JP5679149B2 - Pickling operation method of stainless steel strip - Google Patents

Pickling operation method of stainless steel strip Download PDF

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JP5679149B2
JP5679149B2 JP2010024216A JP2010024216A JP5679149B2 JP 5679149 B2 JP5679149 B2 JP 5679149B2 JP 2010024216 A JP2010024216 A JP 2010024216A JP 2010024216 A JP2010024216 A JP 2010024216A JP 5679149 B2 JP5679149 B2 JP 5679149B2
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JP2011162812A (en
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隼隆 伊藤
隼隆 伊藤
山本 真也
真也 山本
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Nippon Steel Nisshin Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • C23G1/085Iron or steel solutions containing HNO3
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/02Cleaning or pickling metallic material with solutions or molten salts with acid solutions
    • C23G1/08Iron or steel
    • C23G1/086Iron or steel solutions containing HF
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G3/00Apparatus for cleaning or pickling metallic material
    • C23G3/02Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
    • C23G3/021Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously by dipping
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G3/00Apparatus for cleaning or pickling metallic material
    • C23G3/02Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously
    • C23G3/023Apparatus for cleaning or pickling metallic material for cleaning wires, strips, filaments continuously by spraying

Description

本発明は、ステンレス鋼帯を硝酸−弗酸混合酸洗液で酸洗する際に、噴流酸洗を行いながら窒素酸化物(NOX)の排出量を抑制する酸洗操業方法に関する。 The present invention relates to a pickling operation method for suppressing the discharge amount of nitrogen oxide (NO x ) while performing jet pickling when pickling a stainless steel strip with a nitric acid-hydrofluoric acid mixed pickling solution.

鋼板製品の製造過程において、焼鈍後の鋼板は、通常、酸洗工程でデスケールを行った後に次工程へ送られる。大量生産現場での酸洗は、長尺の鋼帯を酸洗槽内の酸洗液中に浸漬させながら連続的に通板する方式で行われている(ディップ酸洗方式)。そのような連続酸洗ラインでは一般的に、複数個の酸洗槽が直列に配置され、鋼帯はそれらを順次通過するようになっている。   In the manufacturing process of a steel plate product, the steel plate after annealing is usually sent to the next step after being descaled in the pickling step. Pickling at a mass production site is performed by a method of continuously passing a long steel strip while dipping it in a pickling solution in a pickling tank (dip pickling method). In such a continuous pickling line, a plurality of pickling tanks are generally arranged in series, and the steel strip passes through them sequentially.

最近では酸洗の生産性を高めるために、ディップ酸洗方式において「噴流酸洗」を採用するケースが増えてきた。噴流酸洗は、酸洗槽内で酸洗液の噴流を噴出して液を撹拌し、その噴流による酸洗液の流れの中に鋼帯を通過させる酸洗方法である。特許文献1には塩酸を用いた酸洗液で噴流酸洗を適用する技術が開示されている。   Recently, in order to increase the productivity of pickling, the number of cases where “jet pickling” is employed in the dip pickling method has increased. Jet pickling is a pickling method in which a jet of pickling liquid is jetted in a pickling tank, the liquid is stirred, and a steel strip is passed through the flow of pickling liquid by the jet. Patent Document 1 discloses a technique of applying jet pickling with a pickling solution using hydrochloric acid.

ステンレス鋼の酸洗には、硝酸−弗酸混合酸洗液(以下、単に「硝弗酸」と言うことがある)を使用することが一般的である。硝弗酸はステンレス鋼に対し短時間で美麗な酸洗肌を与え、孔食の危険も少ないため、種々のステンレス鋼種に広く適用されている。硝酸あるいは弗酸を単独で使用しても酸洗効果が得られない。硝酸は酸化剤であり、ステンレス鋼の不動態化を促進させこれを維持する性質があるが、単独ではデスケール作用がない。弗酸はスケールのみならずステンレス鋼の素地金属を浸食して表面を荒らす性質があり、また毒性が強いことから、酸洗に単独で用いられることはない。両者の混合液によって初めて良好なデスケール効果が発揮される。   For pickling stainless steel, it is common to use a mixed pickling solution of nitric acid and hydrofluoric acid (hereinafter sometimes simply referred to as “nitric hydrofluoric acid”). Nitrofluoric acid gives beautiful pickling skin to stainless steel in a short time and has a low risk of pitting corrosion, so it is widely applied to various stainless steel types. Even if nitric acid or hydrofluoric acid is used alone, the pickling effect cannot be obtained. Nitric acid is an oxidizing agent and has the property of promoting and maintaining the passivation of stainless steel, but it has no descaling effect by itself. Hydrofluoric acid has the property of eroding not only the scale but also the base metal of stainless steel to roughen the surface, and since it is highly toxic, it is not used alone for pickling. A good descaling effect is exhibited for the first time by the mixture of both.

特開平9−268390号公報JP-A-9-268390 特開2003−13265号公報JP 2003-13265 A 特開2007−100170号公報JP 2007-100170 A

硝弗酸を用いたステンレス鋼の酸洗においてはNOXが発生する。その発生メカニズムは主として下記(1)〜(3)式によると考えられる。
4Fe+10HNO3+4HF→4FeF(NO3)2+2HNO2+2H2O …(1)
2HNO2=N23↑+H2O …(2)
23=NO+NO2 …(3)
すなわち、硝弗酸の酸洗液中で(1)式の酸洗反応が生じ、硝酸(HNO3)は還元されて亜硝酸(HNO2)となる。亜硝酸は(2)式のように更に還元されて三酸化二窒素(N23)となり、(3)式によりNO(一酸化窒素)およびNO2(二酸化窒素)が生成する。
In the pickling of stainless steel using nitric hydrofluoric acid, NO x is generated. The generation mechanism is considered to be mainly based on the following formulas (1) to (3).
4Fe + 10HNO 3 + 4HF → 4FeF (NO 3 ) 2 + 2HNO 2 + 2H 2 O (1)
2HNO 2 = N 2 O 3 ↑ + H 2 O (2)
N 2 O 3 = NO + NO 2 (3)
That is, the pickling reaction of the formula (1) occurs in the nitric hydrofluoric acid pickling solution, and nitric acid (HNO 3 ) is reduced to nitrous acid (HNO 2 ). Nitrous acid (2) is further reduced as of dinitrogen trioxide (N 2 O 3) becomes, NO (nitric oxide) and NO 2 (nitrogen dioxide) is produced by (3).

NOXは酸性雨や光化学オキシダントの原因物質である。ステンレス鋼の酸洗現場では酸洗槽の排ガスを回収し、脱硝装置によりNOX濃度を100ppm以下に十分に低減したうえで排出するよう、環境に対する配慮がなされている。ただし脱硝装置の能力には限界があるので、酸洗操業においては過剰のNOXが発生しないように慎重な管理が要求される。 NO x is a causative substance of acid rain and photochemical oxidants. The pickling site stainless steel recovered exhaust gas pickling tank, to discharge after having sufficiently reduced NO X concentration 100ppm or less by denitrator, concern for the environment have been made. However, since the capacity of the denitration device is limited, careful management is required so that excessive NO x is not generated in the pickling operation.

硝弗酸を用いたステンレス鋼の酸洗においてNOXの発生量が増大する要因の1つとして、酸洗槽内の液温上昇が挙げられる。上記(1)式の酸洗反応は発熱反応であるから、反応の進行に伴って液温が上昇しやすくなる。液温が上昇すると(1)式の酸洗反応が促進され、NOXの発生量が増大する。このため、酸洗槽に工業用水や酸を添加することにより液温の過度な上昇を抑える措置がとられている。また、噴流酸洗を行うことによっても(1)式の酸洗反応が促進されるので、噴流酸洗を積極的に採用することは難しい。特に耐食性レベルが比較的低いステンレス鋼種に対して噴流酸洗を適用すると酸洗反応が急激に促進され、NOXの生成が激しくなるため、噴流酸洗による酸洗効率の向上を図ることは容易でないのが現状である。 One of the factors that the generation amount of the NO X is increased in pickling stainless steel using nitric-hydrofluoric acid, the liquid temperature rise of the pickling bath can be cited. Since the pickling reaction of the above formula (1) is an exothermic reaction, the liquid temperature easily rises as the reaction proceeds. Liquid temperature is to the (1) pickling reaction accelerator increases, the amount of the NO X increases. For this reason, the measure which suppresses the excessive raise of liquid temperature by adding industrial water and an acid to a pickling tank is taken. Moreover, since pickling reaction of Formula (1) is promoted also by performing jet pickling, it is difficult to positively employ jet pickling. In particular, when jet pickling is applied to stainless steel grades with a relatively low corrosion resistance level, the pickling reaction is rapidly promoted and NO X generation becomes intense, so it is easy to improve pickling efficiency by jet pickling. The current situation is not.

一方、NOXの発生を抑制する手法としては、特許文献2、3に開示されるように、脱硝剤(例えば過酸化水素)を硝弗酸の酸洗液に添加することが有効である。しかし、脱硝剤の添加は酸洗コストの増大を招く。 On the other hand, as a method of suppressing the generation of NO X, as disclosed in Patent Documents 2 and 3, it is effective to add denitrating agent (e.g. hydrogen peroxide) in the pickling solution of nitric-hydrofluoric acid. However, the addition of a denitration agent increases the pickling cost.

本発明は、硝弗酸を用いたステンレス鋼帯の酸洗操業において、NOX発生量の安定化を図り、特に耐食性レベルが比較的低い鋼種に対しては脱硝剤添加を必要とせずに生産性向上とNOX発生抑制の同時実現を図ることを目的とする。 The present invention is produced without the pickling operation stainless steel strip using a nitric-hydrofluoric acid, it ensures stable of the NO X generation amount, in particular for relatively low grades the corrosion resistance level required for denitration agent addition and by clarifying the simultaneous realization of sexual improvement and NO X generation suppression.

発明者らは詳細な検討の結果、硝弗酸を用いステンレス鋼帯の酸洗を行う際、積極的に噴流酸洗を行い、且つ熱交換器を用いた冷却手段により酸洗液を冷却することで液温を一定範囲に維持したとき、特に耐食性レベルが比較的低い鋼種では噴流酸洗により生産性が向上すると共にNOX発生量を抑制することが可能となることを見出した。また、オーステナイト系鋼種や耐食性レベルが比較的の高いフェライト系鋼種でも、液温とNOX発生量がより安定することが確認された。本発明はこのような知見に基づいて完成したものである。 As a result of detailed investigations, the inventors of the present invention, when performing pickling of a stainless steel strip using nitric hydrofluoric acid, actively perform jet pickling and cool the pickling solution by cooling means using a heat exchanger. As a result, it was found that when the liquid temperature was maintained within a certain range, the productivity was improved by jet pickling and the NO x generation amount could be suppressed particularly in the steel type having a relatively low corrosion resistance level. Also in austenitic steels and corrosion resistance level is relatively high ferritic steels, that the liquid temperature and the NO X generation amount becomes more stable was confirmed. The present invention has been completed based on such findings.

すなわち本発明では、酸洗槽内の硝酸−弗酸混合酸洗液にステンレス鋼帯を浸漬通板する酸洗工程において、酸洗液を熱交換器により冷却する手段を備えた酸洗設備を用い、
酸洗槽の液面下に設けた複数の酸洗液吐出口から吐出させた酸洗液の噴流にステンレス鋼帯表面を曝す「噴流酸洗」を行い、
酸洗の反応熱による発熱と、熱交換器による抜熱とを利用して、酸洗中の酸洗液の温度を予め設定した温度範囲に維持するとともに、噴流量を調整することより、NO X 発生量をコントロールするステンレス鋼帯の酸洗操業方法が提供される。前記温度範囲は例えば40〜70℃の範囲内に設定することができる。
That is, in the present invention, in the pickling process in which the stainless steel strip is immersed in the nitric acid-hydrofluoric acid mixed pickling liquid in the pickling tank, the pickling equipment provided with means for cooling the pickling liquid by the heat exchanger is provided. Use
Perform "jet pickling" to expose the surface of the stainless steel strip to the jet of pickling solution discharged from the pickling solution discharge ports provided below the surface of the pickling tank,
By utilizing the heat generated by the reaction heat of the pickling and the heat removal by the heat exchanger, the temperature of the pickling solution during pickling is maintained within a preset temperature range, and by adjusting the jet flow rate, NO. A method of pickling operation of a stainless steel strip for controlling the amount of X generated is provided. The said temperature range can be set in the range of 40-70 degreeC, for example.

また上記の酸洗操業方法において、酸洗槽からの排ガスを回収し脱硝装置を経て大気中へ放出する排ガス経路を備えた酸洗設備を用い、前記排ガス経路を流れるガスのNOX濃度を連続的または間欠的に測定し、その測定値に応じて酸洗液の噴流量を制御することにより脱硝装置出側のNOX濃度を100ppm以下とする手法を採用することができる。 In the above pickling operation method, using a pickling equipment having an exhaust gas path for discharging exhaust gas from the pickling tanks recovered through the denitrification device into the atmosphere, continuously concentration of NO X gas flowing through the exhaust gas passage It is possible to adopt a method in which the NO x concentration on the outlet side of the denitration apparatus is set to 100 ppm or less by measuring automatically or intermittently and controlling the jet flow rate of the pickling solution according to the measured value.

本発明を適用する上で特に効果的なステンレス鋼種として、Cr含有量10.5〜20.0質量%、且つMo含有量0〜2.5質量%のフェライト系またはマルテンサイト系鋼種が挙げられる。このような鋼種は耐食性レベルが比較的低いため、生産性向上とNOX発生抑制の効果が特に顕著に得られる。中でも、Cr含有量10.5〜14.0質量%のフェライト系またはマルテンサイト系鋼種では酸洗中の酸洗液の温度を45〜60℃の範囲内に維持することが好ましい。上記のNOX発生抑制効果を得る上で、脱硝剤である過酸化水素を酸洗液に添加する必要はない。 As a stainless steel type that is particularly effective in applying the present invention, a ferritic or martensitic steel type having a Cr content of 10.5 to 20.0% by mass and a Mo content of 0 to 2.5% by mass can be given. . Since such steel types have a relatively low level of corrosion resistance, the effects of improving productivity and suppressing NO x generation are particularly remarkable. Especially, it is preferable to maintain the temperature of the pickling liquid in the range of 45-60 degreeC in the ferritic or martensitic steel grade with Cr content of 10.5-14.0 mass%. It is not necessary to add hydrogen peroxide, which is a denitration agent, to the pickling solution in order to obtain the above NO x generation suppression effect.

本発明によれば、硝弗酸を用いたステンレス鋼帯の酸洗操業において以下のようなメリットが得られる。
(a)噴流により酸洗槽内の液が撹拌されるので、液温およびNOX発生量が安定し、製品品質の安定化を図ることができる。
(b)比較的耐食性の低いステンレス鋼種でも従来困難であった噴流酸洗の適用が可能となり、生産性を向上させることができる。また同時にNOX発生量の顕著な低減効果が得られる。
(c)噴流酸洗による発熱と熱交換器による抜熱の収支バランスによって酸洗液の温度を所定範囲に維持するため、工業用水、酸、蒸気などの添加を主体としていた液温管理を噴流量制御や熱交換器の冷却力制御を主体とした方式に切り替えることができ、添加物質のコスト削減および操業の効率化が図れる。
(d)脱硝剤を添加しなくてもNOX発生量を低減することができるので、過酸化水素等の薬剤を投入する手間が省け、薬剤コストも削減できる。
According to the present invention, the following advantages can be obtained in the pickling operation of a stainless steel strip using nitric hydrofluoric acid.
(A) Since the liquid in the pickling bath by the jet is agitated, the liquid temperature and NO X generation amount is stabilized, it is possible to stabilize the product quality.
(B) Even a stainless steel type having relatively low corrosion resistance can be applied with jet pickling, which has been difficult in the past, and productivity can be improved. At the same time, a remarkable reduction effect of the NO x generation amount can be obtained.
(C) In order to maintain the temperature of the pickling solution within a predetermined range by the balance between heat generated by jet pickling and heat removal by the heat exchanger, liquid temperature management mainly including addition of industrial water, acid, steam, etc. It is possible to switch to a method that mainly uses flow rate control and cooling power control of the heat exchanger, and it is possible to reduce the cost of additive substances and increase the efficiency of operation.
Since (d) without addition of denitration agent can reduce the NO X generation amount, it eliminates the need to inject drugs such as hydrogen peroxide, drug cost can be reduced.

硝弗酸の液温と発生したNOXの濃度の関係を表すグラフ。Graph showing the relationship between the liquid temperature and concentration of generated NO X in nitric-hydrofluoric acid. 実施例で使用した酸洗槽における熱交換器の設置状況を模式的に示した図。The figure which showed typically the installation condition of the heat exchanger in the pickling tank used in the Example. SUS430を通板したときの液温およびNOX発生量の経時変化を例示したグラフ。Graph illustrating the liquid temperature and aging of the NO X generation amount when Tsuban the SUS430. SUS304を通板したときの液温およびNOX発生量の経時変化を例示したグラフ。Liquid temperature and NO X generation amount graph illustrating changes with time of when the Tsuban the SUS304.

〔酸洗工程〕
ステンレス鋼板の製造過程では、熱延鋼帯を出発材料として鋼板製品(熱延鋼板や冷延鋼板)を得るまでの間に、1回以上の酸洗工程を経るのが一般的である。その酸洗工程では前述のように酸洗液として硝弗酸が使用されている。本発明は、ステンレス鋼帯に対して行われる硝弗酸を用いた酸洗工程であれば、いずれの段階で行われる酸洗工程についても適用可能である。中でも熱延鋼帯のデスケールを目的とした酸洗工程は酸洗負荷が大きく、したがってNOXの発生量も多いので、本発明の適用が特に効果的である。
[Pickling process]
In the manufacturing process of a stainless steel plate, it is common to perform one or more pickling steps until a steel plate product (hot rolled steel plate or cold rolled steel plate) is obtained using a hot rolled steel strip as a starting material. In the pickling process, nitric hydrofluoric acid is used as the pickling solution as described above. The present invention can be applied to any pickling process performed at any stage as long as it is a pickling process using nitric hydrofluoric acid performed on a stainless steel strip. Because Of these pickling for the purpose of descaling of hot-rolled steel strip is large pickling load, thus the generation amount of the NO X often, the application of the present invention is particularly effective.

この酸洗工程は、連続焼鈍酸洗ラインの中で実施することができる。焼鈍後、硝弗酸による酸洗までの間に、スケールブレーカー(鋼帯を複数本のロールで湾曲させながら通過させる装置)、ショットブラスト、熱硫酸浸漬、砥粒ブラシ研削といったスケール層にダメージを付与する前処理工程を挿入すると、酸洗時にステンレス鋼帯のスケールの下にある鋼素地と酸液とが接触しやすくなり効果的である。特に噴流酸洗の場合は鋼素地表面へフレッシュな酸液が送り込まれやすくなるため、前処理との相乗効果によって酸洗効率が一層向上する。すなわち本発明では、機械的手段あるいはさらに熱硫酸浸漬によって鋼帯表面のスケール層にダメージを付与する前処理を施した後、硝弗酸を用いた噴流酸洗に供することがより効果的である。   This pickling process can be carried out in a continuous annealing pickling line. Between annealing and pickling with hydrofluoric acid, damage to scale layers such as scale breakers (apparatus that passes the steel strip while bending it with multiple rolls), shot blasting, hot sulfuric acid immersion, and abrasive brush grinding Inserting the pretreatment step to be applied is effective because the steel substrate under the scale of the stainless steel strip and the acid solution are easily brought into contact with each other during pickling. In particular, in the case of jet pickling, the pickling efficiency is further improved by a synergistic effect with the pretreatment because a fresh acid solution is easily sent to the surface of the steel base. That is, in the present invention, it is more effective to perform a pretreatment that damages the scale layer on the surface of the steel strip by mechanical means or further by immersion in hot sulfuric acid, and then subjected to jet pickling using nitric hydrofluoric acid. .

〔ステンレス鋼種〕
「ステンレス鋼」とは、JIS G0203:2009の番号3801に示されているように、Cr含有量10.5質量%以上、C含有量1.2質量%以下として耐食性を向上させた合金鋼である。オーステナイト系、フェライト系、マルテンサイト系それぞれの鋼種について合金成分の含有量範囲を例示すると、以下の組成を挙げることができる。
[Stainless steel grade]
“Stainless steel” is an alloy steel that has improved corrosion resistance with a Cr content of 10.5 mass% or more and a C content of 1.2 mass% or less, as shown in the number 3801 of JIS G0203: 2009. is there. The following composition can be mentioned when the content range of an alloy component is illustrated about each austenitic, ferritic, and martensitic steel types.

オーステナイト系鋼種;
質量%でC:0.15%以下、Si:4.0%以下、Mn:2.5%以下、P:0.045%以下、S:0.030%以下、Ni:6.0〜28.0%、Cr:16.0〜32.0%、Mo:0〜7.0%、Cu:0〜3.5%、Nb:0〜1.0%、Ti:0〜1.0%、Al:0〜0.1%、N:0.3%以下、B:0〜0.010%、V:0〜0.5%、W:0〜0.3%、Ca、Mg、Y、REM(希土類元素)の合計:0〜0.1%、残部Feおよび不可避的不純物。
Austenitic grades;
In mass%, C: 0.15% or less, Si: 4.0% or less, Mn: 2.5% or less, P: 0.045% or less, S: 0.030% or less, Ni: 6.0-28 0.0%, Cr: 16.0 to 32.0%, Mo: 0 to 7.0%, Cu: 0 to 3.5%, Nb: 0 to 1.0%, Ti: 0 to 1.0% , Al: 0 to 0.1%, N: 0.3% or less, B: 0 to 0.010%, V: 0 to 0.5%, W: 0 to 0.3%, Ca, Mg, Y , REM (rare earth elements) total: 0-0.1%, balance Fe and inevitable impurities.

フェライト系鋼種;
質量%でC:0.15%以下、Si:1.2%以下、Mn:1.2%以下、P:0.080%以下、S:0.030%以下、Ni:0.6%以下、Cr:10.5〜32.0%、Mo:0〜3.0%、Cu:0〜1.0%、Nb:0〜1.0%、Ti:0〜1.0%、Al:0〜0.2%、N:0.025%以下、B:0〜0.010%、V:0〜0.5%、W:0〜0.3%、Ca、Mg、Y、REM(希土類元素)の合計:0〜0.1%、残部Feおよび不可避的不純物。
Ferritic steel grades;
In mass%, C: 0.15% or less, Si: 1.2% or less, Mn: 1.2% or less, P: 0.080% or less, S: 0.030% or less, Ni: 0.6% or less Cr: 10.5 to 32.0%, Mo: 0 to 3.0%, Cu: 0 to 1.0%, Nb: 0 to 1.0%, Ti: 0 to 1.0%, Al: 0 to 0.2%, N: 0.025% or less, B: 0 to 0.010%, V: 0 to 0.5%, W: 0 to 0.3%, Ca, Mg, Y, REM ( Rare earth elements): 0-0.1%, balance Fe and inevitable impurities.

マルテンサイト系鋼種;
質量%でC:0.75%以下、Si:1.0%以下、Mn:1.0%以下、P:0.040%以下、S:0.030%以下、Cr:11.5〜18.0%、B:0〜0.010%、残部Feおよび不可避的不純物。
Martensitic steel grades;
C: 0.75% or less, Si: 1.0% or less, Mn: 1.0% or less, P: 0.040% or less, S: 0.030% or less, Cr: 11.5-18 in mass% 0.0%, B: 0 to 0.010%, balance Fe and inevitable impurities.

規格鋼種としては、例えばJIS G4305:2005に示されているオーステナイト系、フェライト系、マルテンサイト系の各鋼種や、JIS G4312−1991に示されているオーステナイト系、フェライト系の各鋼種が挙げられる。   Examples of the standard steel types include austenitic, ferritic, and martensitic steel types shown in JIS G4305: 2005, and austenitic and ferritic steel types shown in JIS G4312-11991.

上記のフェライト系またはマルテンサイト系鋼種のうち、Cr含有量10.5〜20.0質量%、且つMo含有量0〜2.5質量%である鋼種は耐食性レベルが比較的低いため、本発明に適用した場合に生産性向上とNOX発生抑制の効果が特に顕著に得られる。 Among the above ferritic or martensitic steel types, the steel type having a Cr content of 10.5 to 20.0% by mass and a Mo content of 0 to 2.5% by mass has a relatively low level of corrosion resistance. When applied to the above, the effects of improving productivity and suppressing NO x generation can be obtained particularly remarkably.

〔酸洗液〕
本発明では硝酸−弗酸混合酸洗液(硝弗酸)を用いた酸洗工程を対象とする。
酸洗液を構成する硝酸は、酸化スケールに覆われたステンレス鋼の脱スケールおよび鋼素地の不動態化に有効な成分である。酸洗液中の硝酸濃度が低すぎるとスケールが残存しやすくなり、また不動態化も不十分となりやすいので、ステンレス鋼の耐食性低下を招く。一方、硝酸濃度が高すぎると噴流酸洗時のNOX発生を助長すると共に酸の原単位を増大させコスト増となる。種々検討の結果、酸洗液中の硝酸濃度は20〜130g/Lの範囲で調整することが好ましく、25〜116g/Lとすることが一層好ましい。
[Pickling solution]
The present invention is directed to a pickling process using a nitric acid-hydrofluoric acid mixed pickling solution (nitric hydrofluoric acid).
Nitric acid constituting the pickling solution is an effective component for descaling the stainless steel covered with the oxide scale and passivating the steel substrate. If the concentration of nitric acid in the pickling solution is too low, the scale tends to remain, and the passivation is likely to be insufficient, resulting in a decrease in the corrosion resistance of the stainless steel. On the other hand, if the nitric acid concentration is too high, NO x generation during jet pickling is promoted and the basic unit of acid is increased, resulting in an increase in cost. As a result of various studies, the nitric acid concentration in the pickling solution is preferably adjusted in the range of 20 to 130 g / L, more preferably 25 to 116 g / L.

酸洗液を構成する弗酸は、ステンレス鋼の脱スケールに対し有効である。酸洗液中の弗酸濃度が低すぎるとスケールが残存しやすい。一方、弗酸濃度が高すぎるとステンレス鋼素地が過度に溶解して表面肌荒れが増大し、品質低下に繋がる。種々検討の結果、酸洗液中の弗酸濃度は2〜20g/Lの範囲で調整することが好ましく、3〜16g/Lとすることが一層好ましい。   The hydrofluoric acid constituting the pickling solution is effective for descaling stainless steel. If the concentration of hydrofluoric acid in the pickling solution is too low, scale tends to remain. On the other hand, if the concentration of hydrofluoric acid is too high, the stainless steel substrate is excessively dissolved, the surface roughness increases, and the quality deteriorates. As a result of various studies, the concentration of hydrofluoric acid in the pickling solution is preferably adjusted in the range of 2 to 20 g / L, and more preferably 3 to 16 g / L.

酸洗液中には鋼素地の溶解に起因してFe3+が存在するが、Fe3+自体も酸化剤として有効に作用する。種々検討の結果、酸洗液中のFe3+濃度を10g/L以上に維持したとき、硝酸の消費量を抑制する作用が顕著に現れNOX排出量削減に一層効果的となる。しかし、過剰なFe3+は弗酸との錯塩生成反応を起こし酸洗スケール沈殿物を生成する。この反応により弗酸が消費されることを防止するために、酸洗液中のFe3+濃度は50g/Lを超えないようにすることが好ましい。 Fe 3+ is present in the pickling solution due to dissolution of the steel substrate, but Fe 3+ itself effectively acts as an oxidizing agent. As a result of various studies, when the Fe 3+ concentration in the pickling solution is maintained at 10 g / L or more, the action of suppressing the consumption amount of nitric acid appears remarkably, and the NO x emission amount is further reduced. However, excess Fe 3+ causes a complex formation reaction with hydrofluoric acid to form a pickled scale precipitate. In order to prevent the hydrofluoric acid from being consumed by this reaction, it is preferable that the Fe 3+ concentration in the pickling solution does not exceed 50 g / L.

〔噴流酸洗〕
噴流酸洗は、酸洗槽の液面下に設けた複数の酸洗液吐出口から酸洗液を吐出させて噴流を作り、酸洗槽内の酸洗液を撹拌すると共に、酸洗液中を通過する鋼帯の表面をその噴流に曝すものである。酸洗液吐出口としてはノズルを用いることが一般的であるが、配管の壁面に小穴(噴射口)を設けて噴流を作ってもよい。「鋼帯表面を噴流に曝す」とは、噴流によって生じている酸洗液の流れの中に鋼帯を通過させることを意味し、必ずしも強い噴射力を鋼帯表面に直接当てるわけではない。通過する鋼帯の下面と上面の両方が噴流に曝されるように、酸洗槽内には複数の酸洗液吐出口を設ける。吐出させる酸洗液は基本的に酸洗槽内の液を回収して循環使用するが、その循環経路において、槽から回収した液の一部を廃棄したり新たな液を追加したりする操作を行ってもよい。
(Jet pickling)
Jet pickling is a pickling solution by discharging the pickling solution from a plurality of pickling solution discharge ports provided below the surface of the pickling bath, stirring the pickling solution in the pickling bath, and pickling solution The surface of the steel strip passing through it is exposed to the jet. As the pickling solution discharge port, a nozzle is generally used, but a small hole (injection port) may be provided on the wall surface of the pipe to create a jet. “Exposing the steel strip surface to a jet” means passing the steel strip through the flow of the pickling solution generated by the jet, and does not necessarily apply a strong jet force directly to the steel strip surface. A plurality of pickling liquid discharge ports are provided in the pickling tank so that both the lower surface and the upper surface of the passing steel strip are exposed to the jet. The pickling solution to be discharged is basically collected and circulated by collecting the solution in the pickling tank, but in the circulation path, a part of the liquid collected from the tank is discarded or new liquid is added. May be performed.

表面に酸化スケールを有するステンレス鋼帯を酸洗液中で噴流に曝すと、鋼帯表面へのフレッシュな酸液の供給速度が高まり、酸洗反応の効率が向上する。前述のように予め鋼帯表面のスケール層にダメージを付与する前処理が施してあると、噴流の作用によって鋼素地近傍に浸入する酸液の入れ替わりが一層活発になり、酸洗効率の向上がより顕著なものとなる。酸洗効率の向上は通板速度の上昇をもたらし、生産性の向上につながる。また、噴流によって槽内の酸洗液が撹拌され、酸濃度や温度が均一化するのでより安定した酸洗操業が可能となる。   When a stainless steel strip having an oxide scale on the surface is exposed to a jet in the pickling solution, the supply rate of a fresh acid solution to the surface of the steel strip is increased, and the efficiency of the pickling reaction is improved. As described above, if the pretreatment that gives damage to the scale layer on the surface of the steel strip has been performed in advance, the replacement of the acid solution entering the vicinity of the steel substrate by the action of the jet becomes more active, which improves the pickling efficiency. It becomes more prominent. An improvement in pickling efficiency leads to an increase in sheet feeding speed, leading to an improvement in productivity. Further, the pickling liquid in the tank is agitated by the jet and the acid concentration and temperature are made uniform, so that a more stable pickling operation is possible.

〔噴流酸洗時の液温管理〕
噴流酸洗を行うと酸洗効率は向上するが、硝弗酸を用いたステンレス鋼帯の酸洗では 前記(1)式の酸洗反応の進行が促進することに伴いNOXの生成が活発となる。NOXの発生を抑制するには、酸洗液の温度を下げることが有効であり、そのこと自体は従来から知られている。一般に酸洗操業では酸洗液の更新も兼ねて、工業用水や酸を投入することが行われており、通常、このような手法を利用して酸洗液の冷却が実現されている。しかしながら、硝弗酸を用いたステンレス鋼帯の酸洗では、上記のような手法で液温を適正化した場合でも、NOXの生成量を安定して抑制することは容易でなかった。このようなこともあり、従来、硝弗酸を用いたステンレス鋼帯の酸洗において噴流酸洗を積極的に実施することは難しいとされていた。
[Liquid temperature management during jet pickling]
The pickling efficiency is improved by jet pickling, but in the pickling of the stainless steel strip using nitric hydrofluoric acid, the progress of the pickling reaction (1) promotes the generation of NO x. It becomes. To suppress the generation of NO X, it is effective to lower the temperature of the pickling solution, the in itself known in the prior art. In general, in pickling operations, industrial water and acid are added to renew the pickling solution, and cooling of the pickling solution is usually realized by using such a method. However, in the pickling of stainless steel strip using a nitric-hydrofluoric acid, even when optimizing the liquid temperature in the manner described above, it is not easy to stably suppress the generation amount of NO X. For these reasons, conventionally, it has been difficult to actively carry out jet pickling in pickling of a stainless steel strip using nitric hydrofluoric acid.

発明者らは詳細な検討の結果、噴流酸洗と、熱交換器による酸洗液の冷却とを組み合わせたとき、酸洗操業中の液温変動を安定化させることが可能となり、NOX抑制の効果も増大することを見出した。工業用水や酸の投入による冷却手法のみを噴流酸洗と組み合わせても、このような効果は十分に発揮されない。 We detailed study results, when combined with the jet pickling, and cooling the pickling solution by the heat exchanger, it is possible to stabilize the liquid temperature variation during pickling operation, NO X inhibition It has been found that the effect of increases. Even if only the cooling method by adding industrial water or acid is combined with jet pickling, such an effect is not sufficiently exhibited.

熱交換器は、酸洗液の熱を冷媒に伝達するための手段である。熱交換器の設置場所は、槽内、または酸洗液循環経路内とすればよい。循環経路を構成するパイプを外部から熱交換器により冷却してもよいが、酸洗槽内に熱交換器を設置して、槽内の酸洗液から直接熱を奪うようにした比較的簡便な装置構成によって安定した冷却が実施できる。酸洗槽内に設置する熱交換器としては、例えば耐酸性の樹脂チューブや表面を耐酸性の樹脂でコーティングした金属チューブをコイル状に巻き、そのチューブ内に冷媒を流すようにしたものが採用できる。その他、フィンを用いてより熱交換効率を高めたタイプのものを使用してもよい。   The heat exchanger is a means for transferring the heat of the pickling solution to the refrigerant. The heat exchanger may be installed in the tank or in the pickling liquid circulation path. The pipes that make up the circulation path may be cooled by a heat exchanger from the outside, but a heat exchanger is installed in the pickling tank to remove heat directly from the pickling solution in the tank. Stable cooling can be performed by a simple device configuration. As the heat exchanger installed in the pickling tank, for example, an acid-resistant resin tube or a metal tube whose surface is coated with an acid-resistant resin is wound in a coil shape, and a coolant is allowed to flow through the tube. it can. In addition, you may use the type which raised the heat exchange efficiency more using the fin.

噴流酸洗と、熱交換器を用いた冷却とを組み合わせたときに液温変動が安定し、NOXの発生も抑制される理由としては、(i)工業用水や酸を多量に投入することによる酸濃度や液温の急激な変動が回避されること、(ii)熱交換器を用いると定常的な抜熱が実現できること、(iii)噴流により槽内の液が十分に撹拌されることなどの相乗効果が考えられる。酸濃度や液温の位置的および経時的な安定化は、NOX発生量の安定化に繋がり、急激なNOX発生量増大に起因する排出量の規制値オーバーを防止するうえで極めて有利となる。この酸濃度や液温の安定化による効果は、耐食性レベルが比較的低く本来NOXの発生量が多いフェライト系やマルテンサイト系の鋼種において特に有益である。 And jet pickling, heat exchanger liquid temperature fluctuations when combined cooling and with is stable, as the reason for occurrence of the NO X is suppressed, that a large amount of charged (i) industrial water and acid Abrupt fluctuations in acid concentration and liquid temperature due to water can be avoided, (ii) steady heat removal can be achieved by using a heat exchanger, and (iii) the liquid in the tank can be sufficiently stirred by the jet Synergistic effects such as Positional and temporal stabilization of the acid concentration and the liquid temperature leads to stabilization of the NO X generation amount, and extremely advantageous in preventing emissions regulation value over due to abrupt NO X generation amount increases Become. Effect stabilization of the acid concentration and the liquid temperature is particularly beneficial in the original corrosion resistance level is relatively low NO X generation amount is large ferritic and martensitic steels.

酸洗液の液温が低すぎると(1)式の酸洗反応の効率が低下する。液温が高くなりすぎると酸洗効率は向上する反面、反応による発熱量が多くなり、鋼種によってはNOXの発生量が著しく増大する。本発明では反応による発熱量と熱交換器による抜熱量の収支バランスによって酸洗時の液温を適正範囲に維持する。種々検討の結果、酸洗効率の向上とNOX排出量の低減をできるだけ低コストで同時に満足させる酸洗操業を実現するには、液温を40〜70℃の範囲で調整することが効果的である。45〜65℃の範囲で調整することがより好ましい。特に、Cr含有量10.5〜14.0質量%のフェライト系またはマルテンサイト系鋼種は耐食性レベルが比較的低く、噴流酸洗によるNOX発生量が増大しやすいので、45〜60℃の液温に管理することが望ましい。 If the temperature of the pickling solution is too low, the efficiency of the pickling reaction of the formula (1) is lowered. Whereas that the liquid temperature is too high pickling efficiency is improved, the more the amount of heat generated by the reaction, the amount of the NO X is increased significantly by the type of steel. In this invention, the liquid temperature at the time of pickling is maintained in an appropriate range by the balance of the calorific value by the reaction and the heat removal amount by the heat exchanger. As a result of various investigations, in order to realize a pickling operation to satisfy simultaneously the reduction of improving the NO X emissions pickling efficiency as low cost as possible, it is effective to adjust the liquid temperature in the range of 40 to 70 ° C. It is. It is more preferable to adjust in the range of 45 to 65 ° C. In particular, Cr content from 10.5 to 14.0 wt% of the ferritic or martensitic steels corrosion resistance level is relatively low, since the NO X generation amount due to jet pickling tends to increase, liquid 45 to 60 ° C. It is desirable to manage the temperature.

〔排ガス中のNOX濃度管理〕
通常、硝弗酸によりステンレス鋼帯を酸洗する酸洗設備は、酸洗槽からの排ガスを回収し脱硝装置を経て大気中へ放出する排ガス経路を有している。本発明では上述のように熱交換器を用いて液温を適正化することによってNOXの発生量を抑制する。鋼種に応じて、酸洗条件(液温、酸濃度、噴流量、通板速度など)とNOX発生量の関係を予め把握しておくことにより、NOX排出量が規制値となるような酸洗操業が可能となる。しかし、円滑な連続酸洗操業を実施するうえでは、酸洗条件設定の自由度はできるだけ広い方が望ましい。例えば、連続酸洗の途中でステンレス鋼帯の鋼種を切り替える際に、一時的に酸洗条件がNOX抑制の観点では最適となる範囲から外れることを許容することが可能となれば、生産性低下を防止するうえで有利となる。
[NO X concentration control in the exhaust gas]
Usually, pickling equipment for pickling stainless steel strips with nitric hydrofluoric acid has an exhaust gas path for collecting exhaust gas from the pickling tank and releasing it into the atmosphere via a denitration device. In the present invention, the amount of NO x generated is suppressed by optimizing the liquid temperature using the heat exchanger as described above. Depending on the type of steel, pickling conditions (liquid temperature, acid concentration, the jet volume, passing plate speed, etc.) by previously grasping a relationship between the NO X generation amount, such as NO X emissions is regulated value Pickling operation becomes possible. However, in order to carry out a smooth continuous pickling operation, it is desirable that the degree of freedom in setting the pickling conditions be as wide as possible. For example, when switching the steel type of a stainless steel strip during continuous pickling, if it becomes possible to temporarily allow the pickling conditions to deviate from the optimum range in terms of NO x suppression, productivity This is advantageous in preventing the decrease.

そのような操業を柔軟に行うためには、酸洗槽から回収される排ガス中のNOX濃度を連続的または間欠的に測定し、その測定値に応じて酸洗液の噴流量を制御する手法が極めて有効である。液温を変化させるにはある程度時間を要するが、噴流量の調整は迅速に行うことができ、それによりNOXの発生量も機敏にコントロールすることができる。場合によっては噴流量を一時的にゼロにすることもあり得る。NOX濃度の測定は、排ガス経路のいずれかの位置で行えばよい。大気に放出されるガスのNOX濃度変動を脱硝装置出側で直接モニターして、噴流量に反映させてもよいが、急激なNOX発生量の変動に対処するためには、脱硝装置に入る前のガス中NOX濃度を測定することが望ましい。その場合、脱硝装置の能力に応じて、許容されるNOX濃度の範囲が定められる。一例を挙げると、脱硝装置入側のNOX濃度が例えば4000ppmを超えないように噴流量を調整することにより、脱硝装置出側のNOX濃度が規制値である100ppmを下回るよう管理する、といった制御を行う。 To perform such operations flexibility is the concentration of NO X in the exhaust gas recovered from the pickling tanks continuously or intermittently measured, controls the jet of the pickling solution in accordance with the measured value The method is extremely effective. Although it takes some time to vary the liquid temperature, the adjustment of the jet quantity can be performed quickly, thereby generating amount of the NO X can also be agile controlled. In some cases, the jet flow rate may be temporarily reduced to zero. The measurement of the NO x concentration may be performed at any position in the exhaust gas path. The NO X concentration variation of the gas released into the atmosphere is monitored directly by the denitrator exit side, but may be reflected in the jet amount, in order to cope with rapid change in NO X generation amount, the NOx removal system It is desirable to measure the NO x concentration in the gas before entering. In that case, the range of allowable NO x concentration is determined according to the capability of the denitration apparatus. As an example, by the concentration of NO X denitrator entry side to adjust the jet amount so as not to exceed the 4000ppm e.g., concentration of NO X denitration unit exit side is managed to below 100ppm is regulated value, such as Take control.

以下に示す種々のステンレス鋼種からなる熱延焼鈍鋼板を用いて、ラボにて硝弗酸を用いた酸洗実験を行い、液温とNOX発生量の関係を調べた。
〔使用鋼種〕
・鋼種F1; 17%Crフェライト系(SUS430)
・鋼種M ; 12.5%Crマルテンサイト系(SUS410)
・鋼種F2; 11%Crフェライト系
・鋼種F3; 12%Crフェライト系(Mn:0.8%、P:0.05%含有)
・鋼種F4; 22%Cr−1.05%Moフェライト系
・鋼種A ; 18%Cr−8Niオーステナイト系(SUS304)
A pickling experiment using nitric hydrofluoric acid was conducted in a laboratory using hot rolled annealed steel sheets made of various stainless steel types shown below, and the relationship between the liquid temperature and the NO x generation amount was examined.
[Use steel grade]
-Steel type F1; 17% Cr ferritic (SUS430)
Steel grade M: 12.5% Cr martensite system (SUS410)
Steel type F2: 11% Cr ferrite type Steel type F3: 12% Cr ferrite type (Mn: 0.8%, P: 0.05% contained)
Steel type F4; 22% Cr-1.05% Mo ferritic steel type A; 18% Cr-8Ni austenitic system (SUS304)

これらの鋼板材料は、連続焼鈍酸洗ラインにおいて硝弗酸の酸洗槽に入る直前の段階で採取したものであり、当該ライン内で焼鈍後に、鋼種Aを除き「スケールブレーカー→ショットブラスト→熱硫酸浸漬→砥粒ブラシ研削」の前処理工程を経ている。鋼種Aは「スケールブレーカー→ショットブラスト」の前処理工程を経ている。各鋼板材料から100mm×50mmの試験片を切り出し、これを恒温槽中の40℃、55℃または70℃の硝酸−弗酸混合酸洗液に5分間浸漬した。その際、酸洗液を一定条件でプロペラにて撹拌することにより噴流酸洗による流動環境を模擬した。液温は上記の各温度で一定に維持した。液の酸濃度は表1に示してある。いずれもFe3+の初期濃度を0g/Lに調整し、浸漬終了時でのFe3+濃度は50g/Lを超えていないことを確認している。浸漬試験中に発生するガスを各鋼種同一条件で回収してNOX計に導入し、ガス中のNOX濃度を測定した。結果を表1および図1に示す。 These steel plate materials were collected at the stage immediately before entering the nitric hydrofluoric acid pickling tank in the continuous annealing pickling line. After annealing in the line, except for steel type A, “scale breaker → shot blast → heat It has undergone a pretreatment process of “sulfuric acid immersion → abrasive brush grinding”. Steel type A has undergone a pretreatment process of “scale breaker → shot blast”. A test piece of 100 mm × 50 mm was cut out from each steel plate material, and immersed in a nitric acid-hydrofluoric acid mixed pickling solution at 40 ° C., 55 ° C. or 70 ° C. in a thermostatic bath for 5 minutes. At that time, the pickling solution was stirred with a propeller under a certain condition to simulate a flow environment by jet pickling. The liquid temperature was kept constant at each of the above temperatures. The acid concentration of the liquid is shown in Table 1. In either case, the initial concentration of Fe 3+ was adjusted to 0 g / L, and it was confirmed that the Fe 3+ concentration at the end of immersion did not exceed 50 g / L. The gas generated in the immersion test was introduced to the NO X meter is harvested by each steel type under the same conditions, to measure the concentration of NO X in the gas. The results are shown in Table 1 and FIG.

Figure 0005679149
Figure 0005679149

表1および図1に見られるように、オーステナイト系(鋼種A)や耐食性レベルの高いフェライト系(鋼種F4)では液温が上昇してもNOX発生量は非常に少ない。それ以外の耐食性レベルが比較的低いフェライト系あるいはマルテンサイト系鋼種の場合、40℃ではいずれもNOX発生量は少ないが、液温上昇に伴ってNOX発生量が増大し、その増加割合は高温になるほど大きくなる。このように、硝弗酸を用いた噴流酸洗ではステンレス鋼種によって液温変動に伴うNOXの発生挙動が大きく異なってくるので、液温管理が重要となることがわかる。 Table 1 and as seen in FIG. 1, the austenitic (steel type A) and corrosion resistance high standard ferritic NO X generation amount (steel type F4) the liquid temperature rises very little. If other corrosion level of relatively low ferritic or martensitic steels, although less NO X generation amount either at 40 ° C., NO X generation amount increases with the liquid temperature increases, the rate of increase The higher the temperature, the larger. As described above, in the jet pickling using nitric hydrofluoric acid, the generation behavior of NO x accompanying the liquid temperature variation greatly differs depending on the stainless steel type, so that it is understood that the liquid temperature management is important.

連続焼鈍酸洗ラインの硝弗酸槽に熱交換器を設置し、噴流酸洗を実施した。この連続焼鈍酸洗ラインは、焼鈍工程後に、「スケールブレーカー→ショットブラスト→熱硫酸浸漬→砥粒ブラシ研削」の前処理設備を有し、その後に、複数の硝弗酸槽を直列に配置した酸洗設備を有している。その硝弗酸槽のうち、最初の槽(最も上工程の槽)に噴流酸洗装置と熱交換器を設けた。噴流の吐出口は、酸洗槽内に合計64個設けた。槽内の酸洗液を回収してポンプで圧力を付与し、槽内液面下のスプレーノズルから吐出させて噴流を作り、鋼帯の上面および下面が噴流による酸洗液の流れに曝されるようにした。   A heat exchanger was installed in the nitric hydrofluoric acid tank of the continuous annealing pickling line, and jet pickling was performed. This continuous annealing pickling line has a pretreatment facility of “scale breaker → shot blasting → hot sulfuric acid immersion → abrasive brush grinding” after the annealing process, and then a plurality of nitrofluoric acid tanks are arranged in series. Has pickling equipment. Among the nitric hydrofluoric acid tanks, a jet pickling apparatus and a heat exchanger were provided in the first tank (the uppermost tank). A total of 64 jet outlets were provided in the pickling tank. The pickling liquid in the tank is collected and pressure is applied by a pump, and it is discharged from the spray nozzle below the liquid level in the tank to create a jet, and the upper and lower surfaces of the steel strip are exposed to the flow of pickling liquid by the jet. It was to so.

図2に、酸洗槽における熱交換器の設置状況を模式的に示す。図2(a)は酸洗槽内部の平面図、(b)は酸洗槽内部の側面図である。酸洗槽1の底部に設けたピット2にコイル状の熱交換器3を置き、プロテクタ煉瓦4と浮上り防止棒5によって動かないようにするという簡便な方法で設置した。熱交換器3はテフロン(登録商標)製チューブをコイル状にしたものを用い、酸洗槽1の外に設置したチラーで冷却した水を前記チューブ内に循環させる構成とした。通板方向に2個の熱交換器1を配置した。   In FIG. 2, the installation condition of the heat exchanger in a pickling tank is shown typically. Fig.2 (a) is a top view inside a pickling tank, (b) is a side view inside a pickling tank. The coil-shaped heat exchanger 3 was placed in the pit 2 provided at the bottom of the pickling tank 1 and installed by a simple method in which it was prevented from moving by the protector brick 4 and the lifting prevention rod 5. The heat exchanger 3 is a tube made of a Teflon (registered trademark) tube, and water cooled by a chiller installed outside the pickling tank 1 is circulated in the tube. Two heat exchangers 1 were arranged in the plate passing direction.

この酸洗槽に酸化スケール(いわゆる黒皮)付きの熱延焼鈍鋼帯を通板させて酸洗を行い、当該酸洗槽からの排ガスを回収し、脱硝装置に入るまでの排ガス経路を流れるガスのNOX濃度を連続的に測定した。また、酸洗液の液温を連続的に測定した。ここではSUS430(実施例1の鋼種F1に相当)とSUS304(実施例1の鋼種Aに相当)の熱延鋼帯を通板したときの測定結果を例示する。 A hot rolled annealed steel strip with oxide scale (so-called black skin) is passed through this pickling tank and pickling is performed. The exhaust gas from the pickling tank is collected and flows through the exhaust gas path until entering the denitration device. the concentration of NO X gas was continuously measured. Moreover, the liquid temperature of the pickling solution was continuously measured. Here, the measurement result when the hot-rolled steel strip of SUS430 (corresponding to steel type F1 of Example 1) and SUS304 (corresponding to steel type A of Example 1) is passed is illustrated.

図3に、SUS430を通板したときの液温およびNOX発生量の経時変化を例示する。酸洗槽に入る前に、ライン内で「スケールブレーカー→ショットブラスト→熱硫酸浸漬→砥粒ブラシ研削」の前処理を施した。酸洗液組成は、硝酸(HNO3):63〜116g/L、弗酸(HF):11〜16g/L、Fe3+:20〜50g/Lの範囲にコントロールし、当該酸洗槽の通過時間は約35〜60秒とした。通板初期には噴流および熱交換器を使用しない通常の浸漬酸洗を行った。この場合、液温は59℃程度まで上昇し、NOXの発生量も増加した。そこで、図3中に示した時点から噴流酸洗と熱交換器による冷却を同時に開始した。噴流圧力は0.2MPaの一定とし、熱交換器の冷却強度は液温が56℃となるように自動制御とした。噴流酸洗および熱交換器による冷却を開始すると、噴流により反応が促進されるにもかかわらずNOX発生量は低減した。これは噴流による撹拌と熱交換器による定常的な抜熱によって槽内酸洗液の温度分布および組成分布が均一化されたことによるものと推察される。槽内の液温は目標の56℃に制御され、NOX発生量の少ない安定した噴流酸洗操業が実施できた。噴流酸洗により生産性が向上したが、酸洗後の鋼帯表面の品質は従来と同等以上に良好であった。 Figure 3 illustrates a liquid aging warm and NO X generation amount when Tsuban the SUS430. Before entering the pickling tank, pretreatment of “scale breaker → shot blast → hot sulfuric acid immersion → abrasive brush grinding” was performed in the line. The pickling solution composition was controlled in the range of nitric acid (HNO 3 ): 63 to 116 g / L, hydrofluoric acid (HF): 11 to 16 g / L, Fe 3+ : 20 to 50 g / L. The transit time was about 35-60 seconds. In the initial stage of feeding, normal immersion pickling without using a jet and heat exchanger was performed. In this case, the liquid temperature rose to about 59 ° C., and the amount of NO x generated also increased. Therefore, the jet pickling and the cooling by the heat exchanger were started simultaneously from the time shown in FIG. The jet pressure was constant at 0.2 MPa, and the cooling strength of the heat exchanger was automatically controlled so that the liquid temperature was 56 ° C. When starting the cooling by jets pickling and heat exchanger, NO X generation amount despite the reaction is accelerated by the jet was reduced. This is presumably because the temperature distribution and composition distribution of the pickling solution in the tank were made uniform by stirring by the jet and steady heat removal by the heat exchanger. The liquid temperature in the tank was controlled to the target of 56 ° C., and a stable jet pickling operation with a small amount of NO x generated could be carried out. Productivity was improved by jet pickling, but the quality of the steel strip surface after pickling was as good as or better than before.

図4に、SUS304を通板したときの液温およびNOX発生量の経時変化を例示する。酸洗槽に入る前に、ライン内で「スケールブレーカー→ショットブラスト」の前処理を施した。酸洗液組成は、硝酸(HNO3):48〜86g/L、弗酸(HF):5〜12g/L、Fe3+:20〜50g/Lの範囲にコントロールし、当該酸洗槽の通過時間は約35〜60秒とした。通板初期には噴流および熱交換器を使用しない通常の浸漬酸洗を行った。この鋼種は酸洗反応による発熱が比較的少ないため、液温を確保するために間欠的に蒸気を添加して液温調整を行った。2時間経過後に噴流酸洗を開始し、冷却は従来通り主として工業用水と酸の添加によって行った。この場合、温度は安定しなかった。その後、4時間経過時点で熱交換器による冷却を開始した。熱交換器の冷却強度は液温が56℃となるように自動制御とした。その結果、液温およびNOX発生量は非常に安定した。噴流酸洗により生産性が向上し、熱交換器による冷却と組み合わせると酸洗後の鋼帯表面の品質安定性が向上した。この例に見られるように、耐食性レベルが比較的高く本来NOX発生量が少ないステンレス鋼種においても、噴流酸洗と熱交換器による冷却によって一層安定した噴流酸洗操業が可能となることが確認された。 FIG. 4 illustrates the change over time of the liquid temperature and NO x generation amount when SUS304 is passed through. Before entering the pickling tank, pretreatment of “scale breaker → shot blast” was performed in the line. The pickling solution composition was controlled in the range of nitric acid (HNO 3 ): 48 to 86 g / L, hydrofluoric acid (HF): 5 to 12 g / L, Fe 3+ : 20 to 50 g / L. The transit time was about 35-60 seconds. In the initial stage of feeding, normal immersion pickling without using a jet and heat exchanger was performed. Since this steel type generates relatively little heat due to the pickling reaction, the liquid temperature was adjusted by intermittently adding steam to ensure the liquid temperature. After 2 hours, jet pickling was started, and cooling was performed by adding industrial water and acid as usual. In this case, the temperature was not stable. Thereafter, cooling with a heat exchanger was started when 4 hours passed. The cooling strength of the heat exchanger was automatically controlled so that the liquid temperature was 56 ° C. As a result, the liquid temperature and NO X generation amount was very stable. Productivity was improved by jet pickling, and the quality stability of the steel strip surface after pickling was improved when combined with cooling by a heat exchanger. As seen in this example, even in the corrosion resistance level is relatively high intrinsic NO X generation amount is small stainless steel species, confirmed that it is possible to more stable jet pickling operation by cooling by jets pickling and heat exchanger It was done.

1 酸洗槽
2 ピット
3 熱交換器
4 プロテクタ煉瓦
5 浮上り防止棒
1 Pickling tank 2 Pit 3 Heat exchanger 4 Protector brick 5 Lifting prevention rod

Claims (7)

酸洗槽内の硝酸−弗酸混合酸洗液にステンレス鋼帯を浸漬通板する酸洗工程において、酸洗液を熱交換器により冷却する手段を備えた酸洗設備を用い、
酸洗槽の液面下に設けた複数の酸洗液吐出口から吐出させた酸洗液の噴流にステンレス鋼帯表面を曝す「噴流酸洗」を行い、
酸洗の反応熱による発熱と、熱交換器による抜熱とを利用して、酸洗中の酸洗液の温度を予め設定した温度範囲に維持するとともに、噴流量を調整することより、NO X 発生量をコントロールするステンレス鋼帯の酸洗操業方法。
In the pickling process of immersing and passing the stainless steel strip in the nitric acid-hydrofluoric acid mixed pickling liquid in the pickling tank, using pickling equipment equipped with a means for cooling the pickling liquid with a heat exchanger,
Perform "jet pickling" to expose the surface of the stainless steel strip to the jet of pickling solution discharged from the pickling solution discharge ports provided below the surface of the pickling tank,
By utilizing the heat generated by the reaction heat of the pickling and the heat removal by the heat exchanger, the temperature of the pickling solution during pickling is maintained within a preset temperature range, and by adjusting the jet flow rate, NO. A pickling operation method for stainless steel strips to control the amount of X generated .
酸洗槽内の硝酸−弗酸混合酸洗液にステンレス鋼帯を浸漬通板する酸洗工程において、酸洗液を熱交換器により冷却する手段および酸洗槽からの排ガスを回収し脱硝装置を経て大気中へ放出する排ガス経路を備えた酸洗設備を用い、
酸洗槽の液面下に設けた複数の酸洗液吐出口から吐出させた酸洗液の噴流にステンレス鋼帯表面を曝す「噴流酸洗」を行い、
酸洗の反応熱による発熱と、熱交換器による抜熱とを利用して、酸洗中の酸洗液の温度を予め設定した温度範囲に維持するとともに、前記排ガス経路を流れるガスのNOX濃度を連続的または間欠的に測定し、その測定値に応じて酸洗液の噴流量を制御することにより脱硝装置出側のNOX濃度を100ppm以下とするステンレス鋼帯の酸洗操業方法。
In a pickling process in which a stainless steel strip is immersed in a nitric acid-hydrofluoric acid mixed pickling solution in a pickling bath, a means for cooling the pickling solution with a heat exchanger and exhaust gas from the pickling bath are collected and a denitration device Using pickling equipment equipped with an exhaust gas path that discharges to the atmosphere via
Perform "jet pickling" to expose the surface of the stainless steel strip to the jet of pickling solution discharged from the pickling solution discharge ports provided below the surface of the pickling tank,
The temperature of the pickling solution during pickling is maintained within a preset temperature range by utilizing the heat generated by the heat of reaction of pickling and heat removal by the heat exchanger, and the NO x of the gas flowing through the exhaust gas path is maintained. A method of pickling operation of a stainless steel strip in which the concentration is measured continuously or intermittently, and the NO x concentration on the exit side of the denitration device is controlled to 100 ppm or less by controlling the jet flow rate of the pickling solution according to the measured value.
酸洗中の酸洗液の温度を40〜70℃の範囲内で予め設定した温度範囲に維持する請求項1または2に記載のステンレス鋼帯の酸洗操業方法。 The pickling operation method of the stainless steel strip according to claim 1 or 2 , wherein the temperature of the pickling solution during pickling is maintained in a preset temperature range within a range of 40 to 70 ° C. 熱交換器は酸洗槽内に設けたものである請求項1〜のいずれか1項に記載のステンレス鋼帯の酸洗操業方法。 Pickling operation method of a stainless steel strip according to any one of claims 1 to 3, but the heat exchanger is provided in the pickling bath. ステンレス鋼帯が、Cr含有量10.5〜20.0質量%、且つMo含有量0〜2.5質量%のフェライト系またはマルテンサイト系鋼種である請求項1〜のいずれか1項に記載のステンレス鋼帯の酸洗操業方法。 Stainless steel band, Cr content from 10.5 to 20.0 wt%, and an Mo content of 0 - 2.5 wt% of the ferritic or martensitic steels to any one of claims 1-4 The pickling operation method of the described stainless steel strip. ステンレス鋼帯が、Cr含有量10.5〜14.0質量%のフェライト系またはマルテンサイト系鋼種であり、酸洗中の酸洗液の温度を45〜60℃の範囲内に維持する請求項1〜のいずれか1項に記載のステンレス鋼帯の酸洗操業方法。 The stainless steel strip is a ferritic or martensitic steel type having a Cr content of 10.5 to 14.0 mass%, and maintains the temperature of the pickling solution during pickling within a range of 45 to 60 ° C. 1 or pickling operation method of a stainless steel strip according to one of 4. 脱硝剤の過酸化水素を酸洗液に添加しない請求項1〜のいずれか1項に記載のステンレス鋼帯の酸洗操業方法。 Pickling operation method of a stainless steel strip according to any one of claims 1 to 6, without the addition of hydrogen peroxide denitration agent pickling solution.
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