JP5680901B2 - Waste water treatment method and waste water treatment equipment - Google Patents

Waste water treatment method and waste water treatment equipment Download PDF

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JP5680901B2
JP5680901B2 JP2010181581A JP2010181581A JP5680901B2 JP 5680901 B2 JP5680901 B2 JP 5680901B2 JP 2010181581 A JP2010181581 A JP 2010181581A JP 2010181581 A JP2010181581 A JP 2010181581A JP 5680901 B2 JP5680901 B2 JP 5680901B2
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waste water
resin
wastewater
boiling point
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智範 藤井
智範 藤井
加藤 秀和
秀和 加藤
大矢 誠
誠 大矢
堅 橋本
堅 橋本
友之 岩本
友之 岩本
直人 和久
直人 和久
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Mazda Motor Corp
Organo Corp
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Description

本発明は、少なくとも水性塗料を含む排水の排水処理方法及び排水処理装置の技術に関する。   The present invention relates to a wastewater treatment method and wastewater treatment equipment including at least a water-based paint.

近年、揮発性有機化合物(VOC)削減の観点から、揮発性有機溶剤を溶媒とする溶剤塗料から水を溶媒とする水性塗料へ切り替える動きが広がりつつある。水性塗料は一般に、水、樹脂(塗膜主成分であり、塗膜となる)、有機溶剤(樹脂を溶解、分散させるもの)、顔料(色づけするもの)、界面活性剤、消泡剤、凍結防止剤、タレ止剤、防錆剤等で構成される。上記有機溶剤は、一般に、アルコール類、エステル類、ケトン類、エーテルアルコール類、脂肪族炭化水素類、芳香族炭化水素類等で構成される。このうち、一般に、アルコール類、エステル類、ケトン類、エーテルアルコール類は親水性であり、脂肪族炭化水素類、芳香族炭化水素類は疎水性である。   In recent years, from the viewpoint of reducing volatile organic compounds (VOC), there is an increasing trend of switching from a solvent paint using a volatile organic solvent as a solvent to an aqueous paint using water as a solvent. Water-based paints are generally water, resin (which is the main component of the coating film and becomes the coating film), organic solvents (those that dissolve and disperse the resin), pigments (those that color), surfactants, antifoaming agents, and freezing. Consists of an inhibitor, sagging inhibitor, rust inhibitor and the like. The organic solvent is generally composed of alcohols, esters, ketones, ether alcohols, aliphatic hydrocarbons, aromatic hydrocarbons, and the like. Of these, generally, alcohols, esters, ketones, and ether alcohols are hydrophilic, and aliphatic hydrocarbons and aromatic hydrocarbons are hydrophobic.

塗料を使った塗装工程では、様々な塗料がスプレー塗装等により被塗装物に塗装される。しかし、被塗装物に噴霧された水性塗料の塗装効率は必ずしも完全ではない。例えば、自動車の車体への塗装効率は60%程度であるため、残りの40%は有効に使用されていない。したがって、塗装ブース等で塗装されなかった過剰の塗料を捕集するため、通常は水洗水で捕集、除去される。そして、水洗水は循環使用される。   In the painting process using paint, various paints are applied to the object by spray painting or the like. However, the coating efficiency of the water-based paint sprayed on the object to be coated is not always perfect. For example, since the painting efficiency on the body of an automobile is about 60%, the remaining 40% is not used effectively. Therefore, in order to collect excess paint that has not been painted in a painting booth or the like, it is usually collected and removed with washing water. The washing water is recycled.

水性塗料はその性質から水との分離が容易ではないため、循環使用される水洗水に溶解した状態で蓄積されて、以下の問題が生じていた。
(a)発泡による水槽からの排水越流、環境悪化
(b)BOD(Biochemical Oxygen Demand:生物化学的酸素要求量)成分が腐敗し、腐敗臭が発生
(c)塗料成分の水槽、配管等への付着、沈降
(d)高濃度COD(Chemical Oxygen Demand:化学的酸素要求量)、高濃度BODのため放流処理が困難
Since water-based paints are not easily separated from water due to their properties, they are accumulated in a state of being dissolved in flush water used for circulation, resulting in the following problems.
(A) Wastewater overflow from the aquarium due to foaming, environmental deterioration (b) BOD (Biochemical Oxygen Demand) component decays and a decaying odor occurs (c) Paint component to aquarium, piping, etc. (D) High concentration COD (Chemical Oxygen Demand) and high concentration BOD make it difficult to discharge.

これらの問題を解決するため、従来、薬品処理や、蒸発乾固による処理が行われている(例えば、特許文献1,2参照)。   In order to solve these problems, chemical treatment and treatment by evaporation to dryness are conventionally performed (see, for example, Patent Documents 1 and 2).

特開平11−672号公報Japanese Patent Laid-Open No. 11-672 特開2009−220047号公報JP 2009-220047 A

ところで、本発明者らは、水性塗料を含む排水の処理方法として、排水を加熱することにより、排水の低沸点成分を蒸発させ、高沸点成分を濃縮して、それぞれを分離する方法を検討した。そして、この処理方法において、蒸発した低沸点成分を含む水を回収して、再度排水の処理に使用することにより、配管等への塗料成分の付着・沈降や発泡、腐敗等を防止することができることを見出した。しかし、排水処理を継続的に行うと、排水を加熱するための間接加熱部に塗料スケールが付着して、間接加熱部の伝熱効率が低下するため、蒸発濃縮の際における排水の加熱を十分に行うことができない虞がある。   By the way, the present inventors examined a method for separating each of the waste water containing water-based paint by heating the waste water to evaporate the low boiling point components of the waste water and concentrating the high boiling point components. . In this treatment method, water containing evaporated low boiling point components is recovered and used again for wastewater treatment to prevent adhesion / sedimentation, foaming, decay, and the like of paint components on pipes and the like. I found out that I can do it. However, if the wastewater treatment is continuously performed, the paint scale adheres to the indirect heating part for heating the wastewater, and the heat transfer efficiency of the indirect heating part is reduced. There is a risk that it cannot be done.

そこで、本発明の目的は、蒸発濃縮機に設置される間接加熱部への塗料スケールの付着を抑制することができる排水処理方法及び排水処理装置を提供することにある。   Then, the objective of this invention is providing the waste water treatment method and waste water treatment apparatus which can suppress adhesion of the paint scale to the indirect heating part installed in an evaporation concentrator.

本発明は、被塗装物に塗装される塗膜成分である樹脂を含有する水性塗料を含む排水の排水処理方法であって、前記排水を加熱する間接加熱部を備える蒸発濃縮機により、前記排水中の低沸点成分を含む水を蒸発させ、高沸点成分を濃縮する蒸発濃縮工程を備え、前記蒸発濃縮工程の際には、前記排水に前記樹脂の荷電を中和する不揮発性の対イオンを有する薬剤を添加する。 The present invention is a wastewater treatment method including a water-based paint containing a resin that is a coating film component to be coated on an object to be coated , and the drainage by an evaporative concentrator provided with an indirect heating unit for heating the wastewater. to evaporate water containing low boiling point components in, with evaporation concentration step of concentrating the high-boiling components, when the evaporation process, the counter ion of the non-volatile neutralizing the charge of the resin into the drainage Add the drug you have.

また、本発明は、被塗装物に塗装される塗膜成分である樹脂を含有する水性塗料を含む排水の排水処理方法であって、前記排水を加熱する間接加熱部を備える蒸発濃縮機により、前記排水中の低沸点成分を含む水を蒸発させ、高沸点成分を濃縮する蒸発濃縮工程を備え、前記蒸発濃縮工程の際には、前記蒸発濃縮機により濃縮された濃縮水に前記樹脂の荷電を中和する不揮発性の対イオンを有する薬剤を添加する。 Further, the present invention is a wastewater treatment method including a water-based paint containing a resin that is a coating film component to be coated on an object to be coated, and an evaporation concentrator provided with an indirect heating unit for heating the wastewater. the water containing low boiling point components in the wastewater is evaporated, with an evaporative concentration step of concentrating the high-boiling components, when the evaporation process is charged of the resin in concentrated water concentrated by the evaporation concentrator Add a drug with a non-volatile counterion to neutralize

また、本発明は、被塗装物に塗装される塗膜成分である樹脂を含有する水性塗料を含む排水の排水処理装置であって、前記排水を加熱して、前記排水中の低沸点成分を含む水を蒸発させ、高沸点成分を濃縮する蒸発濃縮手段と、前記排水に前記樹脂の荷電を中和する不揮発性の対イオンを有する薬剤を添加する手段と、を備える。 Further, the present invention is a wastewater treatment apparatus including a water-based paint containing a resin that is a coating film component to be coated on an object to be coated , wherein the wastewater is heated to remove low-boiling components in the wastewater. comprising evaporating the water comprises a evaporation unit for concentrating the high boiling component, and means for adding an agent having a non-volatile counter ion for neutralizing the charge of the resin in the drainage, the.

また、本発明は、被塗装物に塗装される塗膜成分である樹脂を含有する水性塗料を含む排水の排水処理装置であって、前記排水を加熱して、前記排水中の低沸点成分を含む水を蒸発させ、高沸点成分を濃縮する蒸発濃縮手段と、前記蒸発濃縮手段により濃縮された濃縮水に前記樹脂の荷電を中和する不揮発性の対イオンを有する薬剤を添加する手段と、を備える。 Further, the present invention is a wastewater treatment apparatus including a water-based paint containing a resin that is a coating film component to be coated on an object to be coated , wherein the wastewater is heated to remove low-boiling components in the wastewater. the containing water is evaporated, the evaporation unit for concentrating the high boiling component, and means for adding an agent having a counter ion of the non-volatile neutralizing the charge of the resin in concentrated water concentrated by the evaporation means, Is provided.

本発明によれば、蒸発濃縮機に設置される間接加熱部への塗料スケールの付着を抑制することができる。   ADVANTAGE OF THE INVENTION According to this invention, adhesion of the paint scale to the indirect heating part installed in an evaporation concentrator can be suppressed.

本発明の実施形態に係る排水処理装置の構成の一例を示す模式図である。It is a schematic diagram which shows an example of a structure of the waste water treatment equipment which concerns on embodiment of this invention. 本発明の他の実施形態に係る排水処理装置の構成の一例を示す模式図である。It is a schematic diagram which shows an example of a structure of the waste water treatment equipment which concerns on other embodiment of this invention. 本発明の他の実施形態に係る排水処理装置の構成の一例を示す模式図である。It is a schematic diagram which shows an example of a structure of the waste water treatment equipment which concerns on other embodiment of this invention.

本発明の実施の形態について以下説明する。本実施形態は本発明を実施する一例であって、本発明は本実施形態に限定されるものではない。   Embodiments of the present invention will be described below. This embodiment is an example for carrying out the present invention, and the present invention is not limited to this embodiment.

図1は、本発明の実施形態に係る排水処理装置の構成の一例を示す模式図である。図1に示す排水処理装置1は、水性塗料排水槽10、蒸発濃縮機12(蒸発濃縮手段)、濃縮水槽14、圧縮機16及び蒸発水供給ライン32(熱回収利用手段)、熱交換器18、排水ポンプ20、濃縮水ポンプ22、真空ポンプ24、排水流入ライン26、濃縮水循環ライン28、濃縮水排出ライン30、蒸発水返送ライン34(返送手段)、排気ライン36、補助蒸気ライン37、樹脂の荷電を中和する不揮発性の対イオンを有する薬剤添加ライン39(樹脂の荷電を中和する不揮発性の対イオンを有する薬剤添加手段)を備える。   Drawing 1 is a mimetic diagram showing an example of the composition of the waste water treatment equipment concerning the embodiment of the present invention. A wastewater treatment apparatus 1 shown in FIG. 1 includes an aqueous paint drainage tank 10, an evaporative concentration machine 12 (evaporation concentration means), a concentrated water tank 14, a compressor 16, an evaporative water supply line 32 (heat recovery utilization means), and a heat exchanger 18. , Drainage pump 20, concentrated water pump 22, vacuum pump 24, drainage inflow line 26, concentrated water circulation line 28, concentrated water discharge line 30, evaporative water return line 34 (return means), exhaust line 36, auxiliary steam line 37, resin A drug addition line 39 having a non-volatile counter ion for neutralizing the charge of the resin (a drug addition means having a non-volatile counter ion for neutralizing the charge of the resin).

本実施形態で用いられる蒸発濃縮機12は、排水中の低沸点成分を含む水を間接的な加熱により蒸発させ、高沸点成分を濃縮することができる構造を有していれば、特に制限されるものではないが、蒸発が行われる場である蒸発部と、熱源と被加熱体との間で、伝熱板や伝熱管等の伝熱体を介して間接的に熱交換が行われる間接加熱部とを少なくとも備える。図1に示す蒸発濃縮機12は、蒸発缶12a(蒸発部)、間接加熱部38、補助蒸気ライン37、補助蒸気供給源を備えている。蒸発濃縮機12の蒸発缶12a内に設置される間接加熱部38は、例えば、特開2004−237136号公報、特開2008−188514号公報記載のように、多数本の伝熱管から構成され、その各伝熱管が水平横向きとなるように設けられている。そして、各伝熱管の一端には入口ヘッダーが、他端には出口ヘッダーが各々設けられており、加熱蒸気が伝熱管の内側を通ることで伝熱管外側の被加熱液が加熱される。また、本実施形態の蒸発濃縮機12は、必ずしも上記に制限されるものではなく、例えば、特開2009−090228号公報記載のように、蒸発缶と、該蒸発缶の外部に設置された熱交換器である間接加熱部を備えるものであってもよい。この熱交換器は、蒸気導入口と、凝縮水出口と、水平横向きの多数本の伝熱管を有する。そして、伝熱管の内部を被加熱液が通過する間に、蒸気導入口から導入された蒸気が伝熱管の外部から被加熱液を加熱する。また、特開平5−84401号公報記載のように、間接加熱部が上記伝熱管の代わりに、中空プレート状のヒーティングエレメント等により構成される中空構造であってもよい。このような中空構造の間接加熱部は中空構造の内側と外側で熱交換が可能である限り、その形状は特に制限されるものではない。   The evaporation concentrator 12 used in the present embodiment is particularly limited as long as it has a structure capable of concentrating the high boiling point component by evaporating water containing the low boiling point component in the waste water by indirect heating. Although not intended, indirect heat exchange is performed indirectly between the evaporation section, where the evaporation takes place, and a heat source such as a heat transfer plate or heat transfer tube, between the heat source and the object to be heated. A heating unit. The evaporation concentrator 12 shown in FIG. 1 includes an evaporator 12a (evaporating unit), an indirect heating unit 38, an auxiliary steam line 37, and an auxiliary steam supply source. The indirect heating unit 38 installed in the evaporator 12a of the evaporation concentrator 12 is composed of a large number of heat transfer tubes, as described in, for example, JP-A-2004-237136 and JP-A-2008-188514, Each of the heat transfer tubes is provided so as to be horizontally oriented. In addition, an inlet header is provided at one end of each heat transfer tube, and an outlet header is provided at the other end, and the liquid to be heated outside the heat transfer tube is heated by heating steam passing through the inside of the heat transfer tube. Further, the evaporation concentrator 12 of the present embodiment is not necessarily limited to the above. For example, as described in JP 2009-090228 A, an evaporator and heat installed outside the evaporator You may provide the indirect heating part which is an exchanger. This heat exchanger has a steam inlet, a condensed water outlet, and a large number of horizontal and horizontal heat transfer tubes. And while the to-be-heated liquid passes the inside of a heat exchanger tube, the steam introduce | transduced from the steam inlet port heats to-be-heated liquid from the exterior of a heat exchanger tube. Moreover, as described in JP-A-5-84401, the indirect heating unit may have a hollow structure constituted by a hollow plate-like heating element or the like instead of the heat transfer tube. The shape of the indirect heating portion having such a hollow structure is not particularly limited as long as heat exchange is possible between the inside and the outside of the hollow structure.

ここで、本実施形態における低沸点成分とは、蒸発させる圧力と温度条件下において、水と共に蒸発した成分であり、高沸点成分とは、蒸発させる圧力と温度条件下において、水と共に蒸発しなかった成分である。例えば、大気圧中での沸点が171〜172℃の水性塗料溶剤であるエチレングリコールモノブチルエーテル(通称ブチルセロソルブ)は、90℃、0.07MPa条件で水と共に蒸発するため低沸点成分である。   Here, the low boiling point component in the present embodiment is a component that evaporates with water under the pressure and temperature conditions for evaporation, and the high boiling point component does not evaporate with water under the pressure and temperature conditions for evaporation. Ingredients. For example, ethylene glycol monobutyl ether (commonly called butyl cellosolve), which is an aqueous coating solvent having a boiling point of 171 to 172 ° C. at atmospheric pressure, is a low-boiling component because it evaporates with water at 90 ° C. and 0.07 MPa.

水性塗料排水槽10には、少なくとも水性塗料を含む排水が貯留される。この水性塗料排水槽10には、排水流入ライン26の一端が接続され、他端は排水ポンプ20及び熱交換器18を介して、蒸発缶12aに接続されている。また、水性塗料排水槽10には、樹脂の荷電を中和する不揮発性の対イオンを有する薬剤添加ライン39が接続されている。蒸発缶12aの下方には、濃縮水循環ライン28の一端が接続され、他端は濃縮水ポンプ22を介して蒸発缶12aの上方に接続されている。また、濃縮水循環ライン28には、濃縮水排出ライン30の一端が接続され、他端は濃縮水槽14に接続されている。また、蒸発缶12aの上方には、蒸発水供給ライン32の一端が接続され、他端は、圧縮機16を介して間接加熱部38(入口側:例えば入口ヘッダー)に接続されている。また、蒸発水返送ライン34の一端は間接加熱部38(出口側:例えば出口ヘッダー)に接続され、他端は、熱交換器18を介して水性塗料排水槽10に接続される。また、排気ライン36の一端は、熱交換器18と蒸発缶12a間の蒸発水返送ライン34に接続され、他端は真空ポンプ24を介して大気に開放されている。また、補助蒸気ライン37の一端は、蒸発水供給ライン32に接続され、他端は補助蒸気供給源(不図示)に接続される。   In the water-based paint drain tank 10, waste water containing at least the water-based paint is stored. One end of a drainage inflow line 26 is connected to the water-based paint drainage tank 10, and the other end is connected to the evaporator 12 a via a drainage pump 20 and a heat exchanger 18. Further, a chemical addition line 39 having a nonvolatile counter ion that neutralizes the charge of the resin is connected to the water-based paint drain tank 10. One end of the concentrated water circulation line 28 is connected to the lower side of the evaporator 12 a, and the other end is connected to the upper side of the evaporator 12 a through the concentrated water pump 22. Further, one end of a concentrated water discharge line 30 is connected to the concentrated water circulation line 28, and the other end is connected to the concentrated water tank 14. Moreover, one end of the evaporating water supply line 32 is connected above the evaporator 12a, and the other end is connected to the indirect heating part 38 (inlet side: inlet header, for example) via the compressor 16. Further, one end of the evaporating water return line 34 is connected to an indirect heating unit 38 (exit side: for example, an outlet header), and the other end is connected to the aqueous paint drainage tank 10 via the heat exchanger 18. Further, one end of the exhaust line 36 is connected to the evaporated water return line 34 between the heat exchanger 18 and the evaporator 12 a, and the other end is opened to the atmosphere via the vacuum pump 24. One end of the auxiliary steam line 37 is connected to the evaporating water supply line 32, and the other end is connected to an auxiliary steam supply source (not shown).

次に、本実施形態に係る排水処理装置1の動作について説明する。   Next, the operation of the waste water treatment apparatus 1 according to this embodiment will be described.

水性塗料を含む排水は、水性塗料排水槽10に貯留される。水性塗料は一般に、水、樹脂(塗膜主成分であり、塗膜となる)、有機溶剤(樹脂を溶解、分散させるもの)、顔料(色づけするもの)、界面活性剤、消泡剤、凍結防止剤、タレ止剤、防錆剤等で構成される。上記樹脂としては、アニオン性エマルション樹脂、カチオン性エマルション樹脂等が挙げられる。上記有機溶剤は、一般に、アルコール類、エステル類、ケトン類、エーテルアルコール類、脂肪族炭化水素類、芳香族炭化水素類等で構成される。水性塗料の低沸点成分としては、主に有機溶剤等が挙げられる。このうち、一般に、アルコール類、エステル類、ケトン類、エーテルアルコール類は親水性であり、脂肪族炭化水素類、芳香族炭化水素類は疎水性である。また、水性塗料の高沸点成分としては、主に樹脂、顔料、界面活性剤、消泡剤等が挙げられる。また、水性塗料を含む排水には、溶剤塗料、洗浄液等が含まれていてもよい。   The waste water containing the aqueous paint is stored in the aqueous paint drain tank 10. Water-based paints are generally water, resin (which is the main component of the coating film and becomes the coating film), organic solvents (those that dissolve and disperse the resin), pigments (those that color), surfactants, antifoaming agents, and freezing. Consists of an inhibitor, sagging inhibitor, rust inhibitor and the like. Examples of the resin include an anionic emulsion resin and a cationic emulsion resin. The organic solvent is generally composed of alcohols, esters, ketones, ether alcohols, aliphatic hydrocarbons, aromatic hydrocarbons, and the like. An organic solvent etc. are mainly mentioned as a low boiling-point component of an aqueous coating material. Of these, generally, alcohols, esters, ketones, and ether alcohols are hydrophilic, and aliphatic hydrocarbons and aromatic hydrocarbons are hydrophobic. In addition, examples of the high-boiling component of the water-based paint include mainly resins, pigments, surfactants and antifoaming agents. In addition, the waste water containing the water-based paint may contain a solvent paint, a cleaning liquid, and the like.

樹脂の荷電を中和する不揮発性の対イオンを有する薬剤が、樹脂の荷電を中和する不揮発性の対イオンを有する薬剤添加ライン39を介して水性塗料排水槽10内の排水に添加され、排水はアルカリ域に調整される。対イオンを有する薬剤が蒸発すると中和効果が得られないため、不揮発性であり、高沸点であることが望ましい。このような対イオンを有する薬剤の具体例として、アニオン性樹脂に対しては、水酸化ナトリウム、水酸化カリウム等のアルカリ剤を挙げることができる。また樹脂がカチオン性樹脂であれば、対イオンを有する薬剤の具体例として、硫酸等の酸を挙げることができる。   A drug having a non-volatile counter ion that neutralizes the charge of the resin is added to the wastewater in the aqueous paint drainage tank 10 via a drug addition line 39 having a non-volatile counter ion that neutralizes the charge of the resin. Drainage is adjusted to alkaline area. Since the neutralization effect cannot be obtained when the drug having a counter ion evaporates, it is preferably non-volatile and has a high boiling point. As a specific example of the chemical | medical agent which has such a counter ion, alkaline agents, such as sodium hydroxide and potassium hydroxide, can be mentioned with respect to anionic resin. In addition, when the resin is a cationic resin, an acid such as sulfuric acid can be given as a specific example of the drug having a counter ion.

アルカリ域に調整された水性塗料を含む排水(以下、単に排水と略す場合がある)は、排水ポンプ20により排水流入ライン26を通り、熱交換器18に導入される。そして、熱交換器18により、排水は、蒸発缶12aから排出される蒸気(低沸点成分を含む蒸発した水分)と熱交換される。ここで、蒸発した水分の方が排水より高温であるため、排水は予熱されることとなる。予熱された排水は、排水流入ライン26を通り蒸発缶12aに供給される。本実施形態のように、蒸発濃縮機12の蒸発缶12aに導入される排水を予め加熱させることができる点で、蒸発濃縮機12の蒸発缶12aに導入される前の排水と蒸発水返送ライン34により排水に返送される前の蒸発した水とを熱交換させる熱交換器18を設置することが好ましい。   Drainage containing a water-based paint adjusted to an alkaline region (hereinafter sometimes simply referred to as drainage) is introduced into the heat exchanger 18 through a drainage inflow line 26 by a drainage pump 20. Then, the heat exchanger 18 exchanges heat between the waste water and steam discharged from the evaporator 12a (evaporated water containing low-boiling components). Here, since the evaporated water has a higher temperature than the waste water, the waste water is preheated. The preheated waste water is supplied to the evaporator 12 a through the waste water inflow line 26. As in the present embodiment, the waste water introduced into the evaporator 12a of the evaporator concentrator 12 can be preheated, and the waste water before being introduced into the evaporator 12a of the evaporator concentrator 12 and the evaporated water return line. It is preferable to install a heat exchanger 18 for exchanging heat with the evaporated water before being returned to the waste water by 34.

蒸発濃縮機12の蒸発缶12aに供給された排水は、蒸発濃縮機12の蒸発缶12a内に設置された間接加熱部38からの熱によって間接的に加熱される。運転初期では、補助蒸気供給源で発生した蒸気が補助蒸気ライン37から間接加熱部38(例えば、各伝熱管内側)に供給されることにより、間接加熱部38が加熱され、加熱された間接加熱部38からの熱により排水が間接的に加熱される。ここで、蒸発缶12aの内部は、真空ポンプ24により減圧されているため、排水中の水及び低沸点成分(以下、低沸点成分を含む水と記載する場合がある)は、飽和蒸気圧に等しい比較的低い温度で蒸発する。一方、排水中の高沸点成分は濃縮されていき、底部に高沸点成分を含む濃縮水として貯留される。また、高沸点成分を含む濃縮水は濃縮水ポンプ22により、蒸発缶12aから排出され、濃縮水循環ライン28を通り、蒸発缶12aの上部から蒸発缶12a内の間接加熱部38(例えば各伝熱管の外側面)に散布される。これにより、散布された排水(濃縮水も含む)は間接加熱部38内部の蒸気によって高温となるため、間接加熱部38の表面で排水中の低沸点成分を効果的に蒸発させることができる。   The wastewater supplied to the evaporator 12a of the evaporator concentrator 12 is indirectly heated by the heat from the indirect heating unit 38 installed in the evaporator 12a of the evaporator concentrator 12. In the initial stage of operation, steam generated from the auxiliary steam supply source is supplied from the auxiliary steam line 37 to the indirect heating unit 38 (for example, inside each heat transfer tube), whereby the indirect heating unit 38 is heated and heated. The waste water is indirectly heated by the heat from the section 38. Here, since the inside of the evaporator 12a is depressurized by the vacuum pump 24, the water in the waste water and the low boiling point component (hereinafter may be referred to as water containing a low boiling point component) are at a saturated vapor pressure. Evaporates at an equal and relatively low temperature. On the other hand, the high boiling point component in the waste water is concentrated and stored as concentrated water containing the high boiling point component at the bottom. Concentrated water containing a high-boiling component is discharged from the evaporator 12a by the concentrated water pump 22, passes through the concentrated water circulation line 28, and is indirectly heated from the upper part of the evaporator 12a to the indirect heating unit 38 (for example, each heat transfer tube). Sprayed on the outer surface). Thereby, since the sprayed waste water (including concentrated water) becomes high temperature by the steam inside the indirect heating unit 38, low boiling point components in the waste water can be effectively evaporated on the surface of the indirect heating unit 38.

通常、蒸発缶12a内で水性塗料を含む排水が蒸発し、高沸点成分の濃縮が進むとともに、水性塗料内の樹脂が固形化し、塗膜スケールとして間接加熱部38に付着しやすくなる。上記でも説明した通り、水性塗料には樹脂が含まれており、該樹脂には主にアクリル樹脂が用いられることが多く、アクリル樹脂はカルボキシル基等を有する。そして、水性塗料を含む排水の、カルボキシル基に対する対イオンが不足し、pHが中性または酸性(すなわちpHが7以下)であると、例えばカルボキシル基等が非解離となるため、アクリル樹脂の樹脂分子が析出し、間接加熱部38に付着(固着)し易くなる。一方、水性塗料を含む排水にカルボキシル基に対する対イオンが十分に存在し、アルカリ域(すなわち、pHが7超)であることで、アクリル樹脂が水中に溶解し、間接加熱部38に付着し難くなる。本実施形態では、アルカリ性樹脂の荷電を中和する対イオンを有するアルカリ剤添加手段により、水性塗料を含む排水にアルカリ性樹脂の荷電を中和する対イオンを有するアルカリ剤が添加され、pHがアルカリ域に調整されているため、水性塗料中の樹脂が固形化し、間接加熱部38に塗料スケールとして付着することが抑制される。また、荷電を中和する対イオンが揮発性であると、蒸発して中和効果を得られないため、高沸点であり、不揮発性である必要がある。これにより、間接加熱部38の伝熱効率の低下が抑制されるため、水性塗料を含む排水の加熱を十分に行うことができる。その結果、低沸点成分と高沸点成分とを分離する処理効率の低下が抑制され、高い濃縮倍率を維持することができる。なお、水性塗料に含まれる樹脂はアクリル樹脂に限定されず、アニオン性またはカチオン性を有する樹脂であれば、当該樹脂の荷電を中和する不揮発性の対イオンを有する薬剤によって、アクリル樹脂の場合と同様に、上述と同様の効果を得ることができる。例えば、ブタジエンを重合した樹脂にカルボキシル基を付加したアニオン性樹脂や、ビスフェノールA型エポキシ樹脂にアミン基を付加したカチオン性樹脂であってもよく、その他、水性塗料の樹脂として一般的なポリエステル樹脂やメラミン樹脂に官能基を付加してアニオン性またはカチオン性とした樹脂であってもよい。   Usually, the waste water containing the water-based paint evaporates in the evaporator 12a, the concentration of the high boiling point component proceeds, and the resin in the water-based paint is solidified and easily adheres to the indirect heating unit 38 as a coating film scale. As described above, the water-based paint contains a resin, and an acrylic resin is often used as the resin, and the acrylic resin has a carboxyl group or the like. If the drainage containing the water-based paint lacks counter ions for the carboxyl groups and the pH is neutral or acidic (that is, pH is 7 or less), for example, the carboxyl groups are not dissociated. Molecules are deposited and easily attached (fixed) to the indirect heating unit 38. On the other hand, since the counter ion with respect to the carboxyl group is sufficiently present in the wastewater containing the water-based paint and is in the alkaline region (that is, the pH is more than 7), the acrylic resin is dissolved in water and hardly adheres to the indirect heating unit 38. Become. In the present embodiment, an alkaline agent having a counter ion that neutralizes the charge of the alkaline resin is added to the waste water containing the aqueous paint by the alkaline agent addition means having a counter ion that neutralizes the charge of the alkaline resin, and the pH is alkaline. Therefore, the resin in the aqueous paint is solidified and is prevented from adhering to the indirect heating unit 38 as a paint scale. Further, if the counter ion that neutralizes the charge is volatile, it cannot evaporate and obtain a neutralizing effect, so it must have a high boiling point and be non-volatile. Thereby, since the fall of the heat transfer efficiency of the indirect heating part 38 is suppressed, the waste_water | drain containing a water-based coating material can fully be heated. As a result, a decrease in processing efficiency for separating the low boiling point component and the high boiling point component is suppressed, and a high concentration ratio can be maintained. In addition, the resin contained in the water-based paint is not limited to an acrylic resin. If the resin has an anionic property or a cationic property, the resin having a non-volatile counter ion that neutralizes the charge of the resin may be used. Similarly to the above, the same effect as described above can be obtained. For example, it may be an anionic resin in which a carboxyl group is added to a resin obtained by polymerizing butadiene, a cationic resin in which an amine group is added to a bisphenol A type epoxy resin, or a polyester resin that is commonly used as a resin for water-based paints. Alternatively, the resin may be anionic or cationic by adding a functional group to the melamine resin.

ここで、樹脂の荷電を中和する不揮発性の対イオンを有する薬剤添加手段は、排水に樹脂の荷電を中和する不揮発性の対イオンを有する薬剤を添加できるものであれば、その構成等は特に制限されるものではない。例えば、対イオンを有する薬剤が水酸化ナトリウムや水酸化カリウム等のアルカリ剤であって、アルカリ剤添加の程度をpH検出によって知ることができる場合には、樹脂の荷電を中和する対イオンを有する薬剤添加手段は、例えば、水性塗料を含む排水のpHを検出するpHセンサ(pHセンサは水性塗料排水槽10や排水流入ライン26等に設置される)、アルカリ剤を収容するタンク、アルカリ剤添加ライン、アルカリ剤の添加量を調整するポンプ等の構成をとることができる。あらかじめ実験により排水として廃棄される水性塗料の量と該水性塗料に由来する樹脂を中和するためのアルカリ剤の量を求めておけば、このような薬剤添加手段の構成により、該排水のpHをpHセンサにより検出し、その検出値に基づいて、アルカリ剤の添加量をポンプにより調整し、排水にアルカリ剤を添加することにより、水性塗料を含む排水に含まれる樹脂の荷電を中和することができる。また、図1に示すアルカリ剤樹脂の荷電を中和する不揮発性の対イオンを有する薬剤添加ライン39は、水性塗料排水槽10に接続されているが、これに制限されるものではなく、排水流入ライン26に接続してもよい。   Here, the chemical addition means having a non-volatile counter ion that neutralizes the charge of the resin can be configured as long as it can add a non-volatile counter ion that neutralizes the charge of the resin to the waste water. Is not particularly limited. For example, when the agent having a counter ion is an alkaline agent such as sodium hydroxide or potassium hydroxide and the degree of addition of the alkaline agent can be known by pH detection, the counter ion that neutralizes the charge of the resin is added. The chemical addition means has, for example, a pH sensor that detects the pH of the wastewater containing the aqueous paint (the pH sensor is installed in the aqueous paint drainage tank 10, the drainage inflow line 26, etc.), a tank that contains an alkaline agent, an alkaline agent An addition line, a pump for adjusting the addition amount of the alkaline agent, and the like can be employed. If the amount of the water-based paint discarded as wastewater by experiment and the amount of the alkaline agent for neutralizing the resin derived from the water-based paint are obtained in advance, the pH of the wastewater can be determined by such a configuration of the chemical addition means. Is detected by a pH sensor, and based on the detected value, the amount of the alkali agent added is adjusted by a pump, and the alkali agent is added to the waste water to neutralize the charge of the resin contained in the waste water containing the aqueous paint. be able to. Moreover, although the chemical | medical agent addition line 39 which has the non-volatile counter ion which neutralizes the charge of alkaline agent resin shown in FIG. 1 is connected to the water-based paint drainage tank 10, it is not restricted to this, It may be connected to the inflow line 26.

次に、蒸発濃縮機12により蒸発した低沸点成分を含む水(水蒸気)は、蒸発水供給ライン32を通り圧縮機16に供給される。圧縮機16及び蒸発水供給ライン32は、蒸発した水の熱エネルギーを、蒸発缶12a内に設置された間接加熱部38(例えば各伝熱管内側)に供給する熱回収利用手段として機能するものである。具体的には、蒸発した低沸点成分を含む水(水蒸気)は、圧縮機16により圧縮・昇温され、蒸発水供給ライン32を通り、間接加熱部38(例えば、各伝熱管)に供給されることにより、間接加熱部38が加熱され、加熱された間接加熱部38からの熱により蒸発缶12aの底部に貯留する排水が間接的に加熱される。なお、圧縮機16により圧縮・昇温された蒸発水により、排水を十分に加熱することができれば、補助蒸気の供給を停止してもよい。   Next, the water (steam) containing the low boiling point component evaporated by the evaporation concentrator 12 is supplied to the compressor 16 through the evaporation water supply line 32. The compressor 16 and the evaporated water supply line 32 function as heat recovery and utilization means for supplying the thermal energy of the evaporated water to an indirect heating unit 38 (for example, inside each heat transfer tube) installed in the evaporator 12a. is there. Specifically, the water (steam) containing the evaporated low boiling point component is compressed and heated by the compressor 16, passes through the evaporated water supply line 32, and is supplied to the indirect heating unit 38 (for example, each heat transfer tube). Thus, the indirect heating unit 38 is heated, and the wastewater stored in the bottom of the evaporator 12a is indirectly heated by the heat from the heated indirect heating unit 38. The supply of auxiliary steam may be stopped if the drainage can be sufficiently heated by the evaporated water compressed and heated by the compressor 16.

このように、蒸発した水の熱エネルギーを回収利用することで、エネルギーを有効活用することができ、排水処理に必要なエネルギーの効率化を図ることができる。本実施形態では、蒸発した水の熱エネルギーの少なくとも一部を、蒸発缶12a内に設置された間接加熱部38に供給する機能を有するものであれば、必ずしも圧縮機16及び蒸発水供給ライン32の構成に限定されるものではなく、例えば、圧縮機16に代えてエゼクター等を用いてもよい。また、本実施形態で用いる圧縮機16も上記機能を有するものであれば、その構成は特に制限されるものではない。   Thus, by recovering and utilizing the thermal energy of the evaporated water, the energy can be effectively used, and the energy efficiency required for the wastewater treatment can be improved. In this embodiment, if it has a function which supplies at least one part of the thermal energy of the evaporated water to the indirect heating part 38 installed in the evaporator 12a, it will not necessarily be the compressor 16 and the evaporative water supply line 32. For example, an ejector or the like may be used instead of the compressor 16. The configuration of the compressor 16 used in the present embodiment is not particularly limited as long as it has the above function.

なお、熱回収利用手段は、エネルギーを有効活用して、排水の加熱を行うためのシステムであるため、必ずしも設置する必要はない。熱回収利用手段を設置しない場合は、蒸発した水(水蒸気から液体に戻す)を直接熱交換器18に供給すればよい。   It should be noted that the heat recovery and utilization means is a system for heating wastewater by effectively utilizing energy, and thus is not necessarily installed. In the case where no heat recovery and utilization means is installed, the evaporated water (returned from water vapor to the liquid) may be supplied directly to the heat exchanger 18.

次に、間接加熱部38を通過した低沸点成分を含む水(気体から液体)は、蒸発水返送ライン34から、熱交換器18に導入される。そして、熱交換器18により、低沸点成分を含む水(液体)は、水性塗料を含む排水と熱交換される。ここで、水性塗料を含む排水の方が、低沸点成分を含む水より低温であるため、低沸点成分を含む水は冷却されることとなる。冷却された低沸点成分を含む水は、蒸発水返送ライン34を通り水性塗料排水槽10に返送される。水性塗料排水槽10に返送される低沸点成分の中には、生物処理阻害性を含むものがあり、水性塗料を溶解する成分が含まれているため、上記のように、排水に低沸点成分を返送(供給)することにより、腐敗による悪臭や、水性塗料排水槽10の壁面及び各ライン等への塗料付着等を抑制することができる。本実施形態では、蒸発した水を回収して排水に返送する返送手段として、蒸発水返送ライン34のみの構成を例としたが、これに制限されるものではなく、例えば、ポンプ等を蒸発水返送ライン34に設置した構成等としてもよい。また、本実施形態では、蒸発水返送ライン34は、水性塗料排水槽10に接続された構成を例としているが、排水流入ライン26に接続した構成等であってもよい。   Next, the water (gas to liquid) containing the low boiling point component that has passed through the indirect heating unit 38 is introduced into the heat exchanger 18 from the evaporated water return line 34. The water (liquid) containing the low boiling point component is heat-exchanged with the waste water containing the water-based paint by the heat exchanger 18. Here, since the wastewater containing the water-based paint is at a lower temperature than the water containing the low boiling point component, the water containing the low boiling point component is cooled. The cooled water containing the low boiling point component is returned to the water-based paint drainage tank 10 through the evaporated water return line 34. Among the low-boiling components returned to the water-based paint drainage tank 10, there are those that have biological treatment inhibitory properties and contain components that dissolve the water-based paint. Is returned (supplied), so that bad odor due to decay, paint adhesion to the wall surface of the water-based paint drainage tank 10, each line, and the like can be suppressed. In this embodiment, the return means for collecting the evaporated water and returning it to the waste water is exemplified by the configuration of the evaporative water return line 34 alone, but is not limited to this. It is good also as a structure etc. which were installed in the return line 34. Moreover, in this embodiment, although the evaporative water return line 34 has taken the structure connected to the water-based paint drainage tank 10 as an example, the structure etc. which were connected to the waste_water | drain inflow line 26 may be sufficient.

また、濃縮水循環ライン28を通る高沸点成分を含む濃縮水の一部は、濃縮水排出ライン30を通り、濃縮水槽14に貯留される。濃縮水槽14に貯留された濃縮水(高沸点成分を含む)は、装置を無排水システムとすることができる点で、乾燥機等の蒸発乾固装置により蒸発乾固されることが好ましい。   A part of the concentrated water containing the high boiling point component passing through the concentrated water circulation line 28 passes through the concentrated water discharge line 30 and is stored in the concentrated water tank 14. The concentrated water (including the high boiling point component) stored in the concentrated water tank 14 is preferably evaporated to dryness by an evaporating and drying apparatus such as a drier in that the apparatus can be a non-drainage system.

このように、蒸発した低沸点成分を含む水を回収して、再度排水の処理に使用することによって、処理に必要なエネルギーの効率化、配管等への塗料成分の付着・沈降や発泡による水槽からの排水越流、環境悪化の防止、さらに、薬品使用による水中の塩濃度の増加を抑制でき、かつ低コストな処理をすることができる。   In this way, by collecting the water containing evaporated low-boiling components and using it again for wastewater treatment, it is possible to improve the energy efficiency required for the treatment, and the water tank by the adhesion, sedimentation and foaming of the paint components to the piping etc. The wastewater overflow from the water, the prevention of environmental deterioration, the increase in the salt concentration in the water due to the use of chemicals can be suppressed, and a low-cost treatment can be performed.

本実施形態では、蒸発缶12aの内部を真空ポンプ24により減圧させているが、蒸発缶12aは、排水を加熱して低沸点成分を含む水を蒸発させることができればよいため、必ずしも蒸発缶12aの内部を真空ポンプ24により減圧しておく必要はない。さらに、本実施形態では、低沸点成分を効率的に蒸発させる点で、濃縮水を濃縮水ポンプ22により循環させることが好ましいが、必ずしも濃縮水を循環させる必要はない。   In the present embodiment, the inside of the evaporator 12a is depressurized by the vacuum pump 24. However, the evaporator 12a only needs to be able to heat the waste water and evaporate the water containing the low-boiling components. It is not necessary to depressurize the interior of the interior of the interior by the vacuum pump 24. Furthermore, in this embodiment, it is preferable that the concentrated water is circulated by the concentrated water pump 22 in terms of efficiently evaporating the low boiling point component, but it is not always necessary to circulate the concentrated water.

蒸発缶12a内部における排水の加熱温度は、排水中の低沸点成分、高沸点成分等の種類によって適宜設定されるものであるが、排水の加熱時に起こる発泡を抑制する点で、60〜100℃の範囲が好ましく、80〜95℃の範囲がより好ましい。   The heating temperature of the waste water inside the evaporator 12a is appropriately set according to the types of low boiling point components, high boiling point components, etc. in the waste water, but it is 60 to 100 ° C. in that it suppresses foaming that occurs during heating of the waste water. The range of 80-95 degreeC is more preferable.

本実施形態において、排水処理装置1の初期運転時や圧縮機16の能力が低い場合等では、圧縮機16による熱の回収利用が十分に行われず、排水の加熱が不十分となって、低沸点成分と高沸点成分との分離が効率的に行われない場合がある。そのため、排水処理装置1の初期運転時や圧縮機16の能力が低い場合等では、補助蒸気供給源で発生した補助蒸気を補助蒸気ライン37から蒸発缶12a内の間接加熱部38に供給し、排水の加熱に利用することが好ましい。例えば、小型ボイラー等を補助蒸気供給源として、小型ボイラーで発生した補助蒸気を利用してもよいし、工場内において、廃蒸気が余っている場合等は、その廃蒸気を発生する設備を補助蒸気供給源として、その設備で発生した蒸気を利用してもよい。   In the present embodiment, at the initial operation of the wastewater treatment apparatus 1 or when the capacity of the compressor 16 is low, the heat recovery and utilization by the compressor 16 is not sufficiently performed, and the wastewater is not sufficiently heated. Separation of the boiling point component and the high boiling point component may not be performed efficiently. Therefore, in the initial operation of the wastewater treatment apparatus 1 or when the capacity of the compressor 16 is low, the auxiliary steam generated by the auxiliary steam supply source is supplied from the auxiliary steam line 37 to the indirect heating unit 38 in the evaporator 12a, It is preferable to use for heating of waste water. For example, a small boiler or the like may be used as an auxiliary steam supply source, and the auxiliary steam generated in the small boiler may be used. If there is excess waste steam in the factory, the equipment that generates the waste steam is supported. As the steam supply source, steam generated in the facility may be used.

図2は、本発明の他の実施形態に係る排水処理装置の構成の一例を示す模式図である。図2に示す排水処理装置2において、図1に示す排水処理装置1の構成と同様の構成については同一の符号を付し、その説明を省略する。図2に示す排水処理装置2では、樹脂の荷電を中和する不揮発性の対イオンを有する薬剤添加ライン39が蒸発缶12aに接続されている。そして、樹脂の荷電を中和する不揮発性の対イオンを有する薬剤添加ライン39を通して、樹脂の荷電を中和する不揮発性の対イオンを有する薬剤が蒸発缶12aで濃縮された濃縮水に添加される。また、樹脂の荷電を中和する不揮発性の対イオンを有する薬剤添加ライン39は、蒸発缶12aに接続される場合に限られず、例えば、濃縮水循環ライン28に接続されてもよい。   FIG. 2 is a schematic diagram illustrating an example of a configuration of a wastewater treatment apparatus according to another embodiment of the present invention. In the waste water treatment apparatus 2 shown in FIG. 2, the same components as those in the waste water treatment apparatus 1 shown in FIG. In the waste water treatment apparatus 2 shown in FIG. 2, a chemical addition line 39 having a non-volatile counter ion that neutralizes the charge of the resin is connected to the evaporator 12a. Then, through a drug addition line 39 having a non-volatile counter ion that neutralizes the charge of the resin, a drug having a non-volatile counter ion that neutralizes the charge of the resin is added to the concentrated water concentrated in the evaporator 12a. The Moreover, the chemical | medical agent addition line 39 which has the non-volatile counter ion which neutralizes charge of resin is not restricted to the case where it connects to the evaporator 12a, For example, you may connect to the concentrated water circulation line 28.

対イオンを有する薬剤が水酸化ナトリウムや水酸化カリウム等のアルカリ剤であって、アルカリ剤添加の程度をpH検出によって知ることができる場合には、樹脂の荷電を中和する対イオンを有する薬剤添加手段は、例えば、水性塗料を含む排水のpHを検出するpHセンサ(pHセンサは水性塗料排水槽10や排水流入ライン26等に設置される)、アルカリ剤を収容するタンク、アルカリ剤添加ライン、アルカリ剤の添加量を調整するポンプ等の構成をとることができる。あらかじめ実験により排水として廃棄される水性塗料の量と該水性塗料に由来する樹脂を中和するためのアルカリ剤の量を求めておけば、このような薬剤添加手段の構成により、該排水のpHをpHセンサにより検出し、その検出値に基づいて、アルカリ剤の添加量をポンプにより調整し、排水にアルカリ剤を添加することにより、水性塗料を含む排水に含まれる樹脂の荷電を中和することができる。   When the agent having a counter ion is an alkali agent such as sodium hydroxide or potassium hydroxide and the degree of addition of the alkali agent can be known by pH detection, the agent having a counter ion that neutralizes the charge of the resin The adding means includes, for example, a pH sensor that detects the pH of the wastewater containing the water-based paint (the pH sensor is installed in the water-based paint drainage tank 10, the drainage inflow line 26, etc.), a tank that contains an alkali agent, and an alkali agent addition line. Further, it is possible to adopt a configuration such as a pump for adjusting the addition amount of the alkali agent. If the amount of the water-based paint discarded as wastewater by experiment and the amount of the alkaline agent for neutralizing the resin derived from the water-based paint are obtained in advance, the pH of the wastewater can be determined by such a configuration of the chemical addition means. Is detected by a pH sensor, and based on the detected value, the amount of the alkali agent added is adjusted by a pump, and the alkali agent is added to the waste water to neutralize the charge of the resin contained in the waste water containing the aqueous paint. be able to.

本実施形態で示す構成によっても、水性塗料中の樹脂が固形化し、間接加熱部38に塗料スケールとして付着することが抑制される。これにより、間接加熱部38の伝熱効率の低下が抑制されるため、水性塗料を含む排水の加熱を十分に行うことができる。その結果、低沸点成分と高沸点成分とを分離する処理効率の低下が抑制されるため、高い濃縮倍率を維持することができる。   Also with the configuration shown in the present embodiment, the resin in the aqueous paint is solidified and is prevented from adhering to the indirect heating unit 38 as a paint scale. Thereby, since the fall of the heat transfer efficiency of the indirect heating part 38 is suppressed, the waste_water | drain containing a water-based coating material can fully be heated. As a result, since the fall of the processing efficiency which isolate | separates a low boiling point component and a high boiling point component is suppressed, a high concentration rate can be maintained.

図3は、本発明の他の実施形態に係る排水処理装置の構成の一例を示す模式図である。図3に示す排水処理装置3において、図1に示す排水処理装置1の構成と同様の構成については同一の符号を付し、その説明を省略する。図3に示す排水処理装置3は、蒸発水排出ライン40を備えている。   FIG. 3 is a schematic diagram illustrating an example of a configuration of a wastewater treatment apparatus according to another embodiment of the present invention. In the waste water treatment device 3 shown in FIG. 3, the same reference numerals are given to the same components as those of the waste water treatment device 1 shown in FIG. The waste water treatment apparatus 3 shown in FIG. 3 includes an evaporating water discharge line 40.

図3に示す排水処理装置3では、蒸発水排出ライン40の一端が、蒸発水返送ライン34に接続され、他端が濃縮水排出ライン30に接続されている。本実施形態では、より安定した無排水システムとするために、蒸発水の一部を蒸発水排出ライン40から濃縮水排出ライン30を通して、濃縮水槽14に貯留させ、その後、濃縮水と共に蒸発乾固させることが好ましい。なお、本実施形態では、蒸発水の一部を蒸発乾固させることができればよいため、例えば、蒸発水排出ライン40を直接脱水機、乾燥機等の蒸発乾固装置に接続させても良いし、濃縮水槽14に接続して、濃縮水と共に蒸発乾固装置により蒸発乾固させてもよい。   In the waste water treatment apparatus 3 shown in FIG. 3, one end of the evaporated water discharge line 40 is connected to the evaporated water return line 34, and the other end is connected to the concentrated water discharge line 30. In this embodiment, in order to obtain a more stable non-drainage system, a part of the evaporated water is stored in the concentrated water tank 14 from the evaporated water discharge line 40 through the concentrated water discharge line 30, and then evaporated to dryness together with the concentrated water. It is preferable to make it. In the present embodiment, it is only necessary to evaporate and dry a part of the evaporating water. For example, the evaporating water discharge line 40 may be directly connected to an evaporating and drying apparatus such as a dehydrator or a dryer. Alternatively, it may be connected to the concentrated water tank 14 and evaporated to dryness with concentrated water by an evaporation / drying apparatus.

以下、実施例及び比較例を挙げ、本発明をより具体的に詳細に説明するが、本発明は、以下の実施例に限定されるものではない。   Hereinafter, although an example and a comparative example are given and the present invention is explained more concretely in detail, the present invention is not limited to the following examples.

実施例1では、図1に示す排水処理装置を用い、水性塗料を含む排水の20倍濃縮を行った。排水処理装置の運転中、水性塗料を含む排水に水酸化ナトリウムを添加して、排水のpHを10に調整した。また、排水の20倍濃縮における試験条件を表1にまとめた。   In Example 1, the wastewater treatment apparatus shown in FIG. 1 was used, and wastewater containing a water-based paint was concentrated 20 times. During the operation of the waste water treatment apparatus, sodium hydroxide was added to the waste water containing the aqueous paint to adjust the pH of the waste water to 10. Table 1 summarizes test conditions for 20-fold concentration of wastewater.

Figure 0005680901
Figure 0005680901

実施例2では、排水のpHを11に調整したこと以外は、実施例1と同様の条件で試験を行った。   In Example 2, the test was performed under the same conditions as in Example 1 except that the pH of the wastewater was adjusted to 11.

比較例では、pH調整を行わないこと以外は、実施例1と同様の条件で試験を行った。   In the comparative example, the test was performed under the same conditions as in Example 1 except that pH adjustment was not performed.

まず、塗料スケール付着前の間接加熱部の総括伝熱係数は3000kcal/m/℃/hであった。そして、排水のpH調整を行わなかった比較例の間接加熱部の総括伝熱係数は1500kcal/m/℃/hであり、間接加熱部の総括伝熱係数が低下した。これに対し、排水のpHを10に調整した実施例1の間接加熱部の総括伝熱係数は2000kcal/m/℃/hであり、間接加熱部の総括伝熱係数の低下が抑制された。また、排水のpHを11に調整した実施例2の間接加熱部の総括伝熱係数は3000kcal/m/℃/hであり、間接加熱部の総括伝熱係数の低下は見られなかった。このように、排水に樹脂の荷電を中和する不揮発性の対イオンである水酸化ナトリウムを添加し、アルカリ域に調整することにより、間接加熱部に塗料スケールが付着し難くなり、伝熱効率の低下が抑制された。 First, the overall heat transfer coefficient of the indirect heating part before adhesion of the paint scale was 3000 kcal / m 2 / ° C./h. And the overall heat transfer coefficient of the indirect heating part of the comparative example which did not perform pH adjustment of waste_water | drain is 1500 kcal / m < 2 > / (degreeC) / h, and the overall heat transfer coefficient of the indirect heating part fell. On the other hand, the overall heat transfer coefficient of the indirect heating unit of Example 1 in which the pH of the waste water was adjusted to 10 was 2000 kcal / m 2 / ° C./h, and the decrease in the overall heat transfer coefficient of the indirect heating unit was suppressed. . Moreover, the overall heat transfer coefficient of the indirect heating part of Example 2 which adjusted pH of the waste_water | drain to 11 was 3000 kcal / m < 2 > / (degreeC) / h, and the fall of the overall heat transfer coefficient of the indirect heating part was not seen. In this way, by adding sodium hydroxide, which is a non-volatile counter ion that neutralizes the charge of the resin to the waste water, and adjusting it to the alkaline region, it becomes difficult for the paint scale to adhere to the indirect heating part, and heat transfer efficiency is improved. The decrease was suppressed.

1,2,3 排水処理装置、10 水性塗料排水槽、12 蒸発濃縮機、12a 蒸発缶、14 濃縮水槽、16 圧縮機、18 熱交換器、20 排水ポンプ、22 濃縮水ポンプ、24 真空ポンプ、26 排水流入ライン、28 濃縮水循環ライン、30 濃縮水排出ライン、32 蒸発水供給ライン、34 蒸発水返送ライン、36 排気ライン、37 補助蒸気ライン、38 間接加熱部、39 樹脂の荷電を中和する不揮発性の対イオンを有する薬剤添加ライン、40 蒸発水排出ライン。   1, 2, 3 Wastewater treatment equipment, 10 Water-based paint drainage tank, 12 Evaporation concentrator, 12a Evaporator, 14 Concentrated water tank, 16 Compressor, 18 Heat exchanger, 20 Drain pump, 22 Concentrated water pump, 24 Vacuum pump, 26 Wastewater inflow line, 28 Concentrated water circulation line, 30 Concentrated water discharge line, 32 Evaporated water supply line, 34 Evaporated water return line, 36 Exhaust water line, 37 Auxiliary steam line, 38 Indirect heating unit, 39 Neutralize resin charge Drug addition line with non-volatile counterion, 40 evaporative water discharge line.

Claims (4)

被塗装物に塗装される塗膜成分である樹脂を含有する水性塗料を含む排水の排水処理方法であって、
前記排水を加熱する間接加熱部を備える蒸発濃縮機により、前記排水中の低沸点成分を含む水を蒸発させ、高沸点成分を濃縮する蒸発濃縮工程を備え、
前記蒸発濃縮工程の際には、前記排水に前記樹脂の荷電を中和する不揮発性の対イオンを有する薬剤を添加することを特徴とする排水処理方法。
A wastewater treatment method for wastewater containing a water-based paint containing a resin that is a coating film component to be coated on an object ,
Evaporating and concentrating the high-boiling components by evaporating water containing the low-boiling components in the waste water by an evaporative concentrator equipped with an indirect heating unit for heating the waste water,
The evaporator during the concentration step, waste water treatment method characterized by adding an agent having a counter ion of the non-volatile neutralizing the charge of the resin to the wastewater.
被塗装物に塗装される塗膜成分である樹脂を含有する水性塗料を含む排水の排水処理方法であって、
前記排水を加熱する間接加熱部を備える蒸発濃縮機により、前記排水中の低沸点成分を含む水を蒸発させ、高沸点成分を濃縮する蒸発濃縮工程を備え、
前記蒸発濃縮工程の際には、前記蒸発濃縮機により濃縮された濃縮水に前記樹脂の荷電を中和する不揮発性の対イオンを有する薬剤を添加することを特徴とする排水処理方法。
A wastewater treatment method for wastewater containing a water-based paint containing a resin that is a coating film component to be coated on an object ,
Evaporating and concentrating the high-boiling components by evaporating water containing the low-boiling components in the waste water by an evaporative concentrator equipped with an indirect heating unit for heating the waste water,
The evaporator during the concentration step, waste water treatment method characterized by adding an agent having a counter ion of the non-volatile neutralizing the charge of the resin in concentrated water concentrated by the evaporation device.
被塗装物に塗装される塗膜成分である樹脂を含有する水性塗料を含む排水の排水処理装置であって、
前記排水を加熱して、前記排水中の低沸点成分を含む水を蒸発させ、高沸点成分を濃縮する蒸発濃縮手段と、
前記排水に前記樹脂の荷電を中和する不揮発性の対イオンを有する薬剤を添加する手段と、を備えることを特徴とする排水処理装置。
A wastewater treatment apparatus for wastewater containing a water-based paint containing a resin that is a coating film component to be coated on an object ,
Evaporative concentration means for heating the waste water to evaporate water containing the low boiling point component in the waste water and condensing the high boiling point component;
Waste water treatment apparatus, characterized in that it comprises, means for adding an agent having a counter ion of the non-volatile neutralizing the charge of the resin to the wastewater.
被塗装物に塗装される塗膜成分である樹脂を含有する水性塗料を含む排水の排水処理装置であって、
前記排水を加熱して、前記排水中の低沸点成分を含む水を蒸発させ、高沸点成分を濃縮する蒸発濃縮手段と、
前記蒸発濃縮手段により濃縮された濃縮水に前記樹脂の荷電を中和する不揮発性の対イオンを有する薬剤を添加する手段と、を備えることを特徴とする排水処理装置。
A wastewater treatment apparatus for wastewater containing a water-based paint containing a resin that is a coating film component to be coated on an object ,
Evaporative concentration means for heating the waste water to evaporate water containing the low boiling point component in the waste water and condensing the high boiling point component;
Waste water treatment apparatus, characterized in that it comprises, means for adding an agent having a non-volatile counter ion for neutralizing the charge of the resin in concentrated water concentrated by the evaporation means.
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JPS5245139B2 (en) * 1973-12-14 1977-11-14
GB1454657A (en) * 1974-04-30 1976-11-03 Ciba Geigy Uk Ltd Method and composition for inhibitng the formation of scale from saline water
US4204953A (en) * 1974-04-30 1980-05-27 Ciba-Geigy Limited Process for alkaline scaling
JPH02218463A (en) * 1989-02-18 1990-08-31 Taikisha Ltd Coating equipment
US5256308A (en) * 1992-08-19 1993-10-26 Betz Laboratories, Inc. Method for the cure and removal of overspray paint from the water wash system of paint spray booths
JP3112608B2 (en) * 1993-09-21 2000-11-27 東海産機株式会社 Apparatus and method for treating waste liquid and water-soluble waste paint
JP3148664B2 (en) * 1997-01-13 2001-03-19 株式会社ササクラ Evaporative concentration method and apparatus
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