JP5687155B2 - Quick-drying thermal barrier coating composition - Google Patents
Quick-drying thermal barrier coating composition Download PDFInfo
- Publication number
- JP5687155B2 JP5687155B2 JP2011175724A JP2011175724A JP5687155B2 JP 5687155 B2 JP5687155 B2 JP 5687155B2 JP 2011175724 A JP2011175724 A JP 2011175724A JP 2011175724 A JP2011175724 A JP 2011175724A JP 5687155 B2 JP5687155 B2 JP 5687155B2
- Authority
- JP
- Japan
- Prior art keywords
- quick
- drying
- pigment
- water
- composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000001035 drying Methods 0.000 title claims description 48
- 239000000203 mixture Substances 0.000 title claims description 22
- 239000012720 thermal barrier coating Substances 0.000 title description 3
- 239000000049 pigment Substances 0.000 claims description 65
- 239000003973 paint Substances 0.000 claims description 43
- 239000011248 coating agent Substances 0.000 claims description 39
- 238000000576 coating method Methods 0.000 claims description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 35
- 239000011347 resin Substances 0.000 claims description 33
- 229920005989 resin Polymers 0.000 claims description 33
- 239000002245 particle Substances 0.000 claims description 32
- 150000001412 amines Chemical class 0.000 claims description 31
- 229920000642 polymer Polymers 0.000 claims description 31
- 239000006185 dispersion Substances 0.000 claims description 29
- -1 acrylic ester Chemical class 0.000 claims description 26
- 239000008199 coating composition Substances 0.000 claims description 26
- 239000000178 monomer Substances 0.000 claims description 21
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 19
- 238000012360 testing method Methods 0.000 claims description 17
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 claims description 14
- 230000004888 barrier function Effects 0.000 claims description 13
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 12
- 230000000379 polymerizing effect Effects 0.000 claims description 12
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims description 11
- 239000001055 blue pigment Substances 0.000 claims description 10
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 claims description 9
- 239000000377 silicon dioxide Substances 0.000 claims description 9
- MYONAGGJKCJOBT-UHFFFAOYSA-N benzimidazol-2-one Chemical compound C1=CC=CC2=NC(=O)N=C21 MYONAGGJKCJOBT-UHFFFAOYSA-N 0.000 claims description 8
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 8
- 125000003277 amino group Chemical group 0.000 claims description 6
- 150000007524 organic acids Chemical class 0.000 claims description 6
- 150000003335 secondary amines Chemical class 0.000 claims description 6
- 150000003512 tertiary amines Chemical class 0.000 claims description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 5
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 5
- JHPBZFOKBAGZBL-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylprop-2-enoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)=C JHPBZFOKBAGZBL-UHFFFAOYSA-N 0.000 claims description 4
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 4
- 235000019253 formic acid Nutrition 0.000 claims description 4
- 239000002585 base Substances 0.000 description 35
- 238000000034 method Methods 0.000 description 19
- 239000000463 material Substances 0.000 description 13
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 8
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 7
- 239000010426 asphalt Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 239000010410 layer Substances 0.000 description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 6
- 230000005856 abnormality Effects 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 238000009826 distribution Methods 0.000 description 6
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 6
- DYUWTXWIYMHBQS-UHFFFAOYSA-N n-prop-2-enylprop-2-en-1-amine Chemical compound C=CCNCC=C DYUWTXWIYMHBQS-UHFFFAOYSA-N 0.000 description 6
- 238000010998 test method Methods 0.000 description 6
- 229920001577 copolymer Polymers 0.000 description 5
- 230000003449 preventive effect Effects 0.000 description 5
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 4
- 150000001447 alkali salts Chemical class 0.000 description 4
- 239000003945 anionic surfactant Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- WGESLFUSXZBFQF-UHFFFAOYSA-N n-methyl-n-prop-2-enylprop-2-en-1-amine Chemical compound C=CCN(C)CC=C WGESLFUSXZBFQF-UHFFFAOYSA-N 0.000 description 4
- 239000002736 nonionic surfactant Substances 0.000 description 4
- 238000010422 painting Methods 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- RWRDLPDLKQPQOW-UHFFFAOYSA-N Pyrrolidine Chemical compound C1CCNC1 RWRDLPDLKQPQOW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000002776 aggregation Effects 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- XRPLBRIHZGVJIC-UHFFFAOYSA-L chembl3182776 Chemical compound [Na+].[Na+].NC1=CC(N)=CC=C1N=NC1=CC=C(C=2C=CC(=CC=2)N=NC=2C(=CC3=CC(=C(N=NC=4C=CC=CC=4)C(O)=C3C=2N)S([O-])(=O)=O)S([O-])(=O)=O)C=C1 XRPLBRIHZGVJIC-UHFFFAOYSA-L 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000011342 resin composition Substances 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- 239000004606 Fillers/Extenders Substances 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 2
- HVUMOYIDDBPOLL-XWVZOOPGSA-N Sorbitan monostearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O HVUMOYIDDBPOLL-XWVZOOPGSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 125000005396 acrylic acid ester group Chemical group 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 2
- 150000003973 alkyl amines Chemical class 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- WTFXARWRTYJXII-UHFFFAOYSA-N iron(2+);iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[Fe+2].[Fe+3].[Fe+3] WTFXARWRTYJXII-UHFFFAOYSA-N 0.000 description 2
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 2
- 125000004368 propenyl group Chemical group C(=CC)* 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000010454 slate Substances 0.000 description 2
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229940035044 sorbitan monolaurate Drugs 0.000 description 2
- 239000001587 sorbitan monostearate Substances 0.000 description 2
- 235000011076 sorbitan monostearate Nutrition 0.000 description 2
- 229940035048 sorbitan monostearate Drugs 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 1
- FFJCNSLCJOQHKM-CLFAGFIQSA-N (z)-1-[(z)-octadec-9-enoxy]octadec-9-ene Chemical compound CCCCCCCC\C=C/CCCCCCCCOCCCCCCCC\C=C/CCCCCCCC FFJCNSLCJOQHKM-CLFAGFIQSA-N 0.000 description 1
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 1
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 1
- OLQFXOWPTQTLDP-UHFFFAOYSA-N 2-(2-hydroxyethoxy)ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCO OLQFXOWPTQTLDP-UHFFFAOYSA-N 0.000 description 1
- RWXMAAYKJDQVTF-UHFFFAOYSA-N 2-(2-hydroxyethoxy)ethyl prop-2-enoate Chemical compound OCCOCCOC(=O)C=C RWXMAAYKJDQVTF-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- 229920000536 2-Acrylamido-2-methylpropane sulfonic acid Polymers 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- XHZPRMZZQOIPDS-UHFFFAOYSA-N 2-Methyl-2-[(1-oxo-2-propenyl)amino]-1-propanesulfonic acid Chemical compound OS(=O)(=O)CC(C)(C)NC(=O)C=C XHZPRMZZQOIPDS-UHFFFAOYSA-N 0.000 description 1
- BFSVOASYOCHEOV-UHFFFAOYSA-N 2-diethylaminoethanol Chemical compound CCN(CC)CCO BFSVOASYOCHEOV-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- IEVADDDOVGMCSI-UHFFFAOYSA-N 2-hydroxybutyl 2-methylprop-2-enoate Chemical compound CCC(O)COC(=O)C(C)=C IEVADDDOVGMCSI-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- VHSHLMUCYSAUQU-UHFFFAOYSA-N 2-hydroxypropyl methacrylate Chemical compound CC(O)COC(=O)C(C)=C VHSHLMUCYSAUQU-UHFFFAOYSA-N 0.000 description 1
- GWZMWHWAWHPNHN-UHFFFAOYSA-N 2-hydroxypropyl prop-2-enoate Chemical compound CC(O)COC(=O)C=C GWZMWHWAWHPNHN-UHFFFAOYSA-N 0.000 description 1
- JMADMUIDBVATJT-UHFFFAOYSA-N 2-methylprop-2-enamide;propan-2-one Chemical compound CC(C)=O.CC(C)=O.CC(=C)C(N)=O JMADMUIDBVATJT-UHFFFAOYSA-N 0.000 description 1
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 description 1
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 description 1
- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical compound OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 description 1
- XZIIFPSPUDAGJM-UHFFFAOYSA-N 6-chloro-2-n,2-n-diethylpyrimidine-2,4-diamine Chemical compound CCN(CC)C1=NC(N)=CC(Cl)=N1 XZIIFPSPUDAGJM-UHFFFAOYSA-N 0.000 description 1
- JTHZUSWLNCPZLX-UHFFFAOYSA-N 6-fluoro-3-methyl-2h-indazole Chemical compound FC1=CC=C2C(C)=NNC2=C1 JTHZUSWLNCPZLX-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- NOWKCMXCCJGMRR-UHFFFAOYSA-N Aziridine Chemical compound C1CN1 NOWKCMXCCJGMRR-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 description 1
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- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 description 1
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 1
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 1
- 229920001214 Polysorbate 60 Polymers 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 208000032400 Retinal pigmentation Diseases 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- 239000004147 Sorbitan trioleate Substances 0.000 description 1
- PRXRUNOAOLTIEF-ADSICKODSA-N Sorbitan trioleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC[C@@H](OC(=O)CCCCCCC\C=C/CCCCCCCC)[C@H]1OC[C@H](O)[C@H]1OC(=O)CCCCCCC\C=C/CCCCCCCC PRXRUNOAOLTIEF-ADSICKODSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
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- NJJQMCFHENWAGE-UHFFFAOYSA-N manganese yttrium Chemical compound [Mn].[Y] NJJQMCFHENWAGE-UHFFFAOYSA-N 0.000 description 1
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- 229910052751 metal Inorganic materials 0.000 description 1
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- 239000007769 metal material Substances 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
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- JWAJUTZQGZBKFS-UHFFFAOYSA-N n,n-diethylprop-2-en-1-amine Chemical compound CCN(CC)CC=C JWAJUTZQGZBKFS-UHFFFAOYSA-N 0.000 description 1
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- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Paints Or Removers (AREA)
Description
本発明は、速乾性の遮熱水性塗料組成物に関するものであり、特に速乾性と遮熱性を有し、アスファルト密着性をはじめ耐摩耗性や耐候性を含めた塗膜性能にも優れる常乾型の遮熱水性塗料組成物である。 The present invention relates to a quick-drying heat-insulating water-based coating composition, and particularly has quick-drying properties and heat-shielding properties, and is excellent in coating film performance including wear resistance and weather resistance as well as asphalt adhesion. It is a dry type thermal barrier water-based paint composition.
建物の外装用途、フロア用途あるいは道路用途等に使用される一般的な常乾型の塗料は、従来溶剤タイプの塗料が一般的に用いられていた。溶剤タイプの塗料は、性能面においては問題となるところはないが、溶剤の毒性あるいは引火性の問題があり、特に前記の用途においては、使用する溶剤を回収することが不可能なため、溶剤は最終的には大気中に揮散し、地球資源の浪費、環境汚染問題等の要因のひとつになっている。 Conventionally, solvent-type paints are generally used as general dry paints used for building exteriors, floors, roads, and the like. Solvent type paints have no problem in terms of performance, but have solvent toxicity or flammability problems. Especially in the above applications, it is impossible to recover the solvent used. Eventually, it volatilizes into the atmosphere, which is one of the causes of waste of earth resources and environmental pollution problems.
このような背景から近年代替技術として、エマルジョンを主体とした水性タイプの塗料が使用されている。水性タイプの塗料は、安全面および環境面において溶剤タイプの塗料よりも格段に好ましいが、乾燥に長時間を要し、実際の塗装施工に当たっては大きな問題となっている。特に屋外施工の用途では、乾燥時に雨、雪、風、ダスト、その他の汚染物質にさらされて、塗膜が損傷を受ける機会も多く、できるだけ乾燥速度の速い塗料が求められている。また水性タイプの塗料は、環境条件、特に低温でかつ湿度の高い条件で、乾燥性が遅れることがあり、環境条件に左右されず、常に速い乾燥速度を有する塗料が求められている。乾燥性は塗料の安定性と相反する関係にあり、塗料の安定性を確保しながら、乾燥性を高める必要がある。 Against this background, water-based paints mainly composed of emulsion have been used as an alternative technique in recent years. Water-based paints are much more preferable than solvent-type paints in terms of safety and environment, but they take a long time to dry, which is a big problem in actual painting work. Particularly in outdoor construction applications, there are many occasions where the coating film is damaged by exposure to rain, snow, wind, dust, and other contaminants during drying, and paints having a drying speed as high as possible are required. In addition, a water-based type paint may have a drying property that is delayed under environmental conditions, particularly at low temperature and high humidity, and a paint that always has a high drying speed is required regardless of the environmental conditions. The drying property is in a relation with the stability of the coating material, and it is necessary to improve the drying property while ensuring the stability of the coating material.
上記の課題を満足させる技術として、本発明者らは既に特許文献1を提案しており、そこでは(1)アクリル酸もしくはメタクリル酸エステルを50重量%以上含有するα、β―エチレン性不飽和単量体を重合して得られる水性分散基剤樹脂、(2)アリル基含有の二級あるいは三級アミンを重合して得られるアミンポリマー、および(3)(2)のアミノ基より過剰量の揮発性塩基を必須成分とする速乾性の水性塗料組成物が開示されている(特許文献1参照)。 As a technique for satisfying the above problems, the present inventors have already proposed Patent Document 1, in which (1) an α, β-ethylenic unsaturation containing 50% by weight or more of acrylic acid or methacrylic acid ester. An aqueous dispersion base resin obtained by polymerizing monomers, (2) an amine polymer obtained by polymerizing an allyl group-containing secondary or tertiary amine, and (3) an excess amount from the amino group of (2) A quick-drying aqueous coating composition containing an essential volatile base as an essential component is disclosed (see Patent Document 1).
一方、夏期日中に太陽光の照射を受けた道路や建築物は、そのエネルギーを吸収し、温度が上昇して夜間に放熱することによって、都市部の温度がその周辺部と比較して上昇する、いわゆるヒートアイランド現象を引き起こす一因になっていると言われている。これを防ぐために、太陽光中の赤外線を反射し、道路や建築物、特に屋上の温度の上昇を防ぐための方法として、遮熱塗料を適用することが検討されている。温度の上昇率の指標としては日射反射率があり、赤外線反射率が高いほど日射反射率が高く、温度上昇の抑制効果がある(非特許文献1参照)。 On the other hand, roads and buildings that were exposed to sunlight during summer days absorb the energy, and the temperature rises and dissipates heat at night, so the temperature in urban areas rises compared to the surrounding area. It is said that this is what contributes to the so-called heat island phenomenon. In order to prevent this, it has been studied to apply a thermal barrier coating as a method for reflecting the infrared rays in sunlight and preventing the temperature of roads and buildings, particularly rooftops, from rising. As an index of the temperature increase rate, there is a solar reflectance, and the higher the infrared reflectance, the higher the solar reflectance, and there is an effect of suppressing the temperature increase (see Non-Patent Document 1).
一般的な塗料は色調整を行うためにカーボンブラックや黒色酸化鉄などの日射反射率の低い顔料を使用している。これらの顔料は赤外線を吸収しやすいため、これらの塗料を塗装した建築物などの構造物あるいは道路などは赤外線の吸収により構造物や道路の温度が上昇し、前述のヒートアイランド現象を引き起こす可能性が指摘されている。 In general paints, pigments with low solar reflectance such as carbon black and black iron oxide are used for color adjustment. Since these pigments easily absorb infrared rays, structures and roads such as buildings coated with these paints may increase the temperature of structures and roads due to the absorption of infrared rays, which may cause the heat island phenomenon described above. It has been pointed out.
そこで、最近は太陽光線中の近赤外領域の波長780nm〜2500nmの光線を反射する塗料が検討されている。このような遮熱塗料は着色顔料の一部として赤外線を反射する複合金属顔料を使用しており、上記のようなカーボンブラックや黒色酸化鉄などを含有する塗料よりは赤外線反射の効果は期待できるが、まだまだ性能は不十分であり、また、顔料の組成にクロムなどが含まれているものがあり、安全衛生面においても問題が残っている。 Therefore, recently, paints that reflect light having a wavelength of 780 nm to 2500 nm in the near-infrared region of sunlight are being studied. Such a thermal barrier paint uses a composite metal pigment that reflects infrared rays as a part of the color pigment, and an infrared reflection effect can be expected from a paint containing carbon black or black iron oxide as described above. However, the performance is still insufficient, and some pigment compositions contain chromium and the like, and problems remain in terms of safety and health.
一方、赤外線吸収率が50%以下の顔料を使用して赤外線吸収を低くした赤外線透過層形成用の組成物が提案され、当該組成物を利用する赤外線反射体ならびに処理物も同時に提案されている(特許文献2参照)。そこでは赤外線反射体の上に被覆層として赤外線透過層を形成する2層構成が用いられている。 On the other hand, a composition for forming an infrared transmitting layer in which infrared absorption is lowered by using a pigment having an infrared absorption rate of 50% or less is proposed, and an infrared reflector and a treated product using the composition are also proposed at the same time. (See Patent Document 2). There, a two-layer structure is used in which an infrared transmission layer is formed as a coating layer on an infrared reflector.
しかし、この層構成では内容組成の異なる塗料を最低2回塗装することが必要であり、塗料替えのための塗装機洗浄等に手間がかかり、作業工程が繁雑とある。また、上層塗膜が摩耗によって摩り減ったり、劣化によって剥がれた際、上層塗膜と異なる色の下層塗膜が露出し、まだら模様になってしまう問題がある。さらには、道路等では塗装や乾燥を短時間に処理し、道路開放のための時間をできるだけ短くする必要がある場合などには、1回の塗装で完結させることも必要である。 However, in this layer structure, it is necessary to apply paints having different composition at least twice, and it takes time to clean the coating machine for changing paints, and the work process is complicated. In addition, when the upper layer coating is worn away by abrasion or peeled off due to deterioration, the lower layer coating having a color different from that of the upper layer coating is exposed, resulting in a mottled pattern. Furthermore, when it is necessary to process painting and drying in a short time on a road or the like and to make the time for opening the road as short as possible, it is also necessary to complete it by one painting.
また、前記の特許文献1の技術に基づく速乾性の水性塗料組成物を使用し、酸化チタン顔料、酸化亜鉛顔料、マンガンイットリウムブラック顔料、アゾ系顔料、ベンツイミダゾロン顔料、キナクリドン顔料、銅フタロシアニンブルー顔料から選択される赤外線反射顔料を組み合わせた、水性の遮熱塗料組成物が提案されている(特許文献参照3)。しかしながら、この技術においては、近赤外線反射効果が低く、耐候性においては著しい変色を引き起こすことがあるなどまだまだ不十分である。 Further, a quick-drying aqueous coating composition based on the technique of Patent Document 1 is used, and a titanium oxide pigment, a zinc oxide pigment, a manganese yttrium black pigment, an azo pigment, a benzimidazolone pigment, a quinacridone pigment, copper phthalocyanine blue An aqueous thermal barrier coating composition that combines an infrared reflective pigment selected from pigments has been proposed (see Patent Document 3). However, in this technique, the near-infrared reflection effect is low, and the weather resistance is still insufficient because it may cause significant discoloration.
本発明は上記従来技術の現状に鑑み創案されたものであり、その目的は優れた速乾性と高い遮熱性を有し、アスファルト密着性をはじめ耐候性を含めた塗膜性能に優れる常乾型の遮熱水性塗料組成物を提供することにある。 The present invention was devised in view of the current state of the prior art described above, and its purpose is an ever-drying type that has excellent quick-drying properties and high heat-shielding properties, and excellent coating performance including weather resistance including asphalt adhesion. An object of the present invention is to provide a thermal barrier water-based coating composition.
本発明者らは上記目的を達成するために鋭意検討した結果、速乾性の水性分散基剤樹脂と特定の遮熱顔料やホワイトシリカを組み合わせることで、近赤外線反射効果を高め、耐候性を向上させることにより、上記目的が達成されることを見出し、本発明を完成するに至った。 As a result of intensive studies to achieve the above object, the present inventors have combined a quick-drying aqueous dispersion base resin with a specific heat-shielding pigment or white silica to enhance the near infrared reflection effect and improve the weather resistance. As a result, the inventors have found that the above object can be achieved, and have completed the present invention.
すなわち本発明は、
(A)アクリル酸エステルまたはメタクリル酸エステルを50重量%以上含有するα、β―エチレン性不飽和単量体を重合して得られる水性分散基剤樹脂、(B)アリル基含有の二級または三級アミンを重合して得られるアミンポリマー、(C)アミンポリマー(B)のアミノ基より過剰量の揮発性塩基、(D)遮熱顔料、および(E)ホワイトシリカを必須成分とする速乾性の水性塗料組成物において、遮熱顔料(D)であって、JIS K 5602で求められる近赤外線領域(780〜2500nm)での日射反射率(日射反射率はJIS K 5602で求められる日射反射率を意味する)が30%以上であるアゾ系黒顔料(D1)が全塗料中0.001〜5%重量%、遮熱顔料(D)であって、(D1)以外の近赤外線反射顔料(D2)が全塗料中0.001〜20重量%、粒径0.3〜1mmであるホワイトシリカ(E)が全塗料中20〜60重量%含有し、かつJIS K 5602で求められる塗膜の近赤外線領域(780〜2500nm)での日射反射率が50%以上であることを特徴とする速乾性の遮熱水性塗料組成物である。
That is, the present invention
(A) An aqueous dispersion base resin obtained by polymerizing an α, β-ethylenically unsaturated monomer containing 50% by weight or more of an acrylic ester or methacrylic ester, (B) an allyl group-containing secondary or An amine polymer obtained by polymerizing a tertiary amine, (C) an amine polymer (B) an excess amount of a volatile base from the amino group, (D) a heat-shielding pigment, and (E) a speed containing white silica as essential components In a dry water-based paint composition, it is a heat-shielding pigment (D), and the solar reflectance in the near-infrared region (780-2500 nm) determined by JIS K 5602 (the solar reflectance is determined by JIS K 5602). The azo-based black pigment (D1) having a ratio of 30% or more is 0.001 to 5% by weight in the total paint, and the heat-shielding pigment (D), which is a near-infrared reflective pigment other than (D1) (D2) The near-infrared region of the coating film, in which white silica (E) having a particle size of 0.001 to 20% by weight and a particle size of 0.3 to 1 mm is contained in the total coating material by 20 to 60% by weight, and is required by JIS K5602. It is a quick-drying thermal barrier water-based coating composition characterized by having a solar reflectance at (780-2500 nm) of 50% or more.
また本発明は、(D1)以外の近赤外線反射顔料(D2)が、酸化チタン、ベンツイミダゾロン顔料、キナクリドン顔料、銅フタロシアニンブルー顔料、無金属フタロシアニンブルーからなる群から選択される1種または2種以上の顔料を含有することを特徴とする速乾性の遮熱水性塗料組成物である。 In the present invention, the near-infrared reflective pigment (D2) other than (D1) is one or two selected from the group consisting of titanium oxide, benzimidazolone pigment, quinacridone pigment, copper phthalocyanine blue pigment, and metal-free phthalocyanine blue. It is a quick-drying heat-shielding water-based coating composition characterized by containing at least one kind of pigment.
また本発明は、水性分散基剤樹脂(A)が、平均粒径が50〜200nm、かつ粒径の標準偏差が100nm以下であることを特徴とする速乾性の遮熱水性塗料組成物である。 The present invention also provides a quick-drying heat-shielding water-based coating composition characterized in that the aqueous dispersion base resin (A) has an average particle diameter of 50 to 200 nm and a standard deviation of the particle diameter of 100 nm or less. is there.
また本発明は、アミンポリマー(C)が2個のアリル基を含有するアミンを重合して得られることを特徴とする速乾性の遮熱水性塗料組成物である。 In addition, the present invention is a quick-drying thermal barrier water-based coating composition characterized in that the amine polymer (C) is obtained by polymerizing an amine containing two allyl groups.
また本発明は、アミンポリマー(C)が有機酸で中和されていることを特徴とする速乾性の遮熱水性塗料組成物である。 Moreover, this invention is a quick-drying heat-insulating water-coating composition, wherein the amine polymer (C) is neutralized with an organic acid.
また本発明は、アミンポリマー(C)の中和有機酸が蟻酸または酢酸であることを特徴とする速乾性の遮熱水性塗料組成物である。 The present invention also provides a quick-drying thermal barrier water-based coating composition, wherein the neutralized organic acid of the amine polymer (C) is formic acid or acetic acid.
また本発明は、水性塗料組成物の乾燥性がJIS K 5665の8.12のタイヤ付着性試験で15分以内であることを特徴とする速乾性の遮熱水性塗料組成物である。 The present invention also provides a quick-drying heat-shielding water-based coating composition characterized in that the drying property of the water-based coating composition is within 15 minutes in a tire adhesion test of 8.12 of JIS K 5665.
また本発明は、すべり抵抗性が振子式スキッドレジタンステスタによる試験で40以上であることを特徴とする速乾性の遮熱水性塗料組成物である。 Further, the present invention is a quick-drying heat-shielding water-based coating composition characterized by having a slip resistance of 40 or more in a test using a pendulum skid resistan tester.
本発明の水性塗料組成物は、常乾型かつ極めて速乾性であり、遮熱性に優れ、アスファルト密着性や耐候性を含めた塗膜物性も優れている。主として建物の屋上用途や道路用途に使用できる。 The aqueous coating composition of the present invention is normally dry and extremely quick-drying, has excellent heat shielding properties, and excellent coating film properties including asphalt adhesion and weather resistance. It can be used mainly for building rooftops and roads.
以下、本発明の速乾性の遮熱水性塗料組成物について詳細に説明する。
本発明の速乾性の遮熱水性塗料組成物は、速乾性の水性樹脂組成物と特定の遮熱顔料、ホワイトシリカを含有するものであり、近赤外線領域(780〜2500nm)の日射反射率が50%以上、77%以下である。
Hereinafter, the quick-drying thermal barrier water-based coating composition of the present invention will be described in detail.
The quick-drying heat-shielding water-based coating composition of the present invention contains a quick-drying water-based resin composition, a specific heat-shielding pigment, and white silica, and has a solar reflectance in the near infrared region (780-2500 nm). Is 50% or more and 77% or less.
本発明で使用する速乾性の水性樹脂組成物は、例えば(A)アクリル酸エステルまたはメタクリル酸エステルを50重量%以上含有するα、β―エチレン性不飽和単量体を重合して得られる水性分散基剤樹脂であって、平均粒径が50〜200nm、かつ粒径の標準偏差が100nm以下である水性分散基剤樹脂であることがより好ましく、(B)アリル基含有の二級または三級アミンを重合して得られるアミンポリマー、および(C)(B)アミンポリマーのアミノ基より過剰量の揮発性塩基を含有する樹脂である。以下、水性樹脂組成物の(A)〜(C)の成分について説明する。 The quick-drying aqueous resin composition used in the present invention is, for example, an aqueous solution obtained by polymerizing an α, β-ethylenically unsaturated monomer containing (A) 50% by weight or more of an acrylic ester or methacrylic ester. More preferably, the dispersion base resin is an aqueous dispersion base resin having an average particle diameter of 50 to 200 nm and a standard deviation of the particle diameter of 100 nm or less. (B) Allyl group-containing secondary or three It is a resin containing an amine polymer obtained by polymerizing a secondary amine, and (C) (B) an excess amount of volatile base from the amino group of the amine polymer. Hereinafter, the components (A) to (C) of the aqueous resin composition will be described.
(A)水性分散基剤樹脂について
水性分散基剤樹脂は、本発明において塗料の基剤樹脂(バインダー)としての成分であり、代表的な製造方法としては、アクリル酸エステルまたはメタクリル酸エステルを50重量%以上含有するα、β―エチレン性不飽和単量体を、公知のエマルジョン重合法、懸濁重合法、溶液重合後後乳化する方法等が用いられるが、これらに限定されるものではない。
(A) About Aqueous Dispersion Base Resin Aqueous dispersion base resin is a component as a base resin (binder) for paints in the present invention. As a typical production method, 50 acrylates or methacrylates are used. A known emulsion polymerization method, suspension polymerization method, method of emulsifying after solution polymerization and the like are used for, but not limited to, α, β-ethylenically unsaturated monomers containing at least wt%. .
本発明の水性分散基剤樹脂を製造するに際して、目標とする樹脂粒子の平均粒径および粒径分布を得るため、アニオン界面活性剤およびノニオン界面活性剤を併用する。アニオン界面活性剤を例示すると、ラウリル硫酸ナトリウムのような高級アルキル硫酸のアルカリ塩、ドデシルベンゼンスルホン酸、イソプロピルベンゼンスルホン酸のナトリウムのようなアルキルアリールスルホン酸のアルカリ塩、イソプロピルナフタレンスルホン酸、ノニルナフタレンスルホン酸、ジノニルナフタレンスルホン酸のナトリウムのようなアルキルナフタレンスルホン酸のアルカリ塩、ノニルフェノールのポリエトキシエタノール硫酸ナトリウムのようなアルキルアリールポリエトキシエタノール硫酸または同スルホン酸のアルカリ塩、ポリオキシエチレンラウリルエーテル硫酸エステルまたは同スルホン酸のナトリウム、あるいはアンモニウム塩、さらには親水性−疎水性のバランスを有するカルボキシル基含有共重合体のアルカリ塩等が挙げられる。 In producing the aqueous dispersion base resin of the present invention, an anionic surfactant and a nonionic surfactant are used in combination in order to obtain a target average particle size and particle size distribution of the resin particles. Examples of anionic surfactants include alkali salts of higher alkyl sulfates such as sodium lauryl sulfate, alkali salts of alkylaryl sulfonic acids such as sodium dodecylbenzene sulfonate, isopropyl naphthalene sulfonate, nonyl naphthalene Alkali salts of alkyl naphthalene sulfonic acid such as sodium sulfonic acid, sodium dinonylnaphthalene sulfonate, Alkyl aryl polyethoxy ethanol sulfuric acid such as sodium polyethoxyethanol sulfate of nonylphenol or alkali salt of sulfonic acid, polyoxyethylene lauryl ether Sulfuric acid ester or sodium or ammonium salt of sulfonic acid, and carboxyl group-containing copolymer having a balance between hydrophilicity and hydrophobicity Alkali salts and the like.
また、ノニオン界面活性剤を例示すると、ポリオキシエチレンオレイルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンラウリルエーテルのようなポリオキシエチンアルキルエーテル類、ポリオキシエチレンノニルフェニルエーテル、ポリオキシエチレンオクチルフェニルエーテル、ポリオキシエチレンモノラウレート、ポリオキシエチレンモノステアレート、ポリオキシエチレンモノオレエートのようなポリオキシエチレン誘導体類、ソルビタンモノラウレート、ソルビタンモノステアレート、ソルビタンモノステアレート、ソルビタントリオレエート、ポリオキシエチレンソルビタンモノラウレートのようなソルビタン脂肪酸エステル類、ポリオキシエチレンソルビタン脂肪酸エステル類、ポリオキシエチレンとポリオキシプロピレンがブロック共重合したいわゆるプルロニックタイプ、その他ポリオキシエチレンアルキルアミン類、アルキルアルカノールアミド類、プロペニル基あるいはその他の重合性不飽和基、およびポリオキシエチレン基を含有する反応性乳化剤等が挙げられる。 Examples of nonionic surfactants include polyoxyethylene oleyl ether, polyoxyethylene stearyl ether, polyoxyethyne alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene nonylphenyl ether, polyoxyethylene octylphenyl ether. , Polyoxyethylene derivatives such as polyoxyethylene monolaurate, polyoxyethylene monostearate, polyoxyethylene monooleate, sorbitan monolaurate, sorbitan monostearate, sorbitan monostearate, sorbitan trioleate, poly Sorbitan fatty acid esters such as oxyethylene sorbitan monolaurate, polyoxyethylene sorbitan fatty acid esters, polyoxyethylene and Examples include so-called pluronic type in which reoxypropylene is block copolymerized, other polyoxyethylene alkylamines, alkylalkanolamides, propenyl groups or other polymerizable unsaturated groups, and reactive emulsifiers containing polyoxyethylene groups. It is done.
界面活性剤の使用方法は、単量体の重合時点から使用する方法、あるいは重合後水分散化を行う時点で使用する方法があり、どちらの方法でも問題はない。また、界面活性剤の使用量については全単量体に対して重量で1.5〜5%が好ましい。 There are two methods for using the surfactant: a method of using the monomer from the time of polymerization, or a method of using it at the time of carrying out water dispersion after polymerization, and either method has no problem. Moreover, about the usage-amount of surfactant, 1.5 to 5% by weight is preferable with respect to all the monomers.
また、界面活性剤の分散効果を助けるために、本発明の水性分散基剤樹脂において酸基を含有する単量体を共重合することが好ましい。かかる単量体を例示すると、アクリル酸、メタクリル酸、クロトン酸、ビニル酢酸、イタコン酸、マレイン酸、無水マレイン酸、フマル酸、シトラコン酸、2−アクリルアミド−2−メチルプロパンスルホン酸、プロペニル基あるいはその他の重合性不飽和基、および硫酸エステル基あるいはスルホン酸基を含有する反応性乳化剤等の酸基含有単量体が挙げられる。その使用量としては樹脂固形分当たりの酸価が0.5〜40KOHmg/gになる量が好ましい。 In order to assist the dispersing effect of the surfactant, it is preferable to copolymerize a monomer containing an acid group in the aqueous dispersion base resin of the present invention. Examples of such monomers include acrylic acid, methacrylic acid, crotonic acid, vinyl acetic acid, itaconic acid, maleic acid, maleic anhydride, fumaric acid, citraconic acid, 2-acrylamido-2-methylpropanesulfonic acid, propenyl group or Other polymerizable unsaturated groups, and acid group-containing monomers such as reactive emulsifiers containing a sulfate ester group or a sulfonic acid group can be mentioned. The amount used is preferably such that the acid value per resin solids is 0.5 to 40 KOH mg / g.
水性分散基剤樹脂の平均粒径および粒径の標準偏差の測定については、レーザー回折/散乱式粒度分布測定装置が好適に使用できるが、他の方法での測定も可能である。例えば、(株)堀場製作所製のレーザー回折/散乱式粒度分布測定装置LA−910を用い、統計処理で一般的な下記の数式から平均粒径および粒径の標準偏差を求めることができる。
平均粒径:X X=ΣXi/n
粒径の標準偏差:σ σ2=Σ(Xi−X)2/n
For the measurement of the average particle size and the standard deviation of the particle size of the aqueous dispersion base resin, a laser diffraction / scattering particle size distribution measuring device can be suitably used, but measurement by other methods is also possible. For example, using a laser diffraction / scattering particle size distribution measuring apparatus LA-910 manufactured by Horiba, Ltd., the average particle diameter and the standard deviation of the particle diameter can be obtained from the following mathematical formulas commonly used in statistical processing.
Average particle diameter: X X = ΣXi / n
Standard deviation of particle size: σ σ 2 = Σ (Xi−X) 2 / n
以上述べたように、アニオン界面活性剤とノニオン界面活性剤を併用し、さらに水性分散基剤樹脂に酸基を有する単量体を導入し、粒径および粒径分布の調整を図ることにより、アスファルト密着性に優れた水性分散基剤樹脂が得られる。水性分散基剤樹脂の平均粒径は50〜200nm、粒径の標準偏差は100nm以下が好ましく、より好ましい範囲はそれぞれ50〜180nm、70nm以下である。また、このように粒子径をコントロールすることにより、塗料の安定性を十分確保することも可能になる。平均粒径および粒径の標準偏差が上記範囲より大きい場合は、塗料のアスファルトへの浸透性が抑制され密着性が低下する。また塗料が経時で凝集し易く安定性も低下する。 As described above, an anionic surfactant and a nonionic surfactant are used in combination, and a monomer having an acid group is further introduced into the aqueous dispersion base resin to adjust the particle size and particle size distribution. An aqueous dispersion base resin having excellent asphalt adhesion can be obtained. The average particle diameter of the aqueous dispersion base resin is preferably 50 to 200 nm, and the standard deviation of the particle diameter is preferably 100 nm or less, and more preferably 50 to 180 nm and 70 nm or less, respectively. In addition, by controlling the particle diameter in this way, it is possible to sufficiently ensure the stability of the paint. When the average particle size and the standard deviation of the particle size are larger than the above ranges, the permeability of the paint to asphalt is suppressed and the adhesion is lowered. In addition, the coating tends to aggregate over time, and the stability is also lowered.
水性分散基剤樹脂の好ましい分子量は5000〜500000である。必要に応じて連鎖移動剤を使用し分子量を調整することができる。また塗膜形成の面から樹脂のTgは−10〜60℃が好ましいが、高温時の乾燥性および低温時の造膜性を考慮すると、特に15〜35℃が好ましい。 The preferred molecular weight of the aqueous dispersion base resin is 5,000 to 500,000. If necessary, the molecular weight can be adjusted by using a chain transfer agent. The Tg of the resin is preferably −10 to 60 ° C. from the viewpoint of coating film formation, but is preferably 15 to 35 ° C. in consideration of the drying property at high temperature and the film forming property at low temperature.
酸基を含有する単量体以外に使用される単量体としては、全単量体の中で50重量%以上のアクリル酸エステルまたはメタクリル酸エステルを含有している。アクリル酸エステルまたはメタクリル酸エステルを具体的に例示すると、メチルアクリレート、メチルメタクリレート、エチルアクリレート、エチルメタクリレート、n−プロピルアクリレート、n−プロピルメタクリレート、イソプロピルアクリレート、イソプロピルメタクリレート、n−ブチルアクリレート、n−ブチルメタクリレート、イソブチルアクリレート、イソブチルメタクリレート、t−ブチルアクリレート、t−ブチルメタクリレート、シクロヘキシルアクリレート、シクロヘキシルメタクリレート、ラウリルアクリレート、ラウリルメタクリレート、ステアリルアクリレート、ステアリルメタクリレート、2−エチルヘキシルアクリレート、2−エチルヘキシルメタクリレート、ヘプチルアクリレート、ヘプチルメタクリレート等のアクリル酸またはメタクリル酸のアルキルエステル、さらには水酸基含有の2−ヒドロキシエチルアクリレート、2−ヒドロキシエチルメタクリレート、2−ヒドロキシプロピルアクリレート、2−ヒドロキシプロピルメタクリレート、4−ヒドロキシブチルアクリレート、4−ヒドロキシブチルメタクリレート、ジエチレングリコールモノアクリレート、ジエチレングリコールモノメタクリレート等、およびこれらのラクトン変性物等が挙げられる。 As a monomer used in addition to the monomer containing an acid group, 50% by weight or more of an acrylic acid ester or a methacrylic acid ester is contained in all the monomers. Specific examples of acrylic ester or methacrylic ester include methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, n-propyl acrylate, n-propyl methacrylate, isopropyl acrylate, isopropyl methacrylate, n-butyl acrylate, n-butyl. Methacrylate, isobutyl acrylate, isobutyl methacrylate, t-butyl acrylate, t-butyl methacrylate, cyclohexyl acrylate, cyclohexyl methacrylate, lauryl acrylate, lauryl methacrylate, stearyl acrylate, stearyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, heptyl acrylate, heptyl Metacri Alkyl ester of acrylic acid or methacrylic acid such as a salt, and further hydroxy group-containing 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl acrylate, 2-hydroxypropyl methacrylate, 4-hydroxybutyl acrylate, 4- Examples thereof include hydroxybutyl methacrylate, diethylene glycol monoacrylate, diethylene glycol monomethacrylate, and the like, and lactone-modified products thereof.
また、50重量%を超えない範囲でアクリル酸エステルまたはメタクリル酸エステル以外の単量体が使用可能であり、かかる単量体を例示すると、スチレン、α−メチルスチレン、ビニルトルエン、酢酸ビニル、アクリロニトリル、メタクリロニトリル等のビニル単量体、アクリルアミド、メタクリルアミド、メチロールアクリルアミド、メチロールメタクリルアミド、メトキシメチルアクリルアミド、n−ブトキシメチルアクリルアミド、ジアセトンアクリルアミド、ジアセトンメタクリルアミド等のアミド系単量体が挙げられる。 Further, monomers other than acrylic acid esters or methacrylic acid esters can be used within a range not exceeding 50% by weight. Examples of such monomers include styrene, α-methylstyrene, vinyl toluene, vinyl acetate, acrylonitrile. , Vinyl monomers such as methacrylonitrile, amide monomers such as acrylamide, methacrylamide, methylol acrylamide, methylol methacrylamide, methoxymethyl acrylamide, n-butoxymethyl acrylamide, diacetone acrylamide, diacetone methacrylamide It is done.
(B)アミンポリマーについて
アミンポリマーはアリル基含有の二級あるいは三級アミンを重合して得られるポリマーであり、酸が共存しない領域あるいは塩基が存在する領域においては基本的に水不溶性である。従って、本発明のようにアンモニアあるいは有機アミン等の揮発性塩基が存在する系においては、水性分散基剤樹脂とアミンポリマーは水中に分散された状態で互いに独立に存在し、さらには水性分散基剤樹脂の粒径および粒径分布が所定範囲にあるため、安定した状態が確保されている。しかしながら、揮発性塩基が揮散すると、系中には水性分散基剤樹脂とアミンポリマーのみが存在する結果となり、互いに相互作用を開始し、アミンポリマーが水不溶性であるが故に、水性分散基剤樹脂が効果的に凝集する。この急速な凝集により、水性塗料でありながら分オーダーの乾燥性を達成することができる。繰り返すと、本発明の塗料組成物において、塗料の形態では、凝集に必要充分な量のアミンポリマーを使用しても安定であり、塗装後の塗膜形成過程において、揮発性塩基が揮散して初めて水性分散基剤樹脂が効果的に凝集し、従来技術では得られない分オーダーの乾燥性が達成される。
(B) Amine polymer An amine polymer is a polymer obtained by polymerizing an allyl group-containing secondary or tertiary amine, and is basically water-insoluble in a region where no acid coexists or a region where a base is present. Therefore, in a system in which a volatile base such as ammonia or organic amine is present as in the present invention, the aqueous dispersion base resin and the amine polymer are present independently of each other in a state of being dispersed in water, and further the aqueous dispersion group. Since the particle size and particle size distribution of the agent resin are within a predetermined range, a stable state is ensured. However, when the volatile base is volatilized, the result is that only the aqueous dispersion base resin and the amine polymer are present in the system, and since they start to interact with each other and the amine polymer is insoluble in water, the aqueous dispersion base resin Effectively aggregate. Due to this rapid agglomeration, it is possible to achieve a dryness on the order of minutes while being a water-based paint. When it is repeated, in the coating composition of the present invention, in the form of the coating, it is stable even if an amount of amine polymer necessary and sufficient for aggregation is used, and the volatile base is volatilized in the coating formation process after coating. For the first time, the aqueous dispersion base resin effectively agglomerates, and the dryness on the order of minutes that cannot be obtained by the prior art is achieved.
アミンポリマーの中で、特にアリル基を2個有するアミンから得られるアミンポリマーは、一般的に下記の化学式1に示すような環構造を有し、そのポリマー鎖は剛直であるため、水性分散基剤樹脂との凝集において極めて効果的に機能を発揮するので好ましい。 Among the amine polymers, particularly an amine polymer obtained from an amine having two allyl groups generally has a ring structure as shown in the following chemical formula 1 and its polymer chain is rigid, so that the aqueous dispersion group It is preferable because it exhibits its function extremely effectively in the aggregation with the agent resin.
このようにして、本発明において、従来技術にない超速乾性の水性塗料組成物を提供することができるが、また着色についても、アミンポリマーは二級あるいは三級アミノ基のみを有し、一級アミノ基を有していないため全く問題はない。 In this way, in the present invention, it is possible to provide an ultra-fast-drying water-based coating composition that does not exist in the prior art, but also for coloration, the amine polymer has only secondary or tertiary amino groups, and primary amino groups. Since there is no group, there is no problem.
使用されるアミンポリマーを例示すると、ジアリルアミン、メチルアリルアミン、エチルアリルアミン等のアリル基含有二級アミンの単独重合体、他の単量体との共重合体、ジメチルアリルアミン、ジエチルアリルアミン、メチルジアリルアミン、エチルジアリルアミン等の三級アミンの単独重合体、他の単量体との共重合体等が挙げられる。アリル基を2個有するジアリルアミン、メチルジアリルアミン、エチルジアリルアミン等から得られる重合体が特に好ましい。共重合する他の単量体について特に限定はないが、二酸化硫黄はその代表である。共重合体の場合、アリル基含有の二級あるいは三級アミンの共重合量は20重量%以上が好ましい。 Examples of amine polymers used include homopolymers of allyl group-containing secondary amines such as diallylamine, methylallylamine, and ethylallylamine, copolymers with other monomers, dimethylallylamine, diethylallylamine, methyldiallylamine, ethyl Examples thereof include homopolymers of tertiary amines such as diallylamine, and copolymers with other monomers. Polymers obtained from diallylamine, methyldiallylamine, ethyldiallylamine, etc. having two allyl groups are particularly preferred. Although there is no limitation in particular about the other monomer to copolymerize, sulfur dioxide is the representative. In the case of a copolymer, the copolymerization amount of an allyl group-containing secondary or tertiary amine is preferably 20% by weight or more.
アミンポリマーの分子量は特に限定はないが、水性分散基剤樹脂の凝集性、塗料の乾燥性、安定性の観点から500〜50000が好ましい。特に1000〜20000、さらには1000〜10000がより好ましい。またその使用量については、固形分比率で水性分散基剤樹脂100重量部に対して、0.1〜10重量部が好ましく、1〜8重量部がさらに好ましい。 The molecular weight of the amine polymer is not particularly limited, but is preferably 500 to 50,000 from the viewpoints of the cohesiveness of the aqueous dispersion base resin, the drying property of the coating material, and the stability. In particular, 1000 to 20000, more preferably 1000 to 10,000 are more preferable. Moreover, about the usage-amount, 0.1-10 weight part is preferable with respect to 100 weight part of aqueous dispersion base resin by solid content ratio, and 1-8 weight part is further more preferable.
アミノポリマーの具体的な製造方法について例示すると、ジアリルアミンあるいはメチルジアリルアミンの塩酸塩を極性溶媒中で過硫酸アンモニウムあるいは水溶性のアゾ化合物等を開始剤として重合する方法があり、他の単量体との共重合としては、例えば二酸化硫黄を使用して1:1の交互共重合体を得る方法があるが、特にこれらに限定されない。具体的に入手可能な商品としては、日東紡績株式会社のPAS−92、PAS−M−1等がある。前記商品は通常塩酸塩の形で供給されるが、具体的な使用方法としては、そのまま使用することができ、また添加前にあらかじめ塩酸をアルカリで中和したり、イオン交換樹脂で塩酸を除去したり、蟻酸塩、酢酸塩、その他の有機酸塩に交換したりして、使用することも可能である。特に被塗装物が鉄、アルミニウム等の金属材料である場合、塩酸塩においては塗装後に錆の発生、材の腐蝕が起こり易く、防錆剤、防錆顔料等の併用で抑制されるものの、蟻酸、酢酸等の有機酸の塩として使用するのがより好ましい。具体的に入手可能な商品としては、日東紡績株式会社のPAS−92Aが挙げられる。また蟻酸、酢酸以外の有機酸としては、乳酸、プロピオン酸、酪酸、クエン酸、リンゴ酸等を例示することができる。 As an example of a specific method for producing an amino polymer, there is a method of polymerizing diallylamine or methyldiallylamine hydrochloride in a polar solvent using ammonium persulfate or a water-soluble azo compound as an initiator. Examples of the copolymerization include, but are not limited to, a method of obtaining a 1: 1 alternating copolymer using sulfur dioxide, for example. Specifically available products include PAS-92 and PAS-M-1 manufactured by Nitto Boseki Co., Ltd. The products are usually supplied in the form of hydrochloride, but as a specific method of use, it can be used as it is, and before addition, the hydrochloric acid is neutralized with alkali or the hydrochloric acid is removed with an ion exchange resin. Or exchanged with formate, acetate or other organic acid salts. In particular, when the object to be coated is a metal material such as iron or aluminum, formic acid tends to cause rusting and corrosion of the material after coating, but it can be suppressed by the combined use of rust preventives and rust preventive pigments. More preferably, it is used as a salt of an organic acid such as acetic acid. Specifically available products include Nitto Boseki Co., Ltd. PAS-92A. Examples of organic acids other than formic acid and acetic acid include lactic acid, propionic acid, butyric acid, citric acid, malic acid, and the like.
(C)揮発性塩基について
揮発性塩基は、揮発性であれば特に限定はないが、アンモニアが特に好ましい。アンモニア以外の塩基については、モノメチルアミン、ジメチルアミン、トリメチルアミン、モノエチルアミン、ジエチルアミン、トリエチルアミン、モノイソプロピルアミン、ジイソプロピルアミン、トリイソプロピルアミン、モノブチルアミン、ジブチルアミン、トリブチルアミン等のアルキルアミン、ジエタノールアミン、ジイソプロパノールアミン、トリエタノールアミン、ジメチルエタノールアミン、ジエチルエタノールアミン等のアルカノールアミン、エチレンジアミン、プロピレンジアミン、ジエチレントリアミン、トリエチレンテトラミン等のアルキレンポリアミン、エチレンイミン、ピロリジン、ピペリジン、ピペラジン、モルホリン等が例示される。揮発性塩基の使用量については、アミンポリマーのアミノ基より過剰量が必要であるが、塗料の乾燥性と安定性を考慮して、アミンポリマーのアミノ基に対して2〜40倍過剰量がより好ましい。
(C) About a volatile base Although a volatile base will not be specifically limited if it is volatile, Ammonia is especially preferable. For bases other than ammonia, monomethylamine, dimethylamine, trimethylamine, monoethylamine, diethylamine, triethylamine, monoisopropylamine, diisopropylamine, triisopropylamine, monobutylamine, dibutylamine, tributylamine and other alkylamines, diethanolamine, diisopropanol Examples include alkanolamines such as amine, triethanolamine, dimethylethanolamine and diethylethanolamine, alkylenepolyamines such as ethylenediamine, propylenediamine, diethylenetriamine and triethylenetetramine, ethyleneimine, pyrrolidine, piperidine, piperazine and morpholine. As for the amount of volatile base used, an excess amount is required from the amino group of the amine polymer. However, in consideration of the drying property and stability of the paint, the excess amount is 2 to 40 times the amino group of the amine polymer. More preferred.
本発明の塗料組成物において、塗料のPH安定性を確保するためPH緩衝剤を使用することができる。PH緩衝剤を例示すると、塩化アンモニウム、酢酸ナトリウム、リン酸ナトリウム等が挙げられる。 In the coating composition of the present invention, a PH buffering agent can be used to ensure the PH stability of the coating. Examples of the PH buffer include ammonium chloride, sodium acetate, sodium phosphate and the like.
(D)遮熱顔料について
JIS K 5602で求められる近赤外領域(780〜2500nm)での日射反射率が30%以上であるアゾ系黒顔料(D1)については、一般的には芳香環がアゾ結合で連結された構造を有する顔料であり、色調整や耐候性に優れる。具体例としては、大日精化工業(株)製のクロモファインブラックA−1103、AFブラックE−40等が挙げられる。
(D) Thermal barrier pigment For the azo black pigment (D1) having a solar reflectance of 30% or more in the near-infrared region (780-2500 nm) determined by JIS K 5602, an aromatic ring is generally used. It is a pigment having a structure linked by an azo bond, and is excellent in color adjustment and weather resistance. Specific examples include Chromo Fine Black A-1103 and AF Black E-40 manufactured by Dainichi Seika Kogyo Co., Ltd.
一方(D1)以外の赤外線反射顔料(D2)については、酸化チタン顔料、ベンツイミダゾロン顔料、キナクリドン顔料、銅フタロシアニンブルー顔料、無金属フタロシアニンブルー顔料等から選択される。近赤外線顔料(D2)の役割は、日射反射率が高く、耐候性に優れる、様々な色に調整が可能である。特にブルー顔料は銅フタロシアニンブルーよりも遮熱効果の高い無金属フタロシアニンブルーを使用する方が望ましい。具体例としては、タイピユアR706(酸化チタン、デュポン製)、AFレッドE−17(キナクリドン顔料、大日精化工業(株)製)、DISPERS COA RED105(キナクリドン顔料、DIC(株)製)、CHOMOFINE RED 6820(キナクリドン顔料、大日精化工業(株)製)、CHOMOFINE RED 6821(キナクリドン顔料、大日精化工業(株)製)、CHOMOFINE RED 6830(キナクリドン顔料、大日精化工業(株)製)、AFエローE−26(ベンツイミダゾロン系顔料、大日精化工業(株)製)、DISPERS COA YELLOW452(ベンツイミダゾロン顔料、DIC(株)製)、SYMULER FAST YELLOW4192(ベンツイミダゾロン顔料、DIC(株)製)、CHOMOFINE YELLOW 2080(ベンツイミダゾロン系顔料、DIC(株)製)、AFブルーE−17(銅フタロシアニンブルー顔料、大日精化工業(株)製)、DISPERS COA BLUE681(無金属フタロシアニンブルー顔料、DIC(株)製)CHOMOFINE BULE S−2100(銅フタロシアニンブルー顔料、大日精化工業(株)製)、CHOMOFINE BULE 4927B(銅フタロシアニンブルー顔料、大日精化工業(株)製)、CHOMOFINE BULE 4940(銅フタロシアニンブルー顔料、大日精化工業(株)製)などが挙げられる。 On the other hand, the infrared reflective pigment (D2) other than (D1) is selected from titanium oxide pigments, benzimidazolone pigments, quinacridone pigments, copper phthalocyanine blue pigments, metal-free phthalocyanine blue pigments, and the like. The role of the near-infrared pigment (D2) can be adjusted to various colors with high solar reflectance and excellent weather resistance. In particular, it is desirable to use a metal-free phthalocyanine blue having a higher heat shielding effect than copper phthalocyanine blue as the blue pigment. Specific examples include Type R 706 (titanium oxide, manufactured by DuPont), AF Red E-17 (quinacridone pigment, manufactured by Dainichi Seika Kogyo Co., Ltd.), DISPERS COA RED105 (quinacridone pigment, manufactured by DIC Corporation), CHOMOFINE RED. 6820 (quinacridone pigment, manufactured by Dainichi Seika Kogyo Co., Ltd.), CHOMOFINE RED 6821 (quinacridone pigment, manufactured by Dainichi Seika Kogyo Co., Ltd.), CHOMOFINE RED 6830 (quinacridone pigment, manufactured by Dainichi Seika Kogyo Co., Ltd.), AF Yellow E-26 (Benzimidazolone pigment, manufactured by Dainichi Seika Kogyo Co., Ltd.), DISPERS COA YELLOW452 (Benzimidazolone pigment, manufactured by DIC Corporation), SYMULER FAST YELLOW4192 (Benzimidazolone pigment, DIC ( )), CHOMOFINE YELLOW 2080 (Benzimidazolone pigment, manufactured by DIC Corporation), AF Blue E-17 (copper phthalocyanine blue pigment, manufactured by Dainichi Seika Kogyo Co., Ltd.), DISPERS COA BLUE681 (metal-free phthalocyanine blue) Pigment, manufactured by DIC Corporation) CHOMOFINE BURE S-2100 (copper phthalocyanine blue pigment, manufactured by Dainichi Seika Kogyo Co., Ltd.), CHOMOFINE BURE 4927B (copper phthalocyanine blue pigment, manufactured by Dainichi Seika Kogyo Co., Ltd.), CHOMOFINE BULE 4940 (copper phthalocyanine blue pigment, manufactured by Dainichi Seika Kogyo Co., Ltd.).
全塗料中において、アゾ系黒顔料(D1)の含有量は、0.001〜5重量%であり、一方近赤外反射顔料(D2)の含有量は、0.001〜20重量%である。この範囲より多い場合、アゾ系黒顔料(D1)に関しては遮熱効果が低下し、近赤外反射顔料(D2)に関しては混色性が悪く、また乾燥性が遅くなり、耐水性等が低下し好ましくない。なお近赤外反射顔料(D2)のより好ましい範囲は0.5〜20重量%である。 In all paints, the content of the azo black pigment (D1) is 0.001 to 5% by weight, while the content of the near-infrared reflective pigment (D2) is 0.001 to 20% by weight. . When the amount exceeds this range, the heat shielding effect is reduced for the azo black pigment (D1), the color mixing property is poor for the near-infrared reflective pigment (D2), the drying property is slow, and the water resistance is reduced. It is not preferable. A more preferable range of the near-infrared reflective pigment (D2) is 0.5 to 20% by weight.
(E)ホワイトシリカについて
ホワイトシリカ(E)は、混合することで日射反射率が向上する特性を有している。その粒径は0.3〜1mmで全塗料中に20〜60重量%であるが、30〜50重量%がさらに好ましい。20重量%未満では、塗膜表面にホワイトシリカが配列しないので、凹凸面が形成されずすべり抵抗が低くなったり、また一方60重量%を越えると、塗料の底にすぐに沈殿して固まったり、塗膜から脱落して滑りやすくなったりして好ましくない。
(E) About white silica White silica (E) has the characteristic that solar reflectance improves by mixing. The particle size is 0.3 to 1 mm and is 20 to 60% by weight in the entire coating, but 30 to 50% by weight is more preferable. If it is less than 20% by weight, white silica is not arranged on the surface of the coating film, so that uneven surfaces are not formed and slip resistance is lowered. On the other hand, if it exceeds 60% by weight, it immediately settles on the bottom of the paint and hardens. It is not preferable because it falls off the coating film and becomes slippery.
本発明の水性塗料組成物は、上記(A)〜(E)の成分で構成されるが、塗装して得られる塗膜の近赤外線領域(780〜2500nm)での日射反射率は50%以上、77%以下を確保している。
The aqueous coating composition of the present invention is composed of the components (A) to (E) described above, but the solar reflectance in the near infrared region (780 to 2500 nm) of the coating film obtained by coating is 50% or more. 77% or less is secured.
また、塗膜の近赤外線領域(780〜2,500nm)での日射反射率が50%以上、77%以下が確保される範囲において、塗料に通常配合する体質顔料あるいはその他の添加剤を含有することができる。体質顔料について例示すると、炭酸カルシウム、沈降性硫酸バリウム、タルク、クレー、カオリン、マイカ、中空顔料等を挙げることができるが特に限定はない。 Further, it contains extender pigments or other additives that are usually blended in paints in a range where the solar reflectance in the near infrared region (780 to 2,500 nm) of the coating is ensured to be 50% or more and 77% or less. be able to. Examples of extender pigments include calcium carbonate, precipitated barium sulfate, talc, clay, kaolin, mica, and hollow pigment, but are not particularly limited.
さらに添加剤を例示すると、消泡剤、増粘剤、可塑剤、凍結防止剤、沈降防止剤、防腐剤、色分かれ防止剤、顔料分散剤、乾燥促進剤、紫外線吸収剤、防カビ剤、防錆剤、界面活性剤、硬化剤等を挙げることができるが特に限定はない。 Further examples of additives include antifoaming agents, thickeners, plasticizers, antifreezing agents, antisettling agents, antiseptics, anti-coloring agents, pigment dispersants, drying accelerators, ultraviolet absorbers, antifungal agents, A rust preventive, a surfactant, a curing agent and the like can be mentioned, but there is no particular limitation.
本発明の塗料組成物の用途は鉄部材、外装の壁材、道路等特に限定はなく幅広く使用することができるが、道路面構造及び建築物屋上構造が特に好ましい。道路面構造に使用される場合は、塗料の速乾性はJIS K5665のタイヤ付着性試験で15分以内であることが好ましい。なお、鉄部材においては、錆防止のため公知の防錆顔料あるいは防錆剤としての亜硝酸ナトリウム等を併用することができる。 The use of the coating composition of the present invention is not particularly limited and can be widely used, such as iron members, exterior wall materials, and roads, but road surface structures and building roof structures are particularly preferable. When used for a road surface structure, the quick-drying property of the paint is preferably within 15 minutes in the tire adhesion test of JIS K5665. In addition, in an iron member, a sodium nitrite etc. as a well-known rust preventive pigment or a rust preventive agent can be used together for rust prevention.
以下に、本発明の塗料組成物の優位性を示すために実施例と比較例を挙げてさらに詳細に説明するが、本発明はこれらに限定されるものではない。なお、表中の配合割合を示す数値は特別な記載がない限り重量部、重量%を表す。 Hereinafter, in order to show the superiority of the coating composition of the present invention, examples and comparative examples will be described in more detail, but the present invention is not limited thereto. In addition, unless otherwise indicated, the numerical value which shows the mixture ratio in a table | surface represents a weight part and weight%.
{水性分散基剤樹脂の製造]
[製造例]
温度計、コンデンサー、撹拌装置を備えた反応容器に、表1に示す(1)〜(4)を仕込み80℃まで昇温する。昇温後(5)を仕込み、あらかじめプレ乳化した(6)〜(11)を3時間かけて滴下する。滴下終了後1時間保温して反応を終了する。その後40℃以下まで冷却し、(12)を添加して水性分散基剤樹脂(A)、(B)を得た。
{Production of aqueous dispersion base resin]
[Production example]
(1) to (4) shown in Table 1 are charged into a reaction vessel equipped with a thermometer, a condenser, and a stirring device, and the temperature is raised to 80 ° C. (5) is charged after the temperature rise, and (6) to (11) pre-emulsified in advance are added dropwise over 3 hours. After the completion of the dropwise addition, the reaction is terminated by incubating for 1 hour. Thereafter, the mixture was cooled to 40 ° C. or lower, and (12) was added to obtain aqueous dispersion base resins (A) and (B).
(註1) 第一工業製薬(株)社製のアニオン界面活性剤
(註2) 花王(株)社製のノニオン界面活性剤
(註3) (株)堀場製作所製のレーザー回折/散乱式粒度分布測定装置LA−910を用いて測定
(Note 1) Anionic surfactant manufactured by Daiichi Kogyo Seiyaku Co., Ltd. (Note 2) Nonionic surfactant manufactured by Kao Corporation
(Note 3) Measured using a laser diffraction / scattering particle size distribution analyzer LA-910 manufactured by HORIBA, Ltd.
[塗料組成物の配合および評価]
[実施例1〜10および比較例1〜5]
表2に示す配合で、(1)〜(13)についてディスパー分散を行い、その後(14)〜(20)を添加して各塗料を作製し、塗料物性および塗膜試験結果をまとめた。
[Formulation and evaluation of coating composition]
[Examples 1 to 10 and Comparative Examples 1 to 5]
Dispersion was carried out for (1) to (13) with the formulation shown in Table 2, and then (14) to (20) were added to prepare each paint, and the paint physical properties and the coating test results were summarized.
(註4) 楠本化成(株)社製 顔料分散剤(濃度100%)
(註5) 丸尾カルシウム(株)社製 スーパーSSS
(註6) デュポン(株)社製 R−706
(註7) 三菱化学(株)社製 MA−100
(註8) アサヒ化成工業(株)社製 ブラック6303
(註9) 大日精化工業(株)社製 クロモファインブラックA−1103
(註10)大日精化工業(株)社製 AFエローE−26
(註11)大日精化工業(株)社製 AFレッドE−17
(註12)大日精化工業(株)社製 AFブルーE−11
(註13)DIC(株)社製 D.COA BLUE681
(註14)日東紡績(株)社製のジアリルアミン、二酸化硫黄との共重合物の塩酸塩
(濃度20%) PAS−92
(註15)日東紡績(株)社製のジアリルアミン、二酸化硫黄との共重合物の酢酸塩
(濃度20%) PAS−92A
(註16)日東紡績(株)社製のメチルジアリルアミン重合物の塩酸塩(濃度60%)
PAS−M−1
(註17)ケイミュービューセラ(株)製 カラーサンド6.7ホワイト
(註 4) Pigment dispersant (concentration 100%) manufactured by Enomoto Kasei Co., Ltd.
(Note 5) Maruo Calcium Co., Ltd. Super SSS
(Note 6) DuPont R-706
(Note 7) MA-100 manufactured by Mitsubishi Chemical Corporation
(註 8) Asahi Chemical Industry Co., Ltd. Black 6303
(Note 9) Chromo Fine Black A-1103 manufactured by Dainichi Seika Kogyo Co., Ltd.
(Note 10) AF Yellow E-26 manufactured by Dainichi Seika Kogyo Co., Ltd.
(註 11) AF Red E-17 manufactured by Dainichi Seika Kogyo Co., Ltd.
(註 12) Dainichi Seika Kogyo Co., Ltd. AF Blue E-11
(註 13) D.C. COA BLUE681
(Note 14) Hydroallyzed hydrochloride (concentration 20%) of diallylamine and sulfur dioxide manufactured by Nitto Boseki Co., Ltd. PAS-92
(註 15) Nittobo Co., Ltd. diallylamine, a copolymer of sulfur dioxide and acetate (concentration 20%) PAS-92A
(Note 16) Methyl diallylamine polymer hydrochloride manufactured by Nitto Boseki Co., Ltd. (concentration 60%)
PAS-M-1
(註 17) Color Sand 6.7 White manufactured by Keimu View Sera Co., Ltd.
(註18) 各塗料を50℃、2週間の条件で安定性を評価する。
初期との変化が大きくなく異常がないものは○、顔料沈殿、凝集物の発生、増粘などの異常があるものは×と表示した。
(註19) 試験材:ガラス板にウエット膜厚250μmの塗膜を形成させ、温度23℃
、湿度50%の条件下で試験する。
試験法はJIS―K−5665で規定された合成ゴム製の柔らかいタイヤを 有する、重さ15.8kgの試験ロールを使用して塗膜上を転がし、塗装後 タイヤに塗膜が付着しなくなるまでの乾燥時間を試験する。乾燥時間として は15分以内が好ましい。
(註20) 試験材:アスファルトブロック上にウエット膜厚250μmの塗膜を形成させ、温度23℃、湿度50%の条件で1週間乾燥させる。
試験法:JIS−A6909付着強さ試験に準じ、付着強さを測定する。
数値は1.0N/mm2以上もしくは下地が破壊した場合を○、それ以外の
場合を×と表示した。
(註21) 試験材:ガラス板にウエット膜厚250μmの塗膜を形成させ、温度23℃
、湿度50%の条件で72時間乾燥させる。
試験法:温度23℃、24時間の水浸漬試験で評価する。塗膜の外観に異常がないものを○、異常があるものは×と表示した。
(註22) 試験材:註21と同じ。
試験法:温度23℃、水酸化カルシウム飽和水溶液18時間浸漬で評価する
。塗膜の外観に異常がないものを○、異常があるものは×と表示した。
(註23) 試験材:スレート板にウエット膜厚500μmの塗膜を形成させ、温度23℃、湿度50%の条件で7日間乾燥させる。
試験法:JIS K 5600−7−7の促進耐候性において、600時間照射後の初期との色差(ΔE)を算出し、3未満は○、3以上を×と表示した。
(註24) 試験材:スレート板にローラーで塗布(2回塗りで0.8kg/m2)し、温度23℃、湿度50%の条件で7日間養生させる。
試験法:振子式スキッドレジスタンステスタを使用して、WET面でのすべり抵抗(BPN値)を測定する。40以上が好ましい。
(註25) 試験材:アスファルトフェルト紙上に乾燥膜厚500μmの塗膜を形成させ、温度23℃、湿度50%の条件で72時間乾燥させる。
測定方法:乾燥塗膜の780nm〜2500nmにおける日射反射率を、分
光光度計(日本分光製:V−570)を用いて測定し、JIS A 575
9に準じた方法にて日射反射率を算出する。
(註 18) The stability of each paint is evaluated at 50 ° C. for 2 weeks.
The case where the change from the initial stage was not large and there was no abnormality was indicated as ◯, and the case where there was an abnormality such as pigment precipitation, aggregate formation or thickening was indicated as x.
(註 19) Test material: A coating film having a wet film thickness of 250 μm was formed on a glass plate, and the temperature was 23 ° C.
Test under conditions of 50% humidity.
The test method is to use a 15.8kg test roll with a synthetic rubber soft tire specified in JIS-K-5665 and roll it on the coating film until the coating film does not adhere to the tire after painting. Test the drying time. The drying time is preferably within 15 minutes.
(註 20) Test material: A coating film having a wet film thickness of 250 μm is formed on an asphalt block and dried for one week under conditions of a temperature of 23 ° C. and a humidity of 50%.
Test method: The adhesion strength is measured according to the JIS-A6909 adhesion strength test.
The numerical value is 1.0 N / mm 2 or more, or “◯” when the ground is broken, and “X” otherwise.
(Note 21) Test material: A coating film having a wet film thickness of 250 μm was formed on a glass plate, and the temperature was 23 ° C.
And dried for 72 hours at a humidity of 50%.
Test method: Evaluated by a water immersion test at a temperature of 23 ° C. for 24 hours. A film having no abnormality in the appearance of the coating film was indicated as “◯”, and a film having an abnormality was indicated as “X”.
(註 22) Test material: Same as 註 21.
Test method: Evaluated by immersion for 18 hours at a temperature of 23 ° C and a saturated aqueous solution of calcium hydroxide
. A film having no abnormality in the appearance of the coating film was indicated as “◯”, and a film having an abnormality was indicated as “X”.
(Note 23) Test material: A coating film having a wet film thickness of 500 μm is formed on a slate plate and dried for 7 days under conditions of a temperature of 23 ° C. and a humidity of 50%.
Test method: In the accelerated weather resistance of JIS K 5600-7-7, the color difference (ΔE) from the initial stage after irradiation for 600 hours was calculated.
(註 24) Test material: It is applied to a slate plate with a roller (0.8 kg / m 2 when applied twice) and cured for 7 days under conditions of a temperature of 23 ° C. and a humidity of 50%.
Test method: Using a pendulum skid resistance tester, the sliding resistance (BPN value) on the WET surface is measured. 40 or more is preferable.
(Note 25) Test material: A coating film having a dry film thickness of 500 μm is formed on asphalt felt paper, and dried for 72 hours under conditions of a temperature of 23 ° C. and a humidity of 50%.
Measuring method: The solar reflectance at 780 nm to 2500 nm of the dried coating film is measured in minutes.
Measured using a photometer (manufactured by JASCO: V-570), JIS A 575
The solar reflectance is calculated by a method according to 9.
本発明の塗料組成物の用途は、鉄部、建物の屋上、道路等特に限定はなく幅広く使用することができるが、特に建物の屋上および道路に適用され、優れた乾燥性および優れた遮熱特性を発揮することができる。 The use of the coating composition of the present invention is not particularly limited, such as iron parts, building rooftops, roads, etc., but it is particularly applicable to building rooftops and roads, and has excellent drying properties and excellent heat shielding. The characteristic can be exhibited.
Claims (8)
含有の二級または三級アミンを重合して得られるアミンポリマー、(C)アミンポリマー
(B)のアミノ基より過剰量の揮発性塩基、(D)遮熱顔料、および(E)ホワイトシリ
カを必須成分とする速乾性の水性塗料組成物において、遮熱顔料(D)であってJIS
K 5602で求められる近赤外線領域(780〜2500nm)での日射反射率が30
%以上であるアゾ系黒顔料(D1)が全塗料中0.001〜5重量%、遮熱顔料(D)で
あって(D1)以外の近赤外線反射顔料(D2)が全塗料中0.001〜20重量%、粒
径0.3〜1mmのホワイトシリカ(E)が全塗料中20〜60重量%含有し、かつJI
S K 5602で求められる塗膜の近赤外線領域(780〜2500nm)での日射反
射率が50%以上、77%以下であることを特徴とする速乾性の道路用遮熱水性塗料組成物。 (1) (A) an aqueous dispersion base resin obtained by polymerizing an α, β-ethylenically unsaturated monomer containing 50% by weight or more of an acrylic ester or methacrylic ester, (B) an allyl group-containing resin Essential components include an amine polymer obtained by polymerizing a secondary or tertiary amine, (C) an excess of a volatile base from the amino group of the amine polymer (B), (D) a heat-shielding pigment, and (E) white silica. In the quick-drying water-based coating composition, the heat-shielding pigment (D) is JIS
The solar reflectance in the near-infrared region (780-2500 nm) calculated | required by K5602 is 30.
% Of the azo-based black pigment (D1) of 0.001 to 5% by weight in the total paint, and the near-infrared reflective pigment (D2) other than (D1), which is the heat-shielding pigment (D), in the total paint. White silica (E) having a particle size of 001 to 20% by weight and a particle size of 0.3 to 1 mm is contained in a total coating amount of 20 to 60% by weight;
A quick-drying thermal barrier water-based paint composition for roads, wherein the solar reflectance in the near-infrared region (780-2500 nm) of the coating film determined by SK 5602 is from 50% to 77%.
ロン顔料、キナクリドン顔料、銅フタロシアニンブルー顔料、無金属フタロシアニンブル
ー顔料からなる群から選択される1種または2種以上の顔料を含有することを特徴とする
請求項1に記載の速乾性の道路用遮熱水性塗料組成物。 The near-infrared reflective pigment (D2) other than (D1) is one or two selected from the group consisting of titanium oxide, azo pigments, benzimidazolone pigments, quinacridone pigments, copper phthalocyanine blue pigments, and metal-free phthalocyanine blue pigments The quick-drying heat-insulating water-based paint composition for roads according to claim 1, comprising the above pigment.
0nm以下であることを特徴とする、請求項1あるいは請求項2に記載の速乾性の道路用遮熱水性塗料組成物。 The aqueous dispersion base resin (A) has an average particle size of 50 to 200 nm and a standard deviation of the particle size of 10
The quick-drying thermal barrier water-based paint composition for roads according to claim 1 or 2, wherein the composition is 0 nm or less.
徴とする、請求項1〜請求項3のいずれかに記載の速乾性の道路用遮熱水性塗料組成物。 The quick-drying heat-insulating water-based paint for roads according to any one of claims 1 to 3, wherein the amine polymer (C) is obtained by polymerizing an amine containing two allyl groups. Composition.
4のいずれかに記載の速乾性の道路用遮熱水性塗料組成物。 The quick-drying thermal barrier water-based paint composition for roads according to any one of claims 1 to 4, wherein the amine polymer (C) is neutralized with an organic acid.
5に記載の速乾性の道路用遮熱水性塗料組成物。 6. The quick-drying thermal barrier water-based paint composition for road according to claim 5, wherein the neutralized organic acid of the amine polymer (C) is formic acid or acetic acid.
以内であることを特徴とする、請求項1〜請求項6のいずれかに記載の速乾性の道路用遮熱水性塗料組成物。 7. The quick-drying road barrier according to claim 1, wherein the dryness of the aqueous coating composition is within 15 minutes in a tire adhesion test of 8.12 of JIS K5665. Hot water paint composition.
ことを特徴とする、請求項1〜請求項7のいずれかに記載の速乾性の道路用遮熱水性塗料組成物。
The quick-drying heat-insulating water-based paint composition for roads according to any one of claims 1 to 7, wherein the sliding resistance of the water-based paint composition is 40 or more with a pendulum skid resistance tester. .
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