JP5741039B2 - Rolling material conveyance control method in hot rolling line - Google Patents

Rolling material conveyance control method in hot rolling line Download PDF

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JP5741039B2
JP5741039B2 JP2011027804A JP2011027804A JP5741039B2 JP 5741039 B2 JP5741039 B2 JP 5741039B2 JP 2011027804 A JP2011027804 A JP 2011027804A JP 2011027804 A JP2011027804 A JP 2011027804A JP 5741039 B2 JP5741039 B2 JP 5741039B2
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rolling
stand
preceding material
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hot rolling
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今井 誠
誠 今井
紀章 三原
紀章 三原
映彦 西村
映彦 西村
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JFE Steel Corp
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Description

本発明は、熱間圧延ラインにおける圧延材の搬送制御方法に関する。   The present invention relates to a method for controlling the conveyance of a rolled material in a hot rolling line.

従来の圧延材の搬送制御方法では、圧延材の加熱炉在炉中に、材料の抽出時点から各設備到達までの時間を予測計算し、先行材と後行材との干渉が生じないように材料の抽出時刻を決定し、加熱炉から自動的に材料を抽出することで、各設備位置において必要な材料間ピッチを確保するようにしていた。しかしながら、熱間圧延ライン上では、幅圧延中あるいは水平圧延中での圧延機と圧延材との間の滑りや、テーブル搬送中の圧延材の滑り等によって、予測計算と実績との間に誤差を生じる場合が少なくない。   In the conventional rolling material conveyance control method, the time from the material extraction time to the arrival of each facility is predicted and calculated in the heating furnace of the rolled material so that there is no interference between the preceding material and the following material. By determining the material extraction time and automatically extracting the material from the heating furnace, a necessary pitch between the materials is secured at each facility position. However, on the hot rolling line, there is an error between the predicted calculation and the actual results due to slippage between the rolling mill and the rolling material during width rolling or horizontal rolling, and slipping of the rolling material during table transport. Often occurs.

このような誤差を低減させるための技術として、発生した誤差に対して圧延材間の衝突を避けるための待機機能として、搬送テーブルローラを正逆交互に運転するオシレーションを用いるものがある(例えば、特許文献1参照)。また、圧延間ピッチを一定とするため、時々刻々と変化する先行材の尾端位置を、圧延材位置検出器等を用いて連続的に検出し、後行材の搬送速度を変更させるような制御方法もある(例えば、特許文献2参照)。   As a technique for reducing such an error, there is a technique that uses an oscillation in which the conveyance table roller is operated alternately in the forward and reverse directions as a standby function for avoiding a collision between rolled materials with respect to the generated error (for example, , See Patent Document 1). Moreover, in order to make the pitch between rolling constant, the tail end position of the preceding material which changes every moment is continuously detected using a rolling material position detector or the like, and the conveyance speed of the succeeding material is changed. There is also a control method (see, for example, Patent Document 2).

特開2000−117312号公報JP 2000-1117312 A 特公昭63−119922号公報Japanese Examined Patent Publication No. 63-119922

圧延間ピッチの制御においては、仕上圧延機に近づくにつれ、各設備位置への予測到達時刻と実績との間の誤差が累積される一方で、一般に要求される精度は高くなり、1秒の誤差であっても影響が大きい。   In controlling the pitch between rollings, as the finishing mill is approached, the error between the estimated arrival time at each equipment position and the actual result is accumulated, while the required accuracy generally increases and the error of 1 second increases. But the impact is great.

しかしながら、一般に先行材の仕上圧延機での予測圧延所要時間は、種々の操業要因により変化するため実績と異なることが多く、精度よく圧延間ピッチを制御するためには、特許文献1のように加熱炉内で算出した予測圧延所要時間をそのまま用いるのではなく、実績による補正又は再計算を行う必要がある。また、特許文献2のような方法では、仕上圧延機側に配される材料幅方向端部の加熱装置の能力等によって圧延間ピッチを制御するために十分な搬送速度の変更量を得ることができない場合がある。   However, in general, the estimated rolling time required for the finish rolling mill of the preceding material is different from the actual results because it varies depending on various operating factors, and in order to control the pitch between rollings accurately, as in Patent Document 1 Instead of using the estimated rolling time calculated in the heating furnace as it is, it is necessary to perform correction or recalculation based on results. Moreover, in the method like patent document 2, it is possible to obtain a change amount of the conveyance speed sufficient for controlling the pitch between rollings by the capability of the heating device at the end portion in the material width direction arranged on the finishing mill side. There are cases where it is not possible.

本発明は、上記に鑑みてなされたものであって、特許文献2のような方法が使用できない場合において、先行材が仕上圧延機の最初のスタンドに噛み込んだ際の実績圧延速度を用いて補正又は再計算を行うことにより、精度よく先行材の圧延所要時間を推定することができる熱間圧延ラインにおける圧延材の搬送制御方法を提供することを目的とする。   The present invention has been made in view of the above, and when the method as in Patent Document 2 cannot be used, the actual rolling speed when the preceding material is caught in the first stand of the finish rolling mill is used. An object of the present invention is to provide a method for controlling the conveyance of a rolled material in a hot rolling line that can accurately estimate the time required for rolling the preceding material by performing correction or recalculation.

上述した課題を解決し、目的を達成するために、本発明にかかる熱間圧延ラインにおける圧延材の搬送制御方法は、加熱炉、粗圧延機、および複数のスタンドを有する仕上げ圧延機とを備える熱間圧延ラインであって、先行材および後行材の先端および尾端が前記各設備位置に到達する時刻を予測演算することにより、圧延材を待機可能位置でオシレーションさせ、所定の圧延間ピッチに制御する熱間圧延ラインにおける圧延材の搬送制御方法において、先行材が前記仕上圧延機の先頭のスタンドの圧延ロールに噛み込んだ際に、前記仕上圧延機中の前記先頭のスタンド以降で既に先行材の搬送速度に設定されて回転している何れかのスタンドの圧延ロールの実績回転速度を用いて該先行材の所要圧延時間を推定するようにしたことを特徴とする。   In order to solve the above-described problems and achieve the object, a method for controlling the conveyance of a rolled material in a hot rolling line according to the present invention includes a heating furnace, a rough rolling mill, and a finish rolling mill having a plurality of stands. It is a hot rolling line, and the rolling material is oscillated at a stand-by position by predicting and calculating the time when the leading and trailing ends of the preceding material and the succeeding material reach the respective equipment positions. In the conveyance control method of the rolled material in the hot rolling line controlled to the pitch, when the preceding material bites into the rolling roll of the leading stand of the finishing mill, after the leading stand in the finishing mill It is characterized in that the required rolling time of the preceding material is estimated using the actual rotation speed of the rolling roll of any stand that is already set to the conveyance speed of the preceding material and is rotating. That.

また、本発明にかかる熱間圧延ラインにおける圧延材の搬送制御方法は、上記発明において、既に先行材の搬送速度に設定されて回転している何れかのスタンド中で、最下流に位置するスタンドの圧延ロールの実績回転速度を用いるようにしたことを特徴とする。   In addition, the method for controlling the transport of a rolled material in a hot rolling line according to the present invention is the stand located at the most downstream position in any of the stands that are already set and rotated at the transport speed of the preceding material. The actual rotation speed of the rolling rolls is used.

本発明によれば、先行材が仕上圧延機の最初のスタンドに噛み込んだ際の仕上圧延機中で既に先行材の搬送速度に設定されて回転している何れかのスタンドの圧延ロールの実績回転速度を用いて補正又は再計算を行うことにより、精度よく先行材の圧延所要時間を推定することができる。   According to the present invention, the performance of the rolling roll of any stand that has already been set and rotated at the conveying speed of the preceding material in the finishing mill when the preceding material bites into the first stand of the finishing mill. By performing correction or recalculation using the rotation speed, it is possible to accurately estimate the rolling time required for the preceding material.

図1は、本実施の形態の熱間圧延ラインの設備配置例を示す概略側面図である。FIG. 1 is a schematic side view showing an example of equipment arrangement of a hot rolling line according to the present embodiment. 図2は、制御装置により実行される制御処理例を示す概略フローチャートである。FIG. 2 is a schematic flowchart illustrating an example of a control process executed by the control device.

以下に、本発明にかかる熱間圧延ラインにおける圧延材の搬送制御方法の実施の形態を図面に基づいて詳細に説明する。なお、この実施の形態によりこの発明が限定されるものではない。   Below, an embodiment of a conveyance control method of a rolling material in a hot rolling line concerning the present invention is described in detail based on a drawing. Note that the present invention is not limited to the embodiments.

図1は、本実施の形態の熱間圧延ラインの設備配置例を示す概略側面図であり、図2は、制御装置により実行される制御処理例を示す概略フローチャートである。本実施の形態の熱間圧延ラインは、加熱炉1、R1〜R3で示す粗圧延機2、複数のスタンドF1〜F7を有する仕上圧延機3、巻取機4およびこれら設備間で圧延材5を搬送する図示しない搬送ローラテーブル等から構成されている。また、これらの各部を制御する制御装置6を備えている。   FIG. 1 is a schematic side view showing an example of equipment arrangement of the hot rolling line according to the present embodiment, and FIG. 2 is a schematic flowchart showing an example of control processing executed by the control device. The hot rolling line of the present embodiment includes a heating furnace 1, a rough rolling mill 2 indicated by R1 to R3, a finishing rolling mill 3 having a plurality of stands F1 to F7, a winder 4 and a rolling material 5 between these facilities. It is comprised from the conveyance roller table etc. which are not shown in figure. Moreover, the control apparatus 6 which controls each of these parts is provided.

ここで、加熱炉1からの圧延材抽出タイミングは、圧延材5が加熱炉1にある段階で、厚み、幅、長さおよび機械的特性等に基づいて粗圧延機2、仕上圧延機3での圧延スケジュールが計算され、この圧延スケジュールに基づき、加熱炉抽出から各設備位置へ到達するまでの搬送時間が計算され、先行材との衝突や圧延機2,3の設定変更に要する時間等を考慮し、干渉のないような最小の圧延間ピッチとなるように決定される。   Here, the rolling material extraction timing from the heating furnace 1 is the stage in which the rolling material 5 is in the heating furnace 1, based on the thickness, width, length, mechanical characteristics, and the like in the rough rolling mill 2 and the finish rolling mill 3. The rolling schedule is calculated, and based on this rolling schedule, the transport time from the heating furnace extraction to the arrival of each equipment position is calculated, and the time required for collision with the preceding material and setting change of the rolling mills 2 and 3 is calculated. In consideration, the minimum pitch between rollings is determined so that there is no interference.

しかしながら、加熱炉抽出から仕上圧延機3まで圧延材5を搬送する過程で、滑り等により搬送時間の予測と実績との間に誤差が発生した場合、発生した誤差に対して圧延材5間の干渉を避けるために、粗圧延機2中のR2とR3との間に設けられた搬送テーブルローラ上でオシレーションをして圧延間ピッチを調整する。ここで、圧延間ピッチを所定のピッチに調整したい箇所が図1中に示す圧延間ピッチチェックポイント7である場合、オシレーションをする時間は先行材5bの尾端がこの圧延間ピッチチェックポイント7を通過する時刻と、後行材5cの先端が圧延間ピッチチェックポイント7を通過する時刻との差が所定のピッチとなるように決定することができる。先行材5bの尾端が圧延間ピッチチェックポイント7を通過する時刻を精度よく求めるためには、先行材5bの速度と長さを精度よく推定する必要がある。   However, in the process of transporting the rolled material 5 from the heating furnace extraction to the finishing mill 3, if an error occurs between the predicted transport time and the actual result due to slipping or the like, the error between the rolled material 5 is generated with respect to the generated error. In order to avoid interference, the pitch between rollings is adjusted by oscillating on a conveying table roller provided between R2 and R3 in the rough rolling mill 2. Here, when the part where the pitch between rollings is to be adjusted to a predetermined pitch is the pitch check point 7 between rollings shown in FIG. 1, the tail end of the preceding material 5b is the pitch check point 7 between the rollings during the oscillation time. Can be determined such that the difference between the time at which the tip of the succeeding material 5c passes the pitch check point 7 between rollings is a predetermined pitch. In order to accurately obtain the time at which the tail end of the preceding material 5b passes the rolling pitch check point 7, it is necessary to accurately estimate the speed and length of the preceding material 5b.

しかし、加熱炉1内で決定した圧延スケジュールと実際の圧延スケジュールとは異なることが多いので、先行材5bの速度を精度よく推定するためには、仕上圧延機3の水平圧延ロール3aの実績回転数(実績回転速度)を用いるのがよい。この水平圧延ロール3aの実績回転数を取得するタイミングは、後行材5cが先行材5bに追いつく時間が必要であり、早い段階でオシレーション時間を決定する必要があるため、早ければ早いほどよいが、手動介入操作等が終了している仕上圧延機3の先頭のスタンドF1の水平圧延ロール3aへの噛み込み時がよい。さらに、先頭のスタンドF1の水平圧延ロール3aに先行材5bの先端を噛み込んだときには、スタンドF1の水平圧延ロール3aの実績回転数は、噛み込み負荷により一時的に数%下がるため、先頭のスタンドF1以降で、圧延材5の噛み込みがなく、既に先行材5bの搬送速度に設定されて回転しているスタンドF2〜F4の水平圧延ロール3aの何れかから取得するのがよい。また、仕上圧延機3中の下流側のスタンドF5〜F7に関しては、図1に示すように、先先行材5aの尾端を噛み込んでいる最中であったり、先行材5b用の設定に変更されている最中であったりするので、これらのスタンドF5〜F7の水平圧延ロール3aの実績回転数を取得するのは好ましくない。   However, since the rolling schedule determined in the heating furnace 1 and the actual rolling schedule are often different, in order to accurately estimate the speed of the preceding material 5b, the actual rotation of the horizontal rolling roll 3a of the finishing mill 3 is determined. The number (actual rotation speed) should be used. The timing for obtaining the actual number of revolutions of the horizontal rolling roll 3a requires time for the succeeding material 5c to catch up with the preceding material 5b, and it is necessary to determine the oscillation time at an early stage. However, it is preferable to bite the top stand F1 of the finishing mill 3 in which the manual intervention operation or the like has been completed into the horizontal rolling roll 3a. Furthermore, when the leading end of the preceding material 5b is caught in the horizontal rolling roll 3a of the top stand F1, the actual rotational speed of the horizontal rolling roll 3a of the stand F1 is temporarily reduced by several percent due to the biting load. It is good to obtain from any of the horizontal rolling rolls 3a of the stands F2 to F4 which are already set to the conveyance speed of the preceding material 5b and are already rotating after the stand F1. Further, regarding the downstream stands F5 to F7 in the finish rolling mill 3, as shown in FIG. 1, the tail end of the preceding preceding material 5a is being bitten, or the setting for the preceding material 5b is used. Since it is being changed, it is not preferable to acquire the actual number of revolutions of the horizontal rolling rolls 3a of these stands F5 to F7.

そこで、本実施の形態では、制御装置6によって図2に示すように制御するものである。まず、先行材5bの先端が仕上圧延機3の先頭のスタンドF1の水平圧延ロール3aへの噛み込みを検出した時点で(ステップS1)、仕上圧延機3において既に先行材5b用の搬送速度に設定されて回転しているスタンドF2〜F4中で最下流に位置するスタンドF4の水平圧延ロール3aの実績回転速度を取得する(ステップS2)。ついで、先行材5bの仕上圧延所要時間を補正または再計算により推定する(ステップS3)。さらに、推定された仕上圧延所要時間から先行材5bの尾端が圧延間ピッチチェックポイント7に到達する搬送時刻を決定し(ステップS4)、決定された先行材5bの尾端の搬送時刻と後行材5cの先端が圧延間ピッチチェックポイント7に到達する搬送時刻とから後行材5cの待機時間を決定する(ステップS5)。   Therefore, in the present embodiment, control is performed as shown in FIG. First, when the leading end of the preceding material 5b detects that the leading stand F1 of the finish rolling mill 3 is caught in the horizontal rolling roll 3a (step S1), the finishing mill 3 has already reached the transport speed for the preceding material 5b. The actual rotation speed of the horizontal rolling roll 3a of the stand F4 located at the most downstream position among the set and rotating stands F2 to F4 is acquired (step S2). Next, the time required for finish rolling of the preceding material 5b is estimated by correction or recalculation (step S3). Further, the conveyance time at which the tail end of the preceding material 5b reaches the inter-rolling pitch check point 7 is determined from the estimated finish rolling required time (step S4), and the determined conveyance time of the tail end of the preceding material 5b and after The standby time of the succeeding material 5c is determined from the conveyance time at which the tip of the material 5c reaches the pitch check point 7 during rolling (step S5).

したがって、本実施の形態によれば、先行材5bが仕上圧延機3の最初のスタンドF1に噛み込んだ際の仕上圧延機3中で既に先行材5bの搬送速度に設定されて回転しているスタンドF4の水平圧延ロール3aの実績回転速度を用いて補正又は再計算を行うことにより、精度よく先行材5bの圧延所要時間を推定することができる。このように先行材5bの圧延所要時間を精度よく推定することができる結果、適切な後行材5cの待機時間を算出・決定することで、圧延間ピッチのばらつきを低減し、高能率で圧延することができる。   Therefore, according to the present embodiment, the preceding material 5b is already set to the conveying speed of the preceding material 5b and is rotating in the finishing mill 3 when the preceding material 5b is engaged with the first stand F1 of the finishing mill 3. By performing correction or recalculation using the actual rotational speed of the horizontal rolling roll 3a of the stand F4, it is possible to accurately estimate the time required for rolling the preceding material 5b. As a result of accurately estimating the required rolling time of the preceding material 5b in this way, by calculating and determining an appropriate standby time for the succeeding material 5c, variation in pitch between rollings can be reduced and rolling can be performed with high efficiency. can do.

なお、本実施の形態では、先頭のスタンドF1以降で既に先行材5bの搬送速度に設定されている最下流のスタンドF4の水平圧延ロール3aの実績回転速度を用いるようにしたが、先行材5bが仕上圧延機3の最初のスタンドF1に噛み込んだ際に既に先行材5bの搬送速度に設定されているスタンドF2又はF3の水平圧延ロール3aの実績回転速度を用いるようにしてもよい。また、さらに下流のスタンドF5〜F7に関しても、先行材5bが仕上圧延機3の最初のスタンドF1に噛み込んだ際に、先先行材5aの尾端を噛み込んでおらず、既に先行材5bの搬送速度に設定されている場合であれば、これらのいずれかの水平圧延ロール3aの実績回転速度を用いるようにしてもよい。   In the present embodiment, the actual rotational speed of the horizontal rolling roll 3a of the most downstream stand F4 that has already been set to the conveyance speed of the preceding material 5b after the leading stand F1 is used. However, the actual rotation speed of the horizontal rolling roll 3a of the stand F2 or F3, which is already set to the conveyance speed of the preceding material 5b when the first stand F1 of the finishing mill 3 is bitten, may be used. Further, with respect to the further downstream stands F5 to F7, when the preceding material 5b is bitten into the first stand F1 of the finish rolling mill 3, the tail end of the preceding leading material 5a is not bitten, and the preceding material 5b has already been bitten. If it is a case where it is set to this conveyance speed, you may make it use the actual rotational speed of any of these horizontal rolling rolls 3a.

1 加熱炉
2 粗圧延機
3 仕上圧延機
5a 先先行材
5b 先行材
5c 後行材
F1〜F7 スタンド
DESCRIPTION OF SYMBOLS 1 Heating furnace 2 Rough rolling mill 3 Finishing rolling mill 5a Ahead preceding material 5b Advancing material 5c Subsequent material F1-F7 Stand

Claims (2)

加熱炉、粗圧延機、および複数のスタンドを有する仕上げ圧延機とを備える熱間圧延ラインであって、先行材および後行材の先端および尾端が前記各設備位置に到達する時刻を予測演算することにより、圧延材を待機可能位置でオシレーションさせ、所定の圧延間ピッチに制御する熱間圧延ラインにおける圧延材の搬送制御方法において、
先行材が前記仕上圧延機の先頭のスタンドの圧延ロールに噛み込んだ際に、前記仕上圧延機中の前記先頭のスタンド以降で既に先行材の搬送速度に設定されて回転している何れかのスタンドの圧延ロールの回転速度を用いて該先行材の所要圧延時間を推定するようにしたことを特徴とする熱間圧延ラインにおける圧延材の搬送制御方法。
A hot rolling line including a heating furnace, a rough rolling mill, and a finish rolling mill having a plurality of stands, and predicting and calculating the time at which the leading and trailing ends of the preceding and succeeding materials reach the respective equipment positions By oscillating the rolled material at a stand-by position, and controlling the rolled material in a hot rolling line that is controlled to a predetermined rolling pitch,
When the preceding material is caught in the rolling roll of the top stand of the finishing mill, any of the preceding material in the finishing roll after the leading stand is already set at the conveying speed of the preceding material and rotating. A method for transporting a rolled material in a hot rolling line, wherein the required rolling time of the preceding material is estimated using the rotation speed of a rolling roll of a stand.
既に先行材の搬送速度に設定されて回転している何れかのスタンド中で、最下流に位置するスタンドの圧延ロールの回転速度を用いるようにしたことを特徴とする請求項1に記載の熱間圧延ラインにおける圧延材の搬送制御方法。 2. The heat according to claim 1, wherein the rotation speed of the rolling roll of the stand located at the most downstream position is used in any of the stands that are already set and rotated at the conveyance speed of the preceding material. A method for controlling the conveyance of rolled material in a hot rolling line.
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