JP5685669B1 - Adhesive composition for lining - Google Patents
Adhesive composition for lining Download PDFInfo
- Publication number
- JP5685669B1 JP5685669B1 JP2014132226A JP2014132226A JP5685669B1 JP 5685669 B1 JP5685669 B1 JP 5685669B1 JP 2014132226 A JP2014132226 A JP 2014132226A JP 2014132226 A JP2014132226 A JP 2014132226A JP 5685669 B1 JP5685669 B1 JP 5685669B1
- Authority
- JP
- Japan
- Prior art keywords
- adhesive composition
- weight
- parts
- solid content
- antioxidant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 73
- 239000000853 adhesive Substances 0.000 title claims abstract description 66
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 66
- 229920000126 latex Polymers 0.000 claims abstract description 42
- 239000004816 latex Substances 0.000 claims abstract description 42
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 28
- 239000007787 solid Substances 0.000 claims abstract description 26
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 24
- 229920000642 polymer Polymers 0.000 claims abstract description 23
- 239000006078 metal deactivator Substances 0.000 claims abstract description 14
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000011593 sulfur Substances 0.000 claims abstract description 13
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 13
- 150000002009 diols Chemical class 0.000 claims abstract description 10
- 239000002530 phenolic antioxidant Substances 0.000 claims abstract description 5
- -1 acetylene glycols Chemical class 0.000 claims description 18
- 229920001577 copolymer Polymers 0.000 claims description 14
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 10
- 229920002472 Starch Polymers 0.000 claims description 9
- 235000019698 starch Nutrition 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 8
- 239000008107 starch Substances 0.000 claims description 8
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 239000000178 monomer Substances 0.000 description 23
- 230000032683 aging Effects 0.000 description 22
- 238000000034 method Methods 0.000 description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 18
- 238000001035 drying Methods 0.000 description 14
- 239000003795 chemical substances by application Substances 0.000 description 12
- 230000007423 decrease Effects 0.000 description 11
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 10
- 238000000576 coating method Methods 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 10
- 238000006116 polymerization reaction Methods 0.000 description 9
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 239000004744 fabric Substances 0.000 description 6
- 238000009472 formulation Methods 0.000 description 6
- 230000006872 improvement Effects 0.000 description 6
- 230000003712 anti-aging effect Effects 0.000 description 5
- 229910000019 calcium carbonate Inorganic materials 0.000 description 5
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 239000003505 polymerization initiator Substances 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 230000002829 reductive effect Effects 0.000 description 5
- 150000001993 dienes Chemical class 0.000 description 4
- 238000007720 emulsion polymerization reaction Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000002518 antifoaming agent Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 239000002270 dispersing agent Substances 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 239000003349 gelling agent Substances 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
- 239000011256 inorganic filler Substances 0.000 description 3
- 229910003475 inorganic filler Inorganic materials 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- PMBXCGGQNSVESQ-UHFFFAOYSA-N 1-Hexanethiol Chemical compound CCCCCCS PMBXCGGQNSVESQ-UHFFFAOYSA-N 0.000 description 2
- CTMHWPIWNRWQEG-UHFFFAOYSA-N 1-methylcyclohexene Chemical compound CC1=CCCCC1 CTMHWPIWNRWQEG-UHFFFAOYSA-N 0.000 description 2
- FSWCCQWDVGZMRD-UHFFFAOYSA-N 4-methylcyclohexene Chemical compound CC1CCC=CC1 FSWCCQWDVGZMRD-UHFFFAOYSA-N 0.000 description 2
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- KXDAEFPNCMNJSK-UHFFFAOYSA-N Benzamide Chemical compound NC(=O)C1=CC=CC=C1 KXDAEFPNCMNJSK-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- GHKOFFNLGXMVNJ-UHFFFAOYSA-N Didodecyl thiobispropanoate Chemical compound CCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCC GHKOFFNLGXMVNJ-UHFFFAOYSA-N 0.000 description 2
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- MOYAFQVGZZPNRA-UHFFFAOYSA-N Terpinolene Chemical compound CC(C)=C1CCC(C)=CC1 MOYAFQVGZZPNRA-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- CGRTZESQZZGAAU-UHFFFAOYSA-N [2-[3-[1-[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoyloxy]-2-methylpropan-2-yl]-2,4,8,10-tetraoxaspiro[5.5]undecan-9-yl]-2-methylpropyl] 3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C)=CC(CCC(=O)OCC(C)(C)C2OCC3(CO2)COC(OC3)C(C)(C)COC(=O)CCC=2C=C(C(O)=C(C)C=2)C(C)(C)C)=C1 CGRTZESQZZGAAU-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 229920006243 acrylic copolymer Polymers 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- DMEGYFMYUHOHGS-UHFFFAOYSA-N cycloheptane Chemical compound C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 2
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 2
- LPIQUOYDBNQMRZ-UHFFFAOYSA-N cyclopentene Chemical compound C1CC=CC1 LPIQUOYDBNQMRZ-UHFFFAOYSA-N 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- AUZONCFQVSMFAP-UHFFFAOYSA-N disulfiram Chemical compound CCN(CC)C(=S)SSC(=S)N(CC)CC AUZONCFQVSMFAP-UHFFFAOYSA-N 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N methylene hexane Natural products CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- 239000012766 organic filler Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- CWERGRDVMFNCDR-UHFFFAOYSA-N thioglycolic acid Chemical compound OC(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-N 0.000 description 2
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical class CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- ZUDLIFVTNPYZJH-UHFFFAOYSA-N 1,1,2,2-tetraphenylethylbenzene Chemical compound C1=CC=CC=C1C(C(C=1C=CC=CC=1)(C=1C=CC=CC=1)C=1C=CC=CC=1)C1=CC=CC=C1 ZUDLIFVTNPYZJH-UHFFFAOYSA-N 0.000 description 1
- QIDUHGHFWAMMPV-UHFFFAOYSA-N 1,1-diphenylethylbenzene Chemical compound C=1C=CC=CC=1C(C=1C=CC=CC=1)(C)C1=CC=CC=C1 QIDUHGHFWAMMPV-UHFFFAOYSA-N 0.000 description 1
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 1
- BIRJAUKLRAMLEV-UHFFFAOYSA-N 1-phenylethenoxymethylbenzene Chemical compound C=1C=CC=CC=1C(=C)OCC1=CC=CC=C1 BIRJAUKLRAMLEV-UHFFFAOYSA-N 0.000 description 1
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 1
- QZLAEIZEPJAELS-UHFFFAOYSA-N 2,4,4-trimethylpentane-2-thiol Chemical compound CC(C)(C)CC(C)(C)S QZLAEIZEPJAELS-UHFFFAOYSA-N 0.000 description 1
- BYLSIPUARIZAHZ-UHFFFAOYSA-N 2,4,6-tris(1-phenylethyl)phenol Chemical compound C=1C(C(C)C=2C=CC=CC=2)=C(O)C(C(C)C=2C=CC=CC=2)=CC=1C(C)C1=CC=CC=C1 BYLSIPUARIZAHZ-UHFFFAOYSA-N 0.000 description 1
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- QSRJVOOOWGXUDY-UHFFFAOYSA-N 2-[2-[2-[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoyloxy]ethoxy]ethoxy]ethyl 3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C)=CC(CCC(=O)OCCOCCOCCOC(=O)CCC=2C=C(C(O)=C(C)C=2)C(C)(C)C)=C1 QSRJVOOOWGXUDY-UHFFFAOYSA-N 0.000 description 1
- OWHSTLLOZWTNTQ-UHFFFAOYSA-N 2-ethylhexyl 2-sulfanylacetate Chemical compound CCCCC(CC)COC(=O)CS OWHSTLLOZWTNTQ-UHFFFAOYSA-N 0.000 description 1
- MZZYGYNZAOVRTG-UHFFFAOYSA-N 2-hydroxy-n-(1h-1,2,4-triazol-5-yl)benzamide Chemical compound OC1=CC=CC=C1C(=O)NC1=NC=NN1 MZZYGYNZAOVRTG-UHFFFAOYSA-N 0.000 description 1
- PMZVSHSZVKFXMZ-UHFFFAOYSA-N 2-phenylmethoxyprop-2-enamide Chemical compound NC(=O)C(=C)OCC1=CC=CC=C1 PMZVSHSZVKFXMZ-UHFFFAOYSA-N 0.000 description 1
- NYVPRWODADOGAO-UHFFFAOYSA-N 2-phenylmethoxyprop-2-enenitrile Chemical compound N#CC(=C)OCC1=CC=CC=C1 NYVPRWODADOGAO-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- IKEHOXWJQXIQAG-UHFFFAOYSA-N 2-tert-butyl-4-methylphenol Chemical compound CC1=CC=C(O)C(C(C)(C)C)=C1 IKEHOXWJQXIQAG-UHFFFAOYSA-N 0.000 description 1
- MSXXDBCLAKQJQT-UHFFFAOYSA-N 2-tert-butyl-6-methyl-4-[3-(2,4,8,10-tetratert-butylbenzo[d][1,3,2]benzodioxaphosphepin-6-yl)oxypropyl]phenol Chemical compound CC(C)(C)C1=C(O)C(C)=CC(CCCOP2OC3=C(C=C(C=C3C=3C=C(C=C(C=3O2)C(C)(C)C)C(C)(C)C)C(C)(C)C)C(C)(C)C)=C1 MSXXDBCLAKQJQT-UHFFFAOYSA-N 0.000 description 1
- NECRQCBKTGZNMH-UHFFFAOYSA-N 3,5-dimethylhex-1-yn-3-ol Chemical class CC(C)CC(C)(O)C#C NECRQCBKTGZNMH-UHFFFAOYSA-N 0.000 description 1
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- GUUULVAMQJLDSY-UHFFFAOYSA-N 4,5-dihydro-1,2-thiazole Chemical compound C1CC=NS1 GUUULVAMQJLDSY-UHFFFAOYSA-N 0.000 description 1
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- VSVVZZQIUJXYQA-UHFFFAOYSA-N [3-(3-dodecylsulfanylpropanoyloxy)-2,2-bis(3-dodecylsulfanylpropanoyloxymethyl)propyl] 3-dodecylsulfanylpropanoate Chemical compound CCCCCCCCCCCCSCCC(=O)OCC(COC(=O)CCSCCCCCCCCCCCC)(COC(=O)CCSCCCCCCCCCCCC)COC(=O)CCSCCCCCCCCCCCC VSVVZZQIUJXYQA-UHFFFAOYSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
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- 150000001298 alcohols Chemical class 0.000 description 1
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- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
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- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium peroxydisulfate Substances [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 1
- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 239000002280 amphoteric surfactant Substances 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 229960003237 betaine Drugs 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- ZXIJMRYMVAMXQP-UHFFFAOYSA-N cycloheptene Chemical compound C1CCC=CCC1 ZXIJMRYMVAMXQP-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000002781 deodorant agent Substances 0.000 description 1
- FJBFPHVGVWTDIP-UHFFFAOYSA-N dibromomethane Chemical compound BrCBr FJBFPHVGVWTDIP-UHFFFAOYSA-N 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Natural products C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 229920006173 natural rubber latex Polymers 0.000 description 1
- ZWWQICJTBOCQLA-UHFFFAOYSA-N o-propan-2-yl (propan-2-yloxycarbothioyldisulfanyl)methanethioate Chemical compound CC(C)OC(=S)SSC(=S)OC(C)C ZWWQICJTBOCQLA-UHFFFAOYSA-N 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 1
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 1
- 229960003330 pentetic acid Drugs 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- JUJWROOIHBZHMG-UHFFFAOYSA-N pyridine Substances C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 238000007717 redox polymerization reaction Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 239000003352 sequestering agent Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- 239000012321 sodium triacetoxyborohydride Substances 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920006174 synthetic rubber latex Polymers 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- HJUGFYREWKUQJT-UHFFFAOYSA-N tetrabromomethane Chemical compound BrC(Br)(Br)Br HJUGFYREWKUQJT-UHFFFAOYSA-N 0.000 description 1
- LVEOKSIILWWVEO-UHFFFAOYSA-N tetradecyl 3-(3-oxo-3-tetradecoxypropyl)sulfanylpropanoate Chemical compound CCCCCCCCCCCCCCOC(=O)CCSCCC(=O)OCCCCCCCCCCCCCC LVEOKSIILWWVEO-UHFFFAOYSA-N 0.000 description 1
- 229960002447 thiram Drugs 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Landscapes
- Adhesives Or Adhesive Processes (AREA)
- Road Paving Structures (AREA)
Abstract
(A)高分子ラテックス、(B)アセチレンジオール類、(C)ヒンダードフェノール系酸化防止剤、(D)イオウ系酸化防止剤、(E)金属不活性剤を含有し、(A)の100重量部(固形分換算)に対して(B)を0.1〜3重量部(固形分換算)、(C)〜(E)の合計が0.1〜1.5重量部(固形分換算)であることを特徴とする裏打ち用接着剤組成物を提供するものである。【選択図】なし(A) polymer latex, (B) acetylenic diols, (C) hindered phenolic antioxidant, (D) sulfur antioxidant, (E) metal deactivator, and (A) 100 0.1 to 3 parts by weight (in terms of solid content) of (B) relative to parts by weight (in terms of solid content), and the total of (C) to (E) is 0.1 to 1.5 parts by weight (in terms of solid content) It is an object of the present invention to provide an adhesive composition for backing. [Selection figure] None
Description
本発明は、裏打ち用接着剤組成物に関する。詳しくは、基布に植設されたパイルの抜け落ちを防止する裏打ちが施されている人工芝などの敷物製品を製造する際裏打ち材として使用された際に、特に生産性、耐ブリスター性、耐老化性、抜糸強度に優れる接着剤組成物に関する。 The present invention relates to a backing adhesive composition. Specifically, when it is used as a lining material when manufacturing rug products such as artificial turf with a backing that prevents the piles embedded in the base fabric from falling off, it is particularly productive, blister resistant, The present invention relates to an adhesive composition having excellent aging properties and pulling strength.
人工芝を含む多くの敷物は、そのパイルを固着するために裏打ち材として高分子ラテックス系接着剤組成物が使用されている。この接着剤組成物には、天然ゴムラテックスや合成ゴムラテックスとしてジエン系共重合体ラテックスやアクリル系共重合体ラテックスなどの高分子ラテックスに、炭酸カルシウムなどの無機充填材やポリオレフィン樹脂粉体などの有機充填剤を配合した水系の接着剤組成物が用いられていることは周知である。 Many rugs including artificial turf use a polymer latex adhesive composition as a backing material to fix the pile. This adhesive composition includes natural latex and synthetic rubber latex such as diene copolymer latex and acrylic copolymer latex, polymer latex such as calcium carbonate, inorganic filler such as calcium carbonate, and polyolefin resin powder. It is well known that an aqueous adhesive composition containing an organic filler is used.
近年、敷物の裏打ち加工工程では生産性の向上、合理化を目的として様々な手段が講じられるようになった。乾燥工程での時間短縮もその方法の一つである。その手段としては、従来の接着剤組成物よりも組成物の固形分を高くすることで、乾燥重量としての塗布量を維持しつつ乾燥工程で蒸発する水分を減らすことになり、同じ単位時間当たりの熱エネルギーの加工であっても加工速度を上げることで生産性の向上が可能となる。また同じ加工速度の場合には乾燥に必要とする熱エネルギーが減少し省エネルギー化による合理化となる。 In recent years, various methods have been taken in the lining process of rugs for the purpose of improving and rationalizing productivity. One method is to shorten the time in the drying process. As a means for this, by increasing the solid content of the composition compared to the conventional adhesive composition, the amount of water evaporated in the drying process can be reduced while maintaining the coating amount as the dry weight, and the same unit time. Even with the thermal energy processing, productivity can be improved by increasing the processing speed. In addition, when the processing speed is the same, the heat energy required for drying is reduced and rationalization is achieved by energy saving.
しかしながら、接着剤組成物の固形分を高くする手段としては、炭酸カルシウムなどの無機充填剤を増量する方法が一般的に行われるが、結果として配合物中に占める高分子ラテックスの相対的な比率が低下することにより抜糸強度、特に屋外で使用される際に求められる耐水抜糸強度が低下するという問題があり好ましくない。そこで、配合時に持ち込まれる水分を減らすという方法で接着剤組成物の固形分を高くする方法がとられる。その際に、従来と同じ乾燥重量の接着剤組成物の塗布量を維持するためには、基布に塗布する乾燥前の接着剤組成物の塗布量としては減少することになり、敷物の裏面をカバーするのに十分な塗布容積が確保できなくなり、一般的にポリオレフィン系の織物で基布は構成されていることから接着剤組成物をハジキ易く、カスレといわれる接着剤組成物の被覆不良が部分的に発生して外観不良となり製品価値が低下し、パイルの接着剤組成物による保持が不十分となり抜糸強度が低下するという問題がある。 However, as a means for increasing the solid content of the adhesive composition, a method of increasing the amount of an inorganic filler such as calcium carbonate is generally performed, but as a result, the relative proportion of the polymer latex in the formulation This is not preferable because there is a problem that the yarn pulling strength, particularly the water-proof yarn pulling strength required when used outdoors, is lowered. Then, the method of making solid content of an adhesive composition high by the method of reducing the water | moisture content brought in at the time of a mixing | blending is taken. At that time, in order to maintain the same amount of the adhesive composition applied to the dry weight as before, the application amount of the adhesive composition before drying applied to the base fabric is reduced, and the back surface of the rug. Insufficient coating volume to cover the cover cannot be secured, and the base fabric is generally composed of a polyolefin-based woven fabric. There is a problem in that the appearance is poor due to partial occurrence, the product value is lowered, the pile is not sufficiently retained by the adhesive composition, and the yarn removal strength is lowered.
そこで、塗布容積の不足を補うために接着剤組成物の表面張力を下げて濡れ性を改良する手段が一般的にとられるが、表面張力を低下させるためドデシルベンゼンスルホン酸ナトリウムなどのアニオン性界面活性剤やノニオン性界面活性剤などを使用した場合には、十分な濡れ性を得るため多量の添加が必要となり、結果として抜糸強度、特に耐水性の抜糸強度の低下となり好ましくない。更には、加工時においての予期せぬ泡立ちにより加工中の接着剤組成物の比重が変動し塗布重量の安定性に欠くなど、安定した物性を有する製品を得ることが困難となり好ましい方法とは言えない。 Therefore, in order to compensate for the shortage of the coating volume, a means to lower the surface tension of the adhesive composition to improve the wettability is generally taken, but an anionic interface such as sodium dodecylbenzenesulfonate is used to reduce the surface tension. When an activator, a nonionic surfactant, or the like is used, a large amount of addition is necessary to obtain sufficient wettability, and as a result, the unwinding strength, particularly the water-resistant unwinding strength is lowered, which is not preferable. Furthermore, it is difficult to obtain a product having stable physical properties, such as the specific gravity of the adhesive composition being processed changes due to unexpected foaming during processing, and the stability of the coating weight is insufficient. Absent.
また、接着剤組成物を機械的に発泡させて塗布容積を増やすという方法も考えられるが、発泡させるために加える界面活性剤により、前述と同様に抜糸強度の低下、特に耐水抜糸強度の低下となり好ましい方法ではない。さらに、濡れ性の改良の場合も同様であるが、界面活性剤を加えることは、接着剤組成物の安定性の向上という利点はあるが、その反面、後述の耐ブリスター剤として使用するデンプンなどの感熱ゲル化剤の作用を阻害することもあり、好ましい方法ではない。 In addition, a method of mechanically foaming the adhesive composition to increase the coating volume is also conceivable. However, the surfactant added for foaming causes a decrease in the yarn removal strength, particularly a decrease in the resistance to water removal. This is not a preferred method. Furthermore, the same applies to the improvement of wettability, but the addition of a surfactant has the advantage of improving the stability of the adhesive composition, but on the other hand, starch used as a blistering resistance agent described later, etc. This is not a preferable method because it may inhibit the action of the heat-sensitive gelling agent.
一方、生産性の向上のため、乾燥温度を上げることで乾燥工程にかける時間を短縮するという方法も採られている。その場合、塗布した接着剤組成物の表面が、従来よりも速く乾燥し皮膜化するため接着剤組成物内部の水分の急激な蒸発によるブリスター、いわゆる火ぶくれが発生し、外観不良となり商品価値が低下するという問題がある。さらに、前述の生産性向上を目的とする接着剤組成物の高固形分化は表面の皮膜化が促進され、ブリスターの発生がより悪化するという事態を招く。また、乾燥温度を高くすることは高分子ラテックスを含む接着剤組成物に対する乾燥工程での熱履歴が増大し、耐老化性が低下するという問題も発生する。 On the other hand, in order to improve productivity, the method of shortening the time taken for a drying process by raising drying temperature is also taken. In that case, the surface of the applied adhesive composition dries faster and becomes a film than before, so blistering due to rapid evaporation of moisture inside the adhesive composition, so-called blistering, resulting in poor appearance and commercial value There is a problem that decreases. Furthermore, the high solid differentiation of the adhesive composition for the purpose of improving the productivity described above promotes the formation of a film on the surface, leading to a situation where the generation of blisters is worsened. In addition, increasing the drying temperature also increases the heat history in the drying process for the adhesive composition containing the polymer latex, resulting in a decrease in aging resistance.
耐ブリスター性の改善のために従来から使用されている感熱ゲル化剤としてのデンプンなど(例えば、特許文献1、特許文献2)は比較的容易に耐ブリスター性が得られるという利点がある反面、厳しい乾燥温度条件下での耐ブリスター性の改善のためには増量するという手段をとらざるを得ない。その結果、相対的に接着剤組成物中の接着剤としての高分子ラテックスの比率が下がることによる抜糸強度の低下、耐老化性の低下、デンプンなどを多量に配合することにより接着剤組成物の保管中に腐敗しやすくなる。また、デンプンなどの増量により乾燥後の製品外観の光沢が低下し商品価値が低下するなどの問題がある。そのため安易な増量は物性、商品価値の点から望ましい方向ではない。 While starch as a heat-sensitive gelling agent conventionally used for improving blister resistance (for example, Patent Document 1 and Patent Document 2) has an advantage that blister resistance can be obtained relatively easily, In order to improve the blister resistance under severe drying temperature conditions, a means of increasing the amount must be taken. As a result, the ratio of the polymer latex as the adhesive in the adhesive composition is relatively decreased, the dropout strength is decreased, the aging resistance is decreased, and a large amount of starch and the like is added to the adhesive composition. It becomes easy to rot during storage. Moreover, there is a problem that the gloss of the appearance of the product after drying is reduced due to an increase in the amount of starch and the like, and the commercial value is lowered. Therefore, an easy increase is not desirable in terms of physical properties and commercial value.
さらに耐ブリスター性の改善のための感熱ゲル化剤としては、ポリビニアルコールなどを配合する(例えば、特許文献3)、ポリオルガノシロキサンなどを配合する(例えば、特許文献4、特許文献5)、ジルコニウム系化合物などを配合する(例えば、特許文献6、特許文献7)などがあるが、接着剤組成物に使用できる高分子ラテックスの組成などに制限があり、接着剤組成物の貯蔵時の安定性に問題があるなど、耐ブリスター性も含めて必ずしも満足できるものではない。 Furthermore, as a heat-sensitive gelling agent for improving blister resistance, polyvinyl alcohol or the like is blended (for example, Patent Document 3), polyorganosiloxane is blended (for example, Patent Document 4, Patent Document 5), Zirconium-based compounds and the like are blended (for example, Patent Document 6 and Patent Document 7), but there are limitations on the composition of the polymer latex that can be used in the adhesive composition, and the stability during storage of the adhesive composition. It is not always satisfactory, including blister resistance, such as a problem in properties.
熱履歴による耐老化性の低下は、老化防止剤の増量により、ある程度改善が可能であるが、老化防止剤の安易な増量は経済的ではない。また、老化防止のため老化防止剤と金属封鎖剤を配合する例(例えば、特許文献8)、特定のフェノール系老化防止剤とイオウ系老化防止剤を配合する例(例えば、特許文献9)などが開示されているが、必ずしも十分な性能とはいえない。 The decrease in aging resistance due to heat history can be improved to some extent by increasing the amount of anti-aging agent, but easy increase of anti-aging agent is not economical. Examples of blending an anti-aging agent and a sequestering agent to prevent aging (for example, Patent Document 8), examples of blending a specific phenol-based anti-aging agent and a sulfur-based anti-aging agent (for example, Patent Document 9), etc. However, it is not necessarily sufficient performance.
生産性の向上を目的とする乾燥工程の時間短縮のための様々な方法は従来の配合物では、前述のような問題点があり、これらの問題点を改善する方法が求められている。 Various methods for shortening the time of the drying process for the purpose of improving productivity have the above-mentioned problems in conventional formulations, and a method for improving these problems is demanded.
本発明の目的は、従来技術では解決が困難であった、前述の生産性の向上を目的とした際に発生する諸問題を解決すべく、生産性に優れ、抜糸強度を低下させることなく、耐ブリスター性及び耐老化性に優れる裏打ち材として使用する接着剤組成物を提供することを目的とするものである。 The object of the present invention is to solve the problems that occur when aiming at the improvement of productivity described above, which has been difficult to solve with the prior art. An object of the present invention is to provide an adhesive composition used as a backing material having excellent blister resistance and aging resistance.
本発明は、(A)高分子ラテックス、(B)アセチレンジオール類、(C)ヒンダードフェノール系酸化防止剤、(D)イオウ系酸化防止剤、(E)金属不活性剤及びデンプンを含有し、(A)の100重量部(固形分換算)に対して(B)を0.1〜3重量部(固形分換算)、(C)〜(E)の合計が0.1〜1.5重量部(固形分換算)であることを特徴とする裏打ち用接着剤組成物を使用するものである。
The present invention contains (A) a polymer latex, (B) acetylenic diols, (C) a hindered phenol antioxidant, (D) a sulfur antioxidant, (E) a metal deactivator and starch. , 0.1 to 3 parts by weight (in terms of solid content) of (B) with respect to 100 parts by weight (in terms of solid content) of (A), and the total of (C) to (E) is 0.1 to 1.5 A backing adhesive composition characterized by being in parts by weight (in terms of solid content) is used.
本発明の接着剤組成物は、生産性向上のため配合物の固形分を高くすることにより発生する不具合、具体的には塗布容積の減少によるカスレの抑制が可能となり、さらには耐ブリスター性が改善される。結果として耐ブリスター剤としてのデンプンなどの増量が不要となり、抜糸強度の低下も見られない。また、耐老化性が改善され、より高温で高速での加工も可能となり、生産性の向上に寄与するものである。かつ、屋外での使用という過酷な条件下でも十分な耐老化性を有する敷物が得られる。 The adhesive composition of the present invention makes it possible to suppress defects caused by increasing the solid content of the formulation to improve productivity, specifically, curling due to a decrease in the coating volume, and further blister resistance. Improved. As a result, it is not necessary to increase the amount of starch or the like as an anti-blister agent, and no drop in strength is observed. In addition, aging resistance is improved, processing at a higher temperature and higher speed is possible, and this contributes to an improvement in productivity. In addition, a rug having sufficient aging resistance can be obtained even under severe conditions such as outdoor use.
以下に、本発明を詳細に説明する。
本発明における(A)高分子ラテックスとしては、天然ゴムラテックスや、ブタジエン・スチレン系共重合体ラテックス、ブタジエン・アクリロニトリル系共重合体ラテックス、ブタジエン・メチルメタクリレート系共重合体ラテックス、ブタジエン・スチレン・ビニルピリジン系共重合体ラテックスなどのジエン系共重合体ラテックス、ポリクロロプレンラテックス、ポリイソプレンラテックス、アクリル系共重合体ラテックス、エチレン酢酸ビニル系共重合体ラテックスなどがあげられる。これらを1種もしくは2種以上使用することができる。中でも、ジエン系共重合体ラテックスが好ましく、さらにはカルボキシ変性されたジエン系共重合体ラテックスがより好ましい。
The present invention is described in detail below.
The polymer latex (A) in the present invention includes natural rubber latex, butadiene / styrene copolymer latex, butadiene / acrylonitrile copolymer latex, butadiene / methyl methacrylate copolymer latex, butadiene / styrene / vinyl. Examples thereof include diene copolymer latex such as pyridine copolymer latex, polychloroprene latex, polyisoprene latex, acrylic copolymer latex, and ethylene vinyl acetate copolymer latex. One or more of these can be used. Of these, diene copolymer latex is preferable, and carboxy-modified diene copolymer latex is more preferable.
上記ジエン系共重合体ラテックスを構成する単量体としては、共役ジエン系単量体、及び、共役ジエン系単量体と共重合可能な他の単量体の使用が可能である。共重合可能な他の単量体としては、芳香族ビニル系単量体、エチレン系不飽和カルボン酸単量体、エチレン系不飽和カルボン酸アルキルエステル単量体、ヒドロキシル基を含有するエチレン系不飽和単量体、シアン化ビニル系単量体など公知のものがあげられる。これらの単量体は、得られる接着剤組成物としての性能を阻害するものでない限り、種類、使用量に特に制限はないが、ジエン系共重合体ラテックスを構成する単量体100重量部とした場合に、共役ジエン系単量体の好ましい範囲は30〜60重量部であり、より好ましくは35〜50重量部である。
共役ジエン系単量体が30重量部未満では風合いが硬くなる傾向があり、敷物の施工性に支障が出る傾向があり、60重量部を超えると抜糸強度が低下する傾向がある。
As the monomer constituting the diene copolymer latex, a conjugated diene monomer and other monomers copolymerizable with the conjugated diene monomer can be used. Other monomers that can be copolymerized include aromatic vinyl monomers, ethylenically unsaturated carboxylic acid monomers, ethylenically unsaturated carboxylic acid alkyl ester monomers, and ethylenically unsaturated monomers containing hydroxyl groups. Examples include known monomers such as saturated monomers and vinyl cyanide monomers. These monomers are not particularly limited in type and amount used unless they impede performance as an adhesive composition to be obtained, and 100 parts by weight of monomers constituting the diene copolymer latex and In this case, the preferable range of the conjugated diene monomer is 30 to 60 parts by weight, and more preferably 35 to 50 parts by weight.
If the amount of the conjugated diene monomer is less than 30 parts by weight, the texture tends to be hard, the workability of the rug tends to be impaired, and if it exceeds 60 parts by weight, the yarn removal strength tends to decrease.
カルボキシ変性されたジエン系共重合体ラテックスの場合には、前述したエチレン系不飽和カルボン酸単量体を使用する。エチレン系不飽和カルボン酸単量体としては、アクリル酸、メタアクリル酸、マレイン酸、フマル酸、イタコン酸などがあげられ、これらを1種もしくは2種以上使用することができる。これらの単量体は得られる接着剤組成物としての性能を阻害するものでない限り、種類、使用量に特に制限はないが、カルボキシ変性されたジエン系共重合体ラテックスを構成する単量体100重量部とした場合に、エチレン系不飽和カルボン酸単量体は好ましい範囲は、0.3〜5重量部であり、より好ましくは0.5〜2重量部である。エチレン系不飽和カルボン酸単量体が0.3重量部を下回ると、接着剤組成物の配合性及び加工製品の抜糸強度が低下する傾向があり、5重量部を超えるとジエン系共重合体ラテックスの粘度が高く取扱いに不具合が発生し、耐水性が低下する傾向があり、好ましくない。 In the case of a carboxy-modified diene copolymer latex, the aforementioned ethylenically unsaturated carboxylic acid monomer is used. Examples of the ethylenically unsaturated carboxylic acid monomer include acrylic acid, methacrylic acid, maleic acid, fumaric acid, and itaconic acid, and one or more of these can be used. There are no particular restrictions on the type and amount of use of these monomers as long as they do not impair the performance of the resulting adhesive composition, but the monomer 100 constituting the carboxy-modified diene copolymer latex The preferred range of the ethylenically unsaturated carboxylic acid monomer is 0.3 to 5 parts by weight, more preferably 0.5 to 2 parts by weight. When the amount of the ethylenically unsaturated carboxylic acid monomer is less than 0.3 parts by weight, the compounding property of the adhesive composition and the take-off strength of the processed product tend to decrease, and when the amount exceeds 5 parts by weight, the diene copolymer The latex has a high viscosity, which causes problems in handling and tends to decrease water resistance, which is not preferable.
本発明の接着剤組成物に使用する天然ゴムを除く(A)高分子ラテックスは、各単量体を乳化重合することによって得られる。乳化重合における各種成分の添加方法については特に制限するものではなく、一括添加方法、分割添加方法、連続添加方法、パワーフィード法の何れでも採用することができる。また重合方法としても、バッチ重合、セミバッチ重合、シード重合などを用いることができる。
更に、乳化重合の際には、常用の乳化剤、連鎖移動剤、重合開始剤、炭化水素系溶剤、電解質、重合促進剤、などを使用することができる。
The polymer latex (A) excluding natural rubber used in the adhesive composition of the present invention is obtained by emulsion polymerization of each monomer. The addition method of various components in emulsion polymerization is not particularly limited, and any of a batch addition method, a divided addition method, a continuous addition method, and a power feed method can be employed. As the polymerization method, batch polymerization, semi-batch polymerization, seed polymerization and the like can be used.
Furthermore, in the case of emulsion polymerization, conventional emulsifiers, chain transfer agents, polymerization initiators, hydrocarbon solvents, electrolytes, polymerization accelerators, and the like can be used.
(A)高分子ラテックスを乳化重合する際に使用する乳化剤としては、高級アルコールの硫酸エステル塩、アルキルベンゼンスルホン酸塩、アルキルジフェニルエーテルジスルホン酸塩、脂肪族スルホン酸塩、脂肪族カルボン酸塩、脂肪族硫酸エステル塩等の陰イオン性界面活性剤、ポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルキレンアルキルエーテル、ポリオキシエチレン誘導体などの非イオン性界面活性剤、ベタイン型などの両性界面活性剤を1種又は2種以上併用して使用することができ、接着剤組成物の性能を阻害しない範囲内で種類、量に制限は無い。 (A) As an emulsifier used in emulsion polymerization of polymer latex, higher alcohol sulfate ester, alkylbenzene sulfonate, alkyl diphenyl ether disulfonate, aliphatic sulfonate, aliphatic carboxylate, aliphatic One kind of anionic surfactant such as sulfate ester salt, nonionic surfactant such as polyoxyethylene alkyl ether, polyoxyethylene alkylene alkyl ether, polyoxyethylene derivative, and betaine type amphoteric surfactant Two or more types can be used in combination, and there is no limitation on the type and amount as long as the performance of the adhesive composition is not impaired.
(A)高分子ラテックスの重合時に使用する連鎖移動剤としては、n−ヘキシルメルカプタン、n−オクチルメルカプタン、t−オクチルメルカプタン、n−ドデシルメルカプタン、t−ドデシルメルカプタン、n−ステアリルメルカプタン等のアルキルメルカプタン、ジメチルキサントゲンジサルファイド、ジイソプロピルキサントゲンジサルファイド等のキサントゲン化合物、ターピノレンや、テトラメチルチウラムジスルフィド、テトラエチルチウラムジスルフィド、テトラメチルチウラムモノスルフィド等のチウラム系化合物、α−メチルスチレンダイマー、2,6−ジ−t−ブチル−4−メチルフェノール、スチレン化フェノール等のフェノール系化合物、アリルアルコール等のアリル化合物、ジクロルメタン、ジブロモメタン、四臭化炭素等のハロゲン化炭化水素化合物、α−ベンジルオキシスチレン、α−ベンジルオキシアクリロニトリル、α−ベンジルオキシアクリルアミド等のビニルエーテル、トリフェニルエタン、ペンタフェニルエタン、アクロレイン、メタアクロレイン、チオグリコール酸、チオリンゴ酸、2−エチルヘキシルチオグリコレート等が挙げられ、これらを1種または2種以上使用することができる。 (A) Examples of chain transfer agents used in polymer latex polymerization include alkyl mercaptans such as n-hexyl mercaptan, n-octyl mercaptan, t-octyl mercaptan, n-dodecyl mercaptan, t-dodecyl mercaptan, and n-stearyl mercaptan. , Xanthogen compounds such as dimethylxanthogen disulfide, diisopropylxanthogen disulfide, terpinolene, thiuram compounds such as tetramethylthiuram disulfide, tetraethylthiuram disulfide, tetramethylthiuram monosulfide, α-methylstyrene dimer, 2,6-di- phenolic compounds such as t-butyl-4-methylphenol and styrenated phenol, allyl compounds such as allyl alcohol, dichloromethane, dibromomethane, Halogenated hydrocarbon compounds such as carbon bromide, vinyl ethers such as α-benzyloxystyrene, α-benzyloxyacrylonitrile, α-benzyloxyacrylamide, triphenylethane, pentaphenylethane, acrolein, methacrolein, thioglycolic acid, thioapple An acid, 2-ethylhexyl thioglycolate, etc. are mentioned, These can be used 1 type or 2 types or more.
(A)高分子ラテックスの重合時に使用する重合開始剤としては、過硫酸カリウム、過硫酸ナトリウム、過硫酸アンモニウム等の水溶性重合開始剤、レドックス系重合開始剤、過酸化ベンゾイル等の油溶性重合開始剤を適宜用いることができる。特に水溶性重合開始剤の使用が好ましい。 (A) As a polymerization initiator used at the time of polymer latex polymerization, water-soluble polymerization initiators such as potassium persulfate, sodium persulfate and ammonium persulfate, redox polymerization initiators, and oil-soluble polymerization initiation such as benzoyl peroxide An agent can be used as appropriate. In particular, the use of a water-soluble polymerization initiator is preferred.
また、(A)高分子ラテックスの重合時に際して、ペンタン、ヘキサン、ヘプタン、オクタン、シクロヘキサン、シクロヘプタン等の飽和炭化水素、ペンテン、ヘキセン、ヘプテン、シクロペンテン、シクロヘキセン、シクロヘプテン、4−メチルシクロヘキセン、1−メチルシクロヘキセン等の不飽和炭化水素、ベンゼン、トルエン、キシレン等の芳香族炭化水素などの炭化水素系溶剤を使用しても良い。 In the polymerization of the polymer latex (A), saturated hydrocarbons such as pentane, hexane, heptane, octane, cyclohexane, cycloheptane, pentene, hexene, heptene, cyclopentene, cyclohexene, cycloheptene, 4-methylcyclohexene, 1- Hydrocarbon solvents such as unsaturated hydrocarbons such as methylcyclohexene and aromatic hydrocarbons such as benzene, toluene and xylene may be used.
本発明の接着剤組成物に使用する(B)アセチレンジオール類としては、アセチレングリコールや、アセチレングリコールにエチレンオキサイドを付加させたものなどが挙げられ、さらには、そのアルコール類溶解物、グリコール類溶解物などが挙げられる。また。これらの(B)アセチレンジオール類は単独あるいは2種類以上で使用することも可能であり、使用比率にも特別な制限はない。その中でアセチレングリコールが好ましく、さらにはそのエチレングリコール溶解物がより好ましい。
これらの(B)アセチレンジオール類は、エアープロダクツ社製のサーフィノールシリーズなどの市販品として入手が可能である。
Examples of (B) acetylenic diols used in the adhesive composition of the present invention include acetylene glycol and those obtained by adding ethylene oxide to acetylene glycol, and further, dissolved alcohols and dissolved glycols. Such as things. Also. These (B) acetylenic diols can be used alone or in combination of two or more, and the use ratio is not particularly limited. Among them, acetylene glycol is preferable, and an ethylene glycol solution is more preferable.
These (B) acetylenic diols are available as commercial products such as the Surfynol series manufactured by Air Products.
本発明の接着剤組成物は、(A)高分子ラテックス100重量部(固形分換算)に対して、(B)アセチレンジオール類が0.1〜3重量部(固形分換算)含まれることが必要である。0.1重量部(固形分換算)を下回ると接着剤組成物の塗布時におけるカスレなどの外観不良、及び抜糸強度不良の原因となる。さらには、耐ブリスター性が低下する。3重量部(固形分換算)を超えても、添加量に見合いする性能の向上幅が小さい。 The adhesive composition of the present invention may contain 0.1 to 3 parts by weight (in terms of solid content) of (B) acetylenic diols with respect to 100 parts by weight (in terms of solid content) of (A) polymer latex. is necessary. If the amount is less than 0.1 parts by weight (in terms of solid content), it may cause defective appearance such as scumming at the time of application of the adhesive composition, and defective pulling strength. Furthermore, the blister resistance is reduced. Even if it exceeds 3 parts by weight (in terms of solid content), the improvement in performance commensurate with the amount added is small.
本発明の接着剤組成物では前述の(B)アセチレンジオール類の使用により耐ブリスター性が改善されることで、耐ブリスター剤として常用されるデンプン類の使用量の低減が可能となる。また、後述の(C)ヒンダードフェノール系酸化防止剤、(D)イオウ系酸化防止剤、(E)金属不活性剤を使用することで、より優れた品質の向上が可能となる。 In the adhesive composition of the present invention, the blister resistance is improved by the use of the above-mentioned (B) acetylenic diols, so that it is possible to reduce the amount of starches commonly used as a blister resistant agent. Further, by using (C) a hindered phenol antioxidant, (D) a sulfur antioxidant, and (E) a metal deactivator described later, it is possible to improve the quality further.
本発明では従来技術では到達しえなかった、(C)ヒンダードフェノール系酸化防止剤と(D)イオウ系酸化防止剤を、を特定の比率で使用し、さらには(C)ヒンダードフェノール系酸化防止剤と(D)イオウ系酸化防止剤の合計に対して(E)金属不活性剤を特定の比率で使用することで、より品質の向上が可能であり、生産性の向上に寄与することを見出した。 In the present invention, (C) a hindered phenolic antioxidant and (D) a sulfurous antioxidant, which cannot be achieved by the prior art, are used in a specific ratio, and (C) a hindered phenolic system. By using (E) a metal deactivator at a specific ratio with respect to the total of the antioxidant and (D) the sulfur-based antioxidant, the quality can be further improved, contributing to the improvement of productivity. I found out.
本発明の接着剤組成物に使用する(C)ヒンダードフェノール系酸化防止剤は(A)高分子ラテックス内に発生したラジカルを補足することで老化を防止する物質であり、一次酸化防止剤として知られている。(C)ヒンダードフェノール系酸化防止剤としては、住友化学社製、スミライザーGP、スミライザーGA―80、スミライザーMDP―Sなどがある。また、BASF社製、イルガノックス1010、イルガノックス245などがあげられる。さらには、エリオケム社製、ウィングスティLなどがあげられる。これらの1種または2種以上を併用することができる。中でもスミライザーGA―80、ウィングスティLの使用が好ましい。 The (C) hindered phenol antioxidant used in the adhesive composition of the present invention is a substance that prevents aging by capturing radicals generated in the polymer latex (A), and is used as a primary antioxidant. Are known. Examples of (C) hindered phenolic antioxidants include Sumitomo Chemical Co., Ltd., Sumilizer GP, Sumilizer GA-80, and Sumilizer MDP-S. Also available are BASF Corporation Irganox 1010, Irganox 245 and the like. Furthermore, Eriochem Co., Ltd., Wingsty L, etc. are mentioned. These 1 type (s) or 2 or more types can be used together. Of these, the use of the Sumilizer GA-80 and Wingsty L is preferred.
本発明の接着剤組成物に使用する(D)イオウ系酸化防止剤は、(A)高分子ラテックス内に発生する過酸化物を抑制することで老化を防止する物質であり、二次酸化防止剤として知られている。(D)イオウ系酸化防止剤としては、住友化学社製のスミライザーTP―D、スミライザーTPMなどが挙げられる。また、エーピーアイコーポレーション社製のDLTPヨシトミBなどが挙げられる。これらの1種または2種以上を併用することができる。中でもスミライザーTP―D、DLTPヨシトミBの使用が好ましい。 The (D) sulfur-based antioxidant used in the adhesive composition of the present invention is (A) a substance that prevents aging by inhibiting peroxide generated in the polymer latex, and prevents secondary oxidation. Known as an agent. Examples of (D) sulfur-based antioxidants include Sumitizer TP-D and Sumilizer TPM manufactured by Sumitomo Chemical Co., Ltd. Further, DLTP Yoshitomi B manufactured by API Corporation can be used. These 1 type (s) or 2 or more types can be used together. Of these, the use of Sumilizer TP-D and DLTP Yoshitomi B is preferable.
本発明の接着剤組成物に使用する(E)金属不活性剤としては、アミノカルボン酸系キレート剤があげられる。具体的にはエチレンジアミン四酢酸、ジエチレン―トリアミン五酢酸などがある。また、アデカ社製のアデカスタブCDA―1、アデカスタブCDA―6、アデカスタブCDA―10などのベンズアミド系、ヒドラジド系の化合物などがあげられる。これらは単独でも使用可能であるが、二種類以上を使用することも可能である。中でもエチレンジアミン四酢酸、アデカスタブCDA―6の使用が好ましい。 Examples of the metal deactivator (E) used in the adhesive composition of the present invention include aminocarboxylic acid chelating agents. Specific examples include ethylenediaminetetraacetic acid and diethylene-triaminepentaacetic acid. Further, there are benzamide-based and hydrazide-based compounds such as Adeka Stub CDA-1, Adeka Stub CDA-6, and Adeka Stub CDA-10 manufactured by Adeka. These can be used alone, but two or more types can also be used. Among these, use of ethylenediaminetetraacetic acid and ADK STAB CDA-6 is preferable.
本発明の接着剤組成物に使用する(C)ヒンダードフェノール系酸化防止剤、(D)イオウ系酸化防止剤および(E)金属不活性剤は、(A)高分子ラテックス100重量部(固形分換算)に対して、(C)+(D)+(E)の合計量が0.1〜1.5重量部(固形分換算)であることが必要である。さらには、0.15〜1重量部(固形分換算)であることがより好ましい。0.1重量部(固形分換算)未満では十分な耐老化性が得られず、1.5重量部(固形分換算)を超えてもそれ以上の耐老化性の向上は期待できない。 The (C) hindered phenol-based antioxidant, (D) sulfur-based antioxidant and (E) metal deactivator used in the adhesive composition of the present invention are (A) 100 parts by weight of polymer latex (solid It is necessary that the total amount of (C) + (D) + (E) is 0.1 to 1.5 parts by weight (in terms of solid content) with respect to (in terms of minutes). Furthermore, it is more preferable that it is 0.15-1 weight part (in solid content conversion). If the amount is less than 0.1 parts by weight (in terms of solid content), sufficient aging resistance cannot be obtained, and if the amount exceeds 1.5 parts by weight (in terms of solid content), further improvement in aging resistance cannot be expected.
本発明の接着剤組成物では前述の(C)及び(D)の酸化防止剤と(E)金属不活性剤を特定の比率で使用することを特徴としている。(C)ヒンダードフェノール系酸化防止剤と(D)イオウ系酸化防止剤の混合比率は、(C)と(D)の合計を100とした場合、(C)/(D)=50/50〜95/5であることが好ましい。さらには、60/40〜90/10が好ましく、最も好ましくは、70/30〜80/20である。また、(C)ヒンダードフェノール系酸化防止剤と(D)イオウ系酸化防止剤の合計と(E)金属不活性剤の混合比率は、(C)+(D)+(E)の合計量を100とした場合、((C)+(D))/(E)=70/30〜99/1の比率であることが好ましい。さらには、80/20〜98/2が好ましく、最も好ましくは、70/30〜95/5である。これら上記の比率から逸脱した場合には、耐老化性が低下する傾向にある。 The adhesive composition of the present invention is characterized in that the antioxidants (C) and (D) described above and (E) a metal deactivator are used in a specific ratio. The mixing ratio of (C) hindered phenol antioxidant and (D) sulfur antioxidant is (C) / (D) = 50/50 when the sum of (C) and (D) is 100. It is preferable that it is -95/5. Furthermore, 60 / 40-90 / 10 is preferable, Most preferably, it is 70 / 30-80 / 20. The mixing ratio of (C) hindered phenol antioxidant and (D) sulfur antioxidant and (E) metal deactivator is the total amount of (C) + (D) + (E). When 100 is 100, the ratio is preferably ((C) + (D)) / (E) = 70/30 to 99/1. Furthermore, 80 / 20-98 / 2 are preferable, Most preferably, it is 70 / 30-95 / 5. When deviating from these ratios, the aging resistance tends to decrease.
前述の酸化防止剤(C)及び(D)は、平均粒子径として20μm以下の微粒子としかつ、水性分散体として(A)高分子ラテックスに加えるのが望ましい。平均粒子径として20μmを超えると酸化防止剤としての性能が不十分となる傾向があるので好ましくない。微粒子とし水性分散体とする工程は、(C)ヒンダードフェノール系酸化防止剤と(D)イオウ系酸化防止剤を単独あるいは所定の比率で混合し水と分散剤などを加えてボールミルで粉砕分散する、あるいは同様にしてガラスビースと混合して高速で攪拌し粉砕分散する方法などが挙げられる。
また、水に不溶あるいは水に対する溶解度の低い(E)金属不活性剤を使用する場合には、(E)金属不活性剤を所定の比率で(C)及び(D)の酸化防止剤と混合して水分散体とすることも可能である。水溶性あるいは水に対する溶解度の高い(E)金属不活性剤を使用する場合には、原体のまま、あるいは水に溶解して配合物に添加することも可能である。
The above-mentioned antioxidants (C) and (D) are preferably added to the (A) polymer latex as fine particles having an average particle diameter of 20 μm or less and as an aqueous dispersion. If the average particle diameter exceeds 20 μm, the performance as an antioxidant tends to be insufficient, which is not preferable. In the process of making fine particles into an aqueous dispersion, (C) a hindered phenolic antioxidant and (D) a sulfurous antioxidant are mixed singly or in a predetermined ratio, and water and a dispersing agent are added and pulverized and dispersed with a ball mill. Or, similarly, a method of mixing with glass beads, stirring at high speed, and pulverizing and dispersing.
When (E) a metal deactivator that is insoluble in water or has low solubility in water is used, (E) the metal deactivator is mixed with the antioxidants (C) and (D) in a predetermined ratio. It is also possible to make an aqueous dispersion. When the (E) metal deactivator having high water solubility or solubility in water is used, it can be added to the formulation as it is or dissolved in water.
また、本発明の接着剤組成物には、充填剤として、炭酸カルシウム、クレー、水酸化アルミニウム、水酸化マグネシウム、硫酸バリウム、ゼオライト、酸化亜鉛、サチンホワイトなどの無機充填剤、あるいはポリオレフィン系紛体などの有機充填剤を1種または2種以上使用することができる。充填剤の使用量は、(A)高分子ラテックス100重量部(固形分換算)に対して350重量部(固形分換算)以下が好ましい。350重量部(固形分換算)を超えると抜糸強度及び耐水性が低下する傾向がある。 In the adhesive composition of the present invention, as fillers, inorganic fillers such as calcium carbonate, clay, aluminum hydroxide, magnesium hydroxide, barium sulfate, zeolite, zinc oxide, and satin white, or polyolefin powders, etc. These organic fillers can be used alone or in combination of two or more. The amount of the filler used is preferably 350 parts by weight (in terms of solid content) or less with respect to 100 parts by weight (in terms of solid content) of the polymer latex (A). If it exceeds 350 parts by weight (in terms of solid content), there is a tendency for the yarn removal strength and water resistance to decrease.
本発明の接着剤組成物には、その他の添加剤として低分子量のポリアクリル酸ソーダ、アルキルナフタレンスルホン酸ソーダ、トリポリリン酸ソーダなどの分散剤、紫外線吸収剤、塩素系、臭素系、リン系などの難燃剤、イソチアゾリン系などの防腐剤、抗菌剤、消臭剤、水酸化ナトリウム、水酸化カリウム、アンモニアなどのpH調整剤、ポリアクリル酸ソーダ、カルボキシメチルセルロース、ヒドロキシエチルセルロースなどの増粘剤、スルホコハク酸系などの浸透剤、シリコン系、鉱物油系などの消泡剤、着色顔料、香料など公知の添加剤を配合することも可能である。これらは種類、使用量ともに特に限定されず、接着剤組成物としての性能を阻害しない範囲で適宜適量使用することが出来る。 In the adhesive composition of the present invention, as other additives, dispersants such as low molecular weight sodium polyacrylate, sodium alkylnaphthalene sulfonate, sodium tripolyphosphate, ultraviolet absorbers, chlorine-based, bromine-based, phosphorus-based, etc. Flame retardants, preservatives such as isothiazoline, antibacterial agents, deodorants, pH adjusters such as sodium hydroxide, potassium hydroxide, ammonia, thickeners such as sodium polyacrylate, carboxymethylcellulose, hydroxyethylcellulose, sulfosucci It is also possible to blend known additives such as acid-based penetrants, silicon-based and mineral oil-based antifoaming agents, color pigments, and fragrances. There are no particular restrictions on the type and amount used, and appropriate amounts can be used as long as the performance as an adhesive composition is not impaired.
本発明の接着剤組成物を敷物などに塗布する方法としては、特に限定されないが、例えば、コーティングバスに接着剤組成物を供給し、コーティングロールで持ち上げて裏面に塗布しドクターブレード等で過剰な接着剤組成物を掻き落として加工するロールコート法、裏面を上にして接着剤組成物を直接塗布してドクターロール等で過剰な接着剤組成物を掻き取り加工するダイレクトコート法などが挙げられる。 The method of applying the adhesive composition of the present invention to a rug or the like is not particularly limited. For example, the adhesive composition is supplied to a coating bath, lifted by a coating roll, applied to the back surface, and excessive with a doctor blade or the like. Examples include a roll coating method in which the adhesive composition is scraped off and processed, and a direct coating method in which the adhesive composition is directly applied with the back side up and the excess adhesive composition is scraped off with a doctor roll or the like. .
以下、実施例を挙げて本発明をさらに具体的に説明するが、本発明はその要旨を超えない限り、これらの実施例に限定されるものではない。なお実施例中、割合を示す部および%は特に断りのない限り重量基準によるものである。また実施例における諸物性の評価は次の方法に拠った。その評価結果は、表−1に示した。 EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated further more concretely, this invention is not limited to these Examples, unless the summary is exceeded. In the examples, parts and percentages indicating percentages are based on weight unless otherwise specified. In addition, various physical properties in the examples were evaluated by the following methods. The evaluation results are shown in Table 1.
耐ブリスター性の評価
実施例及び比較例で得られた接着剤組成物を、一次基布がポリプロピレン製のスプリットヤーン織物で、パイルがポリプロピレン製の人工芝生機裏面に、乾燥前重量で800g/m2均一に塗布したものを、150℃のオーブン中で15分間熱風乾燥、又は、180℃のオーブン中で10分間熱風乾燥し、発生したブリスターを目視で評価した。
(ブリスターの発生なし) ◎ > ○ > △ > × (全面にブリスター発生)
Evaluation of blister resistance The adhesive compositions obtained in the examples and comparative examples were coated with a split yarn fabric made of polypropylene for the primary base fabric and the weight before drying on the back of the artificial lawn machine made of polypropylene for the pile. The one uniformly coated with 800 g / m 2 was dried with hot air in an oven at 150 ° C. for 15 minutes or dried with hot air in an oven at 180 ° C. for 10 minutes, and the generated blister was visually evaluated.
(No blistering) ◎>○>△> × (Blistering on the entire surface)
耐老化性の評価
実施例及び比較例の配合から着色顔料を使用しない接着組成物を作成し、ガラス板上に厚み1mmでキャスティングし一夜間風乾させてフィルムを作成。フィルムを120℃で20分間加熱して耐老化試験用のサンプルとした。サンプルをギヤオーブン中、150℃で6時間加熱して、目視による黄変度の変化及びフィルムの硬化度合いを触感で評価し、総合的に耐老化性を評価した。
(耐老化性が良好) ◎ > ○ > △ > × (耐老化性が不良)
Evaluation of aging resistance An adhesive composition not using a color pigment was prepared from the formulation of Examples and Comparative Examples, cast on a glass plate with a thickness of 1 mm, and air-dried overnight to create a film. The film was heated at 120 ° C. for 20 minutes to obtain a sample for an aging resistance test. The sample was heated in a gear oven at 150 ° C. for 6 hours, and the change in yellowing by visual observation and the degree of curing of the film were evaluated by tactile sensation to comprehensively evaluate the aging resistance.
(Good aging resistance) ◎>○>△> × (Poor aging resistance)
抜糸強度の評価
実施例及び比較例で得られた接着剤組成物を、耐ブリスター性評価用と同じ人工芝生機裏面に、乾燥前重量で800g/m2均一に塗布したものを、120℃のオーブン中で20分間熱風乾燥し、人工芝製品を作成した。得られた人工芝製品の抜糸強度について、JIS L 1021−8:2007(繊維性床敷物試験方法−第8部:パイル糸の引抜き強さ試験方法)に準拠した方法で測定した。
The adhesive composition obtained in the evaluation examples and comparative examples of the yarn removal strength was uniformly applied to the back of the artificial lawn machine for blister resistance evaluation at 800 g / m 2 by weight before drying at 120 ° C. An artificial turf product was prepared by drying with hot air in an oven for 20 minutes. The extraction strength of the obtained artificial turf product was measured by a method based on JIS L 1021-8: 2007 (Fiber floor covering test method-Part 8: Pile yarn pull-out strength test method).
耐水性の評価(耐水抜糸強度)
抜糸強度の評価用に得られた人工芝製品を、25℃の水に24時間浸漬させた後に取り出し、ウエスで水分をふき取った後、抜糸強度の評価と同様に測定した。
接着剤組成物の作成
Water resistance evaluation (waterproofing strength)
The artificial turf product obtained for evaluation of the removal strength was taken out after being immersed in water at 25 ° C. for 24 hours, and after removing moisture with a waste cloth, the measurement was performed in the same manner as the evaluation of the extraction strength.
Preparation of adhesive composition
表−1に示す配合にて、(A)高分子ラテックス、(B)アセチレンジオール類、(C)ヒンダードフェノール系酸化防止剤、(D)イオウ系酸化防止剤、(E)金属不活性剤、分散剤、消泡剤、デンプン、着色黒顔料、重質炭酸カルシウム、消泡剤、増粘剤と水で、固形分60±1%、粘度10000±1000mPa・sに調整し、本発明の実施例及び比較例としての接着剤組成物を作成し、それぞれの評価に使用した。耐老化試験用の接着剤組成物については着色黒顔料を使用しないものを同様に作成して評価に使用した。 In the formulation shown in Table 1, (A) polymer latex, (B) acetylenic diols, (C) hindered phenol antioxidant, (D) sulfur antioxidant, (E) metal deactivator. , Dispersant, antifoaming agent, starch, colored black pigment, heavy calcium carbonate, antifoaming agent, thickener and water, solid content 60 ± 1%, viscosity 10000 ± 1000 mPa · s, The adhesive composition as an Example and a comparative example was created, and it used for each evaluation. The adhesive composition for the aging resistance test was similarly prepared without using a colored black pigment and used for evaluation.
表−1に示すとおり、本願発明である実施例1〜4に示す接着剤組成物は、いずれも耐ブリスター性、耐老化性、抜糸強度、耐水性に優れていた。 As shown in Table 1, all of the adhesive compositions shown in Examples 1 to 4 which are the invention of the present application were excellent in blister resistance, aging resistance, pulling strength, and water resistance.
表−1に示すとおり、比較例1〜5はいずれも本発明範囲とは異なることから耐ブリスター性、耐老化性、抜糸強度、耐水性が劣っていた。 As shown in Table 1, since all of Comparative Examples 1 to 5 were different from the scope of the present invention, the blister resistance, aging resistance, pulling strength, and water resistance were inferior.
上記のとおり、本発明の裏打ち用接着剤組成物を用いることで、耐ブリスター性、耐老化性に優れることにより生産性の向上の際の諸問題の解決が可能となり、かつ、抜糸強度や耐水性などに優れた製品を安定的に提供できる。また、屋外での使用という過酷な条件でも十分な耐老化性を有するため、特に人工芝製品用の裏打ち材として好適である。
As described above, by using the backing adhesive composition of the present invention, it becomes possible to solve various problems at the time of improving productivity by being excellent in blister resistance and aging resistance, as well as yarn removal strength and water resistance. Products with excellent properties can be provided stably. Further, since it has sufficient aging resistance even under severe conditions such as outdoor use, it is particularly suitable as a backing material for artificial turf products.
Claims (6)
剤組成物。
(A) polymer latex, (B) acetylenic diols, (C) hindered phenol antioxidant, (D) sulfur antioxidant, (E) metal deactivator and starch , (A) 0.1 to 3 parts by weight (in terms of solid content) and (C) to (E) in total of 0.1 to 1.5 parts by weight (in terms of solid content) The adhesive composition for lining is characterized in that it is a minute conversion).
The adhesive composition according to claim 1, wherein the adhesive composition is used for lining artificial turf.
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JPS54126242A (en) * | 1978-02-22 | 1979-10-01 | Sumitomo Naugatuck Co Ltd | Adhesive composition for backing of carpet |
JPS5730429B2 (en) * | 1978-03-18 | 1982-06-29 | ||
JP2008248432A (en) * | 2007-03-30 | 2008-10-16 | Emulsion Technology Co Ltd | Resin composition for fiber processing |
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JPS54126242A (en) * | 1978-02-22 | 1979-10-01 | Sumitomo Naugatuck Co Ltd | Adhesive composition for backing of carpet |
JPS5730429B2 (en) * | 1978-03-18 | 1982-06-29 | ||
JP2008248432A (en) * | 2007-03-30 | 2008-10-16 | Emulsion Technology Co Ltd | Resin composition for fiber processing |
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