JP2014098415A - Disc-type steam trap - Google Patents

Disc-type steam trap Download PDF

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Publication number
JP2014098415A
JP2014098415A JP2012249524A JP2012249524A JP2014098415A JP 2014098415 A JP2014098415 A JP 2014098415A JP 2012249524 A JP2012249524 A JP 2012249524A JP 2012249524 A JP2012249524 A JP 2012249524A JP 2014098415 A JP2014098415 A JP 2014098415A
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Prior art keywords
ring
bimetal
valve
outer periphery
elastic member
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JP2012249524A
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Japanese (ja)
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Satoyuki Fujita
智行 藤田
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TLV Co Ltd
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TLV Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To prevent a bimetal ring from being hit by a valve disc at high temperature.SOLUTION: A valve disc 11 is disposed in a variable pressure chamber 4 composed of inner and outer ring valve seats 6, 7 and a cover member 5, and an open-end bimetal ring 13 is disposed on a conical inclined surface 12 formed on an outer periphery of the outer ring valve seat 7. An open-end waveform spring ring 14 as an elastic member kept into contact with an inner wall of the outer cover member 5 at its outer periphery, is disposed outside of the bimetal ring 13, an outer periphery of the bimetal ring 13 expanded at a high temperature is kept into contact with an inner periphery of the waveform spring ring 14 to hold the bimetal ring 13 by the waveform spring ring 14, and the outer periphery of the bimetal ring 13 contracted and closed at a low temperature, is separated from the waveform spring ring 14, so that the bimetal ring 13 is not interfered by the waveform spring ring 14.

Description

本発明は、変圧室すなわち熱力学的蒸気室の圧力変化に応じて弁ディスクが開閉することにより、蒸気配管系に発生する復水を自動的に排出するディスク式スチームトラップに関し、特に、バイメタルを用いてエアバインディングを解消できるようにしたものに関する。 The present invention relates to a disk-type steam trap that automatically discharges condensate generated in a steam piping system by opening and closing a valve disk in response to a pressure change in a variable pressure chamber, that is, a thermodynamic steam chamber, and in particular, bimetal. It relates to the one that can be used to eliminate air binding.

ディスク式スチームトラップは内外輪弁座からなる弁座面に対して離着座する弁ディスクを、弁ディスクの背後に形成した変圧室の圧力変化によって自力的に制御して開閉弁させ復水を自動的に排出するものである。このものにおいては、始動時に空気が流入してきても、蒸気の場合と同様に瞬時に閉弁してしまい、一旦閉弁すると空気は蒸気と異なり凝縮作用を起こさないので、その後は開弁できない、いわゆるエアバインディングが起こる。そこで、従来からバイメタルを用いてこのエアバインディングを解消することが行なわれている。これは、バイメタルの温度変化による湾曲作用を利用して、低温時に弁ディスクを強制的に持上げて開弁させ、高温時に弁ディスクに干渉しない様にしたものである。この一例が特許文献1に示されている。これは、外輪弁座の外周に形成した円錐状の斜面部に有端のバイメタル環を配置し、斜面部と温度変化によるバイメタル環の拡開縮閉作用との協働によってエアバインディングを解消するものである。すなわち、低温時にバイメタル環が縮閉して斜面部に沿って上動し弁ディスクを持上げて内外輪弁座から離座開弁させ、高温時にバイメタル環が拡開して斜面部に沿って下動し弁ディスクに干渉しなくなる。 The disc-type steam trap automatically controls the condensate by opening and closing the valve disc that is separated from the valve seat surface consisting of the inner and outer ring valve seats by the pressure change in the variable pressure chamber formed behind the valve disc. Are exhausted. In this case, even if air flows in at the time of starting, it closes instantaneously as in the case of steam, and once closed, air does not cause a condensing action unlike steam, so it cannot be opened thereafter. So-called air binding occurs. Therefore, conventionally, this air binding has been eliminated by using bimetal. This utilizes the bending action caused by the temperature change of the bimetal, so that the valve disk is forcibly lifted and opened at low temperatures so as not to interfere with the valve disk at high temperatures. An example of this is shown in Patent Document 1. This is because a bimetallic ring with ends is arranged on a conical slope formed on the outer periphery of the outer ring valve seat, and air binding is eliminated by cooperation between the slope and the expansion / contraction action of the bimetal ring due to temperature change. Is. That is, the bimetal ring contracts and moves up along the slope at low temperatures, lifts the valve disc and opens the valve from the inner and outer ring valve seats, and the bimetal ring expands and lowers along the slope at high temperatures. Does not interfere with the valve disc.

特公昭47−6825号公報Japanese Patent Publication No. 47-6825

上記従来のディスク式スチームトラップは、バイメタル環が磨耗したり破損したりする問題がある。これは、弁ディスクの内外輪弁座への着座閉弁時の衝撃や排出流体による流動抵抗により、高温時にバイメタル環が上下に激しく動揺するために、バイメタル環が弁ディスクに叩かれるためである。 The conventional disc type steam trap has a problem that the bimetal ring is worn or damaged. This is because the bimetal ring is vibrated up and down at high temperatures due to the impact when the valve disk is seated on the inner and outer ring valve seats and the flow resistance due to the discharged fluid, and the bimetal ring is struck by the valve disk at high temperatures. .

したがって本発明が解決しようとする課題は、高温時にバイメタル環が弁ディスクに叩かれないようにすることである。 Therefore, the problem to be solved by the present invention is to prevent the bimetallic ring from being hit by the valve disk at high temperatures.

上記の課題を解決するために、本発明のディスク式スチームトラップは、内外輪弁座と蓋部材とにより形成する変圧室内に弁ディスクを配置し、外輪弁座の外周に形成した円錐状の斜面部に有端のバイメタル環を配置し、斜面部と温度変化によるバイメタル環の拡開縮閉作用との協働によって、低温時にバイメタル環が縮閉して斜面部に沿って上動し弁ディスクを持上げて内外輪弁座から離座開弁させ、高温時にバイメタル環が拡開して斜面部に沿って下動し弁ディスクに干渉しなくなるものにおいて、バイメタル環の外側に外周が外側の蓋部材の内壁に当接する弾性部材を配置し、高温時に拡開したバイメタル環の外周が弾性部材の内周に当接してバイメタル環が弾性部材により保持され、低温時に縮閉したバイメタル環の外周が弾性部材から離間してバイメタル環が弾性部材に干渉されなくなることを特徴とするものである。 In order to solve the above-mentioned problems, the disc type steam trap of the present invention has a conical slope formed on the outer periphery of the outer ring valve seat by arranging a valve disk in a variable pressure chamber formed by the inner and outer ring valve seats and the lid member. Ended bimetal ring is arranged in the part, and the bimetal ring contracts and moves up along the slope part at low temperature by cooperation with the slope part and the expansion and contraction action of the bimetal ring due to temperature change valve disc In the case where the bimetal ring expands at a high temperature and moves down along the inclined surface and does not interfere with the valve disk, the outer circumference is an outer lid on the outer side of the bimetal ring. An elastic member that abuts the inner wall of the member is arranged, the outer periphery of the bimetal ring that is expanded at a high temperature contacts the inner periphery of the elastic member, the bimetal ring is held by the elastic member, and the outer periphery of the bimetal ring that is contracted at a low temperature is Elastic member Bimetal ring is characterized in that no longer interferes with the elastic member and et apart.

本発明によれば、バイメタル環の外側に外周が外側の蓋部材の内壁に当接する弾性部材を配置し、高温時に拡開したバイメタル環の外周が弾性部材の内周に当接してバイメタル環が弾性部材により保持されるので、高温時にバイメタル環が上下に動揺しなくなり、高温時にバイメタル環が弁ディスクに叩かれないという優れた効果を生じる。 According to the present invention, the elastic member that contacts the inner wall of the outer lid member is disposed outside the bimetal ring, and the outer periphery of the bimetal ring that is expanded at a high temperature contacts the inner periphery of the elastic member to form the bimetal ring. Since it is held by the elastic member, the bimetal ring does not sway up and down at high temperatures, and the bimetal ring does not strike the valve disk at high temperatures.

本発明の実施の形態に係わるディスク式スチームトラップの断面図である。It is sectional drawing of the disk type steam trap concerning embodiment of this invention. 図1のA−A断面図である。It is AA sectional drawing of FIG.

以下、本発明の実施の形態について、図1と図2を参照して説明する。本体1に同一軸上に入口2と出口3を形成し、この入口2及び出口3と連通する変圧室4を蓋部材5と本体1とで形成する。入口2と出口3の変圧室4側開口端に内輪弁座6と外輪弁座7を同心円状で同一平面に形成してその間に環状溝8を形成する。内外輪弁座6,7に離着座する円板状の弁ディスク11を変圧室4内に配置する。入口2と変圧室4は内輪弁座6に形成した入口通路9を介して連通し、変圧室4と出口3は環状溝8の一部から形成した出口通路10を介して連通する。 Hereinafter, an embodiment of the present invention will be described with reference to FIGS. 1 and 2. An inlet 2 and an outlet 3 are formed on the same axis on the main body 1, and a variable pressure chamber 4 communicating with the inlet 2 and the outlet 3 is formed by the lid member 5 and the main body 1. An inner ring valve seat 6 and an outer ring valve seat 7 are formed concentrically and in the same plane at the opening ends of the inlet 2 and the outlet 3 on the variable pressure chamber 4 side, and an annular groove 8 is formed therebetween. A disc-shaped valve disk 11 that is attached to and detached from the inner and outer ring valve seats 6 and 7 is disposed in the variable pressure chamber 4. The inlet 2 and the variable pressure chamber 4 communicate with each other via an inlet passage 9 formed in the inner ring valve seat 6, and the variable pressure chamber 4 and the outlet 3 communicate with each other via an outlet passage 10 formed from a part of the annular groove 8.

外輪弁座7の外周に円錐状の斜面部12と斜面部12の上端部及び下端部にそれぞれ上側平面部15及び下側平面部16を形成し、有端のバイメタル環13を配置する。バイメタル環13の外側に外周が外側の蓋部材5の内壁に当接する弾性部材としての有端の波型ばね環14を配置する。低温時にバイメタル環13が縮閉して斜面部12を上動し、弁ディスク11を持上げて内外輪弁座6,7から離座開弁させ、上側平面部15に載る。このとき、バイメタル環13の外周が波型ばね環14から離間してバイメタル環13が波型ばね環14に干渉されなくなる。高温時にバイメタル環13が拡開して斜面部12を下動し、弁ディスク11に干渉しなくなり、下側平面部16に載る。このとき、バイメタル環13の外周が波型ばね環14の内周に当接してバイメタル環13が波型ばね環14により保持される。 On the outer periphery of the outer ring valve seat 7, a conical slope portion 12, an upper plane portion 15 and a lower plane portion 16 are formed on the upper end portion and the lower end portion of the slope portion 12, respectively, and the end bimetal ring 13 is disposed. On the outside of the bimetal ring 13, a wave spring ring 14 with ends is provided as an elastic member that contacts the inner wall of the lid member 5 whose outer periphery is outside. At a low temperature, the bimetal ring 13 contracts and moves up the inclined surface portion 12, lifts the valve disk 11, opens the valve from the inner and outer ring valve seats 6, 7, and rests on the upper plane portion 15. At this time, the outer periphery of the bimetal ring 13 is separated from the wave spring ring 14 so that the bimetal ring 13 is not interfered with the wave spring ring 14. When the temperature is high, the bimetal ring 13 expands and moves down the inclined surface portion 12 so that it does not interfere with the valve disk 11 and rests on the lower flat surface portion 16. At this time, the outer periphery of the bimetal ring 13 abuts on the inner periphery of the wave spring ring 14, and the bimetal ring 13 is held by the wave spring ring 14.

上記実施の形態の作動を説明する。トラップ本体が低温の場合、バイメタル環13は縮閉して上側平面部15に載り、弁ディスク11を持上げて内外輪弁座6,7から離座開弁状態にし、低温の復水や空気を排出する。これにより、エアバインディングを解消する。このとき、バイメタル環13の外周が波型ばね環14から離間してバイメタル環13が波型ばね環14に干渉されなくなる。 The operation of the above embodiment will be described. When the trap body is at a low temperature, the bimetal ring 13 is contracted and placed on the upper flat portion 15, and the valve disk 11 is lifted to be opened from the inner and outer ring valve seats 6, 7, and low-temperature condensate and air are discharged. Discharge. This eliminates air binding. At this time, the outer periphery of the bimetal ring 13 is separated from the wave spring ring 14 so that the bimetal ring 13 is not interfered with the wave spring ring 14.

そして高温復水が流入すれば、バイメタル環13は拡開して斜面部12を下動して下側平面部16に載り、弁ディスク11に関与しなくなる。このとき、バイメタル環13の外周が波型ばね環14の内周に当接してバイメタル環13が波型ばね環14により保持される。これにより、高温時にバイメタル環13が上下に動揺しなくなり、高温時にバイメタル環13が弁ディスク11に叩かれないという優れた効果を生じる。以後周知のディスク式スチームトラップの作動原理に基づいて蒸気は逃さず復水のみを自動的に排出する。 If the high-temperature condensate flows in, the bimetal ring 13 expands, moves down the inclined surface portion 12 and rests on the lower flat surface portion 16, and does not participate in the valve disk 11. At this time, the outer periphery of the bimetal ring 13 abuts on the inner periphery of the wave spring ring 14, and the bimetal ring 13 is held by the wave spring ring 14. As a result, the bimetal ring 13 does not swing up and down at high temperatures, and the bimetal ring 13 does not hit the valve disk 11 at high temperatures. Thereafter, steam is not escaped based on the well-known operation principle of the disc type steam trap, and only condensate is automatically discharged.

本発明は、蒸気配管系に発生する復水を自動的に排出するディスク式スチームトラップに利用することができる。 The present invention can be used for a disk-type steam trap that automatically discharges condensate generated in a steam piping system.

1 本体
2 入口
3 出口
4 変圧室
5 蓋部材
6 内輪弁座
7 外輪弁座
8 環状溝
9 入口通路
10 出口通路
11 弁ディスク
12 斜面部
13 バイメタル環
14 波型ばね環
15 上側平面部
16 下側平面部
DESCRIPTION OF SYMBOLS 1 Main body 2 Inlet 3 Outlet 4 Transformer chamber 5 Cover member 6 Inner ring valve seat 7 Outer ring valve seat 8 Annular groove 9 Inlet path 10 Outlet path 11 Valve disk 12 Slope part 13 Bimetal ring 14 Wave spring ring 15 Upper plane part 16 Lower side Flat part

Claims (1)

内外輪弁座と蓋部材とにより形成する変圧室内に弁ディスクを配置し、外輪弁座の外周に形成した円錐状の斜面部に有端のバイメタル環を配置し、斜面部と温度変化によるバイメタル環の拡開縮閉作用との協働によって、低温時にバイメタル環が縮閉して斜面部に沿って上動し弁ディスクを持上げて内外輪弁座から離座開弁させ、高温時にバイメタル環が拡開して斜面部に沿って下動し弁ディスクに干渉しなくなるものにおいて、バイメタル環の外側に外周が外側の蓋部材の内壁に当接する弾性部材を配置し、高温時に拡開したバイメタル環の外周が弾性部材の内周に当接してバイメタル環が弾性部材により保持され、低温時に縮閉したバイメタル環の外周が弾性部材から離間してバイメタル環が弾性部材に干渉されなくなることを特徴とするディスク式スチームトラップ。 A valve disc is placed in the variable pressure chamber formed by the inner and outer ring valve seats and the lid member, and a bimetal ring with ends is placed on the conical slope formed on the outer periphery of the outer ring valve seat. By cooperating with the ring expansion / contraction action, the bimetal ring contracts and moves up along the slope at low temperatures, lifts the valve disc, opens the valve from the inner and outer ring valve seats, and opens the bimetal ring at high temperatures. Is expanded along the inclined surface and does not interfere with the valve disc, and an elastic member whose outer periphery contacts the inner wall of the outer lid member is disposed outside the bimetal ring, and the bimetal is expanded at high temperatures. The outer periphery of the ring abuts the inner periphery of the elastic member and the bimetal ring is held by the elastic member, and the outer periphery of the bimetal ring that is shrunk at a low temperature is separated from the elastic member so that the bimetal ring is not interfered with the elastic member. Toss Disc type steam trap.
JP2012249524A 2012-11-13 2012-11-13 Disc-type steam trap Pending JP2014098415A (en)

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JP2012249524A JP2014098415A (en) 2012-11-13 2012-11-13 Disc-type steam trap

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JP2012249524A JP2014098415A (en) 2012-11-13 2012-11-13 Disc-type steam trap

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JP2014098415A true JP2014098415A (en) 2014-05-29

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