JP5682054B2 - Head-up display - Google Patents

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JP5682054B2
JP5682054B2 JP2010198293A JP2010198293A JP5682054B2 JP 5682054 B2 JP5682054 B2 JP 5682054B2 JP 2010198293 A JP2010198293 A JP 2010198293A JP 2010198293 A JP2010198293 A JP 2010198293A JP 5682054 B2 JP5682054 B2 JP 5682054B2
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mirror member
main body
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松下 淳一
淳一 松下
青木 邦光
邦光 青木
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Yazaki Corp
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Description

本発明は、表示器が出射する表示光を反射し、この反射光をウインドシールドに照射して、このウインドシールド上に照射された反射光を車室内で看取可能にするヘッドアップディスプレイに関するものである。   The present invention relates to a head-up display that reflects display light emitted from a display, irradiates the reflected light on a windshield, and allows the reflected light irradiated on the windshield to be observed in a vehicle interior. It is.

従来から、運転者の視認性向上のために、ウインドシールドの所定の投影エリアを反射面として虚像を表示させる、ヘッドアップディスプレイ(HUD:Head Up Display)装置と呼ばれる投影型表示ユニットが一部の車種で採用されている。このヘッドアップディスプレイ装置は、出射部が形成されたハウジング内に例えば液晶パネルからなる表示素子と反射部材を収容し、表示素子の表示光(表示像)を反射部材(反射ユニット)を通じて反射させると共に出射部を通じて所定の照射部材、例えば自動車のウインドシールドに照射して表示を行うものである。   Conventionally, a projection display unit called a head-up display (HUD) device that displays a virtual image using a predetermined projection area of a windshield as a reflection surface for improving the visibility of a driver is partly used. It is used in car models. In this head-up display device, a display element made of, for example, a liquid crystal panel and a reflection member are accommodated in a housing in which an emitting portion is formed, and display light (display image) of the display element is reflected through a reflection member (reflection unit). A display is performed by irradiating a predetermined irradiation member such as a windshield of an automobile through the emitting portion.

反射ユニットは、ホルダ部材を通じて保持され、照射部材たるウインドシールドに照射される表示像の位置を移動させて位置調整を行えるよう、所定の回動軸線を中心として回動可能に設けられている。この際、ホルダ部材には、回動軸線に沿って周囲に突出する一対の軸部(被支持部)が設けられ、一方、ハウジング側にはこれら一対の軸部を支持する一対の軸受け部(支持部)が設けられ、前記軸部を軸受け部で軸受け保持することでホルダ部材を通じて保持した反射部材を回動可能に構成している。   The reflection unit is held through a holder member, and is provided to be rotatable about a predetermined rotation axis so that the position of the display image irradiated on the windshield as an irradiation member can be moved to adjust the position. At this time, the holder member is provided with a pair of shaft portions (supported portions) that project to the periphery along the rotation axis, and on the other hand, on the housing side, a pair of bearing portions that support the pair of shaft portions ( A support member) is provided, and the shaft member is supported by the bearing unit so that the reflecting member held through the holder member can rotate.

このような反射ユニットは、例えば、特許文献1に開示されている。図9は、従来のヘッドアップディスプレイの表示ユニットを示す分解斜視図である。また、図10は、従来のヘッドアップディスプレイの表示ユニットを示す横断面図である。この反射ユニット5は、反射部材10とホルダ部材20とを有する。これらのうち、反射部材10は、例えば合成樹脂材料からなる基材の表面に蒸着等の手段により反射膜を形成した凹面鏡からなる。   Such a reflection unit is disclosed in Patent Document 1, for example. FIG. 9 is an exploded perspective view showing a display unit of a conventional head-up display. FIG. 10 is a cross-sectional view showing a display unit of a conventional head-up display. The reflection unit 5 includes a reflection member 10 and a holder member 20. Among these, the reflecting member 10 is composed of a concave mirror in which a reflecting film is formed on the surface of a base material made of a synthetic resin material by means such as vapor deposition.

ホルダ部材20は、例えば黒色の合成樹脂材料からなり、保持部21と、ギヤ部22と、一対の第1、第2の被支持部23、24と、一対の規制部25、26とを備えている。保持部21は、反射部材10に沿って延在し反射部材10と接着保持する。ギヤ部22は、保持部21の反射部材10が接着される側とは反対側に位置して形成され、アクチュエータの出力ギヤ(図示しない)と連結されている。   The holder member 20 is made of, for example, a black synthetic resin material, and includes a holding portion 21, a gear portion 22, a pair of first and second supported portions 23 and 24, and a pair of restricting portions 25 and 26. ing. The holding part 21 extends along the reflecting member 10 and adheres to and holds the reflecting member 10. The gear portion 22 is formed on the opposite side of the holding portion 21 to the side to which the reflecting member 10 is bonded, and is connected to an output gear (not shown) of the actuator.

一対の第1、第2の被支持部23、24は、ホルダ部材20を前記アクチュエータ(図示しない)を通じて回動させる際の回動軸線AXに沿って、反射部材10を挟むように設けられるもので、後述する一対の支持部を通じてハウジングに回動可能に支持されるものである。これら一対の第1、第2の被支持部23、24のうち、第1の被支持部23は、保持部21の反射部材10が接着される側とは反対側に位置して筒状(袋状)に形成され、前記一対の支持部のうちの、一方を挿入できるように開口している。   The pair of first and second supported portions 23 and 24 are provided so as to sandwich the reflecting member 10 along the rotation axis AX when the holder member 20 is rotated through the actuator (not shown). Thus, it is rotatably supported by the housing through a pair of support portions described later. Of the pair of first and second supported parts 23 and 24, the first supported part 23 is located on the opposite side of the holding part 21 from the side to which the reflecting member 10 is bonded, and is cylindrical ( It is formed in a bag shape and is open so that one of the pair of support portions can be inserted.

第2の被支持部24は、保持部21から屈曲して反射部材10の側方に延びる延長部27の外壁面から更に側方に突出する突出片28を利用して断面幅狭な軸部として形成され、前記一対の支持部のうちの他方に挿入できるように形成されている。   The second supported portion 24 is a shaft portion having a narrow cross-section by using a protruding piece 28 that is bent from the holding portion 21 and protrudes further laterally from the outer wall surface of the extension portion 27 that extends to the side of the reflecting member 10. And can be inserted into the other of the pair of support portions.

一対の規制部25、26は、突出片28を利用して第2の被支持部24を挟むように形成された断面幅広のフランジ形状部からなり、第2の被支持部24を他方の前記支持部に挿入した際、前記支持部の一部と当接して第2の被支持部24の回転軸線AX方向への移動を規制する。この場合、規制部25、26の間隔は第2の被支持部24を他方の前記支持部に挿入可能であるが、挿入完了時には第2の被支持部24の回転軸線AX方向への移動を禁止できる寸法に設定されている。   The pair of restricting portions 25 and 26 is formed of a flange-shaped portion having a wide cross section formed so as to sandwich the second supported portion 24 using the protruding piece 28, and the second supported portion 24 is connected to the other of the above-described portions. When inserted into the support portion, it abuts against a part of the support portion and restricts the movement of the second supported portion 24 in the direction of the rotation axis AX. In this case, the interval between the restricting portions 25 and 26 allows the second supported portion 24 to be inserted into the other supporting portion. However, when the insertion is completed, the second supported portion 24 is moved in the direction of the rotation axis AX. It is set to a size that can be prohibited.

特開2008−185790号公報JP 2008-185790 A

上述した従来のヘッドアップディスプレイは、解決すべき以下の問題を有している。
即ち、反射ユニット5を構成するために反射部材10の他に、この反射部材10をハウジングに対して回動自在に軸支するホルダ部材20を組付ける必要がある。このため、部品点数の増加による部品コストおよび組付け工数の増加を招き、ヘッドアップディスプレイの製造コストを押し上げる結果となる。また、別部品であるホルダ部材20に反射部材10を保持機構によって組付けるため、表示ユニット全体における反射部材10の組付け上の誤差や反射面の精度誤差が大きくなり、反射光(反射像)がむらやゴーストを伴う表示光(表示像)として看取されてしまうという不都合がある。
The conventional head-up display described above has the following problems to be solved.
That is, in order to constitute the reflection unit 5, in addition to the reflection member 10, it is necessary to assemble a holder member 20 that pivotally supports the reflection member 10 with respect to the housing. For this reason, the increase in the number of parts leads to an increase in parts cost and assembly man-hour, resulting in an increase in the manufacturing cost of the head-up display. Further, since the reflecting member 10 is assembled to the holder member 20 which is a separate part by the holding mechanism, an error in assembling the reflecting member 10 and an accuracy error of the reflecting surface in the entire display unit increase, and reflected light (reflected image). However, there is an inconvenience that it is perceived as display light (display image) accompanied by unevenness and ghost.

本発明は、上述した事情に鑑みてなされたものであり、その目的は、反射部材としてのミラー部材本体にこれを回動自在に支持する回転軸を一体成形したものとすることで、部品コストの削減と取り付け誤差の発生を防止するとともに、一体成形したことによってミラー部材本体の表面に生じるヒケと呼ばれる凹み(SINK MARK)によって反射面の精度が損なわれないようにし、以って表示光(表示像)の品位を維持することができるヘッドアップディスプレイを提供することにある。   The present invention has been made in view of the above-described circumstances, and an object of the present invention is to integrally form a rotating shaft that rotatably supports a mirror member body as a reflecting member, thereby reducing the component cost. In addition, the accuracy of the reflecting surface is prevented from being impaired by the depression (SINK MARK) generated on the surface of the mirror member main body due to the integral molding, thereby reducing the accuracy of the reflecting surface. The object is to provide a head-up display capable of maintaining the quality of the display image.

前述した目的を達成するために、本発明に係るヘッドアップディスプレイは、下記(1)〜(3)を特徴としている。
(1) 表示器が出射する表示光を反射し、前記反射光をウインドシールドに向けて照射するミラー部材を備え、前記ウインドシールドからの反射光を車室内で看取可能にするヘッドアップディスプレイであって、
前記ミラー部材は、
ミラー部材本体と、
前記ミラー部材本体の表面に形成された、前記表示光を前記ウインドシールドに向けて反射する反射面と、
前記ミラー部材本体の前記表面に交差する端面のうちの少なくとも一つから、前記表面の延長方向に突出した円筒状の回転軸と、
を有し、
前記回転軸は、前記ミラー部材本体の前記表面と該回転軸が突設された前記端面とが交差する交線よりも、前記表面に対向する前記ミラー部材本体の裏面側に位置するよう前記端面から突出し
前記反射面は、前記ミラー部材本体の前記表面に垂直な方向から該ミラー部材本体を透視した際に、前記回転軸の基端よりも無効反射領域を介して中央よりに前記表面に形成されている、
こと。
(2) 上記(1)の構成のヘッドアップディスプレイであって、
前記回転軸は、前記回転軸が設けられた前記端面における前記ミラー部材本体の表裏方向の幅より直径が小さく、前記回転軸を突出方向から視た際に該回転軸全体が前記端面内部に位置する、
こと。
(3) 上記(1)の構成のヘッドアップディスプレイであって、
前記回転軸は、一部が、前記ミラー部材本体の前記表面と該回転軸が突設された前記端面とが交差する交線よりも前記裏面側に位置するとともに、他部が、前記ミラー部材本体の前記裏面と該回転軸が突設された前記端面とが交差する交線よりも前記裏面側に位置する、
こと。
In order to achieve the above-described object, the head-up display according to the present invention is characterized by the following (1) to (3).
(1) A head-up display that includes a mirror member that reflects display light emitted from a display and irradiates the reflected light toward a windshield, and allows the reflected light from the windshield to be observed in a vehicle interior. There,
The mirror member is
A mirror member body;
A reflecting surface formed on the surface of the mirror member body for reflecting the display light toward the windshield;
A cylindrical rotation shaft protruding in an extending direction of the surface from at least one of the end surfaces intersecting the surface of the mirror member body;
Have
The end surface of the mirror member main body is located on the back side of the mirror member main body facing the surface with respect to an intersection line where the surface of the mirror member main body intersects the end surface on which the rotary shaft protrudes. Protruding from the
The reflection surface is formed on the surface from the center through the ineffective reflection region rather than the base end of the rotating shaft when the mirror member body is seen through from a direction perpendicular to the surface of the mirror member body. Yes,
about.
(2) A head-up display configured as described in (1) above,
The rotation shaft has a diameter smaller than the width of the mirror member main body in the front and back direction at the end surface on which the rotation shaft is provided, and the entire rotation shaft is located inside the end surface when the rotation shaft is viewed from the protruding direction. To
about.
(3) A head-up display configured as described in (1) above,
A part of the rotating shaft is located on the back side from an intersection line where the surface of the mirror member main body and the end surface on which the rotating shaft protrudes, and the other part is the mirror member. It is located on the back surface side from the intersection line where the back surface of the main body and the end surface on which the rotating shaft protrudes,
about.

上記(1)の構成のヘッドアップディスプレイによれば、前記交線部分ではミラー部材本体の前面と回転軸との間に段部が生じ、この段部が生じる箇所ではこのミラー部材本体および回転軸を一体成形する溶融樹脂の溶融温度、射出圧、保圧、射出量等の成型条件に応じて冷却、固化(体積収縮)の性状が変化するものの、回転軸がミラー部材本体の表面より裏面側に後退した位置にあるため、ミラー部材本体表面の性状変化の影響を抑えることで、このミラー部材本体の表面側に発生するヒケを最小限に抑える。また、このヒケが発生する領域を反射ミラーの無効反射領域としてこの無効反射領域の内側の有効反射領域を十分に確保することで、ミラー部材本体の反射面を所定の精度に保つことができ、結果としてこの反射面で反射される反射光による高い表示品位の表示像(表示光)を、車室側で看取可能とすることができる。
また、上記(2)の構成のヘッドアップディスプレイによれば、前記回転軸の基端はミラー部材本体の端面において、そのミラー部材本体の肉厚内に連設され、従って回転軸がミラー部材本体の表面および裏面に対し僅かずつ後退した位置にあり、前記成型による溶融樹脂の冷却、固化時におけるミラー部材本体の表面側および裏面側に発生するヒケを最小限に抑えることができる。この場合にも、そのヒケが発生する領域を、有効反射領域の周辺に設けた前記無効反射領域とすることで、反射光のむらを有効に防止できる。従って反射面形成時のアルミ蒸着の積層厚が不均一になったり、むらになったりすることを回避できる。その結果、前記反射面で反射される反射光による高い表示品位の表示像(表示光)を、車室側で看取可能となる。
また、上記(3)の構成のヘッドアップディスプレイによれば、ミラー部材本体の表面と回転軸との間およびミラー部材本体の背面と回転軸との間に生じる段部では、ミラー部材本体および回転軸を金型で一体成形する溶融樹脂の溶融温度、射出圧、保圧、射出量等の成型条件に応じた冷却、固化(体積収縮)時の性状が共に変化するものの、回転軸がミラー部材本体の表面より裏面側に後退した位置にあるとともに、ミラー部材本体の裏面に突出しているため、ミラー部材本体の裏面に発生するヒケに比べてミラー部材本体の表面に発生するヒケを十分に少なめに抑えることができる。
According to the head-up display configured as described in (1) above, a stepped portion is formed between the front surface of the mirror member main body and the rotating shaft at the intersection, and the mirror member main body and the rotating shaft are formed at the portion where the stepped portion is formed. Although the properties of cooling and solidification (volume shrinkage) change according to the molding conditions such as the melting temperature, injection pressure, holding pressure, injection amount, etc. of the molten resin that integrally molds, the rotating shaft is on the back side from the surface of the mirror member body Therefore, by suppressing the influence of the property change on the surface of the mirror member main body, sink marks generated on the surface side of the mirror member main body are minimized. In addition, by ensuring the effective reflection area inside the invalid reflection area as an invalid reflection area of the reflection mirror as an area where this sinking occurs, the reflection surface of the mirror member body can be maintained at a predetermined accuracy. As a result, a display image (display light) with high display quality due to the reflected light reflected by the reflecting surface can be viewed on the passenger compartment side.
Further, according to the head-up display having the structure of (2), the base end of the rotating shaft is connected to the end face of the mirror member main body within the thickness of the mirror member main body. Sinks generated on the front and back sides of the mirror member main body during cooling and solidification of the molten resin by the molding can be minimized. Also in this case, unevenness of reflected light can be effectively prevented by setting the area where the sink marks are generated as the ineffective reflection area provided around the effective reflection area. Therefore, it can be avoided that the thickness of the aluminum vapor deposition when the reflecting surface is formed becomes uneven or uneven. As a result, a display image (display light) with high display quality due to the reflected light reflected by the reflecting surface can be viewed on the passenger compartment side.
Further, according to the head-up display configured as described in (3) above, the mirror member main body and the rotation are formed at the step portion formed between the surface of the mirror member main body and the rotation shaft and between the back surface of the mirror member main body and the rotation shaft. The shaft is a mirror member, although the properties during cooling and solidification (volume shrinkage) change according to the molding conditions such as the melting temperature, injection pressure, holding pressure, injection amount, etc. of the molten resin that integrally molds the shaft with a mold. Since it is in a position retracted from the front surface of the main body to the rear surface side and protrudes from the rear surface of the mirror member main body, there are sufficiently fewer sink marks generated on the surface of the mirror member main body than the sink marks generated on the rear surface of the mirror member main body. Can be suppressed.

また、前述した目的を達成するために、本発明に係るヘッドアップディスプレイは、下記(4)〜(5)を特徴としている。
(4) 表示器が出射する表示光を反射し、前記反射光をウインドシールドに向けて照射するミラー部材を備え、前記ウインドシールドからの反射光を車室内で看取可能にするヘッドアップディスプレイであって、
前記ミラー部材は、
ミラー部材本体と、
前記ミラー部材本体の表面に形成された、前記表示光を前記ウインドシールドに向けて反射する反射面と、
前記表面に対向する前記ミラー部材本体の裏面から、前記表面の延長方向に突出した円筒状の回転軸と、
を有し、
前記反射面は、前記ミラー部材本体の前記表面に垂直な方向から該ミラー部材本体を透視した際に、前記裏面から突出する前記回転軸の基端よりも中央よりに前記表面に形成されている、
こと。
(5) 上記(4)の構成のヘッドアップディスプレイであって、
前記回転軸は、一部が前記ミラー部材本体の前記裏面から突出するとともに、他部が前記ミラー部材本体の前記表面に交差する端面から、前記裏面の延長方向に突出している、
こと。
In order to achieve the above-described object, the head-up display according to the present invention is characterized by the following (4) to (5).
(4) A head-up display that includes a mirror member that reflects display light emitted from the display and irradiates the reflected light toward the windshield so that the reflected light from the windshield can be observed in the vehicle interior. There,
The mirror member is
A mirror member body;
A reflecting surface formed on the surface of the mirror member body for reflecting the display light toward the windshield;
From the back surface of the mirror member body facing the surface, a cylindrical rotation shaft protruding in the extending direction of the surface;
Have
The reflection surface is formed on the surface from the center rather than the base end of the rotating shaft protruding from the back surface when the mirror member body is seen through from a direction perpendicular to the surface of the mirror member body. ,
about.
(5) The head-up display configured as described in (4) above,
The rotating shaft partially protrudes from the back surface of the mirror member body, and the other portion protrudes from the end surface intersecting the surface of the mirror member body in the extending direction of the back surface.
about.

上記(4)の構成のヘッドアップディスプレイによれば、前記ミラー部材本体の表面における前記基端の対応箇所付近を避けて前記反射面が形成されるため、この反射面では前記回転軸を一体に成形した場合に前記ミラー部材本体の表面に発生するヒケの影響を受けないようにすることができる。これによりその反射面で反射される反射光のむらを確実に回避できる。
また、上記(5)の構成のヘッドアップディスプレイによれば、回転軸がミラー部材本体の裏面から突出する箇所が他の箇所に比べて断面積の変化が大きくなるため、この突出する箇所における溶融樹脂の溶融温度、射出圧、保圧、射出量等の成型条件に応じて冷却、固化(体積収縮)時の性状が大きく変化することでヒケが発生するものの、回転軸がミラー部材本体の裏面に突設されることで、この裏面でのヒケは大きくなるものの、表面におけるヒケを小さめに抑えることができる。従って、このヒケの発生が生じる箇所を無効反射領域として、この無効反射領域によって囲まれる有効反射領域に反射面を形成することで、むらのない反射光をウインドシールドに照射でき、このウインドシールドを通過した反射像をむらがない表示光(表示像)として車室内の運転者に看取させることができる。
According to the head-up display configured as described in (4) above, the reflection surface is formed so as to avoid the vicinity of the corresponding portion of the base end on the surface of the mirror member body. When molded, it can be prevented from being affected by sink marks generated on the surface of the mirror member main body. Thereby, the unevenness of the reflected light reflected by the reflecting surface can be surely avoided.
Further, according to the head-up display having the configuration of (5) above, the portion where the rotation shaft protrudes from the back surface of the mirror member main body has a larger change in cross-sectional area than the other portions. Although sink marks occur due to significant changes in properties during cooling and solidification (volume shrinkage) according to molding conditions such as resin melting temperature, injection pressure, holding pressure, and injection amount, the rotation axis is the back surface of the mirror member body. Although the sink on the back surface is increased, the sink on the front surface can be suppressed to be small. Therefore, by forming a reflection surface in the effective reflection area surrounded by the ineffective reflection area where the occurrence of the sink mark is an ineffective reflection area, it is possible to irradiate the windshield with uneven reflection light. The reflected image that has passed can be viewed as a uniform display light (display image) by the driver in the passenger compartment.

本発明によれば、反射部材にこれを回動自在に支持する軸を一体成形したものとすることで、部品コストの削減と取り付け誤差の発生を防止し、一体成形したことによって生じる成形材料のヒケによって反射面の精度が損なわれないようにし、以って表示光(表示像)の品位を維持することができる。   According to the present invention, the reflecting member is integrally formed with a shaft that rotatably supports the reflecting member, thereby reducing the cost of parts and preventing the occurrence of mounting errors. It is possible to maintain the quality of the display light (display image) by preventing the accuracy of the reflecting surface from being impaired by sink marks.

以上、本発明について簡潔に説明した。更に、以下に説明される発明を実施するための形態を添付の図面を参照して通読することにより、本発明の詳細は更に明確化されるであろう。   The present invention has been briefly described above. Further, details of the present invention will be further clarified by reading through the modes for carrying out the invention described below with reference to the accompanying drawings.

本発明の第1の実施形態にかかるヘッドアップディスプレイを示す斜視図である。It is a perspective view which shows the head-up display concerning the 1st Embodiment of this invention. 図1に示すミラー部材本体の斜視図である。It is a perspective view of the mirror member main body shown in FIG. 図1に示すミラー部材本体の正面図である。It is a front view of the mirror member main body shown in FIG. 図1に示すミラー部材本体の平面図である。It is a top view of the mirror member main body shown in FIG. 本発明におけるミラー部材本体の第2の実施形態のミラー部材本体の要部であり、(a)はその要部の平面図、(b)はその要部の側面図である。It is a principal part of the mirror member main body of 2nd Embodiment of the mirror member main body in this invention, (a) is a top view of the principal part, (b) is a side view of the principal part. 本発明におけるミラー部材本体の第3の実施形態のミラー部材本体の要部であり、(a)はその要部の平面図、(b)はその要部の側面図である。It is a principal part of the mirror member main body of 3rd Embodiment of the mirror member main body in this invention, (a) is a top view of the principal part, (b) is a side view of the principal part. 本発明におけるミラー部材本体の第4の実施形態のミラー部材本体の要部であり、(a)はその要部の平面図、(b)はその要部の側面図、(c)はその要部の背面斜視図である。It is a principal part of the mirror member main body of 4th Embodiment of the mirror member main body in this invention, (a) is a top view of the principal part, (b) is a side view of the principal part, (c) is the principal part. FIG. 本発明におけるミラー部材本体の第5の実施形態のミラー部材本体の要部であり、(a)はその要部の平面図、(b)はその要部の側面図、(c)はその要部の背面斜視図である。It is a principal part of the mirror member main body of 5th Embodiment of the mirror member main body in this invention, (a) is a top view of the principal part, (b) is a side view of the principal part, (c) is the principal part. FIG. 従来のヘッドアップディスプレイの表示ユニットを示す分解斜視図である。It is a disassembled perspective view which shows the display unit of the conventional head-up display. 従来のヘッドアップディスプレイの表示ユニットを示す横断面図である。It is a cross-sectional view showing a display unit of a conventional head-up display.

以下、本発明の実施形態のヘッドアップディスプレイを、図1〜図8を参照して説明する。   Hereinafter, a head-up display according to an embodiment of the present invention will be described with reference to FIGS.

(第1の実施形態)
図1は、本実施形態にかかるヘッドアップディスプレイを示す斜視図である。
図1に示す本実施形態のヘッドアップディスプレイはミラー部材Aを備える。このミラー部材Aは、フレーム51と、ミラー部材本体52と、回転軸53と、ミラー駆動部54と、を備えて構成される。これらのうちフレーム51は前方および上方が開放された略矩形の箱体からなり、この箱体の対向する一対の側板51a、51b間にはミラー部材本体52が回転自在に介在されている。また、各側板51a、51bの互いに対向する位置に前記回転軸53を回動自在に支承する軸支持孔55が穿設されている。このフレーム51は全体が黒色の合成樹脂板や金属板によって構成されている。
(First embodiment)
FIG. 1 is a perspective view showing a head-up display according to the present embodiment.
The head-up display of this embodiment shown in FIG. The mirror member A includes a frame 51, a mirror member main body 52, a rotating shaft 53, and a mirror driving unit 54. Of these, the frame 51 is formed of a substantially rectangular box whose front and upper sides are open, and a mirror member main body 52 is rotatably interposed between a pair of side plates 51a and 51b facing each other. Further, a shaft support hole 55 for rotatably supporting the rotary shaft 53 is formed at a position where the side plates 51a and 51b face each other. The frame 51 is composed entirely of a black synthetic resin plate or metal plate.

前記ミラー部材本体52は、図2〜図4に示すように、全体として前面(表面)56が凹むように、例えば球面を持つように形成された矩形の板材からなり、これが合成樹脂によって成型されている。このミラー部材本体52の左右端面であって、ミラー部材本体52の上下高さにおける中心線Lよりも上方の互いに対向する位置には、前記回転軸53が一体に突設されている。また、この回転軸53は、図6(a)、(b)に示すように、前記ミラー部材本体52の表面56と回転軸53が突設された前記端面57とが交差する交線よりも、前記表面56に対向する前記ミラー部材本体52の裏面58側に位置するように前記端面57から突出している。これらの回転軸53はミラー部材本体52の成型時にこのミラー部材本体52とともに一体に形成されている。これらの回転軸53は、前記フレーム51の側板51a、51bの各軸支持孔55に対し直接にまたはベアリング(図示しない)を介して間接的に回動可能に支持されている。   As shown in FIGS. 2 to 4, the mirror member main body 52 is formed of a rectangular plate material having, for example, a spherical surface so that the front surface (surface) 56 is recessed as a whole, and this is molded by a synthetic resin. ing. The rotating shafts 53 project integrally from the left and right end surfaces of the mirror member main body 52 at positions facing each other above the center line L in the vertical height of the mirror member main body 52. Further, as shown in FIGS. 6A and 6B, the rotation shaft 53 is more than the intersection line between the surface 56 of the mirror member main body 52 and the end surface 57 on which the rotation shaft 53 projects. The mirror member body 52 protrudes from the end surface 57 so as to be located on the back surface 58 side of the mirror member main body 52 facing the front surface 56. These rotating shafts 53 are formed integrally with the mirror member main body 52 when the mirror member main body 52 is molded. These rotary shafts 53 are supported so as to be rotatable with respect to the shaft support holes 55 of the side plates 51a and 51b of the frame 51 either directly or indirectly through bearings (not shown).

本実施形態では、前述のように、ミラー部材本体52とこれの両端に突出する回転軸53とが合成樹脂によって一体成形されている。このため、これらを別部品として構成する場合に比べて、部品コストおよび工数は削減され、ミラー部材としてのコストを抑えることができ、またこれらの組付け作業がなくなる分、この組付け誤差をなくすることができるというメリットが得られる。   In the present embodiment, as described above, the mirror member main body 52 and the rotating shafts 53 protruding from both ends thereof are integrally formed of synthetic resin. For this reason, compared with the case where these are configured as separate parts, the parts cost and man-hours are reduced, the cost as a mirror member can be reduced, and the amount of these assembling operations is eliminated, and this assembling error is eliminated. The advantage of being able to do is obtained.

また、ミラー部材本体52の表面(凹面)56であって、光源(バックライト)の光を、表示装置を通してウインドシールドに向けて反射する表示光(表示像)の通過領域(有効反射領域)に、アルミ蒸着などによって成膜された反射面59が設けられている。なお、ミラー部材本体52の前面56であって、反射面59を囲む四周の領域は表示像の反射に用いられない無効反射領域60とされる。   Further, the surface (concave surface) 56 of the mirror member main body 52 is a display light (display image) passing area (effective reflection area) that reflects light from the light source (backlight) toward the windshield through the display device. A reflective surface 59 formed by vapor deposition of aluminum is provided. Note that a four-round region surrounding the reflection surface 59 on the front surface 56 of the mirror member main body 52 is an invalid reflection region 60 that is not used for reflection of a display image.

また、一方の回転軸53はミラー駆動部54の駆動軸(図示しない)に連結されている。このミラー駆動部54は、図示しないが運転者などのスイッチ操作にもとづいて正逆転するモータと、このモータの回転速度を(減速)する減速機とを備えて構成される。従って、回転軸53に一体のミラー部材本体52はそのモータの駆動によって、前記スイッチ操作により指定された角度分傾動可能になっている。係止ピン61は、このミラー部材本体52の一端面であって、回転軸53より下方の位置に止着され、またはミラー部材本体52とともに一体成形されている。   One rotating shaft 53 is connected to a drive shaft (not shown) of the mirror drive unit 54. Although not shown, the mirror driving unit 54 includes a motor that rotates forward and backward based on a switch operation of a driver and the like, and a speed reducer that reduces (decelerates) the rotation speed of the motor. Therefore, the mirror member main body 52 integral with the rotary shaft 53 can be tilted by an angle designated by the switch operation by driving the motor. The locking pin 61 is one end face of the mirror member main body 52 and is fixed to a position below the rotation shaft 53 or is integrally formed with the mirror member main body 52.

振動防止ばね(コイルスプリング)62は各一端が係止ピン61と前記側板51a下部の係止部51cとの間に係止されている。この振動防止ばね62は自身の反発力(収縮力)によってミラー部材本体52を常時一方に引っ張っている。このため、前記モータの駆動が停止されてミラー部材本体52の傾動角度が指定された角度で停止された位置で、前記変速ギヤ間のバックラッシュを吸収することによって、その変速ギヤどうしの噛合状態、つまりミラー部材本体52の傾動角度を安定保持可能にしている。   Each end of the vibration preventing spring (coil spring) 62 is locked between a locking pin 61 and a locking portion 51c below the side plate 51a. The vibration preventing spring 62 always pulls the mirror member body 52 in one direction by its own repulsive force (contraction force). For this reason, when the drive of the motor is stopped and the tilt angle of the mirror member main body 52 is stopped at the specified angle, the backlash between the transmission gears is absorbed, thereby the meshing state of the transmission gears. That is, the tilt angle of the mirror member main body 52 can be stably maintained.

ところで、ミラー部材本体52とこれの両端に突出する回転軸53とを一体成形する場合、一般に、様々な成型条件、例えば金型の形態、成型時の樹脂流動性(型の奥深い部分では樹脂が到達し難いなど)および冷却条件(冷却時間等)によって、成型工程後にミラー部材本体52の表面56に回転軸53が連続する箇所を中心としてヒケが発生することがある。回転軸53を突設させる位置を考慮することなく該回転軸53をミラー部材本体52に一体成形した場合、このヒケHはミラー部材本体52の表面56に回転軸53が連続する箇所を中心として、図3に示すように発生する。   By the way, when the mirror member main body 52 and the rotating shaft 53 projecting from both ends of the mirror member main body 52 are integrally formed, generally, various molding conditions, for example, the shape of the mold, resin fluidity at the time of molding (the resin is deep in the mold) Depending on the cooling conditions (cooling time, etc.) and the cooling conditions (cooling time, etc.), sink marks may occur around the portion where the rotating shaft 53 continues on the surface 56 of the mirror member main body 52 after the molding step. When the rotary shaft 53 is integrally formed with the mirror member main body 52 without considering the position at which the rotary shaft 53 protrudes, this sink mark H is centered on the portion where the rotary shaft 53 continues to the surface 56 of the mirror member main body 52. As shown in FIG.

そこで、本実施形態のミラー部材Aでは、図4に示すように、前記交線部分ではミラー部材本体52の前面(表面)56と回転軸53との間に段部が生じている。この段部が生じる箇所ではこのミラー部材本体52および回転軸53を一体成形する溶融樹脂の溶融温度、射出圧、保圧、射出量等の成型条件に応じて冷却、固化(体積収縮)の性状が変化するものの、回転軸53がミラー部材本体52の表面56より裏面58側に後退した位置にあるため、ミラー部材本体52の表面56側に発生するヒケHを最小限に抑えることができる。   Therefore, in the mirror member A of the present embodiment, as shown in FIG. 4, a stepped portion is formed between the front surface (front surface) 56 of the mirror member main body 52 and the rotation shaft 53 at the intersection. In the place where this stepped portion occurs, the properties of cooling and solidification (volume shrinkage) according to the molding conditions such as the melting temperature, injection pressure, holding pressure, and injection amount of the molten resin that integrally molds the mirror member main body 52 and the rotary shaft 53. However, since the rotating shaft 53 is in a position retracted to the back surface 58 side from the front surface 56 of the mirror member main body 52, sink marks H generated on the front surface 56 side of the mirror member main body 52 can be minimized.

また、本実施形態のミラー部材Aでは、仮にヒケHが発生したとしても、そのヒケHが発生した領域をミラー部材本体52の無効反射領域としてこの無効反射領域の内側の有効反射領域を十分に確保している。これにより、ミラー部材本体52の反射面59を所定の精度に保つことができ、結果としてこの反射面59で反射される反射光による高い表示品位の表示像(表示光)を、車室側で看取可能とすることができる。   Further, in the mirror member A of the present embodiment, even if sink marks H are generated, a region where the sink marks H is generated is regarded as an invalid reflection area of the mirror member main body 52, and an effective reflection area inside the invalid reflection area is sufficiently set. Secured. As a result, the reflecting surface 59 of the mirror member main body 52 can be maintained with a predetermined accuracy, and as a result, a display image (display light) of high display quality by the reflected light reflected by the reflecting surface 59 is displayed on the vehicle compartment side. It can be made observable.

以上のように、本実施形態では、回転軸53を、ミラー部材本体52の表面56と回転軸53が突設された前記端面57とが交差する交線よりも、前記表面56に対向するミラー部材本体52の裏面58側に位置するよう前記端面57から突出させることで、ミラー部材本体52および回転軸53を一体成形する溶融樹脂の溶融温度、射出圧、保圧、射出量等の成型条件に応じて冷却、固化(体積収縮)の性状が変化しても、ミラー部材本体52の表面56側に発生するヒケを最小限に抑えることができる。また、このヒケが発生する領域を無効反射領域としてこの無効反射領域の内側の有効反射領域を十分に確保することで、ミラー部材本体52の反射面59を所定の精度に保つことができ、結果としてこの反射面59で反射される反射光による高い表示品位の表示像(表示光)を、車室側で看取可能になる。   As described above, in the present embodiment, the rotating shaft 53 is a mirror facing the surface 56 rather than the intersection line where the surface 56 of the mirror member main body 52 and the end surface 57 on which the rotating shaft 53 protrudes. By projecting from the end surface 57 so as to be positioned on the back surface 58 side of the member main body 52, molding conditions such as the melting temperature, injection pressure, holding pressure, and injection amount of the molten resin that integrally molds the mirror member main body 52 and the rotary shaft 53 Even if the properties of cooling and solidification (volume shrinkage) change accordingly, sink marks occurring on the surface 56 side of the mirror member main body 52 can be minimized. Further, by ensuring that the effective reflection area inside the invalid reflection area is sufficiently secured by setting the area where the sink marks are generated as the invalid reflection area, the reflection surface 59 of the mirror member main body 52 can be maintained with a predetermined accuracy. As a result, a display image (display light) of high display quality due to the reflected light reflected by the reflecting surface 59 can be viewed on the passenger compartment side.

(第2の実施形態)
さらに、ミラー部材Aの別の実施形態として、図5(a)、(b)に示すように、前記回転軸53を、この回転軸53が設けられた前記端面57におけるミラー部材本体52の表裏方向の幅より直径が小さく、前記回転軸53を突出方向から視た際にその回転軸53の全体が前記端面57の内部に位置するように構成することもできる。具体的には、回転軸53の外径Pに対してミラー部材本体52の厚みQを等しいか、僅か大きめに抑えてある(P≦Q)。
(Second Embodiment)
Furthermore, as another embodiment of the mirror member A, as shown in FIGS. 5A and 5B, the rotating shaft 53 is connected to the front and back of the mirror member main body 52 on the end face 57 provided with the rotating shaft 53. The diameter may be smaller than the width in the direction, and the entire rotation shaft 53 may be located inside the end surface 57 when the rotation shaft 53 is viewed from the protruding direction. Specifically, the thickness Q of the mirror member body 52 is equal to or slightly larger than the outer diameter P of the rotating shaft 53 (P ≦ Q).

この場合には、回転軸53の基端はミラー部材本体52の端面57において、そのミラー部材本体52の肉厚内に連設され、従って回転軸53がミラー部材本体52の表面56および裏面58に対し僅かずつ後退した位置にあり(つまり、段部が生じており)、前記成型による溶融樹脂の冷却、固化時におけるミラー部材本体52の表面56側および裏面58側に発生するヒケを最小限に抑えることができる。この場合、ミラー部材Aの回転軸53を含む厚みを抑えることができる。また、そのヒケが発生する虞のある領域を、有効反射領域の周辺に設けた前記無効反射領域とすることで、反射光のむらを有効に防止できる。従って反射面59の形成時におけるアルミ蒸着の積層厚が不均一になったり、むらになったりすることを回避できる。その結果、前記反射面59で反射される反射光による高い表示品位の表示像(表示光)を、車室側で看取可能になる。   In this case, the base end of the rotating shaft 53 is connected to the end face 57 of the mirror member main body 52 within the thickness of the mirror member main body 52, and thus the rotating shaft 53 is connected to the front surface 56 and the back surface 58 of the mirror member main body 52. The step is slightly retracted (that is, a step portion is formed), and the molten resin is cooled by the molding, and sink marks generated on the front surface 56 side and the rear surface 58 side of the mirror member main body 52 at the time of solidification are minimized. Can be suppressed. In this case, the thickness including the rotation shaft 53 of the mirror member A can be suppressed. Further, by setting the area where there is a possibility of sink marks as the invalid reflection area provided around the effective reflection area, unevenness of reflected light can be effectively prevented. Accordingly, it is possible to avoid uneven or uneven thickness of the aluminum vapor deposition when the reflecting surface 59 is formed. As a result, a display image (display light) of high display quality due to the reflected light reflected by the reflecting surface 59 can be observed on the vehicle compartment side.

以上のように、本実施形態では、回転軸53を前記ミラー部材本体52の表裏方向の幅より直径を小さくし、前記回転軸53をこれの突出方向から視た際にこの回転軸53全体がミラー部本体52の端面57内部に位置するようにしたことで、前記ミラー部材Aの成型工程における冷却、固化時におけるミラー部材本体52の表面56側および裏面58側に発生するヒケを最小限に抑えることができる。この場合にも、そのヒケが発生する領域を、有効反射領域の周辺に設けた無効反射領域とすることで、反射光のむらを有効に防止できる。   As described above, in the present embodiment, the rotation shaft 53 is made smaller in diameter than the width in the front and back direction of the mirror member main body 52, and when the rotation shaft 53 is viewed from the protruding direction, the entire rotation shaft 53 is By being located inside the end surface 57 of the mirror part main body 52, sink marks generated on the front surface 56 side and the rear surface 58 side of the mirror member main body 52 during the cooling and solidification of the mirror member A are minimized. Can be suppressed. Also in this case, by setting the area where the sink marks are generated as an ineffective reflection area provided around the effective reflection area, unevenness of reflected light can be effectively prevented.

(第3の実施形態)
また、ミラー部材Aの別の実施形態として、図6(a)、(b)に示す。この実施形態では、回転軸53の一部を、ミラー部材本体52の表面56と該回転軸53が突設された前記端面57とが交差する交線よりも裏面58側に位置させるとともに、回転軸53の他部を、ミラー部材本体52の裏面58と回転軸53が突設された端面57とが交差する交線よりも裏面58側に位置させている。
(Third embodiment)
Moreover, as another embodiment of the mirror member A, it shows to Fig.6 (a), (b). In this embodiment, a part of the rotation shaft 53 is positioned on the back surface 58 side from the intersection line where the surface 56 of the mirror member main body 52 and the end surface 57 on which the rotation shaft 53 protrudes, and the rotation is performed. The other part of the shaft 53 is positioned on the back surface 58 side with respect to the intersecting line where the back surface 58 of the mirror member main body 52 and the end surface 57 on which the rotation shaft 53 protrudes.

この場合には、ミラー部材本体52の表面56と回転軸53との間およびミラー部材本体52の背面58と回転軸53との間に生じる段部でこれらの肉厚の変化が大きく、ミラー部材本体52および回転軸53を金型で一体成形する溶融樹脂の溶融温度、射出圧、保圧、射出量等の成型条件に応じた冷却、固化(体積収縮)時の性状が共に大きく変化するものの、回転軸53の全体がミラー部材本体52の表面56より裏面58側に大きく後退した位置にあるとともに、ミラー部材本体52の裏面58にさらに突出しているため、ミラー部材本体52の裏面58に発生するヒケは大きくなるのに対して、ミラー部材本体52の表面56に発生するヒケは比較的小さめに抑えることができる。この場合にも、そのミラー部材本体52の表面56側に発生するヒケの領域を、有効反射領域の周辺に設けた無効反射領域内に設定することで、むらの少ない反射光をウインドシールドに向けて照射することができる。従って、前記反射面59で反射される反射光による高い表示品位の表示像(表示光)を、車室側で看取可能とすることができる。   In this case, the change in the wall thickness between the surface 56 of the mirror member main body 52 and the rotating shaft 53 and the step portion generated between the back surface 58 of the mirror member main body 52 and the rotating shaft 53 is large. Although the properties at the time of cooling and solidification (volume shrinkage) according to molding conditions such as the melting temperature, injection pressure, holding pressure, injection amount, etc. of the molten resin that integrally molds the main body 52 and the rotating shaft 53 with a mold are greatly changed. The entire rotation shaft 53 is located at a position largely retreated to the back surface 58 side from the front surface 56 of the mirror member main body 52, and further protrudes from the back surface 58 of the mirror member main body 52. While the sink marks to be increased, the sink marks generated on the surface 56 of the mirror member main body 52 can be suppressed to be relatively small. Also in this case, by setting the area of sink marks generated on the surface 56 side of the mirror member main body 52 within the ineffective reflection area provided around the effective reflection area, the reflected light with less unevenness is directed to the windshield. Can be irradiated. Therefore, a display image (display light) with high display quality by the reflected light reflected by the reflecting surface 59 can be viewed on the passenger compartment side.

以上のように、本実施形態では、前記回転軸53の一部を、前記ミラー部材本体52の表面56と回転軸53が突設された前記端面57とが交差する交線よりも前記裏面58側に位置させ、回転軸53の他部を、ミラー部材本体52の裏面58と回転軸53が突設された端面57とが交差する交線よりも裏面58側に位置させたことで、回転軸53がミラー部材本体52の表面56より裏面58側に後退した位置にあって、ミラー部材本体52の裏面58に突出しているため、ミラー部材本体52の裏面58に発生するヒケに比べてミラー部材本体52の表面56に発生するヒケを十分に少なく抑えることができる。   As described above, in the present embodiment, a part of the rotating shaft 53 is formed on the back surface 58 with respect to a line of intersection between the surface 56 of the mirror member main body 52 and the end surface 57 on which the rotating shaft 53 protrudes. Rotating by positioning the other part of the rotation shaft 53 on the back surface 58 side with respect to the intersection line where the back surface 58 of the mirror member main body 52 and the end surface 57 on which the rotation shaft 53 protrudes intersects. Since the shaft 53 is in a position retracted from the front surface 56 of the mirror member main body 52 to the back surface 58 side and protrudes from the rear surface 58 of the mirror member main body 52, the mirror 53 is compared with sink marks generated on the back surface 58 of the mirror member main body 52. The sink marks generated on the surface 56 of the member main body 52 can be suppressed to be sufficiently small.

(第4の実施形態)
図7(a)、(b)、(c)は、ミラー部材本体52に対する回転軸53の他の配置例を示す。ここでは、回転軸53がミラー部材本体52の表面に対向する当該ミラー部材本体52の裏面58から前記表面の延長方向に突出されている。また、反射面59は、前記ミラー部材本体52の前記表面56に垂直な方向から該ミラー部材本体52を視た際に、前記裏面58から突出する前記回転軸53の基端よりも中央寄りに形成されている。
(Fourth embodiment)
FIGS. 7A, 7 </ b> B, and 7 </ b> C show other arrangement examples of the rotation shaft 53 with respect to the mirror member main body 52. Here, the rotation shaft 53 protrudes from the back surface 58 of the mirror member body 52 facing the surface of the mirror member body 52 in the extending direction of the surface. The reflection surface 59 is closer to the center than the base end of the rotating shaft 53 protruding from the back surface 58 when the mirror member body 52 is viewed from a direction perpendicular to the front surface 56 of the mirror member body 52. Is formed.

裏面58から回転軸53を突設させた場合、その回転軸53の基端においてミラー部材Aの厚みが大きく変化するため、ミラー部材の表面56にヒケが発生し易い。しかし、本実施形態では、前記ミラー部材本体52の表面56における前記回転軸の基端の対応箇所付近を避けて前記反射面59が形成されるため、この反射面59では前記回転軸53を一体に成形した場合に、前記ミラー部材本体52の表面56に発生するヒケの影響を受けないようにすることができる。これによりその反射面59で反射される反射光のむらを確実に回避できる。   When the rotating shaft 53 is protruded from the back surface 58, the thickness of the mirror member A greatly changes at the base end of the rotating shaft 53, so that the surface 56 of the mirror member is likely to sink. However, in the present embodiment, the reflection surface 59 is formed so as to avoid the vicinity of the corresponding portion of the base end of the rotation shaft on the surface 56 of the mirror member main body 52, so the rotation shaft 53 is integrated with the reflection surface 59. Therefore, it is possible to avoid the influence of sink marks generated on the surface 56 of the mirror member main body 52. Thereby, the unevenness of the reflected light reflected by the reflecting surface 59 can be avoided reliably.

以上のように、本実施形態では、回転軸53を前記表面56に対向する前記ミラー部材本体52の裏面58から、前記表面56の延長方向に突出させ、前記反射面59を、ミラー部材本体52の前記表面56に垂直な方向から該ミラー部材本体52を視た際に、前記裏面58から突出する前記回転軸53の基端よりも中央寄りに形成したことで、回転軸53とともに一体成形されるミラー部材本体52の表面56にヒケの影響を出ないようにすることができる。これによりその表面56に形成される反射面59で反射される反射光(強度や方向)のむらを確実に回避できる。   As described above, in the present embodiment, the rotation shaft 53 protrudes from the back surface 58 of the mirror member main body 52 facing the surface 56 in the extending direction of the surface 56, and the reflection surface 59 is made to extend to the mirror member main body 52. When the mirror member main body 52 is viewed from a direction perpendicular to the front surface 56, the mirror member main body 52 is formed closer to the center than the base end of the rotary shaft 53 protruding from the back surface 58. The surface 56 of the mirror member main body 52 can be prevented from being affected by sink marks. Thereby, unevenness of the reflected light (intensity and direction) reflected by the reflecting surface 59 formed on the surface 56 can be surely avoided.

(第5の実施形態)
図8(a)、(b)、(c)は、ミラー部材本体52に対する回転軸53の他の配置例を示す。ここでは、前記回転軸53は、一部が前記ミラー部材本体52の前記裏面58から突出するとともに、他部が前記ミラー部材本体52の前記表面56に交差する端面57から、前記裏面58の延長方向に突出する構成としている。
(Fifth embodiment)
FIGS. 8A, 8 </ b> B, and 8 </ b> C show other arrangement examples of the rotation shaft 53 with respect to the mirror member main body 52. Here, a part of the rotating shaft 53 protrudes from the back surface 58 of the mirror member main body 52 and the other part extends from the end surface 57 intersecting the front surface 56 of the mirror member main body 52. It is configured to protrude in the direction.

裏面58から回転軸53の一部を突設させた場合、その回転軸53の基端においてミラー部材Aの厚みが大きく変化するため、ミラー部材の表面56にヒケが発生してしまう。しかし、他部がミラー部材本体52の端面57からも突出させて、回転軸53と端面57の端部にもヒケを発生させるようにしたことにより、表面56におけるヒケの発生を十分に抑制することができる。従って、このヒケの発生が生じる箇所を無効反射領域とし、この無効反射領域によって囲まれる有効反射領域に反射面59を形成することで、むらのない反射光を、ウインドシールドを通して車室内の運転者に看取させることができる。   When a part of the rotating shaft 53 is protruded from the back surface 58, the thickness of the mirror member A greatly changes at the base end of the rotating shaft 53, so that sink marks are generated on the surface 56 of the mirror member. However, since the other part protrudes also from the end surface 57 of the mirror member main body 52 and the sink part is generated also at the end part of the rotating shaft 53 and the end surface 57, the generation of the sink mark on the surface 56 is sufficiently suppressed. be able to. Therefore, a place where the occurrence of sink marks is used as an ineffective reflection area, and the reflection surface 59 is formed in the effective reflection area surrounded by the ineffective reflection area. Can be seen

以上、本実施形態では、回転軸53の一部をミラー部材本体52の前記裏面58から突出させ、他部をミラー部材本体52の前記表面56に交差する端面57から、前記裏面58の延長方向に突出させたことで、回転軸53がミラー部材本体52の裏面58から突出する箇所を他の箇所に比べて断面積の変化が大きくでき、この突出する箇所における溶融樹脂の溶融温度、射出圧、保圧、射出量等の成型条件に応じて冷却、固化(体積収縮)時にヒケが発生しても、回転軸53がミラー部材本体52の裏面58に突設されているため、この裏面58でのヒケは大きくなるものの、表面56におけるヒケの発生を抑制できる。そこで、このヒケの発生が生じる箇所を無効反射領域として、この無効反射領域によって囲まれる有効反射領域に反射面59を形成することで、むらのない反射光を、ウインドシールドを介して車室内の運転者に看取させることができる。   As described above, in the present embodiment, a part of the rotation shaft 53 protrudes from the back surface 58 of the mirror member main body 52 and the other part extends from the end surface 57 intersecting the front surface 56 of the mirror member main body 52. As a result, the change in the cross-sectional area of the portion where the rotating shaft 53 protrudes from the back surface 58 of the mirror member main body 52 can be made larger than the other portions, and the melting temperature and injection pressure of the molten resin at the protruding portion can be increased. Even if sink marks occur during cooling and solidification (volumetric shrinkage) according to molding conditions such as holding pressure and injection amount, the back surface 58 protrudes from the back surface 58 of the mirror member main body 52. Although the sink marks on the surface increase, the occurrence of sink marks on the surface 56 can be suppressed. Therefore, by forming the reflection surface 59 in the effective reflection region surrounded by the ineffective reflection region, where the occurrence of sink marks is the ineffective reflection region, the uneven reflected light is transmitted through the windshield in the vehicle interior. The driver can be seen.

A ミラー部材
51 フレーム
52 ミラー部材本体
53 回転軸
54 ミラー駆動部
55 軸支持孔
56 表面
57 端面
58 裏面
59 反射面
60 無効反射領域
A Mirror member 51 Frame 52 Mirror member main body 53 Rotating shaft 54 Mirror drive part 55 Shaft support hole 56 Surface 57 End surface 58 Back surface 59 Reflecting surface 60 Invalid reflection area

Claims (5)

表示器が出射する表示光を反射し、前記反射光をウインドシールドに向けて照射するミラー部材を備え、前記ウインドシールドからの反射光を車室内で看取可能にするヘッドアップディスプレイであって、
前記ミラー部材は、
ミラー部材本体と、
前記ミラー部材本体の表面に形成された、前記表示光を前記ウインドシールドに向けて反射する反射面と、
前記ミラー部材本体の前記表面に交差する端面のうちの少なくとも一つから、前記表面の延長方向に突出した円筒状の回転軸と、
を有し、
前記回転軸は、前記ミラー部材本体の前記表面と該回転軸が突設された前記端面とが交差する交線よりも、前記表面に対向する前記ミラー部材本体の裏面側に位置するよう前記端面から突出し
前記反射面は、前記ミラー部材本体の前記表面に垂直な方向から該ミラー部材本体を透視した際に、前記回転軸の基端よりも無効反射領域を介して中央よりに前記表面に形成されている、
ことを特徴とするヘッドアップディスプレイ。
A head-up display that includes a mirror member that reflects display light emitted from a display and irradiates the reflected light toward a windshield, and allows the reflected light from the windshield to be observed in a vehicle interior;
The mirror member is
A mirror member body;
A reflecting surface formed on the surface of the mirror member body for reflecting the display light toward the windshield;
A cylindrical rotation shaft protruding in an extending direction of the surface from at least one of the end surfaces intersecting the surface of the mirror member body;
Have
The end surface of the mirror member main body is located on the back side of the mirror member main body facing the surface with respect to an intersection line where the surface of the mirror member main body intersects the end surface on which the rotary shaft protrudes. Protruding from the
The reflection surface is formed on the surface from the center through the ineffective reflection region rather than the base end of the rotating shaft when the mirror member body is seen through from a direction perpendicular to the surface of the mirror member body. Yes,
Head-up display, characterized in that.
前記回転軸は、前記回転軸が設けられた前記端面における前記ミラー部材本体の表裏方向の幅より直径が小さく、前記回転軸を突出方向から視た際に該回転軸全体が前記端面内部に位置する、
ことを特徴とする請求項1に記載のヘッドアップディスプレイ。
The rotation shaft has a diameter smaller than the width of the mirror member main body in the front and back direction at the end surface on which the rotation shaft is provided, and the entire rotation shaft is located inside the end surface when the rotation shaft is viewed from the protruding direction. To
The head-up display according to claim 1.
前記回転軸は、一部が、前記ミラー部材本体の前記表面と該回転軸が突設された前記端面とが交差する交線よりも前記裏面側に位置するとともに、他部が、前記ミラー部材本体の前記裏面と該回転軸が突設された前記端面とが交差する交線よりも前記裏面側に位置する、
ことを特徴とする請求項1に記載のヘッドアップディスプレイ。
A part of the rotating shaft is located on the back side from an intersection line where the surface of the mirror member main body and the end surface on which the rotating shaft protrudes, and the other part is the mirror member. It is located on the back surface side from the intersection line where the back surface of the main body and the end surface on which the rotating shaft protrudes,
The head-up display according to claim 1.
表示器が出射する表示光を反射し、前記反射光をウインドシールドに向けて照射するミラー部材を備え、前記ウインドシールドからの反射光を車室内で看取可能にするヘッドアップディスプレイであって、
前記ミラー部材は、
ミラー部材本体と、
前記ミラー部材本体の表面に形成された、前記表示光を前記ウインドシールドに向けて反射する反射面と、
前記表面に対向する前記ミラー部材本体の裏面から、前記表面の延長方向に突出した円筒状の回転軸と、
を有し、
前記反射面は、前記ミラー部材本体の前記表面に垂直な方向から該ミラー部材本体を透視した際に、前記裏面から突出する前記回転軸の基端よりも中央よりに前記表面に形成されている、
ことを特徴とするヘッドアップディスプレイ。
A head-up display that includes a mirror member that reflects display light emitted from a display and irradiates the reflected light toward a windshield, and allows the reflected light from the windshield to be observed in a vehicle interior;
The mirror member is
A mirror member body;
A reflecting surface formed on the surface of the mirror member body for reflecting the display light toward the windshield;
From the back surface of the mirror member body facing the surface, a cylindrical rotation shaft protruding in the extending direction of the surface;
Have
The reflection surface is formed on the surface from the center rather than the base end of the rotating shaft protruding from the back surface when the mirror member body is seen through from a direction perpendicular to the surface of the mirror member body. ,
A head-up display.
前記回転軸は、一部が前記ミラー部材本体の前記裏面から突出するとともに、他部が前記ミラー部材本体の前記表面に交差する端面から、前記裏面の延長方向に突出している、
ことを特徴とする請求項4に記載のヘッドアップディスプレイ。
The rotating shaft partially protrudes from the back surface of the mirror member body, and the other portion protrudes from the end surface intersecting the surface of the mirror member body in the extending direction of the back surface.
The head-up display according to claim 4.
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