JP5779781B2 - Stackable folding roof mount - Google Patents

Stackable folding roof mount Download PDF

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Publication number
JP5779781B2
JP5779781B2 JP2012042341A JP2012042341A JP5779781B2 JP 5779781 B2 JP5779781 B2 JP 5779781B2 JP 2012042341 A JP2012042341 A JP 2012042341A JP 2012042341 A JP2012042341 A JP 2012042341A JP 5779781 B2 JP5779781 B2 JP 5779781B2
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plate roof
gantry
folding plate
foldable
mount
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JP2013177774A (en
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勉 入澤
勉 入澤
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SAKATA MANUFACTURING CO., LTD.
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SAKATA MANUFACTURING CO., LTD.
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00—Integration of renewable energy sources in buildings
    • Y02B10/10—Photovoltaic [PV]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy

Description

本願発明は、重ね式折板屋根の上面に設置物（例えば、ソーラーパネルなど）を取り付けるための重ね式折板屋根用架台（ラック）に関するものである。   The present invention relates to a stackable folding plate roof mount (rack) for attaching an installation (for example, a solar panel or the like) to the upper surface of the stacking folded plate roof.

重ね式折板屋根にソーラーパネルなどの設置物を取り付けるための取付構造としては、例えば下記の特許文献１に示すものなどが挙げられる。   As an attachment structure for attaching an installation object such as a solar panel to the stacked folding plate roof, for example, the one shown in Patent Document 1 below can be cited.

特開２００２−１８０６０９号公報JP 2002-180609 A

ところで、重ね式折板屋根にソーラーパネルなどの設置物を取り付けるために、重ね式折板屋根の山部の長手方向に取付金具を介して断面略コ字形の架台（ラック）を設けることが多い。
しかしながら、重ね式折板屋根に架台を設ける場合には、以下のような問題点を有していた。
（１）重ね式折板屋根の山部に突出する突起物、例えば「タイトフレームのボルト」「折板固定ネジ」「ルーフボルト」「サビロック」等が架台と干渉するため、これら突起物を切断したり、又は架台の底面に孔をあけて逃げる必要があった。
（２）切断した突起物に対しては、その突起物の材質等により切断面を亜鉛塗料等で防錆処理をする必要があった。
（３）突起物の切断によっては、屋根の破損・漏水等の危険性があった。
（４）また、架台の底面に穴をあけて架台との干渉を避ける場合は、突起物の位置が屋根により異なるために施行現場で穴あけが必要となり、著しく施工性が低下する。 By the way, in order to mount an installation such as a solar panel on a stacked folding plate roof, a frame (rack) having a substantially U-shaped cross section is often provided in the longitudinal direction of the mountain portion of the stacked folding plate roof via a mounting bracket. .
However, in the case where a pedestal is provided on the stacked folded plate roof, the following problems have been encountered.
(1) Protrusions projecting on the top of the stacked folding plate roof, such as “tight frame bolts”, “folded plate fixing screws”, “roof bolts”, “rust locks”, etc., interfere with the frame, so these projections are cut. It was necessary to make a hole in the bottom of the mount or escape.
(2) For the cut projections, it was necessary to rust-proof the cut surface with zinc paint or the like depending on the material of the projections.
(3) Depending on the cutting of the projections, there was a risk of damage to the roof and water leakage.
(4) Also, when a hole is made in the bottom surface of the gantry to avoid interference with the gantry, the position of the projections differs depending on the roof, so drilling is required at the enforcement site, and the workability is significantly reduced.

これに対して、本願発明者は、上記した従来の重ね式折板屋根用架台の問題点を解決し、従来にない新規な重ね式折板屋根用架台を提供すべく鋭意試験・研究を行い、本願発明を完成するに至った。   On the other hand, the inventor of the present application has conducted intensive tests and research to solve the above-described problems of the conventional folded folding plate roof mount and to provide a novel unfolded folded folding plate roof mount. The present invention has been completed.

上記目的を達成するために、本願発明の第１の発明は、重ね式折板屋根の上面に設置物を取り付けるための重ね式折板屋根用架台であって、架台本体の底面に凹状の溝部を長手方向に亘って形成したことを特徴とするものである。
第２の発明は、凹状の溝部の深さが、重ね式折板屋根の山部に設けられる突起物の高さ以上あることを特徴とする同重ね式折板屋根用架台である。
第３の発明は、設置物の取り付けに必要な上部ボルトを設けるための上部ボルト用取付部を、架台本体の上部に備えたことを特徴とする同重ね式折板屋根用架台である。
第４の発明は、重ね式折板屋根の山部に設けられる取付金具を介して固定するための取付金具用フランジ部を、架台本体の下部側面に備えたことを特徴とする同重ね式折板屋根用架台である。
第５の発明は、架台本体が、一体成形されていることを特徴とする同重ね式折板屋根用架台である。 In order to achieve the above object, a first invention of the present invention is a stackable folding plate roof mount for attaching an installation to the top surface of a stacking folded plate roof, wherein a concave groove is formed on the bottom surface of the mount body. Is formed over the longitudinal direction.
The second invention is a foldable folding plate roof pedestal characterized in that the depth of the concave groove is equal to or higher than the height of the protrusion provided on the mountain portion of the foldable folding plate roof.
A third aspect of the present invention is the same folded folding plate roof gantry characterized in that an upper bolt mounting portion for providing an upper bolt necessary for mounting an installation object is provided on the upper portion of the gantry body.
According to a fourth aspect of the present invention, a mounting bracket flange portion for fixing via a mounting bracket provided on a mountain portion of a stacked folding plate roof is provided on the lower side surface of the gantry body. It is a plate roof mount.
A fifth invention is a foldable folded plate roof gantry characterized in that the gantry body is integrally formed.

上記した本願発明によれば、以下のような効果を有する。
（１）本願発明は、架台本体の底面に凹状の溝部を長手方向に亘って形成したこと、特に凹状の溝部の深さが、重ね式折板屋根の山部に設けられる突起物の高さ以上あることで、架台と突起物との干渉が無くなり、突起物の切断及び架台底面に穴あけを必要としない。その結果、架台の設置範囲が広がるとともに、施工性がよく、切断による屋根への負担が少ないので屋根の破損・漏水等を軽減できる。
（２）設置物の取り付けに必要な上部ボルトを設けるための上部ボルト用取付部を、架台本体の上部に備えたことで、当該架台を使用して設置物の取り付けが容易に行えるようになる。
（３）重ね式折板屋根の山部に設けられる取付金具を介して固定するための取付金具用フランジ部を、架台本体の下部側面に備えたことで、当該架台を重ね式折板屋根の山部に容易に固定できる。
（４）架台本体が、一体成形されていることで、部品点数が少なく施工性・管理性に優れたものとなる。 According to the present invention described above, the following effects are obtained.
(1) In the present invention, the concave groove portion is formed in the longitudinal direction on the bottom surface of the gantry body, and in particular, the depth of the concave groove portion is the height of the protrusion provided on the mountain portion of the stacked folding plate roof. As a result, there is no interference between the gantry and the projection, and it is not necessary to cut the projection and to make a hole in the bottom surface of the gantry. As a result, the installation range of the pedestal is widened, the workability is good, and the load on the roof due to cutting is small, so that damage to the roof, water leakage, etc. can be reduced.
(2) Since the upper bolt mounting portion for providing the upper bolt necessary for mounting the installation object is provided on the upper part of the mount body, the installation object can be easily mounted using the mount frame. .
(3) The mounting bracket flange portion for fixing via the mounting bracket provided on the mountain portion of the stacked folding plate roof is provided on the lower side surface of the mounting frame main body, so that the mounting platform is mounted on the stacked folding plate roof. Can be easily fixed to the mountain.
(4) Since the gantry body is integrally molded, the number of parts is small and the workability and manageability are excellent.

重ね式折板屋根用架台の使用状態を示す説明図（１）。Explanatory drawing (1) which shows the use condition of the stacking type folding-plate roof mount frame. 重ね式折板屋根用架台の使用状態を示す説明図（２）。Explanatory drawing (2) which shows the use condition of the stacking type folded-plate roof mount frame. 重ね式折板屋根用架台のその他の実施形態を示す説明図（１）。Explanatory drawing (1) which shows other embodiment of the pile type folding board roof mount frame. 重ね式折板屋根用架台のその他の実施形態を示す説明図（２）。Explanatory drawing (2) which shows other embodiment of the pile type folding-plate roof mount frame. 重ね式折板屋根用架台の使用状態を示す説明図（３）。Explanatory drawing (3) which shows the use condition of the stacking type folding-plate roof mount frame.

本願発明の実施形態を図面に基づいて説明する。
図１は、本願発明に係る重ね式折板屋根用架台（以下、単に「架台」という場合もある）１０の使用状態を示す説明図（１）である。
図１に示す架台１０は、重ね式折板屋根５０へ直接的に固定して使用されるものである。ここで、架台１０には、架台本体１１の底面１２に凹状の溝部１３を長手方向に亘って形成しており、その凹状の溝部１３の深さが重ね式折板屋根５０の山部５１に設けられる突起物６０の高さ以上ある。これによって、架台１０と突起物６０との干渉が無くなり、架台１０の設置に際して突起物６０の切断及び架台１０の底面１２に穴あけを必要としない。その結果、架台１０の設置範囲が広がるとともに、施工性がよく、切断による屋根５０への負担が少ないので屋根５０の破損・漏水等を軽減できる。なお、架台１０を重ね式折板屋根５０へ直接的に固定する方法としては、例えばビス止め５５等によって行われる。 Embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is an explanatory view (1) showing a usage state of a stacked folding plate roof mount (hereinafter sometimes simply referred to as a “mount”) 10 according to the present invention.
The gantry 10 shown in FIG. 1 is used by being directly fixed to the stacked folding plate roof 50. Here, in the gantry 10, a concave groove 13 is formed in the bottom surface 12 of the gantry main body 11 in the longitudinal direction, and the depth of the concave groove 13 is formed in the mountain portion 51 of the overlapping folding plate roof 50. There is more than the height of the projection 60 provided. This eliminates the interference between the gantry 10 and the protrusion 60, and it is not necessary to cut the protrusion 60 and to drill the bottom surface 12 of the gantry 10 when the gantry 10 is installed. As a result, the installation range of the gantry 10 is widened, the workability is good, and the burden on the roof 50 due to cutting is small, so that damage to the roof 50, water leakage, and the like can be reduced. In addition, as a method of directly fixing the gantry 10 to the stacked folding plate roof 50, for example, a screw stopper 55 or the like is used.

図２は、本願発明に係る重ね式折板屋根用架台２０の使用状態を示す説明図（２）である。
図２に示す架台２０は、重ね式折板屋根５０へ取付金具７０を介して間接的に固定して使用されるものである。ここでも、架台２０には、架台本体２１の底面２２に凹状の溝部２３を長手方向に亘って形成しており、その凹状の溝部２３の深さが重ね式折板屋根５０の山部５１に設けられる突起物６０の高さ以上ある。これによって、架台２０と突起物６０との干渉が無くなり、架台２０の設置に際して突起物６０の切断及び架台１０の底面１２に穴あけを必要としない。その結果、架台２０の設置範囲が広がるとともに、施工性がよく、切断による屋根５０への負担が少ないので屋根５０の破損・漏水等を軽減できる。 FIG. 2 is explanatory drawing (2) which shows the use condition of the pile type folding-plate roof mount frame 20 based on this invention.
The gantry 20 shown in FIG. 2 is used by being indirectly fixed to the stacked folded-plate roof 50 via a mounting bracket 70. Again, the gantry 20 has a concave groove 23 formed in the longitudinal direction on the bottom surface 22 of the gantry main body 21, and the depth of the concave groove 23 is formed on the mountain 51 of the overlapping folding plate roof 50. There is more than the height of the projection 60 provided. As a result, interference between the gantry 20 and the protrusion 60 is eliminated, and it is not necessary to cut the protrusion 60 and to drill the bottom surface 12 of the gantry 10 when the gantry 20 is installed. As a result, the installation range of the gantry 20 is widened, the workability is good, and the burden on the roof 50 due to cutting is small, so damage to the roof 50, water leakage, and the like can be reduced.

図３は、本願発明に係る重ね式折板屋根用架台のその他の実施形態を示す説明図（１）である。
図３に示す架台３０は、図２に示す架台２０と同様に、重ね式折板屋根へ取付金具を介して間接的に固定して使用されるものである。架台３０Ａから架台３０Ｇまでデザインに多少の変化はあるが、架台と突起物との干渉を無くすための凹状の溝部３３Ａ乃至溝部３３Ｇを架台本体の底面に形成している。 FIG. 3 is explanatory drawing (1) which shows other embodiment of the pile type folding plate roof mount frame based on this invention.
A gantry 30 shown in FIG. 3 is used by being indirectly fixed to a stacked folding plate roof via a mounting bracket in the same manner as the gantry 20 shown in FIG. Although there are some changes in the design from the gantry 30A to the gantry 30G, concave groove portions 33A to 33G for eliminating the interference between the gantry and the protrusions are formed on the bottom surface of the gantry body.

また、その他全ての架台３０Ａ乃至架台３０Ｇに共通する部分として「上部ボルト用取付部３５Ａ乃至３５Ｇ」及び「取付金具用フランジ部３６Ａ乃至３６Ｇ」がある。
上部ボルト用取付部３５Ａ乃至３５Ｇは、架台本体の上部の内側に形成された空間（スペース）である。ここに、設置物の取り付けに必要な上部ボルト（図示省略）を設けることで、当該架台３０Ａ乃至架台３０Ｇを使用して設置物の取り付けが容易に行えるようになる。
取付金具用フランジ部３６Ａ乃至３６Ｇは、架台本体の下部側面に形成された張り出し部である。ここに、重ね式折板屋根の山部に設けられる取付金具（図示省略）を係止することで、当該架台３０Ａ乃至架台３０Ｇを重ね式折板屋根の山部に容易に固定できる。 Further, there are "upper bolt mounting portions 35A to 35G" and "mounting bracket flange portions 36A to 36G" as parts common to all the other mounts 30A to 30G.
The upper bolt mounting portions 35A to 35G are spaces formed inside the upper portion of the gantry body. Here, by providing an upper bolt (not shown) necessary for attaching the installation object, the installation object can be easily attached using the gantry 30A to the gantry 30G.
The mounting bracket flange portions 36A to 36G are overhang portions formed on the lower side surface of the gantry body. Here, the mounting bases 30A to 30G can be easily fixed to the mountain portion of the stacked folding plate roof by locking a mounting bracket (not shown) provided at the mountain portion of the stacked folding plate roof.

なお、架台３０Ａ乃至架台３０Ｇの架台本体は、一体成形されている。これにより、部品点数が少なく施工性・管理性に優れたものとなる。また、接合部分が無いので耐久性・安定性にも優れたものとなる。
また、図３は、架台３０の正面図であるが、架台３０は長手方向に連続した形状となっている。但し、架台の形状は図３に開示されたものに限定されるものではない。
但し、重ね式折板屋根の山部に設けられる突起物を逃げるためには、図４に示すような形状の架台Ａ又は架台Ｂでも可能であるが、左右非対称のため強度不足となるので、推奨できる実施形態ではない。 Note that the gantry body of the gantry 30A to the gantry 30G is integrally formed. As a result, the number of parts is small and the workability and manageability are excellent. Moreover, since there is no joining part, it will be excellent in durability and stability.
3 is a front view of the gantry 30, and the gantry 30 has a continuous shape in the longitudinal direction. However, the shape of the gantry is not limited to that disclosed in FIG.
However, in order to escape the protrusions provided on the mountain portion of the stacked folding plate roof, it is possible to use the frame A or the frame B as shown in FIG. This is not a recommended embodiment.

図５は、図３で例示した重ね式折板屋根用架台３０Ａの使用状態を示す説明図である。
架台３０Ａは、重ね式折板屋根５０の山部５１に取付金具７１を介して設置された受け金具８０に取り付けることで固定される。その固定は、架台３０Ａの取付金具用フランジ部３６Ａに押さえ金具８１を係止し、この押さえ金具８１が受け金具８０に固定される構造となっている。 FIG. 5 is an explanatory diagram illustrating a usage state of the stacked folded plate roof mount 30 </ b> A illustrated in FIG. 3.
The gantry 30 </ b> A is fixed by being attached to a receiving metal 80 installed on a mountain 51 of the stacked folding plate roof 50 via an attachment metal 71. The fixing is such that the pressing metal 81 is locked to the mounting metal flange 36A of the gantry 30A, and the pressing metal 81 is fixed to the receiving metal 80.

架台３０Ａは、架台本体の底面に凹状の溝部３３Ａを形成しているので、重ね式折板屋根５０の山部５１に設けられる突起物（図示省略）に干渉せず、突起物の切断及び架台底面に穴あけ無しに架台を山部５１へ取り付けることができる。
また、架台３０Ａの上部に形成された上部ボルト用取付部３５Ａに上部ボルト８２を設けることで、設置物の取り付けが可能になる。 Since the gantry 30A has a concave groove 33A formed on the bottom surface of the gantry body, the gantry 30A does not interfere with the projections (not shown) provided on the mountain portion 51 of the stacked folding plate roof 50, and the projections can be cut and The mount can be attached to the mountain portion 51 without drilling holes in the bottom surface.
Further, by providing the upper bolt 82 in the upper bolt mounting portion 35A formed on the upper portion of the gantry 30A, the installation object can be attached.

本願発明に係る重ね式折板屋根用架台は、重ね式折板屋根屋にソーラーパネルなどの設置物を取り付けるために広く用いられる架台（ラック）である。特に、重ね式折板屋根の山部に突起物が突出する現場で、広く利用できるものである。   The foldable folded plate roof mount according to the present invention is a pedestal (rack) that is widely used to attach an installation such as a solar panel to a foldable folded plate roof. In particular, it can be widely used at a site where a protrusion protrudes from a mountain portion of a stacked folding plate roof.

１０ 重ね式折板屋根用架台（架台）
１１ 架台本体
１２ 底面
１３ 溝部
２０ 重ね式折板屋根用架台（架台）
２１ 架台本体
２２ 底面
２３ 溝部
３０ 重ね式折板屋根用架台（架台）
３３ 溝部
３５ 上部ボルト用取付部
３６ 取付金具用フランジ部
３０Ａ 重ね式折板屋根用架台（架台）
３３Ａ 溝部
３５Ａ 上部ボルト用取付部
３６Ａ 取付金具用フランジ部
３７Ａ〜３７Ｇ 軸部
５０ 重ね式折板屋根
５１ 山部
５５ ビス止め
６０ 突起物
７０ 取付金具
７１ 取付金具
８０ 受け金具
８１ 押さえ金具
８２ 上部ボルト 10 Stackable folding plate roof mount (base)
11 Base body 12 Bottom surface 13 Groove 20 Stackable folding plate roof base
21 Base body 22 Bottom 23 Groove 30 Stackable folding plate roof base (base)
33 Groove part 35 Upper bolt mounting part 36 Mounting bracket flange part 30A Stackable folding plate roof mounting base (mounting base)
33A Groove 35A Upper bolt mounting part 36A Mounting bracket flange
37A to 37G Shaft portion 50 Stacked folded plate roof 51 Mountain portion 55 Screw stopper 60 Projection 70 Mounting bracket 71 Mounting bracket 80 Receiving bracket 81 Holding bracket 82 Upper bolt

Claims (4)

重ね式折板屋根の上面に設置物を取り付けるための重ね式折板屋根用架台であって、
架台本体の底面に凹状の溝部を長手方向に亘って形成するとともに、
設置物の取り付けに必要な上部ボルトを設けるための上部ボルト用取付部を、架台本体の上部の内側に形成されて上部ボルトの頭部を収納可能にする空間と当該空間を閉塞しながら上部ボルトのネジ部を突出する開口とで形成し、
かつ、当該溝部と上部ボルト用取付部をつなぐ軸部を形成したことを特徴とする重ね式折板屋根用架台。 A foldable folding plate roof mount for attaching an installation to the upper surface of the foldable folding plate roof,
While forming a concave groove on the bottom surface of the gantry body over the longitudinal direction ,
An upper bolt mounting portion for providing an upper bolt necessary for mounting an installation object is formed on the inner side of the upper portion of the gantry body so that the head of the upper bolt can be stored, and the upper bolt while closing the space. The screw part is formed with an opening that projects,
And the stacking | folding type folding plate roof mount frame which formed the axial part which connects the said groove part and the attaching part for upper bolts was formed . 凹状の溝部の深さは、重ね式折板屋根の山部に設けられる突起物の高さ以上あることを特徴とする請求項１記載の重ね式折板屋根用架台。   The foldable folding plate roof mount according to claim 1, wherein the depth of the concave groove portion is equal to or higher than the height of the protrusion provided on the mountain portion of the foldable folding plate roof. 重ね式折板屋根の山部に設けられる取付金具を介して固定するための取付金具用フランジ部を、架台本体の下部側面に備えたことを特徴とする請求項１又は２記載の重ね式折板屋根用架台。 3. The foldable folding according to claim 1 or 2, wherein a mounting bracket flange portion is provided on a lower side surface of the gantry body for fixing via a mounting bracket provided on a mountain portion of the foldable folding plate roof. Plate roof mount. 架台本体は、一体成形されていることを特徴とする請求項１から３のいずれかに記載の重ね式折板屋根用架台。 The gantry main body is integrally molded, The foldable folded plate roof gantry according to any one of claims 1 to 3 .
JP2012042341A 2012-02-28 2012-02-28 Stackable folding roof mount Active JP5779781B2 (en)

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JP2001271456A (en) * 2000-03-27 2001-10-05 Aaki Yamade Kk Plate fitting member for seam, roof structure, and method for constructing plate body on folded-plate roof
JP3730841B2 (en) * 2000-07-17 2006-01-05 積水化学工業株式会社 Carport with solar power generator
JP2009249810A (en) * 2008-04-01 2009-10-29 Shigero Sasamoto Rooftop structure mounting fitting for folded plate roof
JP5366057B2 (en) * 2009-10-30 2013-12-11 元旦ビューティ工業株式会社 Installation structure for take-out member, attachment structure for external member, and repair structure
JP5130277B2 (en) * 2009-11-25 2013-01-30 株式会社オーティス Roof mounting fixture
JP5455740B2 (en) * 2010-03-27 2014-03-26 株式会社高又製作所 Double fence metal fittings for folded roof
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