JP5759501B2 - Guide roll and web conveying device - Google Patents

Description

  The present invention relates to a guide roll that guides the conveyance of a web by a rotation operation, and a web conveyance device including the guide roll.

  Conventionally, for example, a winding device or the like is provided with a plurality of guide rolls that guide continuous conveyance of a web by a rotating operation. In the web contact region on the outer peripheral surface of the guide roll, bending wrinkles are generated when the web is bent so as to be wavy in the direction of the axis of rotation and reaches a critical buckling load. Has been devised in various ways to prevent the web from being folded and wrinkled.

  For example, on the outer peripheral surface of the guide roll disclosed in Patent Document 1, a concave groove extending symmetrically in a spiral shape with respect to the center in the rotational axis direction is formed. The concave groove is gradually located on the outer side in the rotational axis direction as it goes from the center in the rotational axis direction to the rotational direction, and its width gradually becomes wider from the center in the rotational axis direction to the outside.

  And the place except the concave groove of the guide roll outer peripheral surface is in intermittent contact with the web at a plurality of locations in the direction of the rotation axis, and when the guide roll rotates, the contact area that comes into contact intermittently By gradually moving outward from the center in the rotational axis direction, the web being conveyed is stretched outward in the rotational axis direction by frictional resistance.

Japanese Unexamined Patent Publication No. 2000-109252 (paragraphs 0008 and 0009, FIG. 1)

  By the way, in recent years, in a winding device or the like, for example, there is an increasing demand for conveying a thin and slippery web having a thickness of 10 μm or less. Such a web is easily bent in the direction of the axis of rotation under the influence of disturbance such as a temperature change, and if a groove is formed on the outer peripheral surface of a guide roll as in Patent Document 1, bending wrinkles are not generated. It was difficult to prevent completely.

  Further, when the groove groove is formed on the outer peripheral surface of the guide roll, dust is liable to remain in the groove groove and maintenance is complicated, and when the web is guided to the guide roll, the opening side edge of the groove groove There is a risk of scratching the web surface.

  The present invention has been made in view of such a point, and the object of the present invention is to provide a guide roll that can be easily transported without causing wrinkles or scratches on a thin and slippery web, and its guide roll. It is providing the web conveyance apparatus provided with the guide roll.

  In order to achieve the above object, the present invention is characterized in that a spiral band having high frictional resistance is provided on the outer peripheral surface of the guide roll, and the shape of the spiral band is devised.

  Specifically, the following solution was taken for a guide roll that guides a continuously conveyed web by a rotating operation.

  That is, in the first aspect of the invention, the outer circumferential surface is provided with a spiral band extending symmetrically in a spiral shape with the center in the rotational axis direction as a boundary, and gradually positioned outward in the rotational axis direction from the center in the rotational axis direction. The spiral band is flush with the location excluding the spiral zone and has a higher frictional resistance than the location excluding the spiral zone, and the width of the spiral zone goes outward from the center in the rotational axis direction. It is characterized by becoming wider gradually.

  In the second aspect of the invention, the web conveyance device winds up the web by a rotating operation, and the web immediately before being wound around the take-up shaft, arranged close to the upstream side of the take-up shaft in the web conveyance direction. The guide roll according to claim 1 or 2 is provided.

  In the first invention, the area of the contact region that intermittently contacts the web at a plurality of locations in the rotational axis direction of the spiral band gradually increases as it goes outward in the rotational axis direction. The force that extends outward in the direction is greater at the end in the direction of the rotation axis than at the center in the direction of the rotation axis. Therefore, even if a force toward the inner side of the rotation axis is unexpectedly applied to the web due to a disturbance or the like, the direction of the force for extending the web to the outer side of the rotation axis is not easily reversed to the inner side of the rotation axis. Even if the web is thin and slippery, it is possible to prevent the occurrence of folding wrinkles. Moreover, since there is no groove on the outer peripheral surface as in Patent Document 1, dust does not stay in the groove and the maintenance is not troublesome, and the web is guided without damaging the surface of the web. Can do.

  In the second invention, since the web is taken up by the take-up shaft in a state where the web is not bent and wrinkled, it is possible to prevent the web from being poorly wound by the take-up shaft.

It is a schematic front view of the web conveyance apparatus which concerns on embodiment of this invention. It is A arrow directional view of FIG. It is sectional drawing in the BB line of FIG. It is a schematic front view of the measuring device which measures the magnitude | size of the force to the outer side of the rotating shaft direction added to a web. It is data which shows the result of having experimented with the apparatus of FIG. 4 using the guide roll which concerns on embodiment of this invention.

  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The following description of the preferred embodiment is merely exemplary in nature.

  FIG. 1 shows a web transport apparatus 1 according to an embodiment of the present invention. The web conveyance device 1 is a device for winding a web W made of a thin and soft long plastic film having a thickness of 10 μm or less printed by a printing machine (not shown) into a roll shape.

  The web transfer device 1 includes a support base 10 having a substantially triangular shape when viewed from the front, and a rotary body 2 rotatably supported on the support base 10 by a rotary shaft 2c extending in the horizontal direction. 2 are opposed to each other with a predetermined interval in the horizontal direction.

  The two rotating bodies 2 are provided with arm portions 2a and 2b extending in opposite directions by 180 ° across the rotation center, and the rotation axis is horizontal between the distal ends of both arm portions 2a and between the distal ends of both arm portions 2b. A winding shaft 21 facing in the direction is rotatably supported.

  A guide roll 5 is disposed close to the upstream side in the web W conveyance direction of the take-up shaft 21 that is pivotally supported between the ends of the both arm portions 2a, and the guide roll 5 is taken up by the take-up shaft 21. The immediately preceding web W is guided by a rotating operation.

  When the winding shaft 21 during winding winds up the web W in a roll shape by a predetermined amount, the web W is cut by a cutting cutter (not shown), and the winding is pivotally supported between the ends of the arm portions 2a. The winding of the shaft 21 is finished, and the web W is started to be wound by the unwinding winding shaft 21 pivotally supported between the ends of the both arm portions 2b.

  In addition, after the winding shaft 21 that has finished winding the web W is removed from the rotating body 2, the rotating body 2 is rotated to change the positions of the arm portion 2a and the arm portion 2b.

  2 and 3, the guide roll 5 includes a cylindrical roll body 51 made of carbon fiber reinforced plastic, and a skin layer 52 formed of a rubber material is provided on the outer periphery of the roll body 51. Is formed.

  The skin layer 52 is formed with a plurality of concave grooves 53 that extend in a spiral manner symmetrically with respect to the center in the rotational axis direction, and each concave groove 53 gradually increases in the rotational direction from the center in the rotational axis direction. It is located on the outer side in the rotational axis direction.

  The concave groove 53 is filled with a rubber material, and the rubber material constitutes a spiral band 54a. The spiral band 54a is in contact with the web W intermittently at a plurality of locations in the rotational axis direction. A region Z is included.

  The spiral band 54a has higher frictional resistance than the portion of the outer peripheral surface 52a except the spiral band 54a in the guide roll 5, and the surface of the spiral band 54a is flush with the portion of the outer peripheral surface 52a except the spiral band 54a. It has become.

The width H of the contact region Z is gradually increased from the center in the rotation axis direction to the outer side, the width h _{1 of the} center portion in the rotation axis direction of each spiral band 54a is 10 mm, width _{h 2} of the rotation axis direction end portion is a 30 mm.

The preferred dimensions of the guide roll 5 are as follows: length L = 600 to 3000 mm in the rotational axis direction, outer diameter D = 60 to 180 mm, twist angle θ ₁ = 45 ° or less of the spiral band 54a, and the rotational axis direction. The width h _{1 of the} central spiral band 54 a is 10 to 20 mm, the width h _{2 of the} central spiral band 54 a is 20 to 40 mm, and the holding angle θ _{2 with} respect to the web W is 40 ° or less.

  Next, the result of experiment using the guide roll 5 according to the embodiment of the present invention will be described.

  FIG. 4 shows a measuring device 6 that measures how much force the guide roll 5 that guides the web W applies to the web W outward in the rotational axis direction.

  The measuring device 6 includes a pair of side frames 7 that rotatably support the guide roll 5 at a position spaced upward from the floor, and the guide roll 5 is disposed upstream of the guide roll 5 in the web conveyance direction. A cutting cutter 8 is provided for cutting the center in the width direction of the web W immediately before being guided by. The distance h from the rotation axis of the guide roll 5 to the cutting cutter 8 is 300 mm.

  Then, by measuring the separation distance S of the cut portion of the web W immediately after being guided by the guide roll 5, the force on the outer side in the rotational axis direction applied to the web W when the web W is guided by the guide roll 5. You can see the size.

  FIG. 5 shows a measurement using the measuring device 6 for the separation distance S of each of the guide roll 5 having no spiral band 54a, the guide roll 5 having a contact area Z having a constant width H, and the guide roll 5 of the present invention. It is data.

  As can be seen from the results of FIG. 5, the outer circumferential surface 52a of the guide roll 5 provided with the spiral band 54a has a greater force on the web W on the outer side in the rotational axis direction, and the width H of the contact area Z is set to the rotational axis It has been confirmed that the force on the outer side in the direction of the rotational axis becomes larger as the width increases from the center to the outer side.

  From the above, according to the embodiment of the present invention, the area of the contact region Z that intermittently contacts the web W at a plurality of locations in the rotational axis direction of the spiral band 54a gradually increases toward the outside in the rotational axis direction. The force for extending the web W outward in the rotational axis direction by the spiral band 54a is greater at the end in the rotational axis direction than at the central part in the rotational axis direction. Therefore, even if a force toward the web W inward in the rotational axis direction is unexpectedly applied to the web W due to a disturbance or the like, the direction of the force to stretch the web W outward in the rotational axis direction is reversed inward in the rotational axis direction. Even if it is the web W which becomes difficult and is thin and slippery, generation | occurrence | production of a folding wrinkle can be prevented. Further, since the groove groove as in Patent Document 1 is not provided on the outer peripheral surface, dust does not remain in the groove groove and maintenance is not troublesome, and the web W is guided without damaging the surface of the web W. be able to.

  Moreover, since the web conveyance apparatus 1 of this invention winds up the web W with the winding shaft 21 in the state in which the web W is not bent and wrinkles generate | occur | produced, it can prevent the winding defect of the web W by the winding shaft 21. it can.

  In the embodiment of the present invention, the skin layer 52 is formed of a rubber material. However, the present invention is not limited to this. On the outer peripheral surface 52a of the guide roll 5, the spiral band 54a is more rubbed than the portion excluding the spiral band 54a. Other materials may be used as long as resistance increases.

  In the embodiment of the present invention, a plurality of spiral bands 54a are provided on the outer peripheral surface 52a. However, one spiral band 54a may be provided on the outer peripheral surface 52a.

  Moreover, although the guide roll 5 of the embodiment of the present invention is formed of carbon fiber reinforced plastic, it may be formed of metal.

  Furthermore, in the embodiment of the present invention, the guide roll 5 is applied to the conveyance of the web W in the web conveyance apparatus 1, but the guide roll 5 is not limited to this and is also applied to the conveyance of the web W of the coating apparatus or the printing apparatus. can do. Further, the guide roll 5 can be applied to a touch roll and a nip roll of a winding device.

  The present invention is suitable for a guide roll that guides the conveyance of a web by a rotating operation and a web conveyance apparatus that includes the guide roll.

DESCRIPTION OF SYMBOLS 1 Web conveyance apparatus 5 Guide roll 52a Outer peripheral surface 54a Spiral belt W Web Z Contact area

Claims (2)

A guide roll that guides a continuously conveyed web by a rotating operation,
A spiral band extending symmetrically in a spiral shape from the center of the rotation axis direction as a boundary, and gradually positioned on the outer side in the rotation axis direction from the center of the rotation axis direction to the rotation direction is provided on the outer peripheral surface,
The spiral band is flush with the location excluding the spiral zone and has a higher frictional resistance than the location excluding the spiral zone,
The guide roll characterized in that the width of the spiral band gradually increases from the center in the direction of the rotation axis toward the outside. A winding shaft for winding the web by a rotating operation;
A web transport apparatus comprising: a guide roll according to claim 1 which is disposed close to the upstream side of the winding shaft in the web transport direction and guides the web immediately before being wound on the winding shaft. .

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