JP5680947B2 - Lens holder mounting structure for vehicle lamp - Google Patents

Description

  The present invention relates to a structure for mounting a lens holder for holding a lens of a vehicle lamp such as a headlamp to a heat sink.

  In recent years, a vehicular lamp using an LED (light-emitting diode) having a low power consumption and a long life as a light source is increasing. A vehicle lamp such as a headlamp using such an LED as a light source includes a lens, a lens holder that holds the lens, a reflector that is held by the lens holder, a heat sink to which the lens holder is attached, and the heat sink. Some are configured to include an LED light source mounted thereon (see, for example, Patent Document 1).

JP 2010-186698 A

  By the way, in the vehicular lamp that uses an LED as a light source and includes a heat sink for dissipating heat from the LED, the lens holder that holds the lens and the reflector is attached to the heat sink by screw coupling. There was a problem that the number of parts and assembly man-hours increased, leading to an increase in cost.

  The present invention has been made in view of the above problems, and the object of the present invention is a vehicle lamp that can be easily attached to a heat sink with a single touch without causing an increase in the number of parts and assembly steps. The object is to provide a lens holder mounting structure.

To achieve the above object, the present invention provides a lens, a lens holder that holds the lens, a reflector that is held by the lens holder, a heat sink that is attached to the lens holder, and an LED that is mounted on the heat sink. A mounting structure for the lens holder of a vehicular lamp configured to include a light source,
The lens holder includes a ring-shaped holder portion provided at a front end, a base portion extending substantially horizontally rearward from the holder portion, and extending rearward from the holder portion and positioned below the base portion. A pair of left and right locking projections, a plurality of positioning pins, and a plurality of positioning seats are integrally formed,
The heat sink includes a plurality of heat dissipating fins, a pair of locking holes positioned in the left-right direction, a flat installation surface for installing the LED light source, and the pair of locking holes below the installation surface An upper boss and a lower boss that are positioned between the upper boss and the lower boss, and at least three positioning seating surfaces located below the lower boss and the outer positions of the pair of locking holes are integrally formed. Has been
The upper surface of the base portion constitutes a reflecting surface, and locking claws are integrally formed on the left side surface and the right side surface,
The positioning pin includes an upper positioning pin positioned between the pair of locking protrusions and a lower positioning pin positioned below the upper positioning pin, and is fitted into a positioning hole provided in a front portion of the boss. Positioning in the circumferential direction with respect to the heat sink,
The positioning seat includes a right positioning seat positioned on the outside of the pair of locking projections, a left positioning seat positioned on the left side, and a lower positioning seat below the lower positioning pin, and is formed on the heat sink. Abutting each of the three positioning seats, positioning in the front-rear direction with respect to the heat sink,
The locking protrusion includes a right locking protrusion positioned between the upper positioning pin and the right positioning seat, and a left locking protrusion positioned between the upper positioning pin and the left positioning seat. The lens holder is attached to the heat sink by being engaged with the engaging hole and attached by a hook method .

According to the present invention, by engaging the pair of engaging projections formed on the lens holder respectively engaged engaged into two left and right locking holes formed in the heat sink, using the fastening components such as screws Since the lens holder can be easily attached to the heat sink without a single touch, the number of parts and the number of assembling steps of the vehicular lamp can be reduced and the cost can be reduced.

Moreover, since so as to fit respectively the upper and lower two positioning pins formed on the lens holder in a total of three positioning holes formed in the heat sink, to accurately circumferentially positioned with the lens holder relative to the heat sink be able to.

Furthermore, due to so as to abut respectively the total three positioning seat surface formed on the lens holder in a total of three positioning seat surface formed in the heat sink, exactly in the longitudinal direction said lens holder relative to the heat sink Can be positioned.

1 is a perspective view of a vehicular lamp according to the present invention. It is a disassembled perspective view of the vehicle lamp which concerns on this invention. 1 is a front view of a vehicular lamp according to the present invention. 1 is a plan view of a vehicular lamp according to the present invention. 1 is a side view of a vehicular lamp according to the present invention. FIG. 4 is a sectional view taken along line AA in FIG. 3. FIG. 4 is a sectional view taken along line BB in FIG. 3. It is CC sectional view taken on the line of FIG. It is a side view of the lens holder of the vehicle lamp which concerns on this invention. It is a rear view of the lens holder of the vehicle lamp which concerns on this invention. It is a bottom view of the lens holder of the vehicle lamp which concerns on this invention. It is a perspective view of the heat sink of the vehicle lamp which concerns on this invention.

  Embodiments of the present invention will be described below with reference to the accompanying drawings.

  1 is a perspective view of a vehicular lamp according to the present invention, FIG. 2 is an exploded perspective view of the vehicular lamp, FIG. 3 is a front view of the vehicular lamp, FIG. 4 is a plan view of the vehicular lamp, and FIG. Is a side view of the vehicular lamp, FIG. 6 is a cross-sectional view taken along the line AA in FIG. 3, FIG. 7 is a cross-sectional view taken along the line BB in FIG. Is a side view of the lens holder of the vehicle lamp, FIG. 10 is a rear view of the lens holder, FIG. 11 is a bottom view of the lens holder, and FIG. 12 is a perspective view of a heat sink of the vehicle lamp.

  The vehicular lamp 1 according to the present embodiment is a low beam lamp incorporated in a lamp chamber of a headlamp provided on the left and right of the front portion of the vehicle, and the configuration thereof is the same on the left and right. Only the lamp 1 is shown and described.

  The vehicular lamp 1 includes a pair of left and right lenses (projection lenses) 2, a pair of left and right lens holders 3 that respectively hold these lenses 2, a pair of left and right reflectors 4 that are held by the lens holders 3, and each lens. A heat sink 5 to which the holder 3 is attached and a pair of left and right LED light sources 6 mounted on the heat sink 5 are configured.

  The lens 2 is an aspherical convex lens and is made of a transparent resin such as an acrylic resin. A plurality (three in the illustrated example) of locking claws 2a are provided on the outer periphery (see FIGS. 2 and 7). Are integrally formed.

Each of the lens holders 3 is integrally formed of resin, and as shown in FIG. 2, a plurality of locations on the outer periphery of the ring-shaped holder portion 3A provided at the front end (the locking claws formed on the lens 2). In three places corresponding to 2a), slit-like locking holes 3a that are long in the circumferential direction are formed. Further, locking claws 3b project from the left and right side surfaces of the base portion 3B extending substantially horizontally from the holder portion 3A at the front end toward the rear (rear of the vehicle). Note that the upper surface of each base portion 3B is subjected to aluminum vapor deposition or the like to constitute a reflective surface.

  Further, as shown in FIGS. 6 and 9 to 11, a pair of left and right engaging protrusions 3 c that project substantially horizontally toward the rear (upper side in FIG. 6) are integrally formed on the lower portion of the lens holder 3. In addition, as shown in FIGS. 7 and 9 to 11, two upper and lower positioning pins 3d are integrally projected rearwardly (to the right in FIG. 7) between the locking projections 3c. Further, as shown in FIG. 10, a rectangular flat positioning seat 3e is formed on the left and right of the intermediate height position on the back surface of the lens holder 3, and a circular flat positioning seat 3f is formed in the center in the width direction of the lower end. Has been.

  Each of the reflectors 4 is integrally formed of an opaque resin that does not transmit light, and has a dome shape in which the front and lower sides are opened, and the inner surface thereof is subjected to a reflection process such as aluminum vapor deposition to form a reflection surface. ing. Then, rectangular locking holes 4a (see FIG. 2) are formed at predetermined left and right positions of the reflector 4 (locations corresponding to the locking claws 3b formed in the lens holder 3).

  The heat sink 5 is integrally formed by aluminum die casting or the like having high thermal conductivity, and a pair of left and right lens holders 3 are attached to the front side of the heat sink 5 by a hook method as will be described later. Here, as shown in FIGS. 2, 6, and 12, two left and right locking holes 5 a are respectively formed in the portion where the pair of left and right lens holders 3 on the front side of the heat sink 5 is attached. In the left-right direction (width direction), two upper and lower bosses 5A are formed in the middle between the two locking holes 5a. As shown in FIGS. 2, 7, and 12, each boss 5A is provided with a circular positioning hole 5b.

  The heat sink 5 is integrally formed with a plurality of heat radiating fins 5c, and sliders 5d are provided horizontally and integrally projecting outward on the left and right sides of the heat sink 5 respectively. As shown in FIG. 2, flat installation surfaces 5 e for installing the pair of left and right LED light sources 6 are respectively formed on the left and right sides of the horizontal portion of the heat sink 5. Although not shown, a rectangular hole connector insertion portion for inserting a pair of left and right connectors 7 (see FIGS. 2 and 7) is formed behind each installation surface 5e of the heat sink 5. Here, each connector 7 is attached to an end of a cord 8 connected to a drive circuit (not shown).

  Further, a nut mounting portion 5B to which a nut 9 (see FIG. 8) for holding an aiming adjustment pivot is attached is located in the front of the vehicle (within the lateral width of the heat sink 5 and on the upper rear portion of one installation surface 5e. It is integrally formed so as to bulge toward the lens 2 side. The nut attaching portion 5B is disposed on a vertical plane passing through the center of gravity of the vehicle lamp 1, and as shown in FIG. 8, the nut attaching portion 5B is provided on the nut 9 holding the aiming adjustment pivot held by the nut attaching portion 5B. The ball 11a formed at the tip of the rod 11 extending substantially horizontally from the electric motor 10 constituting the actuator of the aiming mechanism toward the front of the vehicle is held. Here, the sliders 5d integrally projected on the left and right sides of the lower part of the heat sink 5 are slidably fitted and held on rails (not shown) formed in the front-rear direction on the left and right of the housing 12 shown in FIG. ing. Accordingly, when the electric motor 10 is driven and the rod 11 moves forward and backward, the entire vehicular lamp 1 rotates up and down about the left and right sliders 5d with respect to the housing 12, and this rotation causes the vehicle to rotate. The optical axis of the lamp 1 is adjusted in the vertical direction.

In addition, as shown in FIG. 12, the left and right two portions of the front surface of the heat sink 5 to which the lens holder 3 is attached correspond to the two outer portions of the two left and right engaging holes 5a (corresponding to the positioning seat 3e of the lens holder 3). A circular flat positioning seat 5f is formed at the two locations, and is located in the middle lower portion of each positioning seat 5f in the width direction and below the lower boss 5A (corresponding to the positioning seat 3f of the lens holder 3). A circular positioning seat 5g is formed at the position where the position is to be formed.

  As shown in FIG. 7, each of the LED light sources 6 is configured by mounting an LED chip 6b on a rectangular flat plate LED substrate 6a made of ceramic or the like having high thermal conductivity and insulation.

  Next, an assembling method of the vehicular lamp 1 having the above configuration will be described.

  The left and right lenses 2 can be easily attached to the left and right ring-shaped holder portions 3A of the lens holder 3 by a one-touch operation using a hook method. That is, when the left and right lenses 2 are fitted into the left and right holder portions 3A of the lens holder 3 from the front, a plurality of locking claws 2a formed on the outer periphery of the lenses 2 are attached to the holder portions 3A of the lens holder 3. Since each of the left and right lenses 2 is engaged and locked with the formed plurality of locking holes 3a, the left and right lenses 2 can be easily attached to the left and right holder portions 3A of the lens holder 3 by a hook method as described above. .

  The left and right reflectors 4 are fitted and fixed on the left and right base portions 3B of the lens holder 3 from above. That is, when the left and right reflectors 4 are installed on the left and right base portions 3B of the lens holder 3 and pushed downward, the left and right side surfaces of the lens holder 3 are inserted into the locking holes 4a formed on the left and right sides of the reflector 4. Since the locking claws 3b formed on are engaged and locked, the reflectors 4 are fixedly held on the base portions 3B of the left and right lens holders 3, respectively.

By the way, the left and right LED light sources 6 are installed on installation surfaces 5e formed on the left and right of the horizontal portion of the heat sink 5, and each installation of the heat sink 5 is performed by inserting a metal clip 13 as shown in FIGS. Although fixed to the surface 5e, a thermal conductive grease having high thermal conductivity is interposed between the LED substrate 6a of the LED light source 6 and the installation surface 5e of the heat sink 5 in order to enhance the adhesion and thermal conductivity of both. However, in the assembling method according to the present invention, thermally conductive grease is applied to the LED light source 6 side, specifically, the lower surface of the LED substrate 6a. In this case, application of the heat conductive grease to the LED substrate 6a is performed with good workability without considering interference with the heat sink 5.

  Thus, the left and right LED light sources 6 having the heat conductive grease applied to the lower surface of the LED substrate 6a are installed on the left and right installation surfaces 5e of the heat sink 5 as described above. It is fixed on each installation surface 5e of the heat sink 5 by insertion.

  Next, the left and right lens holders 3 to which the lens 2 and the reflector 4 are assembled are easily attached to the heat sink 5 by one touch by being fitted into the heat sink 5 from the front. That is, in each lens holder 3, the two upper and lower positioning pins 3d projecting from the rear part are inserted from the front into the positioning holes 5b formed in the upper and lower two bosses 5A of the heat sink 5, as shown in FIG. Thus, the circumferential positioning is performed with respect to the heat sink 5. Then, if the left and right lens holders 3 are pushed back together with the lens 2 and the reflector 4 assembled to the left and right lens holders 3 while maintaining this state, the locking projections formed on the lens holders 3 as shown in FIG. Since the tip of 3c is engaged and locked with two locking holes 5a formed on the left and right of the heat sink 5, the left and right lens holders 3 with the lens 2 and the reflector 4 assembled as described above It can be easily attached to the heat sink 5 with one touch. At this time, two left and right positioning seats 3e formed on the back surface of each lens holder 3 and one positioning seat 3f (see FIG. 10) formed at the center lower portion in the width direction are formed at corresponding locations on the heat sink 5. Each lens holder 3 is positioned in the front-rear direction with respect to the heat sink 5 to abut against the three positioning seats 5f and 5g (see FIG. 12).

  When the vehicular lamp 1 is assembled as described above, as shown in FIG. 7, the left and right connectors 7 are inserted into connector insertion portions (not shown) formed on the left and right sides of the rear portion of the heat sink 5 to engage them. If stopped, the LED light source 6 is electrically connected to a drive circuit (not shown) via the cord 8.

  Thus, when the driver turns on a lighting switch (not shown) while the vehicle is traveling at night, a current is supplied from the battery to the left and right LED light sources 6 via the cord 8, and the LEDs of the LED light sources 6 are turned on. The chip 6b is activated to emit light. Then, the light from each LED light source 6 is reflected by the reflecting surface of each reflector 4 and the reflecting surface of the base 3B of the lens holder 3 and distributed for low beam, and then proceeds to the front of the vehicle and moves to the left and right lenses. 2, the light is condensed and irradiated forward through an outer lens (not shown) that covers the front opening of the housing 12. At this time, the heat generated by the LED chip 6b of each LED light source 6 is conducted from the LED substrate 6a to the heat sink 5 through the heat conductive grease, and is efficiently radiated to the outside from the heat radiation fins 5c of the heat sink 5. The temperature rise of the chip 6b is suppressed, and high light emission efficiency and lifetime are ensured for the LED chip 6b.

As described above, in the vehicular lamp 1 according to the present invention, the pair of left and right engaging projections 3 c formed on each lens holder 3 are engaged with the two left and right engaging holes 5 a of the heat sink 5 to be engaged. Since the lens holder 3 can be easily attached to the heat sink 5 with one touch without using a fastening part such as a screw, the number of parts and the number of assembling steps of the vehicular lamp 1 can be reduced and the cost can be reduced.

  Further, according to the present embodiment, the upper and lower positioning pins 3d formed on each lens holder 3 are fitted into the upper and lower positioning holes 5b formed on the heat sink 5, so that the lens holder 3 is It can be accurately positioned in the circumferential direction with respect to the heat sink 5.

Furthermore, according to the present embodiment, a total of three positioning seating surfaces 3e formed on the lens holder 3 are used.
Since the lens holder 3 is brought into contact with a total of three positioning seating surfaces 5f and 5g formed on the heat sink 5, the lens holder 3 can be accurately positioned with respect to the heat sink 5 in the front-rear direction.

  Although the present invention has been described with respect to the embodiment in which the present invention is applied to the low beam lamp of the headlamp, the present invention is applicable to any other vehicular lamp other than the headlamp, in addition to the high beam lamp of the headlamp. Of course, the same applies.

DESCRIPTION OF SYMBOLS 1 Vehicle lamp 2 Lens 2a Lens locking claw 3 Lens holder 3A Lens holder holder 3B Lens holder base 3a Lens holder locking hole 3b Lens holder locking claw 3c Lens holder locking projection 3d Lens Holder positioning pins 3e, 3f Lens holder positioning seat 4 Reflector 4a Reflector locking hole 5 Heat sink 5A Heat sink boss 5B Heat sink nut mounting portion 5a Heat sink locking hole 5b Heat sink positioning hole 5c Heat sink radiating fin 5d Heat sink Slider 5e Heat sink installation surface 5f, 5g Heat sink positioning seat 6 LED light source 6a LED substrate 6b LED chip 7 connector 8 cord 9 nut 10 electric motor 11 rod 11a rod ball 12 c Managing 13 clip

Claims (1)

A vehicular lamp comprising a lens, a lens holder that holds the lens, a reflector held by the lens holder, a heat sink attached to the lens holder, and an LED light source mounted on the heat sink. The lens holder mounting structure,
The lens holder includes a ring-shaped holder portion provided at a front end, a base portion extending substantially horizontally rearward from the holder portion, and extending rearward from the holder portion and positioned below the base portion. A pair of left and right locking projections, a plurality of positioning pins, and a plurality of positioning seats are integrally formed,
The heat sink includes a plurality of heat dissipating fins, a pair of locking holes positioned in the left-right direction, a flat installation surface for installing the LED light source, and the pair of locking holes below the installation surface An upper boss and a lower boss that are positioned between the upper boss and the lower boss, and at least three positioning seating surfaces located below the lower boss and the outer positions of the pair of locking holes are integrally formed. Has been
The upper surface of the base portion constitutes a reflecting surface, and locking claws are integrally formed on the left side surface and the right side surface,
The positioning pin includes an upper positioning pin positioned between the pair of locking protrusions and a lower positioning pin positioned below the upper positioning pin, and is fitted into a positioning hole provided in a front portion of the boss. Positioning in the circumferential direction with respect to the heat sink,
The positioning seat includes a right positioning seat positioned on the outside of the pair of locking projections, a left positioning seat positioned on the left side, and a lower positioning seat below the lower positioning pin, and is formed on the heat sink. Abutting each of the three positioning seats, positioning in the front-rear direction with respect to the heat sink,
The locking protrusion includes a right locking protrusion positioned between the upper positioning pin and the right positioning seat, and a left locking protrusion positioned between the upper positioning pin and the left positioning seat. A lens holder mounting structure for a vehicular lamp, wherein the lens holder is mounted on the heat sink by being locked with the locking hole and mounted by a hook method .

Images