JP5696294B2 - refrigerator - Google Patents

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JP5696294B2
JP5696294B2 JP2012209221A JP2012209221A JP5696294B2 JP 5696294 B2 JP5696294 B2 JP 5696294B2 JP 2012209221 A JP2012209221 A JP 2012209221A JP 2012209221 A JP2012209221 A JP 2012209221A JP 5696294 B2 JP5696294 B2 JP 5696294B2
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glass plate
inner frame
transparent front
front plate
plate
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JP2014062707A (en
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栗田 潤一
潤一 栗田
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Panasonic Intellectual Property Management Co Ltd
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Description

本発明は冷蔵庫に関し、特に冷蔵庫の扉構成に関するものである。   The present invention relates to a refrigerator, and particularly to a refrigerator door configuration.

一般にこの種の冷蔵庫は、断熱性を有する冷蔵庫本体内に冷蔵室、冷凍室、野菜室等を設け、これら各冷蔵室、冷凍室、野菜室等は扉によって開閉可能に構成してある。   In general, this type of refrigerator is provided with a refrigerator compartment, a freezer compartment, a vegetable compartment, etc. in a refrigerator main body having heat insulation properties.

上記扉は、冷蔵庫本体の前面となる前板と、冷蔵室、冷凍室、野菜室等の内面となる内フレームと、これら前板と内フレームとを一体に連結する枠体との間にウレタンを充填発泡させて、冷蔵庫本体と同様断熱性を有するように構成してある。   The door is urethane between a front plate that is the front surface of the refrigerator body, an inner frame that is an inner surface of a refrigerator compartment, a freezer compartment, a vegetable compartment, etc., and a frame that integrally connects the front plate and the inner frame. Is filled and foamed so that it has the same heat insulation as the refrigerator main body.

このような冷蔵庫にあって、その扉の前板は冷蔵庫全体の見栄え、すなわち意匠に大きな影響を与え、その仕上がりは冷蔵庫全体の品位を大きく左右する。   In such a refrigerator, the front plate of the door greatly affects the appearance of the entire refrigerator, that is, the design, and the finish greatly affects the quality of the entire refrigerator.

そこでこの扉の意匠性を向上させるべく扉の前板をガラス板で構成したものが見られる(例えば、特許文献1参照)。   In view of this, there is a structure in which the front plate of the door is made of a glass plate in order to improve the design of the door (for example, see Patent Document 1).

図8は上記特許文献1で提案された扉を示し、その前板101は模様等の着色層102をシルク印刷によって形成した着色ガラス板103で構成してあり、当該着色ガラス板103と内フレーム104と枠体105との間にウレタン106を充填発泡させて構成してある。   FIG. 8 shows the door proposed in the above-mentioned Patent Document 1, and its front plate 101 is composed of a colored glass plate 103 in which a colored layer 102 such as a pattern is formed by silk printing, and the colored glass plate 103 and the inner frame. A urethane 106 is filled and foamed between the frame 104 and the frame 105.

特許第3140110号公報Japanese Patent No. 3140110

上記従来の構成によれば、着色層102の手前に着色ガラス板103の透明層が位置するため、着色の色に深みが加わって質感が増し、金属製あるいは樹脂製の塗装前板に比べるとその意匠性が向上する利点がある。   According to the above conventional configuration, since the transparent layer of the colored glass plate 103 is positioned in front of the colored layer 102, the color is added to the depth and the texture is increased, compared with the pre-painted plate made of metal or resin. There exists an advantage which the design property improves.

しかしながら、上記従来の扉は枠体105に着色ガラス板挿入部107を設け、この着色ガラス板挿入部107に前記着色ガラス板103をはめ込んで着色ガラス板103を保持していたため、この着色ガラス板挿入部107の縁部が着色ガラス板103の前面周囲に露出し、着色ガラス板103を用いて向上させた意匠性を損なうという課題があった。   However, since the conventional door is provided with the colored glass plate insertion portion 107 in the frame body 105 and the colored glass plate 103 is held in the colored glass plate insertion portion 107 by inserting the colored glass plate 103, the colored glass plate 103 The edge part of the insertion part 107 was exposed to the front surface periphery of the colored glass plate 103, and there existed a subject that the designability improved using the colored glass plate 103 was impaired.

また、この着色ガラス板挿入部107の縁部と着色ガラス板103との境界部にはごく微細な誇りや塵埃等が付着堆積していき、この微細なほこりや塵埃等は拭きとろうとしても完全にふき取ることができず、縁部に沿って線状に見え始めるようになる。これは着色ガラス板103の着色が白色系であれば短期間の使用で目立ちはじめ、使用期間が長くなるにつれて大きく目立つようになり、冷蔵庫の美観を大きく損ねる。   In addition, very fine pride and dust are deposited on the boundary between the colored glass plate insertion portion 107 and the colored glass plate 103, and even if this fine dust or dust is to be wiped off. It cannot be wiped off completely and begins to appear linear along the edge. If the coloring of the colored glass plate 103 is white, it will be noticeable after a short period of use, and will become more noticeable as the use period becomes longer, which greatly impairs the aesthetics of the refrigerator.

そこで出願人はこのような課題を解決すべく、枠体105の着色ガラス挿入部107を廃止して、着色ガラス板103を発泡ウレタン106の接着力で接着保持させ、着色ガラス板103の端部をそのまま露出状態としたものを試作し、寿命加速試験を行ってみた。   Therefore, in order to solve such a problem, the applicant abolished the colored glass insertion portion 107 of the frame body 105, and bonded and held the colored glass plate 103 with the adhesive force of the urethane foam 106, so that the end portion of the colored glass plate 103 was retained. We made a prototype with the exposed state as it was, and performed a life acceleration test.

その結果、この扉は、長期間使用しているうちに発泡ウレタン106の熱収縮によって着色ガラス板103にソリが生じたり、着色ガラス板103と発泡ウレタン106との間で部分的に剥がれが生じる等の課題が発生することが見出された。これは発泡ウレタン106が、扉内側では冷却され扉外側では外気温とほぼ同じ温度となっていて、扉内側では熱収縮するのに対し外側はそのままであるため、扉中央部分が外向きに突出変形、すなわち太鼓状になって変形すると推測される。そしてこの発泡ウレタン106の熱収縮に着色ガラス板103が追従変形しきれない部分で両者間に剥がれが生じるのではないかと推測される。   As a result, this door is warped in the colored glass plate 103 due to the thermal shrinkage of the urethane foam 106 or is partially peeled between the colored glass plate 103 and the urethane foam 106 during long-term use. It has been found that problems such as these occur. This is because the urethane foam 106 is cooled on the inside of the door and is at the same temperature as the outside air temperature on the outside of the door, and heat shrinks on the inside of the door, but the outside remains as it is. It is presumed that it is deformed, that is, deformed in a drum shape. And it is estimated that peeling may arise between both in the part which cannot carry out the deformation | transformation deformation | transformation of the colored glass plate 103 to the thermal contraction of this urethane foam 106. FIG.

この様な課題は、着色ガラス板103の背面側に補強板を設けて扉全体を補強することにより解決することができると考えられるが、その場合は着色ガラス板103を発泡ウレタンに接着保持させることができず、よって従来と同様、枠体105に着色ガラス板挿入部107を設けて当該着色ガラス板挿入部107に着色ガラス板103を保持させる必要があり、着色ガラス板挿入部107の縁部が着色ガラス板103の前面周囲に露出し、意匠性を損なうという課題が残ってしまう。   It is considered that such a problem can be solved by providing a reinforcing plate on the back side of the colored glass plate 103 to reinforce the entire door. In that case, the colored glass plate 103 is adhered and held to urethane foam. Therefore, it is necessary to provide the colored glass plate insertion portion 107 in the frame 105 and hold the colored glass plate 103 in the colored glass plate insertion portion 107 as in the conventional case. The part is exposed around the front surface of the colored glass plate 103, and the problem that the designability is impaired remains.

本発明はこの様な点に鑑みてなしたもので、着色ガラス板等の透明前板挿入部を廃止して意匠性を高めつつ、着色ガラス板のソリ変形を防止して、着色ガラス板特有の高い意匠性を長期間に亘って良好に維持し続けることができる扉付の冷蔵庫を提供するものである。   The present invention has been made in view of such points, while eliminating the transparent front plate insertion portion such as the colored glass plate and improving the design, while preventing the warp deformation of the colored glass plate, unique to the colored glass plate The refrigerator with a door which can continue maintaining the high designability of this in good condition over a long period of time is provided.

本発明は上記目的を達成するため、その扉は、貯蔵室の内側に位置する内フレームと、前記内フレームを覆うようにその内フレームの縁枠に配置したガラス板等の着色層付きの透明前板と、前記透明前板と内フレームと縁枠との間の空間に充填発泡させた発泡ウレタンとからなっていて、前記透明前板は発泡ウレタンによって接着保持しその外周部は透明前板挿入部等で覆うことなくそのまま露出状態とした構成とするとともに、前記内フレームと前記透明前板との間の発泡ウレタン中に板体を埋設配置し、かつ、この板体は前記透明前板と内フレームとの間に充填した前記発泡ウレタンより断熱性の高い材料で形成した構成としてある。   In order to achieve the above object, the present invention provides a transparent door with a colored layer such as an inner frame located inside the storage chamber and a glass plate disposed on an edge frame of the inner frame so as to cover the inner frame. The front plate is made of urethane foam filled and foamed in a space between the transparent front plate, the inner frame and the edge frame, and the transparent front plate is bonded and held by foamed urethane, and the outer peripheral portion thereof is a transparent front plate. It is configured to be exposed as it is without being covered with an insertion portion or the like, and a plate body is embedded in the foamed urethane between the inner frame and the transparent front plate, and the plate body is the transparent front plate And the inner frame are formed of a material having higher heat insulation than the urethane foam.

これにより、透明前板を用いたことによる高い質感を発揮させることができるとともに、透明前板を発泡ウレタンによって接着保持させて透明前板挿入部を廃止し意匠性を高めることができ、かつ、それでいて、すなわち透明前板を発泡ウレタンに接着保持させていても、発泡ウレタンの経年的な熱収縮による透明前板のソリ変形等が発生せず、着色透明前板特有の高い意匠性を長期間良好に維持し続けることができる。すなわち、上記発泡ウレタンは充填したウレタンが板体の周囲を回りこんで透明前板側から内フレーム側へと流れながら発泡するため、内フレーム側と透明前板側との発泡密度に差が生じ、内フレーム側の方の発泡密度が高くなってウレタン量も多くなっている。そのため、この内フレーム側の発泡ウレタンの方が透明前板側の発泡ウレタンに比べ熱収縮を起こしにくいものとなる。そして、この内フレーム側の発泡ウレタンは冷蔵庫内からの冷気によって冷却され熱収縮を起こしやすい方であるため、この熱収縮しやすい内フレーム側の発泡ウレタンを熱収縮しにくくすることができるところから、扉全体としてのソリ変形は少ないか、ほとんど発生しないものとなり、透明前板の経年的なソリ変形の発生が防止できるのである。   Thereby, while being able to demonstrate the high texture by having used the transparent front plate, the transparent front plate can be bonded and held by foamed urethane, the transparent front plate insertion part can be eliminated, and the design can be improved, and Nevertheless, even if the transparent front plate is adhered and held to the foamed urethane, warping deformation of the transparent front plate due to the thermal shrinkage of the foamed urethane does not occur and the high design characteristic unique to the colored transparent front plate is maintained for a long time. It can continue to maintain well. In other words, the foamed urethane foams as the filled urethane flows around the plate body and flows from the transparent front plate side to the inner frame side, so there is a difference in the foam density between the inner frame side and the transparent front plate side. The foam density on the inner frame side is increased, and the amount of urethane is also increased. For this reason, the urethane foam on the inner frame side is less likely to cause thermal shrinkage than the urethane foam on the transparent front plate side. And since the urethane foam on the inner frame side is cooled by the cold air from the inside of the refrigerator and tends to cause heat shrinkage, the urethane foam on the inner frame side that is easily heat shrinkable can be made difficult to heat shrink. The warpage deformation of the entire door is small or hardly occurs, and the generation of warpage deformation of the transparent front plate over time can be prevented.

また、透明前板をガラス板とした場合、ガラスは比熱が大きく、内フレーム等からの伝熱により一旦冷却されると、高湿の外気や扉開閉時の冷気と接触して結露を生じ発汗し易くなる独自の課題があるが、板体によって伝熱遮断され、発汗を防止できる利点もある。   In addition, when the transparent front plate is a glass plate, the glass has a large specific heat, and once cooled by heat transfer from the inner frame, etc., it contacts with high humidity outside air or cold air when the door is opened and closed, causing condensation and sweating. However, there is an advantage that heat transfer is blocked by the plate body and sweating can be prevented.

本発明は、着色ガラス板等の透明前板挿入部を廃止して意匠性を高めつつ、着色透明前板のソリ変形を防止して、透明前板特有の高い意匠性を長期間に亘って良好に維持し続けることができる扉付の冷蔵庫を提供することができる。   The present invention eliminates a transparent front plate insertion portion such as a colored glass plate to improve design properties, prevents warping deformation of the colored transparent front plate, and provides high design properties unique to the transparent front plate over a long period of time. A refrigerator with a door that can be maintained well can be provided.

本発明の実施の形態1における冷蔵庫の外観斜視図External appearance perspective view of the refrigerator in Embodiment 1 of this invention 同冷蔵庫の概略断面図Schematic sectional view of the refrigerator 同冷蔵庫の扉の一つを示す斜視図Perspective view showing one of the doors of the refrigerator 同冷蔵庫の扉の分解斜視図Exploded perspective view of the refrigerator door 同図3のA−A断面図AA sectional view of FIG. 同図3のB−B断面図BB sectional view of FIG. 同実施の形態2における冷蔵庫の扉を示す断面図Sectional drawing which shows the door of the refrigerator in Embodiment 2 従来の冷蔵庫における扉の断面図Sectional view of a door in a conventional refrigerator

第1の発明は、断熱性を有する冷蔵庫本体と扉からなり、上記扉は、貯蔵室の内側に位置する内フレームと、前記内フレームを覆うようにその内フレームの縁枠に配置したガラス板の着色層付きの透明前板と、前記透明前板と内フレームと縁枠との間の空間に充填発泡させた発泡ウレタンとからなっていて、前記透明前板は発泡ウレタンによって接着保持しその外周部は透明前板挿入部等で覆うことなくそのまま露出状態とした構成とするとともに、前記内フレームと前記透明前板との間の発泡ウレタン中に板体を埋設配置し、かつ、この板体は前記透明前板と内フレームとの間に充填した前記発泡ウレタンより断熱性の高い材料で形成した真空断熱材で構成し、板体と透明前板との間の発泡ウレタンの厚みは、板体と内フレームとの間の発泡ウレタンの厚みよりも薄くするとともに、位置決め用スペーサ部材を設けてウレタン発泡時の流動性確保と透明前板を接着保持させる厚み寸法とし、前記内フレームの縁枠のうち、透明前板の下端面に位置する部分には当該透明前板の前面から前方に飛び出すことなく透明前板下端面に重合する透明前板支持片が位置する構成としてある。 1st invention consists of the refrigerator main body and door which have heat insulation, The said door is the glass plate arrange | positioned in the edge frame of the inner frame so that the said inner frame located inside a storage room and the said inner frame may be covered The transparent front plate with a colored layer and urethane foam filled and foamed in the space between the transparent front plate and the inner frame and the edge frame, and the transparent front plate is adhered and held by foamed urethane. The outer peripheral portion is configured to be exposed as it is without being covered with a transparent front plate insertion portion or the like, and a plate body is embedded and disposed in the urethane foam between the inner frame and the transparent front plate, and this plate The body is composed of a vacuum heat insulating material formed of a material having higher heat insulating properties than the urethane foam filled between the transparent front plate and the inner frame, and the thickness of the urethane foam between the plate body and the transparent front plate is: Between the plate and the inner frame It is made thinner than the thickness of urethane, and it is provided with a positioning spacer member to ensure fluidity during urethane foaming and to have a thickness that allows the transparent front plate to be adhered and held. Of the edge frames of the inner frame, the lower end surface of the transparent front plate The transparent front plate support piece that is superposed on the lower end surface of the transparent front plate without jumping forward from the front surface of the transparent front plate is located in the portion located in the position.

これにより、透明前板を用いたことによる高い質感を発揮させることができるとともに、透明前板を発泡ウレタンによって接着保持させて透明前板挿入部を廃止し意匠性を高めることができ、かつ、それでいて、すなわち透明前板を発泡ウレタンに接着保持させていても、発泡ウレタンの経年的な熱収縮による透明前板のソリ変形等が発生せず、着色透明前板特有の高い意匠性を長期間良好に維持し続けることができる。すなわち、上記発泡ウレタンは充填したウレタンが板体の周囲を回りこんで透明前板側から内フレーム側へと流れながら発泡するため、内フレーム側と透明前板側との発泡密度に差が生じ、内フレーム側の方の発泡密度が高くなってウレタン量も多くなっている。そのため、この内フレーム側の発泡ウレタンの方が透明前板側の発泡ウレタンに比べ熱収縮を起こしにくいものとなる。そして、この内フレーム側の発泡ウレタンは冷蔵庫内からの冷気によって冷却され熱収縮を起こしやすい方であるため、この熱収縮しやすい内フレーム側の発泡ウレタンを熱収縮しにくくすることができるところから、扉全体としてのソリ変形は少ないか、ほとんど発生しないものとなり、透明前板の経年的なソリ変形の発生が防止できるのである。   Thereby, while being able to demonstrate the high texture by having used the transparent front plate, the transparent front plate can be bonded and held by foamed urethane, the transparent front plate insertion part can be eliminated, and the design can be improved, and Nevertheless, even if the transparent front plate is adhered and held to the foamed urethane, warping deformation of the transparent front plate due to the thermal shrinkage of the foamed urethane does not occur and the high design characteristic unique to the colored transparent front plate is maintained for a long time. It can continue to maintain well. In other words, the foamed urethane foams as the filled urethane flows around the plate body and flows from the transparent front plate side to the inner frame side, so there is a difference in the foam density between the inner frame side and the transparent front plate side. The foam density on the inner frame side is increased, and the amount of urethane is also increased. For this reason, the urethane foam on the inner frame side is less likely to cause thermal shrinkage than the urethane foam on the transparent front plate side. And since the urethane foam on the inner frame side is cooled by the cold air from the inside of the refrigerator and tends to cause heat shrinkage, the urethane foam on the inner frame side that is easily heat shrinkable can be made difficult to heat shrink. The warpage deformation of the entire door is small or hardly occurs, and the generation of warpage deformation of the transparent front plate over time can be prevented.

また、透明前板をガラス板とした場合、ガラスは比熱が大きく、内フレーム等からの伝熱により一旦冷却されると、高湿の外気や扉開閉時の冷気と接触して結露を生じ発汗し易くなる独自の課題があるが、板体によって伝熱遮断され、発汗を防止できる利点もある。   In addition, when the transparent front plate is a glass plate, the glass has a large specific heat, and once cooled by heat transfer from the inner frame, etc., it contacts with high humidity outside air or cold air when the door is opened and closed, causing condensation and sweating. However, there is an advantage that heat transfer is blocked by the plate body and sweating can be prevented.

また、真空断熱材は剛性が高いので、内フレーム側及び透明前板側の発泡ウレタンが多少熱収縮を起こしてもこれに抗して扉全体の変形を確実に防止するとともに、扉全体の強度をも向上させることになり、より変形の少ない扉とすることができる。しかも、扉の断熱性も大きく向上させて、その分、扉の厚み、すなわち発泡ウレタンの厚みを薄くして、当該発泡ウレタンの熱収縮力を抑え透明前板のソリ変形をより確実に防止することができる。 In addition , since the vacuum heat insulating material has high rigidity, even if the foamed urethane on the inner frame side and the transparent front plate side undergoes some thermal shrinkage, the entire door is reliably prevented against deformation and the strength of the entire door is prevented. As a result, the door can be made less deformed. In addition, the heat insulation of the door is greatly improved, and the thickness of the door, that is, the thickness of the urethane foam is reduced accordingly, and the heat shrinkage force of the urethane foam is suppressed, and the warp deformation of the transparent front plate is more reliably prevented. be able to.

また、内フレーム側のウレタン量が多くなって、この内フレーム側の発泡ウレタンが熱収縮を起こしにくいものとなる度合いを上げることができ、より確実に透明前板の変形防止を図ることができる。 In addition , the amount of urethane on the inner frame side increases, and the degree to which the foamed urethane on the inner frame side is less likely to cause heat shrinkage can be increased, and the deformation of the transparent front plate can be more reliably prevented. .

の発明は、第1の発明において、扉の縁枠の上端面(或いは下端面のいずれか)を下向き(或いは上向き)に凹設して把手部を形成し、板体はその把手部側端部を前記把手部の凹底近接位置から下方(或いは上方)に配置した構成としてある。 According to a second invention, in the first invention, an upper end surface (or either lower end surface) of the edge frame of the door is recessed downward (or upward) to form a handle portion, and the plate body has its handle portion. The side end portion is arranged below (or above) the concave bottom proximity position of the handle portion.

これにより、板体は凹設形成された把手部より下方に位置する透明前板と対応する部分に位置して、透明前板のほぼ全域の強度を効率よく向上させることができるとともに、把手部より上方の透明前板が位置しない部分にまで位置させて材料を無駄に使用することもなく、低コストで効果的な変形防止と強度向上を実現することができる。   As a result, the plate body is located at a portion corresponding to the transparent front plate positioned below the concavely formed handle portion, and can effectively improve the strength of almost the entire area of the transparent front plate, and the handle portion. It is possible to achieve effective deformation prevention and strength improvement at low cost without using the material wastefully by positioning it to a portion where the upper transparent front plate is not located.

の発明は、第1の発明において、扉の縁枠の上端面(或いは下端面のいずれか)を下向き(或いは上向き)に凹設して把手部を形成し、前記把手部の凹奥壁は扉端縁に行くほど扉内側へ位置するような傾斜面とした構成としてある。 According to a third aspect of the present invention, in the first aspect, the upper end surface (or either the lower end surface) of the door edge frame is recessed downward (or upward) to form a handle portion, and the concave portion of the handle portion is formed. The wall is configured to have an inclined surface that is located on the inner side of the door toward the door edge.

これにより、内フレーム側の発泡ウレタンが熱収縮によって若干のソリ変形を起こして把手部が変形しても、その変形は扉端縁に行くほど扉内側に変形する、すなわち、把手部の凹奥壁の傾斜面の傾斜と同方向に変形することになるから、ほとんど目立たないものとなり、意匠性を損なうほどのことはなくなり、長期間に亘って良好な意匠性を維持できる。   As a result, even if the urethane foam on the inner frame side is slightly warped by heat shrinkage and the handle part is deformed, the deformation is deformed to the inside of the door toward the door edge, that is, the concave part of the handle part. Since it is deformed in the same direction as the inclination of the inclined surface of the wall, it becomes almost inconspicuous, and there is nothing that impairs the designability, and good designability can be maintained over a long period of time.

の発明は、第または第の発明において、把手部の凹前壁は扉端縁より下方(或いは上方)ほどその壁圧を厚く形成した構成としてある。 According to a fourth invention, in the second or third invention, the concave front wall of the handle portion is formed such that the wall pressure is thicker toward the lower side (or higher side) than the door edge.

これにより、把手部の手掛け部分となる凹前壁の根元強度を向上させることができ、この手掛け部分の前面に位置する透明前板に大きな扉開き力が加わって透明前板がひび割れを起こす等のことを確実に防止でき、意匠性とともに信頼性も高いものとすることができる。第5の発明は、第1〜4の発明の前記ガラス板を樹脂板に置き換えたもので、低コスト化を図ることができる。
As a result, the base strength of the concave front wall, which is the handle portion of the handle portion, can be improved, and a large door opening force is applied to the transparent front plate located in front of the handle portion, causing the transparent front plate to crack. This can be reliably prevented, and the design property and reliability can be enhanced. 5th invention replaces the said glass plate of 1st-4th invention with the resin plate, and can achieve cost reduction.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態ではガラス板等の透明前板外周部を保持する透明前板挿入部を廃止したことにより懸念される透明前板の接着保持力を強化する構成、特に透明前板に付与する着色層が原因となる透明前板の剥がれにも対応したものを例にして説明するが、これによって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In this embodiment, the structure for strengthening the adhesive holding force of the transparent front plate, which is concerned by the elimination of the transparent front plate insertion portion that holds the outer peripheral portion of the transparent front plate such as a glass plate, particularly applied to the transparent front plate Although an example corresponding to peeling of the transparent front plate caused by the colored layer to be described will be described as an example, the present invention is not limited thereto.

(実施の形態1)
図1は本発明の実施の形態1における冷蔵庫の外観斜視図、図2は同冷蔵庫の概略断面図、図3は同冷蔵庫の扉の一つを示す斜視図、図4は同冷蔵庫の扉の分解斜視図、図5は同図3のA−A断面図、図6は同図3のB−B断面図である。
(Embodiment 1)
1 is an external perspective view of the refrigerator according to Embodiment 1 of the present invention, FIG. 2 is a schematic sectional view of the refrigerator, FIG. 3 is a perspective view showing one of the doors of the refrigerator, and FIG. FIG. 5 is an AA cross-sectional view of FIG. 3 and FIG. 6 is a BB cross-sectional view of FIG.

図1、図2において、冷蔵庫本体1は、前方に開口する金属製(例えば鉄板)の外箱2と、硬質樹脂製(例えばABS)の内箱3と、これら外箱2と内箱3との間に発泡充填した硬質の発泡ウレタン4からなる。上記冷蔵庫本体1はその内部に、冷蔵室5と、冷蔵室5の下に位置する切替室6及び切替室6に並設した製氷室7と、切替室6及び製氷室7の
下部に位置する冷凍室8と、冷凍室8の下部に位置する野菜室9とを有する。また、前記冷蔵室5の前面は、例えば観音開き式の扉10,10により開閉自由に閉塞し、切替室6及び製氷室7と冷凍室8と野菜室9の前面部は引き出し式の扉11,12,13,14によって開閉自由に閉塞してある。
1 and 2, the refrigerator body 1 includes a metal (for example, iron plate) outer box 2 that opens forward, an inner box 3 that is made of hard resin (for example, ABS), an outer box 2, and an inner box 3. It consists of the hard foaming urethane 4 foam-filled between. The refrigerator main body 1 is located inside the refrigerator compartment 5, the switching chamber 6 located below the refrigerator compartment 5, the ice making chamber 7 juxtaposed to the switching chamber 6, and the switching chamber 6 and the lower part of the ice making chamber 7. It has a freezer compartment 8 and a vegetable compartment 9 located below the freezer compartment 8. Further, the front surface of the refrigerator compartment 5 is opened and closed freely by, for example, double doors 10 and 10, and the front portions of the switching chamber 6, the ice making chamber 7, the freezer compartment 8 and the vegetable compartment 9 are drawn out doors 11 and 10. 12, 13 and 14 are closed freely.

冷蔵庫本体1の背面には冷却室16があり、冷気を生成する冷却器17と、冷気を各室に供給する送風ファン18とが設けてある。また、上記冷蔵庫本体1の本体天面奥部には圧縮機19が設けてあり、コンデンサ(図示せず)と、放熱用の放熱パイプ20と、キャピラリーチューブ21と、前記した冷却器17とを順次環状に接続してなる冷凍サイクルに冷媒を封入し、冷却運転を行うように構成してある。   There is a cooling chamber 16 on the back surface of the refrigerator body 1, and a cooler 17 that generates cool air and a blower fan 18 that supplies the cool air to each chamber are provided. In addition, a compressor 19 is provided at the back of the top of the main body of the refrigerator body 1, and a condenser (not shown), a heat radiating pipe 20, a capillary tube 21, and the cooler 17 described above are provided. A refrigerant is enclosed in a refrigeration cycle that is sequentially connected in an annular manner, and a cooling operation is performed.

ここで、上記各扉10〜14は冷蔵庫本体1と同様硬質のウレタンを発泡充填して断熱性を持たせてあり、更に意匠性を向上させるべくその前面をガラス板等の透明前板で構成してある。   Here, each of the doors 10 to 14 is foamed and filled with hard urethane like the refrigerator body 1 so as to have heat insulation properties, and its front surface is made of a transparent front plate such as a glass plate in order to further improve the design. It is.

以下、扉13の場合を例にしてその構成について図3〜図6を用いて説明する。なお、扉13以外の扉10〜14も同様の構成である。   Hereinafter, the structure of the door 13 will be described as an example with reference to FIGS. The doors 10 to 14 other than the door 13 have the same configuration.

図3〜図6において、23は冷蔵庫本体1の内側に位置することになる内箱フレームで、例えばABS樹脂で形成してある。24はこの内フレーム23の周端面に結合固定した縁枠で、ABS樹脂で形成してある。25は前記内フレーム23を覆うようにその縁枠24に積層配置したガラス板等の透明前板(以下、ガラス板と称す)で、この実施の形態では光沢のある強化ガラス板で形成してある。   3 to 6, reference numeral 23 denotes an inner box frame that is positioned inside the refrigerator body 1 and is formed of, for example, ABS resin. Reference numeral 24 denotes an edge frame bonded and fixed to the peripheral end face of the inner frame 23, and is formed of ABS resin. Reference numeral 25 denotes a transparent front plate (hereinafter referred to as a glass plate) such as a glass plate laminated on the edge frame 24 so as to cover the inner frame 23, and in this embodiment, it is formed of a glossy tempered glass plate. is there.

このガラス板25は図5、図6に示すようにその内面に接着剤26を介して樹脂フィルム27が貼り付けてあり、この樹脂フィルム27に絵模様、例えばヘアーラインのような金属調模様からなる着色層28が形成してある。これによって、前記ガラス板25は、あたかも着色層付きのガラス板となる。前記樹脂フィルム27はこの実施の形態では透明性が高く機械的強度の高いポリエチレンテレフタレートを用い、着色層28はホワイト系ではガラス板25とは反対側面に形成し、グレー系ではガラス板25側に形成してある。図面ではガラス板25とは反対側面に形成した場合を示している。   As shown in FIGS. 5 and 6, a resin film 27 is attached to the inner surface of the glass plate 25 via an adhesive 26. The resin film 27 is made of a picture pattern, for example, a metallic pattern such as a hairline. A colored layer 28 is formed. As a result, the glass plate 25 becomes a glass plate with a colored layer. In this embodiment, the resin film 27 is made of polyethylene terephthalate having high transparency and high mechanical strength, and the colored layer 28 is formed on the side opposite to the glass plate 25 in the white system and on the glass plate 25 side in the gray system. It is formed. In the drawing, the case where it is formed on the side opposite to the glass plate 25 is shown.

29は前記ガラス板25の樹脂フィルム27側の面と内フレーム23と縁枠24との間の空間に充填発泡させた硬質のウレタンで、発泡によって内フレーム23及び縁枠24とともに前記ガラス板25内面の樹脂フィルム27に接着し、当該樹脂フィルム27を介してガラス板25を接着保持している。   29 is a hard urethane filled and foamed in the space between the inner film 23 and the edge frame 24 on the surface of the glass plate 25 on the resin film 27 side, and the glass plate 25 together with the inner frame 23 and the edge frame 24 by foaming. The glass plate 25 is adhered to and held on the resin film 27 on the inner surface via the resin film 27.

ここで、前記内フレーム23の縁枠24は従来例で説明したような着色ガラス板挿入部を有しておらず、前記ガラス板25はその外周部をそのまま露出させた構成としてある。更に上記ガラス板25はその外周縁を図6に示すように縁枠24の端面24aより若干内側に位置させた構成としてある。   Here, the edge frame 24 of the inner frame 23 does not have the colored glass plate insertion portion as described in the conventional example, and the glass plate 25 has a configuration in which the outer peripheral portion is exposed as it is. Further, the glass plate 25 has a configuration in which the outer peripheral edge is positioned slightly inside the end face 24a of the edge frame 24 as shown in FIG.

また、30は前記内フレーム23とガラス板25との間のほぼ全域わたって埋設配置した板体で、前記ガラス板25と内フレーム23との間に充填した前記発泡ウレタン29より断熱性の高い材料で形成してある。この実施の形態では真空断熱材で構成してあり、以下板体を真空断熱材と称す。この真空断熱材30は内フレーム23とガラス板25との間のガラス板寄り部分に位置させてあり、図5に示すように真空断熱材30と内フレーム23との間の発泡ウレタン29aの厚みTが同真空断熱材30とガラス板25との間の発泡ウレタン29bの厚みtよりも厚くなるようにしてある。なお、図中30aは板体30の位置決め用スペーサ部材である。   Reference numeral 30 denotes a plate body that is embedded and disposed almost over the entire area between the inner frame 23 and the glass plate 25, and has a higher heat insulating property than the urethane foam 29 filled between the glass plate 25 and the inner frame 23. Made of material. In this embodiment, it is composed of a vacuum heat insulating material, and the plate body is hereinafter referred to as a vacuum heat insulating material. The vacuum heat insulating material 30 is located near the glass plate between the inner frame 23 and the glass plate 25, and the thickness of the urethane foam 29a between the vacuum heat insulating material 30 and the inner frame 23 as shown in FIG. T is thicker than the thickness t of the urethane foam 29b between the vacuum heat insulating material 30 and the glass plate 25. In the figure, reference numeral 30a denotes a spacer member for positioning the plate 30.

更に、31は扉の縁枠24の上端面に下向きの凹部を凹設して形成した把手部で、前記真空断熱材30は上記把手部31の凹底31a近接位置から下方に配置してある。この把手部31は扉の縁枠24の下端面に上向きの凹部を凹設して形成しても良く、その場合真空断熱材30は把手部31の凹底31a近接位置から上方に配置することになる。   Further, 31 is a handle portion formed by forming a downward concave portion on the upper end surface of the door edge frame 24, and the vacuum heat insulating material 30 is disposed below the position close to the concave bottom 31a of the handle portion 31. . The handle portion 31 may be formed by forming an upward concave portion on the lower end surface of the door edge frame 24. In that case, the vacuum heat insulating material 30 is disposed above the position close to the concave bottom 31a of the handle portion 31. become.

また、上記把手部31はその凹奥壁31bを扉端縁Xに行くほど扉内側へ位置するような傾斜面としてあり、更に、その凹前壁31cは扉端縁Xから下方に行くにしたがってその壁圧を厚く形成して強度を向上してある。   Moreover, the said handle part 31 is made into the inclined surface which is located in a door inner side, so that the concave back wall 31b goes to the door edge X, and also the concave front wall 31c goes to the downward direction from the door edge X. The wall pressure is increased to improve the strength.

一方、この実施の形態ではガラス板25の外周部を保持するガラス板挿入部を廃止したことにより懸念されるガラス板25の接着保持を確実化する構成を備えており、以下その構成を説明する。   On the other hand, in this embodiment, a configuration for ensuring the adhesion and holding of the glass plate 25 which is concerned by eliminating the glass plate insertion portion that holds the outer peripheral portion of the glass plate 25 is provided, and the configuration will be described below. .

まず、前記ガラス板25は既述した通り着色層28を形成した樹脂フィルム27を接着剤26によって貼り付けることにより着色ガラス板としてある。そして、前記樹脂フィルム27の発泡ウレタン側の面には易接着層32を形成し、この易接着層32を介して発泡ウレタン29と接着した構成としてある。上記易接着層32は樹脂フィルム27の表面をコロナ処理やプラズマ処理を施したり、ポリエステル系やウレタン系の接着剤を塗布して、形成することができる。この実施の形態ではポリエステル系接着剤を塗布して構成してある。   First, the glass plate 25 is formed as a colored glass plate by attaching the resin film 27 on which the colored layer 28 is formed with the adhesive 26 as described above. An easy adhesion layer 32 is formed on the surface of the resin film 27 on the urethane foam side, and the resin film 27 is bonded to the urethane foam 29 via the easy adhesion layer 32. The easy-adhesion layer 32 can be formed by subjecting the surface of the resin film 27 to corona treatment or plasma treatment, or applying a polyester or urethane adhesive. In this embodiment, a polyester adhesive is applied.

また、前記ガラス板25の樹脂フィルム27側の面と内フレーム23と縁枠24との間の空間に充填発泡させた発泡ウレタン29は、その発泡密度をガラス板25の中央部分より外周部分の方を高く設定してある。   Further, the foamed urethane 29 filled and foamed in the space between the surface of the glass plate 25 on the side of the resin film 27 and the inner frame 23 and the edge frame 24 has a foaming density of the outer peripheral portion from the central portion of the glass plate 25. Is set higher.

更に、この実施の形態では、図5に示すように前記内フレーム23の縁枠24のうち、ガラス板25の下端面に位置する部分には、当該ガラス板25の前面から前方に略飛び出すことのない程度の寸法、例えばガラス板25の前面から2mm以内後方の位置までは飛び出してガラス板下端面に重合する透明前板支持片(以下、ガラス板支持片と称す)24bを設け、ガラス板25の重量を支えるように構成してある。   Furthermore, in this embodiment, as shown in FIG. 5, a portion of the edge frame 24 of the inner frame 23 that is located on the lower end surface of the glass plate 25 substantially protrudes forward from the front surface of the glass plate 25. A transparent front plate support piece (hereinafter referred to as a glass plate support piece) 24b that protrudes to a position within 2 mm from the front surface of the glass plate 25 and superposes on the lower end surface of the glass plate is provided. It is configured to support 25 weights.

以上のように構成した上記冷蔵庫の扉10は、ヘアーラインのような金属調模様からなる着色層28がガラス板25及び樹脂フィルム27からなる透明層の内側に位置するため、着色の色に深みが加わり、その意匠性は金属製あるいは樹脂製の塗装前板に比べると大きく向上する。特にこの実施の形態では前記着色層28は樹脂フィルム27に形成しているので、ローラ等によって形成することができ、ガラス板に直接着色層をシルク印刷するものでは不良率が高くて実質的には得られなかったようなヘアーライン等の精細な模様も形成できて、その意匠性を格段に向上させることができる。   In the refrigerator door 10 configured as described above, the colored layer 28 made of a metal-like pattern such as a hairline is located inside the transparent layer made of the glass plate 25 and the resin film 27, so that the color of the color has a depth. In addition, the design is greatly improved compared to the pre-painted plate made of metal or resin. Particularly in this embodiment, since the colored layer 28 is formed on the resin film 27, the colored layer 28 can be formed by a roller or the like, and if the colored layer is silk-printed directly on a glass plate, the defective rate is substantially high. A fine pattern such as a hairline that could not be obtained can be formed, and its design can be remarkably improved.

しかも、この扉は、ガラス板25を発泡ウレタン29の接着力によって接着保持することにより、従来のガラス板周縁部を覆うガラス板挿入部等を廃止しているので、ガラス板挿入部があるもののように意匠性を損なうことがなく、全面フラット感のあるすっきりとした外観にすることができる。また、ガラス板挿入部とガラス板との間の境界部にほこりや塵埃等が付着堆積してこれが線状に目立ってくることもなく、長期間に亘って初期の高い意匠性をそのまま維持することができる。   Moreover, this door eliminates the conventional glass plate insertion portion that covers the peripheral edge of the glass plate by adhering and holding the glass plate 25 with the adhesive force of the urethane foam 29, so that there is a glass plate insertion portion. In this way, the design can be made without any loss and a clean appearance with a flat feeling on the entire surface can be obtained. In addition, dust or dust adheres and accumulates at the boundary between the glass plate insertion portion and the glass plate, and this does not stand out linearly, maintaining the initial high design as it is for a long period of time. be able to.

また、上記ヘアーラインを立体的に強調する場合には、ガラス板25側に形成した着色層28とは反対側の樹脂フィルム27の表面に凹凸状の溝を設けて立体形状のヘアーラインを形成し、その表面にクロム蒸着層(図示せず)を形成すればよい。これにより、ヘア
ーラインが立体的になって意匠性を向上できる。その際、前記蒸着層の材料をクロムとすることで、樹脂フィルム27と蒸着層の端面を起点とする蒸着層の錆発生を防止でき、模様の耐久性を向上させることができる。
Moreover, when emphasizing the hairline three-dimensionally, an uneven groove is provided on the surface of the resin film 27 opposite to the colored layer 28 formed on the glass plate 25 side to form a three-dimensional hairline, A chromium vapor deposition layer (not shown) may be formed on the surface. Thereby, a hairline becomes three-dimensional and can improve the designability. At that time, by using chromium as the material of the vapor deposition layer, it is possible to prevent the rust of the vapor deposition layer starting from the end surfaces of the resin film 27 and the vapor deposition layer, and to improve the durability of the pattern.

一方、前記扉は、内フレーム23とガラス板25との間の発泡ウレタン29中に真空断熱材30を埋設配置してあるから、ガラス板25を発泡ウレタン29に接着保持させていても、発泡ウレタン29の熱収縮によるガラス板25のソリ変形を防止することができる。よって長期間に亘ってソリ変形等が発生せず、着色ガラス板特有の高い意匠性を維持し続けることができる。   On the other hand, since the vacuum heat insulating material 30 is embedded in the foamed urethane 29 between the inner frame 23 and the glass plate 25, the door is foamed even if the glass plate 25 is bonded and held to the foamed urethane 29. The warp deformation of the glass plate 25 due to the thermal shrinkage of the urethane 29 can be prevented. Therefore, warp deformation or the like does not occur over a long period of time, and it is possible to continue to maintain a high design characteristic unique to the colored glass plate.

すなわち、上記発泡ウレタン29は充填したウレタンが真空断熱板30の周囲を回りこんでガラス板25側から内フレーム23側へと流れながら発泡するため、内フレーム23側の発泡ウレタン29aとガラス板25側の発泡ウレタン29bとの発泡密度に差が生じ、内フレーム23側の方の発泡密度が高くなってウレタン量も多くなっている。そのため、この内フレーム23側の発泡ウレタン29aの方がガラス板25側の発泡ウレタン29bに比べ熱収縮を起こしにくいものとなる。そして、この内フレーム23側の発泡ウレタン29bは冷蔵庫内からの冷気によって冷却され熱収縮を起こしやすい方であるため、この熱収縮しやすい内フレーム23側の発泡ウレタン29bを熱収縮しにくくすることができるところから、扉全体としてのソリ変形は少ないか、ほとんど発生しないものとなり、ガラス板25の経年的なソリ変形の発生が防止できるのである。   That is, the foamed urethane 29 is foamed while the filled urethane flows around the vacuum heat insulating plate 30 and flows from the glass plate 25 side to the inner frame 23 side, so the urethane foam 29a and the glass plate 25 on the inner frame 23 side are foamed. A difference occurs in the foaming density with the foamed urethane 29b on the side, the foaming density on the inner frame 23 side is increased, and the amount of urethane is also increased. Therefore, the urethane foam 29a on the inner frame 23 side is less likely to cause thermal shrinkage than the urethane foam 29b on the glass plate 25 side. Since the foamed urethane 29b on the inner frame 23 side is cooled by the cold air from the inside of the refrigerator and is likely to undergo thermal shrinkage, the foamed urethane 29b on the inner frame 23 side that is susceptible to thermal shrinkage is less likely to thermally shrink. Therefore, the warp deformation as a whole of the door is small or hardly occurs, so that the warp deformation of the glass plate 25 over time can be prevented.

加えて、前記ガラス板25は比熱が大きく、発泡ウレタン29や内フレーム23からの伝熱により一旦冷却されると、高湿の外気や扉開閉時の冷気と接触して結露を生じ発汗し易くなる独自の課題があるが、真空断熱材30によって伝熱遮断され、発汗を防止できる。   In addition, the glass plate 25 has a large specific heat, and once cooled by heat transfer from the foamed urethane 29 or the inner frame 23, the glass plate 25 comes into contact with the high humidity outside air or the cold air when the door is opened and closed, and it is easy to sweat. However, heat transfer is blocked by the vacuum heat insulating material 30 and sweating can be prevented.

また、上記真空断熱材30は剛性が高いので、内フレーム23側及びガラス板25側の発泡ウレタン29a、29bが多少熱収縮を起こしてもこれに抗して扉全体のソリ変形を確実に防止するとともに、扉全体の強度をも向上させることになり、よりソリ変形の少ない扉とすることができる。しかもこの真空断熱材30は、扉の断熱性も大きく向上させて、その分、扉の厚み、すなわち発泡ウレタン29の厚みを薄くして、当該発泡ウレタンの熱収縮力を抑え、ガラス板25のソリ変形をなくすることに貢献する。   In addition, since the vacuum heat insulating material 30 has high rigidity, even if the urethane foam 29a and 29b on the inner frame 23 side and the glass plate 25 side cause some thermal shrinkage, the warp deformation of the entire door is surely prevented against this. In addition, the strength of the entire door is also improved, and the door can be made less warped. Moreover, the vacuum heat insulating material 30 greatly improves the heat insulating property of the door, and accordingly, the thickness of the door, that is, the thickness of the urethane foam 29 is reduced to suppress the heat shrinkage force of the urethane foam, Contributes to eliminating warping deformation.

更にこの実施の形態では、上記内フレーム23との間の発泡ウレタン29aの厚みTは、真空断熱材30とガラス板25との間の発泡ウレタン29bの厚みtよりも厚くした構成としてあるから、内フレーム23側のウレタン量が多くなって、この内フレーム23側の発泡ウレタン29bが更に熱収縮を起こしにくいものとなり、より確実にガラス板25の変形防止を図ることができる。   Furthermore, in this embodiment, since the thickness T of the urethane foam 29a between the inner frame 23 is configured to be thicker than the thickness t of the urethane foam 29b between the vacuum heat insulating material 30 and the glass plate 25, The amount of urethane on the inner frame 23 side is increased, and the foamed urethane 29b on the inner frame 23 side is less likely to cause heat shrinkage, so that the deformation of the glass plate 25 can be more reliably prevented.

なお、このガラス板25側の発泡ウレタン29bの厚みtは薄くして内フレーム23側の発泡ウレタン29aの厚みTを厚くするほうが良いが、ウレタン発泡時のウレタンの流動性やガラス板25を接着保持させる必要もあるところから、その厚みtは5〜40mmにするのが好ましく、これによって、ガラス板25のソリ変形を防止しつつガラス板25の接着保持を保障することができる。   It is better to reduce the thickness t of the foamed urethane 29b on the glass plate 25 side and increase the thickness T of the foamed urethane 29a on the inner frame 23 side. The thickness t is preferably 5 to 40 mm because the glass plate 25 needs to be held. This prevents the warp deformation of the glass plate 25 and ensures the adhesion and holding of the glass plate 25.

また、上記扉はその縁枠24の上端面(或いは下端面のいずれか)を下向き(或いは上向き)に凹設して把手部31を形成し、かつ、真空断熱材30はその把手部31側端部を前記把手部31の凹底31a近接位置から下方(或いは上方)に配置した構成としてある。これによって、真空断熱材30は凹設形成された把手部31より下方に位置するガラス板25と対応する部分に位置して、当該ガラス板25のほぼ全域の強度を効率よく向上さ
せることができる。しかも、ガラス板25が位置せずガラス板25のソリ変形を防止する必要のない把手部31部分にまで真空断熱材30を延設して材料を無駄に使用することもなく、低コストで効果的な変形防止と強度向上を実現することができる。
Further, the door is formed with a handle 31 by recessing the upper end surface (or either of the lower end surfaces) of the edge frame 24 downward (or upward), and the vacuum heat insulating material 30 is on the handle portion 31 side. The end portion is arranged below (or above) the position close to the concave bottom 31 a of the handle portion 31. Thereby, the vacuum heat insulating material 30 is located in a portion corresponding to the glass plate 25 positioned below the concavely formed handle portion 31 and can effectively improve the strength of almost the entire area of the glass plate 25. . In addition, the vacuum heat insulating material 30 is extended to the handle portion 31 where the glass plate 25 is not located and the warp deformation of the glass plate 25 is not required to be prevented, and the material is not wasted, and the cost is low. Deformation prevention and strength improvement can be realized.

更に、前記把手部31の凹奥壁31bは扉端縁Xに行くほど扉内側へ位置するような傾斜面としてあるから、内フレーム23側の発泡ウレタン29aが熱収縮によって若干のソリ変形を起こして把手部31が変形しても、その変形は扉端縁Xに行くほど扉内側に変形する、すなわち、把手部31の凹奥壁31bの傾斜面の傾斜と同方向に変形するものとなるから、ほとんど目立たないものとなり、意匠性を損なうほどのことはなくなり、長期間に亘って良好な意匠性を維持できる。   Further, since the recessed inner wall 31b of the handle portion 31 is inclined so as to be located inward of the door as it goes to the door edge X, the foamed urethane 29a on the inner frame 23 side is slightly warped by heat shrinkage. Even if the handle portion 31 is deformed, the deformation is deformed inwardly toward the door edge X, that is, deformed in the same direction as the inclination of the inclined surface of the recessed back wall 31b of the handle portion 31. Therefore, it becomes almost inconspicuous, and there is no loss of designability, and good designability can be maintained over a long period of time.

また、前記把手部31の凹前壁31cは扉端縁Xより下方(或いは上方)ほどその壁圧を厚く、この実施の形態では扉端縁Xから下方(或いは上方)に行くにしたがってその壁圧を厚く形成してあるから、把手部31の手掛け部分となる凹前壁31cの強度が向上し、この手掛け部分の前面に位置するガラス板25の端部に大きな扉開き力が加わってもガラス板25の端部がひび割れを起こす等のことを防止でき、意匠性とともに信頼性も高いものとすることができる。   Further, the concave front wall 31c of the handle portion 31 has a wall pressure that is thicker downward (or upward) than the door edge X. In this embodiment, the wall increases as it goes downward (or upward) from the door edge X. Since the pressure is formed thickly, the strength of the concave front wall 31c, which is the handle portion of the handle portion 31, is improved, and even if a large door opening force is applied to the end portion of the glass plate 25 located in front of the handle portion. It is possible to prevent the end portion of the glass plate 25 from being cracked, and it is possible to achieve high reliability as well as design properties.

なお、この実施の形態では、すでに述べたように、ガラス板25の内面に接着剤26を介して樹脂フィルム27を貼り付け、この樹脂フィルム27に着色層28を形成してあって、当該着色層28はローラ等によって形成することができるので、樹脂フィルム27に対する接着強度を管理保障することができ、発泡ウレタン29の熱収縮や経年変化等による接着状態の劣化が生じても樹脂フィルム27に対し剥がれることを確実に防止できるようになる。   In this embodiment, as already described, a resin film 27 is attached to the inner surface of the glass plate 25 via an adhesive 26, and a colored layer 28 is formed on the resin film 27. Since the layer 28 can be formed by a roller or the like, the adhesive strength with respect to the resin film 27 can be managed and ensured even if the adhesive state deteriorates due to thermal shrinkage or aging of the urethane foam 29. It is possible to reliably prevent peeling.

これにより、樹脂フィルム27をガラス板25と発泡ウレタン29との間に位置させてこれら両者を発泡ウレタン29及び接着剤26の接着力によって接着させたとき、着色層28が樹脂フィルム27から剥がれてこの剥がれに起因してガラス板25が発泡ウレタン29から剥離等するのを防止することができる。よって、長期間に亘ってフィルム付きガラス板25の接着強度を維持保障することができ、信頼性の高いものとすることができる。   As a result, when the resin film 27 is positioned between the glass plate 25 and the urethane foam 29 and both are adhered by the adhesive force of the urethane foam 29 and the adhesive 26, the colored layer 28 is peeled off from the resin film 27. It is possible to prevent the glass plate 25 from being peeled off from the foamed urethane 29 due to the peeling. Therefore, the adhesive strength of the glass plate with film 25 can be maintained and secured over a long period of time, and the reliability can be improved.

加えてこの実施の形態では、発泡ウレタン29の発泡密度をガラス板25の中央部分より外周部分の方が高くなるようにしてあるから、発泡ウレタン29の接着力はガラス板25の外周部分のほうが強くなる。これにより、ガラス板25の樹脂フィルム27と発泡ウレタン29との接着力を長期間に亘ってより確実に維持保障することができる。   In addition, in this embodiment, the foaming density of the urethane foam 29 is higher in the outer peripheral portion than in the central portion of the glass plate 25, so that the adhesive strength of the urethane foam 29 is higher in the outer peripheral portion of the glass plate 25. Become stronger. Thereby, the adhesive force between the resin film 27 of the glass plate 25 and the urethane foam 29 can be more reliably maintained and secured over a long period of time.

すなわち、冷蔵庫は内部と外部で温度差が激しく、扉の開閉時に内部からの冷気によって扉のガラス板25端部は結露や激しい温度変化の影響を受ける。また、使用者の使い方によっては、開閉時に激しい衝撃を扉に与えたり、収納物の出し入れ時にガラス板25を含む扉に水や汁を溢す使用実態となる。そして、このような冷蔵庫特有の使用環境・実態によってガラス板25の端部は当該ガラス板端部を覆うガラス板挿入部が無いと発泡ウレタン29から剥がれやすい環境となっている。   That is, the refrigerator has a large temperature difference between the inside and the outside, and the end of the glass plate 25 of the door is affected by condensation and severe temperature changes due to the cold air from the inside when the door is opened and closed. Further, depending on the usage of the user, the door may be subjected to a severe impact during opening and closing, or the door including the glass plate 25 may overflow with water or juice when the stored items are put in and out. The end portion of the glass plate 25 is easily peeled off from the urethane foam 29 if there is no glass plate insertion portion that covers the end portion of the glass plate due to the use environment / actual condition unique to the refrigerator.

このような環境下において、この実施の形態では、ガラス板25の端部、すなわち、周囲部は発泡ウレタン29の発泡密度が高い、すなわちごく微細に発泡しているウレタンスキン層との接着となっていて、発泡ウレタン29とガラス板25の樹脂フィルム27との接着密度は高く強固なものとなっている。したがって、長期間の使用に際してもガラス板25の樹脂フィルム27と発泡ウレタン29との接着は確保され、長期間フィルム付きガラス板25の接着強度を維持保障することができ、信頼性を確保できるのである。   Under such circumstances, in this embodiment, the end portion of the glass plate 25, that is, the peripheral portion is bonded to the urethane skin layer in which the foaming density of the urethane foam 29 is high, that is, very finely foamed. In addition, the adhesive density between the urethane foam 29 and the resin film 27 of the glass plate 25 is high and strong. Therefore, even when used for a long time, the adhesion between the resin film 27 of the glass plate 25 and the urethane foam 29 is ensured, and the adhesive strength of the glass plate 25 with the film can be maintained and ensured for a long time, so that the reliability can be ensured. is there.

加えてこの実施の形態では、樹脂フィルム27の発泡ウレタン29との密着面に易接着層32を形成してあるから、樹脂フィルム27と発泡ウレタン29との接着強度がより高いものとなり、発泡ウレタン29からの樹脂フィルム27、ひいてはガラス板25の剥離をより確実に防止することができ、長期間フィルム付きガラス板25の接着強度を維持保障することができる。   In addition, in this embodiment, since the easy-adhesion layer 32 is formed on the adhesive surface of the resin film 27 with the foamed urethane 29, the adhesive strength between the resin film 27 and the foamed urethane 29 becomes higher, and the foamed urethane. It is possible to more reliably prevent the resin film 27 from 29, and hence the glass plate 25, from peeling off, and to maintain and ensure the adhesive strength of the glass plate 25 with a film for a long time.

特にこの実施の形態で例示したように、樹脂フィルム27としてポリエチレンテレフタレートを用い、かつ、易接着層32をウレタン系ポリエステル系の接着剤とすると、その接着強度は強力なものとなる。すなわち、前記ウレタン系接着剤またはポリエステル系の接着剤を構成するウレタン系またはポリエステルは、その溶解性パラメータ(以下、SP値と称す)がウレタンのSP値10〜11及びフィルムの材料であるポリエチレンテレフタレートのSP値11.3と近いので、これら相互間の接着力は強固なものとなるのである。換言するとポリエステル系(ウレタン系も同様)接着剤は末端に−OH基をイソシアネートで反応させていて、ウレタン変成樹脂膜となっており、一方、ウレタン発泡材はポリエーテルポリオールのイソシアネート硬化であることから、基本の樹脂骨格は異なるものの反応内容は同じであるため、接着強度が向上するのである。よって、長期間の使用に際してもガラス板25の樹脂フィルム27と発泡ウレタン29との接着を確保し、長期間フィルム付きガラス板25の接着強度を維持保障することができるのである。   In particular, as exemplified in this embodiment, when polyethylene terephthalate is used as the resin film 27 and the easy-adhesion layer 32 is a urethane polyester adhesive, the adhesive strength becomes strong. That is, the urethane-based or polyester constituting the urethane-based adhesive or the polyester-based adhesive has a solubility parameter (hereinafter referred to as SP value) of urethane SP value 10-11 and polyethylene terephthalate which is a film material. Since the SP value is close to 11.3, the adhesive force between them becomes strong. In other words, the polyester-based (urethane-based) adhesive has a —OH group reacted with isocyanate at the end to form a urethane-modified resin film, while the urethane foam is an isocyanate-cured polyether polyol. Therefore, although the basic resin skeleton is different, the reaction content is the same, so the adhesive strength is improved. Therefore, even when used for a long period of time, the adhesion between the resin film 27 of the glass plate 25 and the urethane foam 29 can be ensured, and the adhesion strength of the glass plate 25 with a film can be maintained and ensured for a long period of time.

また、前記樹脂フィルム27と発泡ウレタン29との接着面はミクロ的に見ると発泡ウレタンのスキン層と樹脂フィルム27とが接着しており、このようなスキン層と樹脂フィルム27とはその双方の表面が滑面となっているため、剥がれかけると一気に剥がれてしまう危険性がある。特に、ガラス板外周部分の発泡密度を高めてその接着面をスキン層とした場合にあってはガラス板外周部分で剥がれが広がってしまう恐れがある。   In addition, the microscopic surface of the adhesive surface between the resin film 27 and the foamed urethane 29 is bonded to the urethane foam skin layer and the resin film 27. The skin layer and the resin film 27 are both of them. Since the surface is a smooth surface, there is a risk of peeling at once if it is peeled off. In particular, when the foaming density of the outer peripheral portion of the glass plate is increased and the adhesive surface is used as a skin layer, there is a risk that peeling will spread at the outer peripheral portion of the glass plate.

しかしながら、この実施の形態では前記したように樹脂フィルム27の発泡ウレタン29との密着面に易接着層32を形成してあるから、樹脂フィルム27と発泡ウレタン29との接着強度が強化され、前記したような発泡ウレタンスキン層と樹脂フィルム27との剥がれの広がりを防止できる。よって、ガラス板内面の樹脂フィルム27と発泡ウレタン29との接着強度を長期間に亘って維持保障することができ、更に信頼性の高いものとすることができる。   However, in this embodiment, as described above, since the easy adhesion layer 32 is formed on the adhesive surface of the resin film 27 with the urethane foam 29, the adhesive strength between the resin film 27 and the urethane foam 29 is enhanced, The spread of peeling between the foamed urethane skin layer and the resin film 27 can be prevented. Therefore, the adhesive strength between the resin film 27 on the inner surface of the glass plate and the urethane foam 29 can be maintained and ensured over a long period of time, and the reliability can be further improved.

またウレタンの発泡密度が低くて発泡ウレタン29と樹脂フィルム27との実質接着面積が減少するガラス板中央部分でもその接着強度を向上させることができる。すなわち、ウレタンの発泡密度が低くて発泡ウレタン29と樹脂フィルム27との実質接着面積が減少する分をこの易接着層32による接着力アップでカバーして、発泡ウレタン29と樹脂フィルム27との接着強度をより確実なものとすることができ、ひいてはガラス板25の接着強度を長期間に亘って維持保障することができ、信頼性の高いものとすることができる。   Further, the adhesive strength can be improved even at the central portion of the glass plate where the foam density of urethane is low and the substantial adhesion area between the urethane foam 29 and the resin film 27 is reduced. In other words, the portion of the urethane foam 29 having a low foaming density and the substantial adhesion area between the foamed urethane 29 and the resin film 27 is reduced by covering the adhesive force with the easy-adhesive layer 32, thereby adhering the foamed urethane 29 and the resin film 27. The strength can be further ensured, and as a result, the adhesive strength of the glass plate 25 can be maintained and ensured over a long period of time, and the reliability can be increased.

上記、ガラス板25と発泡ウレタン29との接着力は寿命加速試験を行った結果、その接着力は1.0g/cm2以上、好ましくは2.6g/cm2以上とすることにより、発泡ウレタン29の熱収縮等の経年変化による接着力劣化があっても確実に樹脂フィルム27と発泡ウレタン29との接着強度を保障することができ、ひいてはガラス板25の接着強度を長期間に亘って維持保障することができて、信頼性の高いものとすることができた。なお、上記接着力の測定方法は、接着剤の重ね合わせせん断接着強さの標準的な測定方法である「JIS K 6850(接着剤−剛性被着材の引張せん断 接着強さ試験方法)」に基づく。   The adhesive strength between the glass plate 25 and the urethane foam 29 was subjected to a life acceleration test, and as a result, the adhesive strength was 1.0 g / cm 2 or more, preferably 2.6 g / cm 2 or more. Even if the adhesive strength is deteriorated due to aging such as heat shrinkage, the adhesive strength between the resin film 27 and the urethane foam 29 can be reliably ensured, and as a result, the adhesive strength of the glass plate 25 is maintained and guaranteed over a long period of time. And was able to be reliable. The method for measuring the adhesive force is described in “JIS K 6850 (Adhesive—Tensile Shear Adhesive Tensile Shear Adhesive Strength Test Method)”, which is a standard method for measuring the overlapping shear adhesive strength of an adhesive. Based.

更にこの実施の形態では、前記内フレーム23の縁枠24のうち、ガラス板25の下端面に位置する部分には当該ガラス板25の前面から前方に飛び出すことなくガラス板下端面に重合するガラス板支持片24bが位置しているから、ガラス板25はその重量を内フレーム23の縁枠24のガラス板支持片24bによって支持されることになる。よって、万が一、発泡ウレタン29によるガラス板25の接着力の劣化によってガラス板25の剥がれが部分的に生じるようなことがあったとしても、ガラス板25が落下する等の異常事態は確実に防止でき安心感が大きく向上する。また、前記縁枠24のガラス板支持片24bはガラス板前面より飛び出すことがないので、ガラス板挿入部のように扉前面から見えることもなく、意匠性及び全面フラット感は良好なまま維持できる。   Furthermore, in this embodiment, a portion of the edge frame 24 of the inner frame 23 positioned on the lower end surface of the glass plate 25 is superposed on the lower end surface of the glass plate without jumping forward from the front surface of the glass plate 25. Since the plate support piece 24 b is positioned, the glass plate 25 is supported by the glass plate support piece 24 b of the edge frame 24 of the inner frame 23. Therefore, even if the peeling of the glass plate 25 may partially occur due to the deterioration of the adhesive force of the glass plate 25 by the urethane foam 29, an abnormal situation such as the dropping of the glass plate 25 is surely prevented. This will greatly improve your sense of security. Further, since the glass plate support piece 24b of the edge frame 24 does not protrude from the front surface of the glass plate, it is not visible from the front surface of the door as in the glass plate insertion portion, and the design and the flat feeling of the entire surface can be maintained. .

また、上記ガラス板25はその外周縁が縁枠24の端面24aより若干内側に位置する構成としてあるから、このガラス板25の外周縁を縁枠24の端面24aが保護することになる。よって、例えば生産ラインでの扉搬送時やユーザ宅における扉交換サービス時にガラス板25の外周縁が何らかの物に当たって割れたりするようなことを防止することもできる。   Further, since the outer peripheral edge of the glass plate 25 is positioned slightly inside the end surface 24a of the edge frame 24, the end surface 24a of the edge frame 24 protects the outer peripheral edge of the glass plate 25. Therefore, for example, it is possible to prevent the outer peripheral edge of the glass plate 25 from hitting a certain object and cracking at the time of door transportation on the production line or door replacement service at the user's house.

また、仮にガラス板25に何らかの外力が加わって万が一割れることがあっても、このガラス板片は樹脂フィルム27に接着していて飛散を防止されることになり、万が一のときの安全性も向上する。   Even if some external force is applied to the glass plate 25 and it should break, this glass plate piece is adhered to the resin film 27 to prevent scattering, and safety in the event of an emergency is also improved. To do.

(実施の形態2)
図7は実施の形態2における扉の断面図である。この実施の形態2ではガラス板25の樹脂フィルム27と内フレーム23の縁枠24とを更に両面テープ33によって接着したものである。
(Embodiment 2)
FIG. 7 is a sectional view of a door in the second embodiment. In the second embodiment, the resin film 27 of the glass plate 25 and the edge frame 24 of the inner frame 23 are further bonded with a double-sided tape 33.

これにより、ガラス板25は発泡ウレタン29との接着に加え、両面テープ33を介して縁枠24にも接着されることになる。よって、ガラス板25は樹脂フィルム27を介して発泡ウレタン29と縁枠24の両方に強力に接着保持されることになり、長期間に亘ってガラス板25の接着強度を維持保障することができ、更に信頼性の高いものとすることができる。   As a result, the glass plate 25 is bonded to the edge frame 24 via the double-sided tape 33 in addition to bonding to the urethane foam 29. Therefore, the glass plate 25 is strongly bonded and held to both the urethane foam 29 and the edge frame 24 through the resin film 27, and the adhesive strength of the glass plate 25 can be maintained and ensured over a long period of time. Further, it can be made more reliable.

以上、本発明の主な実施形態を説明したが、上記実施の形態は本発明を実施するうえでの一例として示したものであり、本発明の目的を達成する範囲内で種々変更可能であることは言うまでもない。   As mentioned above, although main embodiment of this invention was described, the said embodiment was shown as an example in implementing this invention, and can be variously changed within the range which achieves the objective of this invention. Needless to say.

例えば、ガラス板を透明樹脂板に置き換えても良く、これによって軽量化による接着強度の更なる保障が可能となり、しかも低コスト化を図ることができる。   For example, the glass plate may be replaced with a transparent resin plate, which makes it possible to further secure the adhesive strength by reducing the weight and to reduce the cost.

また、樹脂フィルムも着色層の接着強度を管理保障できるものであればポリエチレンテレフタレート以外のものであっても良いものである。   Further, the resin film may be other than polyethylene terephthalate as long as the adhesive strength of the colored layer can be managed and guaranteed.

更に、樹脂フィルム27の着色層28はすでに述べている通りガラス板側であっても良く、また、樹脂フィルム27と発泡ウレタン29との接着強度を向上させるために用いる接着剤26としてウレタンバインダー或いは蒸着層を用いても良く、或いは当該接着剤26と発泡ウレタン29との間に更に蒸着層或いはウレタンバインダー或いはその双方を介在させても良く、必要に応じて用いることによって接着強度や着色層の意匠性を向上させることができる。   Further, the colored layer 28 of the resin film 27 may be on the glass plate side as described above, and a urethane binder or an adhesive 26 used for improving the adhesive strength between the resin film 27 and the urethane foam 29 may be used. A vapor-deposited layer may be used, or a vapor-deposited layer and / or a urethane binder may be further interposed between the adhesive 26 and the foamed urethane 29. Designability can be improved.

以上のように本発明は、着色ガラス板等の透明前板挿入部を廃止して意匠性を高めつつ
、透明前板のソリ変形を防止して、透明前板特有の高い意匠性を長期間に亘って良好に維持し続けることができる扉付の冷蔵庫を提供することができ、一般用はもちろん業務用の冷蔵庫やワインクーラーにも幅広く適用できる。
As described above, the present invention eliminates a transparent front plate insertion portion such as a colored glass plate and enhances design properties, while preventing warping deformation of the transparent front plate and providing high design properties peculiar to the transparent front plate for a long time. It is possible to provide a refrigerator with a door that can be maintained well over a wide range, and can be widely applied to commercial refrigerators and wine coolers as well as general ones.

1 冷蔵庫本体
2 外箱
3 内箱
4 発泡ウレタン
5 冷蔵室
6 切替室
7 製氷室
8 冷凍室
9 野菜室
10,11,12,13,14 扉
16 冷却室
17 冷却器
18 送風ファン
19 圧縮機
20 放熱パイプ
21 キャピラリーチューブ
23 内フレーム
24 縁枠
24a 端面
24b 透明前板支持片(ガラス板支持片)
25 透明前板(ガラス板)
26 接着剤
27 樹脂フィルム
28 着色層
29、29a、29b 発泡ウレタン
30 板体(真空断熱材)
31 把手部
31a 凹底
31b 凹奥壁
31c 凹前壁
32 易接着層
33 両面テープ
DESCRIPTION OF SYMBOLS 1 Refrigerator main body 2 Outer box 3 Inner box 4 Urethane foam 5 Refrigeration room 6 Switching room 7 Ice making room 8 Freezing room 9 Vegetable room 10, 11, 12, 13, 14 Door 16 Cooling room 17 Cooler 18 Air blower fan 19 Compressor 20 Radiation pipe 21 Capillary tube 23 Inner frame 24 Edge frame 24a End face 24b Transparent front plate support piece (glass plate support piece)
25 Transparent front plate (glass plate)
26 Adhesive 27 Resin film 28 Colored layer 29, 29a, 29b Urethane foam 30 Plate (vacuum heat insulating material)
31 Handle part 31a Concave bottom 31b Concave back wall 31c Concave front wall 32 Easy adhesion layer 33 Double-sided tape

Claims (5)

断熱性を有する冷蔵庫本体と扉からなり、上記扉は、貯蔵室の内側に位置する内フレームと、前記内フレームを覆うようにその内フレームの縁枠に配置したガラス板の着色層付きの透明前板と、前記透明前板と内フレームと縁枠との間の空間に充填発泡させた発泡ウレタンとからなっていて、前記透明前板は発泡ウレタンによって接着保持しその外周部は透明前板挿入部等で覆うことなくそのまま露出状態とした構成とするとともに、前記内フレームと前記透明前板との間の発泡ウレタン中に板体を埋設配置し、かつ、この板体は前記透明前板と内フレームとの間に充填した前記発泡ウレタンより断熱性の高い材料で形成した真空断熱材で構成し、板体と透明前板との間の発泡ウレタンの厚みは、板体と内フレームとの間の発泡ウレタンの厚みよりも薄くするとともに、位置決め用スペーサ部材を設けてウレタン発泡時の流動性確保と透明前板を接着保持させる厚み寸法とし、前記内フレームの縁枠のうち、透明前板の下端面に位置する部分には当該透明前板の前面から前方に飛び出すことなく透明前板下端面に重合する透明前板支持片が位置する冷蔵庫。 It consists of a refrigerator main body and a door having heat insulation, and the door is transparent with an inner frame located inside the storage room and a colored layer of a glass plate arranged on an edge frame of the inner frame so as to cover the inner frame The front plate is made of urethane foam filled and foamed in a space between the transparent front plate, the inner frame and the edge frame, and the transparent front plate is bonded and held by foamed urethane, and the outer peripheral portion thereof is a transparent front plate. It is configured to be exposed as it is without being covered with an insertion portion or the like, and a plate body is embedded in the foamed urethane between the inner frame and the transparent front plate, and the plate body is the transparent front plate It is composed of a vacuum heat insulating material formed of a material with higher heat insulation than the urethane foam filled between the inner frame and the inner frame, and the thickness of the urethane foam between the plate body and the transparent front plate is the same as that of the plate body and the inner frame. Urethane foam thickness between In addition, the positioning spacer member is provided to provide a positioning spacer member to ensure fluidity at the time of urethane foaming and to have a thickness dimension for adhering and holding the transparent front plate, and is located on the lower end surface of the transparent front plate of the inner frame The refrigerator in which the transparent front plate support piece which superposes | stacks on a transparent front plate lower end surface without jumping ahead from the front of the said transparent front plate is located in a part. 扉の縁枠の上端面或いは下端面のいずれかを下向き或いは上向きに凹設して把手部を形成し、板体はその把手部側端部を前記把手部の凹底近接位置から下方或いは上方に配置した請求項1記載の冷蔵庫。 Either the upper end surface or the lower end surface of the door edge frame is recessed downward or upward to form a handle portion, and the plate body has an end portion on the handle portion side below or above the concave bottom position of the handle portion. The refrigerator of Claim 1 arrange | positioned. 扉の縁枠の上端面或いは下端面のいずれかを下向き或いは上向きに凹設して把手部を形成し、前記把手部の凹奥壁は扉端縁に行くほど扉内側へ位置するような傾斜面とした請求項1記載の冷蔵庫。 Either the upper end surface or the lower end surface of the door edge frame is recessed downward or upward to form a handle portion, and the recessed back wall of the handle portion is inclined so as to be positioned inside the door toward the door edge. The refrigerator according to claim 1, which is a surface. 把手部の凹前壁は扉端縁より下方或いは上方ほどその壁圧を厚く形成した請求項2又は3記載の冷蔵庫。 The refrigerator according to claim 2 or 3, wherein the concave front wall of the handle portion is formed such that its wall pressure increases toward the lower or upper side of the door edge. 請求項1〜4の前記ガラス板を樹脂板に置き換えた冷蔵庫。 The refrigerator which replaced the said glass plate of Claims 1-4 with the resin plate.
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