JP5728262B2 - Disc type steam trap - Google Patents

Disc type steam trap Download PDF

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JP5728262B2
JP5728262B2 JP2011057216A JP2011057216A JP5728262B2 JP 5728262 B2 JP5728262 B2 JP 5728262B2 JP 2011057216 A JP2011057216 A JP 2011057216A JP 2011057216 A JP2011057216 A JP 2011057216A JP 5728262 B2 JP5728262 B2 JP 5728262B2
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ring
valve
outer ring
bimetal
steam trap
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JP2012193782A (en
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智行 藤田
智行 藤田
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Tlv Co Ltd
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Tlv Co Ltd
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Description

本発明は、変圧室すなわち熱力学的蒸気室の圧力変化に応じて弁ディスクが開閉することにより、蒸気配管系に発生する復水を自動的に排出するディスク式スチームトラップに関し、特に、バイメタルを用いてエアバインディングを解消できるようにしたものに関する。 The present invention relates to a disk-type steam trap that automatically discharges condensate generated in a steam piping system by opening and closing a valve disk in response to a pressure change in a variable pressure chamber, that is, a thermodynamic steam chamber, and in particular, bimetal. It relates to the one that can be used to eliminate air binding.

ディスク式スチームトラップは内外輪弁座からなる弁座面に対して離着座する弁ディスクを、弁ディスクの背後に形成した変圧室の圧力変化によって自力的に制御して開閉弁させ復水を自動的に排出するものである。このものにおいては、始動時に空気が流入してきても、蒸気の場合と同様に瞬時に閉弁してしまい、一旦閉弁すると空気は蒸気と異なり凝縮作用を起こさないので、その後は開弁できない、いわゆるエアバインディングが起こる。そこで、従来からバイメタルを用いてこのエアバインディングを解消することが行なわれている。これは、バイメタルの温度変化による湾曲作用を利用して、低温時に弁ディスクを強制的に持上げて開弁させ、高温時に弁ディスクに干渉しない様にしたものである。この一例が特許文献1に示されている。これは、外輪弁座の外周に形成した円錐状の斜面部に有端のバイメタル環を配置すると共に、弁ディスクとバイメタル環の間に介在環を配置し、斜面部と温度変化によるバイメタル環の拡開縮閉作用との協働によってエアバインディングを解消するものである。すなわち、バイメタル環は低温時に斜面部に沿って上動し、介在環を介して弁ディスクを持上げて内外輪弁座から離座開弁させるもので、高温時には斜面部に沿って下動し、弁ディスクに干渉しなくなる。 The disc-type steam trap automatically controls the condensate by opening and closing the valve disc that is separated from the valve seat surface consisting of the inner and outer ring valve seats by the pressure change in the variable pressure chamber formed behind the valve disc. Are exhausted. In this case, even if air flows in at the time of starting, it closes instantaneously as in the case of steam, and once closed, air does not cause a condensing action unlike steam, so it cannot be opened thereafter. So-called air binding occurs. Therefore, conventionally, this air binding has been eliminated by using bimetal. This utilizes the bending action caused by the temperature change of the bimetal, so that the valve disk is forcibly lifted and opened at low temperatures so as not to interfere with the valve disk at high temperatures. An example of this is shown in Patent Document 1. This is because an end ringed bimetal ring is disposed on a conical slope formed on the outer periphery of the outer ring valve seat, and an intervening ring is disposed between the valve disk and the bimetal ring. The air binding is eliminated by cooperation with the expansion / contraction action. That is, the bimetal ring moves up along the slope at low temperatures, lifts the valve disc via the intervening ring and opens the valve from the inner and outer ring valve seats, and moves down along the slope at high temperatures. No interference with the valve disc.

特公昭50−8809号公報Japanese Patent Publication No. 50-8809

上記従来のディスク式スチームトラップは、エアバインディング解消時に、外輪弁座の上方外側が弁ディスクと介在環で閉じられた状態になるので、外輪弁座の上方に達したゴミやスケール等の異物が外輪弁座と弁ディスクの間に溜り、その後弁ディスクが閉弁するときに外輪弁座と弁ディスクの間に噛込んでしまうために、完全閉弁できなくなって蒸気漏洩を生じる問題がある。また、バイメタル環が大きな操作力を発揮しなければ弁ディスクを持上げることができないために、バイメタル環が磨耗し易く、比較的早期にエアバインディングを解消できなくなる問題がある。 In the above conventional disc type steam trap, when the air binding is eliminated, the upper outer side of the outer ring valve seat is closed by the valve disc and the intervening ring, so that foreign matter such as dust and scale reaching the upper part of the outer ring valve seat is removed. Since it accumulates between the outer ring valve seat and the valve disk and then gets caught between the outer ring valve seat and the valve disk when the valve disk is closed, there is a problem that the valve cannot be completely closed and steam leakage occurs. In addition, since the valve disk cannot be lifted unless the bimetal ring exhibits a large operating force, there is a problem that the bimetal ring is easily worn and the air binding cannot be eliminated relatively early.

したがって本発明が解決しようとする課題は、異物が外輪弁座と弁ディスクの間に溜らないようにすると共に、バイメタル環の小さな操作力で弁ディスクを持上げてエアバインディングを解消できるようにすることである。 Therefore, the problem to be solved by the present invention is to prevent foreign matter from accumulating between the outer ring valve seat and the valve disk, and to lift the valve disk with a small operating force of the bimetal ring so as to eliminate air binding. It is.

上記の課題を解決するために、本発明のディスク式スチームトラップは、内外輪弁座と蓋部材とにより形成する変圧室内に弁ディスクを配置し、外輪弁座の外周に形成した円錐状の斜面部に有端のバイメタル環を配置すると共に、弁ディスクとバイメタル環の間に有端で上面が斜めに形成された介在環を配置し、斜面部と温度変化によるバイメタル環の拡開縮閉作用との協働によって低温時に介在環を介して弁ディスクを内外輪弁座から離座せしめてエアバインディングを解消することを特徴とするものである。 In order to solve the above-mentioned problems, the disc type steam trap of the present invention has a conical slope formed on the outer periphery of the outer ring valve seat by arranging a valve disk in a variable pressure chamber formed by the inner and outer ring valve seats and the lid member. Ended bimetallic ring is arranged at the end, and an intervening ring with the upper end formed obliquely between the valve disc and the bimetallic ring is arranged, and the bimetallic ring expands and contracts due to the slope and temperature change The air binding is eliminated by separating the valve disk from the inner and outer ring valve seats via the intervening ring at a low temperature in cooperation with.

本発明によれば、エアバインディングの解消は、バイメタル環が低温時に斜面部に沿って上動し、介在環を介して弁ディスクを持上げて内外輪弁座から離座開弁させることによって行なわれる。このとき、外輪弁座と弁ディスクの間の異物は介在環の有端部分間を通して外輪弁座の外側に流れ去るので、外輪弁座の上方に溜ることがないという優れた効果を生じる。また、介在環の最上端側の一点を力の作用点として弁ディスクを揺動させて持上げるので、バイメタル環の小さな操作力で弁ディスクを持上げてエアバインディングを解消することができるという優れた効果を生じる。 According to the present invention, the air binding is canceled by the bimetal ring moving up along the inclined surface portion at a low temperature and lifting the valve disk via the intervening ring to open the valve from the inner and outer ring valve seats. . At this time, since the foreign matter between the outer ring valve seat and the valve disk flows out to the outside of the outer ring valve seat through the end portion of the intervening ring, an excellent effect that it does not accumulate above the outer ring valve seat is produced. In addition, since the valve disc is swung up with one point on the uppermost end side of the intervening ring as a point of action of the force, the valve disc can be lifted with a small operating force of the bimetal ring, and air binding can be eliminated. Produces an effect.

本発明の実施の形態に係わるディスク式スチームトラップの断面図である。It is sectional drawing of the disk type steam trap concerning embodiment of this invention.

以下、本発明の実施の形態について、図1を参照して説明する。本体1に同一軸上に入口2と出口3を形成し、この入口2及び出口3と連通する変圧室4を蓋部材5と本体1とで形成する。入口2と出口3の変圧室4側開口端に内輪弁座6と外輪弁座7を同心円状で同一平面に形成してその間に環状溝8を形成する。内外輪弁座6,7に離着座する円板状の弁ディスク11を変圧室4内に配置する。入口2と変圧室4は内輪弁座6に形成した入口通路9を介して連通し、変圧室4と出口3は環状溝8の一部から形成した出口通路10を介して連通する。 Hereinafter, an embodiment of the present invention will be described with reference to FIG. An inlet 2 and an outlet 3 are formed on the same axis on the main body 1, and a variable pressure chamber 4 communicating with the inlet 2 and the outlet 3 is formed by the lid member 5 and the main body 1. An inner ring valve seat 6 and an outer ring valve seat 7 are formed concentrically and in the same plane at the opening ends of the inlet 2 and the outlet 3 on the variable pressure chamber 4 side, and an annular groove 8 is formed therebetween. A disc-shaped valve disk 11 that is attached to and detached from the inner and outer ring valve seats 6 and 7 is disposed in the variable pressure chamber 4. The inlet 2 and the variable pressure chamber 4 communicate with each other via an inlet passage 9 formed in the inner ring valve seat 6, and the variable pressure chamber 4 and the outlet 3 communicate with each other via an outlet passage 10 formed from a part of the annular groove 8.

外輪弁座7の外周に円錐状の斜面部12と斜面部12の上端部及び下端部にそれぞれ上側平面部15及び下側平面部16を形成し、有端のバイメタル環13を配置すると共に、バイメタル環13と弁ディスク11の間に有端で上面が斜めに形成された介在環14を配置する。低温時にバイメタル環13が縮閉して斜面部12を上動し、介在環14の最上端側の一点を力の作用点として弁ディスク11を揺動させて持上げて内外輪弁座6,7から離座開弁させ、上側平面部15に載る。弁ディスク11を揺動させて持上げるので、バイメタル環13の小さな操作力でエアバインディングを解消することができる。また、外輪弁座7と弁ディスク11の間の異物は介在環14の有端部分間を通して外輪弁座7の外側に流れ去る。 On the outer periphery of the outer ring valve seat 7, a conical slope portion 12 and an upper plane portion 15 and a lower plane portion 16 are formed on the upper end portion and the lower end portion of the slope portion 12, respectively, and the end bimetal ring 13 is disposed. Between the bimetal ring 13 and the valve disk 11, an interposed ring 14 having an end and an oblique upper surface is disposed. At a low temperature, the bimetal ring 13 contracts and moves up the inclined surface portion 12, and the valve disk 11 is swung and lifted with one point on the uppermost end side of the interstitial ring 14 acting as a force acting point, and the inner and outer ring valve seats 6, 7. The seat is opened from the upper side and is placed on the upper plane portion 15. Since the valve disk 11 is swung up and lifted, air binding can be eliminated with a small operating force of the bimetal ring 13. Further, the foreign matter between the outer ring valve seat 7 and the valve disc 11 flows away to the outside of the outer ring valve seat 7 through the end portion of the intervening ring 14.

上記実施例の作動を説明する。トラップ本体が低温の場合、バイメタル環13は図1に示すように縮閉して上側平面部15に載り、介在環14を介して弁ディスク11を持上げて内外輪弁座6,7から離座開弁状態にし、低温の復水や空気を排出する。 The operation of the above embodiment will be described. When the trap body is at a low temperature, the bimetal ring 13 is shrunk as shown in FIG. Open the valve and discharge low-temperature condensate and air.

そして高温復水が流入すれば、バイメタル環13は拡開して斜面部14を下動して下側平面部16に載り、弁ディスク9に関与しなくなる。このようにしてエアバインディングを解消する。以後周知のディスク式スチームトラップの作動原理に基づいて蒸気は逃さず復水のみを自動的に排出する。 If the high-temperature condensate flows, the bimetal ring 13 expands and moves down the slope portion 14 and rests on the lower plane portion 16, and is not involved in the valve disk 9. In this way, air binding is eliminated. Thereafter, steam is not escaped based on the well-known operation principle of the disc type steam trap, and only condensate is automatically discharged.

本発明は、蒸気配管系に発生する復水を自動的に排出するディスク式スチームトラップに利用することができる。 The present invention can be used for a disk-type steam trap that automatically discharges condensate generated in a steam piping system.

1 本体
2 入口
3 出口
4 変圧室
5 蓋部材
6 内輪弁座
7 外輪弁座
8 環状溝
9 入口通路
10 出口通路
11 弁ディスク
12 斜面部
13 バイメタル環
14 介在環
15 上側平面部
16 下側平面部
DESCRIPTION OF SYMBOLS 1 Main body 2 Inlet 3 Outlet 4 Transformer chamber 5 Cover member 6 Inner ring valve seat 7 Outer ring valve seat 8 Annular groove 9 Inlet passage 10 Outlet passage 11 Valve disk 12 Slope part 13 Bimetal ring 14 Interposing ring 15 Upper plane part 16 Lower plane part

Claims (1)

内外輪弁座と蓋部材とにより形成する変圧室内に弁ディスクを配置し、外輪弁座の外周に形成した円錐状の斜面部に有端のバイメタル環を配置すると共に、弁ディスクとバイメタル環の間に円周の一部に切り込みが形成された有端で上面が斜めに形成された介在環を配置し、斜面部と温度変化によるバイメタル環の拡開縮閉作用との協働によって低温時に介在環を介して弁ディスクを内外輪弁座から離座せしめてエアバインディングを解消することを特徴とするディスク式スチームトラップ。 A valve disk is arranged in a variable pressure chamber formed by the inner and outer ring valve seats and the lid member, and a bimetal ring with ends is arranged on a conical slope formed on the outer periphery of the outer ring valve seat. An intervening ring with an end and an upper surface formed obliquely with a notch in the circumference between them is arranged, and at low temperatures by cooperation with the slope and the expansion and contraction action of the bimetal ring due to temperature change A disc type steam trap characterized in that air binding is eliminated by separating the valve disc from the inner and outer ring valve seats via an intervening ring.
JP2011057216A 2011-03-15 2011-03-15 Disc type steam trap Active JP5728262B2 (en)

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JP2012193782A JP2012193782A (en) 2012-10-11
JP5728262B2 true JP5728262B2 (en) 2015-06-03

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5663317B2 (en) * 2011-01-17 2015-02-04 株式会社テイエルブイ Disc type steam trap

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS508809B1 (en) * 1971-01-20 1975-04-08
JP2847152B2 (en) * 1993-02-15 1999-01-13 株式会社テイエルブイ Disc type steam trap
JP5663317B2 (en) * 2011-01-17 2015-02-04 株式会社テイエルブイ Disc type steam trap
JP5643661B2 (en) * 2011-01-17 2014-12-17 株式会社テイエルブイ Disc type steam trap

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