JP5643614B2 - Curable composition and cured product - Google Patents
Curable composition and cured product Download PDFInfo
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- JP5643614B2 JP5643614B2 JP2010252149A JP2010252149A JP5643614B2 JP 5643614 B2 JP5643614 B2 JP 5643614B2 JP 2010252149 A JP2010252149 A JP 2010252149A JP 2010252149 A JP2010252149 A JP 2010252149A JP 5643614 B2 JP5643614 B2 JP 5643614B2
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- curable composition
- saturated hydrocarbon
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- meth
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- 239000000203 mixture Substances 0.000 title claims description 50
- 229920000642 polymer Polymers 0.000 claims description 88
- 229930195734 saturated hydrocarbon Natural products 0.000 claims description 63
- -1 p- phenylene Chemical group 0.000 claims description 37
- 239000003999 initiator Substances 0.000 claims description 32
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 25
- 150000002430 hydrocarbons Chemical group 0.000 claims description 22
- 150000001875 compounds Chemical class 0.000 claims description 21
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 claims description 20
- 239000000178 monomer Substances 0.000 claims description 20
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 18
- 125000004432 carbon atom Chemical group C* 0.000 claims description 17
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 14
- 239000003505 polymerization initiator Substances 0.000 claims description 13
- 125000001424 substituent group Chemical group 0.000 claims description 10
- 239000012948 isocyanate Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- 239000003054 catalyst Substances 0.000 claims description 8
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 7
- 125000005842 heteroatom Chemical group 0.000 claims description 5
- PSGCQDPCAWOCSH-UHFFFAOYSA-N (4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl) prop-2-enoate Chemical compound C1CC2(C)C(OC(=O)C=C)CC1C2(C)C PSGCQDPCAWOCSH-UHFFFAOYSA-N 0.000 claims description 4
- 125000004429 atom Chemical group 0.000 claims description 4
- 150000001721 carbon Chemical class 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 claims description 3
- 125000001140 1,4-phenylene group Chemical group [H]C1=C([H])C([*:2])=C([H])C([H])=C1[*:1] 0.000 claims 1
- 239000000047 product Substances 0.000 description 29
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 19
- 150000003254 radicals Chemical class 0.000 description 17
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 15
- 238000000034 method Methods 0.000 description 15
- 239000002904 solvent Substances 0.000 description 15
- XMLYCEVDHLAQEL-UHFFFAOYSA-N 2-hydroxy-2-methyl-1-phenylpropan-1-one Chemical compound CC(C)(O)C(=O)C1=CC=CC=C1 XMLYCEVDHLAQEL-UHFFFAOYSA-N 0.000 description 10
- 238000002156 mixing Methods 0.000 description 10
- 230000035699 permeability Effects 0.000 description 10
- 230000009257 reactivity Effects 0.000 description 10
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 8
- 239000003963 antioxidant agent Substances 0.000 description 8
- 238000006460 hydrolysis reaction Methods 0.000 description 8
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 8
- XITRBUPOXXBIJN-UHFFFAOYSA-N bis(2,2,6,6-tetramethylpiperidin-4-yl) decanedioate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)CCCCCCCCC(=O)OC1CC(C)(C)NC(C)(C)C1 XITRBUPOXXBIJN-UHFFFAOYSA-N 0.000 description 7
- 238000001723 curing Methods 0.000 description 7
- 238000006116 polymerization reaction Methods 0.000 description 7
- 150000001412 amines Chemical class 0.000 description 6
- 125000003118 aryl group Chemical group 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- IIEWJVIFRVWJOD-UHFFFAOYSA-N ethylcyclohexane Chemical compound CCC1CCCCC1 IIEWJVIFRVWJOD-UHFFFAOYSA-N 0.000 description 6
- 125000000524 functional group Chemical group 0.000 description 6
- 238000005227 gel permeation chromatography Methods 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 125000006239 protecting group Chemical group 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- GUCYFKSBFREPBC-UHFFFAOYSA-N [phenyl-(2,4,6-trimethylbenzoyl)phosphoryl]-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C(=O)C1=C(C)C=C(C)C=C1C GUCYFKSBFREPBC-UHFFFAOYSA-N 0.000 description 5
- 230000003078 antioxidant effect Effects 0.000 description 5
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 5
- 238000010511 deprotection reaction Methods 0.000 description 5
- AYOHIQLKSOJJQH-UHFFFAOYSA-N dibutyltin Chemical compound CCCC[Sn]CCCC AYOHIQLKSOJJQH-UHFFFAOYSA-N 0.000 description 5
- 239000004611 light stabiliser Substances 0.000 description 5
- 239000004014 plasticizer Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- 239000006087 Silane Coupling Agent Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 125000001931 aliphatic group Chemical group 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000012046 mixed solvent Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000012966 redox initiator Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical group ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 4
- DPNXHTDWGGVXID-UHFFFAOYSA-N 2-isocyanatoethyl prop-2-enoate Chemical compound C=CC(=O)OCCN=C=O DPNXHTDWGGVXID-UHFFFAOYSA-N 0.000 description 3
- 239000004342 Benzoyl peroxide Substances 0.000 description 3
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 235000019400 benzoyl peroxide Nutrition 0.000 description 3
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- JGFBRKRYDCGYKD-UHFFFAOYSA-N dibutyl(oxo)tin Chemical compound CCCC[Sn](=O)CCCC JGFBRKRYDCGYKD-UHFFFAOYSA-N 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 229920006332 epoxy adhesive Polymers 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 150000008282 halocarbons Chemical class 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 3
- 229910052753 mercury Inorganic materials 0.000 description 3
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 3
- 125000000962 organic group Chemical group 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 150000002978 peroxides Chemical class 0.000 description 3
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 229920000098 polyolefin Polymers 0.000 description 3
- 239000005060 rubber Substances 0.000 description 3
- 239000000565 sealant Substances 0.000 description 3
- 238000006467 substitution reaction Methods 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 2
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 2
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 2
- NXQMCAOPTPLPRL-UHFFFAOYSA-N 2-(2-benzoyloxyethoxy)ethyl benzoate Chemical compound C=1C=CC=CC=1C(=O)OCCOCCOC(=O)C1=CC=CC=C1 NXQMCAOPTPLPRL-UHFFFAOYSA-N 0.000 description 2
- BSKHPKMHTQYZBB-UHFFFAOYSA-N 2-methylpyridine Chemical compound CC1=CC=CC=N1 BSKHPKMHTQYZBB-UHFFFAOYSA-N 0.000 description 2
- GNKZMNRKLCTJAY-UHFFFAOYSA-N 4'-Methylacetophenone Chemical compound CC(=O)C1=CC=C(C)C=C1 GNKZMNRKLCTJAY-UHFFFAOYSA-N 0.000 description 2
- UJOBWOGCFQCDNV-UHFFFAOYSA-N 9H-carbazole Chemical compound C1=CC=C2C3=CC=CC=C3NC2=C1 UJOBWOGCFQCDNV-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- IRIAEXORFWYRCZ-UHFFFAOYSA-N Butylbenzyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCC1=CC=CC=C1 IRIAEXORFWYRCZ-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- 239000002841 Lewis acid Substances 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 206010037660 Pyrexia Diseases 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- WGQKYBSKWIADBV-UHFFFAOYSA-N benzylamine Chemical compound NCC1=CC=CC=C1 WGQKYBSKWIADBV-UHFFFAOYSA-N 0.000 description 2
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 2
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 2
- CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- ZQMIGQNCOMNODD-UHFFFAOYSA-N diacetyl peroxide Chemical compound CC(=O)OOC(C)=O ZQMIGQNCOMNODD-UHFFFAOYSA-N 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- JQCXWCOOWVGKMT-UHFFFAOYSA-N diheptyl phthalate Chemical compound CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC JQCXWCOOWVGKMT-UHFFFAOYSA-N 0.000 description 2
- VFHVQBAGLAREND-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 VFHVQBAGLAREND-UHFFFAOYSA-N 0.000 description 2
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 238000007306 functionalization reaction Methods 0.000 description 2
- UIZVMOZAXAMASY-UHFFFAOYSA-N hex-5-en-1-ol Chemical compound OCCCCC=C UIZVMOZAXAMASY-UHFFFAOYSA-N 0.000 description 2
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- SHFJWMWCIHQNCP-UHFFFAOYSA-M hydron;tetrabutylazanium;sulfate Chemical compound OS([O-])(=O)=O.CCCC[N+](CCCC)(CCCC)CCCC SHFJWMWCIHQNCP-UHFFFAOYSA-M 0.000 description 2
- 239000011256 inorganic filler Substances 0.000 description 2
- 229910003475 inorganic filler Inorganic materials 0.000 description 2
- CPJRRXSHAYUTGL-UHFFFAOYSA-N isopentenyl alcohol Chemical compound CC(=C)CCO CPJRRXSHAYUTGL-UHFFFAOYSA-N 0.000 description 2
- 150000007517 lewis acids Chemical class 0.000 description 2
- ZQMHJBXHRFJKOT-UHFFFAOYSA-N methyl 2-[(1-methoxy-2-methyl-1-oxopropan-2-yl)diazenyl]-2-methylpropanoate Chemical compound COC(=O)C(C)(C)N=NC(C)(C)C(=O)OC ZQMHJBXHRFJKOT-UHFFFAOYSA-N 0.000 description 2
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- PSHKMPUSSFXUIA-UHFFFAOYSA-N n,n-dimethylpyridin-2-amine Chemical compound CN(C)C1=CC=CC=N1 PSHKMPUSSFXUIA-UHFFFAOYSA-N 0.000 description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- FKGFCVJJLGSFSB-UHFFFAOYSA-N non-8-en-1-ol Chemical compound OCCCCCCCC=C FKGFCVJJLGSFSB-UHFFFAOYSA-N 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 125000004430 oxygen atom Chemical group O* 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 2
- UBQKCCHYAOITMY-UHFFFAOYSA-N pyridin-2-ol Chemical compound OC1=CC=CC=N1 UBQKCCHYAOITMY-UHFFFAOYSA-N 0.000 description 2
- 238000011002 quantification Methods 0.000 description 2
- 239000002516 radical scavenger Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- OPQYOFWUFGEMRZ-UHFFFAOYSA-N tert-butyl 2,2-dimethylpropaneperoxoate Chemical compound CC(C)(C)OOC(=O)C(C)(C)C OPQYOFWUFGEMRZ-UHFFFAOYSA-N 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 2
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- LQAVWYMTUMSFBE-UHFFFAOYSA-N pent-4-en-1-ol Chemical compound OCCCC=C LQAVWYMTUMSFBE-UHFFFAOYSA-N 0.000 description 1
- ULDDEWDFUNBUCM-UHFFFAOYSA-N pentyl prop-2-enoate Chemical compound CCCCCOC(=O)C=C ULDDEWDFUNBUCM-UHFFFAOYSA-N 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- CUQCMXFWIMOWRP-UHFFFAOYSA-N phenyl biguanide Chemical compound NC(N)=NC(N)=NC1=CC=CC=C1 CUQCMXFWIMOWRP-UHFFFAOYSA-N 0.000 description 1
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 238000000016 photochemical curing Methods 0.000 description 1
- 125000005498 phthalate group Chemical class 0.000 description 1
- XUWHAWMETYGRKB-UHFFFAOYSA-N piperidin-2-one Chemical compound O=C1CCCCN1 XUWHAWMETYGRKB-UHFFFAOYSA-N 0.000 description 1
- PRAYXGYYVXRDDW-UHFFFAOYSA-N piperidin-2-ylmethanol Chemical compound OCC1CCCCN1 PRAYXGYYVXRDDW-UHFFFAOYSA-N 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 235000011056 potassium acetate Nutrition 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- BDAWXSQJJCIFIK-UHFFFAOYSA-N potassium methoxide Chemical compound [K+].[O-]C BDAWXSQJJCIFIK-UHFFFAOYSA-N 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- CUQOHAYJWVTKDE-UHFFFAOYSA-N potassium;butan-1-olate Chemical compound [K+].CCCC[O-] CUQOHAYJWVTKDE-UHFFFAOYSA-N 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- HKJYVRJHDIPMQB-UHFFFAOYSA-N propan-1-olate;titanium(4+) Chemical compound CCCO[Ti](OCCC)(OCCC)OCCC HKJYVRJHDIPMQB-UHFFFAOYSA-N 0.000 description 1
- 125000001501 propionyl group Chemical group O=C([*])C([H])([H])C([H])([H])[H] 0.000 description 1
- KRIOVPPHQSLHCZ-UHFFFAOYSA-N propiophenone Chemical compound CCC(=O)C1=CC=CC=C1 KRIOVPPHQSLHCZ-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 description 1
- MDXJFMKHMPKISP-UHFFFAOYSA-N pyridin-2-amine;pyridine Chemical compound C1=CC=NC=C1.NC1=CC=CC=N1 MDXJFMKHMPKISP-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Chemical group 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- MFRIHAYPQRLWNB-UHFFFAOYSA-N sodium tert-butoxide Chemical compound [Na+].CC(C)(C)[O-] MFRIHAYPQRLWNB-UHFFFAOYSA-N 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 238000006557 surface reaction Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 description 1
- DDFYFBUWEBINLX-UHFFFAOYSA-M tetramethylammonium bromide Chemical compound [Br-].C[N+](C)(C)C DDFYFBUWEBINLX-UHFFFAOYSA-M 0.000 description 1
- RXMRGBVLCSYIBO-UHFFFAOYSA-M tetramethylazanium;iodide Chemical compound [I-].C[N+](C)(C)C RXMRGBVLCSYIBO-UHFFFAOYSA-M 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 150000003608 titanium Chemical class 0.000 description 1
- LKJMGLFKGKSOCH-UHFFFAOYSA-N titanium Chemical class [Ti].[Ti].[Ti] LKJMGLFKGKSOCH-UHFFFAOYSA-N 0.000 description 1
- 125000005425 toluyl group Chemical group 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 230000026683 transduction Effects 0.000 description 1
- 238000010361 transduction Methods 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- VPYJNCGUESNPMV-UHFFFAOYSA-N triallylamine Chemical compound C=CCN(CC=C)CC=C VPYJNCGUESNPMV-UHFFFAOYSA-N 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- UQFXBLCXYKVYAJ-UHFFFAOYSA-N tributyl(4-iodobutyl)azanium Chemical compound CCCC[N+](CCCC)(CCCC)CCCCI UQFXBLCXYKVYAJ-UHFFFAOYSA-N 0.000 description 1
- FRGPKMWIYVTFIQ-UHFFFAOYSA-N triethoxy(3-isocyanatopropyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCN=C=O FRGPKMWIYVTFIQ-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- GNMJFQWRASXXMS-UHFFFAOYSA-M trimethyl(phenyl)azanium;bromide Chemical compound [Br-].C[N+](C)(C)C1=CC=CC=C1 GNMJFQWRASXXMS-UHFFFAOYSA-M 0.000 description 1
- PEXYOZSKYQBQIH-UHFFFAOYSA-N trimethyl-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](C)(C)C)CCC2OC21 PEXYOZSKYQBQIH-UHFFFAOYSA-N 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229930195735 unsaturated hydrocarbon Chemical group 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 150000003754 zirconium Chemical class 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
Landscapes
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Description
本発明は、(メタ)アクリロイル基を有する飽和炭化水素系重合体、(メタ)アクリル系モノマー、および重合開始剤を含有する硬化性組成物およびその硬化物に関する。 The present invention relates to a curable composition containing a saturated hydrocarbon polymer having a (meth) acryloyl group, a (meth) acrylic monomer, and a polymerization initiator, and a cured product thereof.
有機発光素子や受光素子のように、熱や湿気への暴露により性能が低下することが懸念される電子材料を保護するための封止材として、例えば(特許文献1)のような光硬化性エポキシ接着剤が用いられている。しかし、エポキシ接着剤の硬化物は硬く、硬化時の残留圧力によるクラック発生や冷熱試験時の接着面での剥離など、信頼性に問題があった。エポキシ硬化物を柔軟化する方法もあるが、この場合は耐透湿性が低下するという問題があった。 As a sealing material for protecting an electronic material such as an organic light-emitting element or a light-receiving element, whose performance is likely to deteriorate due to exposure to heat or moisture, for example, a photo-curing property such as (Patent Document 1). Epoxy adhesive is used. However, the cured product of the epoxy adhesive is hard, and there are problems in reliability such as generation of cracks due to residual pressure at the time of curing and peeling at the adhesion surface during the thermal test. There is also a method of softening the epoxy cured product, but in this case, there is a problem that the moisture permeability resistance is lowered.
一方で、末端に反応性官能基を有する飽和炭化水素系重合体は、活性エネルギー線や熱によって優れた硬化性を示し、得られる硬化物は優れた可とう性、耐透湿性を示すことが知られている。例えば、(特許文献2)では、分子末端にカチオン反応性のエポキシ官能基を有する飽和炭化水素系重合体の製造方法および硬化性組成物が開示されている。この硬化物は耐透湿性と可とう性のバランスに優れているが、速硬化性に更なる改善の余地があった。 On the other hand, a saturated hydrocarbon polymer having a reactive functional group at the end exhibits excellent curability by active energy rays and heat, and the resulting cured product may exhibit excellent flexibility and moisture permeability. Are known. For example, (Patent Document 2) discloses a method for producing a saturated hydrocarbon polymer having a cation-reactive epoxy functional group at a molecular end and a curable composition. Although this cured product has an excellent balance between moisture permeability resistance and flexibility, there is room for further improvement in rapid curability.
また(特許文献3)および(特許文献4)では、分子末端にラジカル反応性の(メタ)アクリロイル官能基を有する炭化水素系重合体の製造方法および硬化性組成物が開示されている。これらの組成物は速硬化可能であるが、粘度が高いため、作業性のうえで更なる改善の余地があった。 In addition, (Patent Document 3) and (Patent Document 4) disclose a method for producing a hydrocarbon polymer having a radical-reactive (meth) acryloyl functional group at the molecular terminal and a curable composition. Although these compositions can be rapidly cured, there is room for further improvement in workability because of their high viscosity.
本発明は、(メタ)アクリロイル基を有する飽和炭化水素系重合体、特定の(メタ)アクリル系モノマー、および重合開始剤を含有する硬化性組成物およびその硬化物に関し、低粘度の硬化性組成物、可とう性と耐透湿性を有する硬化物を提供することを目的とする。 The present invention relates to a curable composition containing a saturated hydrocarbon polymer having a (meth) acryloyl group, a specific (meth) acrylic monomer, and a polymerization initiator and a cured product thereof, and a low viscosity curable composition. An object is to provide a cured product having flexibility and flexibility and moisture permeability.
本発明者らは、前記の課題を解決するために鋭意検討した結果、以下のことを見出して本発明を完成させた。 As a result of intensive studies to solve the above problems, the present inventors have found the following and completed the present invention.
すなわち本発明は、
一般式(1):
−Z−C(=O)−NH−R2−O−C(=O)−C(R1)=CH2 (1)
(式中、R1は水素原子、または、置換あるいは非置換の炭素原子数1から20の炭化水素基、R2は2価の有機基、Zはヘテロ原子、NR3(R3は、水素原子、または、置換あるいは非置換の炭素原子数1から20の炭化水素基)から選択される基である。)で表される置換基を分子内に平均1個以上有する飽和炭化水素系重合体(A)、
一般式(2)
R4−O−C(=O)−C(R5)=CH2 (2)
(式中、R4は置換あるいは非置換の炭素原子数4から20の脂肪族および/または脂環式炭化水素基から選択される基、R5は水素原子、または、置換あるいは非置換の炭素原子数1から20の炭化水素基から選択される基である。)で表される(メタ)アクリロイル基を分子内に1個有する(メタ)アクリル系モノマー(B)、および重合開始剤(C)を含有する硬化性組成物に関する。
That is, the present invention
General formula (1):
—Z—C (═O) —NH—R 2 —O—C (═O) —C (R 1 ) ═CH 2 (1)
(Wherein R 1 is a hydrogen atom or a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms, R 2 is a divalent organic group, Z is a heteroatom, NR 3 (R 3 is a hydrogen atom) A saturated hydrocarbon polymer having an average of one or more substituents in the molecule represented by the following formula: atoms or substituted or unsubstituted hydrocarbon groups having 1 to 20 carbon atoms) (A),
General formula (2)
R 4 —O—C (═O) —C (R 5 ) ═CH 2 (2)
(Wherein R 4 is a group selected from substituted or unsubstituted aliphatic and / or alicyclic hydrocarbon groups having 4 to 20 carbon atoms, R 5 is a hydrogen atom, or substituted or unsubstituted carbon. A (meth) acrylic monomer (B) having one (meth) acryloyl group in the molecule represented by (a group selected from hydrocarbon groups having 1 to 20 atoms), and a polymerization initiator (C ) Containing the curable composition.
飽和炭化水素系重合体(A)はイソブチレン系重合体であることが好ましい。 The saturated hydrocarbon polymer (A) is preferably an isobutylene polymer.
一般式(1)のR1は水素原子、またはメチル基であることが好ましく、水素原子であることがより好ましい。 R 1 in the general formula (1) is preferably a hydrogen atom or a methyl group, and more preferably a hydrogen atom.
一般式(1)で表される置換基が飽和炭化水素系重合体(A)の末端のみに有することが好ましい。 The substituent represented by the general formula (1) preferably has only at the terminal of the saturated hydrocarbon polymer (A).
重合開始剤(C)は光によりラジカルを発生する光ラジカル開始剤であることが好ましい。 The polymerization initiator (C) is preferably a photo radical initiator that generates radicals by light.
飽和炭化水素系重合体(A)100重量部に対し、(メタ)アクリル系モノマー(B)が50〜200重量部、重合開始剤(C)が0.001〜10重量部含まれることが好ましい。 It is preferable that 50 to 200 parts by weight of the (meth) acrylic monomer (B) and 0.001 to 10 parts by weight of the polymerization initiator (C) are included with respect to 100 parts by weight of the saturated hydrocarbon polymer (A). .
飽和炭化水素系重合体(A)が、(A)と同様の主鎖骨格を有し、水酸基を末端に有する飽和炭化水素系重合体(a)と一般式(3):
O=C=N−R2−O−C(=O)−C(R1)=CH2 (3)
(式中、R1、R2は前記と同じ。)で表されるイソシアネート系化合物(D)の反応により得られることが好ましい。
The saturated hydrocarbon polymer (A) has the same main chain skeleton as (A) and has a hydroxyl group at the terminal and the saturated hydrocarbon polymer (a) and the general formula (3):
O = C = N-R 2 -O-C (= O) -C (R 1) = CH 2 (3)
(Wherein R 1 and R 2 are the same as described above) and are preferably obtained by a reaction of an isocyanate compound (D) represented by:
飽和炭化水素系重合体(a)とイソシアネート系化合物(D)は、有機錫系化合物(E)を触媒として反応させることが好ましい。 The saturated hydrocarbon polymer (a) and the isocyanate compound (D) are preferably reacted using the organotin compound (E) as a catalyst.
上記記載の硬化性組成物を硬化させることにより得られる硬化物に関する。 The present invention relates to a cured product obtained by curing the curable composition described above.
本発明により、優れた可とう性と耐透湿性を有する硬化物が得られる。また硬化性組成物は低粘度であり、作業性の向上が望める。 According to the present invention, a cured product having excellent flexibility and moisture permeability resistance can be obtained. Moreover, since the curable composition has a low viscosity, improvement in workability can be expected.
以下、本発明について詳しく説明する。 The present invention will be described in detail below.
<飽和炭化水素系重合体(A)>
本発明の飽和炭化水素系重合体(A)は、一般式(1):
−Z−C(=O)−NH−R2−O−C(=O)−C(R1)=CH2 (1)
(式中、R1は水素原子、または、置換あるいは非置換の炭素原子数1から20の炭化水素基、R2は2価の有機基、Zはヘテロ原子、NR3(R3は、水素原子、または、置換あるいは非置換の炭素原子数1から20の炭化水素基)から選択される基である。)で表される置換基を分子内に平均1個以上有する。
<Saturated hydrocarbon polymer (A)>
The saturated hydrocarbon polymer (A) of the present invention has the general formula (1):
—Z—C (═O) —NH—R 2 —O—C (═O) —C (R 1 ) ═CH 2 (1)
(Wherein R 1 is a hydrogen atom or a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms, R 2 is a divalent organic group, Z is a heteroatom, NR 3 (R 3 is a hydrogen atom) And an average of one or more substituents represented by (1) or (2) selected from a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms.
一般式(1)中のR1は水素原子、または、置換あるいは非置換の炭素原子数1から20の炭化水素基を表す。ここで言う置換された炭化水素基とは、炭化水素基上の水素原子がヘテロ原子を有する基によって置換された基を言う。R1としては、特に限定されず、例えば、水素原子;メチル基、エチル基などのアルキル基;シクロヘキシル基などのシクロアルキル基;フェニル基などのアリール基;ベンジル基などのアラルキル基が挙げられる。これらの中では、原料の入手性から、水素原子またはメチル基、さらに飽和炭化水素系重合体(A)の反応性の高さから、水素原子がより好ましい。 R 1 in the general formula (1) represents a hydrogen atom or a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms. As used herein, a substituted hydrocarbon group refers to a group in which a hydrogen atom on a hydrocarbon group is substituted with a group having a hetero atom. R 1 is not particularly limited, and examples thereof include a hydrogen atom; an alkyl group such as a methyl group and an ethyl group; a cycloalkyl group such as a cyclohexyl group; an aryl group such as a phenyl group; and an aralkyl group such as a benzyl group. Among these, from the availability of raw materials, a hydrogen atom or a methyl group, and a hydrogen atom is more preferable from the viewpoint of the high reactivity of the saturated hydrocarbon polymer (A).
一般式(1)中のR 2 は、特に限定されず、例えば、メチレン基、エチレン基、プロピレン基、ヘキシレン基などのアルキレン基;シクロブチレン基、シクロペンチレン基、シクロヘキシレン基などのシクロアルキレン基;フェニレン基、ベンジレン基などのアリーレン基;エーテル結合、エステル結合、アミノ結合、アミド結合などを含む2価の有機基などが挙げられる。これらの中では、導入の容易さから、エチレン基、ヘキシレン基が好ましく、エチレン基がより好ましい。 R 2 in the general formula (1) is not particularly limited, and examples thereof include alkylene groups such as methylene group, ethylene group, propylene group, and hexylene group; cycloalkylene groups such as cyclobutylene group, cyclopentylene group, and cyclohexylene group. Groups; arylene groups such as a phenylene group and a benzylene group; and divalent organic groups including an ether bond, an ester bond, an amino bond, an amide bond, and the like. Among these, ethylene group and hexylene group are preferable and ethylene group is more preferable because of easy introduction.
一般式(1)中のZは、特に限定されず、例えば、酸素原子;硫黄原子;−NH−、−NCH3−などのアミノ基が挙げられる。これらの中では、導入の容易さから、酸素原子、−NH−基が好ましく、酸素原子がより好ましい。 Z in the general formula (1) is not particularly limited, and examples thereof include an oxygen group; a sulfur atom; and an amino group such as —NH— and —NCH 3 —. In these, an oxygen atom and -NH- group are preferable from the ease of introduction | transduction, and an oxygen atom is more preferable.
飽和炭化水素系重合体(A)の主鎖は、芳香環以外の炭素−炭素不飽和結合を含有せず、その骨格は、(1)エチレン、プロピレン、1−ブテン、イソブチレンなどの炭素原子数2から6のオレフィン系化合物を主モノマーとして重合させる方法、(2)ブタジエン、イソプレンなどのジエン系化合物を単独重合させ、あるいは、前記オレフィン系化合物とを共重合させた後、水素を添加させる方法などにより得ることができる。このなかでも、イソブチレン系重合体や水添ポリブタジエン系重合体が、末端に官能基を導入し易いこと、分子量を制御し易いこと、さらに、末端官能基の数を多くすることができることなどから好ましく、イソブチレン系重合体がより好ましい。主鎖骨格が飽和炭化水素系重合体であるものは、耐熱性、耐候性、耐久性、および、耐透湿性に優れる特徴を有する。 The main chain of the saturated hydrocarbon polymer (A) does not contain a carbon-carbon unsaturated bond other than an aromatic ring, and its skeleton has (1) the number of carbon atoms such as ethylene, propylene, 1-butene and isobutylene. A method of polymerizing 2 to 6 olefinic compounds as main monomers, (2) A method of homopolymerizing diene compounds such as butadiene and isoprene, or copolymerizing the olefinic compounds and then adding hydrogen Etc. can be obtained. Of these, isobutylene-based polymers and hydrogenated polybutadiene-based polymers are preferable because they can easily introduce functional groups at the terminals, easily control the molecular weight, and can increase the number of terminal functional groups. An isobutylene polymer is more preferable. Those whose main chain skeleton is a saturated hydrocarbon polymer have excellent heat resistance, weather resistance, durability, and moisture permeability resistance.
イソブチレン系重合体は、繰り返し単位のすべてがイソブチレン単位から形成されていても良いし、他の繰り返し単位との共重合体でも良いが、ゴム特性の面から、イソブチレンに由来する繰り返し単位を50重量%以上有するものが好ましく、80重量%以上有するものがより好ましく、90〜99重量%有するものが特に好ましい。 In the isobutylene-based polymer, all of the repeating units may be formed from isobutylene units or may be a copolymer with other repeating units, but from the viewpoint of rubber properties, the repeating unit derived from isobutylene is 50 wt. % Or more are preferable, those having 80% by weight or more are more preferable, and those having 90 to 99% by weight are particularly preferable.
飽和炭化水素系重合体(A)の(メタ)アクリロイル系置換基の数は、特に限定されないが、飽和炭化水素系重合体(A)同士が架橋するという点から、1分子あたり平均1個未満であると硬化性が低くなる傾向があるため、平均1個以上が好ましい。ただし、1分子あたり平均1個以上の(メタ)アクリロイル系置換基を有する飽和炭化水素系重合体(A)に対して、硬化物の硬度、柔軟性を調整するために、1分子あたり平均1個未満の(メタ)アクリロイル系置換基を有する飽和炭化水素系重合体を添加してもよい。また、(メタ)アクリロイル基は分子の側鎖、および/または、末端のいずれに存在していてもかまわないが、ゴム弾性の点から、分子の末端に存在することが好ましい。 The number of (meth) acryloyl substituents in the saturated hydrocarbon polymer (A) is not particularly limited, but from the point that the saturated hydrocarbon polymers (A) are cross-linked, an average of less than one per molecule. Since there exists a tendency for sclerosis | hardenability to become low, one or more is preferable on average. However, for the saturated hydrocarbon polymer (A) having an average of 1 or more (meth) acryloyl substituents per molecule, an average of 1 per molecule is used to adjust the hardness and flexibility of the cured product. A saturated hydrocarbon polymer having less than (meth) acryloyl substituents may be added. Further, the (meth) acryloyl group may be present at any of the side chain and / or the terminal of the molecule, but is preferably present at the terminal of the molecule from the viewpoint of rubber elasticity.
飽和炭化水素系重合体(A)の数平均分子量としては、500〜50,000が好ましく、2,000〜30,000がより好ましい。これより分子量が大きくなると作業性が低下する傾向があり、分子量が小さい場合は、主鎖骨格の特性を発現し難くなる傾向がある。 As a number average molecular weight of a saturated hydrocarbon type polymer (A), 500-50,000 are preferable and 2,000-30,000 are more preferable. When the molecular weight is larger than this, the workability tends to be lowered, and when the molecular weight is small, the characteristics of the main chain skeleton tend to be hardly exhibited.
飽和炭化水素系重合体(A)の合成法としては、特に限定されず、従来から報告されている各種重合方法が挙げられるが、特に、近年多くの報告がなされているリビング重合法が好ましい。このなかでも、飽和炭化水素系重合体、特に、イソブチレン系重合体の場合、Kennedyらによって見出されたイニファー重合(J.P.Kennedyら、J.Polymer Sci., Polymer Chem. Ed. 1997年、15巻、2843頁)を用いることにより容易に製造することが可能であり、分子量500〜100,000程度を、分子量分布1.5以下で重合でき、分子末端に各種官能基を導入できることが知られている。 The method for synthesizing the saturated hydrocarbon polymer (A) is not particularly limited, and various conventionally reported polymerization methods may be mentioned, but the living polymerization method that has been reported in many recent years is particularly preferable. Of these, in the case of saturated hydrocarbon polymers, particularly isobutylene polymers, inifer polymerization discovered by Kennedy et al. (JP Kennedy et al., J. Polymer Sci., Polymer Chem. Ed. 1997). 15, page 2843), and can be polymerized with a molecular weight of about 500 to 100,000 with a molecular weight distribution of 1.5 or less, and various functional groups can be introduced at the molecular ends. Are known.
本発明の飽和炭化水素系重合体(A)は、飽和炭化水素系重合体(A)と同様の主鎖骨格を有し、水酸基、アミノ基、チオール基を末端に有する飽和炭化水素系重合体と一般式(3):
O=C=N−R2−O−C(=O)−C(R1)=CH2 (3)
(式中、R1、R2は前記と同じ。)で表されるイソシアネート系化合物(D)を反応させて得ることが好ましく、水酸基を末端に有する飽和炭化水素系重合体(a)を用いることがより好ましい。
The saturated hydrocarbon polymer (A) of the present invention has the same main chain skeleton as the saturated hydrocarbon polymer (A), and has a hydroxyl group, an amino group, and a thiol group at the terminal. And general formula (3):
O = C = N-R 2 -O-C (= O) -C (R 1) = CH 2 (3)
(Wherein R 1 and R 2 are the same as described above) are preferably obtained by reacting, and a saturated hydrocarbon polymer (a) having a hydroxyl group at the terminal is used. It is more preferable.
飽和炭化水素系重合体(a)の主鎖は、例えば、上記のJ.P.Kennedyらの方法により得ることができる。飽和炭化水素系重合体(a)は、炭素−炭素単結合を形成するカチオン重合によって得られるハロゲン末端飽和炭化水素系重合体(イ)と、保護された水酸基、および、炭素−炭素二重結合を有する化合物(ロ)とを反応させ、水酸基を脱保護することにより得られる。 The main chain of the saturated hydrocarbon polymer (a) is, for example, the above-mentioned J.M. P. It can be obtained by the method of Kennedy et al. The saturated hydrocarbon polymer (a) includes a halogen-terminated saturated hydrocarbon polymer (a) obtained by cationic polymerization forming a carbon-carbon single bond, a protected hydroxyl group, and a carbon-carbon double bond. It can be obtained by reacting the compound (ii) having a deprotection to deprotect the hydroxyl group.
ハロゲン末端飽和炭化水素系重合体(イ)は、一般式(4):
R6(A−X)a (4)
(式中、R6は単環、または、複数の芳香環を含む1価から4価までの炭化水素基、Xは塩素原子または臭素原子、aは1から4の整数を表す。また、Aは一種、または、二種以上のカチオン重合性単量体の重合体であって、aが2以上の場合は同じでも異なっていても良い。)で表される。
The halogen-terminated saturated hydrocarbon polymer (A) is represented by the general formula (4):
R 6 (AX) a (4)
(In the formula, R 6 is a monocyclic or monovalent to tetravalent hydrocarbon group containing a plurality of aromatic rings, X is a chlorine atom or a bromine atom, and a is an integer of 1 to 4. Is a polymer of one kind or two or more kinds of cationically polymerizable monomers, and when a is 2 or more, they may be the same or different.
一般式(4)中におけるカチオン重合性単量体は、特に制限されないが、好ましい単量体として、例えば、イソブチレン、インデン、ピネン、スチレン、メトキシスチレン、クロルスチレンなどを挙げることができる。なかでも、前記の理由から、イソブチレンが好ましい。 The cationically polymerizable monomer in the general formula (4) is not particularly limited, but preferred examples include isobutylene, indene, pinene, styrene, methoxystyrene, chlorostyrene and the like. Of these, isobutylene is preferred for the above reasons.
また、架橋反応によって硬化物を得る際に、充分な強度、耐候性、ゲル分率などを達成するためには、一般式(4)中のaが2、または、3であることが好ましい。 Moreover, when obtaining hardened | cured material by bridge | crosslinking reaction, in order to achieve sufficient intensity | strength, a weather resistance, a gel fraction, etc., it is preferable that a in General formula (4) is 2 or 3.
保護された水酸基、および、炭素−炭素二重結合を有する化合物(ロ)は、一般式(5):
CH2=C(R7)−R8−OG (5)
(式中、R7は水素原子、または、炭素原子数1から18の飽和炭化水素基、R8は炭素原子数1から30の炭化水素基、Gは水酸基の保護基を表す。)で表される。なお、一般式(5)中のR8は、炭素原子数1から30の炭化水素基であって、0から5個の炭素−炭素二重結合、および/または、0から3個の芳香環を有することが好ましく、0から3個の−CH=CH−基を有することがより好ましい。
The compound (b) having a protected hydroxyl group and a carbon-carbon double bond is represented by the general formula (5):
CH 2 = C (R 7) -R 8 -OG (5)
(Wherein R 7 represents a hydrogen atom or a saturated hydrocarbon group having 1 to 18 carbon atoms, R 8 represents a hydrocarbon group having 1 to 30 carbon atoms, and G represents a protecting group for a hydroxyl group). Is done. R 8 in the general formula (5) is a hydrocarbon group having 1 to 30 carbon atoms, and is 0 to 5 carbon-carbon double bonds and / or 0 to 3 aromatic rings. And more preferably 0 to 3 —CH═CH— groups.
一般式(5)の化合物としては、一般式(6):
CH2=C(R7)−(CH2)b−{−CH=CH−(CH2)c}n−OG (6)
(式中、R7は前記と同じ。Gは水酸基の保護基、nは0から5の整数を表す。b、および、cは1から30の整数であって、同じでも異なっていても良い。)で表される化合物であることがより好ましい。
As a compound of general formula (5), general formula (6):
CH 2 = C (R 7) - (CH 2) b - {- CH = CH- (CH 2) c} n -OG (6)
(In the formula, R 7 is the same as described above. G represents a protecting group for a hydroxyl group, and n represents an integer of 0 to 5. b and c are integers of 1 to 30, which may be the same or different. It is more preferable that it is a compound represented by.
化合物(ロ)の保護基は、脱保護によって水酸基を与えるものであれば、特に限定されるものではないが、通常、炭素原子数が0から54の無機系置換基、または、有機系置換基である。また、温和な条件下で脱保護ができることが好ましく、好ましい保護基として、下記のものを挙げることができる。 The protecting group of the compound (b) is not particularly limited as long as it provides a hydroxyl group by deprotection, but is usually an inorganic substituent having 0 to 54 carbon atoms or an organic substituent. It is. Moreover, it is preferable that deprotection can be performed under mild conditions, and preferable protective groups include the following.
入手性や脱保護後の重合体と保護基成分の分離のし易さなどから、アルキル基、アシル基、RC(=O)−基(ただし、Rは炭素数1から10の飽和炭化水素基)、シリル基、金属アルコキシドが好ましく、メチル基、エチル基、n−プロピル基、iso−プロピル基、n−ブチル基、sec−ブチル基、tert−ブチル基、ホルミル基、アセチル基、プロピオニル基、ブチリル基、ベンゾイル基、トリメチルシリル基、トリフェニルシリル基がさらに好ましい。
Alkyl group, acyl group, RC (═O) — group (where R is a saturated hydrocarbon group having 1 to 10 carbon atoms) due to availability and ease of separation of polymer and protecting group component after deprotection ), Silyl group and metal alkoxide are preferred, methyl group, ethyl group, n-propyl group, iso-propyl group, n-butyl group, sec-butyl group, tert-butyl group, formyl group, acetyl group, propionyl group, A butyryl group, a benzoyl group, a trimethylsilyl group, and a triphenylsilyl group are more preferable.
ハロゲン末端飽和炭化水素系重合体(イ)に反応させる基質である化合物(ロ)としては1置換、あるいは、1,1’−2置換の末端に保護した水酸基を有するオレフィンであれば、特に制限されるものではないが、反応性の高さから、一般式(5)においてGを水素としたときに、アリルアルコール、メタリルアルコール、3−ブテン−1−オール、3−メチル−3−ブテン−1−オール、4−ペンテン−1−オール、5−ヘキセン−1−オール、6−ヘプテン−1−オール、7−オクテン−1−オール、8−ノネン−1−オール、9−デセン−1−オール、および、10−ウンデセン−1−オール、2,5−ヘキサジエノール、2,6−ヘプタジエノール、3,6−ヘプタジエノール、2,7-オクタジエノール、3,7-オクタジエノール、4,7-オクタジエノール、2,8-ノナジエノール、3,8-ノナジエノール、4,8-ノナジエノール、5,8-ノナジエノール、2,9-デカジエノール、3,9-デカジエノール、4,9-デカジエノール、5,9-デカジエノール、または、6,9-デカジエノールから選ばれる化合物が好ましい。 The compound (b), which is a substrate to be reacted with the halogen-terminated saturated hydrocarbon polymer (a), is not particularly limited as long as it is an olefin having a hydroxyl group protected at the terminal of 1-substitution or 1,1′-2 substitution. However, due to its high reactivity, when G in formula (5) is hydrogen, allyl alcohol, methallyl alcohol, 3-buten-1-ol, 3-methyl-3-butene -1-ol, 4-penten-1-ol, 5-hexen-1-ol, 6-hepten-1-ol, 7-octen-1-ol, 8-nonen-1-ol, 9-decene-1 -Ol and 10-undecen-1-ol, 2,5-hexadienol, 2,6-heptadienol, 3,6-heptadienol, 2,7-octadienol, 3,7-octa Dienol, 4, -Octadienol, 2,8-nonadienol, 3,8-nonadienol, 4,8-nonadienol, 5,8-nonadienol, 2,9-decadienol, 3,9-decadienol, 4,9-decadienol, 5,9 A compound selected from -decadienol or 6,9-decadienol is preferred.
ハロゲン末端飽和炭化水素系重合体(イ)に化合物(ロ)を反応させる際に、触媒としてルイス酸を使用することができる。ルイス酸であれば、特に限定されないが、活性が高く、選択性が良好である点から、TiCl4、AlCl3、BCl3、SnCl4が好ましい。 When the compound (b) is reacted with the halogen-terminated saturated hydrocarbon polymer (a), a Lewis acid can be used as a catalyst. The Lewis acid is not particularly limited, but TiCl 4 , AlCl 3 , BCl 3 , and SnCl 4 are preferable from the viewpoint of high activity and good selectivity.
ハロゲン末端飽和炭化水素系重合体(イ)の重合やハロゲン末端飽和炭化水素系重合体(イ)に化合物(ロ)を反応させる際に、溶剤として、ハロゲン化炭化水素、芳香族炭化水素、および、脂肪族炭化水素から選ばれる単独、または、混合溶剤を用いることができる。ポリマーの重合条件下での溶解性や反応性の点から、ハロゲン化炭化水素として、塩化メチレン、クロロホルム、1,1−ジクロロエタン、1,2−ジクロロエタン、n−プロピルクロライド、n−ブチルクロライドの中から選ばれる1種以上の成分であることが好ましい。同様の理由で、芳香族炭化水素はトルエンが好ましく、脂肪族炭化水素としては、ペンタン、n−ヘキサン、シクロヘキサン、メチルシクロヘキサン、エチルシクロヘキサンの中から選ばれる1種以上の成分が好ましい。 When the halogen-terminated saturated hydrocarbon polymer (a) is polymerized or the compound (b) is reacted with the halogen-terminated saturated hydrocarbon polymer (a), a halogenated hydrocarbon, an aromatic hydrocarbon, and In addition, a single solvent or a mixed solvent selected from aliphatic hydrocarbons can be used. Among halogenated hydrocarbons, methylene chloride, chloroform, 1,1-dichloroethane, 1,2-dichloroethane, n-propyl chloride, and n-butyl chloride from the viewpoint of solubility and reactivity under polymerization conditions of the polymer. It is preferable that it is 1 or more types of components chosen from these. For the same reason, the aromatic hydrocarbon is preferably toluene, and the aliphatic hydrocarbon is preferably one or more components selected from pentane, n-hexane, cyclohexane, methylcyclohexane, and ethylcyclohexane.
環境への悪影響が心配されるハロゲン化炭化水素を用いない場合の溶剤としては、例えば、トルエン、エチルシクロヘキサン、あるいは、これらの混合溶剤を用いることで、保護された水酸基を末端に有する飽和炭化水素系重合体の製造が容易に達成できる。 Examples of solvents that do not use halogenated hydrocarbons that may be harmful to the environment include, for example, toluene, ethylcyclohexane, or saturated hydrocarbons having terminal hydroxyl groups protected by using mixed solvents thereof. Production of a polymer can be easily achieved.
脱保護反応は、保護基を水酸基に誘導する反応であれば、特に制限されないが、好ましい反応としては、加水分解反応、熱分解反応などが挙げられる。 The deprotection reaction is not particularly limited as long as it is a reaction that induces a protecting group to a hydroxyl group, but preferred reactions include hydrolysis reaction, thermal decomposition reaction and the like.
加水分解反応は、溶剤系、無溶剤系のどちらでも行うことができる。溶剤系の反応に用いる溶剤は、特に限定されないが、保護された水酸基を末端に有する飽和炭化水素系重合体を製造する溶剤を用いることが好ましい。加水分解を行う条件としては、酸性、塩基性条件のどちらでも可能であるが、加水分解反応の効率から、塩基性水溶液を用いて加水分解反応を行うことが好ましい。 The hydrolysis reaction can be carried out either in a solvent system or in a solventless system. The solvent used for the solvent-based reaction is not particularly limited, but a solvent for producing a saturated hydrocarbon polymer having a protected hydroxyl group at the terminal is preferably used. As the conditions for the hydrolysis, either acidic or basic conditions are possible, but it is preferable to perform the hydrolysis reaction using a basic aqueous solution in view of the efficiency of the hydrolysis reaction.
塩基性条件下での加水分解反応に用いる試薬としては、通常の加水分解反応に用いる有機、または、無機の塩基性化合物であれば、特に制限されないが、取り扱い易さなどの点から、水酸化ナトリウム、水酸化カリウム、水酸化リチウム、水酸化カルシウム、水酸化マグネシウム、炭酸ナトリウム、炭酸カリウム、炭酸リチウム、炭酸カルシウム、炭酸マグネシウム、酢酸ナトリウム、酢酸カリウム、酢酸リチウム、酢酸カルシウム、酢酸マグネシウム、tert−ブトキシカリウム、tert−ブトキシナトリウム、カリウムメトキシド、ナトリウムメトキシドなどが好ましい。 The reagent used for the hydrolysis reaction under basic conditions is not particularly limited as long as it is an organic or inorganic basic compound used for a normal hydrolysis reaction. Sodium, potassium hydroxide, lithium hydroxide, calcium hydroxide, magnesium hydroxide, sodium carbonate, potassium carbonate, lithium carbonate, calcium carbonate, magnesium carbonate, sodium acetate, potassium acetate, lithium acetate, calcium acetate, magnesium acetate, tert- Preferred are butoxy potassium, tert-butoxy sodium, potassium methoxide, sodium methoxide and the like.
加水分解反応では、触媒の添加を行うことによって、効率的に反応を進行させることができる。このような触媒としては、有機、および、無機の触媒のいずれでも可能であるが、反応性の点から、有機塩が好ましく、特に、4級アンモニウム塩が好ましい。代表的なアンモニウム塩としては、塩化トリエチルベンジルアンモニウム、塩化テトラメチルアンモニウム、臭化トリエチルベンジルアンモニウム、塩化トリオクチルメチルアンモニウム、塩化トリブチルベンジルアンモニウム、塩化トリメチルベンジルアンモニウム、塩化N−ラウリルピリジニウム、水酸化テトラ−n−ブチルアンモニウム、水酸化テトラメチルアンモニウム、水酸化トリメチルベンジルアンモニウム、臭化トリメチルフェニルアンモニウム、臭化テトラメチルアンモニウム、臭化テトラエチルアンモニウム、臭化テトラ−n−ブチルアンモニウム、テトラブチルアンモニウムハイドロゲンサルフェート、N−ベンジルピコリニウムクロライド、ヨウ化テトラメチルアンモニウム、ヨウかテトラ-n-ブチルアンモニウム、N−ラウリル−4−ピコリニウムクロライド、N−ラウリルピコリニウムクロライドなどが挙げられる。 In the hydrolysis reaction, the reaction can be efficiently advanced by adding a catalyst. As such a catalyst, any of organic and inorganic catalysts can be used. From the viewpoint of reactivity, an organic salt is preferable, and a quaternary ammonium salt is particularly preferable. Representative ammonium salts include triethylbenzylammonium chloride, tetramethylammonium chloride, triethylbenzylammonium bromide, trioctylmethylammonium chloride, tributylbenzylammonium chloride, trimethylbenzylammonium chloride, N-laurylpyridinium chloride, tetrahydroxide hydroxide n-butylammonium hydroxide, tetramethylammonium hydroxide, trimethylbenzylammonium hydroxide, trimethylphenylammonium bromide, tetramethylammonium bromide, tetraethylammonium bromide, tetra-n-butylammonium bromide, tetrabutylammonium hydrogen sulfate, N -Benzylpicolinium chloride, tetramethylammonium iodide, iodo-tetra-n-butylammonium, - lauryl-4-picolinium chloride, etc. N- laurylpicolinium chloride and the like.
一般式(4)で表されるイソシアネート系化合物(D)のR1、R2としては、一般式(1)中のR1、R2と同様のことが言える。 The same thing as R < 1 >, R < 2 > in General formula (1) can be said as R < 1 >, R < 2 > of the isocyanate type compound (D) represented by General formula (4).
イソシアネート系化合物(B)としては、特に制限されないが、下記の化合物を挙げることができる。 Although it does not restrict | limit especially as an isocyanate type compound (B), The following compound can be mentioned.
これらのなかでは、反応性や入手性の観点から、2−アクリロイルオキシエチルイソシアネート、2−メタクリロイルオキシイソシアネートが好ましく、2−アクリロイルオキシエチルイソシアネートがより好ましい。 Of these, 2-acryloyloxyethyl isocyanate and 2-methacryloyloxyisocyanate are preferable and 2-acryloyloxyethyl isocyanate is more preferable from the viewpoints of reactivity and availability.
イソシアネート系化合物(D)の使用量としては、飽和炭化水素系重合体(a)の水酸基に対し、0.1〜5当量が好ましく、0.5〜1.5当量がより好ましく、当量であることがさらに好ましい。使用量がこれよりも多い場合は、経済的に不利であり、少ない場合は、得られる飽和炭化水素系重合体(A)の硬化性が低下する傾向がある。 As usage-amount of an isocyanate type compound (D), 0.1-5 equivalent is preferable with respect to the hydroxyl group of a saturated hydrocarbon type polymer (a), 0.5-1.5 equivalent is more preferable, and is equivalent. More preferably. When the amount used is larger than this, it is economically disadvantageous, and when it is less, the curability of the resulting saturated hydrocarbon polymer (A) tends to be lowered.
飽和炭化水素系重合体(a)とイソシアネート化合物(D)を反応させる際に、反応性を高める目的で、触媒を使用することができる。触媒としては、特に制限されないが、有機錫系化合物(E)、チタン系化合物、ジルコニウム系化合物、アミン系化合物を挙げることができる。具体的には、ジブチル錫ジラウレート、ジブチル錫マレエート、ジブチル錫フタレート、ジブチル錫ジオクタノエート、ジブチル錫ビス(2−エチルヘキサノエート)、ジブチル錫ビス(メチルマレエート)、ジブチル錫ビス(エチルマレエート)、ジブチル錫ビス(ブチルマレエート)、ジブチル錫ビス(オクチルマレエート)、ジブチル錫ビス(トリデシルマレエート)、ジブチル錫ビス(ベンジルマレエート)、ジブチル錫ジアセテート、ジオクチル錫ビス(エチルマレエート)、ジオクチル錫ビス(オクチルマレエート)、ジブチル錫ジメトキサイド、ジブチル錫ビス(ノニルフェノキサイド)、ジブテニル錫オキサイド、ジブチル錫オキサイド、ジブチル錫ビス(アセチルアセトナート)、ジブチル錫ビス(エチルアセトアセトナート)、ジブチル錫オキサイドとシリケート化合物との反応物、ジブチル錫オキサイドとフタル酸エステルとの反応物などの有機錫系化合物;テトラブチルチタネート、テトラプロピルチタネート、チタンテトラキス(アセチルアセトナート)、チタンジイソプロポキシビス(アセチルアセトナト)、チタンジイソプロポキシビス(エチルアセテート)などのチタン化合物;ジルコニウムテトラキス(アセチルアセトナート)などのジルコニウム化合物;トリエチルアミン、トリアミルアミン、トリヘキシルアミン、トリオクチルアミンなどの脂肪族第三級アミン類;トリアリルアミン、オレイルアミンなどの脂肪族不飽和アミン類;アニリン、ラウリルアニリン、ステアリルアニリン、トリフェニルアミンなどの芳香族アミン類;ピリジン、2−アミノピリジン、2−(ジメチルアミノ)ピリジン、4−(ジメチルアミノピリジン)、2−ヒドロキシピリジン、イミダゾール、2−エチル−4−メチルイミダゾール、モルホリン、N−メチルモルホリン、ピペリジン、2−ピペリジンメタノール、2−(2−ピペリジノ)エタノール、ピペリドン、1,2−ジメチル−1,4,5,6−テトラヒドロピリミジン、1,8−ジアザビシクロ(5,4,0)ウンデセン−7(DBU)、6−(ジブチルアミノ)−1,8−ジアザビシクロ(5,4,0)ウンデセン−7(DBA−DBU)、1,5−ジアザビシクロ(4,3,0)ノネン−5(DBN)、1,4−ジアザビシクロ(2,2,2)オクタン(DABCO)、アジリジンなどの含窒素複素環式化合物、および、その他のアミン類として、エチレンジアミン、プロピレンジアミン、ヘキサメチレンジアミン、N−メチル−1,3−プロパンジアミン、N,N'−ジメチル−1,3−プロパンジアミン、ジエチレントリアミン、トリエチレンテトラミン、ベンジルアミン、3−メトキシプロピルアミン、3−ラウリルオキシプロピルアミン、3−ジメチルアミノプロピルアミン、3−ジエチルアミノプロピルアミン、3−ジブチルアミノプロピルアミン、3−モルホリノプロピルアミン、2−(1−ピペラジニル)エチルアミン、キシリレンジアミンなどのアミン類;グアニジン、フェニルグアニジン、ジフェニルグアニジンなどのグアニジン類;ブチルビグアニド、1−o−トリルビグアニドや1−フェニルビグアニドなどのビグアニド類などを挙げることができる。これらのなかでは、反応性の観点から、有機錫系化合物が好ましく、ジブチル錫(メルカプト酸エステル)が特に好ましい。 When the saturated hydrocarbon polymer (a) and the isocyanate compound (D) are reacted, a catalyst can be used for the purpose of increasing the reactivity. Although it does not restrict | limit especially as a catalyst, An organotin type compound (E), a titanium type compound, a zirconium type compound, and an amine type compound can be mentioned. Specifically, dibutyltin dilaurate, dibutyltin maleate, dibutyltin phthalate, dibutyltin dioctanoate, dibutyltin bis (2-ethylhexanoate), dibutyltin bis (methyl maleate), dibutyltin bis (ethyl maleate) , Dibutyltin bis (butyl maleate), dibutyltin bis (octylmaleate), dibutyltin bis (tridecylmaleate), dibutyltin bis (benzylmaleate), dibutyltin diacetate, dioctyltin bis (ethylmaleate) ), Dioctyltin bis (octyl maleate), dibutyltin dimethoxide, dibutyltin bis (nonylphenoxide), dibutenyltin oxide, dibutyltin oxide, dibutyltin bis (acetylacetonate), dibutyltin bis (ethylacetoacetona) G), organotin compounds such as reaction product of dibutyltin oxide and silicate compound, reaction product of dibutyltin oxide and phthalate ester; tetrabutyl titanate, tetrapropyl titanate, titanium tetrakis (acetylacetonate), titanium di- Titanium compounds such as isopropoxybis (acetylacetonato), titanium diisopropoxybis (ethyl acetate); zirconium compounds such as zirconium tetrakis (acetylacetonate); triethylamine, triamylamine, trihexylamine, trioctylamine, etc. Aliphatic tertiary amines; aliphatic unsaturated amines such as triallylamine and oleylamine; aromatic amines such as aniline, laurylaniline, stearylaniline, and triphenylamine; pyridine 2-aminopyridine, 2- (dimethylamino) pyridine, 4- (dimethylaminopyridine), 2-hydroxypyridine, imidazole, 2-ethyl-4-methylimidazole, morpholine, N-methylmorpholine, piperidine, 2-piperidinemethanol 2- (2-piperidino) ethanol, piperidone, 1,2-dimethyl-1,4,5,6-tetrahydropyrimidine, 1,8-diazabicyclo (5,4,0) undecene-7 (DBU), 6- (Dibutylamino) -1,8-diazabicyclo (5,4,0) undecene-7 (DBA-DBU), 1,5-diazabicyclo (4,3,0) nonene-5 (DBN), 1,4-diazabicyclo (2,2,2) octane (DABCO), nitrogen-containing heterocyclic compounds such as aziridine, and other amino acids As ethylenes, ethylenediamine, propylenediamine, hexamethylenediamine, N-methyl-1,3-propanediamine, N, N′-dimethyl-1,3-propanediamine, diethylenetriamine, triethylenetetramine, benzylamine, 3-methoxy Such as propylamine, 3-lauryloxypropylamine, 3-dimethylaminopropylamine, 3-diethylaminopropylamine, 3-dibutylaminopropylamine, 3-morpholinopropylamine, 2- (1-piperazinyl) ethylamine, xylylenediamine, etc. Amines; Guanidines such as guanidine, phenylguanidine and diphenylguanidine; and biguanides such as butylbiguanide, 1-o-tolylbiguanide and 1-phenylbiguanide. Among these, from the viewpoint of reactivity, organotin compounds are preferable, and dibutyltin (mercapto acid ester) is particularly preferable.
有機錫系化合物(E)の使用量としては、飽和炭化水素系重合体(a)に対して、10ppm〜500ppmが好ましく、25ppm〜100ppmがより好ましい。使用量がこれよりも多い場合は、副生成物が生じる可能性があり、これよりも少ない場合は、十分な効果が得られない可能性がある。 As usage-amount of an organic tin type compound (E), 10 ppm-500 ppm are preferable with respect to a saturated hydrocarbon type polymer (a), and 25 ppm-100 ppm are more preferable. If the amount used is larger than this, a by-product may be generated, and if it is smaller than this, a sufficient effect may not be obtained.
飽和炭化水素系重合体(a)とイソシアネート化合物(D)を反応させる際に、溶剤を使用しても良いし、使用しなくても良い。溶剤を使用する場合は、飽和炭化水素系重合体(a)が溶解する溶剤が好ましい。溶剤としては、特に制限されないが、例えば、トルエン、ヘキサンなどが挙げられる。溶剤の使用量としては、攪拌のし易さなどの観点から、適宜、決定することができる。 When reacting the saturated hydrocarbon polymer (a) and the isocyanate compound (D), a solvent may or may not be used. When a solvent is used, a solvent in which the saturated hydrocarbon polymer (a) is dissolved is preferable. Although it does not restrict | limit especially as a solvent, For example, toluene, hexane, etc. are mentioned. The amount of the solvent used can be appropriately determined from the viewpoint of easiness of stirring.
<(メタ)アクリル系モノマー(B)>
(メタ)アクリル系モノマー(B)の(メタ)アクリル系置換基の数は、硬化性組成物の低粘度化という点から、1分子あたり1個が好ましい。ただし、1分子あたり1個の(メタ)アクリル系置換基を有するモノマー(B)が含まれれば、硬化物の硬度、を調整するために、1分子あたり2個以上の(メタ)アクリル系置換基を有する(メタ)アクリル系モノマーが含まれても良い。
<(Meth) acrylic monomer (B)>
The number of (meth) acrylic substituents of the (meth) acrylic monomer (B) is preferably one per molecule from the viewpoint of reducing the viscosity of the curable composition. However, if the monomer (B) having one (meth) acrylic substituent per molecule is included, two or more (meth) acrylic substitutions per molecule are required to adjust the hardness of the cured product. A (meth) acrylic monomer having a group may be included.
(メタ)アクリル系モノマー(B)は、一般式(2)に挙げる(メタ)アクリロイル基を1個有するものが、飽和炭化水素系重合体(A)との相溶性の点で好ましい。
R4−O−C(=O)−C(R5)=CH2 (2)
(式中、R4は置換あるいは非置換の炭素原子数4から20の脂肪族および/または脂環式炭化水素基から選択される基、R5は水素原子、または、置換あるいは非置換の炭素原子数1から20の炭化水素基から選択される基である。)
一般式(2)中のR4は置換あるいは非置換の炭素原子数4から20の脂肪族および/または脂環式炭化水素基から選択される基を表す。ここで言う置換された炭化水素基とは、炭化水素基上の水素原子がヘテロ原子を有する基によって置換された基を言う。R5としては、特に限定されず、例えば、水素原子;メチル基、エチル基などのアルキル基;シクロヘキシル基などのシクロアルキル基;フェニル基などのアリール基;ベンジル基などのアラルキル基が挙げられる。これらの中では、原料の入手性から、水素原子またはメチル基、さらに飽和炭化水素系重合体(A)の反応性の観点から、水素原子がより好ましい。
そのような(メタ)アクリル酸エステルモノマーとして、例えば(メタ)アクリル酸n−ブチル、(メタ)アクリル酸イソブチル、(メタ)アクリル酸tert−ブチル、アクリル酸n−ペンチル、(メタ)アクリル酸n−ヘキシル、(メタ)アクリル酸n−ヘプチル、(メタ)アクリル酸n−オクチル、(メタ)アクリル酸イソオクチル、(メタ)アクリル酸2−エチルヘキシル、(メタ)アクリル酸n−ノニル、(メタ)アクリル酸イソノニル、(メタ)アクリル酸n−デシル、(メタ)アクリル酸ラウリル、(メタ)アクリル酸n−ステアリル、(メタ)アクリル酸イソステアリル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸ベンジル、(メタ)アクリル酸トルイル、(メタ)アクリル酸イソボルニル、(メタ)アクリル酸ジシクロペンタニルが挙げられる。中でもアクリル酸イソボルニルおよびアクリル酸ラウリルが、入手性、相溶性、組成物の低粘度化の点で好ましい。
The (meth) acrylic monomer (B) preferably has one (meth) acryloyl group listed in the general formula (2) in view of compatibility with the saturated hydrocarbon polymer (A).
R 4 —O—C (═O) —C (R 5 ) ═CH 2 (2)
(Wherein R 4 is a group selected from substituted or unsubstituted aliphatic and / or alicyclic hydrocarbon groups having 4 to 20 carbon atoms, R 5 is a hydrogen atom, or substituted or unsubstituted carbon. This is a group selected from hydrocarbon groups having 1 to 20 atoms.)
R 4 in the general formula (2) represents a group selected from a substituted or unsubstituted aliphatic and / or alicyclic hydrocarbon group having 4 to 20 carbon atoms. As used herein, a substituted hydrocarbon group refers to a group in which a hydrogen atom on a hydrocarbon group is substituted with a group having a hetero atom. R 5 is not particularly limited, and examples thereof include a hydrogen atom; an alkyl group such as a methyl group and an ethyl group; a cycloalkyl group such as a cyclohexyl group; an aryl group such as a phenyl group; and an aralkyl group such as a benzyl group. Among these, a hydrogen atom or a methyl group is more preferable from the viewpoint of availability of raw materials, and a hydrogen atom is more preferable from the viewpoint of the reactivity of the saturated hydrocarbon polymer (A).
Examples of such (meth) acrylate monomers include, for example, n-butyl (meth) acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, n-pentyl acrylate, and (meth) acrylate n. -Hexyl, n-heptyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-nonyl (meth) acrylate, (meth) acryl Isononyl acid, n-decyl (meth) acrylate, lauryl (meth) acrylate, n-stearyl (meth) acrylate, isostearyl (meth) acrylate, cyclohexyl (meth) acrylate, benzyl (meth) acrylate, Toluyl (meth) acrylate, isobornyl (meth) acrylate, (meth) acrylic Acid dicyclopentanyl the like. Of these, isobornyl acrylate and lauryl acrylate are preferable in terms of availability, compatibility, and low viscosity of the composition.
(メタ)アクリル系モノマーの混合量は、特に制限されないが、飽和炭化水素系重合体(A)100重量部に対し、30重量部から200重量部が好ましく、50部から150部がより好ましい。(メタ)アクリル系モノマーの添加量が30重量部を下回ると、組成物の粘度が高く作業性が悪くなる可能性があり、また、混合量が200重量部を上回ると可とう性、耐透湿性が悪化する可能性がある。なお、(メタ)アクリル酸エステルモノマーの混合物が使用される場合には、混合物の合計量が上記範囲内にあることが好ましい。 The mixing amount of the (meth) acrylic monomer is not particularly limited, but is preferably 30 parts by weight to 200 parts by weight and more preferably 50 parts by weight to 150 parts with respect to 100 parts by weight of the saturated hydrocarbon polymer (A). When the addition amount of the (meth) acrylic monomer is less than 30 parts by weight, the viscosity of the composition may be high and workability may be deteriorated. When the mixing amount is more than 200 parts by weight, flexibility and permeation resistance are increased. Humidity may be worsened. In addition, when the mixture of a (meth) acrylic acid ester monomer is used, it is preferable that the total amount of a mixture exists in the said range.
<重合開始剤(C)>
重合開始剤(C)としては特に限定されないが、活性エネルギー線および/または熱によりラジカルを発生するラジカル開始剤、光アニオン開始剤、レドックス系開始剤などが挙げられる。これらの中では、入手性の点から、活性エネルギー線および/または熱によりラジカルを発生するラジカル開始剤が好ましく、なかでも、反応性の点から光ラジカル開始剤がより好ましい。
<Polymerization initiator (C)>
Although it does not specifically limit as a polymerization initiator (C), The radical initiator which generate | occur | produces a radical by an active energy ray and / or a heat | fever, a photoanion initiator, a redox initiator, etc. are mentioned. In these, the radical initiator which generate | occur | produces a radical by an active energy ray and / or a heat | fever is preferable from a point of availability, and a photoradical initiator is more preferable from a reactive point.
光ラジカル開始剤としては、特に限定されないが、例えば、アセトフェノン、プロピオフェノン、ベンゾフェノン、キサントール、フルオレイン、ベンズアルデヒド、アンスラキノン、トリフェニルアミン、カルバゾール、3−メチルアセトフェノン、4−メチルアセトフェノン、3−ペンチルアセトフェノン、2,2−ジエトキシアセトフェノン、4−メトキシアセトフェン、3−ブロモアセトフェノン、4−アリルアセトフェノン、p−ジアセチルベンゼン、3−メトキシベンゾフェノン、4−メチルベンゾフェノン、4−クロロベンゾフェノン、4,4’−ジメトキシベンゾフェノン、4−クロロ−4’−ベンジルベンゾフェノン、3−クロロキサントーン、3,9−ジクロロキサントーン、3−クロロ−8−ノニルキサントーン、ベンゾイル、ベンゾインメチルエーテル、ベンゾインブチルエーテル、ビス(4−ジメチルアミノフェニル)ケトン、ベンジルメトキシケタール、2−クロロチオキサントーン、2,2−ジメトキシ−1,2−ジフェニルエタン−1−オン、1−ヒドロキシ−シクロヘキシル−フェニル−ケトン、2−ヒドロキシ−2−メチル−1−フェニル−プロパン−1−オン、2−メチル−1−[4−(メチルチオ)フェニル]−2−モルフォリノプロパン−1−オン、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1などが挙げられる。これらの中でも、タック改善性があるという点で、フェニルケトン系化合物が好ましい。 Although it does not specifically limit as a photoradical initiator, For example, acetophenone, propiophenone, benzophenone, xanthol, fluorin, benzaldehyde, anthraquinone, triphenylamine, carbazole, 3-methylacetophenone, 4-methylacetophenone, 3- Pentylacetophenone, 2,2-diethoxyacetophenone, 4-methoxyacetophene, 3-bromoacetophenone, 4-allylacetophenone, p-diacetylbenzene, 3-methoxybenzophenone, 4-methylbenzophenone, 4-chlorobenzophenone, 4,4 '-Dimethoxybenzophenone, 4-chloro-4'-benzylbenzophenone, 3-chloroxanthone, 3,9-dichloroxanthone, 3-chloro-8-nonylxanthone, Zoyl, benzoin methyl ether, benzoin butyl ether, bis (4-dimethylaminophenyl) ketone, benzylmethoxy ketal, 2-chlorothioxanthone, 2,2-dimethoxy-1,2-diphenylethane-1-one, 1-hydroxy -Cyclohexyl-phenyl-ketone, 2-hydroxy-2-methyl-1-phenyl-propan-1-one, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1 and the like. Among these, phenyl ketone compounds are preferred in that they have tack-improving properties.
また、UV照射時の深部硬化性に優れるアシルホスフィンオキサイド系光重合開始剤も配合することができる。アシルホスフィンオキサイド系重合開始剤としては、2,4,6−トリメチルベンゾイル−ジフェニル−フォスフィンオキサイド、ビス(2,4,6−トリメチルベンゾイル)−フェニルフォスフィンオキサイド、ビス(2,6−ジメトキシベンゾイル)−2,4,4−トリメチル−ペンチルフォスフィンオキサイド、ビス(2,6−ジメチルベンゾイル)−フェニルフォスフィンオキサイド、ビス(2,4,6−トリメチルベンゾイル)−イソブチルフォスフィンオキサイド、ビス(2,6−ジメトキシベンゾイル)−イソブチルフォスフィンオキサイド、ビス(2,6−ジメトキシベンゾイル)−フェニルフォスフィンオキサイドなどが挙げられ、好ましくは、2,4,6−トリメチルベンゾイル−ジフェニル−フォスフィンオキサイド、ビス(2,4,6−トリメチルベンゾイル)−フェニルフォスフィンオキサイド、ビス(2,6−ジメトキシベンゾイル)−2,4,4−トリメチル−ペンチルフォスフィンオキサイドである。上記の光ラジカル開始剤は、単独で用いてもよく2種以上を混合して用いても良い。なかでも、反応性が高いことから、1−ヒドロキシ−シクロヘキシル−フェニル−ケトン、2−ヒドロキシ−2−メチル−1−フェニル−プロパン−1−オン、2,2−ジメトキシ−1,2−ジフェニルエタン−1−オン、2,4,6−トリメチルベンゾイル−ジフェニル−フォスフィンオキサイド、ビス(2,4,6−トリメチルベンゾイル)−フェニルフォスフィンオキサイドが好ましい。 In addition, an acylphosphine oxide photopolymerization initiator having excellent deep curability during UV irradiation can also be blended. Acylphosphine oxide polymerization initiators include 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, bis (2,6-dimethoxybenzoyl) ) -2,4,4-trimethyl-pentylphosphine oxide, bis (2,6-dimethylbenzoyl) -phenylphosphine oxide, bis (2,4,6-trimethylbenzoyl) -isobutylphosphine oxide, bis (2 , 6-dimethoxybenzoyl) -isobutylphosphine oxide, bis (2,6-dimethoxybenzoyl) -phenylphosphine oxide, etc., preferably 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide Bis (2,4,6-trimethylbenzoyl) - phenyl phosphine oxide, bis (2,6-dimethoxybenzoyl) -2,4,4-trimethyl - a pentyl phosphine oxide. The above photo radical initiators may be used alone or in combination of two or more. Among them, because of high reactivity, 1-hydroxy-cyclohexyl-phenyl-ketone, 2-hydroxy-2-methyl-1-phenyl-propan-1-one, 2,2-dimethoxy-1,2-diphenylethane -1-one, 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide, and bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide are preferred.
本発明の硬化性組成物では、上記アシルホスフィンオキサイドおよびフェニルケトン系化合物を併用することもできる。 In the curable composition of the present invention, the acylphosphine oxide and the phenyl ketone compound can be used in combination.
熱ラジカル開始剤としては、特に限定されないが、例えば、アゾ系開始剤、過酸化物開始剤、過硫酸塩開始剤などが挙げられる。 Although it does not specifically limit as a thermal radical initiator, For example, an azo initiator, a peroxide initiator, a persulfate initiator etc. are mentioned.
アゾ系開始剤としては、特に限定されないが、例えば、2,2’−アゾビス(4−メトキシ−2,4−ジメチルバレロニトリル)、2,2’−アゾビス(2−アミジノプロパン)二塩酸塩、2,2’−アゾビス(2,4−ジメチルバレロニトリル)、2,2’−アゾビス(イソブチロニトリル)、2,2’−アゾビス−2−メチルブチロニトリル、1,1−アゾビス(1−シクロヘキサンカルボニトリル)、2,2’−アゾビス(2−シクロプロピルプロピオニトリル)、2,2’−アゾビス(メチルイソブチレート)などが挙げられる。 The azo initiator is not particularly limited, and examples thereof include 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile), 2,2′-azobis (2-amidinopropane) dihydrochloride, 2,2′-azobis (2,4-dimethylvaleronitrile), 2,2′-azobis (isobutyronitrile), 2,2′-azobis-2-methylbutyronitrile, 1,1-azobis (1 -Cyclohexanecarbonitrile), 2,2'-azobis (2-cyclopropylpropionitrile), 2,2'-azobis (methylisobutyrate) and the like.
過酸化物開始剤としては、特に限定されないが、例えば、過酸化ベンゾイル、過酸化アセチル、過酸化ラウロイル、過酸化デカノイル、ジセチルパーオキシジカーボネート、ジ(4−t−ブチルシクロヘキシル)パーオキシジカーボネート、ジ(2−エチルヘキシル)パーオキシジカーボネート、t−ブチルパーオキシピバレート、t−ブチルパーオキシ−2−エチルヘキサノエート、過酸化ジクミルなどが挙げられる。 The peroxide initiator is not particularly limited, and examples thereof include benzoyl peroxide, acetyl peroxide, lauroyl peroxide, decanoyl peroxide, dicetyl peroxydicarbonate, and di (4-t-butylcyclohexyl) peroxydi. Examples include carbonate, di (2-ethylhexyl) peroxydicarbonate, t-butylperoxypivalate, t-butylperoxy-2-ethylhexanoate, and dicumyl peroxide.
過硫酸塩開始剤としては、特に限定されないが、例えば、過硫酸カリウム、過硫酸ナトリウム、および、過硫酸アンモニウムなどが挙げられる。 Although it does not specifically limit as a persulfate initiator, For example, potassium persulfate, sodium persulfate, ammonium persulfate, etc. are mentioned.
熱ラジカル開始剤は、単独で用いても、2種以上を併用しても良い。上記の熱ラジカル開始剤の中では、取扱い易さの点から、アゾ系開始剤および過酸化物開始剤からなる群から選ばれるものが好ましい。また、反応性が高いことから、2,2’−アゾビス(メチルイソブチレ−ト)、過酸化ベンゾイル、t−ブチルパーオキシピバレート、および、ジ(4−t−ブチルシクロヘキシル)パーオキシジカーボネート、並びに、これらの混合物がより好ましい。 A thermal radical initiator may be used independently or may use 2 or more types together. Among the above thermal radical initiators, those selected from the group consisting of azo initiators and peroxide initiators are preferable from the viewpoint of ease of handling. Also, because of its high reactivity, 2,2′-azobis (methylisobutyrate), benzoyl peroxide, t-butyl peroxypivalate, di (4-t-butylcyclohexyl) peroxydicarbonate, and These mixtures are more preferred.
ラジカル開始剤の混合量は、その種類にかかわらず特に制限されないが、飽和炭化水素系重合体(A)100重量部に対し、0.001重量部から10重量部が好ましく、0.01重量部から3重量部がより好ましい。ラジカル開始剤の添加量がこの範囲を下回ると、十分な硬化性が得られない可能性が有り、また、混合量がこの範囲を上回ると硬化物に影響を及ぼす可能性がある。なお、ラジカル開始剤の混合物が使用される場合には、混合物の合計量が上記範囲内にあることが好ましい。 The mixing amount of the radical initiator is not particularly limited regardless of the type, but is preferably 0.001 to 10 parts by weight, and 0.01 parts by weight with respect to 100 parts by weight of the saturated hydrocarbon polymer (A). To 3 parts by weight is more preferable. If the addition amount of the radical initiator is less than this range, sufficient curability may not be obtained, and if the mixing amount exceeds this range, the cured product may be affected. When a mixture of radical initiators is used, the total amount of the mixture is preferably within the above range.
光アニオン開始剤としては、特に限定されないが、カルバメート類、アミド類、アミン類、イミド類、オキシムエステル類、α−コバルト錯体類、イミダゾール類等が挙げられる。これらは単独で用いても、2種以上を併用してもよい。 The photoanion initiator is not particularly limited, and examples thereof include carbamates, amides, amines, imides, oxime esters, α-cobalt complexes, and imidazoles. These may be used alone or in combination of two or more.
光アニオン開始剤の混合量は、飽和炭化水素系重合体(A)100重量部に対し、0.1重量部から10重量部が好ましく、0.3重量部から8重量部であることがさらに好ましい。 The mixing amount of the photoanion initiator is preferably 0.1 to 10 parts by weight, more preferably 0.3 to 8 parts by weight with respect to 100 parts by weight of the saturated hydrocarbon polymer (A). preferable.
レドックス開始剤としては、特に限定されないが、上記の過硫酸塩開始剤および亜硫酸水素ナトリウムのような還元剤との組み合わせ;有機過酸化物と第3級アミンに基づく系、例えば過酸化ベンゾイルとジメチルアニリンに基づく系;並びに有機ヒドロパーオキシドと遷移金属に基づく系、例えばクメンヒドロパーオキシドとコバルトナフテートに基づく系等が挙げられる。これらは単独で用いても、2種以上を併用してもよい。 Redox initiators include, but are not limited to, combinations of the above-described persulfate initiators and reducing agents such as sodium bisulfite; systems based on organic peroxides and tertiary amines such as benzoyl peroxide and dimethyl Systems based on aniline; and systems based on organic hydroperoxides and transition metals, such as systems based on cumene hydroperoxide and cobalt naphthate. These may be used alone or in combination of two or more.
レドックス開始剤の混合量は、飽和炭化水素系重合体(A)100重量部に対し、0.01重量部から5重量部が好ましく、0.025重量部から2重量部が好ましい。 The mixing amount of the redox initiator is preferably 0.01 to 5 parts by weight, and preferably 0.025 to 2 parts by weight with respect to 100 parts by weight of the saturated hydrocarbon polymer (A).
<硬化性組成物>
本発明の硬化性組成物には、本発明の効果を損なわない範囲で、ラジカル捕捉剤、可塑剤、シランカップリング剤、充填剤、改質剤、他の樹脂成分等のその他の成分を含有することができる。
ここで言うラジカル捕捉剤とは、一般に、酸化防止剤、光安定剤と呼ばれるものなどを含む。
<Curable composition>
The curable composition of the present invention contains other components such as a radical scavenger, a plasticizer, a silane coupling agent, a filler, a modifier, and other resin components as long as the effects of the present invention are not impaired. can do.
The radical scavenger mentioned here generally includes what are called antioxidants and light stabilizers.
酸化防止剤としては、特に限定されず、例えば、ヒンダードフェノール系、モノフェノール系、ビスフェノール系、ポリフェノール系の酸化防止剤があげられ、これらの中でも、ヒンダードフェノール系酸化防止剤が好ましい。同様に、チヌビン622LD,チヌビン144,CHIMASSORB944LD,CHIMASSORB119FL(以上、いずれもBASF株式会社製);MARK LA−57,MARK LA−62,MARK LA−67,MARK LA−63,MARK LA−68(以上、いずれもADEKA(株)製);サノールLS−770,サノールLS−765,サノールLS−292,サノールLS−2626,サノールLS−1114,サノールLS−744(以上、いずれも三共(株)製)に示されたヒンダードアミン系光安定剤を使用することもできる。酸化防止剤の具体例は、特開平4−283259号公報や特開平9−194731号公報にも記載されている。酸化防止剤の使用量は、飽和炭化水素系重合体(A)100重量部に対して、0.1重量部から10重量部の範囲で使用するのが良く、さらに好ましくは、0.2重量部から5重量部である。使用量がこれよりも少ない場合は、十分な効果が得られない可能性が有り、使用量がこれよりも多い場合は、経済的に不利になるだけでなく、光ラジカル開始剤より発生したラジカルを酸化防止剤が補足し、硬化物の硬化不良が発生し、硬化物が良好な物性を発現しない可能性がある。 The antioxidant is not particularly limited, and examples thereof include hindered phenol-based, monophenol-based, bisphenol-based, and polyphenol-based antioxidants. Among these, hindered phenol-based antioxidants are preferable. Similarly, Tinuvin 622LD, Tinuvin 144, CHIMASSORB 944LD, CHIMASSORB 119FL (all of which are manufactured by BASF Corporation); MARK LA-57, MARK LA-62, MARK LA-67, MARK LA-63, MARK LA-68 (above, All are manufactured by ADEKA Corporation); Sanol LS-770, Sanol LS-765, Sanol LS-292, Sanol LS-2626, Sanol LS-1114, Sanol LS-744 (all are manufactured by Sankyo Co., Ltd.) The indicated hindered amine light stabilizers can also be used. Specific examples of the antioxidant are also described in JP-A-4-283259 and JP-A-9-194731. The amount of the antioxidant used is preferably in the range of 0.1 to 10 parts by weight, more preferably 0.2 parts by weight per 100 parts by weight of the saturated hydrocarbon polymer (A). Part to 5 parts by weight. If the amount used is smaller than this, sufficient effects may not be obtained. If the amount used is larger than this, it is not only economically disadvantageous, but also radicals generated from the photo radical initiator. May be supplemented by an antioxidant, resulting in poor curing of the cured product, and the cured product may not exhibit good physical properties.
光安定剤としては、ベンゾトリアゾール系、ヒンダードアミン系、ベンゾエート系化合物などがあげられ、これらの中でも、ヒンダードアミン系化合物が好ましい。光安定剤の使用量は、飽和炭化水素系重合体(A)100重量部に対して、0.1重量部から10重量部の範囲で使用するのが好ましく、0.2重量部から5重量部がより好ましい。使用量がこれよりも少ない場合は、十分な効果が得られない可能性が有り、使用量がこれよりも多い場合は、経済的に不利になる可能性があるだけでなく、光ラジカル開始剤より発生したラジカルを酸化防止剤が補足し、硬化物の硬化不良が発生し、硬化物が良好な物性を発現しない可能性がある。光安定剤の具体例は特開平9−194731号公報にも示されている。 Examples of the light stabilizer include benzotriazole, hindered amine, and benzoate compounds. Among these, hindered amine compounds are preferable. The light stabilizer is preferably used in an amount of 0.1 to 10 parts by weight, preferably 0.2 to 5 parts by weight per 100 parts by weight of the saturated hydrocarbon polymer (A). Part is more preferred. If the amount used is smaller than this, sufficient effects may not be obtained. If the amount used is larger than this, it may not only be economically disadvantageous, but also a photo radical initiator. There is a possibility that the antioxidant is supplemented by the generated radicals, and the cured product is poorly cured, and the cured product does not exhibit good physical properties. Specific examples of the light stabilizer are also shown in JP-A-9-194731.
可塑剤としては、ジブチルフタレート、ジヘプチルフタレート、ジ(2−エチルヘキシル)フタレート、ブチルベンジルフタレートなどのフタル酸エステル類;ジオクチルアジペート、ジオクチルセバケートなどの非芳香族二塩基酸エステル類;ジエチレングリコールジベンゾエート、トリエチレングリコールジベンゾエートなどのポリアルキレングリコールのエステル類;トリクレジルホスフェート、トリブチルホスフェートなどのリン酸エステル類;塩化パラフィン類;アルキルジフェニル、部分水添ターフェニルなどの炭化水素系油などを単独、または2種以上混合して使用することができるが、必ずしも必要とするものではない。なお、これら可塑剤は、飽和炭化水素系重合体製造時に配合することも可能である。可塑剤の使用量は、飽和炭化水素系重合体(A)100重量部に対して、5重量部から200重量部の範囲で使用するのが好ましく、10重量部から100重量部がより好ましい。使用量がこれよりも少ない場合は、十分な効果が得られない可能性が有り、使用量がこれよりも多い場合は、得られる硬化物の機械物性が低下する可能性がある。可塑剤の添加は、物性の調整、性状の調節などに有効である。 Examples of plasticizers include phthalates such as dibutyl phthalate, diheptyl phthalate, di (2-ethylhexyl) phthalate, and butyl benzyl phthalate; non-aromatic dibasic esters such as dioctyl adipate and dioctyl sebacate; diethylene glycol dibenzoate Polyalkylene glycol esters such as triethylene glycol dibenzoate; Phosphate esters such as tricresyl phosphate and tributyl phosphate; Chlorinated paraffins; Hydrocarbon oils such as alkyldiphenyl and partially hydrogenated terphenyl alone , Or a mixture of two or more types, but is not necessarily required. In addition, these plasticizers can also be mix | blended at the time of saturated hydrocarbon type polymer manufacture. The amount of the plasticizer used is preferably in the range of 5 to 200 parts by weight, more preferably 10 to 100 parts by weight, with respect to 100 parts by weight of the saturated hydrocarbon polymer (A). When the amount used is less than this, a sufficient effect may not be obtained, and when the amount used is larger than this, the mechanical properties of the obtained cured product may be lowered. The addition of a plasticizer is effective for adjusting physical properties and properties.
シランカップリング剤とは、エポキシ基、カルボキシル基、メタクリロイル基、イソシアネート基等の反応性基を有するシラン化合物が挙げられる。具体的には、トリメトキシシリル安息香酸、γ−メタクリロキシプロピルトリメトキシシラン、ビニルトリアセトキシシラン、ビニルトリメトキシシラン、γ−イソシアナトプロピルトリエトキシシラン、γ−グリシドキシプロピルトリメトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルトリメチルシラン等が挙げられる。これらは、1種単独でも複数種を組み合わせて使用してもよい。本発明の樹脂組成物におけるシランカップリング剤成分の含有割合は、特に限定はないが、(A)成分、(B)成分、(C)成分の合計100重量部に対して、通常0.1〜20重量部であり、好ましくは0.3〜10重量部である。シランカップリング剤の添加は、接着性や耐水性の向上に有効である。 Examples of the silane coupling agent include silane compounds having a reactive group such as an epoxy group, a carboxyl group, a methacryloyl group, and an isocyanate group. Specifically, trimethoxysilylbenzoic acid, γ-methacryloxypropyltrimethoxysilane, vinyltriacetoxysilane, vinyltrimethoxysilane, γ-isocyanatopropyltriethoxysilane, γ-glycidoxypropyltrimethoxysilane, β -(3,4-epoxycyclohexyl) ethyltrimethylsilane and the like. These may be used alone or in combination of two or more. Although the content rate of the silane coupling agent component in the resin composition of the present invention is not particularly limited, it is usually 0.1 with respect to the total of 100 parts by weight of the component (A), the component (B), and the component (C). -20 parts by weight, preferably 0.3-10 parts by weight. Addition of a silane coupling agent is effective for improving adhesiveness and water resistance.
充填剤としては、例えば、微粒子シリカ、ガラスビーズ、タルク、スチレン系ポリマー粒子、メタクリレート系ポリマー粒子、エチレン系ポリマー粒子、プロピレン系ポリマー粒子等が挙げられ、中でも無機充填剤が好ましく、特に微粒子シリカが好ましい。これらは、1種単独でも複数種を組み合わせて使用してもよい。充填剤成分の含有割合は、特に限定はないが、(A)成分、(B)成分、(C)成分の合計100重量部に対して、通常20〜150重量部であり、好ましくは50〜100重量部である。無機充填剤の添加により、高強度化、耐透湿性や接着性を向上させることができる。 Examples of the filler include fine particle silica, glass beads, talc, styrene polymer particles, methacrylate polymer particles, ethylene polymer particles, and propylene polymer particles. Among them, inorganic fillers are preferable, and fine particle silica is particularly preferable. preferable. These may be used alone or in combination of two or more. Although the content rate of a filler component does not have limitation in particular, It is 20-150 weight part normally with respect to a total of 100 weight part of (A) component, (B) component, and (C) component, Preferably 50- 100 parts by weight. By adding an inorganic filler, it is possible to improve the strength, moisture permeability resistance and adhesion.
改質剤としては、例えば重合開始助剤、レベリング剤、濡れ性改良剤、界面活性剤等が挙げられる。これらは、1種単独でも複数種を組み合わせて使用してもよい。 Examples of the modifier include polymerization initiation assistants, leveling agents, wettability improvers, surfactants, and the like. These may be used alone or in combination of two or more.
他の樹脂成分としては、例えばポリアミド、ポリウレタン、ポリブタジエン、ポリエーテル、ポリエステル、アクリル樹脂、シリコン樹脂、フッ素系樹脂等の樹脂成分が挙げられる。 Examples of other resin components include resin components such as polyamide, polyurethane, polybutadiene, polyether, polyester, acrylic resin, silicon resin, and fluorine resin.
<硬化物>
本発明の硬化性組成物は、各成分を均一に混合することにより調製される。混合方法に特に限定は無いが、まず(C)成分の重合開始剤を除くその他の成分を十分に混合した後に、(C)成分の重合開始剤を混合することが、組成物の安定性の点で好ましい。混合する場合、装置は特に限定されないが、手攪拌、機械的攪拌装置、ロールミル等を用い適宜混合することにより調製される。
<Hardened product>
The curable composition of this invention is prepared by mixing each component uniformly. Although there is no particular limitation on the mixing method, first, the components other than the polymerization initiator of component (C) are sufficiently mixed, and then the polymerization initiator of component (C) is mixed to improve the stability of the composition. This is preferable. In the case of mixing, the apparatus is not particularly limited, but it is prepared by appropriately mixing using a hand stirring, a mechanical stirring apparatus, a roll mill or the like.
本発明の硬化物は、活性エネルギー線、または熱によって硬化させることができる。 The cured product of the present invention can be cured by active energy rays or heat.
活性エネルギー線により硬化させる場合、活性エネルギー線としては、光(UV)、または、電子線が挙げられ、活性エネルギー線源としては、特に限定されないが、使用する光重合開始剤の性質に応じて、例えば、高圧水銀灯、低圧水銀灯、電子線照射装置、ハロゲンランプ、発光ダイオード、半導体レーザー、メタルハライドなどがあげられる。 In the case of curing with active energy rays, the active energy rays include light (UV) or electron beam, and the active energy ray source is not particularly limited, but depends on the properties of the photopolymerization initiator used. Examples thereof include a high pressure mercury lamp, a low pressure mercury lamp, an electron beam irradiation device, a halogen lamp, a light emitting diode, a semiconductor laser, and a metal halide.
その硬化温度は、0℃〜150℃が好ましく、5℃〜120℃がより好ましい。その他の開始剤として、レドックス系開始剤を併用する場合、その硬化温度は、−50℃〜250℃が好ましく、0℃〜180℃がより好ましい。 The curing temperature is preferably 0 ° C to 150 ° C, more preferably 5 ° C to 120 ° C. When a redox initiator is used in combination as another initiator, the curing temperature is preferably −50 ° C. to 250 ° C., more preferably 0 ° C. to 180 ° C.
熱により硬化させる場合、その硬化温度は、30℃〜200℃が好ましく、80℃〜180℃がより好ましい。 When cured by heat, the curing temperature is preferably 30 ° C to 200 ° C, more preferably 80 ° C to 180 ° C.
硬化物を得る際に施す硬化性組成物の塗布としては、例えば、刷毛塗り、押し出し、吹きつけ、グラビア、キスロール、ディスペンサー及びエアーナイフによる、当該技術分野で公知の手法を、塗布する基材の特徴に合わせて適用できる。 As the application of the curable composition to be applied when obtaining a cured product, for example, brush coating, extrusion, spraying, gravure, kiss roll, dispenser and air knife, a technique known in the art can be used. Applicable according to characteristics.
本発明の硬化性組成物を塗布する固体基材は、例えば紙、ポリオレフィンフィルム、ポリオレフィン被覆紙、箔、木材、厚紙及び綿などの柔軟なシート材料;例えばアルミニウム、銅、スチール及び銀などの金属材料;例えばガラス及び石などのケイ質材料、;並びに例えばポリオレフィン、ポリアミド、ポリエステル及びポリアクリレート等の合成ポリマー等が挙げられる。 The solid substrate to which the curable composition of the present invention is applied is a flexible sheet material such as paper, polyolefin film, polyolefin coated paper, foil, wood, cardboard and cotton; metal such as aluminum, copper, steel and silver. Materials; siliceous materials such as glass and stone; and synthetic polymers such as polyolefins, polyamides, polyesters and polyacrylates.
本発明の光硬化性組成物は、接着剤、塗料、シーリング剤組成物、防水剤、吹き付け剤、型取り用材料、注入型ゴム材料等として有用である。具体的には、UV硬化型材料・コーティング・インキ、液状ソルダーレジスト、液晶用レジスト、光ファイバーコーティング剤、UV・可視光硬化型接着剤、光ディスクコーティング剤、電子部品用封止剤等が挙げられる。中でも、耐透湿性と可とう性の求められる有機ELや電子ペーパーのような電子部品用封止剤として有用である。 The photocurable composition of the present invention is useful as an adhesive, a paint, a sealant composition, a waterproofing agent, a spraying agent, a molding material, an injection rubber material, and the like. Specific examples include UV curable materials / coating / inks, liquid solder resists, liquid crystal resists, optical fiber coating agents, UV / visible light curable adhesives, optical disk coating agents, and electronic component sealants. Among them, it is useful as a sealant for electronic components such as organic EL and electronic paper, which are required to have moisture permeability resistance and flexibility.
以下に、実施例に基づいて本発明をさらに詳細に説明するが、本発明はこれにより何ら制限を受けるものではない。 Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited thereby.
下記実施例中、「数平均分子量」および「分子量分布(重量平均分子量と数平均分子量の比)」は、ゲルパーミエーションクロマトグラフィー(GPC)を用いた標準ポリスチレン換算法により算出した。ただし、GPCシステムとしてWaters社製LC Module1を、GPCカラムとしてポリスチレン架橋ゲルを充填したもの(Shodex GPC K−804;昭和電工(株)製)、GPC溶媒としてクロロホルムを用いた。 In the following examples, “number average molecular weight” and “molecular weight distribution (ratio of weight average molecular weight to number average molecular weight)” were calculated by a standard polystyrene conversion method using gel permeation chromatography (GPC). However, LC Module 1 manufactured by Waters was used as the GPC system, polystyrene crosslinked gel was used as the GPC column (Shodex GPC K-804; manufactured by Showa Denko KK), and chloroform was used as the GPC solvent.
(合成例1)
5000mLのセパラブルフラスコに三方コック、熱電対、および、真空用シール付き撹拌機を装着し、窒素置換を行った。ここに、モレキュラーシーブス3Aによって脱水したトルエン592mL、エチルシクロヘキサン73.6mLを加え、さらに、1,4−ビス(1−クロル−1−メチルエチル)ベンゼン(5.56g,24.0mmol)、2−メチルピリジン(264mg,2.83mmol)を加えて−70℃に冷却した。冷却後、イソブチレンモノマー(120mL,1.44mol)を導入し、さらに、この温度で四塩化チタン(2.52mL、23.0mmol)を添加し重合を開始した。この際に約15℃昇温した。約60分で重合は終了した(これに伴い、反応系の発熱は観察されなくなった)。重合終了後、酢酸2,7−オクタジエニル(32.4g,193mmol)および四塩化チタン(39.8mL、386mmol)を添加した。5時間後に、80℃に加熱したイオン交換水1.5Lに反応混合物を導入し、20分間攪拌した。静置後、水層を除去し、1Lの2N水酸化ナトリウム水溶液、および、臭化テトラブチルアンモニウム10.0gを添加し、100℃にて12時間攪拌した。反応終了後、アルカリ水溶液を除去し、1Lのイオン交換水で3回水洗した後、有機層を単離した。これに、10Lのアセトンを加えてポリマーを再沈殿させ、低分子化合物を除去した。沈殿物をアセトン1Lで2回洗浄し、ヘキサン500mlに溶解した。溶液を1Lのなす型フラスコに移し、オイルバスによる加熱条件下(180℃)、減圧(1Torr以下)によって溶媒を留去し、目的とする水酸基を末端に有するイソブチレン系重合体(a)を得た(数平均分子量5600、分子量分布1.2)。重合体(a)の官能化率を1H NMRを用いて算出した(Valian社製 Gemini−300、測定溶剤=四塩化炭素/重アセトン=4/1混合溶剤、定量方法=開始剤残基のシグナル(7.2ppm)を基準に、末端の水酸基に隣接するメチレンのシグナル(4.00ppm)を比較して定量化)。その結果、得られた重合体(a)の水酸基導入量は、1分子当たり1.2個であった。
(Synthesis Example 1)
A 5000 mL separable flask was equipped with a three-way cock, a thermocouple, and a stirrer with a vacuum seal, and was purged with nitrogen. To this, 592 mL of toluene dehydrated by Molecular Sieves 3A and 73.6 mL of ethylcyclohexane were added, and 1,4-bis (1-chloro-1-methylethyl) benzene (5.56 g, 24.0 mmol), 2- Methylpyridine (264 mg, 2.83 mmol) was added and cooled to -70 ° C. After cooling, isobutylene monomer (120 mL, 1.44 mol) was introduced, and further titanium tetrachloride (2.52 mL, 23.0 mmol) was added at this temperature to initiate polymerization. At this time, the temperature was raised by about 15 ° C. Polymerization was completed in about 60 minutes (with this, no exotherm of the reaction system was observed). After completion of the polymerization, 2,7-octadienyl acetate (32.4 g, 193 mmol) and titanium tetrachloride (39.8 mL, 386 mmol) were added. After 5 hours, the reaction mixture was introduced into 1.5 L of ion-exchanged water heated to 80 ° C. and stirred for 20 minutes. After standing, the aqueous layer was removed, 1 L of 2N aqueous sodium hydroxide solution and 10.0 g of tetrabutylammonium bromide were added, and the mixture was stirred at 100 ° C. for 12 hours. After completion of the reaction, the alkaline aqueous solution was removed, and after washing with 1 L of ion exchange water three times, the organic layer was isolated. To this, 10 L of acetone was added to reprecipitate the polymer to remove low molecular weight compounds. The precipitate was washed twice with 1 L of acetone and dissolved in 500 ml of hexane. The solution is transferred to a 1-L flask and the solvent is distilled off under heating conditions (180 ° C.) under reduced pressure (1 Torr or less) using an oil bath to obtain an isobutylene polymer (a) having a target hydroxyl group at the end. (Number average molecular weight 5600, molecular weight distribution 1.2). The functionalization rate of the polymer (a) was calculated using 1 H NMR (Varian's Gemini-300, measuring solvent = carbon tetrachloride / heavy acetone = 4/1 mixed solvent, quantification method = initiator residue Based on the signal (7.2 ppm), the signal of methylene adjacent to the terminal hydroxyl group (4.00 ppm) was compared and quantified). As a result, the amount of hydroxyl groups introduced into the obtained polymer (a) was 1.2 per molecule.
イソブチレン系重合体(a)10g、トルエン15mL、4−ヒドロキシ−2,2,6,6−テトラメチルピペリジン−1−オキシ2mgをフラスコに加え、90℃で2時間脱揮した。脱揮後、ジブチル錫ビス(メルカプト酸エステル)(日東化成(株)製ネオスタンU−360)0.44μL、2−アクリロイルオキシエチルイソシアネート(昭和電工(株)製カレンズAOI)0.41gを加え、90℃で2時間攪拌した。これにより、(メタ)アクリロイル系置換基を末端に有するイソブチレン系重合体(A)を得た(数平均分子量5600、分子量分布1.2)。重合体(A)の官能化率を1H NMRを用いて算出した(Valian社製Gemini−300、測定溶剤=四塩化炭素/重アセトン=4/1混合溶剤、定量方法=開始剤残基のシグナル(7.2ppm)を基準に、末端の(メタ)アクリロイル系置換基に隣接するメチレンのシグナル(4.00ppm)を比較して定量化)。その結果、得られた重合体(A)の(メタ)アクリロイル系置換基導入量は、1分子当たり1.2個であった。 10 g of isobutylene polymer (a), 15 mL of toluene, and 2 mg of 4-hydroxy-2,2,6,6-tetramethylpiperidine-1-oxy were added to the flask and devolatilized at 90 ° C. for 2 hours. After devolatilization, 0.44 μL of dibutyltin bis (mercapto ester) (Nitto Kasei Co., Ltd. Neostan U-360), 2-acryloyloxyethyl isocyanate (Karenz AOI, Showa Denko Co., Ltd.) 0.41 g was added, The mixture was stirred at 90 ° C. for 2 hours. This obtained the isobutylene type polymer (A) which has a (meth) acryloyl type substituent at the terminal (number average molecular weight 5600, molecular weight distribution 1.2). The functionalization rate of the polymer (A) was calculated using 1 H NMR (Varian's Gemini-300, measuring solvent = carbon tetrachloride / heavy acetone = 4/1 mixed solvent, quantification method = initiator residue Based on the signal (7.2 ppm), the signal of methylene adjacent to the terminal (meth) acryloyl substituent (4.00 ppm) is compared and quantified). As a result, the amount of the (meth) acryloyl substituent introduced into the obtained polymer (A) was 1.2 per molecule.
(実施例1)
合成例1に記載の(メタ)アクリロイル系置換基を末端に有するイソブチレン系重合体100重量部をミニカップに加え、アクリル酸イソボルニル(大阪有機化学工業(株)製 IBXA)100重量部、2−ヒドロキシ−2−メチル−1−フェニル−プロパン−1−オン(BASF社製 DAROCURE1173)2.6重量部、ビス(2,4,6−トリメチルベンゾイル)−フェニルフォスフィンオキサイド(BASF社製 IRGACURE819)1.3重量部を添加し、スパチュラにてよく攪拌することで、硬化性組成物を得た。
Example 1
100 parts by weight of an isobutylene polymer having a (meth) acryloyl-based substituent at the terminal as described in Synthesis Example 1 is added to a minicup, and 100 parts by weight of isobornyl acrylate (IBXA, Osaka Organic Chemical Industries, Ltd.), 2- 2.6 parts by weight of hydroxy-2-methyl-1-phenyl-propan-1-one (DAROCURE 1173 manufactured by BASF), bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide (IRGACURE 819 manufactured by BASF) 1 .3 parts by weight was added and stirred well with a spatula to obtain a curable composition.
得られた硬化性組成物を、離形材を塗布したガラス板上に厚さが0.1mmになるように別途塗布した。これらをフュージョンUVシステム製UV照射装置(機種:LIGHT HAMMER 6、光源:水銀灯ランプ、積算光量:3000mJ/cm2)にて照射を行い、フィルム状の硬化物を得た。上記の操作により得られたフィルム状硬化物について、JIS Z 0208記載の湿分透過性試験を行った。また別のフィルム状硬化物を180度折り曲げることによる、フィルムの割れの有無を調べた。結果を表1に示す。 The obtained curable composition was separately applied on a glass plate coated with a release material so as to have a thickness of 0.1 mm. These were irradiated with a UV irradiation apparatus (model: LIGHT HAMMER 6, light source: mercury lamp lamp, integrated light quantity: 3000 mJ / cm 2 ) manufactured by Fusion UV System, and a film-like cured product was obtained. The film-like cured product obtained by the above operation was subjected to a moisture permeability test described in JIS Z 0208. Moreover, the presence or absence of the crack of a film by bending another film-like hardened | cured material 180 degree | times was investigated. The results are shown in Table 1.
(実施例2)
合成例1に記載の(メタ)アクリロイル系置換基を末端に有するイソブチレン系重合体100重量部をミニカップに加え、アクリル酸イソボルニル(大阪有機化学工業(株)製 IBXA)50重量部、アクリル酸ラウリル(共栄社化学工業(株)製 ライトアクリレートL−A)50重量部、2−ヒドロキシ−2−メチル−1−フェニル−プロパン−1−オン(BASF社製 DAROCURE1173)2.6重量部、ビス(2,4,6−トリメチルベンゾイル)−フェニルフォスフィンオキサイド(BASF社製 IRGACURE819)1.3重量部を添加し、スパチュラにてよく攪拌することで、硬化性組成物を得た。
得られた硬化性組成物を(実施例1)と同様の方法で硬化し、硬化物を得て、評価を行った。結果を表1に示す。
(Example 2)
100 parts by weight of an isobutylene polymer having a (meth) acryloyl substituent at the end as described in Synthesis Example 1 is added to a minicup, and 50 parts by weight of isobornyl acrylate (IBXA manufactured by Osaka Organic Chemical Industry Co., Ltd.), acrylic acid 50 parts by weight of lauryl (Kyoeisha Chemical Industry Co., Ltd. Light Acrylate LA), 2.6 parts by weight of 2-hydroxy-2-methyl-1-phenyl-propan-1-one (DAROCURE 1173 manufactured by BASF), bis ( A curable composition was obtained by adding 1.3 parts by weight of 2,4,6-trimethylbenzoyl) -phenylphosphine oxide (IRGACURE819, manufactured by BASF) and stirring well with a spatula.
The obtained curable composition was cured by the same method as in (Example 1) to obtain a cured product and evaluated. The results are shown in Table 1.
(実施例3)
合成例1に記載の(メタ)アクリロイル系置換基を末端に有するイソブチレン系重合体100重量部をミニカップに加え、アクリル酸ラウリル(共栄社化学工業(株)製 ライトアクリレートL−A)100重量部、2−ヒドロキシ−2−メチル−1−フェニル−プロパン−1−オン(BASF社製 DAROCURE1173)2.6重量部、ビス(2,4,6−トリメチルベンゾイル)−フェニルフォスフィンオキサイド(BASF社製 IRGACURE819)1.3重量部を添加し、スパチュラにてよく攪拌することで、硬化性組成物を得た。
得られた硬化性組成物を(実施例1)と同様の方法で硬化し、硬化物を得て、評価を行った。結果を表1に示す。
Example 3
100 parts by weight of an isobutylene-based polymer having a (meth) acryloyl-based substituent at the terminal as described in Synthesis Example 1 is added to a minicup, and 100 parts by weight of lauryl acrylate (Light Eye LA, manufactured by Kyoeisha Chemical Co., Ltd.) 2.6 parts by weight of 2-hydroxy-2-methyl-1-phenyl-propan-1-one (DAROCURE 1173 manufactured by BASF), bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide (manufactured by BASF) IRGACURE819) 1.3 parts by weight was added and stirred well with a spatula to obtain a curable composition.
The obtained curable composition was cured by the same method as in (Example 1) to obtain a cured product and evaluated. The results are shown in Table 1.
(比較例1)
合成例1に記載の(メタ)アクリロイル系置換基を末端に有するイソブチレン系重合体(A)100重量部をミニカップに加え、2−ヒドロキシ−2−メチル−1−フェニル−プロパン−1−オン(BASF社製 DAROCURE1173)2.6重量部、ビス(2,4,6−トリメチルベンゾイル)−フェニルフォスフィンオキサイド(BASF社製 IRGACURE819)1.3重量部を添加し、スパチュラにてよく攪拌することで、硬化性組成物を得た。
得られた硬化性組成物を実施例1と同様の方法で硬化し、硬化物を得て、評価を行った。結果を表1に示す。
(Comparative Example 1)
100 parts by weight of the isobutylene polymer (A) having a (meth) acryloyl substituent at the end as described in Synthesis Example 1 is added to a minicup, and 2-hydroxy-2-methyl-1-phenyl-propan-1-one (BASF DAROCURE 1173) 2.6 parts by weight and bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide (BASF IRGACURE 819) 1.3 parts by weight are added and stirred well with a spatula. Thus, a curable composition was obtained.
The obtained curable composition was cured by the same method as in Example 1 to obtain a cured product and evaluated. The results are shown in Table 1.
(比較例2)
光硬化性エポキシ接着剤(ナガセケムテックス(株)製 XNR5516Z)を実施例1と同様の方法で硬化し、硬化物を得て、評価を行った。結果を表1に示す。
(Comparative Example 2)
A photocurable epoxy adhesive (XNR5516Z manufactured by Nagase ChemteX Corp.) was cured in the same manner as in Example 1 to obtain a cured product and evaluated. The results are shown in Table 1.
(比較例3)
合成例1に記載の(メタ)アクリロイル系置換基を末端に有するイソブチレン系重合体100重量部をミニカップに加え、アクリル酸メチル(和光純薬工業(株)製)50重量部を添加し、スパチュラで攪拌した。これらの成分は相溶せず、相分離が起こった。
(Comparative Example 3)
100 parts by weight of an isobutylene polymer having a (meth) acryloyl substituent at the end as described in Synthesis Example 1 is added to a minicup, and 50 parts by weight of methyl acrylate (manufactured by Wako Pure Chemical Industries, Ltd.) is added. Stir with a spatula. These components were not compatible and phase separation occurred.
実施例1と比較例1を比較すると、いずれの硬化物も優れた可とう性、耐透湿性を示すが、実施例1の硬化性組成物は低粘度であり、フィルム状硬化物作成時の塗布における作業性が良好であった。 When Example 1 and Comparative Example 1 are compared, all the cured products show excellent flexibility and moisture permeation resistance, but the curable composition of Example 1 has a low viscosity and is used when a film-like cured product is produced. Workability in coating was good.
また実施例1と比較例2を比較すると、双方とも同程度の透湿性を示すが、比較例2は粘度が高く、またフィルム状硬化物を折り曲げたときに破断したのに対し、実施例1では粘度が小さく、フィルム状硬化物の破断は見られなかった。 Further, when Example 1 and Comparative Example 2 are compared, both show the same level of moisture permeability, but Comparative Example 2 has a high viscosity and breaks when the cured film is folded. The viscosity was small and the film-like cured product was not broken.
Claims (9)
−Z−C(=O)−NH−R2−O−C(=O)−C(R1)=CH2 (1)
(式中、R1は水素原子、または、置換あるいは非置換の炭素原子数1から20の炭化水素基、R2は−(CH 2 ) 2 −、−(CH 2 ) 3 −、−(CH 2 ) 6 −、−(CH 2 ) 2 −O−(CH 2 ) 2 −、または、p−フェニレン、Zはヘテロ原子、NR3(R3は、水素原子、または、置換あるいは非置換の炭素原子数1から20の炭化水素基)から選択される基である。)で表される置換基を分子内に平均1個以上有する飽和炭化水素系重合体(A)、
アクリル酸イソボルニル、またはアクリル酸ラウリルから選ばれる(メタ)アクリル系モノマー(B)、
および重合開始剤(C)、
を含有し、
前記飽和炭化水素系重合体(A)がイソブチレン系重合体であり、
前記(メタ)アクリル系モノマー(B)の量が、前記飽和炭化水素系重合体(A)100重量部に対し、30重量部から200重量部である硬化性組成物。 General formula (1):
—Z—C (═O) —NH—R 2 —O—C (═O) —C (R 1 ) ═CH 2 (1)
(Wherein R 1 is a hydrogen atom or a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms, R 2 is — (CH 2 ) 2 —, — (CH 2 ) 3 —, — (CH 2) 6 -, - (CH 2) 2 -O- (CH 2) 2 -, or, p- phenylene, Z is a heteroatom, NR 3 (R 3 is a hydrogen atom or a substituted or unsubstituted carbon A saturated hydrocarbon polymer (A) having an average of 1 or more substituents in the molecule, which is a group selected from hydrocarbon groups having 1 to 20 atoms),
(Meth) acrylic monomer (B) selected from isobornyl acrylate or lauryl acrylate,
And polymerization initiator (C),
Contain,
The saturated hydrocarbon polymer (A) is an isobutylene polymer,
The curable composition whose quantity of the said (meth) acrylic-type monomer (B) is 30 to 200 weight part with respect to 100 weight part of said saturated hydrocarbon type polymers (A) .
O=C=N−R2−O−C(=O)−C(R1)=CH2 (4)
(式中、R1は水素原子、または、置換あるいは非置換の炭素原子数1から20の炭化水素基、R2は−(CH 2 ) 2 −、−(CH 2 ) 3 −、−(CH 2 ) 6 −、−(CH 2 ) 2 −O−(CH 2 ) 2 −、または、p−フェニレンである。)で表されるイソシアネート系化合物(D)を反応させることによって得られることを特徴とする請求項1〜6のいずれか1項に記載の硬化性組成物。 The saturated hydrocarbon polymer (A) having the same main chain skeleton as the saturated hydrocarbon polymer (A) and having a hydroxyl group at the terminal, and the general formula (4) :
O = C = N-R 2 -O-C (= O) -C (R 1) = CH 2 (4)
(Wherein R 1 is a hydrogen atom or a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms, R 2 is — (CH 2 ) 2 —, — (CH 2 ) 3 —, — (CH 2 ) 6- , — (CH 2 ) 2 —O— (CH 2 ) 2 —, or p-phenylene )), obtained by reacting with an isocyanate compound (D). The curable composition according to any one of claims 1 to 6 .
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