JP5691451B2 - Rotor for rotating electrical machines - Google Patents

Rotor for rotating electrical machines Download PDF

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JP5691451B2
JP5691451B2 JP2010268969A JP2010268969A JP5691451B2 JP 5691451 B2 JP5691451 B2 JP 5691451B2 JP 2010268969 A JP2010268969 A JP 2010268969A JP 2010268969 A JP2010268969 A JP 2010268969A JP 5691451 B2 JP5691451 B2 JP 5691451B2
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steel plate
rotor
locking portion
outer peripheral
rotating electrical
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JP2012120353A (en
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服部 宏之
宏之 服部
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Toyota Motor Corp
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Description

本発明は、複数の鋼板を積層することにより構成される積層体を含み、回転軸の外周側に固定される回転電機用ロータに関する。   The present invention relates to a rotor for a rotating electrical machine that includes a laminate formed by laminating a plurality of steel plates and is fixed to the outer peripheral side of a rotating shaft.

従来から知られている、車両用電動機等の回転電機は、ステータとロータとを備える。また、ロータを、複数の鋼板を積層することにより構成される積層体を含むように構成することも考えられている。例えば、ロータは、積層体の円周方向複数個所に永久磁石を配置する磁石付ロータとする場合がある。   2. Description of the Related Art Conventionally known rotating electrical machines such as vehicle electric motors include a stator and a rotor. It is also considered that the rotor is configured so as to include a laminate formed by laminating a plurality of steel plates. For example, the rotor may be a rotor with magnets in which permanent magnets are arranged at a plurality of locations in the circumferential direction of the laminate.

例えば、特許文献1に記載された電動機は、ステータの径方向内側にロータを対向配置しており、ロータは、自動積層方式により外周の溝、シャフト用の孔等を打ち抜いたコアシートを積層し、そのロータのコアの孔にIPM方式で永久磁石を埋め込んでいる。また、積層したコアの両端側にエンドプレートに対応する蓋を配置するとともに、複数のリベットを通すとされている。   For example, in the electric motor described in Patent Document 1, a rotor is disposed opposite to the inner side in the radial direction of the stator, and the rotor is formed by laminating a core sheet obtained by punching a peripheral groove, a shaft hole, and the like by an automatic lamination method. The permanent magnet is embedded in the hole of the core of the rotor by the IPM method. In addition, a lid corresponding to the end plate is disposed on both end sides of the laminated cores, and a plurality of rivets are passed therethrough.

また、特許文献2に記載された、複数の鋼板を積層してなる積層鉄心では、内周側にコイルを収容するスロットを形成するとともに、複数の鋼板を、外周部に切欠溝を設けた鋼板Aと、外周部にV形状に曲げ形成した舌片を設けた鋼板Bとにより構成し、切欠溝を一致させて積み重ねた2枚の鋼板Aに、切欠溝と対応する位置に舌片を配置するように1枚の鋼板Bを積み重ね、それを繰り返すとされている。また、このように積み重ねた後、舌片を切欠溝内にV形状を平板状に伸展させながら折り曲げ、切欠溝の溝幅と舌片幅との間の締め代により結合し、一体化した積層鉄心が得られるとされている。   Moreover, in the laminated iron core which laminated | stacked the several steel plate described in patent document 2, while forming the slot which accommodates a coil in an inner peripheral side, a plurality of steel plates, the steel plate which provided the notch groove in the outer peripheral part The tongue piece is arranged at a position corresponding to the notch groove on the two steel plates A which are formed by A and the steel plate B provided with the tongue piece bent into a V shape on the outer peripheral portion and stacked with the notch grooves being matched. It is said that one steel plate B is stacked and repeated. In addition, after stacking in this way, the tongue piece is bent while extending the V shape into a flat plate shape in the cutout groove, and is joined by a fastening margin between the groove width of the cutout groove and the width of the tongue piece, and integrated lamination It is said that an iron core can be obtained.

特開2002−136011号公報Japanese Patent Application Laid-Open No. 2002-136011 特開昭57−82845号公報JP-A-57-82845

上記の特許文献1に記載されたロータでは、コアシートを積層することにより積層体が構成され、複数のリベットを積層体に通すことでコアが飛び出さないようにしている。ただし、このように複数のリベットを用いる場合、リベットの材質に工夫しないと、コアの内部を通過する磁束を阻害して回転電機の出力性能の低下を招いたり、回転電機の効率が低下する可能性がある。また、複数のリベットを必要とすることで、ロータの構成部品の部品点数が増大する。これに対して、リベットを使用せずにエンドプレートでロータコアの両端部が開くのを防止することも考えられる。ただし、この場合、エンドプレートとして大きな直径を有し、かつ、剛性の高いものが必要となる。   In the rotor described in Patent Document 1, a laminated body is configured by laminating core sheets, and the core is prevented from popping out by passing a plurality of rivets through the laminated body. However, when multiple rivets are used in this way, if the material of the rivet is not devised, the magnetic flux passing through the inside of the core can be obstructed and the output performance of the rotating electrical machine can be reduced, or the efficiency of the rotating electrical machine can be reduced. There is sex. In addition, the need for a plurality of rivets increases the number of component parts of the rotor. On the other hand, it is also conceivable to prevent the end portions of the rotor core from being opened by the end plate without using rivets. In this case, however, an end plate having a large diameter and high rigidity is required.

一方、鋼板の積層体を有するロータにおいて、リベットを省略したり、エンドプレートをロータコアよりも小径化したり、エンドプレートに剛性の低いものを使用した場合には、ロータの軸方向端部の鋼板の外周端部が他のロータコア部分に対し軸方向外側に開くように変位する可能性がある。例えば、ロータコアに永久磁石を配置している場合に永久磁石の端部とロータコアの端部との間で作用する磁気吸引力により、端部の鋼板の外周端部が外側に離れるように変位する可能性がある。また、ロータに対向するステータコアの軸方向長さがロータの軸方向長さよりも長い場合、回転電機の使用時にステータとロータとの間で作用する磁気吸引力により、やはり端部の鋼板の外周端部が外側に離れるように変位する可能性もある。また、ロータの各鋼板同士を溶接により接合することにより上記の変位を防止することも考えられるが、製造コストの過度な増加を招く可能性がある。   On the other hand, in a rotor having a laminate of steel plates, when the rivet is omitted, the end plate is made smaller in diameter than the rotor core, or the end plate is less rigid, the steel plate at the axial end of the rotor There is a possibility that the outer peripheral end portion is displaced so as to open outward in the axial direction with respect to other rotor core portions. For example, when a permanent magnet is disposed on the rotor core, the outer peripheral end of the steel plate at the end is displaced outward by the magnetic attractive force acting between the end of the permanent magnet and the end of the rotor core. there is a possibility. Further, when the axial length of the stator core facing the rotor is longer than the axial length of the rotor, the outer peripheral edge of the steel plate at the end is also caused by the magnetic attractive force acting between the stator and the rotor when the rotating electrical machine is used. There is also a possibility that the part is displaced away from the outside. Moreover, although it is possible to prevent said displacement by joining each steel plate of a rotor by welding, there exists a possibility of causing an excessive increase in manufacturing cost.

このようにロータコアの軸方向端部の鋼板の外周端部が外側に離れるように変位した場合、磁力や回転時に永久磁石に作用する遠心力等に対するロータコアの耐力が低くなり、場合により、ロータコアに破損等の不都合が生じる可能性がないとはいえない。特に、回転電機の効率向上のためにロータコアを構成する鋼板の板厚を薄くしたり、ロータコアの磁石挿入孔とロータコアの外周面との間の間隔を小さくすることが考えられるが、この場合には、ロータコアの耐力が低くなりやすい。また、ロータコアの軸方向端部の鋼板の外周端部が外側に離れるように変位した場合には、ロータコアにおける着磁効率の低下が生じる可能性もある。   When the outer peripheral end of the steel plate at the axial end of the rotor core is displaced away from the outside in this way, the rotor core is less resistant to the magnetic force or centrifugal force acting on the permanent magnet during rotation. It cannot be said that there is no possibility of inconvenience such as breakage. In particular, in order to improve the efficiency of the rotating electrical machine, it is conceivable to reduce the thickness of the steel plate constituting the rotor core or to reduce the interval between the magnet core insertion hole of the rotor core and the outer peripheral surface of the rotor core. The proof stress of the rotor core tends to be low. In addition, when the outer peripheral end of the steel plate at the axial end of the rotor core is displaced so as to be separated outward, there is a possibility that the magnetization efficiency in the rotor core is lowered.

また、特許文献2に記載された積層鉄心は、ステータの構造であると考えられ、この構造をロータとして使用することは困難である。また、積層鉄心には、ロータ対向側である内周側にコイルを収容するためのスロットが形成されており、この内周側に端部の鋼板が軸方向外側に離れるように変位するのを阻止する手段を設ける必要はほとんどない。すなわち、積層鉄心にコイルが内周側で巻装されると、積層鉄心を構成する複数の鋼板がコイルで結合される。このような特許文献2には、部品点数を少なくでき、かつ、強度を高くできるとともに、回転電機の出力及び効率を高くできるロータは開示されていない。   Further, the laminated iron core described in Patent Document 2 is considered to have a stator structure, and it is difficult to use this structure as a rotor. In addition, the laminated iron core has a slot for accommodating the coil on the inner peripheral side which is the rotor facing side, and the steel plate at the end is displaced on the inner peripheral side so as to be separated outward in the axial direction. There is little need to provide a means to block. That is, when the coil is wound around the laminated iron core on the inner peripheral side, a plurality of steel plates constituting the laminated iron core are coupled by the coil. Such a patent document 2 does not disclose a rotor that can reduce the number of components, increase the strength, and increase the output and efficiency of the rotating electrical machine.

本発明の目的は、回転電機用ロータにおいて、部品点数を少なくし、かつ、強度を高くするとともに、回転電機の出力及び効率を高くすることを目的とする。   An object of the present invention is to reduce the number of parts, increase the strength, and increase the output and efficiency of a rotating electrical machine in a rotor for a rotating electrical machine.

本発明に係る回転電機用ロータは、複数の鋼板を積層することにより構成される積層体を含み、回転軸の外周側に固定される回転電機用ロータであって、積層体は、積層体の軸方向一端に設けられた少なくとも1枚の一端側端部鋼板と、一端側端部鋼板よりも軸方向中央側に設けられ、外周部に係止部を有する係止部付鋼板とを含み、係止部は、係止部付鋼板の外周面に外径側に突出するように設けられた突部を軸方向外側に折り曲げ、さらにその折り曲げた部分の先端部で一端側端部鋼板よりも軸方向外側に突出する部分を内径側に曲げ形成することで構成され、係止部の先端部が一端側端部鋼板に係止部付鋼板側に押さえ付けられていることを特徴とする回転電機用ロータである。 A rotor for a rotating electrical machine according to the present invention includes a laminated body formed by laminating a plurality of steel plates, and is a rotor for a rotating electrical machine fixed to the outer peripheral side of a rotating shaft. Including at least one end-side end steel plate provided at one end in the axial direction, and a steel plate with a locking portion provided on the center side in the axial direction from the one end-side end steel plate and having a locking portion on the outer peripheral portion; The locking portion is formed by bending a protruding portion provided on the outer peripheral surface of the steel plate with the locking portion so as to protrude to the outer diameter side outward in the axial direction, and further at the distal end portion of the bent portion than the one end side steel plate. A rotation characterized in that a portion protruding outward in the axial direction is formed by bending to the inner diameter side, and the tip of the locking portion is pressed against the steel plate with the locking portion by the one end side steel plate. This is an electric rotor.

本発明に係る回転電機用ロータによれば、係止部付鋼板の係止部で一端側端部鋼板を押さえ付けることができるので、使用時にステータとロータとの間で軸方向の磁気的吸引力が作用する場合でも、リベットや溶接を用いることなく、一端側端部鋼板の外周端部が軸方向外側に離れるように変位することを防止できる。このため、ロータを含む回転電機の出力及び効率を有効に高くできる。 According to the rotor for a rotating electrical machine according to the present invention, since the one end side steel plate can be pressed by the locking portion of the steel plate with the locking portion, the magnetic attraction in the axial direction between the stator and the rotor at the time of use. Even when a force acts, it is possible to prevent the outer peripheral end of the one end side end steel plate from being displaced away from the outside in the axial direction without using rivets or welding. For this reason, the output and efficiency of the rotating electrical machine including the rotor can be effectively increased.

また、本発明に係る回転電機用ロータにおいて、好ましくは、積層体は、係止部付鋼板よりも軸方向外側に配置された一端側端部鋼板の外周面に設けられ、係止部付鋼板に設けられた係止部が挿入される凹部を含んでいる。 In the rotor for a rotating electrical machine according to the present invention, preferably, the laminate is provided on the outer peripheral surface of the one end side steel plate disposed on the outer side in the axial direction than the steel plate with the locking portion, and the steel plate with the locking portion. It includes a recess into which a locking portion provided in the is inserted.

上記構成によれば、係止部が各鋼板の外周面よりも径方向外側に大きく突出することを防止して、ロータとステータとの間の径方向の隙間を有効に小さくでき、回転電機の出力向上をより有効に図れる。   According to the above configuration, the locking portion can be prevented from projecting more radially outward than the outer peripheral surface of each steel plate, and the radial gap between the rotor and the stator can be effectively reduced. The output can be improved more effectively.

また、本発明に係る回転電機用ロータにおいて、好ましくは、積層体は、円周方向複数個所に挿入するように設けられた永久磁石を含んでいる。   In the rotor for a rotating electrical machine according to the present invention, preferably, the laminated body includes permanent magnets provided so as to be inserted at a plurality of locations in the circumferential direction.

上記構成によれば、永久磁石の磁力により積層体の軸方向端部に設けられた端部鋼板の外周側が軸方向外側に離れるように変位しやすくなるのにもかかわらず、その変位を有効に防止できるため、積層体の軸方向端部の外周部の強度を十分に高くできる。このため、積層体に対する着磁効率を高くできるとともに、使用時にロータとステータとの間で作用する磁気吸引力や、永久磁石に作用する遠心力にかかわらず、積層体に対する応力を緩和できる。   According to the above configuration, although the outer peripheral side of the end steel plate provided at the axial end of the laminate is easily displaced so as to be separated outward in the axial direction by the magnetic force of the permanent magnet, the displacement is effectively Since it can prevent, the intensity | strength of the outer peripheral part of the axial direction edge part of a laminated body can be fully made high. For this reason, the magnetization efficiency with respect to the laminated body can be increased, and the stress on the laminated body can be relieved regardless of the magnetic attractive force acting between the rotor and the stator during use or the centrifugal force acting on the permanent magnet.

本発明に係る回転電機用ロータによれば、部品点数を少なくでき、かつ、強度を高くできるとともに、回転電機の出力及び効率を高くできる。   According to the rotor for a rotating electrical machine according to the present invention, the number of parts can be reduced, the strength can be increased, and the output and efficiency of the rotating electrical machine can be increased.

本発明に係る実施の形態の1例の回転電機用ロータを含む回転電機を部分的に示す概略断面図である。It is a schematic sectional drawing which shows partially the rotary electric machine containing the rotor for rotary electric machines of one example of embodiment which concerns on this invention. 図1からロータのみを取り出して、図1の軸方向片側から他側に見た上半部の図である。FIG. 2 is a view of an upper half portion obtained by taking out only the rotor from FIG. 1 and viewing from one axial side to the other side in FIG. 1. 図1からロータコアの中央部を構成する中央寄り鋼板を取り出して、図1の軸方向片側から他側に見た周方向の1/4部分の図である。FIG. 2 is a diagram of a ¼ portion in the circumferential direction taken out from FIG. 1 from the central steel plate constituting the central portion of the rotor core and viewed from one axial side to the other side in FIG. 1. 図1からロータコアを構成する係止部付鋼板を取り出して、突部を折り曲げる以前の状態を示す、図1の軸方向片側から他側に見た周方向の1/4部分の図である。It is the figure of the 1/4 part of the circumferential direction seen from the axial direction one side of FIG. 1 to the other side which shows the state before taking out the steel plate with a latching part which comprises a rotor core from FIG. 1, and bending a protrusion. 図1からロータコアの端部を構成する端部鋼板を取り出して、図1の軸方向片側から他側に見た周方向の1/4部分の図である。FIG. 2 is a view of a circumferential ¼ portion taken out from FIG. 1 from an end steel plate that constitutes an end of a rotor core and viewed from one axial side to the other side in FIG. 1. ロータコアを構成する各鋼板を積層して係止部付鋼板の突部を折り曲げる以前の状態を示す、図2に対応する図である。It is a figure corresponding to FIG. 2 which shows the state before laminating | stacking each steel plate which comprises a rotor core, and bending the protrusion of a steel plate with a latching | locking part. 本発明と異なる比較例の回転電機用ロータを含む回転電機を部分的に示す概略断面図である。It is a schematic sectional drawing which shows partially the rotary electric machine containing the rotor for rotary electric machines of the comparative example different from this invention. 本発明に係る実施の形態の別例の回転電機用ロータを含む回転電機を部分的に示す概略断面図である。It is a schematic sectional drawing which shows partially the rotary electric machine containing the rotor for rotary electric machines of another example of embodiment which concerns on this invention.

以下において、図1から図6を用いて本発明に係る実施の形態の1例を説明する。本実施の形態の回転電機用ロータ(以下、単に「ロータ」という。)を含む回転電機は、例えばハイブリッド車両を駆動するモータとして、または、発電するための発電機として、または、その両方の機能を有するものとして使用する。図1に示すように、回転電機10は、例えば、3相交流電流で駆動する同期電動機であり、ハウジングである図示しないモータケースの内面に固定したステータ14と、ステータ14の径方向内側に対向配置したロータ16と、ロータ16を固定した回転軸18とを備える。なお、回転電機10の種類は同期電動機に限定するものではない。   Hereinafter, an example of an embodiment according to the present invention will be described with reference to FIGS. A rotating electrical machine including a rotor for a rotating electrical machine (hereinafter simply referred to as “rotor”) according to the present embodiment functions as, for example, a motor for driving a hybrid vehicle, a generator for generating power, or both. It is used as having As shown in FIG. 1, the rotating electrical machine 10 is a synchronous motor driven by, for example, a three-phase alternating current, and is opposed to a stator 14 fixed to the inner surface of a motor case (not shown) that is a housing, and radially inward of the stator 14. The rotor 16 arranged and a rotating shaft 18 to which the rotor 16 is fixed are provided. In addition, the kind of rotary electric machine 10 is not limited to a synchronous motor.

ステータ14は、複数の電磁鋼板等の鋼板を軸方向に積層することにより構成するステータコア20と、ステータコア20の内周面の周方向複数個所に設けたティースに集中巻きまたは分布巻きで巻装した3相のステータコイル22とを含む。ステータコイル22において、ステータコア20の軸方向両側面よりも外側に突出する部分により、一対のコイルエンドを構成している。ステータコア20は、モータケースの内側に固定されている。   The stator 14 is wound by concentrated winding or distributed winding on a stator core 20 configured by laminating a plurality of steel plates such as electromagnetic steel plates in the axial direction and teeth provided at a plurality of locations in the circumferential direction of the inner peripheral surface of the stator core 20. And a three-phase stator coil 22. In the stator coil 22, a pair of coil ends is configured by portions protruding outward from both axial side surfaces of the stator core 20. The stator core 20 is fixed inside the motor case.

回転軸18は、モータケースに軸受(図示せず)により回転可能に支持されている。ロータ16は、回転軸18の軸方向中間部の外径側に固定され、ステータ14の径方向内側に、エアギャップ24を介して対向配置されている。   The rotating shaft 18 is rotatably supported by a motor case by a bearing (not shown). The rotor 16 is fixed to the outer diameter side of the intermediate portion in the axial direction of the rotating shaft 18, and is disposed opposite to the inner side in the radial direction of the stator 14 via an air gap 24.

また、ロータ16は、複数の電磁鋼板等の鋼板を軸方向に積層することにより構成される積層体であるロータコア26と、ロータコア26の周方向複数個所に挿入するように設けられた永久磁石28とを含む。すなわち、永久磁石28は、ロータコア26にIPM方式で埋め込まれている。永久磁石28は、ロータ16の径方向に対し傾斜した方向に着磁している。すなわち、図2に示すように、永久磁石28は2個1組として、複数組の永久磁石28をロータコア26の周方向等間隔の複数個所に貫通するように設けた磁石孔30に挿入している。この状態で、各組の永久磁石28は、径方向外側に向かうほど互いの間隔が大きくなる形状に配置されている。また、各組で永久磁石28の径方向に関する着磁方向は同じとし、かつ、隣り合う異なる組の永久磁石28同士で径方向に関する着磁方向は異ならせている。なお、本実施の形態は、このような永久磁石28の配置構成に限定するものではなく、複数の永久磁石28をロータ16の径方向に向け、径方向に着磁するように配置した構成も採用できる。   The rotor 16 includes a rotor core 26 that is a laminate formed by laminating steel plates such as a plurality of electromagnetic steel plates in the axial direction, and permanent magnets 28 that are provided so as to be inserted into a plurality of locations in the circumferential direction of the rotor core 26. Including. That is, the permanent magnet 28 is embedded in the rotor core 26 by the IPM method. The permanent magnet 28 is magnetized in a direction inclined with respect to the radial direction of the rotor 16. That is, as shown in FIG. 2, two permanent magnets 28 are set as one set, and a plurality of sets of permanent magnets 28 are inserted into magnet holes 30 provided so as to penetrate through a plurality of circumferentially equal intervals of the rotor core 26. Yes. In this state, the permanent magnets 28 of each set are arranged in a shape in which the distance between them increases toward the outer side in the radial direction. In addition, the magnetizing direction in the radial direction of the permanent magnet 28 is the same in each set, and the magnetizing directions in the radial direction are different between different sets of adjacent permanent magnets 28. Note that the present embodiment is not limited to such an arrangement configuration of the permanent magnets 28, and a configuration in which a plurality of permanent magnets 28 are arranged in the radial direction of the rotor 16 so as to be magnetized in the radial direction is also possible. Can be adopted.

図1に戻り、積層体であるロータコア26は、軸方向両端部にそれぞれ設けられた2枚ずつ合計4枚の同形状の端部鋼板32a、32bと、軸方向両端部の端部鋼板32a、32bの組よりもそれぞれ軸方向中央側に設けられた1枚ずつ合計2枚の同形状の係止部付鋼板34と、各係止部付鋼板34により両側から挟まれた複数枚の同形状の中央寄り鋼板36とを含む。端部鋼板32a、32bは、ロータコア26の軸方向両端に設けられた1枚ずつ合計2枚の外側(外側とは、ロータコア26の軸方向両端側をいう。)の端部鋼板32aと、1枚ずつ合計2枚の内側の端部鋼板32b(内側とは、ロータコア26の軸方向中央側をいう。)とを有する。   Returning to FIG. 1, the rotor core 26 that is a laminated body includes two end steel plates 32 a and 32 b having the same shape, and two end steel plates 32 a at both axial ends. A total of two steel plates 34 with the same locking part, one each provided closer to the center in the axial direction than the set 32b, and a plurality of same shapes sandwiched from both sides by each steel plate 34 with the locking parts And a central steel plate 36. The end steel plates 32a and 32b are provided at two ends in the axial direction of the rotor core 26, and a total of two end steel plates 32a and 1b on the outer side (the outer side means both axial ends of the rotor core 26). Each has a total of two inner end steel plates 32b (the inner side refers to the axially central side of the rotor core 26).

各係止部付鋼板34の外周部の複数個所に断面略L字形に曲げられた係止部38が設けられている。また、各端部鋼板32a、32bの外周面において、各係止部付鋼板34の係止部38と対応する複数個所に軸方向全長にわたって凹部40が形成されている。凹部40には、各係止部付鋼板34の係止部38が挿入されている。このように、ロータコア26は、係止部付鋼板34よりも軸方向外側に配置された端部鋼板32a、32bの外周面に設けられ、係止部付鋼板34に設けられた係止部38が挿入される凹部40を含んでいる。各端部鋼板32a、32bは同一形状である。   Locking portions 38 bent in a substantially L-shaped cross section are provided at a plurality of locations on the outer peripheral portion of each steel plate 34 with a locking portion. Moreover, the recessed part 40 is formed in the axial direction full length in several places corresponding to the latching | locking part 38 of each steel plate 34 with each latching | locking part in the outer peripheral surface of each edge part steel plate 32a, 32b. In the recess 40, the locking portions 38 of the respective steel plates 34 with locking portions are inserted. Thus, the rotor core 26 is provided on the outer peripheral surface of the end steel plates 32a and 32b arranged on the outer side in the axial direction than the steel plate 34 with the locking portion, and the locking portion 38 provided on the steel plate 34 with the locking portion. Includes a recess 40 into which is inserted. Each end steel plate 32a, 32b has the same shape.

係止部38は、係止部付鋼板34の外周面の周方向複数個所に設けられた突部42(図4)を軸方向外側に折り曲げ、さらにその折り曲げた部分の先端部で端部鋼板32a、32bよりも軸方向外側に突出する部分を径方向内側に曲げ形成することで構成されている。各係止部38の先端部は、ロータコア26の軸方向両端の1枚ずつ合計2枚の端部鋼板32aの外側面の外周端部に、軸方向中央側、すなわち係止部付鋼板34側に押さえ付けられている。   The locking portion 38 is formed by bending the protrusions 42 (FIG. 4) provided at a plurality of locations in the circumferential direction of the outer peripheral surface of the steel plate 34 with the locking portion outward in the axial direction, and at the end of the bent portion, the end steel plate. A portion protruding outward in the axial direction from 32a and 32b is formed by bending inward in the radial direction. The front ends of the respective locking portions 38 are axially central, i.e., on the side of the steel plate 34 with a locking portion, at the outer peripheral end portions of the outer side surfaces of the two end steel plates 32a, one at each end in the axial direction of the rotor core 26. It is pressed down.

このようにロータ16を構成するために、ロータコア26を構成する各鋼板32a、32b、34,36は、それぞれ図3から図5に示すように構成されている。図3は、ロータコア26の中央部を構成する中央寄り鋼板36の一部を示す図であり、図4は、ロータコア26を構成する係止部付鋼板34において、突部42を折り曲げる以前の状態の一部を示す図であり、図5は、ロータコア26の端部を構成する端部鋼板32a、32bの一部を示す図である。   In order to configure the rotor 16 as described above, the steel plates 32a, 32b, 34, and 36 constituting the rotor core 26 are configured as shown in FIGS. FIG. 3 is a view showing a part of the central steel plate 36 constituting the central portion of the rotor core 26, and FIG. 4 is a state before the protrusion 42 is bent in the steel plate 34 with a locking portion constituting the rotor core 26. FIG. 5 is a view showing a part of the end steel plates 32 a and 32 b constituting the end of the rotor core 26.

図3から図5に示す各鋼板32a、32b、34,36は、薄板の略円板状で周方向複数個所に磁石孔30(図1、図2)を構成する矩形孔44が形成されている。また、図3に示す中央寄り鋼板36は、外周面の断面形状を単なる円形としている。これに対して、図4に示す係止部付鋼板34は、外周面の周方向等間隔の複数個所に、径方向外側に突出する突部42が形成されている。また、図示の例では、係止部付鋼板34の外周面でロータ16(図1)が構成された場合に隣り合う磁極間中心、すなわちロータ16の周方向に関して隣り合う異なる組の永久磁石28の間の中央に、突部42が設けられている。ただし、突部42は、係止部付鋼板34の外周面でロータ16が構成された場合に各磁極の周方向中央、すなわちロータ16の周方向に関して各組で2の永久磁石28の間の中央に設けることもできる。   Each of the steel plates 32a, 32b, 34, and 36 shown in FIG. 3 to FIG. 5 is a thin, substantially disk shape, and rectangular holes 44 constituting the magnet holes 30 (FIGS. 1 and 2) are formed at a plurality of locations in the circumferential direction. Yes. In addition, the central steel plate 36 shown in FIG. 3 has a circular cross-sectional shape on the outer peripheral surface. On the other hand, the steel plate 34 with a locking part shown in FIG. 4 has protrusions 42 that protrude radially outward at a plurality of circumferentially equal intervals on the outer peripheral surface. Further, in the illustrated example, when the rotor 16 (FIG. 1) is configured on the outer peripheral surface of the steel plate 34 with the engaging portion, different sets of permanent magnets 28 adjacent to each other in the center between adjacent magnetic poles, that is, in the circumferential direction of the rotor 16. A protrusion 42 is provided at the center between the two. However, when the rotor 16 is configured by the outer peripheral surface of the steel plate 34 with the locking portion, the protrusion 42 is located between the two permanent magnets 28 in each group in the circumferential center of each magnetic pole, that is, in the circumferential direction of the rotor 16. It can also be provided in the center.

また、図5に示す端部鋼板32a、32bの外周面には、突部42(図4)と対応する周方向等間隔の複数個所に凹部40が、軸方向全長にわたって形成されている。なお、凹部40は、図示の例では断面矩形状としているが、それ以外の種々の形状とすることもできる。また、各鋼板32a、32b、34,36の中心部に回転軸18(図1)を嵌合させるための中心孔が形成されている。   Moreover, the recessed part 40 is formed in the outer peripheral surface of the edge part steel plates 32a and 32b shown in FIG. 5 in the axial direction full length in several places of the circumferential direction equal interval corresponding to the protrusion 42 (FIG. 4). In addition, although the recessed part 40 is made into the rectangular cross section in the example of illustration, it can also be set as various shapes other than that. Further, a central hole for fitting the rotating shaft 18 (FIG. 1) is formed at the center of each of the steel plates 32a, 32b, 34, 36.

そして、図6に示すように、各鋼板32a、32b、34,36を、互いの矩形孔44を整合させるとともに、互いの突部42及び凹部40を整合させるように積層する。そしてこの状態で、図1に示すように各突部42を軸方向外側にほぼ直角に折り曲げ、折り曲げた部分を端部鋼板32a、32bの凹部40に挿入し、各突部42の折り曲げた部分の先端部を径方向内側に曲げ形成することでかしめ部である、係止部38が設けられている。また、係止部38の先端部によりロータコア26の両端の端部鋼板32aの外側面の外周部が係止部付鋼板34側に密着するように押さえ付けられている。この状態で、各係止部38の外接円の直径が中央寄り鋼板36及び端部鋼板32a、32bの外径とほぼ同じになるようにしている。このために凹部40の周方向長さW1(図5)は、突部42の周方向長さW2(図4)以上とし、凹部40の径方向長さ、すなわち深さD1(図5)は、突部42の厚さ以上としている。   Then, as shown in FIG. 6, the steel plates 32 a, 32 b, 34, and 36 are stacked so that the rectangular holes 44 are aligned with each other and the protrusions 42 and the recesses 40 are aligned with each other. In this state, as shown in FIG. 1, each protrusion 42 is bent at a substantially right angle outward in the axial direction, the bent portion is inserted into the recess 40 of the end steel plates 32a and 32b, and the bent portion of each protrusion 42 is inserted. A locking portion 38, which is a caulking portion, is provided by bending the distal end portion of the inner portion inward in the radial direction. Further, the outer peripheral portions of the outer side surfaces of the end steel plates 32a at both ends of the rotor core 26 are pressed by the front ends of the locking portions 38 so as to be in close contact with the steel plates 34 with locking portions. In this state, the diameter of the circumscribed circle of each locking portion 38 is made substantially the same as the outer diameter of the central steel plate 36 and the end steel plates 32a, 32b. Therefore, the circumferential length W1 (FIG. 5) of the recess 40 is set to be equal to or greater than the circumferential length W2 (FIG. 4) of the protrusion 42, and the radial length of the recess 40, that is, the depth D1 (FIG. 5) is The thickness of the protrusion 42 is greater than the thickness.

このような回転電機10によれば、使用時に3相の交流電流を各相のステータコイル22のそれぞれに供給することにより、ステータ14に回転磁界を発生させ、その回転磁界の影響を受けて永久磁石28付きのロータ16が回転する。このようなロータ16によれば、係止部付鋼板34の突部42により構成される係止部38で端部鋼板32aを押さえ付けることができる。このため、使用時にステータ14とロータ16との間で軸方向の磁気的吸引力が作用する場合でも、リベットや溶接を用いることなく、ロータ16の軸方向端部に設けられた端部鋼板32aの外周端部が軸方向外側に離れる方向に変位することを防止できる。このため、ロータ16を含む回転電機10の出力及び効率を有効に高くできる。この結果、部品点数を少なくでき、かつ、強度を高くできるとともに、回転電機10の出力及び効率を高くできる。   According to such a rotating electrical machine 10, a three-phase alternating current is supplied to each of the stator coils 22 of each phase when used, thereby generating a rotating magnetic field in the stator 14 and being permanently affected by the influence of the rotating magnetic field. The rotor 16 with the magnet 28 rotates. According to such a rotor 16, the end steel plate 32 a can be pressed by the locking portion 38 constituted by the protrusion 42 of the steel plate 34 with locking portion. Therefore, even when an axial magnetic attractive force acts between the stator 14 and the rotor 16 during use, the end steel plate 32a provided at the axial end of the rotor 16 without using rivets or welding. It can prevent that the outer peripheral edge part of this moves in the direction which leaves | separates to an axial direction outer side. For this reason, the output and efficiency of the rotating electrical machine 10 including the rotor 16 can be effectively increased. As a result, the number of parts can be reduced, the strength can be increased, and the output and efficiency of the rotating electrical machine 10 can be increased.

また、ロータコア26は、係止部付鋼板34よりも軸方向外側に配置された端部鋼板32a、32bの外周面に設けられ、係止部付鋼板34に設けられた係止部38が挿入される凹部40を含んでいる。このため、係止部38が各鋼板32a、32b、34,36の外周面よりも径方向外側に大きく突出することを防止して、ロータ16とステータ14との間の径方向の隙間であるエアギャップ24を有効に小さくでき、回転電機10の出力向上をより有効に図れる。   The rotor core 26 is provided on the outer peripheral surface of the end steel plates 32a and 32b disposed on the outer side in the axial direction than the steel plate 34 with the locking portion, and the locking portion 38 provided on the steel plate 34 with the locking portion is inserted. A recessed portion 40 is included. For this reason, it is prevented that the latching | locking part 38 protrudes largely on the radial direction outer side rather than the outer peripheral surface of each steel plate 32a, 32b, 34, 36, and is a radial gap between the rotor 16 and the stator 14. The air gap 24 can be effectively reduced, and the output of the rotating electrical machine 10 can be improved more effectively.

また、ロータコア26は、円周方向複数個所に挿入するように設けられた永久磁石28を含んでいる。このため、永久磁石28の磁力によりロータコア26の軸方向端部に設けられた端部鋼板32aの外周側が軸方向外側に離れるように変位しやすくなるのにもかかわらず、その変位を有効に防止できるため、ロータコア26の軸方向端部の外周部の強度を十分に高くできる。このため、ロータコア26に対する着磁効率を高くできるとともに、使用時にロータ16とステータ14との間で作用する磁気吸引力や、永久磁石28に作用する遠心力にかかわらず、ロータコア26に対する応力を緩和できる。また、本実施の形態では、ロータコア26の軸方向外側への開きを防止するために、直径が大きく、かつ剛性の高いエンドプレートを使用する必要がない。このため、回転電機10の出力向上をより有効に図れる。また、製造工程数の低減及び低コスト化を図れる。   The rotor core 26 includes permanent magnets 28 that are provided so as to be inserted at a plurality of locations in the circumferential direction. For this reason, although the outer peripheral side of the end steel plate 32a provided at the axial end of the rotor core 26 is easily displaced so as to be separated outward in the axial direction by the magnetic force of the permanent magnet 28, the displacement is effectively prevented. Therefore, the strength of the outer peripheral portion of the axial end portion of the rotor core 26 can be sufficiently increased. Therefore, the magnetizing efficiency for the rotor core 26 can be increased, and the stress on the rotor core 26 can be relieved regardless of the magnetic attractive force acting between the rotor 16 and the stator 14 or the centrifugal force acting on the permanent magnet 28 during use. it can. In the present embodiment, in order to prevent the rotor core 26 from opening outward in the axial direction, it is not necessary to use an end plate having a large diameter and high rigidity. For this reason, the output of the rotary electric machine 10 can be improved more effectively. In addition, the number of manufacturing steps can be reduced and the cost can be reduced.

図7は、本発明とは異なる比較例のロータ16を含む回転電機10を示している。この比較例では、ロータ16に設けられたロータコア26を構成する各鋼板46をすべて同形状の円板状としている。各鋼板46には外周側に突出する突部や、係止部は形成されていない。このような比較例では、例えば図示のように、ステータコア20の軸方向長さがロータコア26の軸方向長さよりも大きい場合に、使用時にロータコア26の軸方向両端の鋼板46に、図7の矢印α方向の磁気吸引力がステータ14から作用し、この磁気吸引力の軸方向成分により両端の鋼板46の外周部が外側に開くように変位しやすくなる。また、図7の矢印β方向または矢印γ方向に示すように、両端の鋼板46の外周部と永久磁石28との間で短絡磁束により作用する磁気吸引力により、軸方向端部の鋼板46の外周部が外側に開くように変位する可能性もある。このような比較例では、ロータコア26の着磁効率が低下したり、ロータコア26の外周部の強度を十分に確保できない可能性がある。これに対して、本実施の形態では、上記のように突部を折り曲げることにより構成される係止部38(図1)によりロータコア26の外周部の軸方向の開きが有効に防止されるため、このような不都合が生じることがない。   FIG. 7 shows a rotating electrical machine 10 including a rotor 16 of a comparative example different from the present invention. In this comparative example, all the steel plates 46 constituting the rotor core 26 provided in the rotor 16 have the same disk shape. Each steel plate 46 is not formed with a protruding portion or a locking portion protruding to the outer peripheral side. In such a comparative example, for example, as shown in the figure, when the axial length of the stator core 20 is larger than the axial length of the rotor core 26, the steel plates 46 at both ends in the axial direction of the rotor core 26 are used on the steel plates 46 at the ends in FIG. A magnetic attraction force in the α direction acts from the stator 14, and an axial component of the magnetic attraction force makes it easy to displace the outer peripheral portions of the steel plates 46 at both ends so as to open outward. Further, as shown by the arrow β direction or the arrow γ direction in FIG. 7, the magnetic attractive force acting by the short-circuit magnetic flux between the outer peripheral portion of the steel plate 46 at both ends and the permanent magnet 28 causes the steel plate 46 at the axial end portion to move. There is also a possibility that the outer peripheral portion is displaced so as to open outward. In such a comparative example, there is a possibility that the magnetizing efficiency of the rotor core 26 is lowered or the strength of the outer peripheral portion of the rotor core 26 cannot be sufficiently secured. On the other hand, in the present embodiment, the locking portion 38 (FIG. 1) configured by bending the protrusion as described above effectively prevents the outer peripheral portion of the rotor core 26 from opening in the axial direction. Such inconvenience does not occur.

なお、本実施の形態では、係止部付鋼板34よりも軸方向両側に配置する鋼板を2枚ずつの端部鋼板32a、32bとしているが、係止部付鋼板34よりも軸方向両側に配置する鋼板は1枚ずつ、または3枚ずつ以上とすることもできる。また、係止部付鋼板34に設ける係止部38の数、及び、端部鋼板32a、32bに設ける凹部40の数は、特に限定するものではない。   In the present embodiment, the two steel plates 32a and 32b are disposed on both sides in the axial direction from the steel plate 34 with the locking portion, but are arranged on both sides in the axial direction from the steel plate 34 with the locking portion. The number of steel plates to be arranged can be one by one, or three or more. Moreover, the number of the latching | locking parts 38 provided in the steel plate 34 with a latching part, and the number of the recessed parts 40 provided in the edge part steel plates 32a and 32b are not specifically limited.

次に、図8は、本発明に係る実施の形態の別例を示している。図8は、別例のロータ16を含む回転電機10を部分的に示す概略断面図である。別例のロータ16では、上記の図1から図6に示した構成と異なり、ロータコア26の軸方向両端に、各鋼板32a、32b、34,36よりも小径の磁性材または非磁性材のエンドプレート48を配置し、エンドプレート48により両側からロータコア26を挟んでいる。エンドプレート48の外周面は、係止部付鋼板34の係止部38の先端から離れている。このように本発明では、エンドプレート48を設けることもできるが、エンドプレート48として、大径の構成を使用したり、剛性の高い構成を使用する必要がないという効果を得られる。その他の構成及び作用は、上記の図1から図6に示した実施の形態と同様であるので、重複する説明を省略する。   Next, FIG. 8 shows another example of the embodiment according to the present invention. FIG. 8 is a schematic cross-sectional view partially showing a rotating electrical machine 10 including another example of the rotor 16. In the rotor 16 of another example, unlike the configuration shown in FIGS. 1 to 6, the ends of the magnetic material or nonmagnetic material having a smaller diameter than the respective steel plates 32a, 32b, 34, 36 are provided at both axial ends of the rotor core 26. A plate 48 is disposed, and the end plate 48 sandwiches the rotor core 26 from both sides. The outer peripheral surface of the end plate 48 is separated from the front end of the locking portion 38 of the steel plate 34 with the locking portion. As described above, in the present invention, the end plate 48 can be provided, but it is possible to obtain an effect that it is not necessary to use a large-diameter configuration or a highly rigid configuration as the end plate 48. Other configurations and operations are the same as those of the embodiment shown in FIG. 1 to FIG.

また、上記の各実施の形態では、ロータ16に永久磁石28を設ける場合を説明したが、本発明では、このような構成に限定するものではなく、ロータから永久磁石を省略した構成にも適用可能である。例えば、ロータは、積層体の外周面の複数個所に軸方向に長い突部を設けた断面非円形の形状とし、回転電機をリラクタンストルクを使用して回転させるリラクタンス型とすることもできる。本発明は、このような構成でも使用時の磁気吸引力によりロータの軸方向端部で軸方向外側に変位するのを有効に防止できるため、有効である。   Further, in each of the above embodiments, the case where the permanent magnet 28 is provided on the rotor 16 has been described. However, the present invention is not limited to such a configuration, and is applicable to a configuration in which the permanent magnet is omitted from the rotor. Is possible. For example, the rotor may be a reluctance type in which the rotating electric machine is rotated using a reluctance torque with a non-circular cross-sectional shape provided with a plurality of axially long protrusions at a plurality of locations on the outer peripheral surface of the laminate. The present invention is effective because even in such a configuration, it is possible to effectively prevent the axial end of the rotor from being displaced outward in the axial direction by the magnetic attraction force during use.

さらに、上記の各実施の形態では、端部鋼板32a、32bの外周面に係止部付鋼板34の係止部38を挿入する凹部40を形成する場合を説明したが、本発明は、このような構成に限定するものではなく、端部鋼板の外周面の断面形状を単なる円形とすることもできる。この場合、係止部38が各鋼板の外周面よりも突出するが、本発明の構成を採用することにより、部品点数を少なくでき、かつ、強度を高くできるとともに、回転電機の出力及び効率を高くできるという効果を得られる。   Furthermore, although each said embodiment demonstrated the case where the recessed part 40 which inserts the latching | locking part 38 of the steel plate 34 with a latching | locking part was formed in the outer peripheral surface of the edge part steel plates 32a and 32b, this invention is this It is not limited to such a configuration, and the cross-sectional shape of the outer peripheral surface of the end steel plate may be a simple circle. In this case, the locking portion 38 protrudes from the outer peripheral surface of each steel plate, but by adopting the configuration of the present invention, the number of parts can be reduced and the strength can be increased, and the output and efficiency of the rotating electrical machine can be increased. The effect that it can be increased is obtained.

10 回転電機、14 ステータ、16 ロータ、18 回転軸、20 ステータコア、22 ステータコイル、24 エアギャップ、26 ロータコア、28 永久磁石、30 磁石孔、32a、32b 端部鋼板、34 係止部付鋼板、36 中央寄り鋼板、38 係止部、40 凹部、42 突部、44 矩形孔、46 鋼板、48 エンドプレート。   DESCRIPTION OF SYMBOLS 10 Rotating electrical machine, 14 Stator, 16 Rotor, 18 Rotating shaft, 20 Stator core, 22 Stator coil, 24 Air gap, 26 Rotor core, 28 Permanent magnet, 30 Magnet hole, 32a, 32b End steel plate, 34 Steel plate with a locking part, 36 center-side steel plate, 38 locking portion, 40 recess, 42 protrusion, 44 rectangular hole, 46 steel plate, 48 end plate.

Claims (4)

複数の鋼板を積層することにより構成される積層体を含み、
回転軸の外周側に固定される回転電機用ロータであって、
積層体は、
積層体の軸方向一端に設けられた少なくとも1枚の一端側端部鋼板と、
一端側端部鋼板よりも軸方向中央側に設けられ、外周部に係止部を有する係止部付鋼板とを含み、
係止部は、係止部付鋼板の外周面に外径側に突出するように設けられた突部を軸方向外側に折り曲げ、さらにその折り曲げた部分の先端部で一端側端部鋼板よりも軸方向外側に突出する部分を内径側に曲げ形成することで構成され、
係止部の先端部が一端側端部鋼板に係止部付鋼板側に押さえ付けられていることを特徴とする回転電機用ロータ。
Including a laminate constituted by laminating a plurality of steel plates,
A rotor for a rotating electrical machine fixed to the outer peripheral side of a rotating shaft,
The laminate is
At least one end-side end steel plate provided at one axial end of the laminate;
A steel plate with a locking portion provided on the axial direction center side than the one end side steel plate, and having a locking portion on the outer peripheral portion;
The locking portion is formed by bending a protruding portion provided on the outer peripheral surface of the steel plate with the locking portion so as to protrude to the outer diameter side outward in the axial direction, and further at the distal end portion of the bent portion than the one end side steel plate. It is configured by bending the part protruding outward in the axial direction to the inner diameter side ,
A rotor for a rotating electrical machine, characterized in that the front end portion of the locking portion is pressed against the steel plate side with the locking portion by the one end side steel plate.
請求項1に記載の回転電機用ロータにおいて、
積層体は、
係止部付鋼板よりも軸方向外側に配置された一端側端部鋼板の外周面に設けられ、係止部付鋼板に設けられた係止部が挿入される凹部を含んでいることを特徴とする回転電機用ロータ。
The rotor for a rotating electrical machine according to claim 1,
The laminate is
It is provided on the outer peripheral surface of the one end side steel plate disposed on the outer side in the axial direction than the steel plate with the locking portion, and includes a recess into which the locking portion provided on the steel plate with the locking portion is inserted. A rotor for a rotating electrical machine.
請求項1または請求項2に記載の回転電機用ロータにおいて、
積層体は、円周方向複数個所に挿入するように設けられた永久磁石を含んでいることを特徴とする回転電機用ロータ。
The rotor for a rotating electrical machine according to claim 1 or 2,
The laminated body includes a permanent magnet provided so as to be inserted at a plurality of locations in the circumferential direction.
請求項1から請求項3のいずれか1に記載の回転電機用ロータにおいて、The rotor for a rotating electrical machine according to any one of claims 1 to 3,
積層体の軸方向他端に設けられた少なくとも1枚の他端側端部鋼板と、At least one other end side steel plate provided at the other axial end of the laminate;
1枚の他端側端部鋼板よりも軸方向中央側に設けられ、外周部に第2係止部を有する第2係止部付鋼板とを含み、A steel plate with a second locking portion provided on the center side in the axial direction from one end-side steel plate on the other end, and having a second locking portion on the outer peripheral portion;
第2係止部は、第2係止部付鋼板の外周面に外径側に突出するように設けられた第2突部を係止部付鋼板の突部とは反対側の軸方向外側に折り曲げ、さらにその折り曲げた部分の先端部で他端側端部鋼板よりも軸方向外側に突出する部分を内径側に曲げ形成することで構成され、The second locking portion has a second protrusion provided on the outer peripheral surface of the steel plate with the second locking portion so as to protrude to the outer diameter side, and is axially outside on the opposite side of the protrusion of the steel plate with the locking portion. Is further formed by bending a portion protruding outward in the axial direction from the other end side steel plate at the tip end of the bent portion to the inner diameter side,
第2係止部の先端部が他端側端部鋼板に第2係止部付鋼板側に押さえ付けられていることを特徴とする回転電機用ロータ。A rotor for a rotating electrical machine, wherein the tip end portion of the second locking portion is pressed against the steel plate side with the second locking portion on the other end side steel plate.
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