JP4357703B2 - Disc type steam trap - Google Patents

Disc type steam trap Download PDF

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Publication number
JP4357703B2
JP4357703B2 JP2000141527A JP2000141527A JP4357703B2 JP 4357703 B2 JP4357703 B2 JP 4357703B2 JP 2000141527 A JP2000141527 A JP 2000141527A JP 2000141527 A JP2000141527 A JP 2000141527A JP 4357703 B2 JP4357703 B2 JP 4357703B2
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JP
Japan
Prior art keywords
valve
annular plate
ring
outer ring
bimetal
Prior art date
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Expired - Fee Related
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JP2000141527A
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Japanese (ja)
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JP2001324090A (en
Inventor
武志 横山
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Tlv Co Ltd
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Tlv Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、変圧室すなわち熱力学的蒸気室の圧力変化に応じて弁ディスクが開閉することにより、蒸気配管系に発生する復水を自動的に排出するディスク式スチームトラップに関し、特にバイメタルを用いてエアバインディングを解消できるようにしたものに関する。
【0002】
ディスク式スチームトラップは内外輪弁座からなる弁座面に対して離着座する弁ディスクを、弁ディスクの背後に形成した変圧室の圧力変化によって自力的に制御して開閉弁させ復水を自動的に排出するものである。このものにおいては、始動時に空気が流入してきても、蒸気の場合と同様に瞬時に閉弁してしまい、一旦閉弁すると空気は蒸気と異なり凝縮作用を起こさないので、その後は開弁できない、いわゆるエアバインディングが起こる。そこで、従来からバイメタルを用いてこのエアバインディングを解消することが行なわれている。すなわち、バイメタルの温度変化による湾曲作用を利用して、低温時に弁ディスクを強制的に持上げて開弁させ、高温時に弁ディスクに干渉しない様にしたものである。
【0003】
【従来の技術】
この一例が特公昭50−8809号公報に示されている。ここに開示されたものは、外輪弁座の外周に形成した円錐状の斜面部に有端のバイメタル環を配置すると共に、弁ディスクとバイメタル環の間に環状板を配置し、斜面部と温度変化によるバイメタル環の拡開縮閉作用との協働によってエアバインディングを解消するものである。すなわち、バイメタル環は低温時に斜面部に沿って上動し、環状板を介して弁ディスクを持上げて内外輪弁座から離座開弁させるもので、高温時には斜面部に沿って下動し、弁ディスクに干渉しなくなる。
【0004】
【発明が解決しようとする課題】
上記従来のものでは、斜面部に摺接するバイメタル環の下部が摩耗したり、バイメタル環が破損したりする問題がある。すなわち、ディスク式スチームトラップは、蒸気が内外輪弁座と弁ディスクの間を高速に通過することによって内外輪弁座と弁ディスクの間の圧力が低下し、また蒸気が変圧室に廻り込むことによって変圧室の圧力が上昇することによって閉弁するのであるが、蒸気が変圧室に廻り込むときに環状板と弁ディスクの間を高速に通過するために、環状板が上方に吸寄せられ、環状板を介してバイメタル環が弁ディスクに叩かれるためである。従って本発明の技術的課題は、バイメタル環が弁ディスクに叩かれ難くすることである。
【0005】
【課題を解決するための手段】
上記の技術的課題を解決するために講じた本発明の技術的手段は、内外輪弁座と蓋部材とにより形成する変圧室内に弁ディスクを配置し、外輪弁座の外周に形成した円錐状の斜面部に有端のバイメタル環を配置すると共に、弁ディスクとバイメタル環の間に環状板を配置し、斜面部と温度変化によるバイメタル環の拡開縮閉作用との協働によって低温時に環状板を介して弁ディスクを内外輪弁座から離座せしめてエアバインディングを解消するディスク式スチームトラップにおいて、環状板の上面の角に面取り部を設けて弁ディスクとの間を蒸気が高速に通過する環状板の上面面積を小さくすることを特徴とするディスク式スチームトラップにある。
【0006】
【発明の実施の形態】
エアバインディングの解消は、バイメタル環が低温時に斜面部に沿って上動し、環状板を介して弁ディスクを持上げて内外輪弁座から離座開弁させることによって行なわれる。バイメタル環は高温時に拡開して斜面部を下動し、このバイメタル環の下動に伴って環状板も下動し、バイメタル環と環状板は弁ディスクに干渉しなくなる。そして、本発明は、環状板の上面の角に面取り部を設けたことにより、弁ディスクとの間を蒸気が高速に通過する環状板の上面面積を小さくすることができる。そのため、環状板が上方に吸寄せられ難くなり、バイメタル環が環状板を介して弁ディスクに叩かれ難くなる。
【0007】
【実施例】
上記の技術的手段の具体例を示す実施例を説明する(図1参照)。
本体1に同一軸上に入口2と出口3を形成し、この入口2及び出口3と連通する変圧室4を蓋部材5と本体1とで形成する。入口2と出口3の変圧室4側開口端に内輪弁座6と外輪弁座7を同心円状で同一平面に形成してその間に環状溝8を形成する。入口2と変圧室4は内輪弁座6に形成した入口通路9を介して連通し、変圧室4と出口3は環状溝8の一部から形成した出口通路10を介して連通する。
【0008】
内外輪弁座6,7に離着座する円板状の弁ディスク11を変圧室4内に配置する。外輪弁座7の外周に円錐状の斜面部12を形成し、有端のバイメタル環13を配置すると共に、バイメタル環13と弁ディスク11の間に環状板14を配置する。環状板14の上面の角に内周側面取り部15及び外周側面取り部16を形成する。面取り部は、内周側あるいは外周側の少なくとも一方に設けることができる。
【0009】
上記実施例の作動を説明する。
トラップ本体が低温の場合、バイメタル環13は縮閉して斜面部12を上動し、環状板14を介して弁ディスク11を持上げて、弁ディスク11を内外輪弁座6,7から離座開弁状態にし、低温の復水や空気を出口通路10から出口3に排出する。高温復水が流入してくると、バイメタル環13は拡開して斜面部12を下動し、このバイメタル環13の下動に伴って環状板14も下動し、バイメタル環13と環状板14は弁ディスク11の動作に干渉しなくなる。
【0010】
この高温時において、入口通路9を介して弁ディスク11に作用する入口2側の流体圧力により、弁ディスク12は内外輪弁座6,7から離座開弁し、高温復水を出口通路10から出口3に排出する。高温復水が排出されて蒸気が内外輪弁座6,7と弁ディスク11の間を高速に通過することによって内外輪弁座6,7と弁ディスク11の間の圧力が低下し、また蒸気が変圧室4に廻り込むことによって変圧室4の圧力が上昇することによって、弁ディスク11が内外輪弁座6,7に着座閉弁して出口通路10を閉止する。このとき、環状板14の上面の角に設けられた面取り部15,16により、弁ディスク11との間を蒸気が高速に通過する環状板14の上面面積を小さくすることができるので、環状板14が上方に吸寄せられ難くなり、バイメタル環13が環状板14を介して弁ディスク11に叩かれ難くなる。そして、変圧室4内の蒸気が放熱等により凝縮しその蒸気圧力が低下してくると、弁ディスク11は内外輪弁座6,7から離座開弁する。このような開閉弁のサイクルを繰り返す。
【0011】
【発明の効果】
上記のように本発明は、環状板の上面の角に面取り部を設けたことにより、弁ディスクとの間を蒸気が高速に通過する環状板の上面面積を小さくすることができる。そのため、環状板が上方に吸寄せられ難くなり、バイメタル環が環状板を介して弁ディスクに叩かれ難くなる。そのため、バイメタル環の摩耗や破損を少なくすることができ、長期間に渡って良好なエアバインディング解消機能を維持できるディスク式スチームトラップを提供することができる。
【図面の簡単な説明】
【図1】本発明のディスク式スチームトラップの実施例の断面図。
【符号の説明】
1 本体
2 入口
3 出口
4 変圧室
5 蓋部材
6 内輪弁座
7 外輪弁座
8 環状溝
9 入口通路
10 出口通路
11 弁ディスク
12 斜面部
13 バイメタル環
14 環状板
15 内周側面取り部
16 外周側面取り部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a disc type steam trap that automatically discharges condensate generated in a steam piping system by opening and closing a valve disc according to a pressure change in a variable pressure chamber, that is, a thermodynamic steam chamber, and in particular, using a bimetal. It is related to the one that can eliminate air binding.
[0002]
The disc-type steam trap automatically controls the condensate by opening and closing the valve disc that is separated from the valve seat surface consisting of the inner and outer ring valve seats by the pressure change in the variable pressure chamber formed behind the valve disc. Are exhausted. In this case, even if air flows in at the time of starting, it closes instantaneously as in the case of steam, and once closed, air does not cause a condensing action unlike steam, so it cannot be opened thereafter. So-called air binding occurs. Therefore, conventionally, this air binding has been eliminated by using bimetal. In other words, the bending action caused by the temperature change of the bimetal is used to forcibly lift the valve disk at a low temperature to open the valve so as not to interfere with the valve disk at a high temperature.
[0003]
[Prior art]
An example of this is shown in Japanese Patent Publication No. 50-8809. What is disclosed here is that an end plate is disposed on a conical slope formed on the outer periphery of the outer ring valve seat, and an annular plate is disposed between the valve disk and the bimetal ring, and the slope and temperature are The air binding is eliminated by cooperating with the expansion / contraction action of the bimetal ring due to the change. That is, the bimetal ring moves up along the slope at low temperatures, lifts the valve disc through the annular plate and opens the valve from the inner and outer ring valve seats, moves down along the slope at high temperatures, No interference with the valve disc.
[0004]
[Problems to be solved by the invention]
In the above-mentioned conventional one, there is a problem that the lower part of the bimetal ring that is in sliding contact with the slope portion is worn or the bimetal ring is damaged. That is, in the disc type steam trap, the steam passes between the inner and outer ring valve seats and the valve disk at a high speed, so that the pressure between the inner and outer ring valve seats and the valve disk is lowered, and the steam flows into the variable pressure chamber. The valve is closed by increasing the pressure in the variable pressure chamber, but when the steam enters the variable pressure chamber, the annular plate is sucked upward in order to pass between the annular plate and the valve disk at a high speed. This is because the bimetal ring is struck by the valve disc through the annular plate. Therefore, the technical problem of the present invention is to make it difficult for the bimetal ring to be hit by the valve disk.
[0005]
[Means for Solving the Problems]
The technical means of the present invention taken in order to solve the above technical problem includes a conical shape formed on the outer periphery of the outer ring valve seat by arranging a valve disk in a variable pressure chamber formed by the inner and outer ring valve seats and the lid member. A bimetallic ring with ends is arranged on the slope of the ring, and an annular plate is arranged between the valve disc and the bimetal ring, and the ring is opened at low temperature by cooperation with the slope and the expansion / contraction action of the bimetal ring due to temperature change. In a disc-type steam trap that eliminates air binding by separating the valve disc from the inner and outer ring valve seats via a plate, steam is passed between the valve disc at high speed by providing a chamfered portion at the top corner of the annular plate. In the disc type steam trap, the upper surface area of the annular plate is reduced .
[0006]
DETAILED DESCRIPTION OF THE INVENTION
The air binding is eliminated by the bimetal ring moving up along the slope portion at a low temperature and lifting the valve disk through the annular plate to open the valve from the inner and outer ring valve seats. The bimetal ring expands at a high temperature and moves down the slope portion, and the annular plate also moves down along with the downward movement of the bimetal ring, so that the bimetal ring and the annular plate do not interfere with the valve disk. And this invention can make small the upper surface area of the cyclic | annular board which a vapor | steam passes between valve discs at high speed by providing the chamfering part in the corner | angular of the upper surface of a cyclic | annular board. Therefore, it becomes difficult for the annular plate to be sucked upward, and the bimetal ring is not easily hit by the valve disk via the annular plate.
[0007]
【Example】
An embodiment showing a specific example of the above technical means will be described (see FIG. 1).
An inlet 2 and an outlet 3 are formed on the same axis on the main body 1, and a variable pressure chamber 4 communicating with the inlet 2 and the outlet 3 is formed by the lid member 5 and the main body 1. An inner ring valve seat 6 and an outer ring valve seat 7 are formed concentrically and in the same plane at the opening ends of the inlet 2 and the outlet 3 on the variable pressure chamber 4 side, and an annular groove 8 is formed therebetween. The inlet 2 and the variable pressure chamber 4 communicate with each other via an inlet passage 9 formed in the inner ring valve seat 6, and the variable pressure chamber 4 and the outlet 3 communicate with each other via an outlet passage 10 formed from a part of the annular groove 8.
[0008]
A disc-shaped valve disk 11 that is attached to and detached from the inner and outer ring valve seats 6 and 7 is disposed in the variable pressure chamber 4. A conical inclined surface portion 12 is formed on the outer periphery of the outer ring valve seat 7, a bimetallic ring 13 with ends is disposed, and an annular plate 14 is disposed between the bimetallic ring 13 and the valve disk 11. An inner peripheral side chamfer 15 and an outer peripheral side chamfer 16 are formed at the corners of the upper surface of the annular plate 14. The chamfered portion can be provided on at least one of the inner peripheral side or the outer peripheral side.
[0009]
The operation of the above embodiment will be described.
When the trap body is at a low temperature, the bimetal ring 13 contracts and moves up the slope portion 12, lifts the valve disk 11 via the annular plate 14, and separates the valve disk 11 from the inner and outer ring valve seats 6 and 7. The valve is opened, and low-temperature condensate and air are discharged from the outlet passage 10 to the outlet 3. When the high-temperature condensate flows in, the bimetal ring 13 expands and moves down the inclined surface portion 12, and the annular plate 14 moves down along with the downward movement of the bimetal ring 13. 14 does not interfere with the operation of the valve disk 11.
[0010]
At this high temperature, the valve disk 12 is opened from the inner and outer ring valve seats 6 and 7 by the fluid pressure on the inlet 2 acting on the valve disk 11 via the inlet passage 9, and the high-temperature condensate is discharged from the outlet passage 10. To the outlet 3. When the high-temperature condensate is discharged and steam passes between the inner and outer ring valve seats 6 and 7 and the valve disk 11 at a high speed, the pressure between the inner and outer ring valve seats 6 and 7 and the valve disk 11 decreases, and the steam As a result, the pressure in the variable pressure chamber 4 increases and the valve disk 11 is seated and closed on the inner and outer ring valve seats 6 and 7 to close the outlet passage 10. At this time, the chamfered portions 15 and 16 provided at the corners of the upper surface of the annular plate 14 can reduce the upper surface area of the annular plate 14 through which steam passes between the valve disk 11 and the annular plate 14. 14 becomes difficult to be sucked upward, and the bimetal ring 13 is hardly hit against the valve disk 11 via the annular plate 14. When the steam in the variable pressure chamber 4 condenses due to heat dissipation or the like and the steam pressure decreases, the valve disk 11 opens from the inner and outer ring valve seats 6 and 7. Such an on-off valve cycle is repeated.
[0011]
【The invention's effect】
As described above, the present invention can reduce the upper surface area of the annular plate through which steam passes at high speed between the valve disk by providing the chamfered portion at the corner of the upper surface of the annular plate. Therefore, it becomes difficult for the annular plate to be sucked upward, and the bimetal ring is not easily hit by the valve disk via the annular plate. Therefore, it is possible to provide a disc type steam trap that can reduce wear and breakage of the bimetal ring and can maintain a good air binding elimination function for a long period of time.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of an embodiment of a disc type steam trap of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Main body 2 Inlet 3 Outlet 4 Transformer chamber 5 Lid member 6 Inner ring valve seat 7 Outer ring valve seat 8 Annular groove 9 Inlet path 10 Outlet path 11 Valve disk 12 Slope part 13 Bimetal ring 14 Annular plate 15 Inner side chamfer 16 Take part

Claims (1)

内外輪弁座と蓋部材とにより形成する変圧室内に弁ディスクを配置し、外輪弁座の外周に形成した円錐状の斜面部に有端のバイメタル環を配置すると共に、弁ディスクとバイメタル環の間に環状板を配置し、斜面部と温度変化によるバイメタル環の拡開縮閉作用との協働によって低温時に環状板を介して弁ディスクを内外輪弁座から離座せしめてエアバインディングを解消するディスク式スチームトラップにおいて、環状板の上面の角に面取り部を設けて弁ディスクとの間を蒸気が高速に通過する環状板の上面面積を小さくすることを特徴とするディスク式スチームトラップ。A valve disk is arranged in a variable pressure chamber formed by the inner and outer ring valve seats and the lid member, and a bimetal ring with ends is arranged on a conical slope formed on the outer periphery of the outer ring valve seat. An annular plate is placed between them, and the air disk is eliminated by separating the valve disc from the inner and outer ring valve seats via the annular plate at low temperatures in cooperation with the slope and the expansion / contraction action of the bimetal ring due to temperature change. In the disc type steam trap, a chamfered portion is provided at the corner of the upper surface of the annular plate to reduce the upper surface area of the annular plate through which steam passes between the valve disc and the valve disc at high speed .
JP2000141527A 2000-05-15 2000-05-15 Disc type steam trap Expired - Fee Related JP4357703B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000141527A JP4357703B2 (en) 2000-05-15 2000-05-15 Disc type steam trap

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000141527A JP4357703B2 (en) 2000-05-15 2000-05-15 Disc type steam trap

Publications (2)

Publication Number Publication Date
JP2001324090A JP2001324090A (en) 2001-11-22
JP4357703B2 true JP4357703B2 (en) 2009-11-04

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