JP5707589B2 - Lubricant composition and lubricating liquid composition - Google Patents

Lubricant composition and lubricating liquid composition Download PDF

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JP5707589B2
JP5707589B2 JP2010545743A JP2010545743A JP5707589B2 JP 5707589 B2 JP5707589 B2 JP 5707589B2 JP 2010545743 A JP2010545743 A JP 2010545743A JP 2010545743 A JP2010545743 A JP 2010545743A JP 5707589 B2 JP5707589 B2 JP 5707589B2
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oil
lubricant composition
lubricant
compound
composition according
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JPWO2010079743A1 (en
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鉄也 野中
鉄也 野中
設楽 裕治
裕治 設楽
開米 貴
貴 開米
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Eneos Corp
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JXTG Nippon Oil and Energy Corp
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M129/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
    • C10M129/26Carboxylic acids; Salts thereof
    • C10M129/48Carboxylic acids; Salts thereof having carboxyl groups bound to a carbon atom of a six-membered aromatic ring
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    • C10M129/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
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    • C10M2205/02Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
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    • C10M2207/10Carboxylix acids; Neutral salts thereof
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    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/126Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
    • C10M2207/1265Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic used as thickening agent
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    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/14Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
    • C10M2219/044Sulfonic acids, Derivatives thereof, e.g. neutral salts
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    • C10M2219/06Thio-acids; Thiocyanates; Derivatives thereof
    • C10M2219/062Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
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    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
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Description

本発明は、家庭電化製品、OA機器、精密機械、工作機械などの各種産業機械、自動車、自動二輪車、自転車、鉄道などの輸送機械あるいは測定機器などに幅広く用いられている各種軸受、歯車、ピストンシリンダー、駆動系などの様々な摺動部の潤滑に用いられる半固体状を有する潤滑剤組成物および潤滑液組成物に関する。   The present invention relates to various bearings, gears, and pistons widely used in various types of industrial machines such as home appliances, OA equipment, precision machines, machine tools, transportation machines such as automobiles, motorcycles, bicycles, and railways, and measuring equipment. The present invention relates to a lubricant composition and a lubricant composition having a semi-solid state used for lubricating various sliding parts such as a cylinder and a drive system.

産業機械、輸送機械、測定機器などの機械システムには、各種軸受、歯車、ピストンシリンダー、駆動系などの様々な摺動部があり、絶えず摩擦摩耗を繰り返している。これらの摺動部において潤滑不良が生じれば、潤滑システム、あるいはそれを含む機械システムは所望の働きができなくなってしまう。そのため、摺動部には各種の潤滑剤がその使用環境・条件に応じて用いられている。一般的には潤滑油やグリースなどが広く用いられているが、摺動部を構成する部材自体に優れた潤滑性を有する材料が使用されていたり、もしくは優れた潤滑性を付与する表面処理を行うなど様々な対応が施されている。   In mechanical systems such as industrial machines, transportation machines, and measuring instruments, there are various sliding parts such as various bearings, gears, piston cylinders, and drive systems, and frictional wear is constantly repeated. If lubrication failure occurs in these sliding portions, the lubrication system or a mechanical system including the lubrication system cannot perform a desired function. Therefore, various lubricants are used for the sliding portion according to the use environment and conditions. In general, lubricating oils and greases are widely used, but materials having excellent lubricity are used for the members constituting the sliding parts themselves, or surface treatment that imparts excellent lubricity is used. Various correspondences such as performing are given.

潤滑剤として一般に使用されている液状の潤滑油、半固体状のグリースなどのなかで、特にリチウム(Li)石けんやカルシウム(Ca)石けん、あるいはウレアを増ちょう剤として配合したLiグリース、Caグリース、ウレアグリースでは固体潤滑剤を混合し耐摩耗性を向上させているケースがあり、一定の効果をあげている。
しかし、昨今、機械システムの小型、高速化、高荷重化により摺動部における負荷が高まり、より耐摩耗性や極圧性などの潤滑性に優れる潤滑剤が求められている。さらには、極少量での油量でも十分な潤滑性が確保できる潤滑剤が求められている。
一方、Liグリースやウレアグリースに比べ、低摩擦特性を有する熱可逆性ゲル状潤滑剤も開発されている(特許文献1〜3)。しかし、極めて潤滑条件の厳しい用途では、より一層高い極圧性や耐摩耗性、防錆性が求められている。
Li grease, Ca grease, which contains lithium (Li) soap, calcium (Ca) soap, or urea as a thickener, among liquid lubricants and semi-solid greases commonly used as lubricants. In some cases, urea grease is mixed with a solid lubricant to improve wear resistance, and has a certain effect.
However, in recent years, the load on the sliding portion has increased due to the reduction in size, speed, and load of the mechanical system, and a lubricant that is more excellent in lubricity such as wear resistance and extreme pressure has been demanded. Furthermore, there is a demand for a lubricant that can ensure sufficient lubricity even with an extremely small amount of oil.
On the other hand, thermoreversible gel lubricants having low friction characteristics as compared with Li grease and urea grease have also been developed (Patent Documents 1 to 3). However, in applications where the lubrication conditions are extremely severe, higher extreme pressure properties, wear resistance, and rust prevention properties are required.

WO2006/051671号公報WO2006 / 051671 特開2008−231293号公報JP 2008-231293 A 特開2008−239840号公報JP 2008-239840 A

本発明は、高速化、高荷重化、少油量化によって、より一層シビアとなっている摺動部材における高い極圧性、耐摩耗性や防錆性の問題を解決するもので、本発明が解決しようとする課題は、極少量の油量でも十分な潤滑性を示し、摩擦、摩耗を低減し、かつ高い極圧性、耐摩耗性や防錆性を示す潤滑剤組成物および潤滑液組成物を提供することにある。   The present invention solves the problems of high extreme pressure, wear resistance and rust prevention in a sliding member that is more severe by increasing the speed, increasing the load, and reducing the amount of oil. The problem to be solved is a lubricant composition and a lubricating liquid composition that exhibit sufficient lubricity even with a very small amount of oil, reduce friction and wear, and exhibit high extreme pressure properties, wear resistance and rust prevention properties. It is to provide.

本発明者は、潤滑剤の性能を向上させて前記課題を解決するため、様々な有機化合物の特性およびそれらの配合割合などについて調査、研究した結果、3,4,5‐トリヒドロキシ安息香酸あるいはそのエステルを、常温で半固体状の潤滑剤に配合することにより、その潤滑性を大幅に向上でき、あわせて高い防錆性が得られることを見出した。特にはグリース、ゲル状潤滑剤に適しており、さらにそれらを揮発性溶剤で希釈し、速乾性潤滑剤とする使用方法も見出した。かかる知見に基づいて本発明を完成した。   In order to solve the above-mentioned problems by improving the performance of the lubricant, the present inventors have investigated and studied the characteristics of various organic compounds and their blending ratios. As a result, 3,4,5-trihydroxybenzoic acid or It has been found that by blending the ester with a semi-solid lubricant at room temperature, the lubricity can be greatly improved and high rust prevention can be obtained. The present invention has been found to be particularly suitable for greases and gel lubricants, and further diluting them with a volatile solvent to obtain a quick-drying lubricant. The present invention has been completed based on such findings.

すなわち、本発明は次のとおりの潤滑剤組成物および潤滑液組成物である。
(1)鉱油系、合成油系および/または動植物油系の潤滑油基油に、3,4,5‐トリヒドロキシ安息香酸および/または3,4,5‐トリヒドロキシ安息香酸エステルを潤滑剤組成物全量基準で0.01〜20質量%、増ちょう剤またはアミド化合物の少なくとも1種を潤滑剤組成物全量基準で1〜70質量%配合した常温において半固体状を有する潤滑剤組成物。
That is, the present invention provides the following lubricant composition and lubricating liquid composition.
(1) Lubricant composition of 3,4,5-trihydroxybenzoic acid and / or 3,4,5-trihydroxybenzoic acid ester to mineral base oil, synthetic oil base and / or animal and vegetable base oil A lubricant composition having a semi-solid form at room temperature, in which 0.01 to 20% by mass based on the total amount of the substance and at least one thickener or amide compound is blended in an amount of 1 to 70% by mass based on the total amount of the lubricant composition.

(2)3,4,5‐トリヒドロキシ安息香酸エステルが3,4,5‐トリヒドロキシ安息香酸と炭素数3〜12の直鎖あるいは分岐鎖アルコールとで合成される、3,4,5‐トリヒドロキシ安息香酸アルキルエステルである上記(1)に記載の潤滑剤組成物。
(3)潤滑油基油が40℃における動粘度として5〜1000mm/sのものである上記(1)または(2)に記載の潤滑剤組成物。
(4)アミド化合物を配合する常温でゲル状の上記(1)〜(3)のいずれかに記載の潤滑剤組成物。
(5)ちょう度が70〜480である上記(1)〜(4)のいずれかに記載の潤滑剤組成物。
(6)モリブデン化合物を潤滑剤組成物全量基準で、モリブデン(Mo)として0.01〜10質量%含有する上記(1)〜(5)のいずれかに記載の潤滑剤組成物。
(7)油性剤を潤滑油組成物全量基準で0.05〜5.0質量%含有する上記(1)〜(6)のいずれかに記載の潤滑油組成物。
(2) 3,4,5-trihydroxybenzoate is synthesized from 3,4,5-trihydroxybenzoic acid and a linear or branched alcohol having 3 to 12 carbon atoms. The lubricant composition according to the above (1), which is an alkyl ester of trihydroxybenzoic acid.
(3) The lubricant composition according to the above (1) or (2), wherein the lubricating base oil has a kinematic viscosity at 40 ° C. of 5 to 1000 mm 2 / s.
(4) The lubricant composition according to any one of the above (1) to (3), which is gelled at room temperature in which the amide compound is blended.
(5) The lubricant composition according to any one of (1) to (4), wherein the consistency is 70 to 480.
(6) The lubricant composition according to any one of the above (1) to (5), which contains 0.01 to 10% by mass of molybdenum compound as molybdenum (Mo) based on the total amount of the lubricant composition.
(7) The lubricating oil composition according to any one of the above (1) to (6), which contains 0.05 to 5.0% by mass of an oiliness agent based on the total amount of the lubricating oil composition.

(8)上記(1)〜(7)に記載の潤滑剤組成物5〜85重量部に対し、揮発性溶剤を95〜15重量部混合してなる潤滑液組成物。
(9)揮発性溶剤が炭素数6〜12の炭化水素である(8)に記載の潤滑液組成物。
(8) A lubricating liquid composition obtained by mixing 95 to 15 parts by weight of a volatile solvent with respect to 5 to 85 parts by weight of the lubricant composition according to the above (1) to (7).
(9) The lubricating liquid composition according to (8), wherein the volatile solvent is a hydrocarbon having 6 to 12 carbon atoms.

本発明の潤滑剤組成物および潤滑液組成物は、3,4,5‐トリヒドロキシ安息香酸あるいはそのエステルを配合したので、摩耗が顕著に低減され、かつ摩擦係数も低く安定する特性を示すとともに、鉄の赤錆であるヘマタイトを硬くて強度のある黒錆(マグネタイト)に還元して、防錆効果を著しく向上させることができる。すなわち、しゅう動材料の表面がマグネタイトになると、耐摩耗剤との相乗効果により、潤滑性が大幅に向上する。従来は、水溶液でタンニン酸等の黒錆転換効果を利用した製品はあるが、油溶性でオイルベースの潤滑剤に適用できるようにしたものは見当たらない。世の中の機械システム潤滑の大部分はオイルベースであり、したがって、本発明の潤滑剤組成物および潤滑液組成物は、潤滑条件の厳しい機械システムの長寿命化に貢献し、かつ低く安定した摩擦係数の特性から省エネルギーに、さらには高い防錆性により省資源に寄与するなど格別な効果を奏する。   Since the lubricant composition and the lubricating liquid composition of the present invention are blended with 3,4,5-trihydroxybenzoic acid or its ester, the wear is remarkably reduced and the friction coefficient is low and stable. By reducing hematite, which is iron red rust, to hard and strong black rust (magnetite), the rust prevention effect can be remarkably improved. That is, when the surface of the sliding material becomes magnetite, lubricity is greatly improved due to a synergistic effect with the antiwear agent. Conventionally, there are products that use black rust conversion effects such as tannic acid in aqueous solution, but there are no products that are oil-soluble and applicable to oil-based lubricants. Most of the mechanical system lubrication in the world is oil-based, and therefore the lubricant composition and the lubricating liquid composition of the present invention contribute to extending the life of mechanical systems with severe lubrication conditions and have a low and stable coefficient of friction. From the above characteristics, energy savings are achieved, and in addition, it contributes to resource savings due to its high rust prevention properties.

本発明の潤滑剤組成物は、鉱油系、合成油系および/または動植物油系の潤滑油基油と3,4,5‐トリヒドロキシ安息香酸あるいはそのエステルを含有し、増ちょう剤またはアミド化合物の配合により常温において半固体状を呈するようにしたものである。
3,4,5‐トリヒドロキシ安息香酸あるいはそのエステルは、一般に基油への溶解度が低いため、液状の潤滑油では低濃度でしか使えないが、常温で半固体状の潤滑剤にすることにより、幅広い用途に用いることができる。
なお、ここで「常温」とは室内の普通の温度を意味し、具体的には、50℃以下、より一般的には−10〜30℃程度の温度環境をいう。また、半固体状とは、JIS K2220「7.ちょう度試験方法」に規定された方法で測定されたちょう度が70〜480のものである。
The lubricant composition of the present invention comprises a mineral base oil, synthetic oil base and / or animal and vegetable base oil base oil and 3,4,5-trihydroxybenzoic acid or an ester thereof, a thickener or an amide compound. The semi-solid state is obtained at room temperature by blending the above.
3,4,5-Trihydroxybenzoic acid or its esters are generally low in solubility in base oils, so liquid lubricants can be used only at low concentrations, but by making them semisolid lubricants at room temperature Can be used in a wide range of applications.
Here, “normal temperature” means an ordinary temperature in the room, specifically, a temperature environment of 50 ° C. or less, more generally about −10 to 30 ° C. The semi-solid form is one having a consistency of 70 to 480 measured by the method defined in JIS K2220 “7.

〔潤滑油基油〕
本発明において、潤滑油基油としては、鉱油系、合成油系、動植物油系などの潤滑油基油を用いることができる。さらに、これらの潤滑油基油を2種以上混合して用いることもできる。
潤滑油基油の物性は特に限定するものではないが、40℃における動粘度が5〜1000mm/sのものが好ましく、10〜600mm/sのものがより好ましく、さらに好ましくは20〜500mm/sである。潤滑油基油の粘度は小さいほうが低摩擦化できる。
粘度指数は90以上が好ましく、より好ましくは100〜250であり、流動点は−10℃以下が好ましく、より好ましくは−15〜−70℃であり、また引火点が150℃以上のものが好ましく、より好ましくは200℃以上のものである。
なお、この潤滑油基油は、潤滑剤組成物全量基準で、10〜99質量%、特には40〜95質量%配合することが好ましい。
[Lubricant base oil]
In the present invention, as the lubricating base oil, a lubricating base oil such as mineral oil, synthetic oil, animal or vegetable oil can be used. Further, two or more of these lubricating base oils can be mixed and used.
The physical properties of the lubricating base oil are not particularly limited, but those having a kinematic viscosity at 40 ° C. of 5 to 1000 mm 2 / s are preferable, those of 10 to 600 mm 2 / s are more preferable, and 20 to 500 mm are more preferable. 2 / s. The lower the viscosity of the lubricating base oil, the lower the friction.
The viscosity index is preferably 90 or more, more preferably 100 to 250, the pour point is preferably -10 ° C or less, more preferably -15 to -70 ° C, and the flash point is preferably 150 ° C or more. More preferably, the temperature is 200 ° C. or higher.
The lubricating base oil is preferably blended in an amount of 10 to 99 mass%, particularly 40 to 95 mass%, based on the total amount of the lubricant composition.

鉱油系の潤滑油基油としては、原油を常圧蒸留して、あるいは常圧蒸留残渣などを減圧蒸留して得られた潤滑油留分を、溶剤脱れき、溶剤抽出、水素化分解、溶剤脱蝋、水素化脱蝋、水素化精製、硫酸洗浄、白土処理等の潤滑油精製手段を適宜組み合わせて処理して得られた精製潤滑油留分を好適に用いることができる。各種の原料と各種の精製手段の組み合わせから得られた性状の異なる精製潤滑油留分を単独で用いてもよいし、2種以上を組み合わせて用いることもできる。このように石油の比較的高沸点な留分より作られる鉱油系の潤滑油基油は一般的に安価なこともあり、様々な潤滑油やグリースなどに広く用いられている。   Mineral oil-based lubricating base oils can be obtained by subjecting a lubricating oil fraction obtained by atmospheric distillation of crude oil or by vacuum distillation of atmospheric distillation residue, etc., to solvent removal, solvent extraction, hydrocracking, solvent A refined lubricating oil fraction obtained by treatment by appropriately combining lubricating oil refining means such as dewaxing, hydrodewaxing, hydrorefining, sulfuric acid washing and clay treatment can be suitably used. Refined lubricating oil fractions having different properties obtained from a combination of various raw materials and various purification means may be used alone or in combination of two or more. Mineral oil base oils made from a fraction having a relatively high boiling point of petroleum are generally inexpensive and are widely used for various lubricating oils and greases.

また、合成油系の潤滑油基油としては、ポリ‐α‐オレフィン(PAO)、エチレン‐α‐オレフィンオリゴマーなどのポリ‐α‐オレフィンオリゴマー、アルキルベンゼン、アルキルナフテン、グリコール、エステル、エーテル、シリコーン油、フッ素化油などから適宜選定して用いることができる。なかでもPAO、エステルが好ましい。特にPAOが、粘度特性、酸化安定性、材料適合性、コストの面で優れており、より好適である。これらの合成油は、上記の物性を満足するのであれば、単独で用いることもできるし、2種以上を組み合わせて用いることもできる。   Synthetic oil base oils include poly-α-olefin (PAO), poly-α-olefin oligomers such as ethylene-α-olefin oligomer, alkylbenzene, alkyl naphthene, glycol, ester, ether, silicone oil. , Fluorinated oil and the like can be selected as appropriate. Of these, PAO and esters are preferred. In particular, PAO is excellent in terms of viscosity characteristics, oxidation stability, material compatibility, and cost, and is more preferable. These synthetic oils can be used alone or in combination of two or more as long as the above physical properties are satisfied.

ポリ‐α‐オレフィンは、化学的に不活性であり、粘度特性に優れ、幅広い粘度を有するものが市販されておりコスト面でも好ましい。ポリ‐α‐オレフィンは、1‐デセンや1‐ドデセン、あるいは1‐テトラデセンなどのオレフィンオリゴマーを重合し、重合度2〜10の範囲で、これら重合物を粘度調整のために適宜配合したものが好適である。   Poly-α-olefins are chemically inert, have excellent viscosity characteristics, and have a wide range of viscosities, which are preferred in terms of cost. Poly-α-olefin is a polymer obtained by polymerizing olefin oligomers such as 1-decene, 1-dodecene, or 1-tetradecene, and blending these polymers appropriately for viscosity adjustment within the range of polymerization degree 2-10. Is preferred.

エステルも様々な分子構造の化合物が市販されており、それぞれ特有の粘度特性(高粘度指数、低流動点)を有し、同一粘度である炭化水素系基油と比べると引火点が高い基油である。エステルは、アルコールと脂肪酸を脱水縮合反応して得ることができるが、本発明においては、化学的な安定性の面で、二塩基酸と1価アルコールとのジエステル、ポリオール(特にはネオペンチルポリオール)と1価脂肪酸とのポリオールエステル、またはポリオールと多価塩基酸と1価アルコール(または1価脂肪酸)とのコンプレックスエステルを好適な潤滑油基油として挙げることができる。   Esters are also commercially available as compounds with various molecular structures, each having unique viscosity characteristics (high viscosity index, low pour point), and a base oil with a high flash point compared to hydrocarbon base oils of the same viscosity. It is. Esters can be obtained by dehydration condensation reaction of alcohols and fatty acids. In the present invention, however, diesters and polyols (particularly neopentyl polyols) of dibasic acids and monohydric alcohols in terms of chemical stability. ) And a monovalent fatty acid, or a complex ester of a polyol, a polybasic acid and a monohydric alcohol (or monohydric fatty acid) can be mentioned as a suitable lubricating base oil.

動植物油系の潤滑油基油としては、牛乳脂、牛脂、ラード(豚脂)、羊脂、牛脚油、鯨油鮭油、かつお油、にしん油、鱈油、さらには大豆油、菜種油、ひまわり油、サフラワー油、落花生油、とうもろこし油、綿実油、米ぬか油、カポック油、ごま油、オリーブ油、あまに油、ひまし油、カカオ脂、シャー脂、パーム油、パーム核油、ヤシ油、麻実油、米油、茶種油などが好適であるが、これらに限定されるものではない。   Animal and vegetable oil-based lubricating base oils include milk fat, beef tallow, lard (pig tallow), sheep fat, beef leg oil, whale oil coconut oil, bonito oil, herring oil, coconut oil, and soybean oil, rapeseed oil, Sunflower oil, safflower oil, peanut oil, corn oil, cottonseed oil, rice bran oil, kapok oil, sesame oil, olive oil, linseed oil, castor oil, cacao butter, sha fat, palm oil, palm kernel oil, coconut oil, hemp seed oil, Rice oil, tea seed oil and the like are suitable, but not limited to these.

通常、これら鉱油系、合成油系、動植物油系などの潤滑油基油は適宜組み合わせ、用途ごとに要求される様々な性能を満たすように適宜の割合で配合することができる。このとき、鉱油系、合成油系および動植物油系の潤滑油基油はそれぞれ複数用いても良い。   Usually, these base oils such as mineral oils, synthetic oils and animal and vegetable oils can be appropriately combined and blended at an appropriate ratio so as to satisfy various performances required for each application. At this time, a plurality of lubricating base oils of mineral oil type, synthetic oil type and animal and vegetable oil type may be used.

〔3,4,5‐トリヒドロキシ安息香酸〕
本発明では、3,4,5‐トリヒドロキシ安息香酸化合物のうち3,4,5‐トリヒドロキシ安息香酸あるいは3,4,5‐トリヒドロキシ安息香酸のエステルを配合する。この3,4,5‐トリヒドロキシ安息香酸、いわゆる没食子酸は、酸の状態のものを用いてもよいが、潤滑油基油への溶解性を考慮するとエステル体が好ましく、そのエステルのうちでもアルキルエステルが特に適している。3,4,5‐トリヒドロキシ安息香酸のアルキルエステルのなかで、メチルエステル、エチルエステル、プロピルエステル、ブチルエステル、ヘキシルエステル、オクチルエステル、デシルエステル、ドデシルエステルなどを用いることができるが、3,4,5‐トリヒドロキシ安息香酸と炭素数3〜12の直鎖あるいは分岐鎖アルコールとで合成される、3,4,5‐トリヒドロキシ安息香酸アルキルエステルが、溶解性や極圧性、耐摩耗性、防錆性などの効果の上、特に好ましい。なお、このアルキル基は、直鎖でも分岐鎖でも良い。
この3,4,5‐トリヒドロキシ安息香酸および/または3,4,5‐トリヒドロキシ安息香酸のエステルは、潤滑剤組成物全量基準で、合計量として、0.01〜20質量%配合する。0.01質量%以下では、潤滑性や防錆性の向上が十分でなく、また、20質量%以上配合しても、潤滑性や防錆性の向上はそれ以上に期待できない。この配合量は、0.1〜10質量%が好ましく、0.1〜3質量%が特に好ましい。
[3,4,5-trihydroxybenzoic acid]
In the present invention, among 3,4,5-trihydroxybenzoic acid compounds, 3,4,5-trihydroxybenzoic acid or 3,4,5-trihydroxybenzoic acid ester is blended. This 3,4,5-trihydroxybenzoic acid, so-called gallic acid, may be used in the acid state, but an ester is preferable in consideration of solubility in a lubricating base oil. Alkyl esters are particularly suitable. Among alkyl esters of 3,4,5-trihydroxybenzoic acid, methyl ester, ethyl ester, propyl ester, butyl ester, hexyl ester, octyl ester, decyl ester, dodecyl ester, etc. can be used. Alkyl ester of 3,4,5-trihydroxybenzoic acid synthesized with 4,5-trihydroxybenzoic acid and a linear or branched alcohol having 3 to 12 carbon atoms is soluble, extreme pressure, and abrasion resistant In view of effects such as rust prevention, it is particularly preferable. The alkyl group may be linear or branched.
The 3,4,5-trihydroxybenzoic acid and / or the ester of 3,4,5-trihydroxybenzoic acid is blended in an amount of 0.01 to 20% by mass based on the total amount of the lubricant composition. When the content is 0.01% by mass or less, the lubricity and the rust preventive property are not sufficiently improved, and even when blended by 20% by mass or more, the improvement of the lubricity and the rust preventive property cannot be expected any more. The blending amount is preferably 0.1 to 10% by mass, particularly preferably 0.1 to 3% by mass.

〔増ちょう剤〕
潤滑剤を、常温において半固体状にするために、増ちょう剤を用いる。本発明で用いられる増ちょう剤としては、特に制限はなく、石けん系、非石けん系のいずれも用いることができる。この増ちょう剤としては、グリースの滴点が230℃以上となるものが好ましい。この滴点が230℃以上であれば、潤滑上の問題、例えば、高温での軟化やそれに伴う漏洩、焼付け等が生じるのを抑制することができる。
[Thickener]
A thickener is used to make the lubricant semi-solid at room temperature. There is no restriction | limiting in particular as a thickener used by this invention, Both a soap type and a non-soap type can be used. As this thickener, those having a dropping point of grease of 230 ° C. or higher are preferable. When the dropping point is 230 ° C. or higher, it is possible to suppress lubrication problems such as softening at high temperature, leakage associated therewith, and seizure.

石けん系としては、カルボン酸又はそのエステルをアルカリ金属あるいはアルカリ土類金属等の金属水酸化物でケン化した金属石けんが好適である。この場合の金属としては、ナトリウム、カルシウム、リチウム、アルミニウム等であり、カルボン酸としては、油脂を加水分解してグリセリンを除いた粗製脂肪酸、ステアリン酸等のモノカルボン酸や、12‐ヒドロキシステアリン酸等のモノヒドロキシカルボン酸、アゼライン酸等の二塩基酸、テレフタル酸、サルチル酸、安息香酸等の芳香族カルボン酸などが好適である。これらは、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。具体的には、12‐ヒドロキシステアリン酸を用いたリチウム系のリチウム石けんが特に好ましい。   As the soap system, a metal soap obtained by saponifying a carboxylic acid or an ester thereof with a metal hydroxide such as an alkali metal or an alkaline earth metal is preferable. Examples of metals in this case include sodium, calcium, lithium, and aluminum. Examples of carboxylic acids include crude fatty acids obtained by hydrolyzing fats and oils to remove glycerin, monocarboxylic acids such as stearic acid, and 12-hydroxystearic acid. Suitable are monobasic carboxylic acids such as dihydroxy acids such as azelaic acid, and aromatic carboxylic acids such as terephthalic acid, salicylic acid and benzoic acid. These may be used individually by 1 type and may be used in combination of 2 or more type. Specifically, lithium-based lithium soap using 12-hydroxystearic acid is particularly preferable.

また、非石けん系増ちょう剤としては、有機系では尿素化合物(ポリウレア)やふっ素樹脂があり、無機系ではベントンおよびシリカゲルがある。
ウレア化合物としては、従来からウレア系増ちょう剤として使用されているウレア化合物の中から、任意のものを用いることができる。このウレア化合物には、ジウレア化合物、トリウレア化合物、テトラウレア化合物、ウレア・ウレタン化合物などがあり、目的に応じて適宜選定して用いるとよい。ウレア化合物は、耐熱性、耐水性ともに優れ、特に高温での安定性が良好なため、高温箇所に好適に用いられる。
Non-soap thickeners include urea compounds (polyureas) and fluorine resins in organic systems, and benton and silica gel in inorganic systems.
As a urea compound, arbitrary things can be used from the urea compounds conventionally used as a urea-type thickener. This urea compound includes a diurea compound, a triurea compound, a tetraurea compound, a urea / urethane compound, and the like, and may be appropriately selected and used depending on the purpose. A urea compound is excellent in both heat resistance and water resistance, and particularly excellent in stability at high temperatures, and therefore is suitably used in a high temperature location.

この増ちょう剤は、ちょう度を付与するために配合し、配合量が少なすぎると所望のちょう度が得られず、一方配合量が多すぎると潤滑性が低下する。この配合量は常温で半固体状の潤滑剤が得られる範囲であれば特に制限されるものではなく、潤滑剤組成物全量基準として、1〜70質量%、好ましくは10〜30質量%、より好ましくは10〜20質量%から適宜選定して配合するとよいが、ちょう度が70〜480になるようにすることが好ましい。   This thickener is blended to impart consistency, and if the blending amount is too small, the desired consistency cannot be obtained, while if the blending amount is too large, the lubricity is lowered. This blending amount is not particularly limited as long as a semi-solid lubricant can be obtained at room temperature, and is 1 to 70% by mass, preferably 10 to 30% by mass, based on the total amount of the lubricant composition. Preferably, 10 to 20% by mass is appropriately selected and blended, but it is preferable that the consistency is 70 to 480.

〔アミド化合物〕
本発明においては、上記増ちょう剤に変えて、あるいは増ちょう剤とともにアミド化合物を配合して常温で半固体状(ゲル状)の潤滑剤組成物とすることができる。アミド化合物は、上記の増ちょう剤に相当するゲル化剤として作用し、本発明の潤滑剤組成物に、ゲル化剤の融点を超えると液体になり、融点以下だと半固体状(ゲル状)となる熱可逆性の温度特性を付与する。
[Amide compound]
In the present invention, a lubricant composition that is semi-solid (gel) at room temperature can be obtained by changing to the thickener or by blending an amide compound with the thickener. The amide compound acts as a gelling agent corresponding to the above thickener, and becomes a liquid when the melting point of the gelling agent is exceeded, and becomes a semi-solid (gel-like) below the melting point. ) To give thermoreversible temperature characteristics.

本発明に用いるアミド化合物は、アミド基(‐NH‐CO‐)を1つ以上有する脂肪酸アミド化合物であり、次の式(1)で表されるアミド基が1個のモノアミド、および式(2)および(3)で表されるアミド基を2個有するビスアミドを好ましく用いることができる。

Figure 0005707589
The amide compound used in the present invention is a fatty acid amide compound having one or more amide groups (—NH—CO—), a monoamide having one amide group represented by the following formula (1), and the formula (2 ) And (3) bisamides having two amide groups can be preferably used.
Figure 0005707589

上記式(1)中、RおよびRは、それぞれ独立して、炭素数5〜25の飽和または不飽和の鎖状炭化水素基であり、さらに、Rは水素であってもよい。

Figure 0005707589
Figure 0005707589
In the above formula (1), R 1 and R 2 are each independently a saturated or unsaturated chain hydrocarbon group having 5 to 25 carbon atoms, and R 2 may be hydrogen.
Figure 0005707589
Figure 0005707589

上記式(2)および(3)において、R、R、RおよびRは、それぞれ独立して、炭素数5〜25の飽和または不飽和の鎖状炭化水素基であり、AおよびAは、炭素数1〜10のアルキレン基、フェニレン基または炭素数7〜10のアルキルフェニレン基から選択される炭素数1〜10の2価の炭化水素基である。なお、アルキルフェニレン基の場合、フェニレン基とアルキル基および/またはアルキレン基の2個以上とが結合したかたちの2価の炭化水素基であってもよい。In the above formulas (2) and (3), R 3 , R 4 , R 5 and R 6 are each independently a saturated or unsaturated chain hydrocarbon group having 5 to 25 carbon atoms, and A 1 And A 2 is a C 1-10 divalent hydrocarbon group selected from an alkylene group having 1 to 10 carbon atoms, a phenylene group, or an alkylphenylene group having 7 to 10 carbon atoms. In the case of an alkylphenylene group, it may be a divalent hydrocarbon group in which two or more of a phenylene group and an alkyl group and / or an alkylene group are bonded.

モノアミド化合物は、上記式(1)で表されるが、RおよびRを構成する水素の一部は水酸基で置換されていてもよい。このようなモノアミド化合物として、具体的には、ラウリン酸アミド、パルミチン酸アミド、ステアリン酸アミド、ベヘン酸アミド、ヒドロキシステアリン酸アミド等の飽和脂肪酸アミド、オレイン酸アミド、エルカ酸アミドなどの不飽和脂肪酸アミド、およびステアリルステアリン酸アミド、オレイルオレイン酸アミド、オレイルステアリン酸アミド、ステアリルオレイン酸アミド等の飽和または不飽和の長鎖脂肪酸と長鎖アミンによる置換アミド類などが挙げられる。The monoamide compound is represented by the above formula (1), but a part of hydrogen constituting R 1 and R 2 may be substituted with a hydroxyl group. Specific examples of such monoamide compounds include saturated fatty acid amides such as lauric acid amide, palmitic acid amide, stearic acid amide, behenic acid amide, and hydroxystearic acid amide, and unsaturated fatty acids such as oleic acid amide and erucic acid amide. Examples thereof include amides, and substituted amides with saturated or unsaturated long-chain fatty acids and long-chain amines such as stearyl stearamide, oleyl oleate, oleyl stearate, stearyl oleamide, and the like.

これらのモノアミド化合物の中でも、式(1)のRおよびRがそれぞれ独立して炭素数12〜20の飽和鎖状炭化水素基のアミド化合物および/またはRとRの少なくともいずれか一方が炭素数12〜20の不飽和鎖状炭化水素基のアミド化合物であることが好ましく、両アミド化合物の混合物がより好ましい。さらに不飽和鎖状炭化水素基が炭素数18の不飽和結合を有するオレイル基であるモノアミド化合物が好ましい。具体的にはオレイン酸アミド、オレイルオレイン酸アミド、オレイルステアリン酸アミド、ステアリルオレイン酸アミドが好ましく、摺動部に薄膜を形成し、保持し、焼付トラブルの解消に効果的な薄膜保持性を確保する。Among these monoamide compounds, R 1 and R 2 in the formula (1) are each independently an amide compound of a saturated chain hydrocarbon group having 12 to 20 carbon atoms and / or at least one of R 1 and R 2 Is preferably an amide compound of an unsaturated chain hydrocarbon group having 12 to 20 carbon atoms, and more preferably a mixture of both amide compounds. Furthermore, a monoamide compound in which the unsaturated chain hydrocarbon group is an oleyl group having an unsaturated bond having 18 carbon atoms is preferred. Specifically, oleic acid amide, oleyl oleic acid amide, oleyl stearic acid amide, and stearyl oleic acid amide are preferable, and a thin film is formed and held on the sliding part to ensure effective thin film retention to eliminate seizure trouble. To do.

ビスアミド化合物としては、ジアミンの酸アミドまたはジ酸の酸アミドの形をした上記式(2)または(3)でそれぞれ表される化合物である。なお、式(2)および(3)でR、R、RおよびR、さらにAおよびAで表される炭化水素基において、一部の水素が水酸基(−OH)で置換されていてもよい。
式(2)で表されるアミド化合物として、具体的には、エチレンビスステアリン酸アミド、エチレンビスイソステアリン酸アミド、エチレンビスオレイン酸アミド、メチレンビスラウリン酸アミド、ヘキサメチレンビスオレイン酸アミド、ヘキサメチレンビスヒドロキシステアリン酸アミド、m−キシリレンビスステアリン酸アミド等が挙げられる。式(3)で表されるアミド化合物として、具体的には、N,N’−ジステアリルセバシン酸アミド等が挙げられる。
The bisamide compound is a compound represented by the above formula (2) or (3) in the form of a diamine acid amide or a diacid acid amide. In the formulas (2) and (3), in the hydrocarbon groups represented by R 3 , R 4 , R 5 and R 6 , and A 1 and A 2 , some hydrogens are substituted with hydroxyl groups (—OH). May be.
Specific examples of the amide compound represented by the formula (2) include ethylene bis stearic acid amide, ethylene bis isostearic acid amide, ethylene bis oleic acid amide, methylene bis lauric acid amide, hexamethylene bis oleic acid amide, and hexamethylene. Examples thereof include bishydroxystearic acid amide and m-xylylene bisstearic acid amide. Specific examples of the amide compound represented by the formula (3) include N, N′-distearyl sebacic acid amide.

これらビスアミド化合物の中でも、モノアミド化合物の場合と同様に、式(2)のRとRおよび式(3)のRとRがそれぞれ独立して炭素数12〜20の飽和鎖状炭化水素基のアミド化合物および/またはRとRおよびRとRの少なくともいずれか一方が炭素数12〜20の不飽和鎖状炭化水素基のアミド化合物であることが好ましく、両アミド化合物の混合物がより好ましい。さらに不飽和鎖状炭化水素基が炭素数18の不飽和結合を有するオレイル基であるビスアミド化合物が薄膜保持性を確保する上で好ましい。このような化合物として、エチレンビスオレイン酸アミド、ヘキサメチレンビスオレイン酸アミドなどが挙げられる。Among these bisamide compounds, as in the case of the monoamide compound, R 3 and R 4 in formula (2) and R 5 and R 6 in formula (3) are each independently a saturated chain carbonization having 12 to 20 carbon atoms. Preferably, the amide compound of a hydrogen group and / or at least one of R 3 and R 4 and R 5 and R 6 is an amide compound of an unsaturated chain hydrocarbon group having 12 to 20 carbon atoms, both amide compounds The mixture of is more preferable. Further, a bisamide compound in which the unsaturated chain hydrocarbon group is an oleyl group having an unsaturated bond having 18 carbon atoms is preferable for ensuring thin film retention. Examples of such compounds include ethylene bisoleic acid amide and hexamethylene bisoleic acid amide.

また機械システムの設計上の制約から極少量の油剤しか用いることができない摺動部で厳しい潤滑環境下においても焼付きなどを起こさないためには、摺動表面に油剤が強固に吸着・付着し、油膜を保持しなければならない。そのためには付着性を有する油剤が必要であるが、本発明では、ゲル化剤であるアミド化合物の炭化水素基が不飽和鎖状であると付着性が増す。付着性が増すと摺動表面へ薄膜状に塗布することができ、厳しい潤滑環境においても油膜切れを起こしにくくなり、潤滑性能が向上する。不飽和鎖状炭化水素基としては、炭素数12〜20の不飽和結合を有するアルケニル基、特には炭素数18の不飽和結合を有するオレイル基であるビスアミド化合物が好ましい。   In order to prevent seizure in a severe lubrication environment at sliding parts where only a small amount of oil can be used due to mechanical system design restrictions, the oil adheres firmly to the sliding surface. Must hold the oil film. For this purpose, an oil agent having adhesiveness is required, but in the present invention, if the hydrocarbon group of the amide compound that is a gelling agent is an unsaturated chain, the adhesiveness is increased. When the adhesion increases, it can be applied to the sliding surface in a thin film, and it becomes difficult to cause an oil film breakage even in a severe lubrication environment, and the lubrication performance is improved. The unsaturated chain hydrocarbon group is preferably a bisamide compound which is an alkenyl group having an unsaturated bond having 12 to 20 carbon atoms, particularly an oleyl group having an unsaturated bond having 18 carbon atoms.

アミド化合物は、仕上がりの常温で半固体状である潤滑剤組成物を基準として1〜70質量%含まれるように配合する。アミド化合物の配合量が、1質量%未満では、常温でゲル状の組成物を形成することができず、一方、90質量%を超えて配合しても硬くなりすぎてハンドリングしにくくなり、好ましくない。より好ましい配合量は1〜50質量%、5〜30質量%である。   An amide compound is mix | blended so that 1-70 mass% may be contained on the basis of the lubricant composition which is a semi-solid form at the normal temperature of completion. If the amount of the amide compound is less than 1% by mass, a gel-like composition cannot be formed at room temperature. On the other hand, if it exceeds 90% by mass, it becomes too hard and difficult to handle. Absent. More preferable amounts are 1 to 50% by mass and 5 to 30% by mass.

〔モリブデン化合物〕
また、上記潤滑剤組成物に、さらにモリブデンを含有する有機モリブデン化合物、二硫化モリブデンなどのモリブデン化合物を併用することで、没食子酸化合物との相乗効果により、より一層摩擦係数を下げ、潤滑性能を向上させることができる。この有機モリブデン化合物としては、モリブデンジチオカーバメート(MoDTC)やモリブデンジチオフォスフェート(MoDTP)などが好適である。また、二硫化モリブデンは、固体潤滑剤として一般的に知られているものを使用することができ、半固体状潤滑剤中に安定に分散化させることが可能である。このモリブデン化合物の配合量は、モリブデン原子(Mo)として潤滑剤組成物の全量基準で、0.1〜10質量%含有されることが好ましく、より好ましくは0.1〜3.0質量%である。
〔油性剤〕
上記潤滑剤組成物に、さらに油性剤を併用することでも、没食子酸化合物との相乗効果が得られる。この油性剤としては、オレイン酸、ステアリン酸などの高級脂肪酸、オレイルアルコール、グリセリンモノオレエート、グリセリンモノオレイルエーテルなどのアルコール、エステル、エーテルさらにはアミン、硫化油脂などが好適である。これら油性剤の配合量は、化合物として潤滑剤組成物の全量基準で、0.05〜5.0質量%含有されていることが好ましく、より好ましくは0.1〜3.0質量%である。
[Molybdenum compound]
In addition, the above-mentioned lubricant composition is further combined with a molybdenum compound such as an organic molybdenum compound containing molybdenum and molybdenum disulfide, thereby further reducing the coefficient of friction and improving the lubricating performance due to a synergistic effect with the gallic acid compound. Can be improved. As the organic molybdenum compound, molybdenum dithiocarbamate (MoDTC), molybdenum dithiophosphate (MoDTP), or the like is preferable. In addition, molybdenum disulfide generally used as a solid lubricant can be used, and can be stably dispersed in a semi-solid lubricant. The amount of the molybdenum compound is preferably 0.1 to 10% by mass, more preferably 0.1 to 3.0% by mass, based on the total amount of the lubricant composition as molybdenum atoms (Mo). is there.
[Oil-based agent]
A synergistic effect with the gallic acid compound can also be obtained by using an oily agent in combination with the lubricant composition. As this oily agent, higher fatty acids such as oleic acid and stearic acid, alcohols such as oleyl alcohol, glycerin monooleate, and glycerin monooleyl ether, esters, ethers, amines, and sulfurized fats and oils are preferable. The blending amount of these oily agents is preferably 0.05 to 5.0% by mass, more preferably 0.1 to 3.0% by mass, based on the total amount of the lubricant composition as a compound. .

〔揮発性溶剤〕
本発明においては、上記の潤滑剤組成物5〜85重量部に対し、さらに揮発性溶剤を95〜15重量部混合させると、速乾性で浸透性が高く、乾燥した後に材料表面に薄い被膜をつくる特殊な潤滑液組成物とすることができる。
この場合の揮発性溶剤は沸点が40〜200℃の範囲にあり、常温で液体である炭化水素系、芳香族系、アルコール系、エーテル系、ケトン系のいずれか1種以上、あるいはこれらを適宜混合して用いることができる。これら揮発性溶剤は沸点が40〜200℃、好ましくは60〜150℃、さらに好ましくは80〜150℃であり、沸点が40℃以下だと常温で揮発が過度となり実用的に使用することが難しく、200℃以上だと乾燥の際の加温や真空乾燥などの手間がかかりコストアップとなる。特にはベンジン、石油エ−テル、灯油、n‐パラフィンなどの炭化水素系、トルエン、キシレンなどの芳香族系、エタノール、プロピルアルコール、ブタノール、オクタノールなどのアルコール系、ジメチルエーテル、ジエチルエーテルなどのエーテル系の汎用溶剤がコスト的に好ましい。その中でも炭素数6〜12の炭化水素が揮発性成分の作業環境上の負荷が小さい点で望ましい。
[Volatile solvent]
In the present invention, when 95 to 15 parts by weight of a volatile solvent is further mixed with 5 to 85 parts by weight of the above-described lubricant composition, quick drying and high permeability, and after drying, a thin film is formed on the material surface. A special lubricating liquid composition can be obtained.
In this case, the volatile solvent has a boiling point in the range of 40 to 200 ° C., and is any one or more of hydrocarbon, aromatic, alcohol, ether, and ketone that are liquid at room temperature, or these are appropriately selected. It can be used by mixing. These volatile solvents have a boiling point of 40 to 200 ° C., preferably 60 to 150 ° C., more preferably 80 to 150 ° C. If the boiling point is 40 ° C. or less, volatilization is excessive at room temperature, making it difficult to use practically. If it is 200 ° C. or higher, it takes time for drying and vacuum drying, resulting in an increase in cost. In particular, hydrocarbons such as benzine, petroleum ether, kerosene and n-paraffin, aromatics such as toluene and xylene, alcohols such as ethanol, propyl alcohol, butanol and octanol, ethers such as dimethyl ether and diethyl ether These general-purpose solvents are preferable in terms of cost. Among these, hydrocarbons having 6 to 12 carbon atoms are desirable in that the load on the working environment of volatile components is small.

揮発性溶剤で希釈された本発明の潤滑液組成物は、金属、樹脂、セラミックなどの加工素材を一様に浸せきしたり、ハケ、ブラシなどを用いて表面に塗布したり、噴霧状、あるいは液体状で吹きかけたりすることによって、素材全面に潤滑液組成物を接触させる。ついで当該組成物のうち、揮発性成分のみを除去するために、静置あるいは送風、必要に応じて加熱して乾燥させる。その結果、機械システムの潤滑しゅう動部品に被膜を形成させ、システムへの組み込み後、摩擦摩耗を防止し、機械システムを円滑に稼動させることができる。また、保管金属材料や海上輸送中の材料、機械の金属の表面については、錆を防ぎ新品の状態を保つことができる。   The lubricating liquid composition of the present invention diluted with a volatile solvent can be uniformly immersed in a processing material such as metal, resin, or ceramic, applied to the surface using a brush, brush, or the like, sprayed, or The lubricating liquid composition is brought into contact with the entire surface of the material by spraying it in a liquid state. Subsequently, in order to remove only a volatile component from the composition, the composition is left to stand, blown, or heated as necessary to dry. As a result, it is possible to form a film on the lubricated sliding parts of the mechanical system, prevent frictional wear after being incorporated into the system, and operate the mechanical system smoothly. In addition, it is possible to prevent rust on the metal storage material, the material being transported by sea, and the metal surface of the machine, and keep a new state.

〔その他の添加剤〕
本発明の潤滑剤組成物及び潤滑液組成物には、本発明の目的が損なわれない範囲で、従来からグリース、ゲル状潤滑剤、潤滑油などに用いられている、アルカリ土類金属系清浄剤、摩擦調整剤、摩耗防止剤、極圧剤、清浄分散剤、酸化防止剤、防錆剤、金属不活性化剤、消泡剤などの添加剤を、より性能を向上させるために含有させることができる。
[Other additives]
In the lubricant composition and the lubricating liquid composition of the present invention, alkaline earth metal-based cleaners that have been conventionally used for grease, gel-like lubricants, lubricating oils and the like within a range that does not impair the object of the present invention. Add additives such as additives, friction modifiers, antiwear agents, extreme pressure agents, detergent dispersants, antioxidants, rust inhibitors, metal deactivators, antifoaming agents, etc. to improve performance. be able to.

アルカリ土類金属系清浄剤としては、マグネシウム、カルシウム、バリウム等のアルカリ土類金属を含有するもので、例えば、アルカリ土類金属スルホネート、アルカリ土類金属フェネート、アルカリ土類金属サリシレートなどが挙げられる。摩擦調整剤としては、酸性リン酸エステル、リン酸エステルアミン塩、亜リン酸エステルアミン塩など、摩耗防止剤としてはリン酸エステル、ジアルキルジチオリン酸亜鉛など、極圧剤としては硫化オレフィン、硫化油脂など、分散剤としてはポリアルケニルコハク酸イミド、ポリアルケニルコハク酸エステルおよびそれぞれのホウ酸変性物などが使用できる。また、酸化防止剤としてはアミン系、フェノール系の酸化防止剤など、金属不活性化剤としてはベンゾトリアゾールなど、防錆剤としてはアルケニルコハク酸エステルまたは部分エステルなど、消泡剤としてはシリコーン化合物、エステル系消泡剤などがそれぞれ挙げられる。   The alkaline earth metal detergent contains an alkaline earth metal such as magnesium, calcium, barium, and examples thereof include alkaline earth metal sulfonate, alkaline earth metal phenate, alkaline earth metal salicylate, and the like. . Friction modifiers include acidic phosphate esters, phosphate ester amine salts, phosphite ester amine salts, antiwear agents such as phosphate esters and zinc dialkyldithiophosphates, extreme pressure agents such as sulfurized olefins and sulfurized fats and oils As the dispersant, polyalkenyl succinimide, polyalkenyl succinic acid ester, each boric acid modified product, and the like can be used. Antioxidants such as amine and phenolic antioxidants, metal deactivators such as benzotriazole, rust preventives such as alkenyl succinic acid esters or partial esters, and antifoaming agents such as silicone compounds And ester antifoaming agents.

本発明の潤滑剤組成物および潤滑液組成物の用途は、グリースが使われている分野および防錆剤および表面処理剤が使われている分野により好ましく用いることができるが、グリースでは特性が充分でない特殊な機器、部品、条件下でも使うことができる。特に溶剤で希釈した本発明の潤滑液組成物は狭いクリアランス部にも浸透させることができ、乾燥後、潤滑被膜と防錆被膜を形成させることができる。   The use of the lubricant composition and the lubricant composition of the present invention can be preferably used depending on the field in which the grease is used and the field in which the rust inhibitor and the surface treatment agent are used. It can also be used under non-special equipment, parts and conditions. In particular, the lubricating liquid composition of the present invention diluted with a solvent can penetrate into a narrow clearance portion, and after drying, a lubricating coating and a rust-preventing coating can be formed.

以下、実施例および比較例に基づいて本発明をより詳細に説明するが、本発明はかかる例に限定されるものではない。   EXAMPLES Hereinafter, although this invention is demonstrated in detail based on an Example and a comparative example, this invention is not limited to this example.

〔潤滑剤組成物の調製〕
次に示す3,4,5−トリヒドロキシ安息香酸化合物、潤滑油基油、増ちょう剤、アミド化合物および添加剤を用いて実施例および比較例の潤滑剤組成物および潤滑液組成物を調製した。
(A)3,4,5‐トリヒドロキシ安息香酸化合物
(A1)3,4,5‐トリヒドロキシ安息香酸プロピル(n‐プロピル)エステル(岩手ケミカル社製)
(A2)3,4,5‐トリヒドロキシ安息香酸オクチル(n‐オクチル)エステル(和光純薬工業社製)
(Preparation of lubricant composition)
Lubricant compositions and lubricating liquid compositions of Examples and Comparative Examples were prepared using the following 3,4,5-trihydroxybenzoic acid compound, lubricating base oil, thickener, amide compound and additives. .
(A) 3,4,5-trihydroxybenzoic acid compound (A1) 3,4,5-trihydroxybenzoic acid propyl (n-propyl) ester (manufactured by Iwate Chemical Co., Ltd.)
(A2) 3,4,5-Trihydroxybenzoic acid octyl (n-octyl) ester (manufactured by Wako Pure Chemical Industries, Ltd.)

(B)潤滑油基油:
(B1)ポリアルファオレフィン(PAO、動粘度(40℃):400mm/s、粘度指数:150、流動点:−35℃、引火点:280℃)
(B2)パラフィン系鉱物油(動粘度(40℃):32mm/s、粘度指数:106、流動点:−15℃、引火点:230℃)
(B3)ポリオールエステル油(動粘度(40℃):10mm/s、粘度指数:95、流動点:−50℃、引火点:190℃)
(B) Lubricating base oil:
(B1) Polyalphaolefin (PAO, kinematic viscosity (40 ° C.): 400 mm 2 / s, viscosity index: 150, pour point: −35 ° C., flash point: 280 ° C.)
(B2) Paraffinic mineral oil (kinematic viscosity (40 ° C.): 32 mm 2 / s, viscosity index: 106, pour point: −15 ° C., flash point: 230 ° C.)
(B3) Polyol ester oil (kinematic viscosity (40 ° C.): 10 mm 2 / s, viscosity index: 95, pour point: −50 ° C., flash point: 190 ° C.)

(C)アミド化合物および増ちょう剤:
(C1)ビスアミド(エチレンビスステアリルビスアミド、融点150℃)
(C2)モノアミド(N‐ステアリルステアリン酸アミド、融点95℃)
(C3)モノアミド(N‐オレイルオレイン酸アミド、融点35℃)
(C4)Li石けん:12‐ヒドロキシステアリン酸リチウム
(C5)尿素化合物:芳香族ジウレア
(C) Amide compound and thickener:
(C1) Bisamide (ethylenebisstearylbisamide, melting point 150 ° C.)
(C2) Monoamide (N-stearyl stearamide, melting point 95 ° C.)
(C3) Monoamide (N-oleyl oleic acid amide, melting point 35 ° C.)
(C4) Li soap: lithium 12-hydroxystearate (C5) urea compound: aromatic diurea

(D)添加剤:
(D1)油性剤:グリセロールモノオレエート(GMO)
(D2)モリブデン化合物:モリブデンジチオカーバメート(MoDTC)
(D3)モリブデン化合物:二硫化モリブデン(MoS、平均粒子径1μm)
(D4)防錆剤:カルシウムスルホネート
(D) Additive:
(D1) Oiliness agent: Glycerol monooleate (GMO)
(D2) Molybdenum compound: Molybdenum dithiocarbamate (MoDTC)
(D3) Molybdenum compound: Molybdenum disulfide (MoS 2 , average particle diameter 1 μm)
(D4) Rust inhibitor: calcium sulfonate

(E)揮発性溶剤
(E1)炭化水素:ノルマルデカン(n‐デカン)
(E) Volatile solvent (E1) Hydrocarbon: normal decane (n-decane)

実施例および比較例で使用した潤滑剤組成物を、上記A〜Dの各成分を用い、表1、2に示す配合割合(組成物全量基準での質量%)で次のようにしてブレンドし調製した。
(B1)〜(B3)の潤滑油基油に(D1)〜(D4)の添加剤を所定量配合し、撹拌混合器(ホットプレートスターラー)で加熱溶解させる。実施例1〜7、9〜10、比較例1〜3では、そこに(C1)、(C2)、(C4)のアミド化合物または増ちょう剤を加えて、融点以上に昇温してこれらを溶融し液体の状態で均一に混ざり合うまで撹拌し、(A1)、(A2)の3,4,5‐トリヒドロキシ安息香酸化合物を加えてさらに撹拌した後、放置して室温にまで降温して均一な半固体状組成物を得た。また実施例8、11および比較例4では、芳香族アミンとジイソシアネートを基油中で加熱、溶解、反応させ、増ちょう剤(C5)を均一分散させて、常温で半固体状の潤滑剤組成物を得た。
The lubricant compositions used in the examples and comparative examples were blended as follows using the components A to D described above at the blending ratios shown in Tables 1 and 2 (mass% based on the total amount of the composition). Prepared.
A predetermined amount of the additives (D1) to (D4) is blended in the lubricating base oils (B1) to (B3), and heated and dissolved with a stirring mixer (hot plate stirrer). In Examples 1 to 7, 9 to 10, and Comparative Examples 1 to 3, amide compounds or thickeners of (C1), (C2), and (C4) were added thereto, and the temperature was raised to the melting point or higher. Stir until melted and evenly mixed in liquid state, add 3,4,5-trihydroxybenzoic acid compound of (A1), (A2) and further stir, then let stand to cool to room temperature A uniform semi-solid composition was obtained. In Examples 8 and 11 and Comparative Example 4, the aromatic amine and diisocyanate were heated, dissolved and reacted in the base oil to uniformly disperse the thickener (C5), and a semi-solid lubricant composition at room temperature. I got a thing.

また、実施例12〜18および比較例5〜7は、(C3)のアミド化合物を用い、表3に示す配合割合で、上記と同様な方法で作成した半固体状物に揮発性溶剤(E1)を混合し、40℃で30分間加熱、攪拌して潤滑液組成物を得た。   In Examples 12 to 18 and Comparative Examples 5 to 7, the amide compound (C3) was used, and the mixing ratio shown in Table 3 was used to add a volatile solvent (E1) The mixture was heated and stirred at 40 ° C. for 30 minutes to obtain a lubricating liquid composition.

このようにして得た実施例1〜18および比較例1〜7の潤滑剤組成物および潤滑液組成物それぞれについて、外観、ちょう度(不混和ちょう度)、潤滑性能(摩擦係数、摩耗量)、防錆性(黒錆転換効果、発錆抑制性)を測定、評価した。得られた測定、評価結果を表1〜3の下部に示す。   For the lubricant compositions and lubricating liquid compositions of Examples 1 to 18 and Comparative Examples 1 to 7 thus obtained, appearance, consistency (immiscible consistency), and lubricating performance (friction coefficient, wear amount) The rust prevention property (black rust conversion effect, rust inhibition property) was measured and evaluated. The obtained measurement and evaluation results are shown in the lower part of Tables 1 to 3.

Figure 0005707589
Figure 0005707589

Figure 0005707589
Figure 0005707589

Figure 0005707589
Figure 0005707589

〔測定・評価方法〕
前記の測定および評価は、次の方法にて行った。
[Measurement and evaluation method]
The measurement and evaluation were performed by the following method.

〔外観〕
規定の配合割合で調合し、室温まで冷却した後、組成物の出来上がりを外観目視により観察した。析出物や沈殿物が発生し、均一な組成物が得られなかった場合を不合格とし、均一半固体状、または均一希釈液が得られた場合を合格と記録した。
〔appearance〕
After blending at a prescribed blending ratio and cooling to room temperature, the finished composition was visually observed. A case where a precipitate or a precipitate was generated and a uniform composition could not be obtained was rejected, and a case where a uniform semi-solid or uniform diluted solution was obtained was recorded as acceptable.

〔ちょう度〕
JIS K2220に従い、1/4ちょう度計にて不混和ちょう度を測定した。
[Consistency]
According to JIS K2220, the immiscible consistency was measured with a ¼ consistency meter.

〔摩擦試験〕
ボール/ディスクタイプの往復摩擦試験機を用いて耐摩耗性を測定した。
試験条件は、より油膜ができにくく、厳しい潤滑条件をシミュレートすべく、しゅう動速度が低速(1cm/s)、高荷重(2200gf)とし、振幅20mm、室温で試験を開始し、2時間往復摩擦を実施した。なお、ボールとディスクの試験片は、軸受炭素鋼(SUJ−2)を用いた。2時間経過時の摩擦係数、および試験後のディスク摩耗深さを表面粗さ計で計測し記録した。
[Friction test]
The wear resistance was measured using a ball / disk type reciprocating friction tester.
Test conditions are less likely to form an oil film, and in order to simulate severe lubrication conditions, the sliding speed is low (1 cm / s), high load (2200 gf), the test is started at an amplitude of 20 mm and room temperature, and reciprocates for 2 hours. Friction was performed. In addition, the bearing carbon steel (SUJ-2) was used for the test piece of a ball | bowl and a disk. The friction coefficient after 2 hours and the disc wear depth after the test were measured and recorded with a surface roughness meter.

〔防錆性試験〕
防錆効果の確認試験として、人為的に作成した赤錆(ヘマタイト)に潤滑油組成物を塗布し、黒錆(マグネタイト)に変化するかどうかを測定した。まず、JIS G3141の鋼板をそのまま(油剤などは無塗布)、JIS K2246に従い、塩水噴霧試験に3時間かけ、鋼板上に赤錆を形成させる。ついで、赤錆鋼板に潤滑油組成物を一様に噴霧し(噴霧量として1ml)、25℃の大気圧下で、24時間静置し、鋼板の外観を観察した。目視にて、赤錆が黒錆に50%以上転換された場合を合格とし、50%以下の転換率の場合を不合格と記録した。さらに、塗布静置後24時間の鋼板を、再度、塩水噴霧試験に24時間かけ、発錆の増加度合い(抑制度)を評価した。発錆量が変化なしの場合を発錆抑制度◎、1〜2倍に増加した場合を発錆抑制度○、2倍以上の錆増加の場合を発錆抑制度×とランク付けして記録した。
[Rust prevention test]
As a confirmation test of the antirust effect, the lubricating oil composition was applied to artificially created red rust (hematite), and it was measured whether it changed to black rust (magnetite). First, in accordance with JIS K2246, a salt spray test is performed for 3 hours to form red rust on the steel sheet as it is (without applying oil or the like). Subsequently, the lubricating oil composition was sprayed uniformly on the red rust steel plate (1 ml as the spray amount) and left to stand for 24 hours under an atmospheric pressure of 25 ° C., and the appearance of the steel plate was observed. Visually, a case where red rust was converted to black rust by 50% or more was regarded as acceptable, and a case where the conversion rate was 50% or less was recorded as unacceptable. Furthermore, the steel plate of 24 hours after application | coating stationary was again subjected to the salt spray test for 24 hours, and the increase degree (inhibition degree) of rusting was evaluated. When the amount of rusting does not change, record the rusting inhibition degree ◎, when it increases 1 to 2 times, the degree of rusting inhibition ○, and when the amount of rusting more than 2 times, rank rusting inhibition degree × did.

表1、2に示す実施例はいずれも均一な半固体状である。また実施例1〜11は、ちょう度が260〜285で、ちょう度分類は2号に相当する。これら実施例の摩擦試験後のディスク摩耗深さは、0.05〜0.14μmであり、摩擦係数も0.05〜0.09と安定した値を示した。特にMoを含むことで低摩擦特性を示した。
これに対し、3,4,5‐トリヒドロキシ安息香酸化合物を配合していない比較例1〜4では、試験後の摩耗深さが0.38〜0.86μmと実施例に比べて深く、また摩擦係数が比較的高く推移した。このように、3,4,5‐トリヒドロキシ安息香酸化合物を半固体状潤滑剤に配合することにより耐摩耗性が向上できることが分かる。
The examples shown in Tables 1 and 2 are all in a uniform semi-solid state. In Examples 1 to 11, the consistency is 260 to 285, and the consistency classification corresponds to No. 2. The disk wear depth after the friction test of these examples was 0.05 to 0.14 μm, and the friction coefficient was also stable from 0.05 to 0.09. The low friction characteristic was shown especially by including Mo.
On the other hand, in Comparative Examples 1 to 4 in which no 3,4,5-trihydroxybenzoic acid compound was blended, the wear depth after the test was 0.38 to 0.86 μm, which is deeper than the Examples. The coefficient of friction remained relatively high. Thus, it turns out that abrasion resistance can be improved by mix | blending a 3,4,5- trihydroxybenzoic acid compound with a semi-solid lubricant.

表3に示す実施例は、いずれも均一希釈液である。溶剤が揮発した後の薄膜の摩擦試験での摩耗深さも0.08〜0.12μmであり、摩擦係数も0.06〜0.09と安定した値を示した。さらに防錆試験の結果、実施例では赤錆から黒錆への転換効果が認められたのに対し、3,4,5‐トリヒドロキシ安息香酸化合物を配合していない比較例では、赤錆のまま変化しなかった。さらに、追加の塩水噴霧試験の結果、実施例では、いずれも錆の増加が認められず、発錆の抑制効果が確認された。一方、比較例では、錆の著しい増加が認められた。   All the examples shown in Table 3 are uniform dilutions. The wear depth in the friction test of the thin film after the solvent was volatilized was 0.08 to 0.12 μm, and the coefficient of friction was a stable value of 0.06 to 0.09. Furthermore, as a result of the rust prevention test, a conversion effect from red rust to black rust was recognized in the examples, whereas in the comparative examples not containing 3,4,5-trihydroxybenzoic acid compound, the red rust remained unchanged. I did not. Furthermore, as a result of the additional salt spray test, in the examples, no increase in rust was observed, and the effect of suppressing rusting was confirmed. On the other hand, in the comparative example, a significant increase in rust was observed.

本発明の潤滑剤組成物および潤滑液組成物は、高い極圧性、耐摩耗性や防錆性を有するため、家庭電化製品、OA機器、精密機械、工作機械などの各種産業機械、自動車、自動二輪車、自転車、鉄道などの輸送機械あるいは測定機器などに幅広く用いられている各種軸受、歯車、ベルト、チェーン、ワイヤーロープ、ヒンジ、機械式無段変速機などの伝動要素機構、あるいはピストンシリンダー、駆動系などの様々な摺動部の潤滑剤として、さらには、加工素材や機械部材の表面保護にも利用することができる。   Since the lubricant composition and the lubricating liquid composition of the present invention have high extreme pressure properties, wear resistance and rust prevention properties, various industrial machines such as home appliances, OA equipment, precision machines, machine tools, automobiles, automatic Various types of bearings, gears, belts, chains, wire ropes, hinges, transmission element mechanisms such as mechanical continuously variable transmissions, piston cylinders, drives, etc., widely used in transport machinery and measuring equipment such as motorcycles, bicycles, and railways As a lubricant for various sliding parts such as a system, it can also be used for surface protection of processed materials and machine members.

Claims (8)

鉱油系、および/またはポリ‐α‐オレフィンからなる合成油系の潤滑油基油に、3,4,5‐トリヒドロキシ安息香酸および/または3,4,5‐トリヒドロキシ安息香酸エステルを潤滑剤組成物全量基準で0.1〜10質量%、モリブデンジチオカーバメート、モリブデンジチオフォスフェートおよび二硫化モリブデンの少なくとも一種からなるモリブデン化合物を潤滑剤組成物全量基準でモリブデン原子(Mo)として0.1〜10質量%、および増ちょう剤またはアミド化合物の少なくとも1種を潤滑剤組成物全量基準で1〜70質量%配合した常温において半固体状を有する潤滑剤組成物。 Lubricant containing 3,4,5-trihydroxybenzoic acid and / or 3,4,5-trihydroxybenzoic acid ester as a lubricant base oil of synthetic oil system composed of mineral oil and / or poly-α-olefin 0.1 to 10 % by mass based on the total amount of the composition , and a molybdenum compound consisting of at least one of molybdenum dithiocarbamate , molybdenum dithiophosphate and molybdenum disulfide is 0.1 to 10 as molybdenum atoms (Mo) based on the total amount of the lubricant composition. Lubricant composition having a semi-solid form at room temperature in which at least one of a thickener and a thickener or an amide compound is blended in an amount of 1 to 70 mass% based on the total amount of the lubricant composition. 3,4,5‐トリヒドロキシ安息香酸エステルが、3,4,5‐トリヒドロキシ安息香酸と炭素数3〜12の直鎖あるいは分岐鎖アルコールとで合成される、3,4,5‐トリヒドロキシ安息香酸アルキルエステルである請求項1に記載の潤滑剤組成物。   3,4,5-Trihydroxybenzoic acid ester is synthesized with 3,4,5-trihydroxybenzoic acid and a linear or branched alcohol having 3 to 12 carbon atoms. The lubricant composition according to claim 1, wherein the lubricant composition is an alkyl benzoate. 潤滑油基油が40℃における動粘度として5〜1000mm2/sのものである請求項1または2に記載の潤滑剤組成物。 The lubricant composition according to claim 1 or 2, wherein the lubricating base oil has a kinematic viscosity at 40 ° C of 5 to 1000 mm 2 / s. アミド化合物を配合する常温でゲル状の請求項1〜3のいずれか1項に記載の潤滑剤組成物。 A lubricant composition according to any one of the gel of claims 1 to 3 at room temperature to incorporate amide compound. ちょう度が70〜480である請求項1〜4のいずれか1項に記載の潤滑剤組成物。 The lubricant composition according to any one of claims 1 to 4 consistency is from 70 to 480. 油性剤を潤滑剤組成物全量基準で0.05〜5.0質量%含有する請求項1〜のいずれか1項に記載の潤滑剤組成物。 A lubricant composition according to any one of claims 1 to 5 containing 0.05 to 5.0% by weight of oil in lubricants total amount of the composition. 請求項1〜6のいずれか1項に記載の潤滑剤組成物5〜85重量部に対し、揮発性溶剤を95〜15重量部混合してなる潤滑液組成物。 A lubricating liquid composition obtained by mixing 95 to 15 parts by weight of a volatile solvent with respect to 5 to 85 parts by weight of the lubricant composition according to any one of claims 1 to 6 . 揮発性溶剤が炭素数6〜12の炭化水素である請求項に記載の潤滑液組成物。 The lubricating liquid composition according to claim 7 , wherein the volatile solvent is a hydrocarbon having 6 to 12 carbon atoms.
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JP2010545743A JP5707589B2 (en) 2009-01-09 2010-01-06 Lubricant composition and lubricating liquid composition
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JP5931510B2 (en) * 2012-03-05 2016-06-08 Jxエネルギー株式会社 Grease composition
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JP2015013965A (en) * 2013-07-05 2015-01-22 株式会社椿本チエイン Chain lubricant composition and chain
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