JP5743483B2 - Insulation cabinet - Google Patents

Insulation cabinet Download PDF

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JP5743483B2
JP5743483B2 JP2010235451A JP2010235451A JP5743483B2 JP 5743483 B2 JP5743483 B2 JP 5743483B2 JP 2010235451 A JP2010235451 A JP 2010235451A JP 2010235451 A JP2010235451 A JP 2010235451A JP 5743483 B2 JP5743483 B2 JP 5743483B2
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heat insulating
vacuum
foam
panel
filled
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JP2012087993A (en
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佐伯 友康
友康 佐伯
隆明 吉田
隆明 吉田
利幸 近藤
利幸 近藤
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Toshiba Corp
Toshiba Lifestyle Products and Services Corp
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Toshiba Corp
Toshiba Lifestyle Products and Services Corp
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Priority to TW100137876A priority patent/TWI525021B/en
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本発明の実施形態は、断熱キャビネットに関する。   Embodiments of the present invention relate to an insulated cabinet.

近年、例えば家庭用の冷蔵庫は大容量化の傾向にあり、それを、冷蔵庫の断熱キャビネットの周壁の厚さを小さくすることで実現している。この場合、その厚さの小さい周壁でも、キャビネットには断熱性能を充分に確保する必要があり、そのために、キャビネットの周壁には、発泡断熱材を充填するのに加えて、真空断熱パネルを使用することが行われており、更にはキャビネットの周壁を真空断熱パネルのみで充たすようにしたものもある(例えば特許文献1、2参照)。   In recent years, for example, household refrigerators tend to have a large capacity, and this is realized by reducing the thickness of the peripheral wall of the heat insulating cabinet of the refrigerator. In this case, it is necessary to ensure that the cabinet has sufficient heat insulation performance even with a small peripheral wall. For this reason, in addition to filling the peripheral wall of the cabinet with foam insulation, vacuum insulation panels are used. In addition, there is also one in which the peripheral wall of the cabinet is filled with only a vacuum heat insulation panel (see, for example, Patent Documents 1 and 2).

真空断熱パネルは、例えば細いガラス繊維の綿状物であるグラスウールをマット状にしてコア材とし、このコア材をアルミニウム箔と合成樹脂とのラミネートフィルムで製袋したガスバリア容器に挿入し、内部を真空排気し開口を閉塞することで容器内部を真空減圧状態に保持したパネルであり、薄くて低い熱伝導率(断熱性)を保有しているので、これを使用することで、高い断熱性能を得ることができる。   The vacuum insulation panel is made of, for example, glass wool, which is a thin fiberglass cotton material, matted to form a core material. The core material is inserted into a gas barrier container made of aluminum foil and a synthetic resin laminate film, and the interior is This is a panel that keeps the inside of the container in a vacuum-reduced state by evacuating and closing the opening, and it has a thin and low thermal conductivity (heat insulation). By using this, high insulation performance can be achieved. Can be obtained.

特許第2728318号公報Japanese Patent No. 2728318 特開平6−147744号公報JP-A-6-147744

上記従来のもののうち、キャビネットの周壁に発泡断熱材と真空断熱パネルを併用したものでは、真空断熱パネルのみを使用したものより断熱性能が劣り、その分、キャビネットの周壁厚さを若干とも大きくせざるを得ず、キャビネットの内容積拡大の効果が充分に得られない。   Among the above-mentioned conventional products, those using foam insulation and a vacuum insulation panel on the peripheral wall of the cabinet are inferior in thermal insulation performance to those using only the vacuum insulation panel, so that the peripheral wall thickness of the cabinet is slightly increased. Inevitably, the effect of expanding the internal volume of the cabinet cannot be obtained sufficiently.

一方、キャビネットの周壁を真空断熱パネルのみで充たしたものは、発泡断熱材と真空断熱パネルを併用したものより断熱性能が高く、その分、キャビネットの周壁厚さを充分に小さくすることができ、キャビネットの内容積拡大の効果を充分に得ることができる。しかしながら、このものの場合、キャビネットの剛性が充分に得られないという問題点を有していた。   On the other hand, what filled the peripheral wall of the cabinet only with the vacuum heat insulation panel has higher heat insulation performance than that combined with the foam heat insulating material and the vacuum heat insulation panel, and accordingly, the peripheral wall thickness of the cabinet can be made sufficiently small, The effect of expanding the internal volume of the cabinet can be sufficiently obtained. However, this case has a problem that the rigidity of the cabinet cannot be sufficiently obtained.

そこで、断熱性能並びに剛性が充分に得られる断熱キャビネットを提供する。   In view of this, a heat insulating cabinet that can sufficiently obtain heat insulating performance and rigidity is provided.

本実施形態の断熱キャビネットにおいては、天井壁部と、底壁部、左側壁部、右側壁部、及び奥壁部を有し、そのうちの天井壁部と底壁部の両方又は一方を、それぞれの外殻と内殻との間を真空断熱パネルとこれの内側又は外側に充填した発泡断熱材とで充たして構成し、左側壁部、右側壁部、及び奥壁部を、それぞれの外殻と内殻との間を前記外殻及び前記内殻の両内面に貼着された真空断熱パネルで充たして構成したことを特徴とする。
In the heat insulating cabinet of the present embodiment, the ceiling wall portion, the bottom wall portion, the left side wall portion, the right side wall portion, and the back wall portion, both or one of the ceiling wall portion and the bottom wall portion, respectively, The outer shell and the inner shell are filled with a vacuum heat insulating panel and a foam heat insulating material filled inside or outside thereof, and the left side wall portion, the right side wall portion, and the back wall portion are respectively formed on the outer shell. The space between the inner shell and the inner shell is filled with a vacuum heat insulating panel adhered to both inner surfaces of the outer shell and the inner shell .

一実施形態を示す縦断側面図Longitudinal side view showing one embodiment 縦断正面図Longitudinal front view 前方からの斜視図Front perspective view 分解斜視図Exploded perspective view 図1のV部の拡大図Enlarged view of part V in Figure 1 図2のVI部の、一部を省略した拡大図Enlarged view of the VI part of Fig. 2 with parts omitted 図1のVII部の拡大図Enlarged view of part VII in FIG. 図2のVIII部の、一部を省略した拡大図An enlarged view of part VIII of FIG. 図2のIX−IX線に沿う奥部の、一部を省略した横断面図Fig. 2 is a cross-sectional view of the inner part along the line IX-IX in Fig. 2 with a part omitted. 各壁部を真空断熱パネルと充填された発泡断熱材のみで表した前方からの斜視図Perspective view from the front showing each wall part with only vacuum insulation panel and filled foam insulation 各壁部を真空断熱パネルと充填された発泡断熱材のみで表した後方からの斜視図Perspective view from the rear showing each wall part only with vacuum insulation panel and filled foam insulation 図11のXII部の拡大図Enlarged view of XII section in Fig. 11 後方からの斜視図Perspective view from the rear 図13のXIV−XIV線に沿う一部の拡大横断面図Partial enlarged cross-sectional view along line XIV-XIV in FIG.

以下、一実施形態につき、図面を参照して説明する。
まず、図3には、断熱キャビネット、中でも冷蔵庫の断熱キャビネット1を示しており、この断熱キャビネット1は、この場合、図4に示すように、周壁を、天井壁部1aと、底壁部1b、左側壁部1c、右側壁部1d、及び奥壁部1eの別に作製して、それらを組み立てることにより形成したもので、全体には、図3に示すように、前面が開口するほゞ直方体の箱状を成している。
Hereinafter, an embodiment will be described with reference to the drawings.
First, FIG. 3 shows a heat insulation cabinet, especially a heat insulation cabinet 1 of a refrigerator. In this case, as shown in FIG. 4, the heat insulation cabinet 1 includes a peripheral wall, a ceiling wall portion 1a, and a bottom wall portion 1b. The left side wall portion 1c, the right side wall portion 1d, and the back wall portion 1e are separately formed and assembled to form a rectangular parallelepiped having a front surface opened as shown in FIG. It has a box shape.

上記各壁部1a〜1eについて詳述すると、図1に示すように、天井壁部1aは、これの外殻2と内殻3との間を真空断熱パネル4とこれの内側(内殻3側)に充填した発泡断熱材5とで充たして構成したものであり、底壁部1bも又、これの外殻6と内殻7との間を真空断熱パネル8,9,10とこれの内側(内殻7側)に充填した発泡断熱材5とで充たして構成したものである。   The wall portions 1a to 1e will be described in detail. As shown in FIG. 1, the ceiling wall portion 1a includes a vacuum heat insulating panel 4 and an inner side (inner shell 3) between the outer shell 2 and the inner shell 3 thereof. The bottom wall portion 1b is also formed between the outer shell 6 and the inner shell 7 with the vacuum heat insulating panels 8, 9, 10 and the same. It is configured by filling with the foam heat insulating material 5 filled in the inner side (inner shell 7 side).

これに対して、左側壁部1cは、図2に示すように、これの外殻11と内殻12との間を真空断熱パネル13のみで充たして構成したものであり、右側壁部1dも又、図2に示すように、これの外殻14と内殻15との間を真空断熱パネル16のみで充たして構成したものであり、更に奥壁部1eも、図1に示すように、これの外殻17と内殻18との間を真空断熱パネル19のみで充たして構成したものである。
この場合、各外殻2,6,11,14,17は例えば鋼板等の金属製であり、各内殻3,7,12,15,18は例えばプラスチック製である。
On the other hand, as shown in FIG. 2, the left side wall portion 1c is configured by filling the space between the outer shell 11 and the inner shell 12 with only the vacuum heat insulating panel 13, and the right side wall portion 1d is also formed. Further, as shown in FIG. 2, the space between the outer shell 14 and the inner shell 15 is filled with only the vacuum heat insulation panel 16, and the back wall portion 1e is also formed as shown in FIG. The space between the outer shell 17 and the inner shell 18 is filled with only the vacuum heat insulation panel 19.
In this case, each outer shell 2, 6, 11, 14, 17 is made of metal such as a steel plate, and each inner shell 3, 7, 12, 15, 18 is made of plastic, for example.

更に、天井壁部1aは、平壁状を成し、従って、これの外殻2と内殻3もほゞ平板状を成していて、この場合、外殻2の内面に真空断熱パネル4を貼着している。但し、真空断熱パネル4は外殻2よりやや小さく、前後左右の全周に真空断熱パネル4が貼着されない部分を余している。又、外殻2と内殻3は、互いの各前縁部を接合していて、後縁部においては、内殻3に図5に示す斜状部20を左右の全長にわたり形成し、左側縁部及び右側縁部においては、内殻3に図6に示す斜状部21,22を前後の全長にわたり形成して、ともに真空断熱パネル4から離間させている。   Further, the ceiling wall portion 1a has a flat wall shape, and therefore the outer shell 2 and the inner shell 3 thereof are also substantially flat, and in this case, the vacuum heat insulating panel 4 is formed on the inner surface of the outer shell 2. Is pasted. However, the vacuum heat insulation panel 4 is slightly smaller than the outer shell 2, leaving a portion where the vacuum heat insulation panel 4 is not attached to the entire front, rear, left and right circumferences. Further, the outer shell 2 and the inner shell 3 are joined to each other at the front edge portion, and at the rear edge portion, the inner shell 3 is formed with a diagonal portion 20 shown in FIG. In the edge portion and the right edge portion, inclined portions 21 and 22 shown in FIG. 6 are formed in the inner shell 3 over the entire length in the front and rear directions, and both are separated from the vacuum heat insulating panel 4.

これに対して、底壁部1bは、図1に示すように、下水平部23と、この下水平部23の後縁部から立ち上がる垂直部24、及びこの垂直部24の上縁部から後方に延びる上水平部25を有する段付き壁状を成して、後方に冷凍サイクルのコンプレッサ等が位置する機械室26を形成するようになっており、従って、これの外殻6と内殻7も段付き板状を成していて、この場合、外殻6の内面に、下水平部23と垂直部24及び上水平部25の別に、それぞれ真空断熱パネル8,9,10を貼着している。   On the other hand, as shown in FIG. 1, the bottom wall portion 1b includes a lower horizontal portion 23, a vertical portion 24 rising from the rear edge portion of the lower horizontal portion 23, and a rear portion from the upper edge portion of the vertical portion 24. A machine wall 26 is formed having a stepped wall shape having an upper horizontal portion 25 extending in the rear, and a compressor of a refrigeration cycle is positioned behind the upper and lower shells 6 and 7. In this case, vacuum heat insulating panels 8, 9, and 10 are attached to the inner surface of the outer shell 6 separately from the lower horizontal portion 23, the vertical portion 24, and the upper horizontal portion 25, respectively. ing.

但し、真空断熱パネル8は下水平部23より、真空断熱パネル9は垂直部24より、それぞれやゝ小さく、真空断熱パネル10は上水平部25より小さくて、真空断熱パネル8の後端縁部と真空断熱パネル9の下端縁部との間、並びに真空断熱パネル9の上端縁部と真空断熱パネル10の前端縁部との間は、それぞれ少しの距離離間しており、真空断熱パネル10は後方に真空断熱パネル10が貼着されない部分を比較的大きめに余している。   However, the vacuum heat insulation panel 8 is slightly smaller than the lower horizontal portion 23, the vacuum heat insulation panel 9 is slightly smaller than the vertical portion 24, and the vacuum heat insulation panel 10 is smaller than the upper horizontal portion 25. And the lower end edge of the vacuum heat insulation panel 9 and between the upper end edge of the vacuum heat insulation panel 9 and the front end edge of the vacuum heat insulation panel 10 are slightly separated from each other. The part where the vacuum heat insulation panel 10 is not stuck behind is left relatively large.

又、外殻6と内殻7は、互いの各前面部を接合していて、真空断熱パネル8の後端縁部と真空断熱パネル9の下端縁部との間に臨むコーナー部においては、内殻7に図7に示す斜状部27を左右の全長にわたり形成して真空断熱パネル8,9から離間させ、真空断熱パネル9の上端縁部と真空断熱パネル10の前端縁部との間に臨むコーナー部おいては、外殻6に同じく図7に示す斜状部28を同じく左右の全長にわたり形成して真空断熱パネル9,10から離間させている。   Further, the outer shell 6 and the inner shell 7 are joined to each other at the front face portions, and in the corner portion facing between the rear edge portion of the vacuum heat insulation panel 8 and the lower edge portion of the vacuum heat insulation panel 9, A slanted portion 27 shown in FIG. 7 is formed on the inner shell 7 over the entire length on the left and right sides to be separated from the vacuum heat insulating panels 8 and 9, and between the upper edge of the vacuum heat insulating panel 9 and the front edge of the vacuum heat insulating panel 10. 7 is also formed in the outer shell 6 over the entire length on the left and right sides so as to be separated from the vacuum heat insulating panels 9 and 10.

更に、後縁部においては、内殻7に図7に示す斜状部29を左右の全長にわたり形成して真空断熱パネル10から離間させ、左側縁部及び右側縁部においては、内殻7に図8に示す斜状部30,31を前後の全長にわたり形成して、真空断熱パネル8〜10から離間させている。   Further, at the rear edge portion, a slanted portion 29 shown in FIG. 7 is formed on the inner shell 7 over the entire length on the left and right sides so as to be separated from the vacuum heat insulating panel 10, and at the left edge portion and the right edge portion, the inner shell 7 is formed. The oblique portions 30 and 31 shown in FIG. 8 are formed over the entire length of the front and rear, and are separated from the vacuum heat insulating panels 8 to 10.

左側壁部1cは、図2に示すように、平壁状を成し、従って、これの外殻11と内殻12もほゞ平板状を成していて、その外殻11及び内殻12の両内面に真空断熱パネル13を貼着している。但し、真空断熱パネル13は、図6、図8、及び図9に示すように、内殻12より上下に大きく、外殻11よりは小さくて、外殻11の上下と後側に真空断熱パネル13が貼着されない部分を余している。又、外殻11と内殻12は、互いの各前縁部を接合していて、外殻11の上下の両縁部と後縁部には、それぞれ内側へほゞ直角の接合部たる折曲部32,33,34を形成し、内殻12の後縁部に同じく内側へほゞ直角の接合部たる折曲部35を形成している。   As shown in FIG. 2, the left side wall portion 1 c has a flat wall shape. Accordingly, the outer shell 11 and the inner shell 12 thereof are also substantially flat, and the outer shell 11 and the inner shell 12 are formed. The vacuum heat insulation panel 13 is stuck on both inner surfaces. However, as shown in FIGS. 6, 8, and 9, the vacuum heat insulation panel 13 is larger than the inner shell 12 and smaller than the outer shell 11, and the vacuum heat insulation panel is located above and below and behind the outer shell 11. The part which 13 does not stick is left. Further, the outer shell 11 and the inner shell 12 are joined to each other at the front edge, and the upper and lower edges and the rear edge of the outer shell 11 are folded at a right angle to the inside. Bent portions 32, 33, and 34 are formed, and a bent portion 35 is formed at the rear edge portion of the inner shell 12, which is also a substantially right-angled joint portion.

右側壁部1dも、図2に示すように、平壁状を成し、従って、これの外殻14と内殻15もほゞ平板状を成していて、その外殻14及び内殻15の両内面に真空断熱パネル16を貼着している。但し、真空断熱パネル16は、図6、図8、及び図9に示すように、内殻15より上下に大きく、外殻14よりは小さくて、外殻14の上下と後側に真空断熱パネル16が貼着されない部分を余している。又、外殻14と内殻15は、互いの各前縁部を接合していて、外殻14の上下の両縁部と後縁部には、それぞれ内側へほゞ直角の接合部たる折曲部36,37,38を形成し、内殻15の後縁部に同じく内側へほゞ直角の接合部たる折曲部39を形成している。   As shown in FIG. 2, the right side wall portion 1d also has a flat wall shape. Accordingly, the outer shell 14 and the inner shell 15 thereof also have a substantially flat plate shape. The vacuum heat insulation panel 16 is stuck on both inner surfaces. However, as shown in FIGS. 6, 8, and 9, the vacuum heat insulation panel 16 is larger than the inner shell 15 and smaller than the outer shell 14. The part which 16 does not stick is left. The outer shell 14 and the inner shell 15 are joined to each other at the front edge, and the upper and lower edges and the rear edge of the outer shell 14 are folded at a right angle to the inside. Bent portions 36, 37, and 38 are formed, and a bent portion 39 that is a substantially right-angled joint portion is formed at the rear edge portion of the inner shell 15.

奥壁部1eも、図1に示すように、平壁状を成し、従って、これの外殻17と内殻18もほゞ平板状を成していて、その外殻17及び内殻18の両内面に真空断熱パネル19を貼着している。但し、真空断熱パネル19は、図5、図7、及び図9に示すように、内殻18より上下に大きく、外殻17よりは小さくて、外殻17の上下と後側に真空断熱パネル19が貼着されない部分を余している。又、外殻17の上下の両縁部には、それぞれ内側へほゞ直角の接合部たる折曲部40,41を形成している。   As shown in FIG. 1, the back wall portion 1 e also has a flat wall shape. Accordingly, the outer shell 17 and the inner shell 18 also have a substantially flat plate shape, and the outer shell 17 and the inner shell 18. The vacuum heat insulation panel 19 is stuck on both inner surfaces. However, as shown in FIGS. 5, 7, and 9, the vacuum heat insulation panel 19 is larger than the inner shell 18 and smaller than the outer shell 17, and the vacuum heat insulation panel is located above and below and behind the outer shell 17. The part which 19 does not stick is left. In addition, bent portions 40 and 41 are formed on the upper and lower edges of the outer shell 17 as joints at right angles to the inside.

以上の構成をもとに、奥壁部1eには左側壁1c及び右側壁部1dを組み付けている。この組み付けは、図9に示すように、奥壁部1eの外殻17の左右両側の縁部17a,17bに、左側壁1c及び右側壁部1dの各外殻11,14の折曲部34,38を、それぞれ簡易シール材であるソフトテープ42を介し重ねて、複数のねじ43等により締め付け結合し、奥壁部1eの内殻18の左右両側の縁部18a,18bに、左側壁1c及び右側壁部1dの各内殻12,15の折曲部35,39を重ねて、図示しない複数のねじ等により締め付け結合することで行っている。   Based on the above configuration, the left wall 1c and the right wall 1d are assembled to the back wall 1e. As shown in FIG. 9, this assembling is performed on the left and right edges 17a, 17b of the outer shell 17 of the back wall 1e, and the bent portions 34 of the outer shells 11, 14 of the left wall 1c and the right wall 1d. , 38 are overlapped via a soft tape 42, which is a simple sealing material, and are fastened and coupled by a plurality of screws 43 or the like, and the left side wall 1c is attached to the left and right edges 18a, 18b of the inner shell 18 of the back wall 1e. In addition, the bent portions 35 and 39 of the inner shells 12 and 15 of the right side wall portion 1d are overlapped and fastened by a plurality of screws or the like (not shown).

次いで、上記奥壁部1eと左側壁1c及び右側壁部1dの組成体に、天井壁部1aと底壁部1bとを組み付けている。この組み付けは、奥壁部1eに対する天井壁部1aの場合、図5に示すように、天井壁部1aの外殻2の後縁部2aを奥壁部1eの外殻17の折曲部40に重ねて図示しない複数のねじ等により締め付け結合し、内殻3の斜状部20の端部を奥壁部1eの内殻18の上縁部18cにシール材44を介し重ねて複数のねじ43等により締め付け結合することで行っている。   Next, the ceiling wall portion 1a and the bottom wall portion 1b are assembled to the composition of the back wall portion 1e, the left side wall 1c, and the right side wall portion 1d. In the case of the ceiling wall portion 1a with respect to the back wall portion 1e, this assembly is performed as shown in FIG. 5, in which the rear edge portion 2a of the outer shell 2 of the ceiling wall portion 1a is connected to the bent portion 40 of the outer shell 17 of the back wall portion 1e. The end portion of the inclined portion 20 of the inner shell 3 is overlapped with the upper edge portion 18c of the inner shell 18 of the inner wall portion 1e via the sealing material 44, and a plurality of screws. This is done by tightening and joining with 43 or the like.

又、左側壁1c及び右側壁部1dに対する天井壁部1aの場合、図6に示すように、天井壁部1aの外殻2の左右の両側縁部2b,2cを左側壁1c及び右側壁部1dの各外殻11,14の折曲部32,36に重ねて図示しない複数のねじ等により締め付け結合し、内殻3の斜状部21,22の端部を左側壁1c及び右側壁部1dの各内殻12,15の上縁部12a,15aにシール材44を介し重ねて複数のねじ43等により締め付け結合することで行っている。   Further, in the case of the ceiling wall portion 1a with respect to the left side wall 1c and the right side wall portion 1d, as shown in FIG. 6, the left and right side edges 2b and 2c of the outer shell 2 of the ceiling wall portion 1a The end portions of the slanted portions 21 and 22 of the inner shell 3 are joined to the bent portions 32 and 36 of the outer shells 11 and 14 of 1d by a plurality of screws or the like (not shown). This is done by overlapping the upper edge portions 12a and 15a of the inner shells 12 and 15 of 1d with a sealing material 44 and tightening them with a plurality of screws 43 or the like.

奥壁部1eに対する底壁部1bの場合、図7に示すように、底壁部1bの外殻6の後縁部6aを奥壁部1eの外殻17の折曲部41に重ねて図示しない複数のねじ等により締め付け結合し、内殻7の斜状部29の端部を奥壁部1eの内殻18の下縁部18dにシール材44を介し重ねて複数のねじ43等により締め付け結合することで行っている。   In the case of the bottom wall portion 1b with respect to the back wall portion 1e, as shown in FIG. 7, the rear edge portion 6a of the outer shell 6 of the bottom wall portion 1b is overlapped with the bent portion 41 of the outer shell 17 of the back wall portion 1e. The end portion of the slanted portion 29 of the inner shell 7 is overlapped with the lower edge portion 18d of the inner shell 18 of the inner wall portion 1e via the sealing material 44 and tightened with the plurality of screws 43 or the like. It is done by combining.

左側壁1c及び右側壁部1dに対する底壁部1bの場合、図8に示すように、底壁部1bの外殻6の左右の両側縁部6b,6cを左側壁1c及び右側壁部1dの各外殻11,14の折曲部33,37に重ねて図示しない複数のねじ等により締め付け結合し、内殻7の斜状部30,31の端部を左側壁1c及び右側壁部1dの各内殻12,15の下縁部12b,15bにシール材44重ねて複数のねじ43等により締め付け結合することで行っている。   In the case of the bottom wall portion 1b with respect to the left side wall 1c and the right side wall portion 1d, as shown in FIG. 8, the left and right side edges 6b and 6c of the outer shell 6 of the bottom wall portion 1b are connected to the left side wall 1c and the right side wall portion 1d. The folded portions 33 and 37 of the outer shells 11 and 14 are overlapped with each other by a plurality of screws (not shown) and the like, and the end portions of the inclined portions 30 and 31 of the inner shell 7 are connected to the left wall 1c and the right wall 1d. This is done by overlapping the sealing material 44 on the lower edge portions 12b and 15b of the inner shells 12 and 15 and fastening them with a plurality of screws 43 or the like.

そして、その後、天井壁部1aにおける内殻3と前記真空断熱パネル4との間の空間S1と、底壁部1bにおける内殻7と真空断熱パネル8,9,10との間の空間S2に、それぞれ前記発泡断熱材5を原液の状態で注入し発泡させて充填している。発泡断熱材5は例えば発泡ポリウレタンであり、図5及び図7にはその注入の様子をも併せて模式的に示している。 Thereafter, the space S between the inner shell 3 in the upper wall 1a and the space S 1 between the vacuum insulation panel 4, the inner shell 7 and the vacuum insulation panel 8, 9 and 10 in the bottom wall 1b 2 , each of the foam heat insulating materials 5 is injected in the state of a stock solution and foamed and filled. The foam heat insulating material 5 is, for example, foamed polyurethane, and FIGS. 5 and 7 schematically show the state of the injection.

すなわち、この天井壁部1aにおける発泡断熱材5の注入は、注入機の注入ヘッドHにより、この場合、天井壁部1a及び底壁部1bの後方より行うものであり、そのために、天井壁部1aの後部に相当する奥壁部1eの外殻17の下部と、底壁部1bの後部に相当する奥壁部1eの外殻17の上部には、注入口45をあらかじめ形成している。つまり、発泡断熱材5を注入する注入口45を、真空断熱パネル4と発泡断熱材5とで充たされる壁部である天井壁部1aと、真空断熱パネル8,9,10と発泡断熱材5とで充たされる壁部である底壁部1bに臨ませて形成しているのである。   That is, the injection of the foam heat insulating material 5 in the ceiling wall portion 1a is performed from the back of the ceiling wall portion 1a and the bottom wall portion 1b in this case by the injection head H of the injection machine. An inlet 45 is formed in advance in the lower part of the outer shell 17 of the back wall part 1e corresponding to the rear part of 1a and the upper part of the outer shell 17 of the back wall part 1e corresponding to the rear part of the bottom wall part 1b. That is, the inlet 45 for injecting the foam heat insulating material 5 is the ceiling wall portion 1a which is a wall portion filled with the vacuum heat insulating panel 4 and the foam heat insulating material 5, the vacuum heat insulating panels 8, 9, 10 and the foam heat insulating material 5. It is formed so as to face the bottom wall portion 1b which is a wall portion filled with.

なお、注入口45は、真空断熱パネルと発泡断熱材とで充たされた壁部に臨ませて形成するのに、天井壁部1aの内殻3の中央部など平面部の中間部、並びに底壁部1bの内殻7の真空断熱パネル9に臨む部分など同じく平面部の中間部に形成するようにしても良い。   In addition, in order to form the inlet 45 facing the wall part filled with the vacuum heat insulating panel and the foam heat insulating material, the intermediate part of the plane part such as the center part of the inner shell 3 of the ceiling wall part 1a, and You may make it form in the intermediate part of a plane part similarly like the part which faces the vacuum heat insulation panel 9 of the inner shell 7 of the bottom wall part 1b.

このようにして上述の真空断熱パネル4と発泡断熱材5とで充たされた天井壁部1aにおいては、図5及び図6に示すように、発泡断熱材5の厚さt1は真空断熱パネル4の厚さt2よりも小さくしており、真空断熱パネル8,9,10と発泡断熱材5とで充たされた底壁部1bにおいても、図7及び図8に示すように、発泡断熱材5の厚さt3は真空断熱パネル8,9,10の厚さt4よりも小さくしている。 In the ceiling wall portion 1a which is filled with this way the vacuum insulation panel 4 described above and a foam insulating material 5, as shown in FIGS. 5 and 6, the thickness t 1 of the foam insulation 5 vacuum insulation panel is smaller than the thickness t 2 of the 4, also in the bottom wall 1b which is filled with a vacuum insulating panel 8, 9 and 10 and a foam insulating material 5, as shown in FIGS. 7 and 8, The thickness t 3 of the foam heat insulating material 5 is smaller than the thickness t 4 of the vacuum heat insulating panels 8, 9, 10.

又、この場合、発泡断熱材5は、真空断熱パネル4と発泡断熱材5とで充たされた天井壁部1aにおいては、図6に示すように、内殻3と真空断熱パネル4との間の空間S1から、真空断熱パネル4と左右両側壁部1c,1dの真空断熱パネル13,16との端縁部相互間の隙間g1,g2にかけて充填していると共に、図5に示すように、内殻3と真空断熱パネル4との間の空間S1から、真空断熱パネル4と奥壁部1eの真空断熱パネル19との端縁部相互間の隙間g3にかけて充填している。 In this case, the foam heat insulating material 5 is formed between the inner shell 3 and the vacuum heat insulating panel 4 in the ceiling wall portion 1a filled with the vacuum heat insulating panel 4 and the foam heat insulating material 5, as shown in FIG. Between the space S 1 between the vacuum insulation panel 4 and the gaps g 1 and g 2 between the edges of the vacuum insulation panels 13 and 16 of the left and right side wall portions 1c and 1d, FIG. As shown, filling is performed from the space S 1 between the inner shell 3 and the vacuum heat insulation panel 4 to the gap g 3 between the edge portions of the vacuum heat insulation panel 4 and the vacuum heat insulation panel 19 of the back wall portion 1e. Yes.

一方、発泡断熱材5は、真空断熱パネル8,9,10と発泡断熱材5とで充たされた底壁部1bにおいては、図8に示すように、内殻7と真空断熱パネル8,9,10との間の空間S2から、真空断熱パネル8,9,10と左右両側壁部1c,1dの真空断熱パネル13,16との端縁部相互間の隙間g4,g5にかけて充填していると共に、図7に示すように、内殻7と真空断熱パネル8,9,10との間の空間S2から、真空断熱パネル10と奥壁部1eの真空断熱パネル19との端縁部相互間の隙間g6と、真空断熱パネル8,9,10の各端縁部相互間の隙間g7,g8にかけて充填している。 On the other hand, in the bottom wall portion 1b filled with the vacuum heat insulating panels 8, 9, 10 and the foam heat insulating material 5, the foam heat insulating material 5 has an inner shell 7 and a vacuum heat insulating panel 8, as shown in FIG. from the space S 2 between the 9 and 10, over the gap g 4, g 5 between edges mutually with vacuum insulation panels 8, 9 and 10 the left and right side wall portions 1c, and 1d vacuum insulation panels 13 and 16 of together are filled, as shown in FIG. 7, from the space S 2 between the inner shell 7 and the vacuum insulation panels 8, 9 and 10, the vacuum insulation panel 19 of the vacuum insulation panel 10 and the rear wall 1e The gap g 6 between the end edges and the gaps g 7 and g 8 between the end edges of the vacuum heat insulating panels 8, 9 and 10 are filled.

更に、上記真空断熱パネル4,8〜10,13,16,19の端縁部相互間の部分には、それぞれ斜状部20〜22,27〜31による空間S3〜S10が形成され、その空間S3〜S10にも発泡断熱材5を充填している。 Furthermore, spaces S 3 to S 10 are formed in the portions between the edge portions of the vacuum heat insulating panels 4, 8 to 10, 13, 16, and 19, respectively, by oblique portions 20 to 22 and 27 to 31. The spaces S 3 to S 10 are also filled with the foam heat insulating material 5.

加えて、前述の真空断熱パネル4と発泡断熱材5とで充たされた天井壁部1aと、真空断熱パネル8,9,10と発泡断熱材5とで充たされた底壁部1bからは、図10及び図11に示すように、左側壁部1cと奥壁部1eとにおける真空断熱パネル13,19の端縁部相互間の部分、並びに右側壁部1dと奥壁部1eとにおける真空断熱パネル16,19の端縁部相互間の部分の、それぞれ上下の一部C1,C2にかけて発泡断熱材5を充填している。なお、このために、左側壁部1c及び右側壁部1d又は奥壁部1eには、図示を省略するが、前記斜状部20〜22,27〜31同様の斜状部を形成している。 In addition, from the ceiling wall portion 1a filled with the above-described vacuum heat insulating panel 4 and the foam heat insulating material 5, and the bottom wall portion 1b filled with the vacuum heat insulating panels 8, 9, 10 and the foam heat insulating material 5. 10 and 11, as shown in FIGS. 10 and 11, the portion between the edge portions of the vacuum heat insulating panels 13 and 19 in the left wall portion 1c and the back wall portion 1e, and the right wall portion 1d and the back wall portion 1e. The foam heat insulating material 5 is filled over the upper and lower portions C 1 and C 2 of the portions between the edge portions of the vacuum heat insulating panels 16 and 19, respectively. For this purpose, the left side wall portion 1c and the right side wall portion 1d or the back wall portion 1e are not shown in the figure, but are formed with inclined portions similar to the inclined portions 20 to 22 and 27 to 31. .

そのほか、発泡断熱材5は天井壁部1a及び底壁部1bの各前面部にも充填している。
なお、図10及び図11は、各壁部を、真空断熱パネル4,8〜10,13,16,19と、充填された発泡断熱材5のみで(それぞれの外殻及び内殻を省略して)表している。
In addition, the foam heat insulating material 5 is also filled in the front surface portions of the ceiling wall portion 1a and the bottom wall portion 1b.
10 and 11, each wall portion is composed of only the vacuum heat insulating panels 4, 8 to 10, 13, 16, and 19 and the filled foam heat insulating material 5 (respective outer shells and inner shells are omitted). Represent).

更に、図11及び図12には、断熱キャビネット1に組み込む導電線46や冷凍サイクルの接続管47及び霜解水排出用の排水管48を示しており、これらの配線及び配管は、真空断熱パネルの端縁部相互間の部分の発泡断熱材が充填される部分である、この場合、底壁部1bの真空断熱パネル10と奥壁部1eの真空断熱パネル19との端縁部相互間の部分の発泡断熱材5が充填される部分にあらかじめなしており、その後の発泡断熱材5の充填によってそれらの貫通部分周りを発泡断熱材5で埋め尽くしている。   Further, FIG. 11 and FIG. 12 show a conductive wire 46 incorporated in the heat insulation cabinet 1, a refrigeration cycle connection pipe 47, and a drain pipe 48 for defrosting water discharge. In this case, the portion between the edge portions is filled with the foam heat insulating material. In this case, between the edge portions of the vacuum heat insulation panel 10 of the bottom wall portion 1b and the vacuum heat insulation panel 19 of the back wall portion 1e. The portions filled with the foamed heat insulating material 5 are formed in advance, and the foamed heat insulating material 5 is filled with the foamed heat insulating material 5 by filling the foamed heat insulating material 5 thereafter.

そして、図13には、冷凍サイクルの凝縮器の一部である放熱パイプ49を示しており、この放熱パイプ49は、左側壁部1c、右側壁部1d、及び奥壁部1eに配設している。具体的には、図14に示すように、左側壁部1c、右側壁部1d、及び奥壁部1eの外殻11,14,17にそれぞれ内向きの凹条部50を形成し、この凹条部50内に収めて各真空断熱パネル13,16,19との間に放熱パイプ49を配設している。
なお、図13には、上述のようにして製造した断熱キャビネット1の前面の開口部を冷蔵室や製氷室及び冷凍室等の室別に開閉するように設けた扉51,52,53をも示している。
FIG. 13 shows a heat radiating pipe 49 which is a part of the condenser of the refrigeration cycle. The heat radiating pipe 49 is disposed on the left side wall 1c, the right side wall 1d, and the back wall 1e. ing. Specifically, as shown in FIG. 14, inwardly recessed strips 50 are formed in the outer shells 11, 14, and 17 of the left side wall 1 c, the right side wall 1 d, and the back wall 1 e, respectively. A heat radiating pipe 49 is disposed between the vacuum heat insulating panels 13, 16, and 19 in the strip 50.
FIG. 13 also shows doors 51, 52, and 53 provided to open and close the opening on the front surface of the heat insulation cabinet 1 manufactured as described above for each room such as a refrigerator room, an ice making room, and a freezer room. ing.

このように本実施形態の断熱キャビネット1は、天井壁部1aと、底壁部1b、左側壁部1c、右側壁部1d、及び奥壁部1eを有し、そのうちの天井壁部1aを、外殻2と内殻3との間を真空断熱パネル5と、これの内側に充填した発泡断熱材5とで充たして構成すると共に、底壁部1bを、外殻6と内殻7との間を真空断熱パネル8,9,10とこれの内側に充填した発泡断熱材5とで充たして構成している。又、左側壁部1cを、外殻11と内殻12との間を真空断熱パネル13で充たして構成し、右側壁部1dを、外殻14と内殻15との間を真空断熱パネル16で充たして構成し、奥壁部1eを、外殻17と内殻18との間を真空断熱パネル19で充たして構成している。   Thus, the heat insulation cabinet 1 of this embodiment has the ceiling wall part 1a, the bottom wall part 1b, the left side wall part 1c, the right side wall part 1d, and the back wall part 1e. A space between the outer shell 2 and the inner shell 3 is filled with a vacuum heat insulating panel 5 and a foam heat insulating material 5 filled inside thereof, and the bottom wall 1b is formed between the outer shell 6 and the inner shell 7. The space is filled with the vacuum heat insulating panels 8, 9, 10 and the foam heat insulating material 5 filled therein. Further, the left side wall portion 1c is configured by filling the space between the outer shell 11 and the inner shell 12 with a vacuum heat insulating panel 13, and the right side wall portion 1d is formed between the outer shell 14 and the inner shell 15 with a vacuum heat insulating panel 16. The back wall portion 1e is configured by filling the space between the outer shell 17 and the inner shell 18 with a vacuum heat insulating panel 19.

上記構成のうち、天井壁部1aと底壁部1bはそれらの総断面積が断熱キャビネット1中で小さい。それに対して、左側壁部1c、右側壁部1d、及び奥壁部1eはそれらの総断面積が断熱キャビネット1中で大きい。このうち、総断面積の大きい左側壁部1cと、右側壁部1d、及び奥壁部1eを、それぞれ断熱性能に優れた真空断熱パネル13,16,19のみで充たして構成しているので、断熱キャビネット1全体としての断熱性能を充分に得ることができる。よって、断熱キャビネット1の周壁厚さを大きくする必要はなく、断熱キャビネット1の内容積拡大の効果を充分に得ることができる。特に、断熱キャビネット1の内容積を左右及び奥行方向に拡大できるので、使用者の手が届きやすい方向の内容積を拡大できることになり、使い勝手を良くすることができる。   Among the above configurations, the ceiling wall portion 1 a and the bottom wall portion 1 b have a small total cross-sectional area in the heat insulating cabinet 1. In contrast, the left side wall 1c, the right side wall 1d, and the back wall 1e have a large total cross-sectional area in the heat insulating cabinet 1. Among these, the left side wall portion 1c, the right side wall portion 1d, and the back wall portion 1e having a large total cross-sectional area are configured by filling only the vacuum heat insulating panels 13, 16, 19 having excellent heat insulating performance, respectively. The heat insulation performance as the heat insulation cabinet 1 as a whole can be sufficiently obtained. Therefore, it is not necessary to increase the thickness of the peripheral wall of the heat insulation cabinet 1, and the effect of expanding the internal volume of the heat insulation cabinet 1 can be sufficiently obtained. In particular, since the internal volume of the heat insulation cabinet 1 can be expanded in the left and right and depth directions, the internal volume in a direction that can be easily reached by the user can be increased, and the usability can be improved.

一方、天井壁部1aと奥壁部1eは発泡断熱材5と真空断熱パネル4,8〜10を併用しているので、断熱キャビネット1の剛性を充分に得ることができる。
かくして、本実施形態によれば、断熱性能並びに剛性が充分に得られる断熱キャビネット1を提供することができる。
On the other hand, since the ceiling wall part 1a and the back wall part 1e use the foam heat insulating material 5 and the vacuum heat insulating panels 4 and 8 to 10 together, the rigidity of the heat insulating cabinet 1 can be sufficiently obtained.
Thus, according to this embodiment, it is possible to provide a heat insulation cabinet 1 that can sufficiently obtain heat insulation performance and rigidity.

又、本実施形態においては、発泡断熱材5を注入した注入口45を、真空断熱パネルと発泡断熱材とで充たされた壁部である天井壁部1aと底壁部1bに臨ませて形成している。これにより、発泡断熱材5の注入を効率良く行うことができる。   Further, in the present embodiment, the inlet 45 into which the foam heat insulating material 5 is injected faces the ceiling wall portion 1a and the bottom wall portion 1b, which are walls filled with the vacuum heat insulating panel and the foam heat insulating material. Forming. Thereby, injection | pouring of the foam heat insulating material 5 can be performed efficiently.

更に、本実施形態においては、真空断熱パネルと発泡断熱材とで充たされた壁部である天井壁部1aにおいて、発泡断熱材5の厚さt1を真空断熱パネル4の厚さt2よりも小さくし、同じく真空断熱パネルと発泡断熱材とで充たされた壁部である底壁部1bにおいて、発泡断熱材5の厚さt3を真空断熱パネル8,9,10の厚さt4よりも小さくしている。これにより、それら天井壁部1a及び底壁部1bにおいても、剛性を充分に得つつ、断熱性能を充分に得ることができる。 Further, in this embodiment, the ceiling wall portion 1a is a wall portion which is filled with a vacuum insulating panel and a foam insulating material, the thickness t 2 of the thickness t 1 of the foam insulation 5 vacuum insulation panels 4 The thickness t 3 of the foam heat insulating material 5 is the thickness of the vacuum heat insulating panels 8, 9, 10 in the bottom wall portion 1 b, which is a wall portion filled with the vacuum heat insulating panel and the foam heat insulating material. It is smaller than t 4. Thereby, also in these ceiling wall part 1a and bottom wall part 1b, heat insulation performance can fully be acquired, obtaining rigidity sufficiently.

加えて、本実施形態においては、発泡断熱材5を、真空断熱パネル4と発泡断熱材5とで充たされた天井壁部1aにおいては、内殻3と真空断熱パネル4との間の空間S1から、真空断熱パネル4と左右両側壁部1c,1dの真空断熱パネル13,16との端縁部相互間の隙間g1,g2にかけて充填していると共に、内殻3と真空断熱パネル4との間の空間S1から、真空断熱パネル4と奥壁部1eの真空断熱パネル19との端縁部相互間の隙間g3、にかけて充填している。又、真空断熱パネル8,9,10と発泡断熱材5とで充たされた底壁部1bにおいては、内殻7と真空断熱パネル8,9,10との間の空間S2から、真空断熱パネル8,9,10と左右両側壁部1c,1dの真空断熱パネル13,16との端縁部相互間の隙間g4,g5にかけて充填していると共に、内殻7と真空断熱パネル8,9,10との間の空間S2から、真空断熱パネル10と奥壁部1eの真空断熱パネル19との端縁部相互間の隙間g6と、真空断熱パネル8,9,10の各端縁部相互間の隙間g7,g8にかけて充填している。 In addition, in the present embodiment, the space between the inner shell 3 and the vacuum heat insulation panel 4 in the ceiling wall portion 1 a filled with the foam heat insulation material 5 with the vacuum heat insulation panel 4 and the foam heat insulation material 5. From S 1 to the vacuum insulation panel 4 and the gaps g 1 and g 2 between the edge portions of the left and right side wall portions 1c and 1d and the vacuum insulation panels 13 and 16, the inner shell 3 and the vacuum insulation are filled. Filling is performed from the space S 1 between the panel 4 and the gap g 3 between the edge portions of the vacuum heat insulation panel 4 and the vacuum heat insulation panel 19 of the back wall portion 1e. Further, in the bottom wall 1b which is filled with a vacuum insulating panel 8, 9 and 10 and a foam insulating material 5, a space S 2 between the inner shell 7 and the vacuum insulation panels 8, 9 and 10, the vacuum The heat insulating panels 8, 9 and 10 are filled over the gaps g 4 and g 5 between the edges of the left and right side wall portions 1c and 1d, and the inner shell 7 and the vacuum heat insulating panel. From the space S 2 between 8, 9 and 10, the gap g 6 between the edge portions of the vacuum heat insulation panel 10 and the vacuum heat insulation panel 19 of the back wall portion 1e, and the vacuum heat insulation panels 8, 9 and 10 The gaps g 7 and g 8 between the end edges are filled.

これにより、各真空断熱パネルの端縁部相互間の隙間に対する外気の侵入による結露の発生等を防止するためのシールが、各壁部の真空断熱パネルの端縁部相互間に充填する発泡断熱材5で同時に且つ効果的に行うことができる。しかも、この場合、各真空断熱パネルの端縁部相互間の隙間に充填する発泡断熱材5の流動性を、各壁部の真空断熱パネルとの間の空間S1,S2で確保でき、特にその空間S1,S2により広がりやすくできるので、発泡断熱材5注入用の注入口45は各壁部に対して少なく、例えば1つずつ設けるだけで良く、注入機の注入ヘッドHも又少なく、例えば1つずつ設けるだけで良い。かくして、発泡断熱材5の注入に必要な設備の簡素化ができ、設備費を削減することができる。 Thereby, a seal for preventing the occurrence of condensation due to the intrusion of outside air into the gaps between the edges of each vacuum insulation panel is filled with the foam insulation between the edges of the vacuum insulation panels on each wall. The material 5 can be performed simultaneously and effectively. Moreover, in this case, the fluidity of the foam heat insulating material 5 that fills the gaps between the edge portions of each vacuum heat insulating panel can be secured in the spaces S 1 and S 2 between the vacuum heat insulating panels of each wall, In particular, since the spaces S 1 and S 2 can be easily expanded, the number of the injection ports 45 for injecting the foamed heat insulating material 5 is small for each wall, for example, only one is provided, and the injection head H of the injection machine is also provided. For example, it is only necessary to provide one by one. Thus, the equipment necessary for the injection of the foam heat insulating material 5 can be simplified, and the equipment cost can be reduced.

そのほか、本実施形態においては、真空断熱パネル4,8〜10,13,16,19の端縁部相互間の部分に斜状部20〜22,27〜31による空間S3〜S10が形成され、その空間S3〜S10に発泡断熱材5を充填している。これにより、真空断熱パネル4,8〜10,13,16,19の端縁部相互間の隙間g1〜g8のシールがより確実にできるとともに、発泡断熱材5の流動性もより良く確保でき、更に、断熱キャビネット1の剛性も高く確保することができる。 In addition, in this embodiment, spaces S 3 to S 10 are formed by the inclined portions 20 to 22 and 27 to 31 in the portions between the edge portions of the vacuum heat insulating panels 4, 8 to 10 , 13, 16, and 19. The spaces S 3 to S 10 are filled with the foam heat insulating material 5. As a result, the gaps g 1 to g 8 between the edge portions of the vacuum heat insulating panels 4, 8 to 10, 13, 16 and 19 can be more reliably sealed, and the fluidity of the foam heat insulating material 5 can be better secured. In addition, the insulation cabinet 1 can be secured with high rigidity.

又、導電線46の配線や接続管47及び排水管48の配管を、真空断熱パネルの端縁部相互間の部分の発泡断熱材が充填される部分(底壁部1bの真空断熱パネル10と奥壁部1eの真空断熱パネル19との端縁部相互間の部分の発泡断熱材5が充填される部分)になしている。これにより、それらの配線、配管が貫通する部分の通常は困難なシールも、真空断熱パネルの端縁部相互間の隙間に充填した発泡断熱材5ででき、より確実なシールができる。   Further, the wiring of the conductive wire 46 and the piping of the connecting pipe 47 and the drain pipe 48 are filled with the foam heat insulating material between the edges of the vacuum heat insulating panel (the vacuum heat insulating panel 10 and the bottom wall 1b). The portion between the end edges of the back wall portion 1e and the vacuum heat insulation panel 19 is filled with the foamed heat insulating material 5). Thereby, the normally difficult seal of the part through which these wirings and pipes penetrate can be made with the foam heat insulating material 5 filled in the gap between the edge portions of the vacuum heat insulating panel, and a more reliable seal can be achieved.

更に、本実施形態においては、真空断熱パネル4と発泡断熱材5とで充たされた天井壁部1aと、真空断熱パネル8,9,10と発泡断熱材5とで充たされた底壁部1bからは、左側壁部1cと奥壁部1eとにおける真空断熱パネル13,19の端縁部相互間の部分、並びに右側壁部1dと奥壁部1eとにおける真空断熱パネル16,19の端縁部相互間の部分の、それぞれ一部C1,C2にかけて発泡断熱材5を充填している。 Furthermore, in this embodiment, the ceiling wall part 1a filled with the vacuum heat insulating panel 4 and the foam heat insulating material 5, and the bottom wall filled with the vacuum heat insulating panels 8, 9, 10 and the foam heat insulating material 5. From the part 1b, the part between the edge parts of the vacuum heat insulation panels 13 and 19 in the left wall part 1c and the back wall part 1e, and the vacuum heat insulation panels 16 and 19 in the right wall part 1d and the back wall part 1e. The foam heat insulating material 5 is filled in a portion C 1 and C 2 between the end edges.

これにより、左側壁部1cと奥壁部1eとにおける真空断熱パネル13,19の端縁部相互間の隙間、並びに右側壁部1dと奥壁部1eとにおける真空断熱パネル16,19の端縁部相互間の部分の隙間のシールが発泡断熱材5でより確実にでき、又、その分、同部分のソフトテープ42によるシールを短く簡略化することができる。   Thereby, the clearance gap between the edge parts of the vacuum heat insulation panels 13 and 19 in the left side wall part 1c and the back wall part 1e, and the edge of the vacuum heat insulation panels 16 and 19 in the right side wall part 1d and the back wall part 1e. It is possible to more reliably seal the gap between the parts with the foamed heat insulating material 5, and to shorten the seal with the soft tape 42 in the same part.

そして又、本実施形態においては、左側壁部1c、右側壁部1d、及び奥壁部1eに放熱パイプ49を配設している。これにより、それぞれの外殻と内殻との間を真空断熱パネルで充たして構成した左側壁部1cと右側壁部1d及び奥壁部1eの懸念点を解消することができる。   In the present embodiment, the heat radiating pipe 49 is disposed on the left side wall 1c, the right side wall 1d, and the back wall 1e. Thereby, the concern of the left side wall part 1c, the right side wall part 1d, and the back wall part 1e comprised by filling between the outer shell and the inner shell with the vacuum heat insulation panel can be eliminated.

すなわち、真空断熱パネル4,8〜10,13,16,19は真空度が劣化したときに断熱性能が低下するという事情を有するが、真空断熱パネル4と発泡断熱材5を併用した天井壁部1aと、真空断熱パネル8〜10と発泡断熱材5を併用した底壁部1bは、真空断熱パネル4の断熱性能が低下しても発泡断熱材5によって断熱性能の低下が少なくされる。一方、発泡断熱材5を併用しない(真空断熱パネル13,16,19のみを使用する)左側壁部1cと右側壁部1d及び奥壁部1eは、真空断熱パネル13,16,19の断熱性能が低下すれば、壁部としての断熱性能がそのまま低下し、壁面の温度が大幅に低下して結露が発生する懸念を有する。   That is, the vacuum heat insulating panels 4, 8 to 10, 13, 16, 19 have the situation that the heat insulating performance is lowered when the degree of vacuum is deteriorated, but the ceiling wall portion using the vacuum heat insulating panel 4 and the foam heat insulating material 5 in combination. Even if the heat insulation performance of the vacuum heat insulation panel 4 is lowered, the foam heat insulation material 5 reduces the decrease in the heat insulation performance of the bottom wall portion 1b using 1a, the vacuum heat insulation panels 8 to 10 and the foam heat insulation material 5 together. On the other hand, the left side wall portion 1c, the right side wall portion 1d and the back wall portion 1e which do not use the foam heat insulating material 5 together (use only the vacuum heat insulating panels 13, 16, 19) are heat insulating performances of the vacuum heat insulating panels 13, 16, 19 If it decreases, the heat insulation performance as a wall part will fall as it is, and there exists a possibility that the temperature of a wall surface will fall significantly and dew condensation may generate | occur | produce.

それに対して、本実施形態においては、発泡断熱材5を併用しない左側壁部1cと右側壁部1d及び奥壁部1eに放熱パイプ49を配設している。これにより、真空断熱パネル4の断熱性能が低下したときの結露が発生を、その放熱パイプ49の放熱により抑制することができる。   On the other hand, in this embodiment, the heat radiating pipe 49 is arrange | positioned in the left side wall part 1c which does not use the foam heat insulating material 5 together, the right side wall part 1d, and the back wall part 1e. Thereby, it is possible to suppress the occurrence of condensation when the heat insulating performance of the vacuum heat insulating panel 4 is deteriorated by the heat radiation of the heat radiating pipe 49.

以上説明した断熱キャビネット1は、上記実施形態にのみ限定されるものではなく、要旨を逸脱しない範囲内で適宜変更して実施し得る。
その1つとして、放熱パイプ49は、左側壁部1cと右側壁部1d及び奥壁部1eの全部にではなく、そのうちのいずれか1つ又は2つの壁部に設けるようにしても良い。
又、天井壁部1a及び底壁部1bの発泡断熱材5は、ともに真空断熱パネル4,8〜10を内殻3,7の外面に貼着することで、該真空断熱パネル4,8〜10のそれぞれ外側(外殻2,6側)に充填するようにしても良い。
The heat insulation cabinet 1 demonstrated above is not limited only to the said embodiment, In the range which does not deviate from a summary, it can change suitably and can implement.
As one of them, the heat radiating pipe 49 may be provided not on all of the left side wall 1c, the right side wall 1d, and the back wall 1e, but on any one or two of them.
Moreover, the foam heat insulating material 5 of the ceiling wall part 1a and the bottom wall part 1b attaches the vacuum heat insulation panels 4 and 8-10 to the outer surface of the inner shells 3 and 7 together, so that the vacuum heat insulation panels 4 and 8 to You may make it fill each 10 outer side (outer shell 2,6 side).

更に、それら発泡断熱材5と真空断熱パネルを併用するのは、天井壁部1aと底壁部1bのいずれか一方だけであっても良い。
そして、断熱キャビネット1自体は、冷蔵庫に限られず、温蔵庫、冷凍ショーケースその他の恒温キャビネットとして使用することができる。
Further, the foam heat insulating material 5 and the vacuum heat insulating panel may be used in combination only in either the ceiling wall portion 1a or the bottom wall portion 1b.
And heat insulation cabinet 1 itself is not restricted to a refrigerator, It can be used as a thermostat cabinet, a freezer showcase, and other thermostat cabinets.

そのほか、本発明の実施形態を説明したが、この実施形態は、例として提示したものであり、発明の範囲を限定することは意図していない。この新規な実施形態は、その他の様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の省略、置き換え、変更を行うことができる。この実施形態やその変形は、発明の範囲や要旨に含まれると共に、特許請求の範囲に記載された発明とその均等の範囲に含まれる。   In addition, although the embodiment of the present invention has been described, this embodiment is presented as an example and is not intended to limit the scope of the invention. The novel embodiment can be implemented in various other forms, and various omissions, replacements, and changes can be made without departing from the scope of the invention. This embodiment and its modifications are included in the scope and gist of the invention, and are included in the invention described in the claims and the equivalents thereof.

図面中、1は断熱キャビネット、1aは天井壁部、1bは底壁部、1cは左側壁部、1dは右側壁部、1eは奥壁部、2,6,11,14,17は外殻、3,7,12,15,18は内殻、4,8〜10,13,16,19は真空断熱パネル、5は発泡断熱材、20〜22,27〜31は斜状部、45は注入口、46は導電線、47は接続管、48は排水管、49は放熱パイプ、t1,t3は発泡断熱材5の厚さ、t2,t4は真空断熱パネル4の厚さ、g1〜g8は隙間、S1〜S10は空間、C1,C2は真空断熱パネルの端縁部相互間の部分の一部を示す。 In the drawings, 1 is a heat insulating cabinet, 1a is a ceiling wall portion, 1b is a bottom wall portion, 1c is a left wall portion, 1d is a right wall portion, 1e is a back wall portion, 2, 6, 11, 14, and 17 are outer shells. 3, 7, 12, 15, 18 are inner shells, 4, 8 to 10, 13, 16, 19 are vacuum insulation panels, 5 is foam insulation, 20 to 22, 27 to 31 are oblique portions, 45 is Inlet, 46 is a conductive wire, 47 is a connecting pipe, 48 is a drain pipe, 49 is a heat radiating pipe, t 1 and t 3 are the thickness of the foam insulation 5, and t 2 and t 4 are the thickness of the vacuum insulation panel 4. , G 1 to g 8 are gaps, S 1 to S 10 are spaces, and C 1 and C 2 are part of the portion between the end edges of the vacuum heat insulating panel.

Claims (8)

天井壁部と、底壁部、左側壁部、右側壁部、及び奥壁部を有し、そのうちの天井壁部と底壁部の両方又は一方を、それぞれの外殻と内殻との間を真空断熱パネルとこれの内側又は外側に充填した発泡断熱材とで充たして構成し、左側壁部、右側壁部、及び奥壁部を、それぞれの外殻と内殻との間を前記外殻及び前記内殻の両内面に貼着された真空断熱パネルで充たして構成したことを特徴とする断熱キャビネット。 It has a ceiling wall part, a bottom wall part, a left side wall part, a right side wall part, and a back wall part, of which both or one of the ceiling wall part and the bottom wall part is between each outer shell and inner shell. was constructed fills in the vacuum insulation panel and this inside or filled in the outer foam insulation, the left wall, right wall, and a back wall portion, the outer between the respective outer shell and the inner shell A heat insulation cabinet, comprising a vacuum heat insulation panel adhered to both inner surfaces of the shell and the inner shell . 発泡断熱材を注入した注入口が、真空断熱パネルと発泡断熱材とで充たされた壁部に臨んで形成されていることを特徴とする請求項1記載の断熱キャビネット。   2. The heat insulation cabinet according to claim 1, wherein the injection port into which the foam heat insulating material is injected is formed facing a wall portion filled with a vacuum heat insulating panel and the foam heat insulating material. 真空断熱パネルと発泡断熱材とで充たされた壁部において、発泡断熱材の厚さが真空断熱パネルの厚さよりも小さいことを特徴とする請求項1又は2記載の断熱キャビネット。   The heat insulation cabinet according to claim 1 or 2, wherein a thickness of the foam heat insulating material is smaller than a thickness of the vacuum heat insulating panel in the wall portion filled with the vacuum heat insulating panel and the foam heat insulating material. 発泡断熱材が、真空断熱パネルと発泡断熱材とで充たされた壁部における外殻又は内殻と真空断熱パネルとの間の空間から真空断熱パネルの端縁部相互間の隙間にかけて充填されていることを特徴とする請求項1から3のいずれか一項に記載の断熱キャビネット。 The foam insulation is filled from the space between the outer shell or inner shell and the vacuum insulation panel in the wall filled with the vacuum insulation panel and the foam insulation to the gap between the edges of the vacuum insulation panel. The heat insulation cabinet as described in any one of Claim 1 to 3 characterized by the above-mentioned. 真空断熱パネルの端縁部相互間の部分に斜状部による空間が形成され、その空間に発泡断熱材が充填されていることを特徴とする請求項4記載の断熱キャビネット。   5. The heat insulation cabinet according to claim 4, wherein a space formed by an oblique portion is formed in a portion between the edge portions of the vacuum heat insulation panel, and the space is filled with a foam heat insulating material. 配線、配管が、真空断熱パネルの端縁部相互間の部分の発泡断熱材が充填される部分になされていることを特徴とする請求項4又は5記載の断熱キャビネット。   6. The heat insulation cabinet according to claim 4 or 5, wherein the wiring and the piping are formed in a portion filled with a foam heat insulating material between the edge portions of the vacuum heat insulation panel. 真空断熱パネルと発泡断熱材とで充たされた壁部から、左側壁部と奥壁部とにおける真空断熱パネルの端縁部相互間の部分、並びに右側壁部と奥壁部における真空断熱パネルの端縁部相互間の部分の、それぞれ一部にかけて発泡断熱材が充填されていることを特徴とする請求項1から6のいずれか一項に記載の断熱キャビネット。 From the wall filled with the vacuum insulation panel and the foam insulation material, the portion between the edges of the vacuum insulation panel on the left side wall and the back wall, and the vacuum insulation panel on the right side wall and the back wall The heat insulation cabinet according to any one of claims 1 to 6, wherein a foamed heat insulating material is filled in a part of each portion between the end edges of each other. 左側壁部、右側壁部、及び奥壁部の全部又はそのいずれかの壁部に放熱パイプが配設されていることを特徴とする請求項1から7のいずれか一項に記載の断熱キャビネット。 The heat-insulating cabinet according to any one of claims 1 to 7, wherein a heat radiating pipe is disposed on all or one of the left side wall, the right side wall, and the back wall. .
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