a first tapered surface that gradually decreases in diameter toward the base end side on the outer peripheral surface of the cutting member. Formed on the inner circumferential surface of the nut member, gradually increasing in diameter toward the tip side Rutotomoni, wherein the second tapered surface that is fitted to the first tapered surface is formed.
Further, the present invention is a blade part exchangeable cutting tool comprising a cutting member, and a tool body having a shaft portion to which the cutting member is detachably mounted and rotated about the shaft, The cutting member clamping mechanism is used.

本発明の切削部材のクランプ機構及びこれを用いた刃部交換式切削工具では、例えば円環状の丸駒インサート(切削インサート)や、円筒状をなすシェルエンドミル等の切削ヘッドを、切削部材として用いることができる。この切削部材には、少なくとも外周面に切れ刃が形成されている。   In the cutting mechanism of the cutting member according to the present invention and the blade part replaceable cutting tool using the same, for example, an annular round piece insert (cutting insert) or a cutting head such as a cylindrical shell end mill is used as the cutting member. be able to. This cutting member has a cutting edge at least on the outer peripheral surface.

切削部材を工具本体の軸部に装着する手順としては、まず、ナット部材を予め工具本体の軸部に装着しておく。この際、ナット部材の内周面に形成された嵌合部が、工具本体の軸部に嵌合することで、ナット部材と軸部とが同軸(同心)に位置決め(芯合せ)される。また、ナット部材の内周面に形成された螺合部が、工具本体の軸部に螺合することで、このナット部材を中心軸回りに周回する方向(周方向)に回転させたときに、工具本体の軸部に対して、ナット部材が上記芯合せされた状態のまま中心軸方向に移動可能である。   As a procedure for mounting the cutting member on the shaft portion of the tool body, first, a nut member is mounted on the shaft portion of the tool body in advance. At this time, the fitting portion formed on the inner peripheral surface of the nut member is fitted to the shaft portion of the tool body, whereby the nut member and the shaft portion are positioned (centered) coaxially (concentrically). Further, when the threaded portion formed on the inner peripheral surface of the nut member is threadedly engaged with the shaft portion of the tool body, the nut member is rotated in a direction (circumferential direction) around the central axis. The nut member can be moved in the direction of the central axis while the nut member is aligned with respect to the shaft portion of the tool body.

次いで、工具本体の軸部の先端面がナット部材から先端側に露出された状態で、該先端面に切削部材を載置して着座面を当接させるとともに、ネジ部材を切削部材の貫通孔に挿通して、軸部のネジ穴に螺合する。尚、この際ネジ部材は強く締め込まずに、切削部材が外力を受けて中心軸に垂直な径方向に向けて移動可能な程度に、仮止めの状態としておく。   Next, in a state where the tip surface of the shaft portion of the tool body is exposed to the tip side from the nut member, the cutting member is placed on the tip surface to contact the seating surface, and the screw member is inserted into the through hole of the cutting member. And is screwed into the screw hole of the shaft portion. At this time, the screw member is not tightened strongly, but is temporarily fixed so that the cutting member can receive an external force and move in the radial direction perpendicular to the central axis.

次いで、工具本体の軸部に対してナット部材を回転させるとともに、中心軸方向の先端側に向けて移動させていくと、該ナット部材の第2テーパ面が、切削部材の第1テーパ面に当接され、さらにこのナット部材を締め込んでいくことで、これらテーパ面同士は互いに摺接しつつ嵌合させられる。この嵌合にともなって、切削部材はナット部材に対して芯合せされる。   Next, when the nut member is rotated with respect to the shaft portion of the tool main body and is moved toward the distal end side in the central axis direction, the second taper surface of the nut member becomes the first taper surface of the cutting member. By abutting and further tightening the nut member, the tapered surfaces are fitted to each other while being in sliding contact with each other. With this fitting, the cutting member is aligned with the nut member.

具体的に、ナット部材に対して、切削部材はその外周面を基準として芯合せされることから、該外周面に形成された切れ刃の中心(中心軸方向から見た正面視で切れ刃は円周状をなしており、その中心)が、ナット部材及び工具本体の軸部に対して芯合せされている。
このように、切削部材、ナット部材及び工具本体の軸部が全て互いに芯合せされ、この状態からネジ部材を増し締めすることで、切削部材が工具本体の軸部に対して固定される。
Specifically, since the cutting member is centered with respect to the outer peripheral surface of the nut member, the center of the cutting edge formed on the outer peripheral surface (the cutting edge is a front view as viewed from the central axis direction). It has a circumferential shape and its center) is aligned with the nut member and the shaft portion of the tool body.
In this way, the cutting member, the nut member, and the shaft portion of the tool body are all aligned with each other, and the screw member is further tightened from this state, whereby the cutting member is fixed to the shaft portion of the tool body.

本発明によれば、前述のように、切削部材の切れ刃中心が工具本体の軸部に同軸に芯合せされることから、切れ刃の中心軸回りの回転軌跡における真円度や円筒度が十分に高められ、この工具本体を中心軸回りに回転させつつ切削部材で切削することで、加工精度が安定して高品位に確保される。   According to the present invention, as described above, since the center of the cutting edge of the cutting member is coaxially aligned with the shaft portion of the tool body, the roundness and cylindricity in the rotation trajectory around the center axis of the cutting edge can be reduced. By sufficiently cutting and cutting with the cutting member while rotating the tool body around the central axis, the processing accuracy is stably secured to a high quality.

また、工具本体の軸部に対してナット部材を回転させ、第2テーパ面と第1テーパ面とを嵌合させる際においては、このナット部材の回転量を適宜調整することが可能である。すなわち、本発明とは異なり、例えば特表2011−506111号公報の図20に示されるような、ネジ部材を最後まで締め付けない限り切削部材を工具本体の軸部に対して芯合せ及び固定できない従来の構成の場合、この締め付けにより図中に示されるナット部材に相当する部材(スリーブ2025)を塑性変形させてしまうおそれがあった。一方、本発明によれば、工具本体の軸部に対して切削部材を芯合せできた時点で、それ以上のナット部材のねじ込みを行う必要はなく、よってナット部材の塑性変形を防止できる。従って、精度の高い切削加工を、長期に亘り安定して維持することができる。   Further, when the nut member is rotated with respect to the shaft portion of the tool body and the second tapered surface and the first tapered surface are fitted, the amount of rotation of the nut member can be adjusted as appropriate. That is, unlike the present invention, for example, as shown in FIG. 20 of Japanese Translation of PCT International Publication No. 2011-506111, the cutting member cannot be centered and fixed to the shaft portion of the tool body unless the screw member is tightened to the end. In the case of this configuration, there is a possibility that the member (sleeve 2025) corresponding to the nut member shown in the drawing is plastically deformed by this tightening. On the other hand, according to the present invention, when the cutting member can be aligned with the shaft portion of the tool main body, it is not necessary to screw the nut member any further, and therefore plastic deformation of the nut member can be prevented. Therefore, highly accurate cutting can be stably maintained over a long period of time.

また、ナット部材に対して、切削部材がその外周面を基準として芯合せされることから、この切削部材の製造時の寸法精度を比較的緩慢に設定できる。具体的に、切削部材として、例えば超硬合金等からなる焼結体を用いた場合には、この切削部材の外径に若干の成形誤差や加工誤差(所定の外径に対して実際の外径が僅かに大きい又は小さい)が生じやすいが、このような場合でも高精度な芯合せが可能であり、また、切削部材の貫通孔中心が中心軸に対して僅かにずれていたとしても、これに影響されるようなことなく高精度な芯合せが可能である。   Further, since the cutting member is centered with respect to the nut member on the basis of the outer peripheral surface thereof, the dimensional accuracy at the time of manufacturing the cutting member can be set relatively slowly. Specifically, when a sintered body made of, for example, a cemented carbide is used as the cutting member, a slight molding error or processing error (an actual outer diameter with respect to a predetermined outer diameter) is added to the outer diameter of the cutting member. (Slightly larger or smaller diameter) is likely to occur, but even in such a case, highly accurate centering is possible, and even if the center of the through hole of the cutting member is slightly shifted from the central axis, High-precision alignment is possible without being affected by this.

さらに、切削部材の外周面における第1テーパ面の研磨に厳密な加工精度を要することなく、或いは第1テーパ面を研磨することなく焼結肌のままとして、該切削部材を使用することが可能である。従って、切削部材の製造が簡単である。
また特に、切削部材の外径に若干の成形誤差や加工誤差が生じた場合においても、前述のように、ナット部材の回転量を適宜調整することで容易に対応できるとともに、簡単に芯合せ可能である。
Further, it is possible to use the cutting member without strict processing accuracy required for polishing the first tapered surface on the outer peripheral surface of the cutting member, or to leave the sintered surface without polishing the first tapered surface. It is. Therefore, manufacture of a cutting member is easy.
In particular, even when a slight molding error or machining error occurs in the outer diameter of the cutting member, it can be easily handled by adjusting the amount of rotation of the nut member as described above, and can be easily centered. It is.

このように、本発明によれば、簡単な構造を用いて、切削部材の外径に厳密な精度を要することなく、ひいては製造を複雑にすることなく、工具本体の軸部に対して該切削部材を精度よく簡単に芯合せでき、かつ、安定して固定でき、高品位な切削加工を長期に亘って維持できるのである。   Thus, according to the present invention, a simple structure is used to cut the outer diameter of the cutting member with respect to the shaft portion of the tool body without requiring strict accuracy, and thus without complicated manufacturing. The members can be easily and accurately aligned, can be fixed stably, and high-quality cutting can be maintained over a long period of time.

また、本発明の切削部材のクランプ機構において、前記工具本体の軸部に螺合され、前記ナット部材に前記基端側から当接可能な環状又は筒状の緩み止め部材が設けられることとしてもよい。   Further, in the clamping mechanism of the cutting member of the present invention, an annular or cylindrical loosening prevention member that is screwed into the shaft portion of the tool main body and can come into contact with the nut member from the base end side may be provided. Good.

この場合、前述のように、切削部材に対してナット部材を嵌合させた後、工具本体の軸部に対して緩み止め部材を中心軸回りに回転させて先端側に移動させ、基端側から該ナット部材に当接させることで、ダブルナットの作用が得られるとともに、ナット部材の緩み止めが簡単に、かつ確実に行える。   In this case, as described above, after the nut member is fitted to the cutting member, the locking member is rotated around the central axis relative to the shaft portion of the tool body and moved to the distal end side, and the proximal end side is moved. By making the nut member come into contact with the nut member, the action of a double nut can be obtained, and the nut member can be easily and reliably prevented from loosening.

また、本発明の切削部材のクランプ機構において、前記切削部材と前記工具本体の軸部との前記中心軸回りの相対回転を規制する回転規制部が設けられることとしてもよい。   In the cutting member clamping mechanism of the present invention, a rotation restricting portion that restricts relative rotation around the central axis between the cutting member and the shaft portion of the tool body may be provided.

この場合、例えば、切削部材の着座面と工具本体の軸部の先端面とに、互いに係合する凹部と凸部とを形成して回転規制部とすることにより、工具本体の軸部に切削部材を装着する際や、切削加工時などにおいて、工具本体の軸部に対して切削部材が意図せず中心軸回りに回転してしまうようなことが防止される。
従って、工具本体の軸部に切削部材を着脱する際の作業性が高められ、また切削加工が精度よく安定して行える。
In this case, for example, by forming recesses and protrusions that engage with each other on the seating surface of the cutting member and the tip surface of the shaft portion of the tool body, the rotation restricting portion is formed, thereby cutting the shaft portion of the tool body. It is possible to prevent the cutting member from unintentionally rotating around the central axis with respect to the shaft portion of the tool body when the member is mounted or during cutting.
Therefore, the workability when the cutting member is attached to and detached from the shaft portion of the tool body is improved, and the cutting can be performed with high accuracy and stability.

本発明の切削部材のクランプ機構及びこれを用いた刃部交換式切削工具によれば、切削部材の外径に厳密な精度を要することなく、工具本体の軸部に対して該切削部材を精度よく簡単に芯合せでき、かつ、安定して固定でき、高品位な切削加工を長期に亘って維持できる。   According to the cutting member clamping mechanism of the present invention and the blade-exchangeable cutting tool using the same, the cutting member can be accurately attached to the shaft portion of the tool body without requiring strict accuracy in the outer diameter of the cutting member. It can be aligned easily and easily, and can be fixed stably, and high-quality cutting can be maintained over a long period of time.

本発明の一実施形態に係る切削部材のクランプ機構を用いた刃部交換式切削工具を示す斜視図である。It is a perspective view which shows the blade part exchange type cutting tool using the clamp mechanism of the cutting member which concerns on one Embodiment of this invention. 図1の刃部交換式切削工具の分解斜視図である。It is a disassembled perspective view of the blade part exchange-type cutting tool of FIG. 図1の刃部交換式切削工具の側断面図(縦断面図)である。FIG. 2 is a side cross-sectional view (longitudinal cross-sectional view) of the blade part replaceable cutting tool of FIG. 1. 図3の刃部交換式切削工具の要部を拡大して示す図である。It is a figure which expands and shows the principal part of the blade part exchange-type cutting tool of FIG. 図1の刃部交換式切削工具に用いられる工具本体の(a)斜視図、(b)側面図である。It is the (a) perspective view and (b) side view of the tool main body used for the blade part exchange-type cutting tool of FIG. 図1の刃部交換式切削工具に用いられるナット部材の(a)斜視図、(b)側断面図である。It is the (a) perspective view of the nut member used for the blade part exchange-type cutting tool of Drawing 1, and (b) side sectional view. 図1の刃部交換式切削工具に用いられる緩み止め部材の(a)斜視図、(b)側断面図である。It is the (a) perspective view and (b) side sectional view of the locking member used for the blade part exchange-type cutting tool of FIG. 図1の刃部交換式切削工具において、切削部材を工具本体の軸部に装着する手順を説明する図である。FIG. 2 is a diagram for explaining a procedure for mounting a cutting member on a shaft portion of a tool main body in the blade part replaceable cutting tool of FIG. 1.

以下、本発明の一実施形態に係る切削部材のクランプ機構1及びこれを用いた刃部交換式切削工具10について、図面を参照して説明する。
図1に示されるように、刃部交換式切削工具10は、丸駒の切削インサートである切削部材2と、切削部材2が着脱可能に装着される軸状の工具本体3とを備え、工具本体3の軸方向の基端部(図1における下端部)が、不図示の複合加工機である旋盤の工具保持部に回転可能に装着された状態で、その軸回りに回転させられることにより、切削部材2の切れ刃4で被削材を切削(旋削)加工する、刃部交換型の旋削工具である。具体的に、本実施形態の刃部交換式切削工具10は、駆動型ロータリバイトである。
本実施形態の刃部交換式切削工具10は、切削部材2を工具本体3に装着する部分の構造(切削部材のクランプ機構1)において、従来にない特有の構成を備えている。
DESCRIPTION OF EMBODIMENTS Hereinafter, a cutting member clamping mechanism 1 according to an embodiment of the present invention and a blade exchange type cutting tool 10 using the same will be described with reference to the drawings.
As shown in FIG. 1, the blade part replaceable cutting tool 10 includes a cutting member 2 that is a circular cutting insert, and a shaft-shaped tool body 3 to which the cutting member 2 is detachably mounted. By rotating the base end portion in the axial direction of 3 (lower end portion in FIG. 1) around the axis in a state of being rotatably attached to a tool holding portion of a lathe which is a combined processing machine (not shown), This is a blade part exchange-type turning tool that cuts (turns) a workpiece with the cutting edge 4 of the cutting member 2. Specifically, the blade part replaceable cutting tool 10 of the present embodiment is a drive type rotary tool.
The blade part replaceable cutting tool 10 of the present embodiment has a unique configuration that is not present in the structure of the part where the cutting member 2 is attached to the tool body 3 (the cutting member clamping mechanism 1).

図2〜図4に示されるように、本実施形態の切削部材のクランプ機構1は、中心軸Oに沿う貫通孔5が形成された円環状をなし、少なくとも外周面6に切れ刃4を有する切削部材2と、切削部材2の中心軸O方向の基端側を向く着座面8に当接され、中心軸O方向の先端側を向く先端面12を有する工具本体3の軸部11と、筒状をなし、その内周面21に工具本体3の軸部11に嵌合する嵌合部22、及び、該軸部11に螺合する螺合部23を有するナット部材20と、切削部材2の貫通孔5に挿通されて、軸部11の先端面12に穿設されたネジ穴13に螺合することにより、切削部材2を軸部11に着脱可能に固定するネジ部材30と、工具本体3の軸部11に螺合され、ナット部材20に前記基端側から当接可能な環状の緩み止め部材40とを備えている。   As shown in FIGS. 2 to 4, the cutting member clamping mechanism 1 of the present embodiment has an annular shape in which a through hole 5 is formed along the central axis O, and has a cutting edge 4 on at least an outer peripheral surface 6. The cutting member 2 and the shaft portion 11 of the tool body 3 having a distal end surface 12 which is in contact with the seating surface 8 facing the proximal end side in the central axis O direction of the cutting member 2 and faces the distal end side in the central axis O direction; A nut member 20 having a cylindrical shape and having a fitting portion 22 fitted to the shaft portion 11 of the tool body 3 on the inner peripheral surface 21 thereof, and a screwing portion 23 screwed to the shaft portion 11, and a cutting member A screw member 30 that is inserted into the through-hole 5 of the shaft 2 and screwed into a screw hole 13 formed in the tip surface 12 of the shaft portion 11 so as to detachably fix the cutting member 2 to the shaft portion 11; An annular locking portion that is screwed into the shaft portion 11 of the tool body 3 and can contact the nut member 20 from the base end side. And a 40.

ここで、切削部材2の中心軸Oと、工具本体3の軸とは互いに同軸とされており、本明細書においては、この中心軸(軸)O方向に沿う工具本体3の切削部材2側(図2における上側)を先端側といい、工具本体3の切削部材2とは反対側(すなわち切削部材2における工具本体3側、図2における下側)を基端側という。また、中心軸Oに垂直な方向(中心軸Oに直交する方向)を径方向といい、中心軸O回りに周回する方向を周方向という。
尚、本実施形態では、切削部材2、工具本体3、ナット部材20、ネジ部材30及び緩み止め部材40が、中心軸Oを共通軸として同軸に配置されている。
Here, the central axis O of the cutting member 2 and the axis of the tool body 3 are coaxial with each other, and in this specification, the cutting body 2 side of the tool body 3 along this central axis (axis) O direction. The upper side in FIG. 2 is referred to as the distal end side, and the side opposite to the cutting member 2 of the tool body 3 (that is, the tool body 3 side in the cutting member 2 and the lower side in FIG. 2) is referred to as the proximal end side. A direction perpendicular to the central axis O (a direction perpendicular to the central axis O) is referred to as a radial direction, and a direction around the central axis O is referred to as a circumferential direction.
In the present embodiment, the cutting member 2, the tool body 3, the nut member 20, the screw member 30, and the locking member 40 are arranged coaxially with the central axis O as a common axis.

切削部材2は、超硬合金等の硬質材料からなる焼結体で作製されている。
図2〜図4において、切削部材2の中心軸O方向を向く両面のうち、先端側を向く円環状(円形状)の面は、すくい面7となっている。また、切削部材2の中心軸O方向を向く両面のうち、基端側を向く円環状の面が、前記着座面8となっている。すくい面7及び着座面8は、中心軸Oに垂直な平坦面とされている。
The cutting member 2 is made of a sintered body made of a hard material such as a cemented carbide.
In FIG. 2 to FIG. 4, an annular (circular) surface facing the distal end among the both surfaces facing the central axis O direction of the cutting member 2 is a rake surface 7. Of the two surfaces facing the central axis O direction of the cutting member 2, an annular surface facing the base end is the seating surface 8. The rake surface 7 and the seating surface 8 are flat surfaces perpendicular to the central axis O.

すくい面7及び着座面8の中央には、貫通孔5が開口されている。貫通孔5は、中心軸O方向の全長に亘りその内径が略一定とされていて、すくい面7及び着座面8の開口部分には、それぞれ面取り加工が施されている。   A through hole 5 is opened at the center of the rake face 7 and the seating face 8. The inner diameter of the through hole 5 is substantially constant over the entire length in the direction of the central axis O, and chamfering is applied to the opening portions of the rake face 7 and the seating face 8 respectively.

切れ刃4は、すくい面7と外周面6との交差稜線をなして円周状に形成されており、該外周面6の先端縁部に配置されている。切れ刃4が形成される切削部材2の先端縁部は、この刃部交換式切削工具10において最も外径が大きくされている。
尚、図示の例では、すくい面7の外周縁部には、周方向に沿って延びる環状溝が形成されており、この環状溝がチップブレーカ7aとなっている。
The cutting edge 4 is formed in a circular shape by forming a crossing ridge line between the rake face 7 and the outer peripheral face 6, and is disposed at the front end edge of the outer peripheral face 6. The tip edge of the cutting member 2 on which the cutting edge 4 is formed has the largest outer diameter in the blade part replaceable cutting tool 10.
In the illustrated example, an annular groove extending in the circumferential direction is formed on the outer peripheral edge of the rake face 7, and this annular groove serves as a chip breaker 7a.

切削部材2において径方向を向く外周面6は、その基端側部分が先端側部分より一段縮径された多段状に形成されており、前記先端側部分が逃げ面6aとされ、前記基端側部分が第1テーパ面6bとなっている。   The outer peripheral surface 6 facing the radial direction in the cutting member 2 is formed in a multi-stage shape in which the proximal end portion is reduced in diameter by one step from the distal end portion, and the distal end portion is a flank 6a. The side portion is the first tapered surface 6b.

逃げ面6aは、切れ刃4から基端側に向かうに従い漸次縮径するテーパ状に形成されており、第1テーパ面6bも、基端側に向かうに従い漸次縮径して形成されている。これら逃げ面6a及び第1テーパ面6bには、それぞれ研磨加工が施されているが、このような研磨加工が施されていない焼結肌であっても構わない。   The flank 6a is formed in a tapered shape that gradually decreases in diameter as it goes from the cutting edge 4 toward the base end, and the first tapered surface 6b is also formed in a diameter that gradually decreases as it goes toward the base end. The flank 6a and the first taper surface 6b are each subjected to polishing, but may be sintered skin that is not subjected to such polishing.

図3及び図4に示される例においては、逃げ面6aにおける中心軸O方向に沿う単位長さあたりの径方向へ向けた変位量が、第1テーパ面6bにおける前記変位量よりも大きくなっている。つまり、図3及び図4に示される側断面視で、逃げ面6aの中心軸Oに対する傾斜角は、第1テーパ面6bの前記傾斜角より大きい。
また、切削部材2の外周面6における逃げ面6aと第1テーパ面6bとの間には、中心軸O方向の基端側を向く円環状の端面6cが形成されている。
In the example shown in FIGS. 3 and 4, the amount of displacement in the radial direction per unit length along the direction of the central axis O in the flank 6a is larger than the amount of displacement in the first tapered surface 6b. Yes. That is, in the side sectional view shown in FIGS. 3 and 4, the inclination angle of the flank 6a with respect to the central axis O is larger than the inclination angle of the first taper surface 6b.
An annular end surface 6c is formed between the flank 6a and the first taper surface 6b on the outer peripheral surface 6 of the cutting member 2 and faces the base end side in the central axis O direction.

工具本体3は、鋼材により形成されており、その先端部の軸部11が、該軸部11以外の部位のシャンク部14よりも一段小径に形成されている。
図3及び図4において、軸部11の先端面12は、中心軸Oに垂直な平坦面とされており、該先端面12の外径は、この先端面12に当接される切削部材2の着座面8の外径よりも小さくなっている。また、軸部11の先端面12から基端側に向けて穿設されたネジ穴13の内周面には、雌ネジ加工が施されている。
The tool main body 3 is formed of a steel material, and the shaft portion 11 at the tip thereof is formed to have a one-step smaller diameter than the shank portion 14 other than the shaft portion 11.
3 and 4, the distal end surface 12 of the shaft portion 11 is a flat surface perpendicular to the central axis O, and the outer diameter of the distal end surface 12 is the cutting member 2 that comes into contact with the distal end surface 12. The outer diameter of the seating surface 8 is smaller. Further, the inner peripheral surface of the screw hole 13 drilled from the distal end surface 12 to the proximal end side of the shaft portion 11 is subjected to female thread processing.

工具本体3の軸部11の外周面には、ナット部材20の螺合部23に螺合される被螺合部15と、該被螺合部15の先端側に位置して被螺合部15より小径とされ、ナット部材20の嵌合部22に嵌合される被嵌合部16とが形成されている。   On the outer peripheral surface of the shaft portion 11 of the tool body 3, a screwed portion 15 to be screwed into the screwed portion 23 of the nut member 20, and a screwed portion positioned on the tip side of the screwed portion 15. The fitting portion 16 is formed so as to have a smaller diameter than 15 and to be fitted to the fitting portion 22 of the nut member 20.

図5(a)(b)において、軸部11の外周面のうち被螺合部15は、雄ネジ加工が施された雄ネジ部となっている。また、軸部11の外周面のうち被嵌合部16は、中心軸Oに平行な円筒(円柱)外周面状に形成されている。尚、図示の例では、軸部11の外周面のうち、被螺合部15と被嵌合部16との間には、これら被螺合部15及び被嵌合部16よりも一段小径とされた段部17が形成されている。   5 (a) and 5 (b), the threaded portion 15 of the outer peripheral surface of the shaft portion 11 is a male screw portion subjected to male screw processing. Further, the fitted portion 16 of the outer peripheral surface of the shaft portion 11 is formed in a cylindrical (column) outer peripheral surface shape parallel to the central axis O. In the illustrated example, between the screwed portion 15 and the fitted portion 16 on the outer peripheral surface of the shaft portion 11, the diameter is one step smaller than those of the screwed portion 15 and the fitted portion 16. A stepped portion 17 is formed.

ナット部材20は、鋼材により形成されている。
図3、図4及び図6(a)(b)において、ナット部材20の外周面のうち、先端部は、先端側に向かうに従い漸次縮径して形成されている。また、ナット部材20の外周面のうち、先端部以外の部位は、中心軸Oに平行な円筒外周面状に形成されている。
尚、本実施形態では、ナット部材20の外周面は、その中心軸Oに垂直な断面が円形状とされており、該ナット部材20の外観は円筒状となっているが、これに限定されるものではなく、例えば外周面の前記断面が6角形などの多角形状とされているとともに、ナット部材20の外観が多角形筒状となっていてもよい。
The nut member 20 is formed of a steel material.
3, 4, and 6 (a) and 6 (b), the distal end portion of the outer peripheral surface of the nut member 20 is formed with a gradually reduced diameter toward the distal end side. Further, the portion of the outer peripheral surface of the nut member 20 other than the tip portion is formed in a cylindrical outer peripheral surface parallel to the central axis O.
In the present embodiment, the outer peripheral surface of the nut member 20 has a circular cross section perpendicular to the central axis O, and the outer appearance of the nut member 20 is cylindrical, but is not limited thereto. For example, the cross section of the outer peripheral surface may be a polygonal shape such as a hexagon, and the outer appearance of the nut member 20 may be a polygonal cylindrical shape.

また、ナット部材20の内周面21のうち、先端部は、該先端部以外の部位よりも一段内径が大きくされており、この先端部は、先端側に向かうに従い漸次拡径する第2テーパ面24とされている。第2テーパ面24は、第1テーパ面6bに嵌合可能に形成されており、図3及び図4に示される側断面視で、第2テーパ面24における中心軸O方向に沿う単位長さあたりの径方向へ向けた変位量は、切削部材2の上述した第1テーパ面6bにおける前記変位量に対応して設定されている。
また、ナット部材20の外周面及び内周面21の各先端部が、上述のように形成されていることにより、該ナット部材20の先端部は、先端側に向かうに従い漸次その肉厚が薄くなっている。
Further, in the inner peripheral surface 21 of the nut member 20, the tip portion has a one-step inner diameter larger than the portion other than the tip portion, and the tip portion gradually increases in diameter toward the tip side. The surface 24 is used. The second taper surface 24 is formed so as to be fitted to the first taper surface 6b, and has a unit length along the central axis O direction of the second taper surface 24 in a side sectional view shown in FIGS. The amount of displacement in the radial direction is set corresponding to the amount of displacement in the first tapered surface 6b of the cutting member 2 described above.
In addition, since the distal end portions of the outer peripheral surface and the inner peripheral surface 21 of the nut member 20 are formed as described above, the thickness of the distal end portion of the nut member 20 gradually decreases toward the distal end side. It has become.

また、ナット部材20の内周面21において、第2テーパ面24の基端側には、嵌合部22と螺合部23とがこの順に配置されている。ナット部材20の内周面21のうち嵌合部22は、中心軸Oに平行な円筒内周面状に形成されていて、軸部11の被嵌合部16に嵌合可能となっている。また、ナット部材20の内周面21のうち螺合部23は、雌ネジ加工が施された雌ネジ部となっていて、軸部11の被螺合部15に螺合可能となっている。   Further, on the inner peripheral surface 21 of the nut member 20, a fitting portion 22 and a screwing portion 23 are arranged in this order on the proximal end side of the second tapered surface 24. Of the inner peripheral surface 21 of the nut member 20, the fitting portion 22 is formed in a cylindrical inner peripheral surface parallel to the central axis O and can be fitted to the fitted portion 16 of the shaft portion 11. . Further, the screwing portion 23 of the inner peripheral surface 21 of the nut member 20 is a female screw portion subjected to female screw processing, and can be screwed into the screwed portion 15 of the shaft portion 11. .

また、ナット部材20の内周面21における第2テーパ面24と嵌合部22との間には、中心軸O方向の先端側を向く円環状の端面25が形成されている。
また、ナット部材20における基端面27は、円環状をなし、中心軸Oに垂直な平坦面となっている。
Further, an annular end surface 25 facing the front end side in the direction of the central axis O is formed between the second tapered surface 24 and the fitting portion 22 on the inner peripheral surface 21 of the nut member 20.
Further, the base end surface 27 of the nut member 20 has an annular shape and is a flat surface perpendicular to the central axis O.

図3及び図4に示されるように、ナット部材20の第2テーパ面24が、切削部材2の第1テーパ面6bに対して先端側に向けて摺接され、これらが嵌合された状態で、ナット部材20の先端開口縁(先端面26)と、切削部材2の外周面6における端面6cとの間、及び、ナット部材20の端面25と、切削部材2の着座面8との間には、それぞれ隙間が設けられている。   As shown in FIGS. 3 and 4, the second tapered surface 24 of the nut member 20 is in sliding contact with the first tapered surface 6 b of the cutting member 2 toward the tip side, and these are fitted. Thus, between the tip opening edge (tip surface 26) of the nut member 20 and the end surface 6c of the outer peripheral surface 6 of the cutting member 2, and between the end surface 25 of the nut member 20 and the seating surface 8 of the cutting member 2. Each is provided with a gap.

緩み止め部材40は、鋼材により形成されている。
図3、図4及び図7(a)(b)において、緩み止め部材40の内周面には、軸部11の被螺合部15に螺合可能な雌ネジ加工が施された、雌ネジ部41が形成されている。また、緩み止め部材40における先端面42は、円環状をなし、中心軸Oに垂直な平坦面となっている。
尚、本実施形態では、緩み止め部材40の外周面は、その中心軸Oに垂直な断面が円形状とされており、該緩み止め部材40の外観は円環状となっているが、これに限定されるものではなく、例えば外周面の前記断面が6角形などの多角形状とされているとともに、緩み止め部材40の外観が多角形環状となっていてもよい。
The locking member 40 is made of steel.
3, 4, and 7 (a) and 7 (b), the inner peripheral surface of the locking member 40 is subjected to female thread processing that can be screwed into the threaded portion 15 of the shaft portion 11. A screw part 41 is formed. In addition, the front end surface 42 of the locking member 40 has an annular shape and is a flat surface perpendicular to the central axis O.
In this embodiment, the outer peripheral surface of the locking member 40 has a circular cross section perpendicular to the central axis O, and the locking member 40 has an annular appearance. For example, the cross section of the outer peripheral surface may be a polygonal shape such as a hexagon, and the appearance of the locking member 40 may be a polygonal ring.

図2〜図4において、ネジ部材30は、雄ネジ加工が施されたネジ部31と、該ネジ部31より大径の頭部32とを備えている。ネジ部材30は、ネジ部31における頭部32とは反対側の端部が基端側に向けられた状態で、切削部材2の貫通孔5に先端から基端側へ向けて挿入される。貫通孔5に挿入されたネジ部31は、工具本体3の軸部11のネジ穴13に螺合される。   2 to 4, the screw member 30 includes a screw portion 31 that has been subjected to male screw processing, and a head portion 32 that is larger in diameter than the screw portion 31. The screw member 30 is inserted into the through hole 5 of the cutting member 2 from the distal end to the proximal end side with the end portion of the screw portion 31 opposite to the head portion 32 facing the proximal end side. The screw part 31 inserted into the through hole 5 is screwed into the screw hole 13 of the shaft part 11 of the tool body 3.

また、ネジ部材30におけるネジ部31の外径は、切削部材2の貫通孔5の内径よりも若干小さくなっており、これにより、貫通孔5にネジ部31が挿通された状態で、切削部材2は径方向に移動可能である。
また、図中に符号33で示されるものは、円環板状の座金である。
Further, the outer diameter of the screw portion 31 in the screw member 30 is slightly smaller than the inner diameter of the through hole 5 of the cutting member 2, whereby the cutting member is inserted in the state where the screw portion 31 is inserted into the through hole 5. 2 is movable in the radial direction.
Also, what is indicated by reference numeral 33 in the figure is an annular plate washer.

ネジ部材30をネジ穴13にねじ込んだ状態で、該ネジ部材30の頭部32は、座金33を介して、切削部材2のすくい面7に基端側に向けて押し付けられる。
尚、図示の例では、ネジ部材30をネジ穴13にねじ込んだ際、該ネジ部材30の頭部32が切削部材2の先端側に突出された状態となっているが、これに限定されるものではない。すなわち、例えば、切削部材2の貫通孔5を多段円柱孔状に形成して、該貫通孔5の段部にネジ部材30の頭部32が基端側に向けて押し付けられるように構成するとともに、該頭部32が貫通孔5内に収容可能とされていてもよい。
In a state where the screw member 30 is screwed into the screw hole 13, the head portion 32 of the screw member 30 is pressed against the rake face 7 of the cutting member 2 toward the base end side via the washer 33.
In the illustrated example, when the screw member 30 is screwed into the screw hole 13, the head portion 32 of the screw member 30 protrudes toward the distal end side of the cutting member 2. However, the present invention is not limited to this. It is not a thing. That is, for example, the through hole 5 of the cutting member 2 is formed in a multistage cylindrical hole shape, and the head portion 32 of the screw member 30 is pressed against the stepped portion of the through hole 5 toward the proximal end side. The head 32 may be accommodated in the through hole 5.

次に、本実施形態の切削部材のクランプ機構1及びこれを用いた刃部交換式切削工具10において、切削部材2を工具本体3に取り付ける手順について説明する。   Next, a procedure for attaching the cutting member 2 to the tool body 3 in the clamping mechanism 1 of the cutting member and the blade-part-exchangeable cutting tool 10 using the same according to the present embodiment will be described.

まず、図8(a)に示されるように、緩み止め部材40及びナット部材20を、この順に予め工具本体3の軸部11に螺合して装着しておく。この際、ナット部材20の内周面21に形成された嵌合部22が、軸部11の被嵌合部16に嵌合することで、ナット部材20と軸部11とが同軸(同心)に位置決め(芯合せ)される。また、ナット部材20の内周面21に形成された螺合部23が、軸部11の被螺合部15に螺合することで、このナット部材20を周方向に回転させたときに、工具本体3の軸部11に対して、ナット部材20が上記芯合せされた状態のまま中心軸O方向に移動可能である。
また、緩み止め部材40についても、その雌ネジ部41が軸部11の被螺合部15に螺合することで、周方向への回転により、軸部11に対して中心軸O方向に移動可能である。尚、ここでの軸部11に対するナット部材20の中心軸O方向の位置は、軸部11の先端面12に対して、ナット部材20の先端面26が基端側に後退されている状態であることが好ましい。
First, as shown in FIG. 8A, the locking member 40 and the nut member 20 are screwed onto the shaft portion 11 of the tool body 3 in this order in advance. At this time, the fitting portion 22 formed on the inner peripheral surface 21 of the nut member 20 is fitted to the fitted portion 16 of the shaft portion 11, so that the nut member 20 and the shaft portion 11 are coaxial (concentric). Is positioned (centered). Further, when the threaded portion 23 formed on the inner peripheral surface 21 of the nut member 20 is threadedly engaged with the threaded portion 15 of the shaft portion 11, the nut member 20 is rotated in the circumferential direction. The nut member 20 can be moved in the direction of the central axis O while the nut member 20 is aligned with respect to the shaft portion 11 of the tool body 3.
Further, the locking member 40 also moves in the direction of the central axis O with respect to the shaft portion 11 by rotation in the circumferential direction by the female screw portion 41 being screwed into the threaded portion 15 of the shaft portion 11. Is possible. Here, the position of the nut member 20 in the central axis O direction with respect to the shaft portion 11 is such that the distal end surface 26 of the nut member 20 is retracted to the proximal end side with respect to the distal end surface 12 of the shaft portion 11. Preferably there is.

次いで、このように軸部11の先端面12がナット部材20から先端側に露出された状態で、該先端面12に切削部材2を載置して着座面8を当接させるとともに、ネジ部材30のネジ部31を切削部材2の貫通孔5に挿通して、軸部11のネジ穴13に螺合する。尚、この際ネジ部材30は強く締め込まずに、切削部材2が外力を受けて径方向に向けて移動可能な程度に、仮止めの状態としておく。   Next, with the tip surface 12 of the shaft portion 11 exposed to the tip side from the nut member 20 in this way, the cutting member 2 is placed on the tip surface 12 to bring the seating surface 8 into contact with the screw member. 30 screw portions 31 are inserted into the through holes 5 of the cutting member 2 and screwed into the screw holes 13 of the shaft portion 11. At this time, the screw member 30 is not tightened strongly, but is temporarily fixed so that the cutting member 2 can move in the radial direction by receiving an external force.

次いで、工具本体3の軸部11に対してナット部材20を回転させるとともに、中心軸O方向の先端側に向けて移動させていくと、図8(b)に示されるように、ナット部材20の第2テーパ面24が、切削部材2の第1テーパ面6bに当接され、さらにこのナット部材20を締め込んでいくことで、これらテーパ面24、6b同士は互いに摺接しつつ嵌合させられる。この嵌合にともなって、切削部材2はナット部材20に対して芯合せされる。   Next, when the nut member 20 is rotated with respect to the shaft portion 11 of the tool body 3 and is moved toward the distal end side in the direction of the central axis O, as shown in FIG. The second taper surface 24 is brought into contact with the first taper surface 6b of the cutting member 2, and the nut member 20 is further tightened so that the taper surfaces 24 and 6b are fitted to each other while being in sliding contact with each other. It is done. With this fitting, the cutting member 2 is aligned with the nut member 20.

具体的に、ナット部材20に対して、切削部材2はその外周面6の第1テーパ面6bを基準として芯合せされることから、該外周面6に形成された切れ刃4の中心(中心軸O方向の先端側から見た正面視において、切れ刃4は円周状をなしており、その中心)が、ナット部材20及び工具本体3の軸部11に対して芯合せされている。   Specifically, the cutting member 2 is centered with respect to the nut member 20 on the basis of the first taper surface 6b of the outer peripheral surface 6, so that the center (center of the cutting edge 4 formed on the outer peripheral surface 6 is centered. When viewed from the front end side in the direction of the axis O, the cutting edge 4 has a circumferential shape and its center) is aligned with the nut member 20 and the shaft portion 11 of the tool body 3.

次いで、工具本体3の軸部11に対して緩み止め部材40を回転させるとともに、中心軸O方向の先端側に向けて移動させていくことで、図4に示されるように、緩み止め部材40の先端面42が、ナット部材20の基端面27に先端側に向けて当接される。
このように、切削部材2、ナット部材20及び工具本体3の軸部11が全て互いに芯合せされ、この状態からネジ部材30を増し締めすることで、切削部材2が工具本体3の軸部11に対して固定される。
Next, as shown in FIG. 4, the locking member 40 is rotated by rotating the locking member 40 relative to the shaft portion 11 of the tool body 3 and moving the locking member 40 toward the distal end side in the direction of the central axis O. The distal end surface 42 of the nut member 20 is brought into contact with the proximal end surface 27 of the nut member 20 toward the distal end side.
In this way, the cutting member 2, the nut member 20, and the shaft portion 11 of the tool main body 3 are all aligned with each other, and the screw member 30 is further tightened from this state, whereby the cutting member 2 becomes the shaft portion 11 of the tool main body 3. Fixed against.

以上説明した本実施形態の切削部材のクランプ機構1及びこれを用いた刃部交換式切削工具10によれば、前述のように、切削部材2の切れ刃4中心が工具本体3の軸部11に同軸に芯合せされることから、切れ刃4の中心軸O回りの回転軌跡における真円度が十分に高められ、この工具本体3を中心軸O回りに回転させつつ切削部材2で切削することで、加工精度が安定して高品位に確保される。   According to the cutting member clamping mechanism 1 of the present embodiment described above and the blade part exchangeable cutting tool 10 using the same, as described above, the center of the cutting edge 4 of the cutting member 2 is the shaft part 11 of the tool body 3. Since the roundness in the rotation trajectory around the center axis O of the cutting edge 4 is sufficiently increased, the tool body 3 is cut around by the cutting member 2 while being rotated around the center axis O. This ensures stable machining accuracy and high quality.

また、工具本体3の軸部11に対してナット部材20を回転させ、第2テーパ面24と第1テーパ面6bとを嵌合させる際においては、このナット部材20の回転量を適宜調整することが可能である。すなわち、本実施形態とは異なり、例えば特表2011−506111号公報の図20に示されるような、ネジ部材を最後まで締め付けない限り切削部材を工具本体の軸部に対して芯合せ及び固定できない従来の構成の場合、この締め付けにより図中に示されるナット部材に相当する部材(スリーブ2025)を塑性変形させてしまうおそれがあった。一方、本実施形態によれば、工具本体3の軸部11に対して切削部材2を芯合せできた時点で、それ以上のナット部材20のねじ込みを行う必要はなく、よってナット部材20の塑性変形を防止できる。従って、精度の高い切削加工を、長期に亘り安定して維持することができる。   Further, when the nut member 20 is rotated with respect to the shaft portion 11 of the tool body 3 and the second tapered surface 24 and the first tapered surface 6b are fitted, the amount of rotation of the nut member 20 is adjusted as appropriate. It is possible. That is, unlike the present embodiment, for example, as shown in FIG. 20 of JP-T-2011-506111, the cutting member cannot be aligned and fixed to the shaft portion of the tool body unless the screw member is tightened to the end. In the case of the conventional configuration, this tightening may cause plastic deformation of a member (sleeve 2025) corresponding to the nut member shown in the drawing. On the other hand, according to the present embodiment, when the cutting member 2 can be aligned with the shaft portion 11 of the tool body 3, it is not necessary to screw the nut member 20 further, and thus the plasticity of the nut member 20 is not necessary. Deformation can be prevented. Therefore, highly accurate cutting can be stably maintained over a long period of time.

また、ナット部材20に対して、切削部材2がその外周面6を基準として芯合せされることから、この切削部材2の製造時の寸法精度を比較的緩慢に設定できる。具体的に、切削部材2として、本実施形態で説明したような超硬合金等からなる焼結体を用いた場合には、この切削部材2の外径に若干の成形誤差や加工誤差(所定の外径に対して実際の外径が僅かに大きい又は小さい)が生じやすいが、このような場合でも高精度な芯合せが可能であり、また、切削部材2の貫通孔5中心が中心軸Oに対して僅かにずれていたとしても、これに影響されるようなことなく高精度な芯合せが可能である。   Further, since the cutting member 2 is centered with respect to the nut member 20 with the outer peripheral surface 6 as a reference, the dimensional accuracy at the time of manufacturing the cutting member 2 can be set relatively slowly. Specifically, when a sintered body made of cemented carbide or the like as described in the present embodiment is used as the cutting member 2, a slight molding error or processing error (predetermined) is added to the outer diameter of the cutting member 2. The actual outer diameter is slightly larger or smaller than the outer diameter of the cutting member 2. However, in such a case, high-precision centering is possible, and the center of the through hole 5 of the cutting member 2 is the central axis. Even if it is slightly deviated from O, high-precision alignment is possible without being affected by this.

さらに、切削部材2の外周面6における第1テーパ面6bの研磨に厳密な加工精度を要することなく、或いは第1テーパ面6bを研磨することなく焼結肌のままとして、該切削部材2を使用することが可能である。従って、切削部材2の製造が簡単である。
また特に、切削部材2の外径に若干の成形誤差や加工誤差が生じた場合においても、前述のように、ナット部材20の回転量を適宜調整することで容易に対応できるとともに、簡単に芯合せ可能である。
Further, the cutting member 2 is left as a sintered surface without requiring strict processing accuracy for polishing the first tapered surface 6b on the outer peripheral surface 6 of the cutting member 2 or without polishing the first tapered surface 6b. It is possible to use. Therefore, manufacture of the cutting member 2 is easy.
In particular, even when a slight molding error or machining error occurs in the outer diameter of the cutting member 2, as described above, it can be easily handled by adjusting the amount of rotation of the nut member 20 as appropriate, and the core can be easily adjusted. Can be combined.

このように、本実施形態によれば、簡単な構造を用いて、切削部材2の外径に厳密な精度を要することなく、ひいては製造を複雑にすることなく、工具本体3の軸部11に対して該切削部材2を精度よく簡単に芯合せでき、かつ、安定して固定でき、高品位な切削加工を長期に亘って維持できるのである。   As described above, according to the present embodiment, the shaft 11 of the tool body 3 can be formed using a simple structure without requiring strict accuracy in the outer diameter of the cutting member 2 and without complicating the manufacture. On the other hand, the cutting member 2 can be centered accurately and easily, and can be fixed stably, and high-quality cutting can be maintained over a long period of time.

また、工具本体3の軸部11に螺合する緩み止め部材40が設けられているので、前述のように、切削部材2に対してナット部材20を嵌合させた後、工具本体3の軸部11に対して緩み止め部材40を中心軸O回りに回転させて先端側に移動させ、基端側から該ナット部材20に当接させることで、ダブルナットの作用が得られるとともに、ナット部材20の緩み止めが簡単に、かつ確実に行える。   Further, since the locking member 40 that is screwed to the shaft portion 11 of the tool body 3 is provided, the nut member 20 is fitted to the cutting member 2 as described above, and then the shaft of the tool body 3 is fitted. By rotating the locking member 40 around the central axis O with respect to the portion 11 and moving the locking member 40 toward the distal end side, and abutting against the nut member 20 from the proximal end side, an action of a double nut can be obtained, and the nut member 20 can be easily and reliably prevented from loosening.

尚、本発明は前述の実施形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲において種々の変更を加えることが可能である。   The present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the present invention.

例えば、切削部材2と工具本体3の軸部11との中心軸O回りの相対回転を規制する回転規制部が設けられていてもよい。具体的に、例えば図4において、切削部材2の着座面8、及び、工具本体3の軸部11の先端面12は、それぞれ平坦面のみで形成されているが、これら着座面8及び先端面12に、前記回転規制部として、互いに係合可能な凹部と凸部とが形成されていてもよい。   For example, a rotation restricting portion that restricts relative rotation around the central axis O between the cutting member 2 and the shaft portion 11 of the tool body 3 may be provided. Specifically, for example, in FIG. 4, the seating surface 8 of the cutting member 2 and the tip surface 12 of the shaft portion 11 of the tool body 3 are each formed of only a flat surface. 12, a concave portion and a convex portion that can be engaged with each other may be formed as the rotation restricting portion.

この場合、工具本体3の軸部11に切削部材2を装着する際や、切削加工時などにおいて、工具本体3の軸部11に対して切削部材2が意図せず周方向に回転してしまうようなことが防止される。
従って、工具本体3の軸部11に切削部材2を着脱する際の作業性が高められ、また切削加工が精度よく安定して行える。
In this case, when the cutting member 2 is attached to the shaft portion 11 of the tool body 3 or during cutting, the cutting member 2 rotates unintentionally in the circumferential direction with respect to the shaft portion 11 of the tool body 3. This is prevented.
Therefore, the workability when the cutting member 2 is attached to and detached from the shaft portion 11 of the tool body 3 is improved, and the cutting can be performed with high accuracy and stability.

また、前述の実施形態で説明した刃部交換式切削工具10は、円環状(円板状)の丸駒インサートである切削部材2と、切削部材2が着脱可能に装着される軸状の工具本体3とを備え、工具本体3がその軸回りに回転されつつ、回転する被削材に切り込んで旋削加工する駆動型ロータリバイトであるが、本発明はこれに限定されるものではない。
すなわち、例えば、刃部交換式切削工具10は、中心軸Oに沿う貫通孔5が形成された円筒状をなし、少なくとも外周面6に切れ刃4を有する切削ヘッドである切削部材2と、この切削部材2が装着される工具本体3とを備え、工具本体3がその軸回りに回転されつつ、固定された被削材に切り込んで転削加工するヘッド交換式エンドミル等であってもよい。
また、工具本体3は先端部として軸部11を有していればよく、その全体の形状は前述した軸状に限定されるものではない。
Moreover, the blade part exchange-type cutting tool 10 demonstrated in the above-mentioned embodiment is the cutting member 2 which is an annular | circular (disc shape) round piece insert, and the axial tool to which the cutting member 2 is mounted | worn detachably. Although the main body 3 is provided and the tool main body 3 is rotated about its axis and is cut into a rotating work material and turned, the present invention is not limited to this.
That is, for example, the blade-exchangeable cutting tool 10 has a cylindrical shape in which a through-hole 5 is formed along the central axis O, and the cutting member 2 that is a cutting head having a cutting edge 4 on at least the outer peripheral surface 6; The tool main body 3 to which the cutting member 2 is mounted may be provided, and the tool main body 3 may be a head replaceable end mill that cuts and cuts into a fixed work material while rotating around the axis of the tool main body 3.
Moreover, the tool main body 3 should just have the axial part 11 as a front-end | tip part, and the whole shape is not limited to the axial shape mentioned above.

また、切削部材2の切れ刃4は、外周面6における先端縁部に形成されているとしたが、この切削部材2が例えばエンドミル用の切削ヘッドなどの場合には、切れ刃4は外周面6全体に形成されていてもよい。この場合、本発明の構成により、切れ刃4の回転軌跡は、真円度のみならず、円筒度も向上する。
尚、切削部材2は、少なくともその外周面6に切れ刃4を有していることで、前述した顕著な効果が得られるが、切れ刃4は、切削部材2の外周面6のみならず、該切削部材2の先端面にも形成されていてもよい。
In addition, the cutting edge 4 of the cutting member 2 is formed at the tip edge of the outer peripheral surface 6. However, when the cutting member 2 is a cutting head for an end mill, the cutting edge 4 is 6 may be formed as a whole. In this case, the rotation trajectory of the cutting edge 4 improves not only the roundness but also the cylindricity by the configuration of the present invention.
The cutting member 2 has the cutting edge 4 on at least the outer peripheral surface 6, so that the above-described remarkable effect can be obtained, but the cutting edge 4 is not only the outer peripheral surface 6 of the cutting member 2, It may also be formed on the front end surface of the cutting member 2.

また、前述の実施形態では、切削部材2の外周面6が、多段状に形成されているとしたが、これに限定されるものではなく、例えば逃げ面6aと第1テーパ面6bとの間に段部が設けられずに、これらが滑らかに連なって一体に形成されていてもよい。   In the above-described embodiment, the outer peripheral surface 6 of the cutting member 2 is formed in a multistage shape. However, the present invention is not limited to this, and for example, between the flank 6a and the first tapered surface 6b. These may be formed in a single piece without being provided with stepped portions.

また、前述の実施形態では、緩み止め部材40は、その中心軸O方向に沿う長さが短くされた環状となっているが、該緩み止め部材40は、中心軸O方向に長い筒状とされていてもよい。
尚、緩み止め部材40を設ける代わりに、例えば、ナット部材20に径方向に挿通(螺着)されて、軸部11の外周面に形成された平坦部(Dカット部)に係止されるクランプネジ等の緩み止め手段を用いても構わない。
In the above-described embodiment, the locking member 40 has an annular shape whose length along the central axis O direction is shortened. However, the locking member 40 has a cylindrical shape that is long in the central axis O direction. May be.
Instead of providing the locking member 40, for example, the nut member 20 is inserted (screwed) in the radial direction and is locked to a flat portion (D cut portion) formed on the outer peripheral surface of the shaft portion 11. Locking means such as a clamp screw may be used.

また、前述の実施形態では、工具本体3の軸部11の外周面には、被螺合部15と、該被螺合部15よりも小径の被嵌合部16とが、先端側に向けてこの順に配置されており、これに対応して、ナット部材20の内周面21には、螺合部23と嵌合部22とが、先端側に向けてこの順に配置されているとしたが、これに限定されるものではない。
すなわち、工具本体3の軸部11の外周面において、被嵌合部16と、該被嵌合部16よりも小径の被螺合部15とが、先端側に向けてこの順に配置されており、これに対応して、ナット部材20の内周面21には、嵌合部22と螺合部23とが、先端側に向けてこの順に配置されていても構わない。
In the above-described embodiment, the screwed portion 15 and the fitted portion 16 having a smaller diameter than the screwed portion 15 are directed toward the distal end side on the outer peripheral surface of the shaft portion 11 of the tool body 3. Corresponding to this, on the inner peripheral surface 21 of the nut member 20, the screwing portion 23 and the fitting portion 22 are arranged in this order toward the distal end side. However, the present invention is not limited to this.
That is, on the outer peripheral surface of the shaft portion 11 of the tool body 3, the fitted portion 16 and the screwed portion 15 having a smaller diameter than the fitted portion 16 are arranged in this order toward the distal end side. Correspondingly, on the inner peripheral surface 21 of the nut member 20, the fitting portion 22 and the screwing portion 23 may be arranged in this order toward the distal end side.

1 切削部材のクランプ機構
2 切削部材
3 工具本体
4 切れ刃
5 貫通孔
6 外周面
6b 第1テーパ面
8 着座面
10 刃部交換式切削工具
11 軸部
12 先端面
13 ネジ穴
20 ナット部材
21 内周面
22 嵌合部
23 螺合部
24 第2テーパ面
30 ネジ部材
40 緩み止め部材
O 中心軸
DESCRIPTION OF SYMBOLS 1 Clamping mechanism of cutting member 2 Cutting member 3 Tool main body 4 Cutting blade 5 Through-hole 6 Outer peripheral surface 6b 1st taper surface 8 Seating surface 10 Blade part exchange-type cutting tool 11 Shaft part 12 Tip surface 13 Screw hole 20 Nut member 21 In Peripheral surface 22 Fitting portion 23 Threaded portion 24 Second tapered surface 30 Screw member 40 Loosening prevention member O Center axis

Claims (4)

中心軸に沿う貫通孔が形成された円環状又は円筒状をなし、少なくとも外周面に切れ刃を有する切削部材と、
前記切削部材の中心軸方向の基端側を向く着座面に当接され、前記中心軸方向の先端側を向く先端面を有する工具本体の軸部と、
筒状をなし、その内周面に前記工具本体の軸部に嵌合する嵌合部、及び、該軸部に螺合する螺合部を有するナット部材と、
前記切削部材の貫通孔に挿通されて、前記軸部の先端面に穿設されたネジ穴に螺合することにより、前記切削部材を前記軸部に着脱可能に固定するネジ部材と、を備え、
前記切削部材の外周面には、前記基端側に向かうに従い漸次縮径する第1テーパ面が形成され、
前記ナット部材の内周面には、前記先端側に向かうに従い漸次拡径するとともに、前記第1テーパ面に嵌合される第2テーパ面が形成されていることを特徴とする切削部材のクランプ機構。
A cutting member having an annular shape or a cylindrical shape in which a through-hole along the central axis is formed, and having a cutting edge on at least the outer peripheral surface;
A shaft portion of a tool body that has a distal end surface that is in contact with a seating surface facing the proximal end side in the central axis direction of the cutting member and that faces the distal end side in the central axis direction;
A nut member having a cylindrical shape, a fitting portion fitted to the shaft portion of the tool main body on the inner peripheral surface thereof, and a screwing portion screwed to the shaft portion;
A screw member that is inserted through the through hole of the cutting member and is screwed into a screw hole formed in the tip surface of the shaft portion, so that the cutting member is detachably fixed to the shaft portion. ,
On the outer peripheral surface of the cutting member, a first tapered surface that gradually decreases in diameter toward the proximal end side is formed,
A clamp for a cutting member, wherein the inner peripheral surface of the nut member is formed with a second taper surface that gradually increases in diameter toward the tip end side and is fitted to the first taper surface. mechanism.
請求項1に記載の切削部材のクランプ機構であって、
前記工具本体の軸部に螺合され、前記ナット部材に前記基端側から当接可能な環状又は筒状の緩み止め部材が設けられることを特徴とする切削部材のクランプ機構。
A clamping mechanism for a cutting member according to claim 1,
A clamping mechanism for a cutting member, characterized in that an annular or cylindrical locking member that is screwed into a shaft portion of the tool main body and is capable of coming into contact with the nut member from the base end side is provided.
請求項1又は2に記載の切削部材のクランプ機構であって、
前記切削部材と前記工具本体の軸部との前記中心軸回りの相対回転を規制する回転規制部が設けられることを特徴とする切削部材のクランプ機構。
A clamping mechanism for a cutting member according to claim 1 or 2,
A clamping mechanism for a cutting member, wherein a rotation restricting portion for restricting relative rotation around the central axis between the cutting member and a shaft portion of the tool body is provided.
切削部材と、
前記切削部材が着脱可能に装着される軸部を有し、軸回りに回転される工具本体と、を備えた刃部交換式切削工具であって、
請求項1〜3のいずれか一項に記載の切削部材のクランプ機構を用いたことを特徴とする刃部交換式切削工具。
A cutting member;
A cutting tool having a shaft portion on which the cutting member is detachably mounted, and a tool body rotated around the shaft,
The blade part exchange-type cutting tool using the clamping mechanism of the cutting member as described in any one of Claims 1-3.
JP2012069948A 2012-03-26 2012-03-26 Clamping mechanism of cutting member and blade part exchangeable cutting tool using the same Active JP5780188B2 (en)

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