JP5657470B2 - Anchor mounting washer - Google Patents

Description

  The present invention relates to a mounting washer for attaching an anchor for stabilizing a concrete support such as a simple frame constructed as slope protection to a slope.

  Anchors are attached to concrete supports (slopes, etc.) constructed to protect slopes, and the concrete support and slopes are integrated. This anchor is driven deep into the slope, and its head is fixed to the surface of the concrete support.

  To fix the anchor head, a washer-like pressing plate is arranged on the top surface of the concrete support as is well known, and the nut body is screwed onto the anchor head and the concrete support is pressed by the pressing plate. Yes.

  Further, in the anchor head, as a rust prevention measure, a cap mounting washer (fixing member) is stacked on the pressing plate, the anchor head is covered with a shell-shaped cap, and a rust preventive agent such as grease is contained in the cap. (Patent Document 1: Japanese Patent Laid-Open No. 2003-336256).

  In addition, when the structure in which the pressing plate and the fixing member are assembled on the concrete support with a laminated structure and covered with a shell-type cap as described above, the fixing structure of the anchor head protrudes greatly from the surface of the concrete support. Therefore, there is a possibility that the head is directly hit by falling rocks and the head of the anchor, the rust prevention cap, etc. are damaged. Therefore, as a countermeasure, a cap mounting member (fixing member) serving as a washer for the nut body with a ball seat is formed in a tubular shape, and the upper flange of the fixing member is overlapped with a holding plate to form a large-diameter hole formed in the concrete support. The nut structure is screwed into the anchor head protruding from the lower through hole of the tubular fixing member, and the nut body is positioned lower than the surface of the concrete support, and further covered with a flat cap, and the fixing structure. An anchor mounting device having a low overall height has been proposed (Patent Document 2: Japanese Patent Laid-Open No. 2000-178969).

FIG. 3 of Japanese Patent Laid-Open No. 2003-336256. JP 2000-178969 A FIG.

  In the means for lowering the anchor head fixing structure as disclosed in Patent Document 2, it is necessary to previously form a large-diameter hole in the concrete support. The large-diameter hole with respect to the concrete support surface and the ground drilling direction for anchors continuous with the large-diameter hole are basically limited to the formation angle (right angle) of the tubular portion and the flange portion of the fixing structure member. The diameter and the ground drilling hole for anchor (insertion direction of the anchor into the ground) must be formed in exactly the same direction, and the anchor must be driven on the same central axis.

  In other words, if the large diameter hole and the anchor ground drilling hole are inclined in a direction that is not perpendicular to the concrete support, the flange portion of the fixing member is inclined and a part of the flange portion is lifted, so that it is firmly fixed. The structure cannot be built.

  In addition, there is a slight angle difference between the anchor placement direction (the excavation direction of the ground drilling hole) and the large-diameter hole, and the tubular anchoring member is in a state where the placement anchor is slightly inclined with respect to the large-diameter hole. When the nut is attached to the large-diameter hole, the nut body screwed onto the anchor head naturally becomes slightly inclined along with the inclination.

When the nut body is screwed, it is necessary to tighten with a constant torque, and a torque wrench must be used for screwing the nut body. However, when the screwing direction of the nut body is inclined, it is difficult to accurately mount and screw the torque wrench from the concrete support surface to the nut that exists deeper than the surface of the concrete support body. End up.

In this way, the mounting position of the nut screwed into the anchor head is set to a position deeper than the surface of the concrete support (leg frame), and the protrusion height of the anchor head fixing structure from the surface is lowered. However, the anchor placement direction is limited to a right angle direction, and the excavation direction of the ground drilling hole and the large-diameter hole formation direction are required to coincide with each other, and the anchor placement is accurate, which is problematic in terms of workability.

  Therefore, the present invention proposes a novel anchor mounting washer that can reduce the protruding height of the anchor head fixing structure as a whole and has excellent workability.

An anchor mounting washer according to the present invention is a mounting washer for fixing and fixing an anchor head to an opening of an anchor mounting hole in a concrete support formed on a slope, and is screwed to the anchor head. A body part having a height corresponding to the total height of the nut with a ball seat and having the bottom part of the inner peripheral surface as an inclined surface or a bowl-shaped surface as a seat part of the nut body with the ball seat, and an upper and lower middle of the body part It is formed around the position, and a saddle plate portion large enough to fulfill the pressing function of the concrete support is integrally formed, and the outer peripheral surface of the body portion that is below the saddle plate portion has a small diameter below. It is formed on an inclined surface or a bowl-shaped surface with an inclination angle of about 15 degrees , and is provided with a screw on the outer peripheral surface of the body portion above the rib plate portion, so that it becomes a mounting portion for a cap for a rust inhibitor formed in a flat shape. It is a feature.

  Thus, the above-described anchor mounting washer is fitted and attached to the opening of the mounting hole of the concrete support body on which the anchor is placed, and the anchor head is inserted into the body from the lower through hole of the body part. A nut with a ball seat is screwed onto the anchor head, and the concrete support is pressed down by the saddle plate.

  Therefore, there is no stacking of the pressing plate and the fixing member, or no stacking of the pressing plate and the flange portion of the fixing member, and the nut is arranged partially or entirely inside the surface of the concrete support. The projecting height of the entire fixing structure from the surface of the concrete support can be lowered, and the nut body is close to the surface of the support, so even if the anchor is slightly deviated from the original placement direction, The threaded mounting operation of the nut body with the ball seat can be easily performed.

In addition, the washer has an outer peripheral surface of the body part, which is below the saddle plate part, as an inclined surface or a saddle-like surface with a small diameter on the lower side, and the anchor placement direction (direction of drilling of the concrete support and ground drilling) ) Is slightly inclined with respect to the surface of the concrete support, the washer can be used within the range where the platen is in close contact with the surface of the concrete support (usually up to about 15 degrees). It is.

Furthermore, the anchor mounting washer is provided with a mounting portion for a rust preventive cap formed in a flat shape in the upper part of the body portion, and the protruding length of the anchor head protruding from the nut body is as short as possible. The cap head for nuts and nuts in a state where the protrusion height from the surface of the concrete support is lowered by attaching a flat cap for antirust agent and filling the body portion with antirust agent It can realize rust prevention of the body.

  As described above, the configuration of the present invention is a saddle plate portion that performs the same function as a member (press plate, plate washer) that is attached to an anchor head and presses a concrete support, and a washer member (fixing member) of a nut body with a ball seat. ) Is formed as an integral part, and a saddle plate is provided in the middle of the body, so that the nut body screwed onto the anchor head is submerged from the surface of the concrete support. In this case, the height of the anchor head fixing structure as a whole can be lowered, and the workability is improved by reducing the number of parts and setting the nut body position.

FIG. 3 is a partially cut cross-sectional view of a mounting washer and a rust inhibitor cap showing an embodiment of the present invention. Explanatory drawing of the same use state. Explanatory drawing of the anchor installation process. Explanatory drawing when the anchor placement direction is inclined.

  Next, an embodiment of the present invention will be described with respect to an anchor installation work using the anchor 1, the embodiment product (anchor mounting washer) 2, a nut body 3 with a ball seat, and a rust preventive cap 4.

  The anchor 1 is a concrete support (leg frame) B constructed on the slope A and is driven deep into the slope to fix the slope to the slope. Is a rebar that can be.

  The anchor mounting washer 2 includes a body portion 21 and a saddle plate portion 22, and the body portion 21 has a lower through-hole 211 that is large enough to allow the anchor 1 to be inserted, and has a large diameter at the top. The inclined inner peripheral surface (or bowl-shaped surface) 212 is provided, and a screw is provided on the upper outer peripheral surface to form the mounting portion 213 of the anticorrosive cap 4. Further, the body portion 21 has a height (substantially the same or slightly higher) corresponding to the overall height of the nut body 3 with a ball seat.

  The saddle plate portion 22 is provided around the upper and lower intermediate positions of the body portion 21, and its size (area) is set to a size sufficient to perform the pressing function of the concrete support B.

  The lower part of the outer peripheral surface of the body part 21 (the part below the body part 21) has an inclined surface with a small diameter (inclination angle of about 15 degrees) or a similar function in accordance with the inclined inner peripheral surface 212. It can be a bowl-shaped surface.

  The nut body 3 with a ball seat is a size used in the body portion 21 and is provided with a lower hemispherical washer portion 32 below the hexagon nut portion 31. The hexagon nut portion 31 and the washer portion 32 are , May be formed integrally, or may be used in combination with separated ones.

  The rust preventive cap 4 has a flattened container shape, and is provided with a mounting screw portion 41 on the lower inner peripheral surface and screwed with a closing bolt 42 at the upper center.

  Next, the anchor installation process using each member will be described. The concrete support B to be anchored is provided with an anchor mounting hole C formed by a tubular formwork (a boxed tube formed of a PVC pipe) that is drilled in the slope before insertion into the concrete. To keep

  Then, the anchor 1 is inserted through the anchor mounting hole C, and is driven to a suitable depth as required. The driving is performed so that the head 11 of the anchor 1 has a protrusion length less than a certain length from the surface of the concrete support B.

  Next, a grout material (cement milk) D is injected into the anchor mounting hole C. However, before the grout material is fixed, the anchor head 11 is inserted into the lower through hole 211 of the anchor mounting washer 2 and the lower portion of the body portion 21 of the anchor mounting washer 2 is inserted into the opening C1 of the anchor mounting hole C. Insert the part and screw the nut body 3 with ball seat to the anchor head 11 to temporarily fix it, adjust the extra length of the anchor 1 and remove the temporary fixing member when the grout material D is solidified (FIG. 3). B)

  Next, the mortar material E is filled in the remaining portion of the anchor mounting hole C. This mortar material E prevents sitting (structural destruction) from being caused by filling. Further, since the upper part of the anchor is set at a predetermined position (about the center of the anchor mounting hole C) by temporary fixing, the mortar filling operation can be performed quickly.

  After filling with the mortar material E, the anchor mounting washer 2 is attached to the anchor head 11, the lower part of the body part 21 is pushed into the opening C 1, and the saddle plate part 22 is brought into close contact with the surface of the concrete support B. The nut body 3 with ball seat is screwed and fastened with a constant torque (FIG. 3, b).

  When the mortar material E is solidified, the antirust agent F is filled in the body portion 21 so as to wrap the nut body 3 with the ball seat, and the antirust agent F is also provided in the antirust agent cap 4 from which the blocking bolt 42 is removed. And the rust preventive cap 4 is attached to the body portion 21. At the time of the above mounting, the excessive rust preventive agent F comes out from the screwing hole of the closing bolt 42 (FIG. 3C). Then, after removing the excess rust preventive agent F, the closing bolt 42 is attached and the anchor installation process is completed (FIG. 3-2).

  Further, since the lower portion of the body portion 21 of the anchor mounting washer 2 is formed on an inclined surface (a bowl surface), as shown in the explanatory view of FIG. Even if it is formed at an angle (up to about 15 degrees) without being formed at a right angle to the surface, the plate 22 of the anchor mounting washer 2 is in close contact with the surface of the concrete support B. Even after the anchor 1 is inserted in the inclined direction and the grout material (cement milk) D is injected into the anchor mounting hole C and solidified, the nut body 3 with the ball seat can be screwed and installed, and the anchor can be installed. It is.

DESCRIPTION OF SYMBOLS 1 Anchor 11 Anchor head 2 Washer 21 for anchor attachment Body part 211 Lower through-hole 212 Inclined inner peripheral surface 213 Mounting part 22 Base plate part 3 Nut body 31 with a ball seat Hex nut part 32 Washer part 4 Rust preventive cap 41 Mounting screw part 42 Blocking bolt A Slope B Concrete support (leg frame)
C Anchor mounting hole C1 Opening D Grout material E Mortar material F Anticorrosive

Claims (1)

This is a mounting washer for securing the anchor head to the opening of the anchor mounting hole in the concrete support formed on the slope, and corresponds to the total height of the nut with ball seat screwed to the anchor head. A body portion having a bottom portion of an inner peripheral surface as an inclined surface or a bowl-shaped surface and serving as a seat portion of a nut body with a ball seat; A body part that is sufficiently large to fulfill the body pressing function is integrally formed, and the outer peripheral surface of the body part that is below the board part is formed as an inclined surface or a saddle with an inclination angle of about 15 degrees. formed on Jo surface, and a screw provided on the body portion outer peripheral surface formed with upper flange plate portion, the anchor mounting washer which is characterized by comprising a mounting portion of the cap for corrosion inhibitor which is formed in a flat shape.

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