JP5685750B1 - Method for producing dried soybeans for cooking boiled beans - Google Patents

Method for producing dried soybeans for cooking boiled beans Download PDF

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JP5685750B1
JP5685750B1 JP2014098626A JP2014098626A JP5685750B1 JP 5685750 B1 JP5685750 B1 JP 5685750B1 JP 2014098626 A JP2014098626 A JP 2014098626A JP 2014098626 A JP2014098626 A JP 2014098626A JP 5685750 B1 JP5685750 B1 JP 5685750B1
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司 中里
司 中里
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Abstract

【課題】近赤外線を照射して所定の雰囲気温度に保ち、所定時間大豆1を均一に乾燥させることで、吸水性を向上させるとともに割れが生じにくい乾燥大豆を生成する即席調理用の乾燥大豆の生成方法を提供する。【解決手段】近赤外線を照射して10℃〜40℃の雰囲気温度に保ち、12時間〜48時間大豆1を乾燥させて、乾燥大豆を生成することを特徴とする即席調理用の乾燥大豆の生成方法。【選択図】図1The present invention relates to a dried soybean for instant cooking that generates dry soybean that improves water absorption and is less prone to cracking by irradiating near-infrared rays to maintain a predetermined atmospheric temperature and uniformly drying soybean 1 for a predetermined time. A generation method is provided. [Solution] A dry soybean for instant cooking, characterized in that it is irradiated with near-infrared rays and maintained at an ambient temperature of 10 ° C. to 40 ° C., and soybean 1 is dried for 12 hours to 48 hours to produce dried soybeans. Generation method. [Selection] Figure 1

Description

本発明は、短時間で鮮やかな見た目の大豆とするために、大豆の吸水性を向上させるとともに割れが生じにくい乾燥大豆を生成する煮豆調理用の乾燥大豆の生成方法に関する。 TECHNICAL FIELD The present invention relates to a method for producing dried soybeans for cooking boiled beans, which produces dried soybeans that improve the water absorption of soybeans and are less prone to cracking, in order to obtain vivid-looking soybeans in a short time.

豆は古くから五穀のひとつに数えられ、大豆から作られる味噌、醤油及び油などは日本食文化に欠くことができない調味料であることは世界の人々の認めるところである。
また、大豆の栄養価値においても、畑の肉と言われるほど良質なタンパク質(必須アミノ酸をバランス良く含む)を豊富に含んでおり、豆腐、納豆、味噌、醤油、油などの大豆製品や煮豆などに用いられており、日常生活の食卓では欠かせない副食品となっている。特に正月の料理に用いられる煮豆に関しては、言うまでもなく欠かせないものである。
Beans have been counted as one of the five grains for a long time, and miso, soy sauce and oil made from soybeans are recognized as a seasoning indispensable to Japanese food culture.
In addition, the nutritional value of soybeans is rich in high-quality protein (including essential amino acids in a well-balanced manner) that is said to be field meat, soy products such as tofu, natto, miso, soy sauce, oil, and boiled beans It is used as a by-product in daily life. Needless to say, boiled beans used for New Year's dishes are indispensable.

これらの大豆製品の加工や煮豆を調理する際に、前処理として大豆を水に浸して水分を吸収させて軟化させる処理を行う。例えば、煮豆調理においては、大豆を水で浸して水分を吸収させた後に、砂糖や醤油などの調味料を適量入れて、圧力鍋や鍋で煮込む煮込み処理を行う。従来から煮豆は、原料の豆の風味が鮮やかで、良質なタンパク質に富むため、普段の食事や正月などのハレの席に利用されている。   When processing these soybean products or cooking boiled beans, a pretreatment is performed in which soybean is soaked in water to absorb moisture and soften. For example, in boiled bean cooking, soybeans are soaked in water to absorb moisture, and then an appropriate amount of seasoning such as sugar or soy sauce is added and stewed in a pressure cooker or pan. Traditionally, boiled beans have been used for regular meals and for New Year holidays, because the raw beans are vivid and rich in high-quality protein.

しかし、大豆は、一般的に吸水性が悪く、前処理において大豆に水分を十分に吸水させるために8時間以上水に浸す必要があった。このため、大豆製品の加工や煮豆の調理において、長時間を必要とする問題があった。この問題を解決すべく、従来から大豆を短時間で軟化させる大豆の加工方法に関して鋭意研究されている(例えば、特許文献1)。   However, soybeans generally have poor water absorption, and it has been necessary to immerse them in water for 8 hours or more in order to allow the soybeans to sufficiently absorb moisture in the pretreatment. For this reason, there existed a problem which requires a long time in processing of soybean products and cooking of boiled beans. In order to solve this problem, intensive research has been conducted on a soybean processing method that softens soybean in a short time (for example, Patent Document 1).

特開昭61−209563号公報JP-A 61-209563

しかしながら、前処理段階において、大豆が必要以上に軟化すると、その後の処理において、大豆が割れたり、形崩れが生じる問題があった。このような割れや形崩れを起こした大豆は、本来の見た目の鮮やかさが著しく低下していた。特に、煮豆調理における黒大豆の煮豆に関しては、ハレの席で用いられることが多いため、見た目も重要であり、煮豆の割れや形崩れは致命的な問題となっていた。   However, if the soybean is softened more than necessary in the pretreatment stage, there is a problem that the soybean is cracked or deformed in the subsequent treatment. Soybeans that have cracked or deformed like this had a markedly reduced original vividness. In particular, boiled beans of black soybeans in boiled bean cooking are often used in the hall, so the appearance is also important, and cracking and losing shape of the boiled beans has been a fatal problem.

本発明は、上述した事情に鑑みてなされるものであって、近赤外線を照射して所定雰囲気温度に保ち、所定時間大豆を均一に乾燥させることで、吸水性を向上させるとともに割れが生じにくい乾燥大豆を生成する煮豆調理用の乾燥大豆の生成方法を提供することを目的とする。 The present invention is made in view of the above-described circumstances, and is irradiated with near infrared rays to maintain a predetermined atmospheric temperature and uniformly dry black soybeans for a predetermined time, thereby improving water absorption and causing cracks. An object of the present invention is to provide a method for producing dried soybeans for cooking boiled beans that produces difficult dried soybeans.

上記課題を解決するためになされた請求項1に記載の発明は、近赤外線を照射して10℃〜40℃の雰囲気温度に保ち、12時間〜48時間大豆を乾燥させて、乾燥大豆を生成することを特徴とする。   Invention of Claim 1 made | formed in order to solve the said subject produces | generates dry soybean by irradiating near-infrared rays, maintaining the atmospheric temperature of 10 to 40 degreeC, and drying soybean for 12 to 48 hours It is characterized by doing.

請求項1に記載の発明によれば、近赤外線を照射して10℃〜40℃の雰囲気温度に保ち、12時間〜48時間大豆を均一に乾燥させることで、吸水性を向上させ、かつ割れが生じにくい乾燥大豆を生成することができる。すなわち、請求項1に記載の発明によれば、水に長時間大豆を浸す前処理を必要とせず、短時間で鮮やかな見た目の大豆とする乾燥大豆を生成することができる。   According to the first aspect of the present invention, the water absorption is improved and cracked by uniformly drying soybeans for 12 to 48 hours by irradiating near infrared rays and maintaining the ambient temperature at 10 to 40 ° C. It is possible to produce dry soybeans that are difficult to produce. That is, according to the first aspect of the present invention, it is possible to produce dry soybeans that are vivid-looking soybeans in a short time without the need for pretreatment of immersing soybeans in water for a long time.

本発明によれば、近赤外線を照射して所定の雰囲気温度に保ち、所定時間大豆を均一に乾燥させることで、吸水性を向上させるとともに割れが生じにくい乾燥大豆を生成する煮豆調理用の乾燥大豆の生成方法を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the drying for boiled bean cooking which produces | generates dry soybean which improves a water absorption and does not produce a crack easily by irradiating near-infrared rays, keeping predetermined atmospheric temperature, and drying soybean uniformly for a predetermined time. A method for producing soybeans can be provided.

第一実施形態の即席調理用の乾燥大豆の生成方法に用いられる近赤外線乾燥装置および大豆を示す概略図である。It is the schematic which shows the near-infrared drying apparatus and soybean used for the production | generation method of the dry soybean for instant cooking of 1st embodiment. 図1に示された近赤外線乾燥装置の動作を示す制御フローチャートである。It is a control flowchart which shows operation | movement of the near-infrared drying apparatus shown by FIG.

(第一実施形態)
以下、図面を参照して本発明の第一実施形態における即席調理用の乾燥大豆の生成方法について説明する。まず、第一実施形態の即席調理用の乾燥大豆の生成方法に用いられる近赤外線乾燥装置2および大豆1について説明する。
(First embodiment)
Hereinafter, a method for producing dried soybeans for instant cooking according to the first embodiment of the present invention will be described with reference to the drawings. First, the near-infrared drying apparatus 2 and soybean 1 used in the method for producing dried soybean for instant cooking according to the first embodiment will be described.

図1は、第一実施形態の即席調理用の乾燥大豆の生成方法に用いられる近赤外線乾燥装置2および大豆1を示す概略図である。
なお、近赤外線乾燥装置2の幅方向をx軸、近赤外線乾燥装置2の厚さ方向をy軸、近赤外線乾燥装置2の高さ方向をz軸とする。
FIG. 1 is a schematic diagram showing a near-infrared drying apparatus 2 and soybean 1 used in the method for producing dried soybean for instant cooking according to the first embodiment.
The width direction of the near-infrared drying device 2 is the x-axis, the thickness direction of the near-infrared drying device 2 is the y-axis, and the height direction of the near-infrared drying device 2 is the z-axis.

大豆1は、例えば、黒大豆、黄大豆、青大豆などを収穫後一日〜三日間天日干しして乾燥させたものである。   Soybean 1 is, for example, black soybean, yellow soybean, green soybean, etc., sun-dried for 1 to 3 days after harvest and dried.

近赤外線乾燥装置2は、図1に示すように、網目状に形成された複数のザル状容器21と、複数のザル状容器21を収容する収容室22と、収容室22内において回動可能に取付けられ、複数のザル状容器21を保持する回動保持棚24と、近赤外線を照射して収容室22内の温度を上昇させる近赤外線加熱部(不図示)と、収容室22内において近赤外線加熱部で加熱された空気を循環させる空気循環部(不図示)と、を備える。   As shown in FIG. 1, the near-infrared drying apparatus 2 can be rotated in a plurality of colander-shaped jars 21, a storage chamber 22 for storing a plurality of colander-shaped containers 21, and a storage chamber 22. A rotating and holding shelf 24 that holds a plurality of colander-like containers 21, a near-infrared heating unit (not shown) that irradiates near-infrared rays to raise the temperature in the storage chamber 22, and the storage chamber 22 An air circulation unit (not shown) that circulates the air heated by the near infrared heating unit.

また、近赤外線乾燥装置2は、設定温度および設定時間等を設定および表示する設定表示部25と、近赤外線乾燥装置2の全体の動作を制御する制御部(不図示)と、近赤外線乾燥装置2の電源をオンまたはオフする主電源スイッチ26と、近赤外線乾燥装置2の稼働時間をカウントする時間カウント部(不図示)と、を備える。   The near-infrared drying apparatus 2 includes a setting display unit 25 that sets and displays a set temperature, a setting time, and the like, a control unit (not shown) that controls the entire operation of the near-infrared drying apparatus 2, and a near-infrared drying apparatus. 2 is provided with a main power switch 26 for turning on or off the power source 2 and a time counting unit (not shown) for counting the operation time of the near infrared drying device 2.

収容室22は、図1に示すように、例えば内壁面が鏡面加工されており、上下方向(z軸方向)に複数段の壁面側通気孔22aが形成されている。また、収容室22の内面には、収容室22内の温度を検出する温度検出部23が設けられている。   As shown in FIG. 1, for example, the inner wall surface is mirror-finished in the storage chamber 22, and a plurality of wall surface side air holes 22 a are formed in the vertical direction (z-axis direction). Further, a temperature detection unit 23 that detects the temperature in the storage chamber 22 is provided on the inner surface of the storage chamber 22.

回動保持棚24は、上下方向に延びる矩形のフレーム形状をなすフレーム保持部24aと、フレーム保持部24aの内側からフレーム保持部24aの延出方向と直交する方向に延び、ザル状容器21の縁部を保持するように湾曲した湾曲保持部24bと、フレーム保持部24aの一端に固定された回動部(例えばモータ等)(不図示)とを有する。湾曲保持部24bは、壁面側通気孔22aの形成位置を挟むように上下方向に複数段形成されており、ザル状容器21の保持面側には複数の保持部側通気孔24cが形成されている。また、フレーム保持部24aおよび湾曲保持部24bは、内部を中空構造としており、フレーム保持部24aの内部と湾曲保持部24bの内部とが導通している。   The rotation holding shelf 24 has a frame holding portion 24a having a rectangular frame shape extending in the vertical direction and extends from the inside of the frame holding portion 24a in a direction perpendicular to the extending direction of the frame holding portion 24a. It has a curved holding part 24b that is curved so as to hold the edge part, and a rotating part (such as a motor) (not shown) fixed to one end of the frame holding part 24a. The curved holding portion 24b is formed in a plurality of stages in the vertical direction so as to sandwich the formation position of the wall surface side air holes 22a, and a plurality of holding portion side air holes 24c are formed on the holding surface side of the colander-like container 21. Yes. Further, the frame holding part 24a and the curved holding part 24b have a hollow structure, and the inside of the frame holding part 24a and the inside of the curved holding part 24b are electrically connected.

近赤外線加熱部は、波長が約0.7μm〜2.5μmの近赤外線を照射して発熱する発熱体であり、壁面側通気孔22aの形成位置に対応して設けられている。近赤外線加熱部は、壁面側通気孔22aを介して、収容室22内に近赤外線を照射して、収容室22内の温度を上昇させる。   The near-infrared heating unit is a heating element that generates heat when irradiated with near-infrared light having a wavelength of about 0.7 μm to 2.5 μm, and is provided corresponding to the position where the wall surface side air holes 22 a are formed. The near-infrared heating unit irradiates near-infrared rays into the accommodation chamber 22 through the wall surface side air holes 22a to increase the temperature in the accommodation chamber 22.

空気循環部は、図1に示すように、収容室22内の上部に形成された吸気ダクト27と、例えば公知の送風機などであり、吸気ダクト27から吸気した空気を収容室22内へ供給する空気供給部(不図示)と、空気供給部から壁面側通気孔22aへ導通する内壁面側導通路(不図示)と、空気供給部から回動保持棚24へ導通する保持部側導通路(不図示)と、を有する。
なお、内壁面側導通路の途中には、近赤外線加熱部が位置している。
As shown in FIG. 1, the air circulation unit is an intake duct 27 formed in an upper portion of the accommodation chamber 22 and a known blower, for example, and supplies air sucked from the intake duct 27 into the accommodation chamber 22. An air supply part (not shown), an inner wall surface conduction path (not shown) that conducts from the air supply part to the wall surface side vent hole 22a, and a holding part side conduction path that leads from the air supply part to the rotating holding shelf 24 (not shown) (Not shown).
In addition, the near-infrared heating part is located in the middle of the inner wall surface side conduction path.

設定表示部25は、図1に示すように、温度検出部23で検出した検出温度を表示する検出温度表示部25aと、収容室22内の設定温度を表示する設定温度表示部25bと、近赤外線乾燥装置2が稼働する設定時間を表示する設定時間表示部25cとを有する。また、設定温度表示部25bと設定時間表示部25cのそれぞれに対応して、温度設定部25dと時間設定部25eが設けられている。使用者は、温度設定部25dと時間設定部25eを操作して所望の設定温度および設定時間に設定する。   As shown in FIG. 1, the setting display unit 25 includes a detection temperature display unit 25 a that displays the detection temperature detected by the temperature detection unit 23, a setting temperature display unit 25 b that displays the setting temperature in the storage chamber 22, A set time display unit 25c for displaying a set time for operating the infrared drying apparatus 2; A temperature setting unit 25d and a time setting unit 25e are provided corresponding to the set temperature display unit 25b and the set time display unit 25c, respectively. The user operates the temperature setting unit 25d and the time setting unit 25e to set the desired set temperature and set time.

制御部は、例えばCPUなどであり、温度検出部23、時間カウント部、回動部、近赤外線加熱部、空気供給部および設定表示部25などに電気的に接続されている。制御部は、検出温度、稼働時間、設定温度および設定時間に応じて、回動部、近赤外線加熱部および空気供給部などを動作させる。   The control unit is, for example, a CPU, and is electrically connected to the temperature detection unit 23, the time counting unit, the rotation unit, the near infrared heating unit, the air supply unit, the setting display unit 25, and the like. A control part operates a rotation part, a near-infrared heating part, an air supply part, etc. according to detection temperature, operation time, setting temperature, and setting time.

この構成により、本実施形態に用いられる近赤外線乾燥装置2は、所望の設定時間の間、収容室22内を所望の設定温度となるように近赤外線加熱部を動作させて、大豆1を均一に乾燥させることで、使用者が意図する乾燥度の乾燥大豆に生成することができる。   With this configuration, the near-infrared drying apparatus 2 used in the present embodiment operates the near-infrared heating unit so that the interior of the storage chamber 22 has a desired set temperature for a desired set time, so that the soybean 1 is evenly distributed. It is possible to produce dried soybeans having a degree of dryness intended by the user.

ところで、本発明者は、煮豆調理を研究する過程において、大豆1を内側まで均一に乾燥した乾燥大豆とすることで、大豆1の吸水性が向上する知見を得た。そして、この知見に基づいて生成した乾燥大豆を煮豆調理に用いることで、大豆1を水に長時間浸す前処理が不要になることも分かった。   By the way, in the process of studying boiled bean cooking, the present inventor has obtained knowledge that the water absorption of soybean 1 is improved by making soybean 1 into dried soybean that is uniformly dried to the inside. And it turned out that the pretreatment which immerses soybean 1 in water for a long time becomes unnecessary by using dry soybean produced based on this knowledge for boiled bean cooking.

しかし、このような乾燥大豆は、乾燥度が高くなるにつれて、乾燥処理時において乾燥大豆に割れが生じる問題があった。また、煮込み処理時においても、乾燥大豆が多量の水分を吸収すると、煮豆に割れが生じる問題もあった。このため、本発明者は、この問題を解決すべく、以下に示すような大豆1の乾燥試験および大豆1の煮込み試験を行った。   However, such dried soybeans have a problem that cracks occur in the dried soybeans during the drying process as the degree of drying increases. In addition, even during the stew treatment, if the dried soybean absorbs a large amount of moisture, there is a problem that the boiled beans are cracked. For this reason, in order to solve this problem, the present inventor conducted a drying test of soybean 1 and a stew test of soybean 1 as shown below.

<大豆1の乾燥試験>
大豆1の乾燥試験としては、乾燥大豆を生成する際に割れが生じにくい乾燥条件を調べた。試験方法としては、東明テック株式会社の食品乾燥機マレンギを近赤外線乾燥装置2として用い、設定温度および設定時間を変化させて、乾燥処理前後の乾燥大豆の重量変化量(大豆1の重量―乾燥大豆の重量、以下、減少量という)、大豆1の重量に対する減少量の割合(減少量/大豆1の重量、以下、乾燥度という)および乾燥大豆の割れの有無を確認した。
<Dry test of soybean 1>
As a drying test for soybean 1, drying conditions were examined in which cracking is unlikely to occur when dried soybean is produced. As a test method, a food dryer Marengi manufactured by Tomei Tech Co., Ltd. was used as the near-infrared drying device 2 and the set temperature and set time were changed to change the weight change of the dried soybean before and after the drying treatment (weight of soybean 1 minus drying). The weight of soybean (hereinafter referred to as “decrease amount”), the ratio of the decrease amount to the weight of soybean 1 (decrease amount / weight of soybean 1, hereinafter referred to as “dryness”) and the presence or absence of cracking of the dried soybean were confirmed.

設定温度を10℃に固定し、設定時間を12時間、24時間、36時間および48時間と変えたものを、No.1−1、No.1−2、No.1−3およびNo.1−4とした。同様に、30℃、40℃、55℃および70℃の各設定温度で固定して、設定時間を12時間、24時間、36時間および48時間と変えたものを、No.2−1〜No.2−4、No.3−1〜No.3−4、No.4−1〜No.4−4およびNo.5−1〜No.5−4とした。
なお、従来通りの大豆1の軟化方法(大豆1を8時間水に浸して軟化させる方法)で大豆1を軟化させたものを従来例とした。
No. 1-1, No. 1-2, No. 1-3 and No. 1 were obtained by fixing the set temperature to 10 ° C. and changing the set time to 12 hours, 24 hours, 36 hours and 48 hours. -4. Similarly, fixing at each set temperature of 30 ° C., 40 ° C., 55 ° C. and 70 ° C., and changing the set time to 12 hours, 24 hours, 36 hours and 48 hours, .2-4, No.3-1 to No.3-4, No.4-1 to No.4-4 and No.5-1 to No.5-4.
A conventional example was obtained by softening soybean 1 by a conventional method for softening soybean 1 (a method of softening soybean 1 by immersing soybean 1 in water for 8 hours).

さらに、大豆1の乾燥試験の判定として、処理後の大豆1において割れが生じたものを×とし、それ以外のものを○とした。このようにして得た結果が表1である。   Furthermore, as a judgment of the drying test of soybean 1, the cracked soybean 1 after the treatment was evaluated as x, and the others were evaluated as o. The results thus obtained are shown in Table 1.

Figure 0005685750
Figure 0005685750

表1から設定温度55℃で設定時間36時間、48時間(No.4−3、No.4−4)および設定温度70℃で設定時間12時間、24時間、36時間、48時間(No.5−1〜No.5−4)においては、大豆1に割れが生じ、判定結果が×となった。これらの割れが生じた乾燥大豆は、一部(No.5−2)を除き、乾燥度が10.0(%)以上であることが表1から分かる。これは、大豆1の乾燥度が10.0(%)を超えると、大豆1が乾燥し過ぎて、大豆1が割れてしまうものと考えられる。   From Table 1, the setting temperature is 55 ° C., the setting time is 36 hours, 48 hours (No. 4-3, No. 4-4) and the setting temperature is 70 ° C., the setting time is 12, 24 hours, 36 hours, 48 hours (No. In 5-1 to No. 5-4), cracking occurred in soybean 1, and the determination result was x. It can be seen from Table 1 that the dry soybeans in which these cracks occurred have a dryness of 10.0 (%) or more except for a part (No. 5-2). This is considered that when the dryness of soybean 1 exceeds 10.0 (%), soybean 1 is too dried and soybean 1 is broken.

このような大豆1の乾燥試験結果から、大豆1の乾燥度が10.0(%)を超えないような設定温度および設定時間で、大豆1を乾燥させることで割れが生じにくい乾燥大豆を生成することができることが分かった。   Based on the results of the drying test of soybean 1, dry soybean that does not easily crack is generated by drying soybean 1 at a set temperature and set time so that the dryness of soybean 1 does not exceed 10.0 (%). I found out that I can do it.

<大豆1の煮込み試験>
大豆1の煮込み試験においては、大豆1の乾燥試験において生成された各乾燥大豆および水を含んで軟化した大豆1(従来例)を煮込んで煮豆を生成した。生成後においては、処理前後の重量変化量(煮豆の重量−乾燥大豆の重量、以下、増加量という)と、処理後の煮豆の重量に対する増加量の割合(増加量/煮豆の重量、以下、含水率という)と、煮豆が割れるまでの最大荷重と、全体の煮豆の数に対する割れた煮豆の数の割合(割れた煮豆の数/全体の煮豆の数、以下、割れ率という)と、大豆が2つ以上の分断を起こしたかの有無(以下、分断という)を調べた。
<Boiled test of soybean 1>
In the stew test of soybean 1, the soy beans 1 (conventional example) softened containing each dry soybean and water produced in the dry test of soybean 1 were cooked to produce cooked beans. After the production, the amount of change in weight before and after treatment (weight of boiled beans-weight of dried soybeans, hereinafter referred to as increase amount) and the ratio of increase to the weight of boiled beans after treatment (increase / weight of boiled beans, hereinafter, The water content), the maximum load until the boiled beans break, the ratio of the number of broken boiled beans to the total number of boiled beans (number of broken boiled beans / total number of boiled beans, hereinafter referred to as cracking rate), soybean It was investigated whether or not two or more pieces were divided (hereinafter, referred to as division).

最大荷重としては、各条件下において、SMS社のTexture Analyser TAXT PLUSで10個のサンプリングを計測して、その平均値とした。   As the maximum load, 10 samples were measured with Texture Analyzer TAXT PLUS of SMS under each condition, and the average value was obtained.

この大豆1の煮込み試験における判定基準としては、従来例の調理方法で生成した煮豆の柔らかさよりも十分に柔らかく、割れ率が10%未満であり、分断しないものを◎とし、割れ率が10%未満であり、分断しないものを○とし、割れ率が10%以上又は分断したものを×とした。参考として、未処理の大豆1の最大荷重は、8294.077(gf)であった。   As a judgment standard in the stew test of this soybean 1, it was sufficiently softer than the boiled beans produced by the conventional cooking method, the cracking rate was less than 10%, and the cracking rate was 10%. It was less than, and the thing which is not parted was set as (circle), and the crack rate was set to 10% or more, or parted. As a reference, the maximum load of untreated soybean 1 was 8294.077 (gf).

大豆1の煮込み試験においては、大豆1の乾燥試験で生成された各乾燥大豆および従来例の調理方法で生成された大豆1に対して次の煮込み処理を行った。100gの乾燥大豆または従来例の大豆1と水2カップ(400cc)入れた鍋(不図示)に落し蓋(不図示)を入れて沸騰させ、沸騰後30分間弱火で煮込み、必要に応じて水3カップ(600cc)を追加して煮込む。30分間弱火で煮込んだ後に、30分間冷やして、必要に応じて水1カップ(200cc)および砂糖49gを追加して10分間弱火で煮込む。煮込んだ後に再度30分間冷やして、水1カップ(200cc)、砂糖49g、醤油小さじ2杯を入れて、30分間弱火で煮込んだ。このようにして得た結果が表2である。
In the stew test of soybean 1, the following stew treatment was performed on each dry soybean produced in the dry test of soybean 1 and soybean 1 produced by the conventional cooking method. Put a lid (not shown) in a pan (not shown) containing 100 g of dried soybeans or conventional soybean 1 and 2 cups (400 cc) of water and bring to a boil. After boiling, boil on low heat for 30 minutes. Add a cup (600cc) and simmer. After simmering on low heat for 30 minutes, cool for 30 minutes, add 1 cup (200 cc) of water and 49 g of sugar as needed and simmer on low heat for 10 minutes. After boiling, cooled again for 30 minutes, put 1 cup (200 cc) of water, 49 g of sugar and 2 teaspoons of soy sauce, and simmered for 30 minutes on low heat. The results thus obtained are shown in Table 2.

Figure 0005685750
Figure 0005685750

表2からNo.4−1〜No.4−4およびNo.5−1〜No.5−4(設定温度55℃に固定して設定時間を12時間、24時間、36時間および48時間としたもの、設定温度70℃に固定して設定時間を12時間、24時間、36時間、48時間としたもの)においては、煮豆の割れ率が10%以上であり、かつ分断も生じており、判定結果が×となった。これらの割れや分断が生じた煮豆の含水率を見ると、いずれも62%を超えているのが分かる。この結果から、含水率が62%を超えると、大豆1に過剰な水分が含まれ、大豆1に割れが生じやすくなるものと考えられる。   From Table 2, No.4-1 to No.4-4 and No.5-1 to No.5-4 (setting temperature is fixed at 55 ° C., and the setting time is 12 hours, 24 hours, 36 hours and 48 hours. In the case where the set time is fixed at 70 ° C. and the set time is set to 12 hours, 24 hours, 36 hours, and 48 hours), the cracking rate of the boiled beans is 10% or more, and the fragmentation occurs. The judgment result was x. Looking at the moisture content of the boiled beans with these cracks and splits, it can be seen that both exceeded 62%. From this result, it is considered that when the moisture content exceeds 62%, the soybean 1 contains excessive moisture, and the soybean 1 is easily cracked.

このような大豆1の煮込み試験結果から、割れが生じにくい煮豆を生成するためには、乾燥大豆を煮込んだ後の煮豆の含水率が62%以下となるように乾燥大豆を均一に乾燥させれば良いことが分かった。具体的には、近赤外線乾燥装置2の、設定温度を10℃〜40℃の間とし、設定時間を12時間〜48時間の間で、乾燥大豆を生成することで、煮込み処理時における煮豆の割れを低減することができることが分かった。   In order to produce boiled beans that are less prone to cracking, the dried soybeans can be uniformly dried so that the moisture content of the boiled beans after boiling the dried soybeans is 62% or less. I knew it would be good. Specifically, the near-infrared drying apparatus 2 has a set temperature of 10 ° C. to 40 ° C., and a set time of 12 hours to 48 hours. It has been found that cracking can be reduced.

また、表2からNo.3−1〜No.3−4の煮豆に関しては、煮豆の最大荷重が、従来例の煮豆の最大荷重よりも大幅に低くなり、従来例の煮豆よりも柔らかいことが分かる。これにより、近赤外線乾燥装置2を、設定温度を40℃とし、設定時間を12時間〜48時間の間として、乾燥大豆を生成することで、煮込み調理後において生成された大豆1の割れが少なくかつ従来の方法で生成した煮豆よりも柔らかくすることができることが分かった。   Moreover, about the boiled beans of No.3-1 to No.3-4 from Table 2, the maximum load of the boiled beans is significantly lower than the maximum load of the boiled beans of the conventional example, and is softer than the boiled beans of the conventional example. I understand. Thereby, the near-infrared drying apparatus 2 sets the set temperature to 40 ° C., sets the set time between 12 hours to 48 hours, and generates dry soybean, so that there is less cracking of the soybean 1 generated after the stewed cooking. And it turned out that it can be made softer than the boiled beans produced | generated by the conventional method.

これらの大豆1の乾燥試験結果および乾燥大豆等の煮込み試験結果から、水に浸す前処理を不要とし、割れが生じにくい煮豆を生成するためには、近赤外線乾燥装置2の設定温度を10℃〜40℃の間で設定し、設定時間を12時間〜48時間の間で設定して、大豆1に対して乾燥加工処理をすると良いことが分かった。   In order to produce a boiled bean that does not require pretreatment soaked in water from the drying test result of these soybeans 1 and the stewed test result of dried soybeans, etc., the set temperature of the near infrared drying device 2 is set to 10 ° C. It turned out that it is good to set between -40 degreeC, set the set time between 12 hours-48 hours, and to dry-process with respect to the soybean.

また、従来の調理方法で生成された煮豆よりも柔らかく、かつ割れが生じにくい煮豆を生成するためには、近赤外線乾燥装置2の、設定温度を40℃とし、設定時間を12時間〜48時間の間で設定して、大豆1に対して乾燥加工処理すると良いことが分かった。   Moreover, in order to produce a boiled bean that is softer and less susceptible to cracking than a boiled bean produced by a conventional cooking method, the set temperature of the near-infrared drying device 2 is 40 ° C., and the set time is 12 hours to 48 hours. It was found that it would be better to dry process the soybean 1.

次に、これらの知見を利用した本発明の即席調理用の乾燥大豆の生成方法について詳細に説明する。初期条件として、主電源スイッチ26をオンとし、複数の大豆1を収容するザル状容器21を湾曲保持部24bに保持させた状態とした。   Next, the method for producing dried soybeans for instant cooking of the present invention using these findings will be described in detail. As an initial condition, the main power switch 26 was turned on, and the colander-like container 21 containing a plurality of soybeans 1 was held in the curved holding portion 24b.

図2は、図1に示された近赤外線乾燥装置2の動作を示す制御フローチャートである。   FIG. 2 is a control flowchart showing the operation of the near-infrared drying apparatus 2 shown in FIG.

図2に示すように、使用者は、温度設定部25dを操作して、設定温度を10℃〜40℃の間(より好ましくは40℃)で設定し、時間設定部25eを操作して、設定時間を12時間〜48時間の間で設定する(STEP1、STEP2)。制御部が、温度設定部25dおよび時間設定部25eにより設定温度および設定時間が設定されたと判定すると、制御部は、時間カウント部を動作させて稼働時間をカウントする(STEP3)。   As shown in FIG. 2, the user operates the temperature setting unit 25d, sets the set temperature between 10 ° C. and 40 ° C. (more preferably 40 ° C.), operates the time setting unit 25e, The set time is set between 12 hours and 48 hours (STEP1, STEP2). When the control unit determines that the set temperature and the set time are set by the temperature setting unit 25d and the time setting unit 25e, the control unit operates the time counting unit and counts the operating time (STEP 3).

制御部は、時間カウント部の稼働時間と温度設定部25dの設定時間を比較する(STEP4)。制御部が、稼働時間が設定時間より短いと判定すると、制御部は、回動部および空気供給部を動作させて、回動保持棚24を所定の回転数で回動させ、かつ収容室22内において空気を循環させる(STEP4YES、STEP5)。   The control unit compares the operation time of the time counting unit with the set time of the temperature setting unit 25d (STEP 4). When the control unit determines that the operation time is shorter than the set time, the control unit operates the rotation unit and the air supply unit to rotate the rotation holding shelf 24 at a predetermined number of rotations, and the storage chamber 22. The air is circulated inside (STEP 4 YES, STEP 5).

制御部は、温度検出部23の検出温度と温度設定部25dの設定温度とを比較する(STEP6)。制御部が検出温度を設定温度よりも低いと判定した場合には、制御部は、近赤外線加熱部を動作させて、収容室22内の温度を上昇させる(STEP6YES、STEP8)。制御部が検出温度を設定温度より高いと判定した場合には、制御部は、近赤外線加熱部を停止させる(STEP6NO、STEP7)。   The control unit compares the detected temperature of the temperature detecting unit 23 with the set temperature of the temperature setting unit 25d (STEP 6). When the control unit determines that the detected temperature is lower than the set temperature, the control unit operates the near infrared heating unit to increase the temperature in the storage chamber 22 (STEP 6 YES, STEP 8). When the control unit determines that the detected temperature is higher than the set temperature, the control unit stops the near-infrared heating unit (STEP 6 NO, STEP 7).

そして、再び、制御部は、稼働時間が設定時間を超えていないかを判定する(STEP4)。制御部が稼働時間を設定時間以上と判定した場合には、回動部、空気供給部および近赤外線加熱部の動作を停止させ、かつ時間カウント部での稼働時間のカウントを終了させて、近赤外線乾燥装置2の動作を終了させる(STEP4NO、STEP9、STEP10、STEP11)。   Then, again, the control unit determines whether the operating time has exceeded the set time (STEP 4). When the control unit determines that the operation time is equal to or longer than the set time, the operation of the rotation unit, the air supply unit, and the near infrared heating unit is stopped, and the operation time count in the time count unit is ended, The operation of the infrared drying apparatus 2 is terminated (STEP4NO, STEP9, STEP10, STEP11).

本発明の即席調理用の乾燥大豆の生成方法は、上記のように、設定温度を10℃〜40℃の間とし、設定時間を12時間〜48時間の間として、近赤外線乾燥装置2を稼働させることで、吸水性を向上させかつ割れにくい即席調理用の乾燥大豆を生成することができる。また、このような設定温度(10℃〜40℃)および設定時間(12時間〜48時間)で近赤外線乾燥装置2を稼働させて、均一に乾燥させた乾燥大豆を用いることで、従来の調理方法で生成された大豆1に比べて、短時間でかつ鮮やかな見た目の煮豆を調理することができる。このようにして、本発明の即席調理用の乾燥大豆の生成方法により生成された乾燥大豆を用いることで、短時間で鮮やかで光沢がありかつ大粒でふっくらした煮豆に調理することができる。   As described above, the method for producing dried soybeans for instant cooking according to the present invention operates the near-infrared drying apparatus 2 with a set temperature between 10 ° C. and 40 ° C. and a set time between 12 hours and 48 hours. As a result, it is possible to produce dry soybeans for instant cooking that improve water absorption and are difficult to break. Moreover, the conventional cooking is performed by operating the near-infrared drying apparatus 2 at such a set temperature (10 ° C. to 40 ° C.) and a set time (12 hours to 48 hours) and using dried soybeans uniformly dried. Compared with soybean 1 produced by the method, cooked boiled beans can be cooked in a short time and vividly. Thus, by using the dry soybean produced | generated by the production | generation method of the dry soybean for instant cooking of this invention, it can be cooked to the boiled beans which were bright and glossy, and were large and plump in a short time.

本発明の即席調理用の乾燥大豆の生成方法で生成された乾燥大豆は、大豆1を近赤外線乾燥装置2で乾燥させることで、大豆1の中央まで均一に乾燥させるため、単に天日干しした大豆1に比べて、乾燥大豆に含有する水分割合が極めて低くすることができる。このように水分割合が低くなった乾燥大豆を真空状態でパックすることで、極めて低い水分割合で乾燥大豆を維持することができ、長期に渡って保存することができる。また、このように、乾燥大豆に含有する水分割合が低い状態で維持することで、乾燥大豆自体の大きさもコンパクトになり、これを真空状態でパック詰めしたものに関してもコンパクトになり、コンパクトな状態で乾燥大豆を出荷することもできる。   The dried soybean produced by the method for producing dried soybeans for instant cooking according to the present invention is obtained by drying the soybean 1 with the near-infrared drying device 2 so that the soybean 1 is uniformly dried to the center of the soybean 1. Compared to 1, the moisture content contained in the dried soybeans can be made extremely low. By packing the dried soybeans having a low moisture content in a vacuum state in this way, the dried soybeans can be maintained at an extremely low moisture content and can be stored for a long period of time. In addition, by maintaining the moisture content in the dried soybean in a low state in this way, the size of the dried soybean itself becomes compact, and the one packed in a vacuum state is also compact and compact. You can also ship dry soybeans.

また、本発明の即席調理用の乾燥大豆の生成方法で生成された乾燥大豆は、所定の乾燥度となるように均一に乾燥させることで、大豆1の吸水性を向上させて煮込み処理時において大豆1を軟化させるため、重曹などの軟化させるための特殊な添加物を必要とせず、煮豆に調理した後における重曹などの独特な味や匂いがすることもない。   In addition, the dried soybeans produced by the method for producing dried soybeans for instant cooking of the present invention are uniformly dried so as to have a predetermined dryness, so that the water absorption of soybean 1 is improved and the simmering process is performed. Since the soybean 1 is softened, a special additive such as baking soda is not required, and there is no unique taste or smell such as baking soda after cooking into boiled beans.

さらに、本発明の即席調理用の乾燥大豆の生成方法は、単に、所定の雰囲気温度で、所定時間、近赤外線を照射させる方法であり、従来例のように水又は熱湯に長時間浸す処理ではないため、発芽積算温度が蓄積されず、大豆1が発芽して大豆1が割れるようなこともない。すなわち、従来例のように水又は熱湯に長時間(例えば8時間以上)浸漬させた場合には、大豆1が発芽積算温度に達して発芽して大豆1が割れることがあったが、本発明の即席調理用の乾燥大豆の生成方法においては、大豆1を水に浸漬する処理ではないため、処理中において大豆1が発芽積算温度に達して発芽して割れることを防ぐことができる。   Furthermore, the method for producing dried soybeans for instant cooking of the present invention is simply a method of irradiating near infrared rays at a predetermined atmospheric temperature for a predetermined time, and in a process of immersing in water or hot water for a long time as in the conventional example. Therefore, the accumulated germination temperature is not accumulated, and the soybean 1 does not germinate and the soybean 1 is not broken. That is, when immersed in water or hot water for a long time (for example, 8 hours or more) as in the conventional example, the soybean 1 may reach the germination integrated temperature and germinate and the soybean 1 may break. In the method for producing dried soybean for instant cooking, since the soybean 1 is not treated by immersing it in water, it is possible to prevent the soybean 1 from reaching the germination integrated temperature and germination and cracking during the treatment.

ここで、本発明の即席調理用の乾燥大豆の生成方法に用いる大豆1としては、黒大豆とすると良い。本発明の即席調理用の乾燥大豆の生成方法は、近赤外線乾燥装置2を用いて、大豆1を乾燥させるため、近赤外線が最も効率良く浸透する黒色の表面をした黒大豆に対して上記の乾燥処理を行うと、より効率的に大豆1を乾燥させることができる。   Here, the soybean 1 used in the method for producing dried soybeans for instant cooking of the present invention is preferably black soybeans. The method for producing dried soybeans for instant cooking according to the present invention uses the near-infrared drying apparatus 2 to dry the soybeans 1, so that the above-described method is applied to black soybeans having a black surface through which the near infrared rays penetrate most efficiently. When the drying process is performed, soybean 1 can be dried more efficiently.

以下、近赤外線を用いて黒大豆を乾燥させる効果を確認するために、黒大豆と黒大豆に米の粉をコーティングした白色の黒大豆(以下、白色大豆という)とを比較した、黒大豆と白色大豆の乾燥効果確認試験および黒大豆と白色大豆の効果確認試験を行った。   Hereinafter, in order to confirm the effect of drying black soybeans using near infrared rays, black soybeans were compared with black soybeans and white black soybeans (hereinafter referred to as white soybeans) coated with rice flour on black soybeans. The drying effect confirmation test of white soybean and the effect confirmation test of black soybean and white soybean were conducted.

<黒大豆と白色大豆の乾燥効果確認試験>
黒大豆と白色大豆の乾燥効果確認試験としては、上記大豆1の乾燥試験において最も良好な設定温度および設定時間であった条件(設定温度40℃、設定時間12時間、24時間、36時間、48時間)において、白色大豆の乾燥度、および割れの有無を調べた。具体的には、比較例1、2、3および4として、設定温度を40℃で固定し、設定時間を12時間、24時間、36時間および48時間とした。その他の条件については、上記大豆1の乾燥試験と同じであるため、ここでの説明は省略する。
<Drying effect confirmation test of black soybean and white soybean>
As a drying effect confirmation test of black soybean and white soybean, conditions that were the best setting temperature and setting time in the drying test of soybean 1 (setting temperature 40 ° C., setting time 12 hours, 24 hours, 36 hours, 48 Time), the dryness of white soybeans and the presence or absence of cracks were examined. Specifically, as Comparative Examples 1, 2, 3, and 4, the set temperature was fixed at 40 ° C., and the set times were 12 hours, 24 hours, 36 hours, and 48 hours. About other conditions, since it is the same as the drying test of the said soybean 1, description here is abbreviate | omitted.

このようにして得た結果が表3である。
なお、表3においては、白色大豆と黒大豆との乾燥度を比較するために、比較例1、2、3および4の他に、上記大豆1の乾燥試験におけるNo.3−1、No.3−2、No.3−3およびNo.3−4を実施例1、2、3および4として表記した。
The results thus obtained are shown in Table 3.
In addition, in Table 3, in order to compare the dryness of white soybean and black soybean, in addition to Comparative Examples 1, 2, 3 and 4, No. 3-1, No. 3 in the drying test of the soybean 1 described above. 3-2, No. 3-3 and No. 3-4 were described as Examples 1, 2, 3 and 4.

Figure 0005685750
Figure 0005685750

表3から実施例1の乾燥度が5.3(%)に対して、比較例1の乾燥度が2.0(%)であり、実施例1の方が比較例1よりも乾燥していることが分かる。同様に、表3から実施例2、3および4の乾燥度に関しても、比較例2、3および4の乾燥度よりも高く、より乾燥していることが分かる。このような結果から、表面を黒とする黒大豆を近赤外線乾燥装置2で乾燥させることで、表面を黒以外(例えば白など)とした大豆1よりもより効率的に大豆1を乾燥させることができることが確認できた。   From Table 3, the dryness of Example 1 is 5.3 (%), whereas the dryness of Comparative Example 1 is 2.0 (%), and Example 1 is more dry than Comparative Example 1. I understand that. Similarly, it can be seen from Table 3 that the dryness of Examples 2, 3 and 4 is higher than the dryness of Comparative Examples 2, 3 and 4 and is more dry. From such a result, by drying the black soybean whose surface is black with the near infrared drying device 2, the soybean 1 can be dried more efficiently than the soybean 1 whose surface is other than black (for example, white). I was able to confirm.

<黒大豆と白色大豆の煮込み効果確認試験>
黒大豆と白色大豆の煮込み効果確認試験としては、黒大豆と白色大豆の乾燥効果確認試験で生成した白色大豆(比較例1〜4)を、上記大豆1の煮込み試験と同じ条件で煮込んで煮豆を生成した。この生成後の煮豆についても、増加量、含水率および最大荷重を測定した。このようにして得た結果を表4に示す。
<Confirmation test of black soybean and white soybean stew effect>
As a test for confirming the boiling effect of black soybeans and white soybeans, the white soybeans (Comparative Examples 1 to 4) produced by the drying effect verification test of black soybeans and white soybeans were cooked under the same conditions as the stew test of soybean 1 and boiled beans. Was generated. The increased amount, moisture content and maximum load were also measured for the boiled beans after this production. The results thus obtained are shown in Table 4.

Figure 0005685750
Figure 0005685750

表4から実施例1の最大荷重が306.437(gf)に対して、比較例1の最大荷重は379.553(gf)であり、実施例1は比較例1よりも柔らかいことが分かる。同様に、表4から実施例2、3および4の最大荷重に関しても、比較例2、3および4の最大荷重よりも小さく、実施例2、3および4は、比較例2、3および4よりも柔らかいことが分かる。   From Table 4, it can be seen that the maximum load of Example 1 is 306.437 (gf), whereas the maximum load of Comparative Example 1 is 379.553 (gf), and Example 1 is softer than Comparative Example 1. Similarly, from Table 4, the maximum loads of Examples 2, 3 and 4 are also smaller than those of Comparative Examples 2, 3 and 4, and Examples 2, 3 and 4 are more than Comparative Examples 2, 3 and 4. You can also see that it is soft.

このような試験結果より、黒大豆を近赤外線乾燥装置2で乾燥させて生成した乾燥大豆を煮込み処理で用いることで、表面を黒以外とする大豆1を近赤外線乾燥装置2で乾燥させた乾燥大豆と比べて、より柔らかい煮豆を生成することができることを確認することができた。   From such a test result, the dry soybean produced by drying black soybeans with the near-infrared dryer 2 is used in the stew treatment, so that the soybean 1 having a surface other than black is dried with the near-infrared dryer 2. It was confirmed that softer boiled beans can be produced compared to soybeans.

このような黒大豆と白色大豆の乾燥効果確認試験および黒大豆と白色大豆の煮込み効果確認試験から、本発明の即席調理用の乾燥大豆の生成方法は、黒大豆に対して適用すると、黒大豆以外の大豆1に比べて、より効率的に乾燥させることができることを確認することができた。   From such a black soybean and white soybean drying effect confirmation test and a black soybean and white soybean stew effect confirmation test, when the method for producing dried soybeans for instant cooking of the present invention is applied to black soybeans, It was confirmed that the soybeans can be dried more efficiently than soybeans other than 1.

上記実施形態において、大豆1の煮込み処理として、煮込み処理の途中において、砂糖を加えるものとして説明したが特にこれに限られるものではなく、砂糖を加えずに煮込む処理としても良い。具体的には、100gの乾燥大豆または従来の大豆1と水2カップ(400cc)を入れた鍋に落し蓋を入れて沸騰させ、沸騰後30分間弱火で煮込み、必要に応じて水3カップ(600cc)を追加して煮込み、その後、30分間冷やして、必要に応じ水1カップ(200cc)を追加して10分間弱火で煮込み、その後、再度30分間冷やして、水1カップ(200cc)、醤油小さじ2杯を入れて、30分間弱火で煮込む煮込み処理としても良い。   In the said embodiment, although demonstrated as what adds sugar in the middle of a stew process as a stew process of soybean 1, it is not restricted to this in particular, It is good also as a process stewed without adding sugar. Specifically, drop it into a pan containing 100 g of dried soybeans or conventional soybean 1 and 2 cups of water (400 cc), put the lid on it, bring it to a boil, simmer on low heat for 30 minutes after boiling, 3 cups of water (600 cc as needed) ), Then simmer for 30 minutes, add 1 cup (200 cc) of water if necessary and simmer on low heat for 10 minutes, then cool again for 30 minutes, 1 cup of water (200 cc), teaspoon of soy sauce It is good also as the stew process which puts 2 cups and simmers on low heat for 30 minutes.

上記実施形態における大豆1の煮込み処理は、基本的には従来の煮豆調理の煮込み処理と同じであるが、本発明の即席調理用の乾燥大豆の生成方法で生成された乾燥大豆は、従来の大豆1に比べて、水分の吸水性が向上したため、次の点に考慮して煮豆調理を行うと良い。鍋に入れた水が沸騰するまで強火とし、沸騰後は超弱火で煮込む。この煮込み処理時においては、鍋に入れた水が大豆1の上に2〜3cm程度となるように加水する。また、煮込み処理中(大豆1が煮豆となり、煮豆が冷めるまでの間)においては、落し蓋を鍋から取り出さないようにする。煮込み処理中において、加水や調味料を鍋内に投入する場合においても、落し蓋の上から投入するようにする。   The stew process of soybean 1 in the above embodiment is basically the same as the stew process of conventional cooked bean cooking, but the dried soybean produced by the method for producing dried soybeans for instant cooking of the present invention is the conventional process. Since the water absorption of water is improved as compared with soybean 1, it is recommended to cook boiled beans in consideration of the following points. Keep high heat until the water in the pan boils, and boil in ultra low heat after boiling. At the time of this simmering treatment, water is added so that the water placed in the pan is about 2 to 3 cm above the soybean 1. Also, during the boiling process (until soybean 1 becomes boiled beans and the boiled beans are cooled), the dropping lid is not taken out from the pan. Even when adding water or seasoning into the pan during the stew treatment, it should be added from the top of the drop lid.

上記実施形態における大豆1の煮込み処理に関して、乾燥大豆の煮込みと冷やすを2回繰り返すものとして説明したが、特にこれに限られるものではない。すなわち、煮豆の柔らかさ(食感)は、この煮込みと冷やすを繰り返す回数で決まるため、煮豆の柔らかさをさらに柔らかくしたい場合には、煮込みと冷やすを3回以上繰り返すと良い。逆に、煮豆の柔らかさを硬くする場合には、煮込みと冷やすを1回にすると良い。   Regarding the stew processing of soybean 1 in the above embodiment, it has been described that stew and cooling of dried soybean are repeated twice, but it is not particularly limited thereto. That is, the softness (texture) of boiled beans is determined by the number of times this stew and cooling is repeated. Therefore, when it is desired to further soften the boiled beans, it is preferable to repeat the stew and cool three times or more. On the contrary, when making the boiled beans soft, it is better to simmer and cool once.

上記実施形態における大豆1の煮込み処理後において、煮豆にシワが生じた場合には、生成後の煮豆を元のふっくらした大粒の煮豆とするために、生成後の煮豆を煮汁で浸す処理を追加しても良い。   After wilting of soybean 1 in the above embodiment, when wrinkles are generated in boiled beans, a process of immersing the boiled beans after generation with boiled juice is added in order to make the boiled beans after generation to be a large boiled bean with the original fluff You may do it.

上記実施形態において近赤外線乾燥装置2を用いて、大豆1を乾燥させるものとして説明したが、特にこれに限られるものではなく、近赤外線を照射して10℃〜40℃の雰囲気温度に保ち、大豆1を12時間〜48時間乾燥させて乾燥大豆を生成する構成であれば良い。   Although it demonstrated as what dries soybean 1 using the near-infrared drying apparatus 2 in the said embodiment, it is not restricted to this in particular, Irradiate a near-infrared, and keep it at 10 to 40 degreeC atmospheric temperature, Any structure may be used as long as soybean 1 is dried for 12 to 48 hours to produce dried soybeans.

また、上記実施形態において、大豆1として、黒大豆、黄大豆および青大豆などを収穫後一日〜三日間天日干しして乾燥させたものとして説明したが、乾燥度が13%以下の黒大豆、黄大豆および青大豆であれば特にこれに限られるものではない。   Moreover, in the said embodiment, although black soybean, yellow soybean, green soybean, etc. were demonstrated as what was sun-dried and dried for one to three days after harvest as the soybean 1, the black soybean whose dryness is 13% or less If it is yellow soybean and green soybean, it will not be restricted to this in particular.

さらに、上記実施形態において、本発明の即席調理用の乾燥大豆の生成方法で生成した乾燥大豆を煮豆調理に用いるものとして説明したが、特にこれに限られるものではなく、豆腐、納豆、味噌、醤油、油などの大豆製品の加工に用いるものとしても良い。   Furthermore, in the above embodiment, the dry soybean produced by the method for producing dried soybeans for instant cooking of the present invention has been described as being used for cooking boiled beans, but is not limited to this, tofu, natto, miso, It may be used for processing soy products such as soy sauce and oil.

本発明は、その精神または主要な特徴から逸脱することなく、他の様々な形で実施することができる。そのため、前述の実施の形態はあらゆる点で単なる例示に過ぎず、限定的に解釈してはならない。本発明の範囲は、特許請求の範囲によって示すものであって、明細書本文には、なんら拘束されない。さらに、特許請求の範囲の均等範囲に属する全ての変形、様々な改良、代替および改質は、すべて本発明の範囲内のものである。   The present invention can be implemented in various other forms without departing from the spirit or main features thereof. Therefore, the above-described embodiment is merely an example in all respects and should not be interpreted in a limited manner. The scope of the present invention is indicated by the scope of claims, and is not restricted by the text of the specification. Further, all modifications, various improvements, alternatives and modifications belonging to the equivalent scope of the claims are all within the scope of the present invention.

1…大豆
2…近赤外線乾燥装置
21…ザル状容器 22…収容室 22a…壁面側通気孔 23…温度検出部 24…回動保持棚 24a…フレーム保持部 24b…湾曲保持部 24c…保持部側通気孔 25…設定表示部 25a…検出温度表示部 25b…設定温度表示部 25c…設定時間表示部 25d…温度設定部 25e…時間設定部 26…主電源スイッチ 27…吸気ダクト
DESCRIPTION OF SYMBOLS 1 ... Soybean 2 ... Near-infrared dryer 21 ... Monkey container 22 ... Accommodating chamber 22a ... Wall surface side vent 23 ... Temperature detection part 24 ... Rotation holding shelf 24a ... Frame holding part 24b ... Curve holding part 24c ... Holding part side Vent 25 ... Setting display section 25a ... Detection temperature display section 25b ... Set temperature display section 25c ... Setting time display section 25d ... Temperature setting section 25e ... Time setting section 26 ... Main power switch 27 ... Intake duct

Claims (1)

近赤外線を照射して10℃〜40℃の雰囲気温度に保ち、12時間〜48時間大豆を乾燥させて、乾燥大豆を生成することを特徴とする煮豆調理用の乾燥大豆の生成方法。 A method for producing dried soybeans for cooking boiled beans, which comprises irradiating near infrared rays to maintain an atmospheric temperature of 10 ° C. to 40 ° C. and drying black soybeans for 12 to 48 hours to produce dried soybeans.
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JP2004173692A (en) * 2002-11-14 2004-06-24 Oubiken:Kk Method for producing fermented sesame
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