JP5702560B2 - Waste water treatment method and waste water treatment equipment - Google Patents

Waste water treatment method and waste water treatment equipment Download PDF

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JP5702560B2
JP5702560B2 JP2010181580A JP2010181580A JP5702560B2 JP 5702560 B2 JP5702560 B2 JP 5702560B2 JP 2010181580 A JP2010181580 A JP 2010181580A JP 2010181580 A JP2010181580 A JP 2010181580A JP 5702560 B2 JP5702560 B2 JP 5702560B2
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智範 藤井
智範 藤井
加藤 秀和
秀和 加藤
大矢 誠
誠 大矢
堅 橋本
堅 橋本
友之 岩本
友之 岩本
直人 和久
直人 和久
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Mazda Motor Corp
Organo Corp
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Description

本発明は、少なくとも水性塗料を含む排水の排水処理方法及び排水処理装置の技術に関する。   The present invention relates to a wastewater treatment method and wastewater treatment equipment including at least a water-based paint.

近年、揮発性有機化合物(VOC)削減の観点から、揮発性有機溶剤を溶媒とする溶剤塗料から水を溶媒とする水性塗料へ切り替える動きが広がりつつある。水性塗料は一般に、水、樹脂(塗膜主成分であり、塗膜となる)、有機溶剤(樹脂を溶解、分散させるもの)、顔料(色づけするもの)、界面活性剤、消泡剤、凍結防止剤、タレ止剤、防錆剤等で構成される。上記有機溶剤は、一般に、アルコール類、エステル類、ケトン類、エーテルアルコール類、脂肪族炭化水素類、芳香族炭化水素類等で構成される。このうち、一般に、アルコール類、エステル類、ケトン類、エーテルアルコール類は親水性であり、脂肪族炭化水素類、芳香族炭化水素類は疎水性である。   In recent years, from the viewpoint of reducing volatile organic compounds (VOC), there is an increasing trend of switching from a solvent paint using a volatile organic solvent as a solvent to an aqueous paint using water as a solvent. Water-based paints are generally water, resin (which is the main component of the coating film and becomes the coating film), organic solvents (those that dissolve and disperse the resin), pigments (those that color), surfactants, antifoaming agents, and freezing. Consists of an inhibitor, sagging inhibitor, rust inhibitor and the like. The organic solvent is generally composed of alcohols, esters, ketones, ether alcohols, aliphatic hydrocarbons, aromatic hydrocarbons, and the like. Of these, generally, alcohols, esters, ketones, and ether alcohols are hydrophilic, and aliphatic hydrocarbons and aromatic hydrocarbons are hydrophobic.

塗料を使った塗装工程では、様々な塗料がスプレー塗装等により被塗装物に塗装される。しかし、被塗装物に噴霧された水性塗料の塗装効率は必ずしも完全ではない。例えば、自動車の車体への塗装効率は60%程度であるため、残りの40%は有効に使用されていない。したがって、塗装ブース等で塗装されなかった過剰の塗料を捕集するため、通常は水洗水で捕集、除去される。そして、水洗水は循環使用される。   In the painting process using paint, various paints are applied to the object by spray painting or the like. However, the coating efficiency of the water-based paint sprayed on the object to be coated is not always perfect. For example, since the painting efficiency on the body of an automobile is about 60%, the remaining 40% is not used effectively. Therefore, in order to collect excess paint that has not been painted in a painting booth or the like, it is usually collected and removed with washing water. The washing water is recycled.

水性塗料はその性質から水との分離が容易ではないため、循環使用される水洗水に溶解した状態で蓄積されて、以下の問題が生じていた。
(a)発泡による水槽からの排水越流、環境悪化
(b)BOD(Biochemical Oxygen Demand:生物化学的酸素要求量)成分が腐敗し、腐敗臭が発生
(c)塗料成分の水槽、配管等への付着、沈降
(d)高濃度COD(Chemical Oxygen Demand:化学的酸素要求量)、高濃度BODのため放流処理が困難
Since water-based paints are not easily separated from water due to their properties, they are accumulated in a state of being dissolved in flush water used for circulation, resulting in the following problems.
(A) Wastewater overflow from the aquarium due to foaming, environmental deterioration (b) BOD (Biochemical Oxygen Demand) component decays and a decaying odor occurs (c) Paint component to aquarium, piping, etc. (D) High concentration COD (Chemical Oxygen Demand) and high concentration BOD make it difficult to discharge.

これらの問題を解決するため、従来、薬品処理や、蒸発乾固による処理が行われている(例えば、特許文献1,2参照)。   In order to solve these problems, chemical treatment and treatment by evaporation to dryness are conventionally performed (see, for example, Patent Documents 1 and 2).

特開平11−672号公報Japanese Patent Laid-Open No. 11-672 特開2009−220047号公報JP 2009-220047 A

ところで、本発明者らは、水性塗料を含む排水の処理方法として、排水を加熱することにより、排水の低沸点成分を蒸発させ、高沸点成分を濃縮して、それぞれを分離する方法を検討した。そして、この処理方法において、蒸発した低沸点成分を含む水を回収して、再度排水の処理に使用することにより、配管等への塗料成分の付着・沈降や発泡、腐敗等を防止することができることを見出した。しかし、排水処理を継続的に行うと、排水を加熱するための間接加熱部に塗料スケールが付着して、間接加熱部の伝熱効率が低下するため、蒸発濃縮の際における排水の加熱を十分に行うことができない虞がある。   By the way, the present inventors examined a method for separating each of the waste water containing water-based paint by heating the waste water to evaporate the low boiling point components of the waste water and concentrating the high boiling point components. . In this treatment method, water containing evaporated low boiling point components is recovered and used again for wastewater treatment to prevent adhesion / sedimentation, foaming, decay, and the like of paint components on pipes and the like. I found out that I can do it. However, if the wastewater treatment is continuously performed, the paint scale adheres to the indirect heating part for heating the wastewater, and the heat transfer efficiency of the indirect heating part is reduced. There is a risk that it cannot be done.

そこで、本発明の目的は、間接加熱部の伝熱効率の低下を抑制することができる蒸発濃縮機の洗浄方法、蒸発濃縮機の洗浄装置、排水処理方法及び排水処理装置を提供することにある。   Then, the objective of this invention is providing the washing | cleaning method of the evaporative concentrator which can suppress the fall of the heat transfer efficiency of an indirect heating part, the washing | cleaning apparatus of an evaporative concentrator, the waste water treatment method, and a waste water treatment apparatus.

本発明は、少なくとも水性塗料を含む排水の排水処理方法であって、前記排水が貯留された貯留槽から排出された前記排水を加熱する間接加熱部を備える蒸発濃縮機により、前記排水中の低沸点成分を含む水を蒸発させ、高沸点成分を濃縮する蒸発濃縮工程と、前記蒸発させた低沸点成分を含む水の少なくとも一部を回収し、前記蒸発濃縮工程後に、該低沸点成分を含む水の一部で前記間接加熱部を洗浄する洗浄工程と、前記回収した低沸点成分を含む水の残部を前記貯留槽に返送する返送工程と、を備える。 The present invention is a wastewater treatment method for wastewater containing at least a water-based paint, wherein an evaporative concentrator provided with an indirect heating unit for heating the wastewater discharged from a storage tank in which the wastewater is stored is used to reduce the amount of wastewater. Evaporating and concentrating the water containing the boiling point component to concentrate the high boiling point component and recovering at least a part of the water containing the evaporated low boiling point component and including the low boiling point component after the evaporating and concentrating step A cleaning step of cleaning the indirect heating portion with a part of water, and a return step of returning the remaining portion of the water containing the recovered low-boiling components to the storage tank.

また、前記排水処理方法において、前記回収した低沸点成分を含む水に、塗料スケールを溶解する有機溶剤を添加することが好ましい。 In the wastewater treatment method, an organic solvent that dissolves the paint scale is preferably added to the water containing the recovered low-boiling component.

また、前記排水処理方法において、前記間接加熱部を洗浄する際の前記低沸点成分を含む水の温度を60〜100℃の範囲とすることが好ましい。 Moreover, in the said waste water treatment method, it is preferable to make the temperature of the water containing the said low boiling point component at the time of wash | cleaning the said indirect heating part into the range of 60-100 degreeC.

また、本発明は、少なくとも水性塗料を含む排水の排水処理装置であって、前記排水を貯留する貯留槽と、前記貯留槽から排出される前記排水を加熱する間接加熱部を備え、前記排水中の低沸点成分を含む水を蒸発させ、高沸点成分を濃縮する蒸発濃縮手段と、前記蒸発させた低沸点成分を含む水の少なくとも一部を回収し、該低沸点成分を含む水の一部を前記間接加熱部に供給し、前記間接加熱部を洗浄する洗浄手段と、前記回収した低沸点成分を含む水の残部を前記貯留槽に返送する返送手段と、を備える。 Further, the present invention is a wastewater treatment apparatus for wastewater containing at least an aqueous paint, comprising a storage tank for storing the wastewater, and an indirect heating unit for heating the wastewater discharged from the storage tank, Evaporating and concentrating means for evaporating the water containing the low-boiling component and concentrating the high-boiling component, collecting at least a part of the water containing the evaporated low-boiling component, and part of the water containing the low-boiling component Is supplied to the indirect heating unit, and cleaning means for cleaning the indirect heating unit, and return means for returning the remaining water containing the recovered low-boiling components to the storage tank.

また、前記排水処理装置において、前記回収した低沸点成分を含む水に、塗料スケールを溶解する有機溶剤を添加する添加手段を備えることが好ましい。 Moreover, the waste water treatment apparatus preferably includes an adding means for adding an organic solvent that dissolves the paint scale to the water containing the recovered low-boiling component.

また、前記排水処理装置において、前記間接加熱部を洗浄する際の前記低沸点成分を含む水の温度を60〜100℃の範囲とする補助熱源を備えることが好ましい。 Moreover, it is preferable that the said waste water treatment apparatus is equipped with the auxiliary | assistant heat source which makes the temperature of the water containing the said low boiling point component at the time of washing | cleaning the said indirect heating part the range of 60-100 degreeC.

本発明によれば、蒸発濃縮機に設置される間接加熱部に付着した塗料スケールを洗い流すことができ、低下した間接加熱部の伝熱効率を回復させることができる。   ADVANTAGE OF THE INVENTION According to this invention, the paint scale adhering to the indirect heating part installed in an evaporative concentrator can be washed away, and the heat transfer efficiency of the reduced indirect heating part can be recovered.

本発明の実施形態に係る排水処理装置の構成の一例を示す模式図である。It is a schematic diagram which shows an example of a structure of the waste water treatment equipment which concerns on embodiment of this invention. 本発明の他の実施形態に係る排水処理装置の構成の一例を示す模式図である。It is a schematic diagram which shows an example of a structure of the waste water treatment equipment which concerns on other embodiment of this invention.

本発明の実施の形態について以下説明する。本実施形態は本発明を実施する一例であって、本発明は本実施形態に限定されるものではない。   Embodiments of the present invention will be described below. This embodiment is an example for carrying out the present invention, and the present invention is not limited to this embodiment.

図1は、本発明の実施形態に係る排水処理装置の構成の一例を示す模式図である。図1に示す排水処理装置1は、水性塗料排水槽10、蒸発濃縮機12(加熱分離手段)、濃縮水槽14、圧縮機16及び蒸発水供給ライン32(熱回収利用手段)、熱交換器18、洗浄水槽19、排水ポンプ20、濃縮水ポンプ22、真空ポンプ24、排水流入ライン26、濃縮水循環ライン28、濃縮水排出ライン30、蒸発水返送ライン34(返送手段)、洗浄水導入ライン35、排気ライン36、補助蒸気ライン37、有機溶剤添加ライン39を備える。   Drawing 1 is a mimetic diagram showing an example of the composition of the waste water treatment equipment concerning the embodiment of the present invention. A wastewater treatment apparatus 1 shown in FIG. 1 includes an aqueous paint drainage tank 10, an evaporative concentrator 12 (heating separation means), a concentrated water tank 14, a compressor 16, an evaporating water supply line 32 (heat recovery utilization means), and a heat exchanger 18. , Washing water tank 19, drainage pump 20, concentrated water pump 22, vacuum pump 24, drainage inflow line 26, concentrated water circulation line 28, concentrated water discharge line 30, evaporated water return line 34 (return means), wash water introduction line 35, An exhaust line 36, an auxiliary steam line 37, and an organic solvent addition line 39 are provided.

本実施形態で用いられる蒸発濃縮機12は、排水中の低沸点成分を含む水を間接的な加熱により蒸発させ、高沸点成分を濃縮することができる構造を有していれば、特に制限されるものではないが、蒸発が行われる場である蒸発部と、熱源と被加熱体との間で、伝熱板や伝熱管等の伝熱体を介して間接的に熱交換が行われる間接加熱部とを少なくとも備える。図1に示す蒸発濃縮機12は、蒸発缶12a(蒸発部)、間接加熱部38、補助蒸気ライン37、補助蒸気供給源を備えている。蒸発濃縮機12の蒸発缶12a内に設置される間接加熱部38は、例えば、特開2004−237136号公報、特開2008−188514号公報記載のように、多数本の伝熱管から構成され、その各伝熱管が水平横向きとなるように設けられている。そして、各伝熱管の一端には入口ヘッダーが、他端には出口ヘッダーが各々設けられており、加熱蒸気が伝熱管の内側を通ることで伝熱管外側の被加熱液が加熱される。また、本実施形態の蒸発濃縮機12は、必ずしも上記に制限されるものではなく、例えば、特開2009−090228号公報記載のように、蒸発缶と、該蒸発缶の外部に設置された熱交換器である間接加熱部を備えるものであってもよい。この熱交換器は、蒸気導入口と、凝縮水出口と、水平横向きの多数本の伝熱管を有する。そして、伝熱管の内部を被加熱液が通過する間に、蒸気導入口から導入された蒸気が伝熱管の外部から被加熱液を加熱する。また、特開平5−84401号公報記載のように、間接加熱部が上記伝熱管の代わりに、中空プレート状のヒーティングエレメント等により構成される中空構造であってもよい。このような中空構造の間接加熱部は中空構造の内側と外側で熱交換が可能である限り、その形状は特に制限されるものではない。   The evaporation concentrator 12 used in the present embodiment is particularly limited as long as it has a structure capable of concentrating the high boiling point component by evaporating water containing the low boiling point component in the waste water by indirect heating. Although not intended, indirect heat exchange is performed indirectly between the evaporation section, where the evaporation takes place, and a heat source such as a heat transfer plate or heat transfer tube, between the heat source and the object to be heated. A heating unit. The evaporation concentrator 12 shown in FIG. 1 includes an evaporator 12a (evaporating unit), an indirect heating unit 38, an auxiliary steam line 37, and an auxiliary steam supply source. The indirect heating unit 38 installed in the evaporator 12a of the evaporation concentrator 12 is composed of a large number of heat transfer tubes, as described in, for example, JP-A-2004-237136 and JP-A-2008-188514, Each of the heat transfer tubes is provided so as to be horizontally oriented. In addition, an inlet header is provided at one end of each heat transfer tube, and an outlet header is provided at the other end, and the liquid to be heated outside the heat transfer tube is heated by heating steam passing through the inside of the heat transfer tube. Further, the evaporation concentrator 12 of the present embodiment is not necessarily limited to the above. For example, as described in JP 2009-090228 A, an evaporator and heat installed outside the evaporator You may provide the indirect heating part which is an exchanger. This heat exchanger has a steam inlet, a condensed water outlet, and a large number of horizontal and horizontal heat transfer tubes. And while the to-be-heated liquid passes the inside of a heat exchanger tube, the steam introduce | transduced from the steam inlet heats a to-be-heated liquid from the exterior of a heat exchanger tube. Moreover, as described in JP-A-5-84401, the indirect heating unit may have a hollow structure constituted by a hollow plate-like heating element or the like instead of the heat transfer tube. The shape of the indirect heating portion having such a hollow structure is not particularly limited as long as heat exchange is possible between the inside and the outside of the hollow structure.

ここで、本実施形態における低沸点成分とは、蒸発させる圧力と温度条件下において、水と共に蒸発した成分であり、高沸点成分とは、蒸発させる圧力と温度条件下において、水と共に蒸発しなかった成分である。例えば、大気圧中での沸点が171〜172℃の水性塗料溶剤であるエチレングリコールモノブチルエーテル(通称ブチルセロソルブ)は、90℃、0.07MPa条件で水と共に蒸発するため低沸点成分である。   Here, the low boiling point component in the present embodiment is a component that evaporates with water under the pressure and temperature conditions for evaporation, and the high boiling point component does not evaporate with water under the pressure and temperature conditions for evaporation. Ingredients. For example, ethylene glycol monobutyl ether (commonly called butyl cellosolve), which is an aqueous coating solvent having a boiling point of 171 to 172 ° C. at atmospheric pressure, is a low-boiling component because it evaporates with water at 90 ° C. and 0.07 MPa.

水性塗料排水槽10には、少なくとも水性塗料を含む排水が貯留される。この水性塗料排水槽10には、排水流入ライン26の一端が接続され、他端は排水ポンプ20及び熱交換器18を介して、蒸発缶12aに接続されている。蒸発缶12aの下方には、濃縮水循環ライン28の一端が接続され、他端は濃縮水ポンプ22を介して蒸発缶12aの上方に接続されている。また、濃縮水循環ライン28には、濃縮水排出ライン30の一端が接続され、他端は濃縮水槽14に接続されている。また、蒸発缶12aの上方には、蒸発水供給ライン32の一端が接続され、他端は、圧縮機16を介して間接加熱部38(入口側:例えば入口ヘッダー)に接続されている。また、蒸発水返送ライン34の一端は間接加熱部38(出口側:例えば出口ヘッダー)に接続され、他端は、熱交換器18を介して洗浄水槽19または水性塗料排水槽10に接続される。また、洗浄水槽19には有機溶剤添加ライン39が接続されている。また、洗浄水導入ライン35の一端は、洗浄水槽19に接続され、他端は排水流入ライン26に接続される。また、排気ライン36の一端は、熱交換器18と蒸発缶12a間の蒸発水返送ライン34に接続され、他端は真空ポンプ24を介して大気に開放されている。また、補助蒸気ライン37の一端は、蒸発水供給ライン32に接続され、他端は補助蒸気供給源(不図示)に接続される。   In the water-based paint drain tank 10, waste water containing at least the water-based paint is stored. One end of a drainage inflow line 26 is connected to the water-based paint drainage tank 10, and the other end is connected to the evaporator 12 a via a drainage pump 20 and a heat exchanger 18. One end of the concentrated water circulation line 28 is connected to the lower side of the evaporator 12 a, and the other end is connected to the upper side of the evaporator 12 a through the concentrated water pump 22. Further, one end of a concentrated water discharge line 30 is connected to the concentrated water circulation line 28, and the other end is connected to the concentrated water tank 14. Moreover, one end of the evaporating water supply line 32 is connected above the evaporator 12a, and the other end is connected to the indirect heating part 38 (inlet side: inlet header, for example) via the compressor 16. Further, one end of the evaporative water return line 34 is connected to an indirect heating unit 38 (exit side: for example, an outlet header), and the other end is connected to the washing water tank 19 or the aqueous paint drain tank 10 via the heat exchanger 18. . An organic solvent addition line 39 is connected to the washing water tank 19. One end of the cleaning water introduction line 35 is connected to the cleaning water tank 19, and the other end is connected to the drainage inflow line 26. Further, one end of the exhaust line 36 is connected to the evaporated water return line 34 between the heat exchanger 18 and the evaporator 12 a, and the other end is opened to the atmosphere via the vacuum pump 24. One end of the auxiliary steam line 37 is connected to the evaporating water supply line 32, and the other end is connected to an auxiliary steam supply source (not shown).

次に、本実施形態に係る排水処理装置1の動作について説明する。   Next, the operation of the waste water treatment apparatus 1 according to this embodiment will be described.

水性塗料を含む排水は、水性塗料排水槽10に貯留される。水性塗料は一般に、水、樹脂(塗膜主成分であり、塗膜となる)、有機溶剤(樹脂を溶解、分散させるもの)、顔料(色づけするもの)、界面活性剤、消泡剤、凍結防止剤、タレ止剤、防錆剤等で構成される。上記有機溶剤は、一般に、アルコール類、エステル類、ケトン類、エーテルアルコール類、脂肪族炭化水素類、芳香族炭化水素類等で構成される。水性塗料の低沸点成分としては、主に有機溶剤等が挙げられる。このうち、一般に、アルコール類、エステル類、ケトン類、エーテルアルコール類は親水性であり、脂肪族炭化水素類、芳香族炭化水素類は疎水性である。また、水性塗料の高沸点成分としては、主に樹脂、顔料、界面活性剤、消泡剤等が挙げられる。また、水性塗料を含む排水には、溶剤塗料、洗浄液等が含まれていてもよい。   The waste water containing the aqueous paint is stored in the aqueous paint drain tank 10. Water-based paints are generally water, resin (which is the main component of the coating film and becomes the coating film), organic solvents (those that dissolve and disperse the resin), pigments (those that color), surfactants, antifoaming agents, and freezing. Consists of an inhibitor, sagging inhibitor, rust inhibitor and the like. The organic solvent is generally composed of alcohols, esters, ketones, ether alcohols, aliphatic hydrocarbons, aromatic hydrocarbons, and the like. An organic solvent etc. are mainly mentioned as a low boiling-point component of an aqueous coating material. Of these, generally, alcohols, esters, ketones, and ether alcohols are hydrophilic, and aliphatic hydrocarbons and aromatic hydrocarbons are hydrophobic. In addition, examples of the high-boiling component of the water-based paint include mainly resins, pigments, surfactants and antifoaming agents. In addition, the waste water containing the water-based paint may contain a solvent paint, a cleaning liquid, and the like.

水性塗料排水槽10に貯留された水性塗料を含む排水(以下、単に排水と略す場合がある)は、排水ポンプ20により排水流入ライン26を通り、熱交換器18に導入される。そして、熱交換器18により、排水は、蒸発缶12aから排出される蒸気(低沸点成分を含む蒸発した水分)と熱交換される。ここで、蒸発した水分の方が排水より高温であるため、排水は予熱されることとなる。予熱された排水は、排水流入ライン26を通り蒸発缶12aに供給される。本実施形態のように、蒸発濃縮機12の蒸発缶12aに導入される排水を予め加熱させることができる点で、蒸発濃縮機12の蒸発缶12aに導入される前の排水と蒸発水返送ライン34により排水に返送される前の蒸発した水とを熱交換させる熱交換器18を設置することが好ましい。   Wastewater containing the aqueous paint stored in the aqueous paint drainage tank 10 (hereinafter sometimes simply referred to as “drainage”) is introduced into the heat exchanger 18 through the drainage inflow line 26 by the drainage pump 20. Then, the heat exchanger 18 exchanges heat between the waste water and steam discharged from the evaporator 12a (evaporated water containing low-boiling components). Here, since the evaporated water has a higher temperature than the waste water, the waste water is preheated. The preheated waste water is supplied to the evaporator 12 a through the waste water inflow line 26. As in the present embodiment, the waste water introduced into the evaporator 12a of the evaporator concentrator 12 can be preheated, and the waste water before being introduced into the evaporator 12a of the evaporator concentrator 12 and the evaporated water return line. It is preferable to install a heat exchanger 18 for exchanging heat with the evaporated water before being returned to the waste water by 34.

蒸発濃縮機12の蒸発缶12aに供給された排水は、蒸発濃縮機12の蒸発缶12a内に設置された間接加熱部38からの熱によって間接的に加熱される。運転初期では、補助蒸気供給源で発生した蒸気が補助蒸気ライン37から間接加熱部38(例えば、各伝熱管内側)に供給されることにより、間接加熱部38が加熱され、加熱された間接加熱部38からの熱により排水が間接的に加熱される。ここで、蒸発缶12aの内部は、真空ポンプ24により減圧されているため、排水中の水及び低沸点成分(以下、低沸点成分を含む水と記載する場合がある)は、飽和蒸気圧に等しい比較的低い温度で蒸発する。一方、排水中の高沸点成分は濃縮されていき、底部に高沸点成分を含む濃縮水として貯留される。また、高沸点成分を含む濃縮水は濃縮水ポンプ22により、蒸発缶12aから排出され、濃縮水循環ライン28を通り、蒸発缶12aの上部から蒸発缶12a内の間接加熱部38(例えば各伝熱管の外側面)に散布される。これにより、散布された排水(濃縮水も含む)は間接加熱部38内部の蒸気によって高温となるため、間接加熱部38の表面で排水中の低沸点成分を効果的に蒸発させることができる。   The wastewater supplied to the evaporator 12a of the evaporator concentrator 12 is indirectly heated by the heat from the indirect heating unit 38 installed in the evaporator 12a of the evaporator concentrator 12. In the initial stage of operation, steam generated from the auxiliary steam supply source is supplied from the auxiliary steam line 37 to the indirect heating unit 38 (for example, inside each heat transfer tube), whereby the indirect heating unit 38 is heated and heated. The waste water is indirectly heated by the heat from the section 38. Here, since the inside of the evaporator 12a is depressurized by the vacuum pump 24, the water in the waste water and the low boiling point component (hereinafter may be referred to as water containing a low boiling point component) are at a saturated vapor pressure. Evaporates at an equal and relatively low temperature. On the other hand, the high boiling point component in the waste water is concentrated and stored as concentrated water containing the high boiling point component at the bottom. Concentrated water containing a high-boiling component is discharged from the evaporator 12a by the concentrated water pump 22, passes through the concentrated water circulation line 28, and is indirectly heated from the upper part of the evaporator 12a to the indirect heating unit 38 (for example, each heat transfer tube). Sprayed on the outer surface). Thereby, since the sprayed waste water (including concentrated water) becomes high temperature by the steam inside the indirect heating unit 38, low boiling point components in the waste water can be effectively evaporated on the surface of the indirect heating unit 38.

蒸発濃縮機12により蒸発した低沸点成分を含む水(水蒸気)は、蒸発水供給ライン32を通り圧縮機16に供給される。圧縮機16及び蒸発水供給ライン32は、蒸発した水の熱エネルギーを、蒸発缶12a内に設置された間接加熱部38(例えば各伝熱管内側)に供給する熱回収利用手段として機能するものである。具体的には、蒸発した低沸点成分を含む水(水蒸気)は、圧縮機16により圧縮・昇温され、蒸発水供給ライン32を通り、間接加熱部38(例えば、各伝熱管)に供給されることにより、間接加熱部38が加熱され、加熱された間接加熱部38からの熱により蒸発缶12aの底部に貯留する排水が間接的に加熱される。なお、圧縮機16により圧縮・昇温された蒸発水により、排水を十分に加熱することができれば、補助蒸気の供給を停止してもよい。   The water (steam) containing the low boiling point component evaporated by the evaporation concentrator 12 is supplied to the compressor 16 through the evaporation water supply line 32. The compressor 16 and the evaporated water supply line 32 function as heat recovery and utilization means for supplying the thermal energy of the evaporated water to an indirect heating unit 38 (for example, inside each heat transfer tube) installed in the evaporator 12a. is there. Specifically, the water (steam) containing the evaporated low boiling point component is compressed and heated by the compressor 16, passes through the evaporated water supply line 32, and is supplied to the indirect heating unit 38 (for example, each heat transfer tube). Thus, the indirect heating unit 38 is heated, and the wastewater stored in the bottom of the evaporator 12a is indirectly heated by the heat from the heated indirect heating unit 38. The supply of auxiliary steam may be stopped if the drainage can be sufficiently heated by the evaporated water compressed and heated by the compressor 16.

このように、蒸発した水の熱エネルギーを回収利用することで、エネルギーを有効活用することができ、排水処理に必要なエネルギーの効率化を図ることができる。本実施形態では、蒸発した水の熱エネルギーの少なくとも一部を、蒸発缶12a内に設置された間接加熱部38に供給する機能を有するものであれば、必ずしも圧縮機16及び蒸発水供給ライン32の構成に限定されるものではなく、例えば、圧縮機16に代えてエゼクター等を用いてもよい。また、本実施形態で用いる圧縮機16も上記機能を有するものであれば、その構成は特に制限されるものではない。   Thus, by recovering and utilizing the thermal energy of the evaporated water, the energy can be effectively used, and the energy efficiency required for the wastewater treatment can be improved. In this embodiment, if it has a function which supplies at least one part of the thermal energy of the evaporated water to the indirect heating part 38 installed in the evaporator 12a, it will not necessarily be the compressor 16 and the evaporative water supply line 32. For example, an ejector or the like may be used instead of the compressor 16. The configuration of the compressor 16 used in the present embodiment is not particularly limited as long as it has the above function.

なお、熱回収利用手段は、エネルギーを有効活用して、排水の加熱を行うためのシステムであるため、必ずしも設置する必要はない。熱回収利用手段を設置しない場合は、蒸発した水(水蒸気から液体に戻す)を直接熱交換器18に供給すればよい。   It should be noted that the heat recovery and utilization means is a system for heating wastewater by effectively utilizing energy, and thus is not necessarily installed. In the case where no heat recovery and utilization means is installed, the evaporated water (returned from water vapor to the liquid) may be supplied directly to the heat exchanger 18.

次に、間接加熱部38を通過した低沸点成分を含む水(気体から液体)は、蒸発水返送ライン34から、熱交換器18に導入される。そして、熱交換器18により、低沸点成分を含む水(液体)は、水性塗料を含む排水と熱交換される。ここで、水性塗料を含む排水の方が、低沸点成分を含む水より低温であるため、低沸点成分を含む水は冷却されることとなる。冷却された低沸点成分を含む水は、蒸発水返送ライン34を通り、洗浄水槽19を介して水性塗料排水槽10に返送される。水性塗料排水槽10に返送される低沸点成分の中には、生物処理阻害性を含むものがあり、水性塗料を溶解する成分が含まれているため、上記のように、排水に低沸点成分を返送(供給)することにより、腐敗による悪臭や、水性塗料排水槽10の壁面及び各ライン等への塗料付着等を抑制することができる。本実施形態では、蒸発した水を回収して排水に返送する返送手段として、蒸発水返送ライン34のみの構成を例としたが、これに制限されるものではなく、例えば、ポンプ等を蒸発水返送ライン34に設置した構成等としてもよい。また、本実施形態では、蒸発水返送ライン34は、水性塗料排水槽10に接続された構成を例としているが、排水流入ライン26に接続した構成等であってもよい。   Next, the water (gas to liquid) containing the low boiling point component that has passed through the indirect heating unit 38 is introduced into the heat exchanger 18 from the evaporated water return line 34. The water (liquid) containing the low boiling point component is heat-exchanged with the waste water containing the water-based paint by the heat exchanger 18. Here, since the wastewater containing the water-based paint is at a lower temperature than the water containing the low boiling point component, the water containing the low boiling point component is cooled. The cooled water containing the low boiling point component passes through the evaporating water return line 34 and is returned to the water-based paint drainage tank 10 through the washing water tank 19. Among the low-boiling components returned to the water-based paint drainage tank 10, there are those that have biological treatment inhibitory properties and contain components that dissolve the water-based paint. Is returned (supplied), so that bad odor due to decay, paint adhesion to the wall surface of the water-based paint drainage tank 10, each line, and the like can be suppressed. In this embodiment, the return means for collecting the evaporated water and returning it to the waste water is exemplified by the configuration of the evaporative water return line 34 alone, but is not limited to this. It is good also as a structure installed in the return line 34, etc. Moreover, in this embodiment, although the evaporative water return line 34 has taken the structure connected to the water-based paint drainage tank 10 as an example, the structure etc. which were connected to the waste_water | drain inflow line 26 may be sufficient.

また、濃縮水循環ライン28を通る高沸点成分を含む濃縮水の一部は、濃縮水排出ライン30を通り、濃縮水槽14に貯留される。濃縮水槽14に貯留された濃縮水(高沸点成分を含む)は、装置を無排水システムとすることができる点で、乾燥機等の蒸発乾固装置により蒸発乾固されることが好ましい。   A part of the concentrated water containing the high boiling point component passing through the concentrated water circulation line 28 passes through the concentrated water discharge line 30 and is stored in the concentrated water tank 14. The concentrated water (including the high boiling point component) stored in the concentrated water tank 14 is preferably evaporated to dryness by an evaporating and drying apparatus such as a drier in that the apparatus can be a non-drainage system.

このように、蒸発した低沸点成分を含む水を回収して、再度排水の処理に使用することによって、処理に必要なエネルギーの効率化、配管等への塗料成分の付着・沈降や発泡による水槽からの排水越流、環境悪化の防止、さらに、薬品使用による水中の塩濃度の増加を抑制でき、かつ低コストな処理をすることができる。   In this way, by collecting the water containing evaporated low-boiling components and using it again for wastewater treatment, it is possible to improve the energy efficiency required for the treatment, and the water tank by the adhesion, sedimentation and foaming of the paint components to the piping etc. The wastewater overflow from the water, the prevention of environmental deterioration, the increase in the salt concentration in the water due to the use of chemicals can be suppressed, and a low-cost treatment can be performed.

本実施形態では、蒸発缶12aの内部を真空ポンプ24により減圧させているが、蒸発缶12aは、排水を加熱して低沸点成分を含む水を蒸発させることができればよいため、必ずしも蒸発缶12aの内部を真空ポンプ24により減圧しておく必要はない。さらに、本実施形態では、低沸点成分を効率的に蒸発させる点で、濃縮水を濃縮水ポンプ22により循環させることが好ましいが、必ずしも濃縮水を循環させる必要はない。   In the present embodiment, the inside of the evaporator 12a is depressurized by the vacuum pump 24. However, the evaporator 12a only needs to be able to heat the waste water and evaporate the water containing the low-boiling components. It is not necessary to depressurize the interior of the interior of the interior by the vacuum pump 24. Furthermore, in this embodiment, it is preferable that the concentrated water is circulated by the concentrated water pump 22 in terms of efficiently evaporating the low boiling point component, but it is not always necessary to circulate the concentrated water.

蒸発缶12a内部における排水の加熱温度は、排水中の低沸点成分、高沸点成分等の種類によって適宜設定されるものであるが、排水の加熱時に起こる発泡を抑制する点で、60〜100℃の範囲が好ましく、80〜95℃の範囲がより好ましい。   The heating temperature of the waste water inside the evaporator 12a is appropriately set according to the types of low boiling point components, high boiling point components, etc. in the waste water, but it is 60 to 100 ° C. in that it suppresses foaming that occurs during heating of the waste water. The range of 80-95 degreeC is more preferable.

本実施形態において、排水処理装置1の初期運転時や圧縮機16の能力が低い場合等では、圧縮機16による熱の回収利用が十分に行われず、排水の加熱が不十分となって、低沸点成分と高沸点成分との分離が効率的に行われない場合がある。そのため、排水処理装置1の初期運転時や圧縮機16の能力が低い場合等では、補助蒸気供給源で発生した補助蒸気を補助蒸気ライン37から蒸発缶12a内の間接加熱部38に供給し、排水の加熱に利用することが好ましい。例えば、小型ボイラー等を補助蒸気供給源として、小型ボイラーで発生した補助蒸気を利用してもよいし、工場内において、廃蒸気が余っている場合等は、その廃蒸気を発生する設備を補助蒸気供給源として、その設備で発生した蒸気を利用してもよい。   In the present embodiment, at the initial operation of the wastewater treatment apparatus 1 or when the capacity of the compressor 16 is low, the heat recovery and utilization by the compressor 16 is not sufficiently performed, and the wastewater is not sufficiently heated. Separation of the boiling point component and the high boiling point component may not be performed efficiently. Therefore, in the initial operation of the wastewater treatment apparatus 1 or when the capacity of the compressor 16 is low, the auxiliary steam generated by the auxiliary steam supply source is supplied from the auxiliary steam line 37 to the indirect heating unit 38 in the evaporator 12a, It is preferable to use for heating of waste water. For example, a small boiler or the like may be used as an auxiliary steam supply source, and the auxiliary steam generated in the small boiler may be used. If there is excess waste steam in the factory, the equipment that generates the waste steam is supported. As the steam supply source, steam generated in the facility may be used.

以上が本実施形態における排水中の低沸点成分と高沸点成分とを分離する処理であるが、このような処理を継続していくと、蒸発缶12a内の間接加熱部38に塗料スケールが付着するため、間接加熱部38の伝熱効率が低下し、排水の加熱を十分に行うことができない。その結果、低沸点成分と高沸点成分とを分離する処理効率が低下してしまう。そこで、間接加熱部38に付着した塗料スケールを洗浄する必要がある。以下にその洗浄方法(洗浄工程)について説明する。   The above is the process for separating the low-boiling component and the high-boiling component in the waste water in the present embodiment. If such a process is continued, the paint scale adheres to the indirect heating unit 38 in the evaporator 12a. For this reason, the heat transfer efficiency of the indirect heating unit 38 decreases, and the waste water cannot be heated sufficiently. As a result, the processing efficiency for separating the low-boiling component and the high-boiling component is reduced. Therefore, it is necessary to clean the paint scale attached to the indirect heating unit 38. The cleaning method (cleaning step) will be described below.

まず、濃縮水ポンプ22により濃縮水を全て濃縮水排出ライン30から排出する。次に、バルブ26aを閉状態にし、水性塗料を含む排水が水性塗料排水槽10から排水流入ライン26に流出しない状態にして、バルブ35aを開状態にし、洗浄水槽19内に貯留した低沸点成分を含む水を、排水ポンプ20により、洗浄水導入ライン35から排水流入ライン26を経由させ、蒸発缶12aに導入させる。そして、蒸発缶12aに導入された低沸点成分を含む水を濃縮水ポンプ22により、濃縮水循環ライン28に送液し、蒸発缶12aの上部から蒸発缶12a内の間接加熱部38に供給する。これを繰り返し行い、低沸点成分を含む水で間接加熱部38を洗浄する。上記でも説明したように、低沸点成分を含む水には、水性塗料を溶解する成分が含まれているため、低沸点成分を含む水で間接加熱部38を洗浄することにより、間接加熱部38に付着した塗料スケールを溶解させることができる。このように、所定時間洗浄後、洗浄排水は濃縮水排出ライン30、濃縮水槽14を介して、排水処理装置1の系外へ排出される。   First, all the concentrated water is discharged from the concentrated water discharge line 30 by the concentrated water pump 22. Next, the valve 26a is closed, the waste water containing the aqueous paint is kept from flowing out of the aqueous paint drain tank 10 into the drain inflow line 26, the valve 35a is opened, and the low boiling point component stored in the washing water tank 19 is stored. The water containing water is introduced into the evaporator 12a by the drainage pump 20 through the drainage inflow line 26 from the washing water introduction line 35. And the water containing the low boiling-point component introduce | transduced into the evaporator 12a is sent to the concentrated water circulation line 28 with the concentrated water pump 22, and is supplied to the indirect heating part 38 in the evaporator 12a from the upper part of the evaporator 12a. This is repeated, and the indirect heating unit 38 is washed with water containing a low boiling point component. As described above, since the water containing the low-boiling component contains the component that dissolves the aqueous paint, the indirect heating unit 38 is washed by washing the indirect heating unit 38 with water containing the low-boiling component. The paint scale adhering to can be dissolved. Thus, after washing for a predetermined time, the washing waste water is discharged out of the waste water treatment apparatus 1 through the concentrated water discharge line 30 and the concentrated water tank 14.

本実施形態において、低沸点成分を含む水で間接加熱部38を洗浄するための蒸発濃縮機洗浄装置は、蒸発水返送ライン34、洗浄水槽19、洗浄水導入ライン35、排水流入ライン26、排水ポンプ20、濃縮水ポンプ22、濃縮水循環ライン28により構成されている。しかし、本実施形態の蒸発濃縮機洗浄装置は、蒸発させた低沸点成分を含む水を回収し、その低沸点成分を含む水を間接加熱部38に供給し、間接加熱部38を洗浄することができる構成であれば、上記構成に制限されるものではない。例えば、上記蒸発濃縮機洗浄装置の構成のうち、排水流入ライン26、排水ポンプ20、濃縮水ポンプ22、濃縮水循環ライン28は、本来排水の蒸発濃縮処理の際に使用されるものであるため、蒸発濃縮機洗浄装置の他の一例としては、洗浄水槽19内の低沸点成分を含む水を蒸発缶12aに供給するためのライン及びポンプ(排水流入ライン26及び排水ポンプ20に相当するもの)、蒸発缶12aに供給された低沸点成分を含む水を循環洗浄するためのライン及びポンプ(濃縮水ポンプ22及び濃縮水循環ライン28に相当するもの)を別途備えるものであってもよい。なお、循環洗浄するためのライン及びポンプ(濃縮水ポンプ22及び濃縮水循環ライン28に相当するもの等)の設置は、塗料スケールを効果的に洗い流す点で好ましいが、必ずしも必要ではない。また、蒸発濃縮機洗浄装置の他の一例としては、高圧噴射ノズルを間接加熱部38に噴射可能な位置で蒸発缶12aに設置し、その高圧噴射ノズルを介して、排水流入ライン26又は濃縮水循環ライン28から蒸発缶12aに供給される低沸点成分を含む水を間接加熱部38に吹き付けるような構成であってもよい。   In this embodiment, the evaporative concentrator cleaning device for cleaning the indirect heating unit 38 with water containing a low boiling point component includes the evaporating water return line 34, the cleaning water tank 19, the cleaning water introduction line 35, the drainage inflow line 26, the drainage. The pump 20, the concentrated water pump 22, and the concentrated water circulation line 28 are configured. However, the evaporative concentrator cleaning device of the present embodiment recovers the water containing the evaporated low boiling point component, supplies the water containing the low boiling point component to the indirect heating unit 38, and cleans the indirect heating unit 38. If it is the structure which can do, it will not restrict | limit to the said structure. For example, since the drainage inflow line 26, the drainage pump 20, the concentrated water pump 22, and the concentrated water circulation line 28 among the configurations of the evaporative concentration machine cleaning apparatus are originally used in the process of evaporating and concentrating wastewater, As another example of the evaporation concentrator cleaning device, a line and a pump for supplying water containing a low boiling point component in the cleaning water tank 19 to the evaporator 12a (corresponding to the drainage inflow line 26 and the drainage pump 20), A line and a pump (corresponding to the concentrated water pump 22 and the concentrated water circulation line 28) for circulating and washing the water containing the low boiling point component supplied to the evaporator 12a may be separately provided. In addition, although the installation of the line and pump for circulating washing (equivalent to the concentrated water pump 22 and the concentrated water circulation line 28 etc.) is preferable at the point which wash | cleans a paint scale effectively, it is not necessarily required. As another example of the evaporative concentrator cleaning device, a high pressure injection nozzle is installed in the evaporator 12a at a position where it can be injected to the indirect heating unit 38, and the drainage inflow line 26 or concentrated water circulation is provided via the high pressure injection nozzle. The structure which sprays the water containing the low boiling point component supplied to the evaporator 12a from the line 28 to the indirect heating part 38 may be sufficient.

また、本実施形態では、有機溶剤添加ライン39(添加手段)から、塗料スケールを溶解する有機溶剤を洗浄水槽19内に追加添加することが好ましい。これは、間接加熱部38に塗料スケールが強固に付着しており、洗浄水槽19内の低沸点成分濃度が十分でなかった場合に適用される。水性塗料の低沸点成分に含まれる有機溶剤は、塗料スケールを溶解することができるものであるため、洗浄水槽19内において、塗料スケールを溶解することができる成分の濃度を高めることができるからである。塗料スケールを溶解する有機溶剤は、例えば、極性の強い溶剤が好ましい。具体例として、メタノール、エタノール、プロパノール、イソプロパノール、ブタノール等のアルコール系溶剤、ブチルセロソロブ等を挙げることができる。また、N−メチルピロリドン等のプロトン系溶剤でもよい。   Further, in the present embodiment, it is preferable to additionally add an organic solvent that dissolves the paint scale into the cleaning water tank 19 from the organic solvent addition line 39 (addition means). This is applied when the paint scale is firmly attached to the indirect heating unit 38 and the low boiling point component concentration in the washing water tank 19 is not sufficient. Since the organic solvent contained in the low-boiling component of the water-based paint can dissolve the paint scale, the concentration of the component capable of dissolving the paint scale can be increased in the washing water tank 19. is there. The organic solvent that dissolves the paint scale is preferably a highly polar solvent, for example. Specific examples include alcohol solvents such as methanol, ethanol, propanol, isopropanol, and butanol, butyl cellosolve, and the like. Also, a proton solvent such as N-methylpyrrolidone may be used.

また、本実施形態では、間接加熱部38に付着した塗料スケールの洗浄効果を高める点で、間接加熱部38を洗浄する際の低沸点成分を含む水の温度を60℃〜100℃の範囲とすることが好ましい。具体的には、例えば、小型ボイラーによる補助蒸気(補助熱源)や工場内の廃蒸気(補助熱源)を補助蒸気ライン37から蒸発缶12a内に供給して、低沸点成分を含む水又は蒸発缶12a内を加熱することにより行う。また、例えば、後述するように、洗浄水槽19を蒸発缶12aに接続する蒸発水返送ライン34を介して設置することにより、間接加熱部38を洗浄する際の低沸点成分を含む水は、蒸発缶12aにより蒸発した際の余熱を利用することができるため、必ずしも上記補助熱源を必要としない。   Moreover, in this embodiment, the temperature of the water containing the low boiling point component at the time of washing | cleaning the indirect heating part 38 is set to the range of 60 to 100 degreeC at the point which improves the washing | cleaning effect of the paint scale adhering to the indirect heating part 38. It is preferable to do. Specifically, for example, auxiliary steam (auxiliary heat source) by a small boiler or waste steam (auxiliary heat source) in a factory is supplied into the evaporator 12a from the auxiliary steam line 37, and water or evaporator containing a low boiling point component is supplied. This is done by heating the inside of 12a. In addition, for example, as described later, the water containing the low boiling point component when the indirect heating unit 38 is cleaned is evaporated by installing the cleaning water tank 19 via the evaporated water return line 34 connected to the evaporator 12a. Since the remaining heat when evaporated by the can 12a can be used, the auxiliary heat source is not necessarily required.

以上のように、低沸点成分を含む水で間接加熱部38を洗浄することにより、間接加熱部38に付着した塗料スケールを洗い流すことができるため、間接加熱部38の伝熱効率の低下を抑制することができ、その後の排水の加熱による低沸点成分と高沸点成分の分離を効率的に行うことが可能となる。   As described above, since the paint scale adhering to the indirect heating unit 38 can be washed away by washing the indirect heating unit 38 with water containing a low-boiling component, the reduction in the heat transfer efficiency of the indirect heating unit 38 is suppressed. It is possible to efficiently separate the low-boiling component and the high-boiling component by heating the waste water thereafter.

図2は、本発明の他の実施形態に係る排水処理装置の構成の一例を示す模式図である。図2に示す排水処理装置2において、図1に示す排水処理装置1の構成と同様の構成については同一の符号を付し、その説明を省略する。図2に示す排水処理装置2は、蒸発水排出ライン40を備えている。   FIG. 2 is a schematic diagram illustrating an example of a configuration of a wastewater treatment apparatus according to another embodiment of the present invention. In the waste water treatment apparatus 2 shown in FIG. 2, the same components as those in the waste water treatment apparatus 1 shown in FIG. The waste water treatment apparatus 2 shown in FIG. 2 includes an evaporating water discharge line 40.

図2に示す排水処理装置2では、洗浄水槽19は蒸発水返送ライン34により蒸発缶12aと接続されるとともに、洗浄水導入ライン35、排水流入ライン26および熱交換器18を介して再び蒸発缶12aに接続されるように設置されている。これにより、間接加熱部38を洗浄する際の低沸点成分を含む水は、蒸発缶12aにより蒸発した際の余熱を利用することができる。その結果、間接加熱部38を洗浄する際の低沸点成分を含む水の温度を60℃〜100℃の範囲に設定する際には、必ずしも上記補助熱源を必要としない。   In the waste water treatment apparatus 2 shown in FIG. 2, the washing water tank 19 is connected to the evaporator 12 a by the evaporating water return line 34, and again through the washing water introduction line 35, the waste water inflow line 26 and the heat exchanger 18. It is installed so as to be connected to 12a. Thereby, the water containing the low boiling point component at the time of washing the indirect heating unit 38 can use the residual heat when evaporated by the evaporator 12a. As a result, the auxiliary heat source is not necessarily required when setting the temperature of the water containing the low boiling point component in the cleaning of the indirect heating unit 38 in the range of 60 ° C to 100 ° C.

また、図2に示す排水処理装置2では、蒸発水排出ライン40の一端が、蒸発水返送ライン34に接続され、他端が濃縮水排出ライン30に接続されている。本実施形態では、より安定した無排水システムとするために、蒸発水の一部を蒸発水排出ライン40から濃縮水排出ライン30を通して、濃縮水槽14に貯留させ、その後、濃縮水と共に蒸発乾固させることが好ましい。なお、本実施形態では、蒸発水の一部を蒸発乾固させることができればよいため、例えば、蒸発水排出ライン40を直接脱水機、乾燥機等の蒸発乾固装置に接続させても良いし、濃縮水槽14に接続して、濃縮水と共に蒸発乾固装置により蒸発乾固させてもよい。   Further, in the waste water treatment apparatus 2 shown in FIG. 2, one end of the evaporated water discharge line 40 is connected to the evaporated water return line 34 and the other end is connected to the concentrated water discharge line 30. In this embodiment, in order to obtain a more stable non-drainage system, a part of the evaporated water is stored in the concentrated water tank 14 from the evaporated water discharge line 40 through the concentrated water discharge line 30, and then evaporated to dryness together with the concentrated water. It is preferable to make it. In the present embodiment, it is only necessary to evaporate and dry a part of the evaporating water. For example, the evaporating water discharge line 40 may be directly connected to an evaporating and drying apparatus such as a dehydrator or a dryer. Alternatively, it may be connected to the concentrated water tank 14 and evaporated to dryness with concentrated water by an evaporation / drying apparatus.

以下、実施例及び比較例を挙げ、本発明をより具体的に詳細に説明するが、本発明は、以下の実施例に限定されるものではない。   Hereinafter, although an example and a comparative example are given and the present invention is explained more concretely in detail, the present invention is not limited to the following examples.

実施例では、図1に示す排水処理装置を用い、排水の蒸発濃縮を1週間行い、その後、蒸発した低沸点成分を含む水で間接加熱部を1時間洗浄した。洗浄時の低沸点成分を含む水を70℃に加熱し、蒸発缶内の圧力を大気圧とした。また、排水の蒸発濃縮における試験条件を表1にまとめた。   In the examples, the wastewater treatment apparatus shown in FIG. 1 was used to evaporate and concentrate the wastewater for one week, and then the indirect heating part was washed with water containing the evaporated low boiling point components for 1 hour. Water containing a low boiling point component at the time of washing was heated to 70 ° C., and the pressure in the evaporator was set to atmospheric pressure. Table 1 summarizes the test conditions for the evaporation and concentration of waste water.

Figure 0005702560
Figure 0005702560

比較例1では、排水の蒸発濃縮を1週間行い、その後、70℃の水(水道水)で間接加熱部を1時間洗浄した。   In Comparative Example 1, the waste water was evaporated and concentrated for one week, and then the indirectly heated portion was washed with 70 ° C. water (tap water) for 1 hour.

比較例2では、排水の蒸発濃縮を1週間行い、その後、70℃の水酸化ナトリウム20%水溶液で間接加熱部を1時間洗浄した。   In Comparative Example 2, the wastewater was evaporated and concentrated for 1 week, and then the indirectly heated portion was washed with a 70% sodium hydroxide 20% aqueous solution for 1 hour.

比較例3では、排水の蒸発濃縮を1週間行い、その後、70℃の家庭用洗剤20%溶解液で間接加熱部を1時間洗浄した。   In Comparative Example 3, the wastewater was evaporated and concentrated for 1 week, and then the indirectly heated portion was washed with a 20% household detergent 20% solution at 70 ° C. for 1 hour.

比較例4では、排水の蒸発濃縮を1週間行い、その後、70℃の硫酸20%水溶液で間接加熱部を1時間洗浄した。   In Comparative Example 4, the wastewater was evaporated and concentrated for one week, and then the indirectly heated portion was washed with a 20% aqueous sulfuric acid solution at 70 ° C. for 1 hour.

まず、塗料スケール付着前の間接加熱部の総括伝熱係数は3000kcal/m/℃/hであった。そして、排水の蒸発濃縮1週間後、塗料スケール付着後の間接加熱部の総括伝熱係数は2000kcal/m/℃/hであった。そして、水、水酸化ナトリウム、家庭用洗剤、硫酸で間接加熱部を洗浄した比較例1〜4では、洗浄後の間接加熱部の総括伝熱係数がそれぞれ2000kcal/m/℃/h、2200kcal/m/℃/h、2000kcal/m/℃/h、2200kcal/m/℃/hであり、いずれも塗料スケール付着前の間接加熱部の総括伝熱係数まで回復させることができなかった。これに対し、低沸点成分を含む水で間接加熱部を洗浄した実施例では、洗浄後の間接加熱部の総括伝熱係数が3040kcal/m/℃/hに達し、塗料スケール付着前の間接加熱部の総括伝熱係数まで回復させることができた。 First, the overall heat transfer coefficient of the indirect heating part before adhesion of the paint scale was 3000 kcal / m 2 / ° C./h. Then, after one week of evaporation and concentration of the waste water, the overall heat transfer coefficient of the indirect heating portion after the paint scale adhered was 2000 kcal / m 2 / ° C./h. And in Comparative Examples 1-4 which wash | cleaned the indirect heating part with water, sodium hydroxide, household detergent, and a sulfuric acid, the overall heat transfer coefficient of the indirect heating part after washing | cleaning is 2000 kcal / m < 2 > / (degreeC) / h, respectively 2200 kcal. / m 2 / ℃ / h, a 2000kcal / m 2 / ℃ / h , 2200kcal / m 2 / ℃ / h, either could not be restored to the overall heat transfer coefficient of the indirect heating of the pre-coating scale deposition It was. On the other hand, in the Example which wash | cleaned the indirect heating part with the water containing a low boiling point component, the general heat transfer coefficient of the indirect heating part after washing | cleaning reaches 3040 kcal / m < 2 > / degreeC / h, and it is indirect before paint scale adhesion. The overall heat transfer coefficient of the heating unit was recovered.

なお、実施例及び各比較例の総括伝熱係数を濃縮水温度、間接加熱部温度、蒸発量、伝熱面積から、下式により算出した。
h=q/AΔT
h:総括伝熱係数
q:熱量
A:伝熱面積
ΔT:加熱部温度差(間接加熱部温度−濃縮水温度)
In addition, the general heat transfer coefficient of the Example and each Comparative Example was calculated from the concentrated water temperature, the indirectly heated portion temperature, the evaporation amount, and the heat transfer area by the following equation.
h = q / AΔT
h: Overall heat transfer coefficient q: Heat quantity A: Heat transfer area ΔT: Temperature difference of heating part (indirect heating part temperature-concentrated water temperature)

1,2 排水処理装置、10 水性塗料排水槽、12 蒸発濃縮機、12a 蒸発缶、14 濃縮水槽、16 圧縮機、18 熱交換器、19 洗浄水槽、20 排水ポンプ、22 濃縮水ポンプ、24 真空ポンプ、26 排水流入ライン、28 濃縮水循環ライン、30 濃縮水排出ライン、32 蒸発水供給ライン、34 蒸発水返送ライン、35 洗浄水導入ライン、36 排気ライン、37 補助蒸気ライン、38 間接加熱部、39 有機溶剤添加ライン、40 蒸発水排出ライン。   1, 2 Wastewater treatment equipment, 10 Water-based paint drainage tank, 12 Evaporation concentrator, 12a Evaporator, 14 Concentrated water tank, 16 Compressor, 18 Heat exchanger, 19 Washing water tank, 20 Drain pump, 22 Concentrated water pump, 24 Vacuum Pump, 26 Wastewater inflow line, 28 Concentrated water circulation line, 30 Concentrated water discharge line, 32 Evaporated water supply line, 34 Evaporated water return line, 35 Wash water introduction line, 36 Exhaust line, 37 Auxiliary steam line, 38 Indirect heating section, 39 Organic solvent addition line, 40 Evaporative water discharge line.

Claims (6)

少なくとも水性塗料を含む排水の排水処理方法であって、
前記排水が貯留された貯留槽から排出された前記排水を加熱する間接加熱部を備える蒸発濃縮機により、前記排水中の低沸点成分を含む水を蒸発させ、高沸点成分を濃縮する蒸発濃縮工程と、
前記蒸発させた低沸点成分を含む水の少なくとも一部を回収し、前記蒸発濃縮工程後に、該低沸点成分を含む水の一部で前記間接加熱部を洗浄する洗浄工程と、
前記回収した低沸点成分を含む水の残部を前記貯留槽に返送する返送工程と、を備えることを特徴とする排水処理方法。
A wastewater treatment method for wastewater containing at least a water-based paint,
Evaporation and concentration step of evaporating water containing low-boiling components in the wastewater and concentrating high-boiling components by using an evaporative concentrator provided with an indirect heating unit that heats the wastewater discharged from the storage tank in which the wastewater is stored When,
A step of recovering at least a part of the water containing the low-boiling component evaporated and washing the indirect heating part with a part of the water containing the low-boiling component after the evaporation and concentration step;
A wastewater treatment method comprising: a returning step of returning the remaining water containing the recovered low-boiling components to the storage tank .
前記回収した低沸点成分を含む水に、塗料スケールを溶解する有機溶剤を追加添加することを特徴とする請求項1記載の排水処理方法。 The wastewater treatment method according to claim 1, wherein an organic solvent that dissolves the paint scale is added to the recovered water containing the low-boiling component. 前記間接加熱部を洗浄する際の前記低沸点成分を含む水の温度を60〜100℃の範囲とすることを特徴とする請求項1又は2記載の排水処理方法。 The wastewater treatment method according to claim 1 or 2, wherein the temperature of the water containing the low-boiling component when the indirect heating unit is washed is set to a range of 60 to 100 ° C. 少なくとも水性塗料を含む排水の排水処理装置であって、
前記排水を貯留する貯留槽と、
前記貯留槽から排出される前記排水を加熱する間接加熱部を備え、前記排水中の低沸点成分を含む水を蒸発させ、高沸点成分を濃縮する蒸発濃縮手段と、
前記蒸発させた低沸点成分を含む水の少なくとも一部を回収し、該低沸点成分を含む水の一部を前記間接加熱部に供給し、前記間接加熱部を洗浄する洗浄手段と、
前記回収した低沸点成分を含む水の残部を前記貯留槽に返送する返送手段と、を備えることを特徴とする排水処理装置。
A wastewater treatment apparatus for wastewater containing at least a water-based paint,
A storage tank for storing the waste water;
An indirect heating unit for heating the wastewater discharged from the storage tank , evaporating water containing a low boiling point component in the wastewater, and concentrating the high boiling point component;
A means for recovering at least a part of the water containing the low-boiling point component evaporated, supplying a part of the water containing the low-boiling point component to the indirect heating unit, and cleaning the indirect heating unit;
Returning means for returning the remaining water containing the recovered low-boiling-point components to the storage tank .
前記回収した低沸点成分を含む水に、塗料スケールを溶解する有機溶剤を添加する添加手段を備えることを特徴とする請求項記載の排水処理装置。 The wastewater treatment apparatus according to claim 4, further comprising an addition unit that adds an organic solvent that dissolves the paint scale to the water containing the recovered low-boiling component. 前記間接加熱部を洗浄する際の前記低沸点成分を含む水の温度を60〜100℃の範囲とする補助熱源を備えることを特徴とする請求項又は記載の排水処理装置。 The wastewater treatment apparatus according to claim 4 or 5 , further comprising an auxiliary heat source that sets the temperature of the water containing the low-boiling component when the indirect heating unit is washed to a range of 60 to 100 ° C.
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