JP5643551B2 - Female thread member, motor-operated valve using the same, and method for manufacturing motor-operated female thread member - Google Patents

Female thread member, motor-operated valve using the same, and method for manufacturing motor-operated female thread member Download PDF

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JP5643551B2
JP5643551B2 JP2010144577A JP2010144577A JP5643551B2 JP 5643551 B2 JP5643551 B2 JP 5643551B2 JP 2010144577 A JP2010144577 A JP 2010144577A JP 2010144577 A JP2010144577 A JP 2010144577A JP 5643551 B2 JP5643551 B2 JP 5643551B2
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female screw
valve
screw member
stopper
motor
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JP2012007682A (en
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共存 大内
共存 大内
菅沼 威
威 菅沼
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Fujikoki Corp
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Description

本発明は、雌ねじ部材、それを用いた電動弁、及び電動弁の雌ねじ部材の製造方法に関する。   The present invention relates to a female screw member, an electric valve using the female screw member, and a method for manufacturing the female screw member of the electric valve.

冷凍サイクルシステムにおける冷媒の流量制御等に用いられる電動弁として、特許文献1には、電動モータのロータの回転を利用して弁体を弁座に接離させる駆動機構を備え、該弁の全閉時に、弁軸ホルダに固着された上ストッパ体がガイドブッシュに固着された下ストッパ体に衝突し、弁軸の回転下動が終了する電動弁が提案されている。この電動弁は、全開方向については、最終的に弁軸ホルダが弁本体に固定されたガイドブッシュとの螺合が解除され、弁軸の上動が終了するねじ抜け構造を採用している。   As an electric valve used for refrigerant flow control or the like in a refrigeration cycle system, Patent Document 1 includes a drive mechanism that contacts and separates a valve body from a valve seat using rotation of a rotor of an electric motor. There has been proposed a motor-operated valve in which when the valve shaft holder is closed, the upper stopper body fixed to the valve shaft holder collides with the lower stopper body fixed to the guide bush, and the rotation downward movement of the valve shaft ends. In the fully open direction, this motorized valve employs a screw unscrewing structure in which the valve shaft holder is finally disengaged from the guide bush fixed to the valve body and the upward movement of the valve shaft is completed.

しかし、上記電動弁のような全開方向のねじ抜け構造は、弁軸ホルダとガイドブッシュとの螺合を解除することができない構成を有する電動弁には採用することができない。   However, the fully open screw unscrewing structure such as the motor-operated valve cannot be adopted for a motor-operated valve having a configuration in which the screwing between the valve shaft holder and the guide bush cannot be released.

一方、特許文献2には、弁座及び弁体等を備えたバルブ部と、該バルブ部の上方に位置し、ロータの回転により前記弁座に弁体を接離させるステッピングモータ部とで構成され、密閉型ケース内のロータの上方に該弁の全開ストッパと全閉ストッパとを備える電動式コントロールバルブが提案されている。   On the other hand, Patent Document 2 includes a valve portion including a valve seat, a valve body, and the like, and a stepping motor portion that is located above the valve portion and contacts and separates the valve body from the valve seat by rotation of a rotor. In addition, there has been proposed an electric control valve provided with a fully open stopper and a fully closed stopper above the rotor in the sealed case.

しかし、上記電動式コントロールバルブでは、全開閉ストッパがロータの上方に位置するため、電動式コントロールバルブの全長が長くなる上、全開閉ストッパに用いる部品点数が多くなり、バルブの組立作業性が悪化し、製造コストの上昇に繋がるという問題があった。また、このような全開閉ストッパをロータ内に設置しようとすると、設置スペースを設けるために弁軸ホルダの外径を小さくする必要があり、これに伴い、弁体を付勢するためのコイルばねの設置スペースを確保することが困難となる。そのため、大きな弁口径を維持しながら電動弁を小型化することが困難であった。   However, in the above-mentioned electric control valve, since the full opening / closing stopper is located above the rotor, the total length of the electric control valve becomes long and the number of parts used for the full opening / closing stopper increases, and the assembly workability of the valve deteriorates. However, there is a problem that the manufacturing cost increases. Further, if such a full opening / closing stopper is to be installed in the rotor, it is necessary to reduce the outer diameter of the valve shaft holder in order to provide an installation space, and accordingly, a coil spring for biasing the valve body It is difficult to secure the installation space. For this reason, it has been difficult to reduce the size of the motor-operated valve while maintaining a large valve diameter.

そこで、本出願人は、特許文献3において、部品点数が少なく、組立が容易で、小型化しても大きな弁口径を維持することのできる電動弁を提案した。この電動弁は、図13に示すように、2本の導管52、53と弁座54とを備える弁本体55と、弁本体55に接合されたキャン56と、キャン56の内部に配置され、電動モータの一部を構成するロータ57と、キャン56の外周部に固定され、ロータ57を回転駆動するステータ(不図示)と、支持リング59を介してロータ57に一体に連結された雄ねじ部材(弁軸)60と、接合リング65を介して弁本体55に下端部が固定され、雄ねじ部材60が内挿された雌ねじ部材(弁軸ホルダ)61と、雄ねじ部材60の下端部に係止されて弁座に接離する弁体62等で構成される。尚、図13(a)は全閉時の断面図を示し、図13(b)は全開時の断面図を示す。また、図13(c)及び図14は、接合リング65と一体成形した雌ねじ部材61を示す。   Therefore, the present applicant has proposed a motor-operated valve in Patent Document 3 that has a small number of parts, is easy to assemble, and can maintain a large valve diameter even when downsized. As shown in FIG. 13, the motor-operated valve is disposed inside a valve main body 55 including two conduits 52 and 53 and a valve seat 54, a can 56 joined to the valve main body 55, and the can 56. A rotor 57 that constitutes a part of the electric motor, a stator (not shown) that is fixed to the outer periphery of the can 56, and that rotates the rotor 57, and a male screw member that is integrally connected to the rotor 57 via a support ring 59. (Valve shaft) 60, a lower end portion is fixed to the valve body 55 via a joining ring 65, and a female screw member (valve shaft holder) 61 in which the male screw member 60 is inserted, and the lower end portion of the male screw member 60 are locked. And a valve body 62 or the like that contacts and separates from the valve seat. 13A shows a cross-sectional view when fully closed, and FIG. 13B shows a cross-sectional view when fully opened. FIG. 13C and FIG. 14 show the female screw member 61 integrally formed with the joining ring 65.

上記構成により、電動弁51を閉じる場合には、例えば図13(b)の状態で、ステータに一方向の通電を行い励磁すると、ロータ57が上面視時計方向に回転すると同時に、雄ねじ部材60も、その雄ねじ60aが雌ねじ61aに螺合しながら回転下降し、弁体62が弁座54に着座して電動弁51が閉弁する。   With the above configuration, when the motor-operated valve 51 is closed, for example, when the stator is energized and energized in one direction in the state of FIG. 13B, the rotor 57 rotates in the clockwise direction as viewed from above, and the male screw member 60 also The male screw 60a is rotated and lowered while being screwed with the female screw 61a, the valve body 62 is seated on the valve seat 54, and the motor-operated valve 51 is closed.

弁体62が弁座54に着座した時点では、全閉上ストッパ部59aが全閉下ストッパ部61dまで到達せず、ロータ57がさらに回転可能な状態にある。ロータ57がさらに上面視時計方向に回転し、全閉上ストッパ部(全閉可動ストッパ)59aが全閉下ストッパ部(全閉固定ストッパ)61dに当接すると、ロータ57の回転が強制的に停止される。全閉上ストッパ部59a及び全閉下ストッパ部61dは、各々雌ねじ61aの中心軸を中心とした回転方向に当接面を備え、両者の当接時には各々当接面が当接する。   At the time when the valve body 62 is seated on the valve seat 54, the fully closed upper stopper portion 59a does not reach the fully closed lower stopper portion 61d, and the rotor 57 is further rotatable. When the rotor 57 further rotates clockwise when viewed from above, and the fully closed upper stopper portion (fully closed movable stopper) 59a contacts the fully closed lower stopper portion (fully closed fixed stopper) 61d, the rotation of the rotor 57 is forced. Stopped. Each of the fully-closed stopper portion 59a and the fully-closed stopper portion 61d has a contact surface in the rotation direction around the central axis of the female screw 61a.

また、弁体62が弁座54に着座すると、弁体62の移動は停止するが、雄ねじ部材60はさらに下降するため、コイルばね64が圧縮されて弁体62を弁座54に押圧し、図13(a)に示す姿勢で動作が終了する。   Further, when the valve body 62 is seated on the valve seat 54, the movement of the valve body 62 is stopped, but the male screw member 60 is further lowered, so that the coil spring 64 is compressed and presses the valve body 62 against the valve seat 54, The operation ends with the posture shown in FIG.

一方、電動弁51を開く場合には、例えば図13(a)の状態で、ステータに上記とは逆方向の通電を行い励磁すると、ロータ57が上面視反時計方向に回転し、雄ねじ部材60も、その雄ねじ60aが雌ねじ61aに螺合しながら回転上昇し、弁体62が弁座54から離れて電動弁51が開弁する。そして、ロータ57がさらに回転し、全開下ストッパ部(全開可動ストッパ)67が全開上ストッパ部(全開固定ストッパ)61fに当接すると、ロータ57の回転が停止し、弁体62の上昇も停止する。全開下ストッパ部67及び全開上ストッパ部61fは、各々雌ねじ61aの中心軸を中心とした回転方向に当接面(作用面)を備え、両者の当接時には各々当接面が当接する。   On the other hand, when the motorized valve 51 is opened, for example, in the state of FIG. 13A, when the stator is energized in the opposite direction to the energization, the rotor 57 rotates counterclockwise as viewed from above, and the male screw member 60. However, the male screw 60a rotates and rises while being screwed with the female screw 61a, the valve body 62 is separated from the valve seat 54, and the motor-operated valve 51 is opened. When the rotor 57 further rotates and the fully open stopper portion (fully open movable stopper) 67 contacts the fully open stopper portion (fully open fixed stopper) 61f, the rotation of the rotor 57 stops and the valve body 62 also stops rising. To do. Each of the fully open stopper portion 67 and the fully open stopper portion 61f has a contact surface (working surface) in the rotation direction around the central axis of the female screw 61a, and the contact surfaces contact each other when the two contact each other.

以上のように、電動弁51によれば、雌ねじ部材61に、電動弁51の全開時及び全閉時に機能する2つのストッパ部61d、61fを一体成形したため、電動弁51の小型化が可能となる上、部品点数が少なくなり、さらに、雌ねじ部材61に2つのストッパ部61d、61fを一体成形したため、2つのストッパ部61d、61fの位置関係を安定させることができ、組立性が向上する。   As described above, according to the motor-operated valve 51, since the two stopper portions 61d and 61f that function when the motor-operated valve 51 is fully opened and fully closed are integrally formed on the female screw member 61, the motor-operated valve 51 can be downsized. In addition, the number of parts is reduced, and furthermore, since the two stopper portions 61d and 61f are integrally formed with the female screw member 61, the positional relationship between the two stopper portions 61d and 61f can be stabilized, and assemblability is improved.

特開2006−70990号公報JP 2006-70990 A 特公平6−94910号公報Japanese Patent Publication No. 6-94910 特願2009−11549号明細書Japanese Patent Application No. 2009-11549

しかし、上記特許文献3に記載の電動弁51においては、図15に示すように、接合リング65をインサート成形して雌ねじ部材61及び接合リング65を1つの中子70(図中着色した部分)を用いて製造しようとすると、全開上ストッパ部61fがアンダーカットとなって中子70が回転不可能となる。すなわち、雌ねじ部材61を成形した後、中子70を回転させて下方に取り出そうとしても全開上ストッパ部61fが存在するため、中子70を回転させることができず、下方に取り出すことができない。   However, in the motor-operated valve 51 described in Patent Document 3, as shown in FIG. 15, the joining ring 65 is insert-molded so that the female screw member 61 and the joining ring 65 are one core 70 (colored portion in the figure). If it tries to manufacture using, the fully open stopper part 61f will become an undercut, and the core 70 cannot be rotated. That is, after forming the female screw member 61, even if the core 70 is rotated to be taken out downward, the fully open stopper portion 61f exists, so the core 70 cannot be rotated and cannot be taken out downward. .

そこで、図16に示すように、上型71、下型72に加え、2つの中子73、74(雌ねじ61aを形成するための中子73、及び雌ねじ61aに連続して形成された大径の筒状部を形成するための中子74)を用い、中子73を中子74に対して固定した後、これを上型71及び下型72の内部に配置し、接合リング65をインサート成形した後、中子74及び中子73をこの順序で、すなわち 中子74を引き抜いた後、あるいは引き抜きながら中子73を回転させるようにして取り外すことで、全開上ストッパ部61fのアンダーカットを回避して雌ねじ部61aを形成することができる。しかし、その場合でも、中子73、74の間で芯を一致させることが困難であるため、雌ねじ部材61の雌ねじ61aと筒状部61cとの間で芯ずれが発生し、雄ねじ部材60と一体化する際に不具合が生ずるという問題があった。   Therefore, as shown in FIG. 16, in addition to the upper die 71 and the lower die 72, two cores 73 and 74 (the core 73 for forming the female screw 61a and the large diameter formed continuously to the female screw 61a). After fixing the core 73 to the core 74, the core 73 is disposed inside the upper mold 71 and the lower mold 72, and the joining ring 65 is inserted. After the molding, the core 74 and the core 73 are removed in this order, that is, after the core 74 is pulled out or removed by rotating the core 73 while being pulled out, thereby removing the undercut of the fully open stopper portion 61f. By avoiding this, the female thread portion 61a can be formed. However, even in that case, since it is difficult to match the cores between the cores 73 and 74, a misalignment occurs between the female screw 61 a of the female screw member 61 and the cylindrical portion 61 c, and the male screw member 60 and There was a problem that a problem occurred when integrating.

また、中子73、74の間に隙間が生じると、その部分でバリが発生してバリの除去作業が必要になり、電動弁51の構成が複雑となり製造コストも上昇するという問題もあった。中子74は下型72と一体化することもできるが、その場合でも上記と同様な問題が生じる。   In addition, when a gap is generated between the cores 73 and 74, burrs are generated at the portions, and it is necessary to remove the burrs, which complicates the configuration of the motor-operated valve 51 and increases the manufacturing cost. . Although the core 74 can be integrated with the lower die 72, the same problem as described above occurs even in that case.

そこで、本発明は、上記問題点に鑑みてなされたものであって、電動弁等の雌ねじ部材の雌ねじとそれに連続して形成される筒状部との間で芯ずれが発生することがなく、また、バリの発生を防止することができてその構造の単純化を図り、製造コストを低減することのできる雌ねじ部材、それを用いた電動弁、及び電動弁用雌ねじ部材の製造方法を提供することを目的とする。   Therefore, the present invention has been made in view of the above-described problems, and there is no occurrence of misalignment between a female screw of a female screw member such as an electric valve and a cylindrical portion formed continuously therewith. Also provided are a female screw member that can prevent the occurrence of burrs, simplify its structure, and reduce the manufacturing cost, an electric valve using the female screw member, and a method for manufacturing the female screw member for the electric valve. The purpose is to do.

上記目的を達成するため、本発明の雌ねじ部材は、雌ねじが形成された雌ねじ部と、該雌ねじの外形よりも大きな内径を有する筒状部と、前記雌ねじ部及び前記筒状部を、その軸方向に貫通する隙間を有するように連結すると共に、前記雌ねじの中心軸を中心とした回転方向の力が作用する作用面を有する連結部を備え、前記連結部は、前記作用面の先端が前記雌ねじ部の端部よりも突出し、前記雌ねじの中心軸を中心とした回転方向の力が作用するように形成されることを特徴とする。 In order to achieve the above object, an internal thread member of the present invention includes an internal thread portion in which an internal thread is formed, a cylindrical portion having an inner diameter larger than the external shape of the internal thread, the internal thread portion and the cylindrical portion, And a connecting portion having a working surface on which a force in a rotational direction is applied about the central axis of the female screw, and the tip of the working surface is at the tip of the working surface. also projecting from the end of the internal thread portion, the rotational force around the central axis of the internal thread, characterized in that it is formed so as to act.

このような構成とすることにより、アンダーカットを防止しつつ、当該雌ねじ部材の内側を一の中子を用いて成型することができる。   By setting it as such a structure, the inner side of the said internal thread member can be shape | molded using one core, preventing an undercut.

また、本発明の雌ねじ部材は、雌ねじが形成された雌ねじ部と、該雌ねじの外形よりも大きな内径を有する筒状部と、前記雌ねじ部及び前記筒状部を、その軸方向に貫通する隙間を有するように連結する複数の連結部とを備え、前記連結部の一つは、前記雌ねじの中心軸を中心とした回転方向の力が作用する作用面を有し、該作用面の先端が前記雌ねじ部の端部よりも突出することを特徴とする。このような構成により、雌ねじ部と筒状部との連結が強固に行われる。 Further, the female screw member of the present invention includes a female screw portion in which a female screw is formed, a cylindrical portion having an inner diameter larger than the outer shape of the female screw, and a gap that penetrates the female screw portion and the cylindrical portion in the axial direction thereof. A plurality of connecting portions that are connected to each other, and one of the connecting portions has an action surface on which a force in a rotation direction about the central axis of the female screw acts, and a tip of the action surface is and wherein the Turkey protruding from the end of the internal thread portion. With such a configuration, the female screw portion and the cylindrical portion are firmly connected.

また上記雌ねじ部材において、前記複数の連結部のうちの前記作用面が形成されていない連結部には、前記作用面の突出部分よりも短い突出部が形成されていることを特徴とする。   Further, in the female screw member, a protruding portion shorter than a protruding portion of the working surface is formed in a connecting portion in which the working surface is not formed among the plurality of connecting portions.

このような構成により、前記作用面に作用する部材を確実に該作用面に作用させることができる。   With such a configuration, the member acting on the working surface can be reliably acted on the working surface.

また上記雌ねじ部材において、前記作用面は、前記雌ねじに螺合する電動弁の弁軸に設けられた全開可動ストッパに当接する全開固定ストッパの作用面であることを特徴とする。   In the female screw member, the working surface is a working surface of a fully-open fixed stopper that contacts a fully-open movable stopper provided on a valve shaft of an electric valve screwed into the female screw.

また上記雌ねじ部材において、前記雌ねじ部における前記筒状部と反対側端部には、さらに全閉固定ストッパが形成されたことを特徴とする。
このような構成により、当該雌ねじ部材を電動弁に適用することが可能となる。
In the female screw member, a full-closed fixing stopper is further formed at an end portion of the female screw portion opposite to the cylindrical portion.
With such a configuration, the female screw member can be applied to the electric valve.

また本発明の電動弁は、弁座を備えた弁本体と、該弁本体に取り付けられた上記雌ねじ部材と、前記雌ねじ部材を固定する弁本体と、ロータ及びステータを有するモータと、前記雌ねじ部材の雌ねじに螺合すると共に前記ロータにより回転駆動され、前記全開固定ストッパに当接可能な全開可動ストッパを有する弁軸とを備えたことを特徴とする。   The motor-operated valve of the present invention includes a valve main body provided with a valve seat, the female screw member attached to the valve main body, a valve main body for fixing the female screw member, a motor having a rotor and a stator, and the female screw member. And a valve shaft having a fully open movable stopper that is rotationally driven by the rotor and can be brought into contact with the fully open fixed stopper.

さらにまた、本発明の電動弁は、弁座を備えた弁本体と、該弁本体に取り付けられた上記雌ねじ部材と、ロータ及びステータを有するモータと、前記雌ねじ部材を固定する弁本体と、前記雌ねじ部材の雌ねじに螺合すると共に前記ロータにより回転駆動され、前記全開固定ストッパに当接可能な全開可動ストッパ、及び前記全閉固定ストッパに当接可能な全閉可動ストッパを有する弁軸とを備えたことを特徴とする。
このような構成により、当該電動弁の構成をその構成部品の精度の維持しつつ、その構成を簡略化することができる。
Furthermore, the motor-operated valve of the present invention includes a valve main body provided with a valve seat, the female screw member attached to the valve main body, a motor having a rotor and a stator, a valve main body for fixing the female screw member, A fully open movable stopper that is screwed into the female screw of the female screw member and is rotationally driven by the rotor and can be brought into contact with the fully open fixed stopper; and a valve shaft having a fully closed movable stopper that can be brought into contact with the fully closed fixed stopper. It is characterized by having.
With such a configuration, the configuration of the motor-operated valve can be simplified while maintaining the accuracy of the components.

また、本発明の電動弁用雌ねじ部材の製造方法は、電動モータのロータの回転に伴って回転し、弁本体に固定された雌ねじ部材と螺合する雄ねじ部材と、該雄ねじ部材が回転することにより、前記弁本体内の弁座と接離する弁体とを備える電動弁の前記雌ねじ部材の製造方法であって、該雌ねじ部材は、前記雄ねじ部材の雄ねじと螺合する雌ねじが形成された雌ねじ部と、該雌ねじ部よりも前記弁本体側に設けられ、該雌ねじのねじ径より大径の円筒状空間を有する筒状部と、前記雌ねじ部及び前記筒状部を、その軸方向に貫通する隙間を有するように連結すると共に、前記雌ねじの中心軸を中心とした回転方向に対して垂直な全開ストッパ部を有する連結部とを備え、全開ストッパ部は前記弁本体に向かって突設され、該電動弁の全開時において、前記電動モータのロータの回転に伴って回転するストッパ部と当接して前記雄ねじ部材の弁開方向の回転を規制、該雌ねじ部材を成形する際に、該雌ねじ部材の前記弁本体側を成形するための下型と、該雌ねじ部材の前記雌ねじ部側を成形するための上型と、前記雌ねじ部、前記連結部及び記筒状部とを同時に成形するための1つの中子とを用い、前記上型は、前記中子と協働して前記全開ストッパ部を形成するとともに、該中子は、前記全開ストッパ部と緩衝することなく脱型可能としたことを特徴とする。 In addition, the method for manufacturing a female screw member for an electric valve according to the present invention rotates with the rotation of the rotor of the electric motor, the male screw member screwed with the female screw member fixed to the valve body, and the male screw member rotates. Thus, the method of manufacturing the female screw member of the motor-operated valve comprising a valve body that contacts and separates from the valve seat in the valve body, wherein the female screw member is formed with a female screw that engages with the male screw of the male screw member. An internal thread portion, a tubular portion provided on the valve body side of the internal thread portion and having a cylindrical space larger than the thread diameter of the internal thread, and the internal thread portion and the tubular portion in the axial direction. with coupling so as to have a gap penetrating, and a connecting portion having a vertical fully open stopper portion with respect to the rotational direction about the central axis of the internal thread, the full open stopper portion toward said valve body impact When the motor-operated valve is fully open Oite, when the electric motor of the stopper part abuts rotating with the rotation of the rotor to restrict the rotation of the valve opening direction of the externally threaded member, forming the female screw member, the valve body of the female screw member and a lower mold for molding the side, and an upper mold for molding the female thread portion of the female screw member, the female screw portion, in one for molding the coupling portion and a front Symbol tubular portion simultaneously The upper mold forms the fully open stopper portion in cooperation with the core, and the core can be removed without buffering with the fully open stopper portion. To do.

そして、本発明によれば、1つの中子で雌ねじ部材を成形することができるため、電動弁の雌ねじ部材の雌ねじ部と下端部との間で芯ずれが発生することがなく、また、バリの発生を防止することができて電動弁の製造コストを低減することができる。   According to the present invention, since the female screw member can be formed with a single core, the misalignment does not occur between the female screw portion and the lower end portion of the female screw member of the motor-operated valve. Can be prevented, and the manufacturing cost of the motor-operated valve can be reduced.

上記電動弁用雌ねじ部材の製造方法において、前記全開ストッパ部は、前記電動モータのロータの回転に伴って回転するストッパ部に当接する当接面と、前記弁本体側に位置する突出端面と、前記雌ねじ部の軸線側に位置する円周状内面とを有し、前記上型が前記当接面を成形し、前記中子が前記突出端面及び円周状内面を成形することができる。   In the manufacturing method of the female screw member for an electric valve, the fully open stopper portion includes a contact surface that contacts a stopper portion that rotates as the rotor of the electric motor rotates, and a protruding end surface that is positioned on the valve body side, A circumferential inner surface located on the axial line side of the female screw portion, the upper mold can mold the contact surface, and the core can mold the protruding end surface and the circumferential inner surface.

また、上記電動弁用雌ねじ部材の製造方法において、該雌ねじ部材は、前記全開ストッパ部に加え、前記筒状部内に、さらに前記弁本体に向かって突設された突出部を備え、該突出部は、前記弁本体側に位置する突出端面と、前記雌ねじ部の軸線側に位置する円周状内面とを有し、前記中子が前記突出端面及び円周状内面を成形し、前記上型が前記突出部のその他の面を成形することができる。   Further, in the above-described method for manufacturing the female screw member for an electric valve, the female screw member includes, in addition to the fully open stopper portion, a protruding portion that protrudes toward the valve body in the cylindrical portion, and the protruding portion Has a protruding end surface located on the valve body side and a circumferential inner surface located on the axis side of the female screw portion, and the core forms the protruding end surface and the circumferential inner surface, and the upper mold However, the other surface of the protrusion can be formed.

さらに、上記電動弁用雌ねじ部材の製造方法において、該雌ねじ部材は、前記筒状部の外表面に該雌ねじ部材を前記弁本体に固定するための円板状の接合リングを有し、該接合リングを前記下型と前記上型とで挟持して該雌ねじ部材をインサート成形することができる。   Furthermore, in the method for manufacturing the female screw member for an electric valve, the female screw member has a disk-shaped joining ring for fixing the female screw member to the valve body on the outer surface of the tubular portion, The female screw member can be insert-molded by sandwiching the ring between the lower mold and the upper mold.

以上のように、本発明によれば、電動弁あるいは電動弁等の雌ねじ部材の雌ねじ部と筒状部との間で芯ずれが発生することがなく、また、バリの発生を防止することができて電動弁等の製造コストを低減することのできる雌ねじ部材、それを用いた電動弁、及び雌ねじ部材の製造方法を提供することができる。   As described above, according to the present invention, there is no misalignment between the female threaded portion of the female threaded member such as the motor-operated valve or the motorized valve and the cylindrical part, and the occurrence of burrs can be prevented. It is possible to provide a female screw member that can reduce the manufacturing cost of an electric valve or the like, an electric valve using the member, and a method of manufacturing the female screw member.

本発明の第1の実施形態によって製造される雌ねじ部材の一例を示す図であって、(a)は上面図、(b)は(a)のA−A線断面図、(c)は下面図である。It is a figure which shows an example of the internal thread member manufactured by the 1st Embodiment of this invention, Comprising: (a) is a top view, (b) is the sectional view on the AA line of (a), (c) is a bottom surface FIG. 図1の雌ねじ部材を示す図であって、(a)は俯瞰図、(b)は一部破断仰視図、(c)は仰視図である。It is a figure which shows the internal thread member of FIG. 1, Comprising: (a) is an overhead view, (b) is a partially broken elevation view, (c) is an elevation view. 本発明にかかる電動弁用雌ねじ部材の製造方法で用いる金型の一例を示す図であって、(a)は正面断面図、(b)は(a)のB−B線断面図(但し、(a)において金型全体が描かれているものとする)である。It is a figure which shows an example of the metal mold | die used with the manufacturing method of the internal thread member for motor-driven valves concerning this invention, Comprising: (a) is front sectional drawing, (b) is BB sectional drawing (however, However, (The whole mold is drawn in (a)). 第1の実施形態における中子13の俯瞰図である。It is an overhead view of the core 13 in 1st Embodiment. 図3に示す金型の一部破断斜視図である。It is a partially broken perspective view of the metal mold | die shown in FIG. 図1の雌ねじ部材及び図5の金型の中子13を示す一部破断斜視図である。It is a partially broken perspective view which shows the internal thread member of FIG. 1, and the core 13 of the metal mold | die of FIG. 本発明にかかる電動弁用雌ねじ部材の製造方法の第2の実施形態によって製造される雌ねじ部材の一例を示す図であって、(a)は上面図、(b)は(a)のC−C線断面図、(c)は下面図、(d)は(a)のD−D線断面図である。It is a figure which shows an example of the internal thread member manufactured by 2nd Embodiment of the manufacturing method of the internal thread member for electric valves concerning this invention, Comprising: (a) is a top view, (b) is C- of (a). C line sectional drawing, (c) is a bottom view, (d) is a DD line sectional view of (a). 図7の雌ねじ部材を示す図であって、(a)は俯瞰図、(b)は一部破断仰視図、(c)は仰視図である。It is a figure which shows the internal thread member of FIG. 7, Comprising: (a) is an overhead view, (b) is a partially broken elevation view, (c) is an elevation view. 本発明にかかる電動弁用雌ねじ部材の製造方法で用いる金型の一例を示す図であって、(a)は正面断面図、(b)は(a)のE−E線断面図(但し、(a)において金型全体が描かれているものとする)である。It is a figure which shows an example of the metal mold | die used with the manufacturing method of the internal thread member for motor-driven valves concerning this invention, Comprising: (a) is front sectional drawing, (b) is the EE sectional view taken on the line of (a) (However, (The whole mold is drawn in (a)). 図9に示す金型の一部破断斜視図である。FIG. 10 is a partially broken perspective view of the mold shown in FIG. 9. 図7の雌ねじ部材及び図9の金型の中子43を示す一部破断斜視図である。FIG. 10 is a partially broken perspective view showing the female screw member of FIG. 7 and the core 43 of the mold of FIG. 9. 第2の実施形態における中子43の俯瞰図である。It is an overhead view of the core 43 in 2nd Embodiment. 特許文献3に記載の電動弁及びこの電動弁に用いられる雌ねじ部材を示す図であって、(a)、(b)は各々電動弁の全閉時、全開時を示す断面図であって、(c)は雌ねじ部材を示す。It is a figure which shows the motor-driven valve described in patent document 3, and the internal thread member used for this motor-operated valve, Comprising: (a), (b) is sectional drawing which shows the time of a fully-closed state and a fully-open state, respectively, (C) shows a female screw member. 図13の雌ねじ部材を示す図であって、(a)は俯瞰図、(b)は一部破断仰視図、(c)は仰視図である。It is a figure which shows the internal thread member of FIG. 13, Comprising: (a) is an overhead view, (b) is a partially broken elevation view, (c) is an elevation view. 図13の雌ねじ部材を1つの中子で成形することができないことを説明するための一部破断断面図である。It is a partially broken sectional view for demonstrating that the internal thread member of FIG. 13 cannot be shape | molded with one core. 図13の雌ねじ部材を製造するにあたって用いる金型の一例を示す図であって、(a)は正面断面図、(b)は一部破断斜視図である。It is a figure which shows an example of the metal mold | die used when manufacturing the internal thread member of FIG. 13, Comprising: (a) is front sectional drawing, (b) is a partially broken perspective view.

次に、本発明を実施するための形態について図面を参照しながら説明する。   Next, modes for carrying out the present invention will be described with reference to the drawings.

図1及び図2は、本発明の第1の実施形態の雌ねじ部材(弁軸ホルダ)を示し、この雌ねじ部材1は、図13等に示した雌ねじ部材61と略同様の構成を有し、雌ねじ1aが螺設された雌ねじ部1bと、雌ねじ部1bの上面部に突設された全閉下ストッパ部1dと、雌ねじ部1bの下面側に設けられ雌ねじ1aのねじ径より大径の円筒状空間1jを有する筒状部1hと、円筒状空間1jにおいて下方に突設された全開上ストッパ部(全開固定ストッパ)1fとを備え、筒状部1hに突条1mを介して接合リング2が一体的に設けられる。   1 and 2 show a female screw member (valve shaft holder) according to a first embodiment of the present invention, and this female screw member 1 has a configuration substantially similar to the female screw member 61 shown in FIG. A female screw portion 1b in which a female screw 1a is screwed, a fully-closed stopper portion 1d protruding from the upper surface of the female screw portion 1b, and a cylinder having a diameter larger than the screw diameter of the female screw 1a provided on the lower surface side of the female screw portion 1b. A cylindrical portion 1h having a cylindrical space 1j and a fully open stopper (full open fixing stopper) 1f projecting downward in the cylindrical space 1j. The joining ring 2 is connected to the cylindrical portion 1h via a protrusion 1m. Are integrally provided.

全開上ストッパ部1fは、雌ねじ1aの中心軸を中心とした回転方向に、全開下ストッパ67(図13)と当接するための当接面(作用面)を備えている。   The fully open stopper portion 1f includes a contact surface (action surface) for contacting the fully open stopper 67 (FIG. 13) in the rotation direction about the central axis of the female screw 1a.

雌ねじ部材1が雌ねじ部材61(図13)と異なるのは、後述するように、雌ねじ部材1の内部を1つの中子で成形するため、雌ねじ部1bと筒状部1hとの間に円弧状の隙間1eが形成され、全開上ストッパ部1fを含む連結部1gでのみ、雌ねじ部1bと筒状部1hとが連結されている点である。   The female screw member 1 is different from the female screw member 61 (FIG. 13) because, as will be described later, since the inside of the female screw member 1 is formed by one core, an arc shape is formed between the female screw portion 1b and the cylindrical portion 1h. The internal thread part 1b and the cylindrical part 1h are connected only at the connecting part 1g including the fully open stopper part 1f.

図3乃至図6は、上記雌ねじ部材1を成形するための金型を示し、この金型は上型11と、下型12と、1つの中子13とで構成される。図5においては、図を見やすくするために、中子13は薄く着色された透明体として描かれている。   3 to 6 show a mold for forming the female screw member 1, and this mold is composed of an upper mold 11, a lower mold 12, and a single core 13. In FIG. 5, the core 13 is drawn as a lightly colored transparent body to make the drawing easier to see.

上型11は、中子13との間で雌ねじ部材1の雌ねじ部1b側(雌ねじ部1b及び筒状部1hの上側)を成形するための空隙11aと、樹脂Rの注入口11bと、1つの中子13で成形するにあたって、雌ねじ部材1の全開上ストッパ部1fがアンダーカットとならないように、その下面が、全開上ストッパ部1fを成形する部分を除き中子13の上面13cに当接する、一部が切り欠かれた円筒状の延設部11cを備える。   The upper die 11 has a gap 11a for molding the female screw part 1b side (the upper side of the female screw part 1b and the cylindrical part 1h) of the female screw member 1 with the core 13, an injection port 11b for the resin R, and 1 When forming with one core 13, the lower surface of the female screw member 1 abuts on the upper surface 13 c of the core 13 except for the portion where the fully open stopper portion 1 f is formed so that the fully open stopper portion 1 f is not undercut. And a cylindrical extending portion 11c with a part cut away.

下型12は、中子13との間で雌ねじ部材1の筒状部1hの下側を成形するための空隙12aと、上面に接合リング2をインサート成形するためのリング状の収容部12bを備える。   The lower mold 12 includes a gap 12a for molding the lower side of the cylindrical portion 1h of the female screw member 1 between the core 13 and a ring-shaped accommodation portion 12b for insert-molding the joining ring 2 on the upper surface. Prepare.

中子13は、図4に詳細を示すように、上部に雌ねじ部材1の雌ねじ1aを成形するための雄ねじ部13aと、雌ねじ部1bの筒状部1h側の端面を成形するための最上面13bと、雌ねじ部材1の全開上ストッパ部1fの下面(突出端面)を成形するための上面13cと、全開上ストッパ部1fの内側垂直面を成形するための側面13dと、雌ねじ部材1の円筒状空間1jを成形するための円柱状部13eと、下端部に延設された突条13f(図3)とを備える。   As shown in detail in FIG. 4, the core 13 has a male screw portion 13a for forming the female screw 1a of the female screw member 1 at the upper portion and an uppermost surface for forming the end surface of the female screw portion 1b on the cylindrical portion 1h side. 13b, an upper surface 13c for forming the lower surface (projecting end surface) of the fully open stopper portion 1f of the female screw member 1, a side surface 13d for forming the inner vertical surface of the fully open stopper portion 1f, and the cylinder of the female screw member 1 The cylindrical part 13e for shape | molding the shape space 1j, and the protrusion 13f (FIG. 3) extended in the lower end part are provided.

上記金型を用い、図3に示すように、下型12の収容部12bに接合リング2を収容した後、上型11、下型12及び中子13を組み合わせ、上型11の注入口11bから樹脂Rを注入して硬化させる。その後、まず、下型12を取り外し、次に、中子13を突条13fを用いて回転させながら、雌ねじ部材1から取り外す。この際、中子13の上面13c及び側面13dが雌ねじ部材1の全開ストッパ部1fの下面及び側面に各々当接しているだけであるため、全開ストッパ部1fがアンダーカットとならず、中子13を容易に取り外すことができる。   As shown in FIG. 3, after the joining ring 2 is accommodated in the accommodating portion 12 b of the lower mold 12 using the above mold, the upper mold 11, the lower mold 12 and the core 13 are combined, and the inlet 11 b of the upper mold 11. Then, the resin R is injected and cured. Thereafter, the lower mold 12 is first removed, and then the core 13 is removed from the female screw member 1 while being rotated using the protrusions 13f. At this time, since the upper surface 13c and the side surface 13d of the core 13 are only in contact with the lower surface and the side surface of the fully open stopper portion 1f of the female screw member 1, the fully open stopper portion 1f is not undercut. Can be easily removed.

上述のように製造された雌ねじ部材1は、図1及び図2に示すように、上型11の延設部11cの存在によって、雌ねじ部1bと筒状部1hとの間に雌ねじ1aの中心軸方向に貫通する円弧状の隙間1eが形成され、雌ねじ部1bが連結部1gでのみ筒状部1hと連結された片持ち梁状となっている。この連結部1gの下部は、全開上ストッパ1fが雌ねじ部1bの端面から突出するように形成され、その側面が該全開上ストッパ1fの当接面とされている。   As shown in FIGS. 1 and 2, the female screw member 1 manufactured as described above has the center of the female screw 1 a between the female screw portion 1 b and the cylindrical portion 1 h due to the presence of the extending portion 11 c of the upper mold 11. An arc-shaped gap 1e penetrating in the axial direction is formed, and the female screw portion 1b is in a cantilever shape connected to the cylindrical portion 1h only at the connecting portion 1g. The lower portion of the connecting portion 1g is formed such that the fully open stopper 1f protrudes from the end face of the female screw portion 1b, and its side surface is a contact surface of the fully open stopper 1f.

そして、上述のように製造された雌ねじ部材1を図13に示されたような電動弁に適用すれば、同図に示す全開下ストッパ部67が全開上ストッパ部1fの当接面に当接すると、ロータ57の回転が強制的に停止され、電動弁51が全開状態となる。   When the female screw member 1 manufactured as described above is applied to the motor-operated valve as shown in FIG. 13, the fully open stopper portion 67 shown in FIG. 13 contacts the contact surface of the fully open stopper portion 1f. Then, the rotation of the rotor 57 is forcibly stopped, and the motor-operated valve 51 is fully opened.

次に、本発明にかかる雌ねじ部材の第2の実施形態について、図7乃至図12を参照しながら説明する。   Next, a second embodiment of the female screw member according to the present invention will be described with reference to FIGS.

図7及び図8は、本実施の形態によって製造される雌ねじ部材(弁軸ホルダ)を示し、この雌ねじ部材31は、図13等に示した雌ねじ部材61と略同様の構成を有し、雌ねじ31aが螺設された雌ねじ部31bと、雌ねじ部31bの上面部に突設された全閉下ストッパ部31dと、雌ねじ部31bの下面側に設けられ雌ねじ31aのねじ径より大径の円筒状空間31jを有する筒状部31hと、円筒状空間31jにおいて下方に突設された全開上ストッパ部(全開固定ストッパ)31fと、雌ねじ31aの中心軸に対して全開上ストッパ部31fと反対側に設けられたもう1つの突出部31n等を備え、筒状部31hに突条31mを介して接合リング32が一体的に設けられる。   7 and 8 show a female screw member (valve shaft holder) manufactured according to the present embodiment, and this female screw member 31 has substantially the same configuration as the female screw member 61 shown in FIG. A female screw portion 31b in which 31a is screwed, a fully-closed stopper 31d protruding from the upper surface of the female screw portion 31b, and a cylindrical shape provided on the lower surface side of the female screw portion 31b and having a diameter larger than the screw diameter of the female screw 31a. A cylindrical portion 31h having a space 31j, a fully open stopper portion (full open fixing stopper) 31f projecting downward in the cylindrical space 31j, and a side opposite to the fully open stopper portion 31f with respect to the central axis of the female screw 31a. Another provided protrusion 31n and the like are provided, and the joining ring 32 is integrally provided on the cylindrical part 31h via the protrusion 31m.

突出部31nの、雌ねじ部31bからの高さは、全開上ストッパ部31fの高さから雌ねじ31aのピッチの半分以下の長さ分だけ低くされている。   The height of the protruding portion 31n from the female screw portion 31b is lowered from the height of the fully open stopper portion 31f by a length that is half or less of the pitch of the female screw 31a.

雌ねじ部材31が雌ねじ部材61と異なるのは、後述するように、雌ねじ部材31の内部を1つの中子で成形するため、雌ねじ部31bと筒状部31hとの間に当該雌ねじ部材31の中心軸方向に貫通する円弧状の2つの隙間31e、31pが形成され、第1連結部31g及び第2連結部31qの2箇所でのみ雌ねじ部31bと筒状部31hとが連結されている点である。   As will be described later, the female screw member 31 is different from the female screw member 61 in order to form the inside of the female screw member 31 with one core, so that the center of the female screw member 31 is between the female screw portion 31b and the cylindrical portion 31h. Two arc-shaped gaps 31e and 31p penetrating in the axial direction are formed, and the female screw portion 31b and the cylindrical portion 31h are connected only at two locations of the first connecting portion 31g and the second connecting portion 31q. is there.

図9乃至図12は、上記雌ねじ部材31を成形するための金型を示し、この金型は上型41と、下型42と、1つの中子43とで構成される。図10においては、図を見やすくするために、中子43は薄く着色された透明体として描かれている。   9 to 12 show a mold for molding the female screw member 31, and this mold is composed of an upper mold 41, a lower mold 42, and one core 43. In FIG. 10, the core 43 is depicted as a lightly colored transparent body to make the drawing easier to see.

上型41は、中子43との間で雌ねじ部材31の雌ねじ部31b側(雌ねじ部31b及び筒状部31hの上側)を成形するための空隙41aと、樹脂Rの注入口41bと、1つの中子43で成形するにあたって、雌ねじ部材31の全開上ストッパ部31fがアンダーカットとならないように、その下面が、全開上ストッパ部31f及び突出部31nを成形する部分を除き中子43の上面43cに当接する半割円筒状の延設部41c、41dを備える。   The upper die 41 has a gap 41a for forming the female screw 31b side (the upper side of the female screw 31b and the cylindrical portion 31h) of the female screw member 31 with the core 43, an injection port 41b for the resin R, 1 When forming with one core 43, the lower surface of the female screw member 31 is not undercut so that its lower surface is the upper surface of the core 43 except for the part that forms the fully open stopper portion 31f and the protruding portion 31n. It has half-cylinder cylindrical extending portions 41c and 41d that come into contact with 43c.

下型42は、中子43との間で雌ねじ部材31の筒状部31hの下側を成形するための空隙42aと、上面に接合リング32をインサート成形するためのリング状の収容部42bを備える。   The lower die 42 includes a gap 42a for molding the lower side of the cylindrical portion 31h of the female screw member 31 between the core 43 and a ring-shaped accommodation portion 42b for insert-molding the joining ring 32 on the upper surface. Prepare.

中子43は、図12に詳細に示されるように、上部に雌ねじ部材31の雌ねじ31aを成形するための雄ねじ部43aと、雌ねじ部31bの筒状部31h側の端部を成形するための最上面43bと、雌ねじ部材31の全開上ストッパ部31fの下面(突出端面)を成形するための上面43cと、突出部31nの下面を成型するために、該上面43cから突出した小突起43wと、全開上ストッパ部31f及び突出部31nの内側垂直面を成形するための側面43dと、雌ねじ部材31の円筒状空間31jを成形するための円柱状部43eと、下端部に延設された突条43fとを備える。
この例においては、小突起43wの高さは、雌ねじ31aのピッチ(すなわち雄ねじ部43aのピッチ)の半分以下に設定されている。
As shown in detail in FIG. 12, the core 43 has a male screw portion 43a for forming the female screw 31a of the female screw member 31 at an upper portion and an end portion on the cylindrical portion 31h side of the female screw portion 31b. An upper surface 43b, an upper surface 43c for forming the lower surface (protruding end surface) of the fully open stopper portion 31f of the female screw member 31, and a small protrusion 43w protruding from the upper surface 43c for forming the lower surface of the protruding portion 31n. , A side surface 43d for forming the inner vertical surfaces of the fully open stopper portion 31f and the protruding portion 31n, a columnar portion 43e for forming the cylindrical space 31j of the female screw member 31, and a protrusion extended to the lower end portion Article 43f.
In this example, the height of the small protrusion 43w is set to be equal to or less than half the pitch of the female screw 31a (that is, the pitch of the male screw portion 43a).

上記金型を用い、図9及び図10に示すように、下型42の収容部42bに接合リング32を収容した後、上型41、下型42及び中子43を組み合わせる。その際、中子43は、上型41の一対の半割円筒状の延設部41c、41dの間に小突起43wが位置するように配置される。   9 and 10, after the joining ring 32 is accommodated in the accommodating portion 42 b of the lower mold 42, the upper mold 41, the lower mold 42, and the core 43 are combined. At that time, the core 43 is disposed such that the small protrusion 43w is positioned between the pair of half-cylindrical extending portions 41c and 41d of the upper mold 41.

その後、上型41の注入口41bから樹脂Rを注入して硬化させる。その後、まず、下型42を取り外し、次に、中子43を突条43fを用いて回転させながら、雌ねじ部材31から取り外す。この際、小突起43wの高さは雌ねじ31aのピッチの半分以下に設定されているので、中子43が半回転するとき、小突起43wの上面は全開上ストッパ31fの下面をくぐることができる。すなわち、全開上ストッパ部31fがアンダーカットとならず、中子43を容易に取り外すことができる。   Thereafter, the resin R is injected from the injection port 41b of the upper mold 41 and cured. Thereafter, the lower mold 42 is first removed, and then the core 43 is removed from the female screw member 31 while being rotated using the protrusion 43f. At this time, since the height of the small protrusion 43w is set to be equal to or less than half the pitch of the female screw 31a, the upper surface of the small protrusion 43w can pass through the lower surface of the full-open stopper 31f when the core 43 rotates halfway. . That is, the fully open stopper portion 31f is not undercut, and the core 43 can be easily removed.

上述のように製造された雌ねじ部材31は、図7及び図8に示すように、上型41の延設部41c、41dの存在によって、雌ねじ部31bと筒状部31hとの間に雌ねじ31aの中心軸方向に貫通する円弧状の2つの隙間31e、31pが形成され、雌ねじ部31bが第1連結部31g及び第2連結部31qの2箇所で筒状部31hと連結された両持ち梁状となっている。そして、第1連結部31gには全開上ストッパ31fが、また第2連結部31qには突出部31nが形成される。   As shown in FIGS. 7 and 8, the female screw member 31 manufactured as described above has a female screw 31a between the female screw portion 31b and the cylindrical portion 31h due to the presence of the extending portions 41c and 41d of the upper die 41. Are both cantilever beams in which two arc-shaped gaps 31e and 31p penetrating in the central axis direction are formed, and the female screw portion 31b is connected to the cylindrical portion 31h at two locations of the first connecting portion 31g and the second connecting portion 31q. It has become a shape. The first connecting portion 31g is formed with a fully open stopper 31f, and the second connecting portion 31q is formed with a protruding portion 31n.

このように、雌ねじ部材31は両持ち梁状であるので、第1の実施形態に比較して、当該雌ねじ部材31の強度が高い。   Thus, since the female screw member 31 has a doubly-supported beam shape, the strength of the female screw member 31 is higher than that of the first embodiment.

そして、上述のように製造された雌ねじ部材31を図13に示されたような電動弁に適用すれば、同図に示す全開下ストッパ部67が全開上ストッパ部31fの当接面に当接すると、ロータ57の回転が強制的に停止され、電動弁51が全開状態となる。   If the female screw member 31 manufactured as described above is applied to the motor-operated valve as shown in FIG. 13, the fully open stopper portion 67 shown in FIG. 13 contacts the contact surface of the fully open stopper portion 31f. Then, the rotation of the rotor 57 is forcibly stopped, and the motor-operated valve 51 is fully opened.

この実施形態においては、雌ねじ部31bと筒状部31hとの連結を、各々180度間隔に配置された2つの梁による両持ち梁状とし、かつ全開上ストッパ31fの反対側に突出部31nが設けられているが、該突出部31nの高さは全開上ストッパ31fよりも雌ねじ31aのピッチの半分以下だけ低くなっているので、図13の電動弁に適用した場合でも、全開下ストッパ部67と全開上ストッパ31fとの当該雌ねじ部材31の中心軸方向の位置(高さ)管理を正しく行えば、全開下ストッパ部67が、全開上ストッパ31fに当接する前に突出部31nに当接してしまうおそれがない。   In this embodiment, the connection between the female thread portion 31b and the cylindrical portion 31h is a doubly supported beam shape formed by two beams arranged at intervals of 180 degrees, and a protruding portion 31n is provided on the opposite side of the fully open stopper 31f. Although provided, the height of the projecting portion 31n is lower than the fully open stopper 31f by half or less of the pitch of the female screw 31a. Therefore, even when applied to the motor operated valve of FIG. If the position (height) of the female screw member 31 in the center axis direction is correctly managed with respect to the fully open stopper 31f, the fully open stopper 67 comes into contact with the protruding portion 31n before coming into contact with the fully open stopper 31f. There is no fear of it.

尚、上記の位置管理を、さらに精密に行うことができれば、小突起43wを設けることなく(すなわちこれにより、雌ねじ部材31には、全開上ストッパ31fと同じ高さの突出部31nが形成されることになる)、当該雌ねじ部材31を構成することもできる。   If the above-described position management can be performed more precisely, the small protrusion 43w is not provided (that is, the female screw member 31 is formed with the protruding portion 31n having the same height as the fully open stopper 31f. The female screw member 31 can also be configured.

さて、前述の説明においては、突出部31nが雌ねじ31aの中心軸を中心として全開上ストッパ31fの反対側(180度の位置)にあるものとして説明したが、第2連結部31qは、それ以外の角度の位置に形成されるようにしても良い。その場合、第2連結部31qに設けられる突出部31nの高さは、中子43が回転して抜け出るときの突出量に応じて決定すれば良い。   In the above description, the projecting portion 31n is described as being on the opposite side (180 degree position) of the fully open stopper 31f with the central axis of the female screw 31a as the center. However, the second connecting portion 31q is otherwise You may make it form in the position of this angle. In that case, the height of the protruding portion 31n provided in the second connecting portion 31q may be determined according to the protruding amount when the core 43 rotates and comes out.

すなわち、突出部31nの高さは、雌ねじ部材31が前記雌ねじ31aの螺刻にしたがって(仮想的に)回転しながら軸芯方向に移動した場合、該突出部31n(すなわち中子43の小突起43w)が、回転しない全開上ストッパ部31fに干渉しないように設定されれば良い。   That is, the height of the protrusion 31n is such that the protrusion 31n (that is, the small protrusion of the core 43) moves in the axial direction while rotating (virtually) the female screw member 31 according to the threading of the female screw 31a. 43w) may be set so as not to interfere with the fully open stopper portion 31f that does not rotate.

また、前述のように、突出部31nが全開上ストッパ31fの反対側に位置する場合においては、全開上ストッパ31fの高さを、雌ねじ31aのピッチの1/2以下として、突出部31nの形成を省略するようにしても良い。   Further, as described above, when the protruding portion 31n is positioned on the opposite side of the fully opened stopper 31f, the height of the fully opened stopper 31f is set to ½ or less of the pitch of the female screw 31a to form the protruding portion 31n. May be omitted.

また、雌ねじ部31bと筒状部31cとは、片持ち梁状(1点支持)又は両持ち梁状(2点支持)で連結されるものとしたが、3点以上の支持形態であっても良く、その場合の突出部31nの高さは、上記のように雌ねじ部材31が前記雌ねじ31aの螺刻にしたがって(仮想的に)回転しながら軸芯方向に移動した場合、該突出部31nが、回転しない全開上ストッパ部31fに干渉しないように設定されれば良い。   Further, the female thread portion 31b and the cylindrical portion 31c are connected in a cantilever shape (one point support) or a double-end beam shape (two point support). In this case, the height of the protruding portion 31n is such that the protruding portion 31n moves when the female screw member 31 moves in the axial direction while rotating (virtually) in accordance with the threading of the female screw 31a as described above. However, what is necessary is just to set so that it may not interfere with the fully open stopper part 31f which does not rotate.

さらに本発明は、電動弁の雌ねじ部材に適用されるのみでなく、雌ねじが形成された雌ねじ部と、前記雌ねじ部の外形よりも大きな内径を有する筒状部と、雌ねじの中心軸方向に突出する作用面とを備えた雌ねじ部材であれば、いかなる部品、製品に適用されても良い。   Furthermore, the present invention is not only applied to the female screw member of the motor-operated valve, but also protrudes in the direction of the central axis of the female screw, a female screw portion in which the female screw is formed, a cylindrical portion having an inner diameter larger than the outer shape of the female screw portion, and As long as it is a female screw member provided with a working surface, it can be applied to any part or product.

また突条リング2の同時成型も、当該雌ねじ部材が適用される電動弁等において必要がなければ行う必要はないことは当然である。   Of course, the simultaneous molding of the ridge ring 2 is not necessary unless it is necessary in the motor-operated valve to which the female screw member is applied.

1 雌ねじ部材
1a 雌ねじ
1b 雌ねじ部
1d 全閉下ストッパ部
1e 隙間
1f 全開上ストッパ部
1g 連結部
1h 筒状部
1j 円筒状空間
1m 突条
2 接合リング
11 上型
11a 空隙
11b 注入口
11c 延設部
12 下型
12a 空隙
12b 収容部
13 中子
13a 雄ねじ部
13b 最上面
13c 上面
13d 側面
13e 円柱状部
13f 突条
31 雌ねじ部材
31a 雌ねじ
31b 雌ねじ部
31d 全閉下ストッパ部
31e 隙間
31f 全開上ストッパ部
31g 第1連結部
31h 筒状部
31j 円筒状空間
31m 突条
31n 突出部
31p 隙間
31q 第2連結部
32 接合リング
41 上型
41a 空隙
41b 注入口
41c、41d 延設部
42 下型
42a 空隙
42b 収容部
43 中子
43a 雄ねじ部
43b 最上面
43c 上面
43d 側面
43e 円柱状部
43f 突条
43w 小突起
DESCRIPTION OF SYMBOLS 1 Female thread member 1a Female thread 1b Female thread part 1d Fully closed stopper part 1e Clearance 1f Fully opened stopper part 1g Connection part 1h Cylindrical part 1j Cylindrical space 1m Projection 2 Joint ring 11 Upper mold | type 11a Cavity 11b Inlet 11c Extension part 12 Lower mold 12a Cavity 12b Housing part 13 Core 13a Male thread part 13b Top surface 13c Upper surface 13d Side surface 13e Columnar part 13f Projection 31 Female thread member 31a Female thread 31b Female thread part 31d Fully closed lower stopper part 31e Clearance 31f Fully open upper stopper part 31g 1st connection part 31h Cylindrical part 31j Cylindrical space 31m Projection 31n Projection part 31p Gap 31q Second connection part 32 Joining ring 41 Upper mold 41a Cavity 41b Inlet 41c, 41d Extension part 42 Lower mold 42a Cavity 42b Accommodation part 43 Core 43a Male thread 43b Top surface 43c Top surface 43d Side surface 43e Columnar shape Part 43f ridge 43w small protrusion

Claims (11)

雌ねじが形成された雌ねじ部と、
該雌ねじの外形よりも大きな内径を有する筒状部と、
前記雌ねじ部及び前記筒状部を、その軸方向に貫通する隙間を有するように連結すると共に、前記雌ねじの中心軸を中心とした回転方向の力が作用する作用面を有する連結部とを備え、
前記連結部は、前記作用面の先端が前記雌ねじ部の端部よりも突出するように形成されることを特徴とする雌ねじ部材。
An internal thread portion in which an internal thread is formed;
A cylindrical portion having an inner diameter larger than the outer shape of the female screw;
The female screw part and the cylindrical part are connected so as to have a gap penetrating in the axial direction, and a connecting part having a working surface on which a force in the rotational direction about the central axis of the female screw acts. ,
The connecting portion is formed so that a tip of the working surface protrudes from an end of the female screw portion.
雌ねじが形成された雌ねじ部と、
該雌ねじの外形よりも大きな内径を有する筒状部と、
前記雌ねじ部及び前記筒状部を、その軸方向に貫通する隙間を有するように連結する複数の連結部とを備え、
前記連結部の一つは、前記雌ねじの中心軸を中心とした回転方向の力が作用する作用面を有し、該作用面の先端が前記雌ねじ部の端部よりも突出することを特徴とする雌ねじ部材。
An internal thread portion in which an internal thread is formed;
A cylindrical portion having an inner diameter larger than the outer shape of the female screw;
A plurality of connecting portions for connecting the female screw portion and the cylindrical portion so as to have a gap penetrating in the axial direction;
One of the connecting portion has a working surface rotational force around the central axis of the internal thread is applied, and Turkey the tip of the acting surface protrudes from the end portion of the female screw portion A female screw member.
前記複数の連結部のうちの前記作用面が形成されていない連結部には、前記作用面の突出部分よりも短い突出部が形成されることを特徴とする請求項2記載の雌ねじ部材。   The female screw member according to claim 2, wherein a projecting portion shorter than a projecting portion of the working surface is formed in a connecting portion where the working surface is not formed among the plurality of connecting portions. 前記作用面は、前記雌ねじに螺合する電動弁の弁軸に設けられた全開可動ストッパに当接する全開固定ストッパの作用面であることを特徴とする請求項1乃至3のいずれかに記載の雌ねじ部材。   The said action surface is an action surface of the fully open fixed stopper contact | abutted to the fully open movable stopper provided in the valve shaft of the motor operated valve screwed in the said internal thread. Female thread member. 前記雌ねじ部における前記筒状部と反対側端部には、さらに全閉固定ストッパが形成されることを特徴とする請求項4記載の雌ねじ部材。   The female screw member according to claim 4, wherein a full-closed fixing stopper is further formed at an end of the female screw portion opposite to the cylindrical portion. 弁座を備えた弁本体と、
該弁本体に取り付けられた請求項4記載の雌ねじ部材と、
前記雌ねじ部材を固定する弁本体と、
ロータ及びステータを有するモータと、
前記雌ねじ部材の雌ねじに螺合すると共に前記ロータにより回転駆動され、前記全開固定ストッパに当接可能な全開可動ストッパを有する弁軸とを備えることを特徴とする電動弁。
A valve body with a valve seat;
The female screw member according to claim 4 attached to the valve body;
A valve body for fixing the female screw member;
A motor having a rotor and a stator;
A motor-operated valve comprising: a valve shaft having a fully-open movable stopper that is screwed into a female screw of the female screw member, is rotationally driven by the rotor, and can come into contact with the full-open fixed stopper.
弁座を備えた弁本体と、
該弁本体に取り付けられた請求項5記載の雌ねじ部材と、
ロータ及びステータを有するモータと、
前記雌ねじ部材を固定する弁本体と、
前記雌ねじ部材の雌ねじに螺合すると共に前記ロータにより回転駆動され、前記全開固定ストッパに当接可能な全開可動ストッパ、及び前記全閉固定ストッパに当接可能な全閉可動ストッパを有する弁軸とを備えることを特徴とする電動弁。
A valve body with a valve seat;
The internal thread member according to claim 5 attached to the valve body;
A motor having a rotor and a stator;
A valve body for fixing the female screw member;
A valve shaft having a fully open movable stopper that can be brought into contact with the fully open fixed stopper, and a fully closed movable stopper that can be brought into contact with the fully open fixed stopper; A motor-operated valve comprising:
電動モータのロータの回転に伴って回転し、弁本体に固定された雌ねじ部材と螺合する雄ねじ部材と、該雄ねじ部材が回転することにより、前記弁本体内の弁座と接離する弁体とを備える電動弁の前記雌ねじ部材の製造方法であって、
該雌ねじ部材は、前記雄ねじ部材の雄ねじと螺合する雌ねじが形成された雌ねじ部と、該雌ねじ部よりも前記弁本体側に設けられ、該雌ねじのねじ径より大径の円筒状空間を有する筒状部と、前記雌ねじ部及び前記筒状部を、その軸方向に貫通する隙間を有するように連結すると共に、前記雌ねじの中心軸を中心とした回転方向に対して垂直な全開ストッパ部を有する連結部とを備え、全開ストッパ部は前記弁本体に向かって突設され、該電動弁の全開時において、前記電動モータのロータの回転に伴って回転するストッパ部と当接して前記雄ねじ部材の弁開方向の回転を規制
該雌ねじ部材を成形する際に、該雌ねじ部材の前記弁本体側を成形するための下型と、該雌ねじ部材の前記雌ねじ部側を成形するための上型と、前記雌ねじ部、前記連結部及び記筒状部とを同時に成形するための1つの中子とを用い、前記上型は、前記中子と協働して前記全開ストッパ部を形成するとともに、該中子は、前記全開ストッパ部と緩衝することなく脱型可能としたことを特徴とする電動弁用雌ねじ部材の製造方法。
A male screw member that rotates with the rotation of the rotor of the electric motor and that engages with a female screw member fixed to the valve body, and a valve element that contacts and separates from the valve seat in the valve main body by rotating the male screw member A method of manufacturing the female screw member of the electric valve comprising:
The female screw member has a female screw portion in which a female screw to be engaged with the male screw of the male screw member is formed, and a cylindrical space that is provided closer to the valve body than the female screw portion and has a diameter larger than the screw diameter of the female screw. A cylindrical portion, the female screw portion and the cylindrical portion are connected so as to have a gap penetrating in the axial direction, and a fully open stopper portion perpendicular to the rotational direction around the central axis of the female screw is provided. and a connecting portion having, the full open stopper portion is protruded toward the valve body, at the full open of the electric valve, the stopper portion abuts with the male screw which rotates with the rotation of the electric motor rotor restricting the rotation of the valve opening direction of the member,
When forming the female screw member, a lower die for forming the valve main body side of the female screw member, an upper die for forming the female screw portion side of the female screw member, the female screw portion , and the connecting portion and using the one core for simultaneously forming a pre-Symbol cylindrical portion, said upper die is adapted to form the full-open stopper portion and the core and cooperating, tang, said fully opened A method for manufacturing a female screw member for a motor-operated valve, wherein the mold can be removed without buffering with a stopper portion.
前記全開ストッパ部は、前記電動モータのロータの回転に伴って回転するストッパ部に当接する当接面と、前記弁本体側に位置する突出端面と、前記雌ねじ部の軸線側に位置する円周状内面とを有し、前記上型が前記当接面を成形し、前記中子が前記突出端面及び円周状内面を成形することを特徴とする請求項8に記載の電動弁用雌ねじ部材の製造方法。   The fully open stopper portion includes a contact surface that contacts a stopper portion that rotates as the rotor of the electric motor rotates, a projecting end surface that is positioned on the valve body side, and a circumference that is positioned on the axis side of the female screw portion. 9. The female screw member for an electric valve according to claim 8, wherein the upper die forms the abutting surface, and the core forms the protruding end surface and a circumferential inner surface. Manufacturing method. 該雌ねじ部材は、前記全開ストッパ部に加え、前記筒状部内に、さらに前記弁本体に向かって突設された突出部を備え、該突出部は、前記弁本体側に位置する突出端面と、前記雌ねじ部の軸線側に位置する円周状内面とを有し、前記中子が前記突出端面及び円周状内面を成形し、前記上型が前記突出部のその他の面を成形することを特徴とする請求項9に記載の電動弁用雌ねじ部材の製造方法。   The female screw member includes, in addition to the fully open stopper portion, a protruding portion that protrudes toward the valve body in the cylindrical portion, and the protruding portion is a protruding end surface located on the valve body side; A circumferential inner surface positioned on the axial line side of the female screw portion, the core molding the projecting end surface and the circumferential inner surface, and the upper mold molding the other surface of the projecting portion. The manufacturing method of the internal thread member for motor operated valves of Claim 9 characterized by the above-mentioned. 該雌ねじ部材は、前記筒状部の外表面に該雌ねじ部材を前記弁本体に固定するための円板状の接合リングを有し、該接合リングを前記下型と前記上型とで挟持して該雌ねじ部材をインサート成形することを特徴とする請求項8、9又は10に記載の電動弁用雌ねじ部材の製造方法。   The female thread member has a disk-shaped joining ring for fixing the female thread member to the valve body on the outer surface of the cylindrical portion, and the joining ring is sandwiched between the lower mold and the upper mold. The method for manufacturing a female screw member for an electric valve according to claim 8, 9 or 10, wherein the female screw member is insert-molded.
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