JP5656157B2 - Single panel sheet dry recycle paint product construction method - Google Patents
Single panel sheet dry recycle paint product construction method Download PDFInfo
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- JP5656157B2 JP5656157B2 JP2009027867A JP2009027867A JP5656157B2 JP 5656157 B2 JP5656157 B2 JP 5656157B2 JP 2009027867 A JP2009027867 A JP 2009027867A JP 2009027867 A JP2009027867 A JP 2009027867A JP 5656157 B2 JP5656157 B2 JP 5656157B2
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Description
この発明は建造物に行う湿式工法である内外装、塗材塗装仕上げを別の場所で単独完成した製品部材を現場にて、着脱が容易な塗材単独構成部材の塗材単独パネルシート乾式リサイクル塗装製品工法に関するものである。This invention is a wet construction method for buildings, interior and exterior, and product materials that have been individually finished at a different location on the site. Easy to attach and detach coating materials that are easy to put on and off. It relates to the painted product construction method.
塗装は下地となる構造構成部材に塗材を直接塗る、吹付ける、下地処理作業及び構成部材にラスを張り固定した面に軽量モルタルを下塗りした後に、くし目をつくり仕上げる建物一体型湿式工法で、タイル、クロスは下地または裏地面に接着剤を塗り、その上に直接貼っている。乾式工法については、各種形成品建材を溶接、支持金具留め、下地胴縁にビス留めや受け金具固定などで留めているために取り外しができない剛接合型で、リサイクルするには壊す、剥がす、削るといった従来工法が行われている。
面ファスナーについては、主に衣服などの留める、剥がす着脱機能面で使われている。Painting paint the Nurizai to the structural member to be the base directly, blowing put, the lightweight mortar after the undercoat on the surface was tension fixed the lath to the underlying processing work and components, finishing Ru building integrated wet method to make a comb eyes And, tiles and cloths are coated directly on the base or back ground with adhesive . For the dry method, welding various forming products building materials, fastening the support bracket, with rigid junction that can not be removed because it is fastened with such screwing and receiving metal fixed to the base furring strip, breaking to recycle, peeled, cut Such a conventional method is performed .
The hook-and-loop fastener is mainly used for attaching / detaching functions such as clothes.
この発明は、湿式工法での欠点として、天候変化や、作業時の季節、温度、湿度、臭気、飛散、多工程作業、乾燥など、塗膜完成までに、これら変動要素を受けていた。また、構成部材別塗材の選定や湿式工法であるがための養生コスト、塗料缶及び養生材の廃棄物削減、仕上げ精度の向上と仕上げに伴う中間下地処理コスト等の課題。さらに直接塗る、貼る、接合による排出水蒸気による膨れや剥がれの問題があった。また、振動により受ける影響の亀裂、剥離、雨水の侵入排出、結露や浸食劣化による保全維持問題の他には、内装間仕切り建材として多用される石膏ボードに直接塗る、貼ることによる不純物混入による大部分を壊し廃棄の結果、廃棄場所の確保が難しく不法投棄による有毒ガス発生問題や、建造物構成部材の利用および再生リサイクルの低下、建設業でのスクラップ、アンド、ビルド問題、火災対策、作業環境の改善、自然環境問題、循環型社会対応など、これら問題を解消する目的に発明されたものである。The present invention, as drawbacks of the wet method, the weather changes and, when working season, temperature, humidity, odor, scattering, multi-step operations, drying etc., until the coating film finished, had received these variables. In addition, there are issues such as the selection of coating materials by component and the curing costs for the wet construction method, the reduction of waste in paint cans and curing materials, the improvement of finishing accuracy and the intermediate ground treatment costs associated with finishing . Furthermore , there was a problem of blistering or peeling due to discharged steam due to direct coating, pasting or joining . Further, cracks of influence received by the vibration, peeling, penetration discharge of rain water, in addition to preservation maintenance problems due to condensation or erosion degradation, large by adulteration by painting directly on the gypsum board, which is often used as an interior partition construction material, put it result of disposal broke the part, and toxic gas generation problems due to difficult illegal dumping to ensure the disposal location, reduction in the use and regeneration recycling of building components, scrap in the construction industry, and, build problem, fire protection, work environment It was invented for the purpose of solving these problems, such as improvement of the environment, natural environment problems, and recycling-oriented society.
上記目的を達成するために、湿式工法である塗装作業を品質管理の容易な施設で繊維縫製加工された面ファスナーループ基布部に各目的別、内外装仕上塗材を工程ごとに塗装し、仕上げを施した表面が表となり、裏面は繊維質状のまま残る単独完成部材の取り外し可能とした製品部材となり、製品部材を取り付ける作業が必要になるために、現場では表面にフックの設けた固定部材を構成部材に製品部材の中心部になるよう要所に取り付け固定し、製品部材を被覆することで、ループ、フックが噛み合い支持が得られ、製品と製品の間にできる繋ぎ目、端を留め支えるために、押さえ部材として役目である板状の形成部材を、取り外し可能な金具部品を使い脱着自在留めとした。また、塗材の持つ機能性塗膜構成を用いて構成部材の受ける、様々な悪影響に対しての処置を施し、それら、取り外し可能な塗装製品部材と固定部材、押さえ部材の以上の構成からなる、構成部材から、取り外しができる、直接塗らない、貼っていない、吹付けていない、の為に構成部材の再利用及び、分別廃棄ができ、接合方法を簡素化した単独部材による複合体構造で、繰り返しリサイクルが可能な塗装製品部材による工法を特徴としている。In order to achieve the above-mentioned purpose, the coating work which is a wet method is applied to the surface fastener loop base fabric part that has been subjected to fiber sewing processing in a facility where quality control is easy, for each purpose, coating the interior and exterior finish coating materials for each process, surface subjected to finishing becomes front, rear surface becomes a product member which enables removal of the single finished member remains fibrous form, in order to work for attaching the product member is required, provided the hooks on the surface in situ fixed members attached and fixed to the key point to be the center of the product member constituent members, by covering the product member, loops, hooks engage the support is obtained, the joint formed between the product and the product, the end In order to fasten and support, a plate-shaped forming member serving as a pressing member is made a detachable fastener using a removable metal fitting part . In addition, the treatment of various adverse effects received by the constituent members using the functional coating composition of the coating material is applied, and the above configuration includes the removable paint product member , the fixing member, and the pressing member. from components, it can be removed, not painted not directly stick, not sprayed, reuse and components for, can separate disposal, a bonding method in a complex structure by simplifying the sole member It features a construction method using painted product parts that can be recycled repeatedly.
塗装工程作業時に変動環境を受けずに行えるために、乾燥過程の精度向上製品を提供でき、従来の問題点を解決し、養生、飛散付着材料削減、廃棄物低減または削減、構成部材の保全の容易性や、建材に不純物が混ざらなく再利用できる事や建設業界全体でのリサイクル化を促進し、分別利用、廃棄物低減、工期短縮、下塗り中塗り下地調整不要によるコスト低減、作業工程の簡素化、二層構成での天井構成部材、壁構成部材、床構成部材の通気乾燥を促し、仕上げ表面を取り外す事が可能であるため、内部構成構造部材の補強や補修が容易になると同時に各設備機器や電気水道ガスなどの配管交換及び、復旧が容易になり、メンテナンスコスト低減、特殊塗膜付加による機能性向上や塗り替えを用いた繰り返しリサイクル製品工法で、現場作業環境の改善と同時に循環型の自然環境に配慮できる。 To perform without the coating process working at variation environment, can provide accuracy product drying process, to solve the conventional problems, curing, scattered deposition material reduction, waste reduction or reduction, conservation of component ease and, building materials to promote the recycling of the whole thing and construction industry that can be reused not mix impurities, fractional use, waste reduction, shortening the construction period, cost reduction by the undercoat intermediate base adjustment unnecessary, simplification of work processes Because it is possible to remove the finished surface by promoting ventilation and drying of ceiling components, wall components, and floor components in a two-layer configuration, it is easy to reinforce and repair internal components and at the same time piping exchange and of such equipment and electric water gas, recovery is easier, maintenance cost reduction, in repeated recycling products method using a functional improvement and repainted by the special coating addition, the site Improvement of the business environment to be able to consider the recycling of the natural environment at the same time.
面ファスナーフック、ループを噛み合わせ保持すると共に、仕上げ表面に出る中心部分を、留める、押さえる部品を削減でき、断熱性塗材と特殊繊維糸を用いて縫製加工された厚み、網目密度により取り外し製品部材裏面の断熱効果が得られる。また、固定部材と固定部材の空間に断熱材を入れた断熱方法も可能で、抗菌または防虫剤を付加することで菌の繁殖や害虫の防止になる。機能面では内部面の結露対策や温度変化による内外から侵入した水分、水蒸気を吸収して熱に変換する吸湿発熱繊維糸を用いて、成型加工を施すことで内面結露を早期に乾燥または排出できる事は、構成部材の腐食、防錆などの要因を最小限にとどめる事で構造構成部材の耐久性や機能性劣化によるメンテナンス期間が延長する。 Velcro hook holds mating loops, the central portion comes into surface finish, Mel distillate, pressing of parts can be reduced, sewing processed thickness using a special fiber yarn and the heat insulating coating material, the mesh density The heat insulation effect on the back surface of the removed product member is obtained. Further, a heat insulating method in which a heat insulating material is put in the space between the fixing member and the fixing member is possible, and by adding an antibacterial or insect repellent, it is possible to prevent the growth of bacteria and pests . Moisture entering from the inside and outside by condensation measures and temperature change in the internal surface in the functional, with the heat absorption fiber yarn to be converted by absorbing water vapor into heat, it can be dried or discharge the inner surface condensation early by performing molding In other words, by minimizing factors such as corrosion and rust prevention of the structural members, the maintenance period due to the durability and functional deterioration of the structural structural members is extended.
二重構造の通気層工法のために、建造物が受ける変形や水分の排出乾燥を妨げなく、仕上げ表面に、それら悪影響がでない。Due to the double-layer ventilation layer construction method, it does not hinder the deformation and moisture drainage that the building undergoes, and there is no adverse effect on the finished surface.
建造物の揺れを固定部材で受けるために、面ファスナーループ、フックを噛み合わせ支持しており、震災による仕上げ表面に伝わる振動を吸収すると同時にやわらげる免震効果が期待できる。In order to receive the shaking of the building with the fixed member, the hook-and-loop fastener loop and the hook are engaged and supported, so that the vibration transmitted to the finished surface due to the earthquake can be absorbed and softened.
防火塗料、耐火塗料の機能性塗膜形成を得ることで、火災による構造構成部材に与える火のまわる速度を減速し、災害を二重防止できる。 By obtaining functional coatings for fireproof paints and fireproof paints, it is possible to reduce the speed at which the fire is applied to the structural components due to fire, and to prevent accidents.
以下、本発明を実施するための形態について説明する。
(イ)、従来の塗装湿式工法を製品にするには塗装土台となるものが必要になるが、
その前に塗材の特性について、従来の乾式パネルやシート自体は金属系、窯業系、コンクリート系、木質系、合成樹脂系など各製造別に様々な素材で構成しているが、この発明は半製品の工業塗料、建築塗料、建築用内外装の仕上材として用いられている建材塗材の特性を生かし、下塗り中塗り上塗りを面ファスナー基布部に塗装することで、塗材と面ファスナー自体がシート状、パネル状を形成したものである。また、工業製品の塗装は主に薄い塗膜を形成しているが、建築用、建材用塗材は下塗り中塗り上塗りの各段階層で骨材等の建材を組み合わせる事により、厚膜形成が可能な硬質、軟質塗材、可とう弾性系塗材、透湿機能塗材、有機、無機質塗材樹脂塗材の他に、各種プライマー、各種フィラー、軽量モルタル、各種骨材、各種下地パテ材、各種吹付け材、中塗り模様形成主材、中塗り上塗り兼用模様仕上げ材、機能性塗材、厚膜重層形成塗材などの塗材素材が多種多様であり、それらを用いて、各塗装構成した硬質系塗材を用いたパネル状と可とう弾性系を用いたシート状になり、特殊塗料である機能性を付加した建材塗材の組み合わせや性能、厚みなど塗膜層を用途に応じ使い分け、自在に形成形状加工が行える裁断加工と曲げ加工が容易な基材に、粘度調整により浸透速度を調整した塗材を面ファスナーループ繊維基布部に塗布し浸透固着する塗材特性を利用する。Hereinafter, modes for carrying out the present invention will be described.
(B) In order to make the conventional painting wet method into a product, what will become the foundation of painting is required.
Before that, regarding the characteristics of coating materials, conventional dry panels and sheets themselves are composed of various materials such as metal, ceramic, concrete, wood, synthetic resin, etc. product industrial coatings, architectural coatings, taking advantage of the characteristics of building materials coating material which is used as a finish in a building exterior, by painting the undercoat intermediate overcoated surface fastener group cloth portion, the coating material and the surface fastener itself Is a sheet-like or panel-like shape . In addition, the coating of industrial products mainly forms thin coatings, but the coating materials for construction and building materials can be formed into thick films by combining building materials such as aggregates at each stage of the undercoating, intermediate coating and top coating. possible hard, soft coating material, flexible elastic system coating material, moisture permeable function coating material, organic, in addition to the inorganic coating material resin coating material, various primers, various fillers, lightweight mortar, various aggregates, various base putty There are a wide variety of coating materials such as various spray materials, intermediate coating pattern forming main material, intermediate coating top coating combined pattern finishing material, functional coating material, thick film multilayer coating material, etc. becomes instrumentation configured rigid system coating material was used was panel-like and sheet-like with a flexible elastic system, combinations and performance of building materials coating material obtained by adding a special coating functionality, on the application of the coating layer, such as thickness depending distinguish, freely formed shape machining cutting machining and bending easy to process that can The substrate, using a coating cloth coating material characteristics to penetrate fixed to a coating material having an adjusted penetration rate by the viscosity adjusting surface fastener loop fiber base cloth portion.
(ロ)、塗装土台となる繊維縫製成型品について、繊維基布部、面ファスナーループ、フックでは、噛み合った状態のハード、ソフト保持力、耐薬性能、難燃性能、耐熱耐寒性能の他に、引張り強度、剥離回数強度などのそれぞれの各種参考試験数値が得られている。それらに基づいて建築基準、規制条件などの用途や各目的別に対処した素材選定を検討し、抗菌加工や防虫加工などの繊維加工技術を用いて、大きさ、長さ、形、厚さ、網目密度などが調整可能な基材に塗装を施した面ファスナーループの機能を備える事で着脱が可能な塗装製品部材(1)。(B) About the fiber sewing molded product that will become the coating foundation, in addition to the hard, soft holding power, chemical resistance, flame resistance, heat resistance and cold resistance performance in the fiber base fabric part, hook-and-loop fastener loop and hook , tensile strength, are obtained each of the various reference test values such as peel times strength. Based on these, consider the application of building standards, regulatory conditions, etc. and material selection for each purpose, and use fiber processing technology such as antibacterial processing and insect repellent processing , size, length, shape, thickness, mesh A coated product member (1) that can be attached and detached by providing a function of a hook-and-loop loop in which a base material whose density can be adjusted is painted.
(ハ)、固定部材については、各種目的別素材で金属素材、プラスチック素材、木質素材、樹脂素材、ゴム素材、硬質軟質発泡素材、合成素材などのそれらを用いて建物側に構成部材として使用され、規制条件や建築基準法、機能性、耐久性などの条件に適合した素材を選定し、面ファスナーフックを素材部材別に適合材料を用いて接着した表面と素材裏面を下地側の構成部材に固定する方法は、木の素材に溶接する訳にもいかず、構成部材の素材別に異なるが、接着剤やピン溶接、金具部材による固定などの各手法を用いる。そこで具体的な形状としては、長方形のもので、クロスした縦横十字形成、筋交い、長方形だけの単品でも縦と横に用いて使い分けし、胴縁の役割とフック、ループが噛み合い保持する目的を達成したものであればよい。厚みについても通気層工法または標準仕様で異なるが、建築物の使用用途や目的に適した厚みを調整、長さや大きさ、横幅など(1)の支点保持応力を考慮した構成でそれら対応、対策を施した面ファスナーフックの設けた固定部材(2)。(C), the fixing member, various-purpose material in a metal material, plastic material, wood material, resin material, rubber material, hard soft foam material is used as a component in the building side with their synthetic material Select materials that meet regulatory requirements , building standards, functionality, durability, and other conditions, and secure the hook and loop fastener hooks for each material using bonded materials and the back of the material to the underlying component how to do, Ikazu also mean that welding trees material, although the material components separately from different, adhesive or pins welded, using the technique such as fixed by the fitting member. Therefore, the specific shape is a rectangular shape, crossed vertical and horizontal cross formation, braces, even a single rectangular item can be used vertically and horizontally to achieve the purpose of holding the role of the trunk edge and hook and loop meshing Anything that has been done . Thickness varies depending on the ventilation layer method or standard specifications, but the thickness is adjusted according to the intended use and purpose of the building, and it is supported by a configuration that takes into account (1) fulcrum holding stress such as length , size, width, etc. A fixing member (2) provided with a hook-and-loop fastener hook with countermeasures.
(二)、押さえ部材については、従来からある製品化された廻り縁、目地材、見切り材、巾木材、幕板材、枠材等の板状形成加工をした部材を用いる。また、素材については上記で記載した内容と同様である。また、具体例として、仕上工程は各構成部材を取り付けられた状態で、前工程職種作業が終り次第、次の段階である仕上げ職種に移るが、その作業工程を重複作業とした工程でもよいわけで、固定部材、取り外し可能製品部材を同時に固定、被覆し、その後に押さえとなる部材を取り付けてもよく、その場合は押さえ部材を取り外せる金具部品にて取り付け固定し、外装の場合と内装でも、特に水の侵入、受ける応力に考慮した機能の押さえ効果を設け、押さえ部材の役目である、繋ぎ目および端部から入る、受けるなどの悪影響を防ぐ役割と製品部材を取り外しできる留め方を用いた押さえ部材(3)。(2) As for the pressing member, a member that has been processed to form a plate, such as a conventionally manufactured peripheral edge, joint material, parting material, width wood, curtain plate material, frame material or the like is used. The material is the same as described above. Specific examples, finishing step in a state attached to the components, before soon end is step occupations work, not Turning to finish job the next step may be the step that the work process and duplication of effort in the fixed member, detachable product member simultaneously to fix, coated, may be attached subsequent to the pressing member, the case is fixedly mounted in bracket parts removal of the pressing member, also in the case of exterior and interior In particular, it has a function of holding down the function in consideration of the intrusion of water and the stress to be received, the role of the holding member, preventing the adverse effects such as entering and receiving from the joints and ends, and using the fastening method that can remove the product member The holding member (3).
1塗装製品部材、2固定部材、3押さえ部材、4構成部材、5通気層および隙間空間。1 painted product member, 2 fixing member, 3 holding member, 4 component member, 5 ventilation layer and gap space.
Claims (1)
構成部材の要所に取り付けられ、塗装製品部材(1)を支点保持する、面ファスナーフックを設けた、固定部材(2)と、構成部材に取り付けた固定部材(2)に塗装製品部材(1)を被覆した状態できる、繋ぎ目又は端部を押さえ、塗装製品部材(1)をリサイクルするために取り外し可能なネジ金具留めとした、板状形成加工の押さえ部材(3)と、からなる乾式リサイクル塗装構造。A coated product member (1) coated on the hook-and-loop fastener base fabric portion by an undercoat intermediate coat,
The fixed member (2) provided with a hook-and-loop fastener hook that is attached to the main part of the constituent member and holds the painted product member (1) as a fulcrum, and the fixed member (2) attached to the constituent member to the painted product member (1) ), Which is in a state of covering the plate, presses the joints or ends, and is made of a plate-forming presser member (3), which is a detachable screw bracket for recycling the coated product member (1), and a dry type Recycled paint structure.
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