JP5737594B2 - Device and method for assembling plate member and assembly - Google Patents

Device and method for assembling plate member and assembly Download PDF

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JP5737594B2
JP5737594B2 JP2012084721A JP2012084721A JP5737594B2 JP 5737594 B2 JP5737594 B2 JP 5737594B2 JP 2012084721 A JP2012084721 A JP 2012084721A JP 2012084721 A JP2012084721 A JP 2012084721A JP 5737594 B2 JP5737594 B2 JP 5737594B2
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plate
hole
shaft portion
assembly
suction head
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JP2013215052A (en
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伸吾 鈴木
伸吾 鈴木
横山 宏昭
宏昭 横山
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Denso Corp
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Description

本発明は、孔または軸部を有する板状部材を、当該孔または軸部と嵌合する軸部または孔を有する被組付体に組み付ける組付装置および組付方法に関する。   The present invention relates to an assembling apparatus and an assembling method for assembling a plate-like member having a hole or a shaft portion to an assembly to be assembled having a shaft portion or a hole that fits the hole or the shaft portion.

従来、板状の第1の部品に形成された孔を第2の部品から突出した軸部に嵌合させつつ部品同士を組み付ける工程において、第2の部品を軸部が上向きになるようにセットし、第1の部品を孔が軸部の真上になる位置で保持した後、保持を解除し、第1の部品を自重落下させて孔を軸部に嵌合させる組付方法が知られている(例えば特許文献1)。   Conventionally, in the process of assembling parts while fitting the holes formed in the plate-like first part to the shaft part protruding from the second part, the second part is set so that the shaft part faces upward Then, after the first part is held at a position where the hole is directly above the shaft part, the holding is released, the first part is dropped by its own weight, and the hole is fitted to the shaft part. (For example, Patent Document 1).

特開平10−271777号公報JP-A-10-271777

第1の部品が自重落下するとき、重心の偏り等によって傾いて落下すると、軸部の外壁と孔の内壁とが1点で当たり、第1の部品が第2の部品に対して傾いて組み付けられるおそれがある。特に、孔および軸部が回転方向の位置決めのためのD字形状等である場合、このような傾きが生じやすい。また、組み付けられた第1の部品が軸中心に回転する部品である場合、このような傾きは、製品の機能を損なう不具合となる可能性がある。
同様の問題は、上記と逆に、軸部が下向きに突出した板状の第1の部品を、孔が上向きに開口した第2の部品に自重落下により組み付ける場合にも当てはまる。
When the first part falls by its own weight, if it falls by tilting due to the deviation of the center of gravity, the outer wall of the shaft part and the inner wall of the hole hit at one point, and the first part is tilted and assembled with respect to the second part There is a risk of being. In particular, when the hole and the shaft portion have a D-shape or the like for positioning in the rotational direction, such inclination is likely to occur. Further, when the assembled first part is a part that rotates about the axis, such a tilt may cause a problem that impairs the function of the product.
The same problem also applies to the case where the plate-like first component with the shaft portion protruding downward is assembled to the second component with the hole opened upward by falling under its own weight.

本発明は、上述の問題に鑑みてなされたものであり、その目的は、軸部が上向きに突出した被組付体に、当該軸部に嵌合可能な孔を有する板状部材を組み付けるとき、板状部材の傾きを防止する組付装置および組付方法を提供することにある。
また、孔が上向きに開口した被組付体に、当該孔に嵌合可能な軸部が下向きに突出した板状部材を組み付けるとき、板状部材の傾きを防止する組付装置および組付方法を提供することにある。
The present invention has been made in view of the above-mentioned problems, and its purpose is to assemble a plate-like member having a hole that can be fitted into the shaft portion on an assembly to which the shaft portion protrudes upward. Another object of the present invention is to provide an assembling apparatus and an assembling method for preventing the inclination of the plate-like member.
Further, when assembling a plate-like member with a shaft portion that can be fitted into the hole protruding downward into an assembly to which the hole is opened upward, an assembling apparatus and an assembling method for preventing the plate-like member from being inclined. Is to provide.

本発明は、軸部が上向きに突出した被組付体に、当該軸部に嵌合可能であって口元に面取り部が形成された孔を有する板状部材を組み付ける組付装置に係る発明であって、吸着ヘッド、ガイドピン、昇降手段および押込手段を備える。
吸着ヘッドは、板状部材を下端面に水平に吸着保持し、ガイドピンは、吸着ヘッドの下端面に吸着保持された板状部材の水平方向の位置を規制する。昇降手段は、板状部材の孔と被組付体の軸部とが調芯された状態で、吸着ヘッドを被組付体に向かって下降させる。
ガイドピンの周囲に筒状に設けられる押込手段は、吸着ヘッドが板状部材の吸着保持を解除したとき、板状部材の上面に端面を当接させることで板状部材の傾きを抑制しつつ、孔が軸部に倣って嵌合するように板状部材を案内する。また、孔が軸部の先端に嵌合した後、板状部材を軸部に押し込む。
The present invention relates to an assembling apparatus for assembling a plate-like member having a hole that can be fitted to the shaft portion and has a chamfered portion formed in the mouth, on the assembly to which the shaft portion protrudes upward. And a suction head, a guide pin, an elevating means and a pushing means.
The suction head horizontally holds and holds the plate-like member on the lower end surface, and the guide pin regulates the horizontal position of the plate-like member sucked and held on the lower end surface of the suction head. The elevating means lowers the suction head toward the assembly with the hole of the plate-like member and the shaft portion of the assembly being aligned.
The pushing means provided in a cylindrical shape around the guide pin suppresses the inclination of the plate member by bringing the end surface into contact with the upper surface of the plate member when the suction head releases the suction holding of the plate member. The plate member is guided so that the hole fits along the shaft portion. Further, after the hole is fitted to the tip of the shaft portion, the plate member is pushed into the shaft portion.

以上の構成により、主に、吸着ヘッドが板状部材の吸着保持を解除したときの押込手段の作用によって、板状部材の傾きを抑制する。したがって、特に、孔および軸部が回転方向の位置決めのためのD字形状等である場合に、組付時の傾き不良の発生を低減することができる。   With the above configuration, the inclination of the plate-like member is mainly suppressed by the action of the pushing means when the suction head releases the suction-holding of the plate-like member. Therefore, in particular, when the hole and the shaft portion have a D-shape or the like for positioning in the rotational direction, it is possible to reduce the occurrence of tilt failure during assembly.

本発明は、また、軸部が上向きに突出した被組付体に、当該軸部に嵌合可能であって口元に面取り部が形成された孔を有する板状部材を組み付ける組付方法として提供される。
この組付方法は、以下の4つの段階を含む。
(A)板状部材の水平方向の位置をガイドピンによって規制しつつ、板状部材を吸着ヘッドの下端面に水平に吸着保持する段階、
(B)板状部材の孔と被組付体の軸部とが調芯された状態で、吸着ヘッドが被組付体に向かって下降する段階、
(C)板状部材の吸着保持を解除するとともに、ガイドピンの周囲に筒状に設けられた押込手段が板状部材の上面に端面を当接させることで、板状部材の傾きを抑制しつつ、孔が軸部に倣って嵌合するように板状部材を案内する段階、
(D)孔が軸部の先端に嵌合した後、押込手段が板状部材を軸部に押し込む段階。
The present invention is also provided as an assembling method for assembling a plate-like member having a hole that can be fitted into the shaft portion and has a chamfered portion at the mouth thereof to an assembly to which the shaft portion protrudes upward. Is done.
This assembly method includes the following four steps.
(A) a step of horizontally holding and holding the plate-like member on the lower end surface of the suction head while regulating the horizontal position of the plate-like member by a guide pin;
(B) a step in which the suction head descends toward the assembly in a state where the hole of the plate-like member and the shaft portion of the assembly are aligned;
(C) The suction holding of the plate-like member is released, and the pushing means provided in a cylindrical shape around the guide pin makes the end surface contact the upper surface of the plate-like member, thereby suppressing the inclination of the plate-like member. While guiding the plate member so that the hole fits along the shaft portion,
(D) A step in which the pushing means pushes the plate-like member into the shaft portion after the hole is fitted to the tip of the shaft portion.

さらに、本発明の組付装置および組付方法は、「口元に面取り部が形成された孔が開口した被組付体に、当該孔に嵌合可能な軸部が下向きに突出した板状部材を組み付ける」場合にも同様に適用することができる。   Furthermore, the assembling apparatus and the assembling method of the present invention are as follows: “A plate-like member in which a shaft part that can be fitted into the hole projects downward in an assembly to which a hole in which a chamfered part is formed is opened. The same applies to the case of “attaching”.

本発明の第1実施形態によるインペラとアーマチャとの組付装置の吸着ヘッドの模式図である。It is a schematic diagram of the adsorption head of the assembly apparatus of the impeller and the armature according to the first embodiment of the present invention. 図1のII−II線断面図である。It is the II-II sectional view taken on the line of FIG. 本発明の第1実施形態による組付方法における板状部材であるインペラの(a)平面図、(b)(a)のb−b線断面図である。It is the (a) top view of the impeller which is a plate-shaped member in the assembly method by a 1st embodiment of the present invention, and is the bb line sectional view of (b) and (a). 本発明の第1実施形態による組付方法における被組付体であるアーマチャを含むアーマチャサブアセンブリの(a)平面図、(b)(a)のb−b線断面図である。It is the (a) top view of the armature subassembly containing the armature which is a to-be-assembled body in the assembling method by 1st Embodiment of this invention, (b) It is the bb sectional view taken on the line bb. 本発明の第1実施形態によるインペラとシャフトとの組付方法における吸着保持段階を示す模式図である。It is a schematic diagram which shows the adsorption | suction holding | maintenance step in the assembly | attaching method of the impeller and shaft by 1st Embodiment of this invention. 同上の組付方法における調芯段階を示す模式図である。It is a schematic diagram which shows the alignment stage in the assembly | attachment method same as the above. 同上の組付方法における自重嵌合段階を示す模式図である。It is a schematic diagram which shows the dead weight fitting step in the assembly method same as the above. 同上の組付方法における押込段階を示す模式図である。It is a schematic diagram which shows the pushing step in an assembling method same as the above. 本発明の第1実施形態によるインペラとアーマチャとの組付方法の作用効果を説明する説明図である。It is explanatory drawing explaining the effect of the assembly method of the impeller and armature by 1st Embodiment of this invention. 比較例のインペラとアーマチャとの組付方法を説明する説明図である。It is explanatory drawing explaining the assembly method of the impeller and armature of a comparative example. 本発明の第2実施形態による組付方法における板状部材の(a)平面図、(b)正面図、(c)底面図である。It is the (a) top view, (b) front view, (c) bottom view of the plate-shaped member in the assembly method by 2nd Embodiment of this invention. 本発明の第2実施形態による組付方法における被組付体の(a)平面図、(b)(a)のb−b線断面図である。It is the (a) top view of the to-be-assembled body in the assembly | attachment method by 2nd Embodiment of this invention, (b) The bb sectional view taken on the line of (a). 本発明の第2実施形態による板状部材と被組付体との組付方法を示す模式図である。It is a schematic diagram which shows the assembly method of the plate-shaped member and to-be-assembled body by 2nd Embodiment of this invention.

以下、本発明の実施形態を図面に基づいて説明する。
(第1実施形態)
本発明の第1実施形態による板状部材と被組付体との組付方法は、DCモータが一体となった回転式液体ポンプの製造において、アーマチャの軸部にインペラの孔を嵌合させつつインペラとアーマチャとを組み付ける工程に適用される。
この組付方法に用いられる組付装置の要部である吸着ヘッドの構成について、図1、図2を参照して説明する。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
(First embodiment)
The method of assembling the plate-like member and the assembly to be assembled according to the first embodiment of the present invention is to manufacture a rotary liquid pump integrated with a DC motor by fitting a hole of an impeller to a shaft portion of an armature. While applied to the process of assembling the impeller and armature.
The configuration of the suction head, which is the main part of the assembling apparatus used in this assembling method, will be described with reference to FIGS.

図1に示すように、組付装置4の吸着ヘッド5は、図示しない装置フレームから懸垂軸93によって吊り下げられている。吸着ヘッド5は、昇降手段91によって昇降可能であり、また、回転手段92によって懸垂軸93を中心に回転可能である。以下、方向の説明については、図1の上方向を「上」、図1の下方向を「下」として説明する。
吸着ヘッド5は、カバー51、メインボディ52、ロアボディ53等から構成されている。吸着ヘッド5は、負圧を利用してロアボディ53の下端面534にインペラ20を吸着保持するほか、内蔵されたガイドピン6および押込スリーブ7によって、ワークの組付が適切に行われるように機能する。
As shown in FIG. 1, the suction head 5 of the assembling device 4 is suspended from a device frame (not shown) by a suspension shaft 93. The suction head 5 can be moved up and down by the lifting and lowering means 91, and can be rotated about the suspension shaft 93 by the rotating means 92. In the following description, the upper direction in FIG. 1 will be described as “up” and the lower direction in FIG. 1 as “down”.
The suction head 5 includes a cover 51, a main body 52, a lower body 53, and the like. The suction head 5 uses negative pressure to suck and hold the impeller 20 on the lower end surface 534 of the lower body 53, and also functions so that the work is properly assembled by the built-in guide pin 6 and push sleeve 7. To do.

メインボディ52には、中心を貫通して、上側にスプリング収容孔521が形成されており、下側に摺動孔522が形成されている。摺動孔522には、プランジャ65が摺動可能に収容されている。プランジャ65の長孔651に回り止めピン66が嵌合することによって、プランジャ65は、回転および上下限の位置が規制されている。スプリング収容孔521には、カバー51の下壁とプランジャ65の上壁との間に狭持されたスプリング67が収容されている。スプリング67は、プランジャ65を下方に付勢する。
プランジャ65の下部にはガイドピン6が同軸に連結されている。ガイドピン6は、基軸部61の先端63側で外壁の一部が平坦面62でカットされ、D字状の断面形状を呈している。
In the main body 52, a spring accommodating hole 521 is formed on the upper side through the center, and a sliding hole 522 is formed on the lower side. A plunger 65 is slidably accommodated in the sliding hole 522. When the rotation preventing pin 66 is fitted into the long hole 651 of the plunger 65, the rotation of the plunger 65 and the upper and lower limit positions are regulated. The spring accommodating hole 521 accommodates a spring 67 held between the lower wall of the cover 51 and the upper wall of the plunger 65. The spring 67 urges the plunger 65 downward.
A guide pin 6 is coaxially connected to the lower portion of the plunger 65. The guide pin 6 has a D-shaped cross-sectional shape in which a part of the outer wall is cut by a flat surface 62 on the distal end 63 side of the base shaft portion 61.

ロアボディ53には、中心を貫通して、上側に相対的に大径のフランジ孔531が形成されており、下側に相対的に小径のスリーブ孔532が形成されている。「押込手段」としての押込スリーブ7は、上端のフランジ部71がフランジ孔531に収容されており、フランジ部71より下側の摺動部72がスリーブ孔532に摺動可能に収容されている。押込スリーブ7の内壁は、ガイドピン6の基軸部61の摺動を案内する。また、押込スリーブ7の端面73は、下端面534に吸着保持されたインペラ20の上面に当接する。   The lower body 53 has a relatively large-diameter flange hole 531 formed on the upper side through the center, and a relatively small-diameter sleeve hole 532 formed on the lower side. The pushing sleeve 7 as “pushing means” has a flange portion 71 at the upper end accommodated in the flange hole 531, and a sliding portion 72 below the flange portion 71 is slidably accommodated in the sleeve hole 532. . The inner wall of the pushing sleeve 7 guides the sliding of the base shaft portion 61 of the guide pin 6. Further, the end surface 73 of the pushing sleeve 7 comes into contact with the upper surface of the impeller 20 held by suction at the lower end surface 534.

吸着ヘッド5には、2通りのエア経路が形成されている。
1つ目のエア経路は、下端面534に開口する複数の吸引路54に負圧を供給する経路である。このエア経路は、メインボディ52に形成された第1エア通路523、ロアボディ53に形成された環状エア通路533および複数の吸引路54からなる。第1エア通路523に連通する管用ねじ525にはカプラ581が取り付けられ、カプラ581にはエアホース591が接続される。この構成により、図示しない真空ポンプ等の負圧供給源からエアホース591を経由して吸着ヘッド5に負圧が供給される。
Two air paths are formed in the suction head 5.
The first air path is a path that supplies negative pressure to the plurality of suction paths 54 that open to the lower end surface 534. The air path includes a first air passage 523 formed in the main body 52, an annular air passage 533 formed in the lower body 53, and a plurality of suction passages 54. A coupler 581 is attached to the pipe screw 525 communicating with the first air passage 523, and an air hose 591 is connected to the coupler 581. With this configuration, a negative pressure is supplied to the suction head 5 from a negative pressure supply source such as a vacuum pump (not shown) via the air hose 591.

図2に示すように、本実施形態では、ロアボディ53とメインボディ52とを締結する3本のボルト55の周方向の間に、3つの吸引路54が周方向に均等に配置されている。これにより、インペラ20を3点でバランスよく吸引し、下端面534に適切に吸着保持することができる。
図1に戻り、メインボディ52とロアボディ53との間には、隙間からの負圧のリークを防止するためのOリング56が設けられている。また、環状エア通路533の内側には、フランジ孔531との間の気密を確保するためのシールリング57が設けられている。
As shown in FIG. 2, in the present embodiment, the three suction paths 54 are evenly arranged in the circumferential direction between the three bolts 55 that fasten the lower body 53 and the main body 52. Thereby, the impeller 20 can be sucked in a balanced manner at three points, and can be appropriately sucked and held on the lower end surface 534.
Returning to FIG. 1, an O-ring 56 is provided between the main body 52 and the lower body 53 to prevent a negative pressure leak from the gap. A seal ring 57 is provided inside the annular air passage 533 to ensure airtightness with the flange hole 531.

2つ目のエア経路は、押込スリーブ7のフランジ部71の上側空間にノックアウト圧を供給する経路である。このエア経路は、メインボディ52に形成された第2エア通路524、ロアボディ53に形成されたフランジ孔531からなる。第2エア通路524に連通する管用ねじ526にはカプラ582が取り付けられ、カプラ582にはエアホース592が接続される。この構成により、図示しないコンプレッサ、レギュレータ等の圧力供給源からエアホース592を経由して吸着ヘッド5にノックアウト圧が供給される。   The second air path is a path for supplying knockout pressure to the upper space of the flange portion 71 of the push sleeve 7. The air path includes a second air passage 524 formed in the main body 52 and a flange hole 531 formed in the lower body 53. A coupler 582 is attached to the pipe screw 526 communicating with the second air passage 524, and an air hose 592 is connected to the coupler 582. With this configuration, a knockout pressure is supplied to the suction head 5 from a pressure supply source such as a compressor or a regulator (not shown) via the air hose 592.

次に、第1実施形態による板状部材と被組付体との組付方法のワークであるインペラ20およびアーマチャ30の構成について、図3、図4を参照して説明する。
図3に示すように、第1実施形態での「板状部材」としてのインペラ20は、円板の中心軸Oに沿って孔23が形成された「有孔板状部材」である。本実施形態では、インペラ20は樹脂で形成されるため、比較的軽量であり、潤滑性を有している。
インペラ20は、回転することで、周方向に形成された複数の羽根24によって液体を圧送する。ただし、羽根24は、本実施形態の組付方法を説明する上での技術的な意味を持たないため、図3(b)以降のインペラ20の図において羽根の図示を省略する。
Next, the structure of the impeller 20 and the armature 30 that are works of the method of assembling the plate-like member and the assembly according to the first embodiment will be described with reference to FIGS. 3 and 4.
As shown in FIG. 3, the impeller 20 as the “plate member” in the first embodiment is a “perforated plate member” in which holes 23 are formed along the central axis O of the disk. In this embodiment, since the impeller 20 is formed of resin, it is relatively light and has lubricity.
The impeller 20 rotates to pump liquid by a plurality of blades 24 formed in the circumferential direction. However, since the blade 24 does not have a technical meaning in explaining the assembling method of the present embodiment, the blade is not shown in the drawings of the impeller 20 after FIG.

孔23は、円の一部が弦で接続されたD字状に形成されている。また、孔23は、図3(b)に示す組付時の姿勢を基準として、ストレート部231の下面22側の口元に面取り部232が形成されている。一方、インペラ20の上面21は、孔23の周囲の二点鎖線で示す部分が、後述する押込スリーブ7によって押圧される受力面211となる。   The hole 23 is formed in a D shape in which a part of a circle is connected by a string. Further, the hole 23 has a chamfered portion 232 formed at the mouth on the lower surface 22 side of the straight portion 231 with reference to the posture at the time of assembly shown in FIG. On the other hand, on the upper surface 21 of the impeller 20, a portion indicated by a two-dot chain line around the hole 23 serves as a force receiving surface 211 pressed by a pressing sleeve 7 described later.

図4に示すように、第1実施形態での「被組付体」としてのアーマチャ30は、巻線が巻回された円柱状のコア34と、コア34の中心軸Qに沿って上向きに突出した軸部31とからなり、アーマチャサブアセンブリ10の一部を構成する。
アーマチャサブアセンブリ10は、回転式液体ポンプの製造過程における中間製品であり、図4(b)に示す向きで組付装置4にセットされる。アーマチャ30は、筒状のハウジング15に収容されている。ハウジング15の上側の端部には、アーマチャ30の軸部31を回転可能に支持する軸受12を保持したインペラケース11が組み込まれている。ハウジング15の下側の端部には、アーマチャ30の下部を支持するホルダ13が組み込まれている。ハウジング15の内壁には、コア34と径方向に対向する永久磁石14が設けられている。
As shown in FIG. 4, the armature 30 as the “assembly” in the first embodiment includes a columnar core 34 around which a winding is wound, and an upward direction along the central axis Q of the core 34. It comprises a protruding shaft portion 31 and constitutes a part of the armature subassembly 10.
The armature subassembly 10 is an intermediate product in the manufacturing process of the rotary liquid pump, and is set in the assembling apparatus 4 in the orientation shown in FIG. The armature 30 is accommodated in the cylindrical housing 15. An impeller case 11 holding a bearing 12 that rotatably supports the shaft portion 31 of the armature 30 is incorporated in an upper end portion of the housing 15. A holder 13 that supports the lower portion of the armature 30 is incorporated at the lower end of the housing 15. A permanent magnet 14 is provided on the inner wall of the housing 15 so as to face the core 34 in the radial direction.

アーマチャ30の軸部31は、インペラ20の孔23のD字形状に対応して、先端33側の外壁の一部が平坦面32でカットされている。これにより、インペラ20の孔23がアーマチャ30の軸部31に嵌合することで、インペラ20とアーマチャ30とは回転方向の位置決めがされる。よって、インペラ20はアーマチャ30と一体に回転する。   In the shaft portion 31 of the armature 30, a part of the outer wall on the tip 33 side is cut by a flat surface 32 corresponding to the D shape of the hole 23 of the impeller 20. Thus, the impeller 20 and the armature 30 are positioned in the rotational direction by fitting the hole 23 of the impeller 20 into the shaft portion 31 of the armature 30. Therefore, the impeller 20 rotates integrally with the armature 30.

次に、本実施形態による組付装置4を用いたインペラ20とアーマチャ30との組付方法について、図5〜図8を参照して説明する。この組付方法は、「吸着保持段階」、「調芯段階」、「自重嵌合段階」、「押込段階」の4つの段階からなる。
図5の下側に示すように、初期状態では、被組付体としてのアーマチャ30は、軸部31を上向きにして受け治具8にセットされる。
Next, an assembling method of the impeller 20 and the armature 30 using the assembling apparatus 4 according to the present embodiment will be described with reference to FIGS. This assembling method includes four stages: an “adsorption holding stage”, an “alignment stage”, a “self-weight fitting stage”, and a “push-in stage”.
As shown in the lower side of FIG. 5, in the initial state, the armature 30 as the assembly is set on the receiving jig 8 with the shaft portion 31 facing upward.

(吸着保持段階)
図5の上側に示すように、板状部材としてのインペラ20は、孔23にガイドピン6が挿入され水平方向の位置が規制された状態で、吸着ヘッド5の下端面534に水平に吸着保持される。このとき、吸着ヘッド5は、エアホース591、カプラ581を経由して、第1エア通路523、環状エア通路533および吸引路54に負圧Vcが供給され、インペラ20の上面21を吸引する。
こうして吸着ヘッド5の下端面534に吸着保持されたインペラ20は、受け治具8にセットされたアーマチャ30に向かって移動する。この移動は、少なくとも昇降手段91による上下移動を含む。その他、図示しない搬送手段による水平移動を伴うことで、前工程から連続する自動生産ラインを構築することができる。
(Adsorption holding stage)
As shown in the upper side of FIG. 5, the impeller 20 as a plate-like member is horizontally held by suction on the lower end surface 534 of the suction head 5 with the guide pin 6 inserted into the hole 23 and the horizontal position regulated. Is done. At this time, the suction head 5 is supplied with the negative pressure Vc to the first air passage 523, the annular air passage 533 and the suction passage 54 via the air hose 591 and the coupler 581, and sucks the upper surface 21 of the impeller 20.
Thus, the impeller 20 sucked and held on the lower end surface 534 of the suction head 5 moves toward the armature 30 set on the receiving jig 8. This movement includes at least vertical movement by the lifting means 91. In addition, it is possible to construct an automatic production line that is continuous from the previous step by accompanying horizontal movement by a conveying means (not shown).

(調芯段階)
そして、図6に示すように、吸着ヘッド5がインペラ20を吸着保持した状態のまま、昇降手段91は、ガイドピン6の先端63がアーマチャ30の軸部31の先端33に当接する高さまで吸着ヘッド5を下降させる。このとき、吸着ヘッド5の中心が受け治具8の中心と一致するように制御されることで、インペラ20の孔23とアーマチャ30の軸部31とが調芯される。また、ガイドピン6は、スプリング67の付勢力Fspによって、常に軸部31の先端33に押し当てられている。
(Alignment stage)
As shown in FIG. 6, with the suction head 5 sucking and holding the impeller 20, the elevating means 91 sucks up to a height at which the tip 63 of the guide pin 6 contacts the tip 33 of the shaft portion 31 of the armature 30. The head 5 is lowered. At this time, the hole 23 of the impeller 20 and the shaft portion 31 of the armature 30 are aligned by controlling the center of the suction head 5 to coincide with the center of the receiving jig 8. The guide pin 6 is always pressed against the tip 33 of the shaft portion 31 by the urging force Fsp of the spring 67.

さらに本実施形態では、D字の孔23と軸部31との向き、すなわち、ガイドピン6の平坦面62と軸部31の平坦面32との位置がほぼ一致するように、この段階で回転方向の位置決めがされる。ここで、「ほぼ」というのは、位置決め機構のガタの分だけ厳密な位置決めではないことを意味する。この段階で概略の位置決めがされることにより、次の自重嵌合段階で、インペラ20が自重で微小回転して「倣い嵌合」することが容易となる。   Furthermore, in this embodiment, the direction of the D-shaped hole 23 and the shaft portion 31, that is, the rotation at this stage so that the positions of the flat surface 62 of the guide pin 6 and the flat surface 32 of the shaft portion 31 substantially coincide with each other. Directional positioning is performed. Here, “substantially” means that the positioning is not exactly as much as the play of the positioning mechanism. By performing approximate positioning at this stage, it becomes easy for the impeller 20 to slightly rotate by its own weight and "follow-fit" at the next self-weight fitting stage.

(自重嵌合段階)
続いて、図7に示すように、吸着ヘッド5への負圧Vcの供給が停止し、インペラ20の吸着保持が解除される。このとき、ガイドピン6の周囲に筒状に設けられた押込スリーブ7は、インペラ20の上面21に端面73を当接させる。これにより、押込スリーブ7は、インペラ20の姿勢を水平に維持し、傾きを抑制する。また、押込スリーブ7は、インペラ20が矢印Cで示すように自重で回転しながら孔23の口元が軸部31の先端部に倣って嵌合するように案内する。このときの詳しい挙動については後述する。
(Self-weight mating stage)
Subsequently, as shown in FIG. 7, the supply of the negative pressure Vc to the suction head 5 is stopped, and the suction holding of the impeller 20 is released. At this time, the pushing sleeve 7 provided in a cylindrical shape around the guide pin 6 brings the end surface 73 into contact with the upper surface 21 of the impeller 20. Thereby, the pushing sleeve 7 maintains the attitude | position of the impeller 20 at a horizontal level, and suppresses inclination. Further, the pushing sleeve 7 guides the mouth of the hole 23 so as to fit the tip of the shaft portion 31 while the impeller 20 rotates by its own weight as indicated by an arrow C. Detailed behavior at this time will be described later.

なお、インペラ20の大きさ、材質、孔23および軸部31の形状等によっては、自重による回転のみで軸部31に倣い嵌合させることが困難な場合もある。そのような場合、回転手段92により懸垂軸93を回転させることでインペラ20を強制的に回転させるようにしてもよい。   Depending on the size and material of the impeller 20, the shape of the hole 23 and the shaft portion 31, it may be difficult to fit the shaft portion 31 following the rotation due to its own weight. In such a case, the impeller 20 may be forcibly rotated by rotating the suspension shaft 93 by the rotating means 92.

(押込段階)
その後、図8に示すように、吸着ヘッド5のエアホース592、カプラ582を経由して、第2エア通路524に、流速および圧力が制御されたノックアウト圧Pkが供給される。ノックアウト圧Pkは、押込スリーブ7のフランジ部71上面に作用し、押込スリーブ7を押し下げる。これにより、押込スリーブ7の下端面73がインペラ20の上面21を押すことで、インペラ20をアーマチャ30の軸部31の所定高さまで押し込む。
以上で、本実施形態による組付装置4を用いた組付方法が完了する。
(Indentation stage)
Thereafter, as shown in FIG. 8, the knockout pressure Pk whose flow rate and pressure are controlled is supplied to the second air passage 524 via the air hose 592 and the coupler 582 of the suction head 5. The knockout pressure Pk acts on the upper surface of the flange portion 71 of the push sleeve 7 and pushes down the push sleeve 7. Thereby, the lower end surface 73 of the pushing sleeve 7 pushes the upper surface 21 of the impeller 20, thereby pushing the impeller 20 to a predetermined height of the shaft portion 31 of the armature 30.
Thus, the assembling method using the assembling apparatus 4 according to the present embodiment is completed.

本実施形態の組付方法は、特に自重嵌合段階と押込段階における押込スリーブ7の挙動に特徴を有する。この特徴について比較例と対比しつつ説明する。
図10に示す比較例の組付方法の説明図で、本実施形態と実質的に同一の構成には同一の符号を付してある。比較例の組付装置の吸着ヘッド5xは、本実施形態の吸着ヘッド5に対し、ロアボディ53に吸引路54が形成されている点で一致し、押込スリーブ7が設けられない点で相違する。
The assembling method of this embodiment is particularly characterized in the behavior of the pushing sleeve 7 in the self-weight fitting stage and the pushing stage. This feature will be described in comparison with a comparative example.
It is explanatory drawing of the assembly method of the comparative example shown in FIG. 10, The same code | symbol is attached | subjected to the structure substantially the same as this embodiment. The suction head 5x of the assembly device of the comparative example is identical to the suction head 5 of this embodiment in that the suction path 54 is formed in the lower body 53, and is different in that the pushing sleeve 7 is not provided.

比較例の組付方法では、吸着ヘッド5xによるインペラ20の吸着保持を解除すると、インペラ20は、他部材によって案内されることなくフリーに自重落下することとなる。すると例えば、インペラ20は、平坦面32と反対側の、Xで図示する1点で軸部31に当たり、この点を支点として破線Wiで示すように回転し、傾いた姿勢で組み付けられるおそれがある。   In the assembly method of the comparative example, when the suction holding of the impeller 20 by the suction head 5x is released, the impeller 20 falls by its own weight without being guided by other members. Then, for example, the impeller 20 hits the shaft portion 31 at one point illustrated by X on the side opposite to the flat surface 32 and rotates as indicated by a broken line Wi with this point as a fulcrum, and may be assembled in an inclined posture. .

それに対し、図9に示すように、本実施形態の組付方法では、吸着ヘッド5によるインペラ20の吸着保持が解除された後、押込スリーブ7は、インペラ20の上面21に端面73を当接させることで、インペラ20の姿勢を水平に維持する。そして、軽量で潤滑性の有る樹脂製のインペラ20は、面取り部232の範囲内で、軸部31の先端部に倣ってD字の向きを合わせようとして、矢印Cで示すように自重で回転する。   On the other hand, as shown in FIG. 9, in the assembling method of this embodiment, after the suction holding of the impeller 20 by the suction head 5 is released, the pushing sleeve 7 abuts the end surface 73 against the upper surface 21 of the impeller 20. By doing so, the posture of the impeller 20 is kept horizontal. The lightweight and lubricious resin impeller 20 rotates within its chamfered portion 232 by its own weight as indicated by an arrow C in an attempt to align the D-shape along the tip of the shaft portion 31. To do.

このとき、押込スリーブ7の端面73とインペラ20との接触面での摩擦は、回転抵抗となるため、端面73の直径をインペラ20の直径に対して大きくしすぎないよう、適切な大きさに設定することが好ましい。また、押込スリーブ7を滑り性の良い材質で形成することにより倣い性を向上させることができる。
このように倣い嵌合させることで、インペラ20は、破線Wpで示すように軸部31に対して真っ直ぐに挿入される。したがって、回転式液体ポンプにおいてアーマチャ30と一体に回転する部品として安定した圧送機能を発揮することができる。また、量産される回転式液体ポンプの個体間の性能ばらつきを低減することができる。
At this time, the friction at the contact surface between the end surface 73 of the pushing sleeve 7 and the impeller 20 becomes rotational resistance, so that the diameter of the end surface 73 is set to an appropriate size so as not to be too large relative to the diameter of the impeller 20. It is preferable to set. In addition, the followability can be improved by forming the pushing sleeve 7 with a material having good slipperiness.
By thus copying and fitting, the impeller 20 is inserted straight into the shaft portion 31 as indicated by the broken line Wp. Therefore, a stable pumping function can be exhibited as a component that rotates integrally with the armature 30 in the rotary liquid pump. In addition, it is possible to reduce the performance variation among the mass-produced rotary liquid pumps.

(第2実施形態)
次に、本発明の第2実施形態による板状部材と被組付体との組付方法について、図11〜図13を参照して説明する。第2実施形態では、第1実施形態と同じ組付装置4を用いて、別のワークの組付を行う。第2実施形態の説明では、第1実施形態と実質的に同一の構成には同一の符号を付して説明を省略する。
(Second Embodiment)
Next, a method for assembling the plate-like member and the assembly to be assembled according to the second embodiment of the present invention will be described with reference to FIGS. In the second embodiment, another work is assembled using the same assembling apparatus 4 as in the first embodiment. In the description of the second embodiment, substantially the same components as those in the first embodiment are denoted by the same reference numerals and the description thereof is omitted.

図11に示すように、第2実施形態の板状部材25は、中心軸Oに沿って軸部28が突出した「有軸板状部材」である。図11(b)に示すように、組付時の姿勢を基準として軸部28が突出する方向を下とすると、軸部28は下面27から下向きに突出している。一方、板状部材25の上面26には有底のガイド孔29が形成される。軸部28の先端部およびガイド孔29は、径方向断面がD字状に形成され、嵌合する相手部材と回転方向の位置決めがされる。   As shown in FIG. 11, the plate-like member 25 of the second embodiment is a “shafted plate-like member” in which the shaft portion 28 protrudes along the central axis O. As shown in FIG. 11 (b), when the direction in which the shaft portion 28 protrudes with respect to the posture at the time of assembly is taken downward, the shaft portion 28 protrudes downward from the lower surface 27. On the other hand, a bottomed guide hole 29 is formed on the upper surface 26 of the plate-like member 25. The distal end portion of the shaft portion 28 and the guide hole 29 have a D-shaped radial cross section, and are positioned in the rotational direction with the mating member.

図12に示すように、第2実施形態の被組付体16は、筒状のハウジング19の上側の端部にエンドカバー17が組み込まれた仮想のサブアセンブリである。エンドカバー17は、中心軸Qに沿って断面がD字状の孔18が形成されている。孔18は、ストレート部181の口元に面取り部182が形成されている。
被組付体16は、組付時、孔18が上向きに開口するようにセットされ、板状部材25の軸部28が孔18に嵌合する。このように第2実施形態では、板状部材と被組付体との孔と軸との関係が第1実施形態に対し逆になっている。
As shown in FIG. 12, the assembly 16 of the second embodiment is a virtual subassembly in which an end cover 17 is incorporated at the upper end of a cylindrical housing 19. The end cover 17 is formed with a hole 18 having a D-shaped cross section along the central axis Q. The hole 18 has a chamfered portion 182 formed at the mouth of the straight portion 181.
The assembled body 16 is set so that the hole 18 opens upward when assembled, and the shaft portion 28 of the plate-like member 25 is fitted into the hole 18. Thus, in 2nd Embodiment, the relationship between the hole and shaft of a plate-shaped member and a to-be-assembled body is reverse with respect to 1st Embodiment.

板状部材25と被組付体16との組付方法は、第1実施形態と同様、「吸着保持段階」、「調芯段階」、「自重嵌合段階」、「押込段階」の4つの段階からなる。
図13に示すように、吸着保持段階では、板状部材25のガイド孔29にガイドピン6を挿入して板状部材25の水平方向の位置を規制しつつ、吸着ヘッド5の下端面534に板状部材25の上面26を吸着保持する。
調芯段階では、板状部材25の軸部28と被組付体16の孔18とが調芯された状態で、吸着ヘッド5が被組付体16に向かって下降する。本実施形態では、吸着ヘッド5は、軸部28の先端が孔18の面取り部182に臨む程度の高さにまで下降する。
As in the first embodiment, there are four methods for assembling the plate-like member 25 and the assembly to be assembled 16, ie, “adsorption holding stage”, “alignment stage”, “self-weight fitting stage”, and “push-in stage”. It consists of stages.
As shown in FIG. 13, in the suction holding stage, the guide pin 6 is inserted into the guide hole 29 of the plate-like member 25 to restrict the horizontal position of the plate-like member 25, and the lower end surface 534 of the suction head 5 is placed. The upper surface 26 of the plate-like member 25 is sucked and held.
In the alignment step, the suction head 5 is lowered toward the assembly 16 with the shaft portion 28 of the plate-like member 25 and the hole 18 of the assembly 16 being aligned. In the present embodiment, the suction head 5 is lowered to such a height that the tip of the shaft portion 28 faces the chamfered portion 182 of the hole 18.

自重嵌合段階では、吸着ヘッド5による板状部材25の吸着保持を解除するとともに、押込スリーブ7が板状部材25の上面21に端面73を当接させることで、板状部材25の傾きを抑制する。また、押込スリーブ7は、板状部材25が自重で回転しながら軸部28の先端部が孔18の面取り部182に倣って嵌合するように案内する。
押込段階では、押込スリーブ7の下端面73が板状部材25の上面26を押すことで、板状部材25の軸部28を被組付体16の孔18の所定深さまで押し込む。
第2実施形態の組付方法では、第1実施形態と同様、板状部材25と被組付体16との組付時の傾きを防止することができる。
In the self-weight fitting stage, the suction holding of the plate-like member 25 by the suction head 5 is released, and the pushing sleeve 7 brings the end surface 73 into contact with the upper surface 21 of the plate-like member 25, thereby tilting the plate-like member 25. Suppress. Further, the pushing sleeve 7 guides the tip end portion of the shaft portion 28 to fit along the chamfered portion 182 of the hole 18 while the plate-like member 25 rotates by its own weight.
In the pushing step, the lower end surface 73 of the pushing sleeve 7 pushes the upper surface 26 of the plate-like member 25, thereby pushing the shaft portion 28 of the plate-like member 25 to a predetermined depth of the hole 18 of the assembly 16.
In the assembling method of the second embodiment, as in the first embodiment, it is possible to prevent the inclination at the time of assembling the plate-like member 25 and the assembly 16.

(その他の実施形態)
ワークとなる板状部材および被組付体は、第1実施形態に例示した回転式液体ポンプのインペラおよびアーマチャに限らず、いかなる用途のものであってもよい。
互いに嵌合する孔および軸部の径方向断面形状は、上記実施形態に示した「D字状」に限らず、少なくとも一部に円弧部分を含む形状であればよい。例えば、対向する2つの弦と対向する2つの円弧とで囲まれた形状や、円の一部に凹凸部を有する形状等であってもよい。或いは、回転方向の位置決めを要しない場合には、単純な円形状であってもよい。
(Other embodiments)
The plate-like member and the assembly to be a workpiece are not limited to the impeller and armature of the rotary liquid pump exemplified in the first embodiment, and may be used for any purpose.
The cross-sectional shape in the radial direction of the hole and the shaft portion that are fitted to each other is not limited to the “D-shape” shown in the above embodiment, and may be any shape that includes an arc portion at least partially. For example, it may be a shape surrounded by two opposing chords and two opposing arcs, or a shape having an uneven portion on a part of a circle. Alternatively, a simple circular shape may be used when positioning in the rotational direction is not required.

組付装置について、ワークとなる板状部材が重さや材質の点から自重での倣い嵌合が十分に可能な場合は、回転手段を設けなくてもよい。また、組付装置における吸着ヘッド等の構成は、上記実施形態に例示したものに限らず、目的の機能を達成することができるものであればどのような構成であってもよい。
以上、本発明はこのような実施形態に限定されるものではなく、発明の趣旨を逸脱しない範囲において、種々の形態で実施することができる。
In the assembling apparatus, when the plate-like member serving as a work can be sufficiently copied and copied by its own weight in terms of weight and material, the rotating means may not be provided. Further, the configuration of the suction head and the like in the assembling apparatus is not limited to that illustrated in the above embodiment, and any configuration may be used as long as the target function can be achieved.
As mentioned above, this invention is not limited to such embodiment, In the range which does not deviate from the meaning of invention, it can implement with a various form.

20 ・・・インペラ(板状部材)、
21 ・・・上面、
23 ・・・孔、 232・・・面取り部、
30 ・・・アーマチャ(被組付体)、
31 ・・・軸部、
4 ・・・組付装置、
5 ・・・吸着ヘッド、 534・・・下端面、
6 ・・・ガイドピン、
7 ・・・押込スリーブ(押込手段)、73 ・・・端面、
91 ・・・昇降手段。
20 ... impeller (plate-like member),
21 ・ ・ ・ Upper surface,
23 ... hole, 232 ... chamfered part,
30 ... armature (assembly)
31 ... Shaft part,
4 ... Assembly device,
5 ... Suction head, 534 ... Lower end surface,
6 ・ ・ ・ Guide pins,
7 ・ ・ ・ Pushing sleeve (pushing means) 73 ・ ・ ・ End face
91... Lifting means.

Claims (8)

軸部(31)が上向きに突出した被組付体(30)に、当該軸部に嵌合可能であって口元に面取り部(232)が形成された孔(23)を有する板状部材(20)を組み付ける組付装置(4)であって、
前記板状部材を下端面(534)に水平に吸着保持する吸着ヘッド(5)と、
前記吸着ヘッドの下端面に吸着保持された前記板状部材の水平方向の位置を規制するガイドピン(6)と、
前記板状部材の前記孔と前記被組付体の前記軸部とが調芯された状態で、前記吸着ヘッドを前記被組付体に向かって下降させる昇降手段(91)と、
前記ガイドピンの周囲に筒状に設けられ、前記吸着ヘッドが前記板状部材の吸着保持を解除したとき、前記板状部材の上面(21)に端面(73)を当接させることで前記板状部材の傾きを抑制しつつ、前記孔が前記軸部に倣って嵌合するように前記板状部材を案内し、前記孔が前記軸部の先端に嵌合した後、前記板状部材を前記軸部に押し込む押込手段(7)と、
を備えることを特徴とする板状部材と被組付体との組付装置。
A plate-like member having a hole (23) that can be fitted to the shaft part and has a chamfered part (232) formed at the mouth of the assembly (30) in which the shaft part (31) protrudes upward. 20) an assembling device (4) for assembling,
A suction head (5) for horizontally holding the plate-like member on the lower end surface (534);
A guide pin (6) for regulating the horizontal position of the plate-like member held by suction on the lower end surface of the suction head;
Elevating means (91) for lowering the suction head toward the assembled body in a state where the hole of the plate-shaped member and the shaft portion of the assembled body are aligned.
When the suction head releases the suction holding of the plate-like member, the end surface (73) is brought into contact with the upper surface (21) of the plate-like member when the suction head releases the suction holding of the plate-like member. The plate-like member is guided so that the hole fits along the shaft portion while suppressing the inclination of the member, and after the hole is fitted to the tip of the shaft portion, the plate-like member is Pushing means (7) for pushing into the shaft part;
An assembly apparatus of a plate-like member and an assembly to be assembled.
前記ガイドピンは、前記吸着ヘッドの下端面に吸着保持された前記板状部材の前記孔に挿入され、前記昇降手段によって前記吸着ヘッドが下降したとき、前記被組付体の前記軸部と先端同士が当接することを特徴とする請求項1に記載の板状部材と被組付体との組付装置。   The guide pin is inserted into the hole of the plate-like member held by suction at the lower end surface of the suction head, and when the suction head is lowered by the lifting means, the shaft portion and the tip of the assembly The apparatus for assembling a plate-like member and an assembly to be assembled according to claim 1, wherein the abutting members are in contact with each other. 前記板状部材を前記被組付体に対して回転させる回転手段(92)を備えることを特徴とする請求項1または2に記載の板状部材と被組付体との組付装置。   The assembling apparatus for a plate-like member and a to-be-assembled body according to claim 1 or 2, further comprising rotating means (92) for rotating the plate-like member with respect to the to-be-assembled body. 軸部が上向きに突出した被組付体に、当該軸部に嵌合可能であって口元に面取り部が形成された孔を有する板状部材を組み付ける組付方法であって、
前記板状部材の水平方向の位置をガイドピンによって規制しつつ、前記板状部材を吸着ヘッドの下端面に水平に吸着保持する段階と、
前記板状部材の前記孔と前記被組付体の前記軸部とが調芯された状態で、前記吸着ヘッドが前記被組付体に向かって下降する段階と、
前記板状部材の吸着保持を解除するとともに、前記ガイドピンの周囲に筒状に設けられた押込手段が前記板状部材の上面に端面を当接させることで、前記板状部材の傾きを抑制しつつ、前記孔が前記軸部に倣って嵌合するように前記板状部材を案内する段階と、
前記孔が前記軸部の先端に嵌合した後、前記押込手段が前記板状部材を前記軸部に押し込む段階と、
を含むことを特徴とする板状部材と被組付体との組付方法。
An assembly method for assembling a plate-like member having a hole that can be fitted to the shaft portion and has a chamfered portion at the mouth, to the assembly to which the shaft portion protrudes upward,
A step of horizontally holding the plate-like member on the lower end surface of the suction head while regulating the horizontal position of the plate-like member by a guide pin;
In a state where the hole of the plate-like member and the shaft portion of the assembled body are aligned, the suction head descends toward the assembled body;
While the suction holding of the plate-like member is released, the tilting of the plate-like member is suppressed by pressing the end surface against the upper surface of the plate-like member by a pushing means provided in a cylindrical shape around the guide pin. While guiding the plate member so that the hole fits along the shaft portion,
After the hole is fitted to the tip of the shaft portion, the pushing means pushes the plate member into the shaft portion;
A method for assembling a plate-like member and an assembly to be assembled.
前記板状部材の前記孔、及び前記被組付体の前記軸部は、径方向の断面形状が少なくとも一部に円弧部分を含み、且つ、回転方向に互いに位置決めする位置決め形状を有していることを特徴とする請求項4に記載の板状部材と被組付体との組付方法。   The hole of the plate-like member and the shaft portion of the assembled body have a positioning shape in which a radial cross-sectional shape includes an arc portion at least in part and positions each other in the rotation direction. The assembly method of the plate-shaped member of Claim 4 and a to-be-assembled body characterized by the above-mentioned. 請求項4または5に記載の板状部材と被組付体との組付方法において、
回転式液体ポンプの製造に適用され、
前記被組付体は、コアに巻線が巻回され軸部を中心に回転可能なアーマチャであり、
前記板状部材は、前記アーマチャと一体に回転し液体を圧送するインペラであることを特徴とする板状部材と被組付体との組付方法。
In the assembly | attachment method of the plate-shaped member of Claim 4 or 5, and a to-be-assembled body,
Applied to the production of rotary liquid pumps,
The assembly is an armature in which a winding is wound around a core and is rotatable around a shaft portion,
The said plate-shaped member is an impeller which rotates integrally with the said armature and pumps a liquid, The assembly method of the plate-shaped member and a to-be-assembled body characterized by the above-mentioned.
口元に面取り部(182)が形成された孔(18)が開口した被組付体(17)に、当該孔に嵌合可能な軸部(28)が下向きに突出した板状部材(25)を組み付ける組付装置であって、
前記板状部材を下端面に水平に吸着保持する吸着ヘッドと、
前記吸着ヘッドの下端面に吸着保持された前記板状部材の水平方向の位置を規制するガイドピンと、
前記板状部材の前記孔と前記被組付体の前記軸部とが調芯された状態で、前記吸着ヘッドを前記被組付体に向かって下降させる昇降手段と、
前記ガイドピンの周囲に筒状に設けられ、前記吸着ヘッドが前記板状部材の吸着保持を解除したとき、前記板状部材の上面に端面を当接させることで前記板状部材の傾きを抑制しつつ、前記軸部が前記孔に倣って嵌合するように前記板状部材を案内し、前記軸部の先端が前記孔に嵌合した後、前記板状部材を前記孔に押し込む押込手段と、
を備えることを特徴とする板状部材と被組付体との組付装置。
A plate-like member (25) in which a shaft portion (28) that can be fitted into the hole is protruded downward in an assembly (17) having a hole (18) in which a chamfered portion (182) is formed at the mouth. An assembly device for assembling
A suction head for horizontally holding the plate-like member on the lower end surface;
A guide pin for regulating the horizontal position of the plate-like member held by suction on the lower end surface of the suction head;
Elevating means for lowering the suction head toward the assembled body in a state in which the hole of the plate-shaped member and the shaft portion of the assembled body are aligned,
Provided in a cylindrical shape around the guide pin, when the suction head releases the suction holding of the plate-like member, the inclination of the plate-like member is suppressed by bringing the end surface into contact with the upper surface of the plate-like member. However, after pushing the plate member into the hole after guiding the plate member so that the shaft portion fits along the hole and the tip of the shaft portion fits into the hole When,
An assembly apparatus of a plate-like member and an assembly to be assembled.
口元に面取り部が形成された孔が開口した被組付体に、当該孔に嵌合可能な軸部が下向きに突出した板状部材を組み付ける組付方法であって、
前記板状部材の水平方向の位置をガイドピンによって規制しつつ、前記板状部材を吸着ヘッドの下端面に水平に吸着保持する段階と、
前記板状部材の前記軸部と前記被組付体の前記孔とが調芯された状態で、前記吸着ヘッドが前記被組付体に向かって下降する段階と、
前記板状部材の吸着保持を解除するとともに、前記ガイドピンの周囲に筒状に設けられた押込手段が前記板状部材の上面に端面を当接させることで、前記板状部材の傾きを抑制しつつ、前記軸部が前記孔に倣って嵌合するように前記板状部材を案内する段階と、
前記軸部の先端が前記孔に嵌合した後、前記押込手段が前記板状部材を前記孔に押し込む段階と、
を含むことを特徴とする板状部材と被組付体との組付方法。
An assembly method for assembling a plate-like member in which a shaft portion that can be fitted into the hole protrudes downward to an assembly to which a hole having a chamfered portion formed at the mouth is opened,
A step of horizontally holding the plate-like member on the lower end surface of the suction head while regulating the horizontal position of the plate-like member by a guide pin;
In a state where the shaft portion of the plate-like member and the hole of the assembled body are aligned, the suction head descends toward the assembled body;
While the suction holding of the plate-like member is released, the tilting of the plate-like member is suppressed by pressing the end surface against the upper surface of the plate-like member by a pushing means provided in a cylindrical shape around the guide pin. While guiding the plate member so that the shaft portion fits along the hole,
After the tip of the shaft portion is fitted into the hole, the pushing means pushes the plate-like member into the hole;
A method for assembling a plate-like member and an assembly to be assembled.
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