JP5614048B2 - Thermosetting insulating resin composition, and prepreg, laminate and multilayer printed wiring board using the same - Google Patents
Thermosetting insulating resin composition, and prepreg, laminate and multilayer printed wiring board using the same Download PDFInfo
- Publication number
- JP5614048B2 JP5614048B2 JP2010021457A JP2010021457A JP5614048B2 JP 5614048 B2 JP5614048 B2 JP 5614048B2 JP 2010021457 A JP2010021457 A JP 2010021457A JP 2010021457 A JP2010021457 A JP 2010021457A JP 5614048 B2 JP5614048 B2 JP 5614048B2
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- Prior art keywords
- resin
- resin composition
- group
- bis
- thermosetting resin
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims description 73
- 229920001187 thermosetting polymer Polymers 0.000 title claims description 47
- 229920005989 resin Polymers 0.000 claims description 83
- 239000011347 resin Substances 0.000 claims description 83
- -1 maleimide compound Chemical class 0.000 claims description 80
- 239000003822 epoxy resin Substances 0.000 claims description 34
- 229920000647 polyepoxide Polymers 0.000 claims description 34
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 30
- 125000005439 maleimidyl group Chemical group C1(C=CC(N1*)=O)=O 0.000 claims description 29
- 239000003960 organic solvent Substances 0.000 claims description 19
- 239000000377 silicon dioxide Substances 0.000 claims description 14
- 239000011256 inorganic filler Substances 0.000 claims description 13
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 13
- 230000002378 acidificating effect Effects 0.000 claims description 12
- XLJMAIOERFSOGZ-UHFFFAOYSA-M cyanate Chemical compound [O-]C#N XLJMAIOERFSOGZ-UHFFFAOYSA-M 0.000 claims description 12
- 125000001424 substituent group Chemical group 0.000 claims description 12
- 239000005078 molybdenum compound Substances 0.000 claims description 11
- 150000002752 molybdenum compounds Chemical class 0.000 claims description 11
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 11
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims description 10
- 125000001931 aliphatic group Chemical group 0.000 claims description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 9
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 9
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 claims description 7
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims description 6
- 150000003949 imides Chemical class 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 229920000877 Melamine resin Polymers 0.000 claims description 5
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 5
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 claims description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 4
- CMLFRMDBDNHMRA-UHFFFAOYSA-N 2h-1,2-benzoxazine Chemical compound C1=CC=C2C=CNOC2=C1 CMLFRMDBDNHMRA-UHFFFAOYSA-N 0.000 claims description 3
- 239000004640 Melamine resin Substances 0.000 claims description 3
- YZCKVEUIGOORGS-IGMARMGPSA-N Protium Chemical compound [1H] YZCKVEUIGOORGS-IGMARMGPSA-N 0.000 claims description 3
- 229920003180 amino resin Polymers 0.000 claims description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 3
- 125000005843 halogen group Chemical group 0.000 claims description 3
- 125000004029 hydroxymethyl group Chemical group [H]OC([H])([H])* 0.000 claims description 3
- 239000012948 isocyanate Substances 0.000 claims description 3
- 150000002513 isocyanates Chemical class 0.000 claims description 3
- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical compound C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 claims description 3
- 239000005011 phenolic resin Substances 0.000 claims description 3
- 229920001296 polysiloxane Polymers 0.000 claims description 3
- 125000000542 sulfonic acid group Chemical group 0.000 claims description 3
- 238000005979 thermal decomposition reaction Methods 0.000 claims description 3
- 229920006337 unsaturated polyester resin Polymers 0.000 claims description 3
- 230000004048 modification Effects 0.000 claims 1
- 238000012986 modification Methods 0.000 claims 1
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 28
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 28
- 239000002966 varnish Substances 0.000 description 18
- 230000000052 comparative effect Effects 0.000 description 16
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 15
- 238000006243 chemical reaction Methods 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 15
- 239000000243 solution Substances 0.000 description 15
- 239000011889 copper foil Substances 0.000 description 14
- 229910052802 copper Inorganic materials 0.000 description 13
- 239000010949 copper Substances 0.000 description 13
- 238000003860 storage Methods 0.000 description 13
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 12
- 239000000463 material Substances 0.000 description 12
- 239000011521 glass Substances 0.000 description 11
- 239000000758 substrate Substances 0.000 description 11
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 10
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 229910052757 nitrogen Inorganic materials 0.000 description 9
- 229920003986 novolac Polymers 0.000 description 9
- 238000010992 reflux Methods 0.000 description 9
- 239000002904 solvent Substances 0.000 description 9
- CWLKGDAVCFYWJK-UHFFFAOYSA-N 3-aminophenol Chemical compound NC1=CC=CC(O)=C1 CWLKGDAVCFYWJK-UHFFFAOYSA-N 0.000 description 8
- PLIKAWJENQZMHA-UHFFFAOYSA-N 4-aminophenol Chemical compound NC1=CC=C(O)C=C1 PLIKAWJENQZMHA-UHFFFAOYSA-N 0.000 description 8
- 150000002460 imidazoles Chemical class 0.000 description 8
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 7
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 7
- 238000005530 etching Methods 0.000 description 7
- 239000000835 fiber Substances 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 239000003063 flame retardant Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- WECDUOXQLAIPQW-UHFFFAOYSA-N 4,4'-Methylene bis(2-methylaniline) Chemical compound C1=C(N)C(C)=CC(CC=2C=C(C)C(N)=CC=2)=C1 WECDUOXQLAIPQW-UHFFFAOYSA-N 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 230000003014 reinforcing effect Effects 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- CDAWCLOXVUBKRW-UHFFFAOYSA-N 2-aminophenol Chemical compound NC1=CC=CC=C1O CDAWCLOXVUBKRW-UHFFFAOYSA-N 0.000 description 4
- 229940018563 3-aminophenol Drugs 0.000 description 4
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 4
- ALYNCZNDIQEVRV-UHFFFAOYSA-N 4-aminobenzoic acid Chemical compound NC1=CC=C(C(O)=O)C=C1 ALYNCZNDIQEVRV-UHFFFAOYSA-N 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 4
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 4
- 239000005062 Polybutadiene Substances 0.000 description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- 239000007809 chemical reaction catalyst Substances 0.000 description 4
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 4
- 238000003475 lamination Methods 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 229920002857 polybutadiene Polymers 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 4
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 3
- GZVHEAJQGPRDLQ-UHFFFAOYSA-N 6-phenyl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 GZVHEAJQGPRDLQ-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000004305 biphenyl Substances 0.000 description 3
- 235000010290 biphenyl Nutrition 0.000 description 3
- 229910001593 boehmite Inorganic materials 0.000 description 3
- BIOOACNPATUQFW-UHFFFAOYSA-N calcium;dioxido(dioxo)molybdenum Chemical compound [Ca+2].[O-][Mo]([O-])(=O)=O BIOOACNPATUQFW-UHFFFAOYSA-N 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000001879 gelation Methods 0.000 description 3
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 3
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 239000011810 insulating material Substances 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 231100000053 low toxicity Toxicity 0.000 description 3
- MODMKKOKHKJFHJ-UHFFFAOYSA-N magnesium;dioxido(dioxo)molybdenum Chemical compound [Mg+2].[O-][Mo]([O-])(=O)=O MODMKKOKHKJFHJ-UHFFFAOYSA-N 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
- 229920003192 poly(bis maleimide) Polymers 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 229920002050 silicone resin Polymers 0.000 description 3
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 3
- 239000008096 xylene Substances 0.000 description 3
- XAEWLETZEZXLHR-UHFFFAOYSA-N zinc;dioxido(dioxo)molybdenum Chemical compound [Zn+2].[O-][Mo]([O-])(=O)=O XAEWLETZEZXLHR-UHFFFAOYSA-N 0.000 description 3
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 2
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 2
- GUIACFHOZIQGKX-UHFFFAOYSA-N 1-[4-[4-(2,5-dioxopyrrol-1-yl)phenyl]sulfonylphenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=C(S(=O)(=O)C=2C=CC(=CC=2)N2C(C=CC2=O)=O)C=C1 GUIACFHOZIQGKX-UHFFFAOYSA-N 0.000 description 2
- XAZPKEBWNIUCKF-UHFFFAOYSA-N 1-[4-[4-[2-[4-[4-(2,5-dioxopyrrol-1-yl)phenoxy]phenyl]propan-2-yl]phenoxy]phenyl]pyrrole-2,5-dione Chemical compound C=1C=C(OC=2C=CC(=CC=2)N2C(C=CC2=O)=O)C=CC=1C(C)(C)C(C=C1)=CC=C1OC(C=C1)=CC=C1N1C(=O)C=CC1=O XAZPKEBWNIUCKF-UHFFFAOYSA-N 0.000 description 2
- SEULWJSKCVACTH-UHFFFAOYSA-N 1-phenylimidazole Chemical compound C1=NC=CN1C1=CC=CC=C1 SEULWJSKCVACTH-UHFFFAOYSA-N 0.000 description 2
- ZGDMDBHLKNQPSD-UHFFFAOYSA-N 2-amino-5-(4-amino-3-hydroxyphenyl)phenol Chemical compound C1=C(O)C(N)=CC=C1C1=CC=C(N)C(O)=C1 ZGDMDBHLKNQPSD-UHFFFAOYSA-N 0.000 description 2
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 2
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- LJGHYPLBDBRCRZ-UHFFFAOYSA-N 3-(3-aminophenyl)sulfonylaniline Chemical compound NC1=CC=CC(S(=O)(=O)C=2C=C(N)C=CC=2)=C1 LJGHYPLBDBRCRZ-UHFFFAOYSA-N 0.000 description 2
- XFDUHJPVQKIXHO-UHFFFAOYSA-N 3-aminobenzoic acid Chemical compound NC1=CC=CC(C(O)=O)=C1 XFDUHJPVQKIXHO-UHFFFAOYSA-N 0.000 description 2
- KHYXYOGWAIYVBD-UHFFFAOYSA-N 4-(4-propylphenoxy)aniline Chemical compound C1=CC(CCC)=CC=C1OC1=CC=C(N)C=C1 KHYXYOGWAIYVBD-UHFFFAOYSA-N 0.000 description 2
- JCRRFJIVUPSNTA-UHFFFAOYSA-N 4-[4-(4-aminophenoxy)phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC(C=C1)=CC=C1OC1=CC=C(N)C=C1 JCRRFJIVUPSNTA-UHFFFAOYSA-N 0.000 description 2
- UTDAGHZGKXPRQI-UHFFFAOYSA-N 4-[4-[4-(4-aminophenoxy)phenyl]sulfonylphenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=C(S(=O)(=O)C=2C=CC(OC=3C=CC(N)=CC=3)=CC=2)C=C1 UTDAGHZGKXPRQI-UHFFFAOYSA-N 0.000 description 2
- PDCMTKJRBAZZHL-UHFFFAOYSA-N 5-aminobenzene-1,3-diol Chemical compound NC1=CC(O)=CC(O)=C1 PDCMTKJRBAZZHL-UHFFFAOYSA-N 0.000 description 2
- DLFVBJFMPXGRIB-UHFFFAOYSA-N Acetamide Chemical compound CC(N)=O DLFVBJFMPXGRIB-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- 239000004697 Polyetherimide Substances 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000005456 alcohol based solvent Substances 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- 229960004050 aminobenzoic acid Drugs 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- RWZYAGGXGHYGMB-UHFFFAOYSA-N anthranilic acid Chemical compound NC1=CC=CC=C1C(O)=O RWZYAGGXGHYGMB-UHFFFAOYSA-N 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 150000004982 aromatic amines Chemical class 0.000 description 2
- 239000003849 aromatic solvent Substances 0.000 description 2
- HFACYLZERDEVSX-UHFFFAOYSA-N benzidine Chemical compound C1=CC(N)=CC=C1C1=CC=C(N)C=C1 HFACYLZERDEVSX-UHFFFAOYSA-N 0.000 description 2
- ZLSMCQSGRWNEGX-UHFFFAOYSA-N bis(4-aminophenyl)methanone Chemical compound C1=CC(N)=CC=C1C(=O)C1=CC=C(N)C=C1 ZLSMCQSGRWNEGX-UHFFFAOYSA-N 0.000 description 2
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- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- LNEUSAPFBRDCPM-UHFFFAOYSA-N carbamimidoylazanium;sulfamate Chemical compound NC(N)=N.NS(O)(=O)=O LNEUSAPFBRDCPM-UHFFFAOYSA-N 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
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- 229910017052 cobalt Inorganic materials 0.000 description 1
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- 230000007547 defect Effects 0.000 description 1
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- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
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- 125000003983 fluorenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3CC12)* 0.000 description 1
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- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- PWSKHLMYTZNYKO-UHFFFAOYSA-N heptane-1,7-diamine Chemical compound NCCCCCCCN PWSKHLMYTZNYKO-UHFFFAOYSA-N 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
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- 239000011229 interlayer Substances 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 description 1
- MHWZQNGIEIYAQJ-UHFFFAOYSA-N molybdenum diselenide Chemical compound [Se]=[Mo]=[Se] MHWZQNGIEIYAQJ-UHFFFAOYSA-N 0.000 description 1
- 229910021343 molybdenum disilicide Inorganic materials 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 1
- GKTNLYAAZKKMTQ-UHFFFAOYSA-N n-[bis(dimethylamino)phosphinimyl]-n-methylmethanamine Chemical compound CN(C)P(=N)(N(C)C)N(C)C GKTNLYAAZKKMTQ-UHFFFAOYSA-N 0.000 description 1
- AXQWPCXWEZQIJV-UHFFFAOYSA-N n-methyl-5-[2-[4-(methylamino)pentyl]phenyl]pentan-2-amine Chemical compound CNC(C)CCCC1=CC=CC=C1CCCC(C)NC AXQWPCXWEZQIJV-UHFFFAOYSA-N 0.000 description 1
- OKBVMLGZPNDWJK-UHFFFAOYSA-N naphthalene-1,4-diamine Chemical compound C1=CC=C2C(N)=CC=C(N)C2=C1 OKBVMLGZPNDWJK-UHFFFAOYSA-N 0.000 description 1
- KQSABULTKYLFEV-UHFFFAOYSA-N naphthalene-1,5-diamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1N KQSABULTKYLFEV-UHFFFAOYSA-N 0.000 description 1
- GOGZBMRXLADNEV-UHFFFAOYSA-N naphthalene-2,6-diamine Chemical compound C1=C(N)C=CC2=CC(N)=CC=C21 GOGZBMRXLADNEV-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- SXJVFQLYZSNZBT-UHFFFAOYSA-N nonane-1,9-diamine Chemical compound NCCCCCCCCCN SXJVFQLYZSNZBT-UHFFFAOYSA-N 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 150000002903 organophosphorus compounds Chemical class 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000013034 phenoxy resin Substances 0.000 description 1
- 229920006287 phenoxy resin Polymers 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920002627 poly(phosphazenes) Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- MIROPXUFDXCYLG-UHFFFAOYSA-N pyridine-2,5-diamine Chemical compound NC1=CC=C(N)N=C1 MIROPXUFDXCYLG-UHFFFAOYSA-N 0.000 description 1
- VHNQIURBCCNWDN-UHFFFAOYSA-N pyridine-2,6-diamine Chemical compound NC1=CC=CC(N)=N1 VHNQIURBCCNWDN-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000790 scattering method Methods 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011684 sodium molybdate Substances 0.000 description 1
- 235000015393 sodium molybdate Nutrition 0.000 description 1
- TVXXNOYZHKPKGW-UHFFFAOYSA-N sodium molybdate (anhydrous) Chemical compound [Na+].[Na+].[O-][Mo]([O-])(=O)=O TVXXNOYZHKPKGW-UHFFFAOYSA-N 0.000 description 1
- WSFQLUVWDKCYSW-UHFFFAOYSA-M sodium;2-hydroxy-3-morpholin-4-ylpropane-1-sulfonate Chemical compound [Na+].[O-]S(=O)(=O)CC(O)CN1CCOCC1 WSFQLUVWDKCYSW-UHFFFAOYSA-M 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 235000021286 stilbenes Nutrition 0.000 description 1
- 229950000244 sulfanilic acid Drugs 0.000 description 1
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- LTURHSAEWJPFAA-UHFFFAOYSA-N sulfuric acid;1,3,5-triazine-2,4,6-triamine Chemical compound OS(O)(=O)=O.NC1=NC(N)=NC(N)=N1 LTURHSAEWJPFAA-UHFFFAOYSA-N 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- QQOWHRYOXYEMTL-UHFFFAOYSA-N triazin-4-amine Chemical compound N=C1C=CN=NN1 QQOWHRYOXYEMTL-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
- 125000006839 xylylene group Chemical group 0.000 description 1
- BNEMLSQAJOPTGK-UHFFFAOYSA-N zinc;dioxido(oxo)tin Chemical compound [Zn+2].[O-][Sn]([O-])=O BNEMLSQAJOPTGK-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Reinforced Plastic Materials (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
Description
本発明は、半導体パッケージやプリント配線板用に好適な熱硬化性絶縁樹脂組成物、並びにこれを用いたプリプレグ、積層板、及び多層プリント配線板に関する。 The present invention relates to a thermosetting insulating resin composition suitable for a semiconductor package or a printed wiring board, and a prepreg, a laminated board and a multilayer printed wiring board using the same.
近年の電子機器の小型化・高性能化の流れに伴い、プリント配線板では配線密度の高度化、高集積化が進展し、これに伴って配線板用積層板の耐熱性の向上による信頼性向上への要求が強まっている。このような用途においては、優れた耐熱性、低熱膨張係数を兼備することが要求されている。特に近年、半導体パッケ−ジ基板等には、上記の特性が特に強く要求されている。 In recent years, with the trend toward miniaturization and high performance of electronic devices, the printed wiring board has been developed with higher wiring density and higher integration. With this, the reliability by improving the heat resistance of the laminated board for wiring boards There is an increasing demand for improvement. In such applications, it is required to combine excellent heat resistance and a low thermal expansion coefficient. In particular, in recent years, the above characteristics are particularly strongly required for semiconductor package substrates and the like.
プリント配線板用積層板としては、エポキシ樹脂を主剤とした樹脂組成物とガラス織布とを硬化・一体成形したものが一般的である。エポキシ樹脂は、絶縁性や耐熱性、コスト等のバランスに優れるが、近年のプリント配線板の高密度実装、高多層化構成に伴う耐熱性向上への要請に対応するには、どうしても限界がある。
また、エポキシ樹脂は熱膨張率が大きいため、芳香環を有するエポキシ樹脂を選択したりシリカ等の無機充填材を高充填化したりすることで低熱膨張化が図られている(例えば、特許文献1参照)。しかし、無機充填材の充填量を増やすことは吸湿による絶縁信頼性の低下や樹脂と配線材との密着不足、プレス成形不良を起こすことが知られている。
As a laminated board for a printed wiring board, one obtained by curing and integrally molding a resin composition mainly composed of an epoxy resin and a glass woven fabric is generally used. Epoxy resin has an excellent balance of insulation, heat resistance, cost, etc., but there is a limit to meet the demand for improved heat resistance due to the recent high-density mounting of printed wiring boards and higher multi-layer configurations. .
In addition, since an epoxy resin has a large coefficient of thermal expansion, low thermal expansion is achieved by selecting an epoxy resin having an aromatic ring or by highly filling an inorganic filler such as silica (for example, Patent Document 1). reference). However, it is known that increasing the filling amount of the inorganic filler causes a decrease in insulation reliability due to moisture absorption, insufficient adhesion between the resin and the wiring material, and poor press molding.
一方、高密度実装、高多層化積層板に広く使用されているポリビスマレイミド樹脂は、その耐熱性は非常に優れているものの、吸湿性が高く、接着性に難点がある。また、エポキシ樹脂に比べ、積層する際に高温、長時間を必要とし生産性が悪いという欠点がある。即ち、一般的に、エポキシ樹脂の場合180℃以下の温度で硬化可能であるが、ポリビスマレイミド樹脂を積層する場合は220℃以上の高温でかつ長時間の処理が必要である。
このため、ナフタレン骨格を有するエポキシ樹脂などでポリマレイミド樹脂を変性してなる変性イミド樹脂を使用することが提案されている(例えば、特許文献2参照)。この変性イミド樹脂組成物は吸湿性や接着性が改良されるものの、メチルエチルケトン等の汎用性溶剤への可溶性を付与するために水酸基とエポキシ基を含有する低分子化合物で変性するので、得られる変性イミド樹脂の耐熱性がポリビスマレイミド樹脂と比較すると大幅に劣るという問題があった。
On the other hand, the polybismaleimide resin widely used for high-density packaging and highly multilayered laminates is very excellent in heat resistance, but has high hygroscopicity and has difficulty in adhesion. Moreover, compared with an epoxy resin, there exists a fault that a high temperature and a long time are required for lamination and productivity is poor. That is, in general, the epoxy resin can be cured at a temperature of 180 ° C. or lower, but when a polybismaleimide resin is laminated, a high temperature of 220 ° C. or higher and a long time treatment are required.
For this reason, it has been proposed to use a modified imide resin obtained by modifying a polymaleimide resin with an epoxy resin having a naphthalene skeleton (for example, see Patent Document 2). Although this modified imide resin composition is improved in hygroscopicity and adhesiveness, it is modified with a low molecular weight compound containing a hydroxyl group and an epoxy group in order to impart solubility to general-purpose solvents such as methyl ethyl ketone. There was a problem that the heat resistance of the imide resin was significantly inferior to that of the polybismaleimide resin.
さらに、プリント配線板用樹脂組成物のワニスやプリプレグには保存安定性が必要であり、硬化剤や硬化促進剤には潜在的な反応性(潜在性)が高く、樹脂組成物の長期保存が可能な材料を用いることが必須である。特にフェノール硬化系や芳香族アミン硬化系などにおいて硬化促進剤としてイミダゾール化合物が好適に用いられるが、従来のイミダゾール化合物は潜在性が十分ではなく、長期保存することが困難である。 Furthermore, storage stability is required for varnishes and prepregs of resin compositions for printed wiring boards, and curing agents and curing accelerators have high potential reactivity (latency), and the resin composition can be stored for a long time. It is essential to use possible materials. In particular, imidazole compounds are suitably used as curing accelerators in phenol curing systems, aromatic amine curing systems, and the like, but conventional imidazole compounds have insufficient potential and are difficult to store for a long time.
本発明の目的は、こうした現状に鑑み、良好な樹脂硬化性、すなわちプリプレグ積層時に、高温かつ長時間の処理を必要とせず、且つワニスやプリプレグの硬化性や保存安定性が良好であり、耐薬品性、耐熱性、接着性、低そり性に優れる熱硬化性樹脂組成物、及びこれを用いたプリプレグ、積層板、多層プリント配線板を提供することである。 In view of the current situation, the object of the present invention is good resin curability, that is, it does not require high-temperature and long-time treatment at the time of prepreg lamination, has good curability and storage stability of varnish and prepreg, A thermosetting resin composition having excellent chemical properties, heat resistance, adhesiveness, and low warpage, and a prepreg, laminate, and multilayer printed wiring board using the same.
本発明は、上記の課題を解決するために鋭意検討した結果、マレイミド化合物とアミン化合物を有機溶媒中で反応させて製造される不飽和マレイミド基を有する樹脂組成物(A)、熱硬化性樹脂(B)において、特定の変性イミダゾール化合物(C)を用いることで、上記の目的を達成しうること見出し、本発明を完成するに至った。本発明は、かかる知見にもとづいて完成したものである。 As a result of intensive studies to solve the above-mentioned problems, the present invention provides a resin composition (A) having an unsaturated maleimide group produced by reacting a maleimide compound and an amine compound in an organic solvent, and a thermosetting resin. In (B), it discovered that said objective could be achieved by using a specific modified imidazole compound (C), and came to complete this invention. The present invention has been completed based on such knowledge.
すなわち、本発明は、以下の熱硬化性絶縁樹脂組成物、並びにこれを用いたプリプレグ、積層板及び多層プリント配線板を提供するものである。
1.1分子中に少なくとも2個のN−置換マレイミド基を有するマレイミド化合物(a)と、1分子中に少なくとも2個の1級アミノ基を有するアミン化合物(b)を有機溶媒中で反応させて製造される不飽和マレイミド基を有する樹脂組成物(A)、熱硬化性樹脂(B)及び下記一般式(I)で表される変性イミダゾール化合物(C)を含有することを特徴とする熱硬化性樹脂組成物。
That is, this invention provides the following thermosetting insulating resin compositions, and a prepreg, a laminated board, and a multilayer printed wiring board using the same.
1. A maleimide compound (a) having at least two N-substituted maleimide groups in a molecule and an amine compound (b) having at least two primary amino groups in one molecule are reacted in an organic solvent. The heat | fever characterized by including the modified imidazole compound (C) represented by the resin composition (A) which has an unsaturated maleimide group manufactured in this way, a thermosetting resin (B), and the following general formula (I). Curable resin composition.
式中、R1、R2は各々独立に水素原子、又は炭素数1〜20の脂肪族炭化水素基、ヒドロキシメチル基、フェニル基を示し、R3は水素原子、又は炭素数1〜20の脂肪族炭化水素基、フェニル基、アリル基を示す。 In the formula, R 1 and R 2 each independently represents a hydrogen atom, or an aliphatic hydrocarbon group having 1 to 20 carbon atoms, a hydroxymethyl group, or a phenyl group, and R 3 represents a hydrogen atom or 1 to 20 carbon atoms. An aliphatic hydrocarbon group, a phenyl group, and an allyl group are shown.
2.さらに、下記一般式(II)で表される酸性置換基を有するアミン化合物(D)を含有する上記1の熱硬化性樹脂組成物。 2. Furthermore, said 1 thermosetting resin composition containing the amine compound (D) which has an acidic substituent represented by the following general formula (II).
式(II)中、R4は各々独立に、酸性置換基である水酸基、カルボキシル基又はスルホン酸基を、R5は各々独立に、水素原子、炭素数1〜5の脂肪族炭化水素基又はハロゲン原子を示し、xは1〜5の整数、yは0〜4の整数で、且つxとyの和は5である。 In the formula (II), each R 4 independently represents a hydroxyl group, a carboxyl group or a sulfonic acid group which is an acidic substituent, and each R 5 independently represents a hydrogen atom, an aliphatic hydrocarbon group having 1 to 5 carbon atoms or Represents a halogen atom, x is an integer of 1 to 5, y is an integer of 0 to 4, and the sum of x and y is 5.
3.さらに、無機充填材(E)を含有する上記1又は2の熱硬化性樹脂組成物。
4.さらに、モリブデン化合物(F)を含有する上記1〜3のいずれか1項に記載の熱硬化性樹脂組成物。
5.熱硬化性樹脂(B)が、エポキシ樹脂、フェノール樹脂、不飽和イミド樹脂、シアネート樹脂、イソシアネート樹脂、ベンゾオキサジン樹脂、オキセタン樹脂、アミノ樹脂、不飽和ポリエステル樹脂、アリル樹脂、ジシクロペンタジエン樹脂、シリコーン樹脂、トリアジン樹脂及びメラミン樹脂から選ばれる少なくとも一種である上記1〜4のいずれかの熱硬化性樹脂組成物。
6.無機充填材(E)が、球状シリカおよび熱分解温度が300℃以上の金属水和物である上記3〜5のいずれかに記載の熱硬化性樹脂組成物。
7.上記1〜6のいずれかの熱硬化性樹脂組成物を繊維シート状補強基材に塗工し、Bステージ化して得られたプリプレグ。
8.上記7のプリプレグを用いて積層成形して得られた積層板。
9.上記8の積層板を用いて製造された多層プリント配線板。
3. Furthermore, said 1 or 2 thermosetting resin composition containing an inorganic filler (E).
4). Furthermore, the thermosetting resin composition of any one of said 1-3 containing a molybdenum compound (F).
5. Thermosetting resin (B) is epoxy resin, phenol resin, unsaturated imide resin, cyanate resin, isocyanate resin, benzoxazine resin, oxetane resin, amino resin, unsaturated polyester resin, allyl resin, dicyclopentadiene resin, silicone The thermosetting resin composition according to any one of the above 1 to 4, which is at least one selected from a resin, a triazine resin, and a melamine resin.
6). 6. The thermosetting resin composition according to any one of 3 to 5, wherein the inorganic filler (E) is spherical silica and a metal hydrate having a thermal decomposition temperature of 300 ° C. or higher.
7). A prepreg obtained by applying the thermosetting resin composition according to any one of 1 to 6 above to a fiber sheet-like reinforcing base material and forming a B-stage.
8). A laminate obtained by laminating using the prepreg described in 7 above.
9. A multilayer printed wiring board produced using the laminate of 8 above.
本発明によれば、良好な樹脂硬化性、すなわちプリプレグ積層時に、高温かつ長時間の処理を必要とせず、且つワニスやプリプレグの硬化性や保存安定性が良好であり、耐薬品性、耐熱性、接着性、低そり性に優れる熱硬化性樹脂組成物、及びこれを用いたプリプレグ、積層板、多層プリント配線板を提供する。 According to the present invention, good resin curability, that is, when prepreg lamination, high temperature and long time treatment is not required, and varnish and prepreg curability and storage stability are good, chemical resistance, heat resistance A thermosetting resin composition excellent in adhesiveness and low warpage, and a prepreg, laminate and multilayer printed wiring board using the same are provided.
以下、本発明について詳細に説明する。
本発明の熱硬化性樹脂組成物は、1分子中に少なくとも2個のN−置換マレイミド基を有するマレイミド化合物(a)と、1分子中に少なくとも2個の1級アミノ基を有するアミン化合物(b)を有機溶媒中で反応させて製造される不飽和マレイミド基を有する樹脂組成物(A)、熱硬化性樹脂(B)及び下記一般式(I)で表される変性イミダゾール化合物(C)を含有することを特徴とする熱硬化性樹脂組成物である。
Hereinafter, the present invention will be described in detail.
The thermosetting resin composition of the present invention comprises a maleimide compound (a) having at least two N-substituted maleimide groups in one molecule and an amine compound having at least two primary amino groups in one molecule ( a resin composition (A) having an unsaturated maleimide group produced by reacting b) in an organic solvent, a thermosetting resin (B), and a modified imidazole compound (C) represented by the following general formula (I) It is a thermosetting resin composition characterized by containing.
式中、R1、R2は各々独立に水素原子、又は炭素数1〜20の脂肪族炭化水素基、ヒドロキシメチル基、フェニル基を示し、R3は水素原子、又は炭素数1〜20の脂肪族炭化水素基、フェニル基、アリル基を示す。 In the formula, R 1 and R 2 each independently represents a hydrogen atom, or an aliphatic hydrocarbon group having 1 to 20 carbon atoms, a hydroxymethyl group, or a phenyl group, and R 3 represents a hydrogen atom or 1 to 20 carbon atoms. An aliphatic hydrocarbon group, a phenyl group, and an allyl group are shown.
上記の1分子中に少なくとも2個のN−置換マレイミド基を有するマレイミド化合物(a)としては、例えば、N,N’−エチレンビスマレイミド、N,N’−ヘキサメチレンビスマレイミド、N,N’−(1,3−フェニレン)ビスマレイミド、N,N’−[1,3−(2−メチルフェニレン)]ビスマレイミド、N,N’−[1,3−(4−メチルフェニレン)]ビスマレイミド、N,N’−(1,4−フェニレン)ビスマレイミド、ビス(4−マレイミドフェニル)メタン、ビス(3−メチル−4−マレイミドフェニル)メタン、3,3−ジメチル−5,5−ジエチル−4,4−ジフェニルメタンビスマレイミド、ビス(4−マレイミドフェニル)エーテル、ビス(4−マレイミドフェニル)スルホン、ビス(4−マレイミドフェニル)スルフィド、ビス(4−マレイミドフェニル)ケトン、ビス(4−マレイミドシクロヘキシル)メタン、1,4−ビス(4−マレイミドフェニル)シクロヘキサン、1,4−ビス(マレイミドメチル)シクロヘキサン、1,4−ビス(マレイミドメチル)ベンゼン、1,3−ビス(4−マレイミドフェノキシ)ベンゼン、1,3−ビス(3−マレイミドフェノキシ)ベンゼン、ビス[4−(3−マレイミドフェノキシ)フェニル]メタン、ビス[4−(4−マレイミドフェノキシ)フェニル]メタン、1,1−ビス[4−(3−マレイミドフェノキシ)フェニル]エタン、1,1−ビス[4−(4−マレイミドフェノキシ)フェニル]エタン、1,2−ビス[4−(3−マレイミドフェノキシ)フェニル]エタン、1,2−ビス[4−(4−マレイミドフェノキシ)フェニル]エタン、2,2−ビス[4−(3−マレイミドフェノキシ)フェニル]プロパン、2,2−ビス[4−(4−マレイミドフェノキシ)フェニル]プロパン、2,2−ビス[4−(3−マレイミドフェノキシ)フェニル]ブタン、2,2−ビス[4−(4−マレイミドフェノキシ)フェニル]ブタン、2,2−ビス[4−(3−マレイミドフェノキシ)フェニル]−1,1,1,3,3,3−ヘキサフルオロプロパン、2,2−ビス[4−(4−マレイミドフェノキシ)フェニル]−1,1,1,3,3,3−ヘキサフルオロプロパン、 Examples of the maleimide compound (a) having at least two N-substituted maleimide groups in one molecule include N, N′-ethylene bismaleimide, N, N′-hexamethylene bismaleimide, and N, N ′. -(1,3-phenylene) bismaleimide, N, N '-[1,3- (2-methylphenylene)] bismaleimide, N, N'-[1,3- (4-methylphenylene)] bismaleimide N, N ′-(1,4-phenylene) bismaleimide, bis (4-maleimidophenyl) methane, bis (3-methyl-4-maleimidophenyl) methane, 3,3-dimethyl-5,5-diethyl- 4,4-diphenylmethane bismaleimide, bis (4-maleimidophenyl) ether, bis (4-maleimidophenyl) sulfone, bis (4-maleimidophenyl) Sulfide, bis (4-maleimidophenyl) ketone, bis (4-maleimidocyclohexyl) methane, 1,4-bis (4-maleimidophenyl) cyclohexane, 1,4-bis (maleimidomethyl) cyclohexane, 1,4-bis ( Maleimidomethyl) benzene, 1,3-bis (4-maleimidophenoxy) benzene, 1,3-bis (3-maleimidophenoxy) benzene, bis [4- (3-maleimidophenoxy) phenyl] methane, bis [4- ( 4-maleimidophenoxy) phenyl] methane, 1,1-bis [4- (3-maleimidophenoxy) phenyl] ethane, 1,1-bis [4- (4-maleimidophenoxy) phenyl] ethane, 1,2-bis [4- (3-Maleimidophenoxy) phenyl] ethane, 1,2-bis [4- (4 Maleimidophenoxy) phenyl] ethane, 2,2-bis [4- (3-maleimidophenoxy) phenyl] propane, 2,2-bis [4- (4-maleimidophenoxy) phenyl] propane, 2,2-bis [4 -(3-maleimidophenoxy) phenyl] butane, 2,2-bis [4- (4-maleimidophenoxy) phenyl] butane, 2,2-bis [4- (3-maleimidophenoxy) phenyl] -1,1, 1,3,3,3-hexafluoropropane, 2,2-bis [4- (4-maleimidophenoxy) phenyl] -1,1,1,3,3,3-hexafluoropropane,
4,4−ビス(3−マレイミドフェノキシ)ビフェニル、4,4−ビス(4−マレイミドフェノキシ)ビフェニル、ビス[4−(3−マレイミドフェノキシ)フェニル]ケトン、ビス[4−(4−マレイミドフェノキシ)フェニル]ケトン、2,2’−ビス(4−マレイミドフェニル)ジスルフィド、ビス(4−マレイミドフェニル)ジスルフィド、ビス[4−(3−マレイミドフェノキシ)フェニル]スルフィド、ビス[4−(4−マレイミドフェノキシ)フェニル]スルフィド、ビス[4−(3−マレイミドフェノキシ)フェニル]スルホキシド、ビス[4−(4−マレイミドフェノキシ)フェニル]スルホキシド、ビス[4−(3−マレイミドフェノキシ)フェニル]スルホン、ビス[4−(4−マレイミドフェノキシ)フェニル]スルホン、ビス[4−(3−マレイミドフェノキシ)フェニル]エーテル、ビス[4−(4−マレイミドフェノキシ)フェニル]エーテル、1,4−ビス[4−(4−マレイミドフェノキシ)−α,α−ジメチルベンジル]ベンゼン、1,3−ビス[4−(4−マレイミドフェノキシ)−α,α−ジメチルベンジル]ベンゼン、1,4−ビス[4−(3−マレイミドフェノキシ)−α,α−ジメチルベンジル]ベンゼン、1,3−ビス[4−(3−マレイミドフェノキシ)−α,α−ジメチルベンジル]ベンゼン、1,4−ビス[4−(4−マレイミドフェノキシ)−3,5−ジメチル−α,α−ジメチルベンジル]ベンゼン、1,3−ビス[4−(4−マレイミドフェノキシ)−3,5−ジメチル−α,α−ジメチルベンジル]ベンゼン、1,4−ビス[4−(3−マレイミドフェノキシ)−3,5−ジメチル−α,α−ジメチルベンジル]ベンゼン、1,3−ビス[4−(3−マレイミドフェノキシ)−3,5−ジメチル−α,α−ジメチルベンジル]ベンゼン、ポリフェニルメタンマレイミド(例えば大和化成(株)製、商品名:BMI−2300など)等が挙げられ、これらのマレイミド化合物は、単独で用いても2種類以上を混合して用いてもよい。 4,4-bis (3-maleimidophenoxy) biphenyl, 4,4-bis (4-maleimidophenoxy) biphenyl, bis [4- (3-maleimidophenoxy) phenyl] ketone, bis [4- (4-maleimidophenoxy) Phenyl] ketone, 2,2′-bis (4-maleimidophenyl) disulfide, bis (4-maleimidophenyl) disulfide, bis [4- (3-maleimidophenoxy) phenyl] sulfide, bis [4- (4-maleimidophenoxy) ) Phenyl] sulfide, bis [4- (3-maleimidophenoxy) phenyl] sulfoxide, bis [4- (4-maleimidophenoxy) phenyl] sulfoxide, bis [4- (3-maleimidophenoxy) phenyl] sulfone, bis [4 -(4-Maleimidophenoxy) phenyl] Hong, bis [4- (3-maleimidophenoxy) phenyl] ether, bis [4- (4-maleimidophenoxy) phenyl] ether, 1,4-bis [4- (4-maleimidophenoxy) -α, α-dimethyl Benzyl] benzene, 1,3-bis [4- (4-maleimidophenoxy) -α, α-dimethylbenzyl] benzene, 1,4-bis [4- (3-maleimidophenoxy) -α, α-dimethylbenzyl] Benzene, 1,3-bis [4- (3-maleimidophenoxy) -α, α-dimethylbenzyl] benzene, 1,4-bis [4- (4-maleimidophenoxy) -3,5-dimethyl-α, α -Dimethylbenzyl] benzene, 1,3-bis [4- (4-maleimidophenoxy) -3,5-dimethyl-α, α-dimethylbenzyl] benzene, 1,4-bi [4- (3-Maleimidophenoxy) -3,5-dimethyl-α, α-dimethylbenzyl] benzene, 1,3-bis [4- (3-maleimidophenoxy) -3,5-dimethyl-α, α- Dimethylbenzyl] benzene, polyphenylmethanemaleimide (for example, product name: BMI-2300 manufactured by Daiwa Kasei Co., Ltd.) and the like. These maleimide compounds may be used alone or in combination of two or more. May be.
これらの中で、反応率が高く、より高耐熱性化できるビス(4−マレイミドフェニル)メタン、ビス(4−マレイミドフェニル)スルホン、N,N’−(1,3−フェニレン)ビスマレイミド、2,2−ビス(4−(4−マレイミドフェノキシ)フェニル)プロパン、ポリフェニルメタンマレイミドが好ましく、溶剤への溶解性の点から、ビス(4−マレイミドフェニル)メタンが特に好ましい。 Among these, bis (4-maleimidophenyl) methane, bis (4-maleimidophenyl) sulfone, N, N ′-(1,3-phenylene) bismaleimide, which has a high reaction rate and can have higher heat resistance, 2 , 2-bis (4- (4-maleimidophenoxy) phenyl) propane and polyphenylmethanemaleimide are preferred, and bis (4-maleimidophenyl) methane is particularly preferred from the viewpoint of solubility in a solvent.
1分子中に少なくとも2個の1級アミノ基を有するアミン化合物(b)としては、特に限定されるものではないが、例えば、m−フェニレンジアミン、p−フェニレンジアミン、4,6−ジメチル−m−フェニレンジアミン、2,5−ジメチル−p−フェニレンジアミン、2,3,5,6−テトラメチル−p−フェニレンジアミン、2,4−ジアミノメシチレン、m−キシレン−2,5−ジアミン、m−キシリレンジアミン、p−キシリレンジアミン、2,4−ジアミノトルエン、2,5−ジアミノトルエン、2,4−ビス(アミノ−t−ブチル)トルエン、2,4−ジアミノキシレン、2,4−ジアミノピリジン、2,6−ジアミノピリジン、2,5−ジアミノピリジン、2,4−ジアミノデュレン、4,5−ジアミノ−6−ヒドロキシ−2−メルカプトピリミジン、3−ビス(3−アミノベンジル)ベンゼン、4−ビス(4−アミノベンジル)ベンゼン、1,4−ビス(4−アミノフェニル)ベンゼン、1,3−ビス(3−アミノフェノキシ)ベンゼン、1,3−ビス(4−アミノフェノキシ)ベンゼン、1,4−ビス(4−アミノフェノキシ)ベンゼン、3−ビス(3−(3−アミノフェノキシ)フェノキシ)ベンゼン、4−ビス(4−(4−アミノフェノキシ)フェノキシ)ベンゼン、3−ビス(3−(3−(3−アミノフェノキシ)フェノキシ)フェノキシ)ベンゼン、4−ビス(4−(4−(4−アミノフェノキシ)フェノキシ)フェノキシ)ベンゼン、3−ビス(α,α−ジメチル−3−アミノベンジル)ベンゼン、1,4−ビス(α,α−ジメチル−3−アミノベンジル)ベンゼン、3−ビス(α,α−ジメチル−4−アミノベンジル)ベンゼン、 The amine compound (b) having at least two primary amino groups in one molecule is not particularly limited, and examples thereof include m-phenylenediamine, p-phenylenediamine, 4,6-dimethyl-m. -Phenylenediamine, 2,5-dimethyl-p-phenylenediamine, 2,3,5,6-tetramethyl-p-phenylenediamine, 2,4-diaminomesitylene, m-xylene-2,5-diamine, m- Xylylenediamine, p-xylylenediamine, 2,4-diaminotoluene, 2,5-diaminotoluene, 2,4-bis (amino-tert-butyl) toluene, 2,4-diaminoxylene, 2,4-diamino Pyridine, 2,6-diaminopyridine, 2,5-diaminopyridine, 2,4-diaminodurene, 4,5-diamino-6-hydroxy- -Mercaptopyrimidine, 3-bis (3-aminobenzyl) benzene, 4-bis (4-aminobenzyl) benzene, 1,4-bis (4-aminophenyl) benzene, 1,3-bis (3-aminophenoxy) Benzene, 1,3-bis (4-aminophenoxy) benzene, 1,4-bis (4-aminophenoxy) benzene, 3-bis (3- (3-aminophenoxy) phenoxy) benzene, 4-bis (4- (4-Aminophenoxy) phenoxy) benzene, 3-bis (3- (3- (3-aminophenoxy) phenoxy) phenoxy) benzene, 4-bis (4- (4- (4-aminophenoxy) phenoxy) phenoxy) Benzene, 3-bis (α, α-dimethyl-3-aminobenzyl) benzene, 1,4-bis (α, α-dimethyl-3-aminobenzyl) ) Benzene, 3-bis (α, α-dimethyl-4-aminobenzyl) benzene,
ビス(4−メチルアミノペンチル)ベンゼン、p−ビス(2−メチル−4−アミノペンチル)ベンゼン、1,4−ビス(3−アミノプロピルジメチルシリル)ベンゼン、ビス[(4−アミノフェニル)−2−プロピル]1,4−ベンゼン、2,5−ジアミノベンゼンスルホン酸、3,3’−ジアミノジフェニルメタン、4,4’−ジアミノジフェニルメタン、3,3’−ジメチル−4,4’−ジアミノジフェニルメタン、3,3’、5,5’−テトラメチル−4,4’−ジアミノジフェニルメタン、3,3’−ジエチル−4,4’−ジアミノジフェニルメタン、3,3’−ジメチル、5,5’−ジエチル−4,4’−ジアミノジフェニルメタン、4,4’−メチレン−ビス(2−クロロアニリン)、3,3’−ジアミノジフェニルエタン、4,4’−ジアミノジフェニルエタン、2,2’−ジアミノジフェニルプロパン、3,3’−ジアミノジフェニルプロパン、4,4’−ジアミノジフェニルプロパン、2,2’−ビス[4−(4−アミノフェノキシ)フェニル]プロパン、2,2’−ビス[4−(4−アミノフェノキシ)フェニル]ヘキサフルオロプロパン、3−(2’,4’−ジアミノフェノキシ)プロパンスルホン酸、ビス(4−アミノフェニル)ジエチルシラン、3,3’−ジアミノベンゾフェノン、4,4’−ジアミノベンゾフェノン、3,3’−ジアミノジフェニルエーテル、4,4’−ジアミノジフェニルエーテル、3,3’−ジメチル−4,4’−ジアミノジフェニルエーテル、ビス(4−アミノ−t−ブチルフェニル)エ−テル、4,4’−ジアミノジフェニルエーテル−2,2’−ジスルホン酸、3,3’−ジアミノジフェニルスルホン、4,4’−ジアミノジフェニルスルホン、ビス[4−(4−アミノフェノキシ)フェニル]スルホン、ビス[4−(3−アミノフェノキシ)フェニル]スルホン、ベンジジン、2,2’−ジメチル−4,4’−ジアミノビフェニル、3,3’−ジメチル−4,4’−ジアミノビフェニル、3,3’−ジメトキシ−4,4’−ジアミノビフェニル、3,3’−ジメチル−4,4’−ジアミノビフェニル−6,6’−ジスルホン酸、 Bis (4-methylaminopentyl) benzene, p-bis (2-methyl-4-aminopentyl) benzene, 1,4-bis (3-aminopropyldimethylsilyl) benzene, bis [(4-aminophenyl) -2 -Propyl] 1,4-benzene, 2,5-diaminobenzenesulfonic acid, 3,3'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 3 , 3 ′, 5,5′-tetramethyl-4,4′-diaminodiphenylmethane, 3,3′-diethyl-4,4′-diaminodiphenylmethane, 3,3′-dimethyl, 5,5′-diethyl-4 , 4′-diaminodiphenylmethane, 4,4′-methylene-bis (2-chloroaniline), 3,3′-diaminodiphenylethane, 4, 4'-diaminodiphenylethane, 2,2'-diaminodiphenylpropane, 3,3'-diaminodiphenylpropane, 4,4'-diaminodiphenylpropane, 2,2'-bis [4- (4-aminophenoxy) phenyl ] Propane, 2,2′-bis [4- (4-aminophenoxy) phenyl] hexafluoropropane, 3- (2 ′, 4′-diaminophenoxy) propanesulfonic acid, bis (4-aminophenyl) diethylsilane, 3,3′-diaminobenzophenone, 4,4′-diaminobenzophenone, 3,3′-diaminodiphenyl ether, 4,4′-diaminodiphenyl ether, 3,3′-dimethyl-4,4′-diaminodiphenyl ether, bis (4 -Amino-t-butylphenyl) ether, 4,4'-diaminodipheny Ether-2,2′-disulfonic acid, 3,3′-diaminodiphenylsulfone, 4,4′-diaminodiphenylsulfone, bis [4- (4-aminophenoxy) phenyl] sulfone, bis [4- (3-amino Phenoxy) phenyl] sulfone, benzidine, 2,2′-dimethyl-4,4′-diaminobiphenyl, 3,3′-dimethyl-4,4′-diaminobiphenyl, 3,3′-dimethoxy-4,4′- Diaminobiphenyl, 3,3′-dimethyl-4,4′-diaminobiphenyl-6,6′-disulfonic acid,
2,2’,5,5’−テトラクロロ−4,4’−ジアミノビフェニル、3,3’−ジクロロ−4,4’−ジアミノビフェニル、3,3’−ジクロロ−4,4’−ジアミノビフェニル、4,4’−ビス(4−アミノフェノキシ)ビフェニル、4,4’−ジアミノジフェニルスルフィド、4,4’−ジアミノ−3,3’−ビフェニルジオール、1,5−ジアミノナフタレン、1,4−ジアミノナフタレン、2,6−ジアミノナフタレン、9,9’−ビス(4−アミノフェニル)フルオレン、9,9’−ビス(4−アミノフェニル)フルオレン−2,7−ジスルホン酸、9,9’−ビス(4−アミノフェノキシフェニル)フルオレン、ジアミノアントラキノン、3,7−ジアミノ−2,8−ジメチルジベンゾチオフェンスルホン等の芳香族アミン類、エチレンジアミン、テトラメチレンジアミン、ペンタメチレンジアミン、ヘキサメチレンジアミン、ヘプタメチレンジアミン、オクタメチレンジアミン、ノナメチレンジアミン、デカメチレンジアミン、2,5−ジメチルヘキサメチレンジアミン、3−メトキシヘキサメチレンジアミン、2,5−ジメチルヘプタメチレンジアミン、3−メチルヘプタメチレンジアミン、4,4−ジメチルヘプタメチレンジアミン、5−メチルノナメチレンジアミン、1,4−ジアミノシクロヘキサン、1,3−ビス(3−アミノプロピル)テトラメチルジシロキサン、ジアミノポリシロキサン、2,5−ジアミノ−1,3,4−オキサジアゾ−ル、ビス(4−アミノシクロヘキシル)メタン等の脂肪族アミン類、メラミン、ベンゾグアナミン、アセトグアナミン、2,4−ジアミノ−6−ビニル−s−トリアジン、2,4−ジアミノ−6−アリル−s−トリアジン、2,4−ジアミノ−6−アクリロイルオキシエチル−s−トリアジン、2,4−ジアミノ−6−メタクリロイルオキシエチル−s−トリアジン等のグアナミン化合物類が挙げられる。 2,2 ′, 5,5′-tetrachloro-4,4′-diaminobiphenyl, 3,3′-dichloro-4,4′-diaminobiphenyl, 3,3′-dichloro-4,4′-diaminobiphenyl 4,4′-bis (4-aminophenoxy) biphenyl, 4,4′-diaminodiphenyl sulfide, 4,4′-diamino-3,3′-biphenyldiol, 1,5-diaminonaphthalene, 1,4- Diaminonaphthalene, 2,6-diaminonaphthalene, 9,9′-bis (4-aminophenyl) fluorene, 9,9′-bis (4-aminophenyl) fluorene-2,7-disulfonic acid, 9,9′- Aromatic amines such as bis (4-aminophenoxyphenyl) fluorene, diaminoanthraquinone, 3,7-diamino-2,8-dimethyldibenzothiophenesulfone Ethylenediamine, tetramethylenediamine, pentamethylenediamine, hexamethylenediamine, heptamethylenediamine, octamethylenediamine, nonamethylenediamine, decamethylenediamine, 2,5-dimethylhexamethylenediamine, 3-methoxyhexamethylenediamine, 2,5- Dimethylheptamethylenediamine, 3-methylheptamethylenediamine, 4,4-dimethylheptamethylenediamine, 5-methylnonamethylenediamine, 1,4-diaminocyclohexane, 1,3-bis (3-aminopropyl) tetramethyldisiloxane , Diaminopolysiloxane, 2,5-diamino-1,3,4-oxadiazol, aliphatic amines such as bis (4-aminocyclohexyl) methane, melamine, benzoguanamine, acetogua 2,4-diamino-6-vinyl-s-triazine, 2,4-diamino-6-allyl-s-triazine, 2,4-diamino-6-acryloyloxyethyl-s-triazine, 2,4- And guanamine compounds such as diamino-6-methacryloyloxyethyl-s-triazine.
1分子中に少なくとも2個の1級アミノ基を有するアミン化合物(b)としては、これらの中で、良好な反応性や耐熱性を有する芳香族アミン類であるm−フェニレンジアミン、p−フェニレンジアミン、1,4−ビス(4−アミノフェノキシ)ベンゼン、4,4’−ジアミノジフェニルメタン、3,3’−ジメチル−4,4’−ジアミノジフェニルメタン、3,3’−ジエチル−4,4’−ジアミノジフェニルメタン、2,2’−ビス[4−(4−アミノフェノキシ)フェニル]プロパン、4,4’−ジアミノベンゾフェノン、4,4’−ジアミノジフェニルエーテル、4,4’−ジアミノジフェニルスルホン、ビス[4−(4−アミノフェノキシ)フェニル]スルホン、ベンジジン、4,4’−ビス(4−アミノフェノキシ)ビフェニル、4,4’−ジアミノジフェニルスルフィド、4,4’−ジアミノ−3,3’−ビフェニルジオール及びグアナミン化合物類であるベンゾグアナミンが好ましく、安価である点からp−フェニレンジアミン、4,4’−ジアミノジフェニルメタン、4,4’−ジアミノジフェニルエーテル、4,4’−ジアミノジフェニルスルホン、3,3’−ジメチル−4,4’−ジアミノジフェニルメタン、3,3’−ジエチル−4,4’−ジアミノジフェニルメタン、ベンゾグアナミンがより好ましく、溶媒への溶解性の点から4,4’−ジアミノジフェニルメタンが特に好ましい。これらは単独で、または2種類以上混合して用いることもできる。 Examples of the amine compound (b) having at least two primary amino groups in one molecule include m-phenylenediamine and p-phenylene, which are aromatic amines having good reactivity and heat resistance. Diamine, 1,4-bis (4-aminophenoxy) benzene, 4,4'-diaminodiphenylmethane, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 3,3'-diethyl-4,4'- Diaminodiphenylmethane, 2,2′-bis [4- (4-aminophenoxy) phenyl] propane, 4,4′-diaminobenzophenone, 4,4′-diaminodiphenyl ether, 4,4′-diaminodiphenylsulfone, bis [4 -(4-Aminophenoxy) phenyl] sulfone, benzidine, 4,4'-bis (4-aminophenoxy) biphenyl 4,4′-diaminodiphenyl sulfide, 4,4′-diamino-3,3′-biphenyldiol and benzoguanamine which is a guanamine compound are preferable and p-phenylenediamine and 4,4′-diaminodiphenylmethane from the viewpoint of low cost. 4,4′-diaminodiphenyl ether, 4,4′-diaminodiphenylsulfone, 3,3′-dimethyl-4,4′-diaminodiphenylmethane, 3,3′-diethyl-4,4′-diaminodiphenylmethane, benzoguanamine More preferred is 4,4′-diaminodiphenylmethane from the viewpoint of solubility in a solvent. These may be used alone or in combination of two or more.
マレイミド化合物(a)とアミン化合物(b)との反応で使用される有機溶媒は、特に制限されないが、例えばエタノール、プロパノール、ブタノール、メチルセロソルブ、ブチルセロソルブ、プロピレングリコールモノメチルエーテル等のアルコール系溶剤、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン系溶剤、酢酸エチルエステルやγ−ブチロラクトン等のエステル系溶剤、テトラヒドロフラン等のエーテル系溶剤、トルエン、キシレン、メシチレン等の芳香族系溶剤、ジメチルホルムアミド、ジメチルアセトアミド、N−メチルピロリドン等の窒素原子含有溶剤、ジメチルスルホキシド等の硫黄原子含有溶剤等が挙げられ、1種又は2種以上を混合して使用できる。
これらの中で、溶解性の点からシクロヘキサノン、プロピレングリコールモノメチルエーテル、メチルセロソルブ、γ−ブチロラクトンが好ましく、低毒性であることや揮発性が高く残溶剤として残りにくい点から、シクロヘキサノン、プロピレングリコールモノメチルエーテル、ジメチルアセトアミドが特に好ましい。
The organic solvent used in the reaction between the maleimide compound (a) and the amine compound (b) is not particularly limited. For example, alcohol solvents such as ethanol, propanol, butanol, methyl cellosolve, butyl cellosolve, and propylene glycol monomethyl ether, acetone , Ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, ester solvents such as ethyl acetate and γ-butyrolactone, ether solvents such as tetrahydrofuran, aromatic solvents such as toluene, xylene, mesitylene, dimethylformamide, dimethyl Examples thereof include nitrogen atom-containing solvents such as acetamide and N-methylpyrrolidone, sulfur atom-containing solvents such as dimethyl sulfoxide, and the like.
Among these, cyclohexanone, propylene glycol monomethyl ether, methyl cellosolve, and γ-butyrolactone are preferable from the viewpoint of solubility. Cyclohexanone, propylene glycol monomethyl ether are preferable because of low toxicity and high volatility and hardly remain as a residual solvent. Dimethylacetamide is particularly preferred.
ここでマレイミド化合物(a)とアミン化合物(b)の使用比率は、アミン化合物(b)の−NH2基の当量(Tb)に対するマレイミド化合物(a)のマレイミド基の当量(Ta)の当量比(Ta/Tb)が1.0〜10.0の範囲であることが好ましく、該当量比(Ta/Tb)が2.0〜10.0の範囲であることがさらに好ましい。該当量比(Ta/Tb)を上記範囲とすることにより、保存安定性、有機溶剤への溶解性、銅箔接着性及び耐熱性に優れる熱硬化性樹脂組成物が得られる。
また、有機溶媒の使用量は、マレイミド化合物(a)とアミン化合物(b)の総和100質量部当たり、10〜1000質量部とすることが好ましく、100〜500質量部とすることがより好ましく、200〜500質量部とすることが特に好ましい。有機溶剤の配合量を上記範囲とすることにより、有機溶媒への溶解性が不足することがなく、短時間で反応を行うことができる。
Here, the use ratio of the maleimide compound (a) and the amine compound (b) is the equivalent ratio of the equivalent (Ta) of the maleimide group of the maleimide compound (a) to the equivalent (Tb) of the —NH 2 group of the amine compound (b). (Ta / Tb) is preferably in the range of 1.0 to 10.0, and the relevant amount ratio (Ta / Tb) is more preferably in the range of 2.0 to 10.0. By setting the relevant amount ratio (Ta / Tb) within the above range, a thermosetting resin composition having excellent storage stability, solubility in organic solvents, copper foil adhesion, and heat resistance can be obtained.
Moreover, it is preferable to set it as 10-1000 mass parts per 100 mass parts of sum totals of a maleimide compound (a) and an amine compound (b), and, as for the usage-amount of an organic solvent, it is more preferable to set it as 100-500 mass parts, It is especially preferable to set it as 200-500 mass parts. By making the compounding quantity of an organic solvent into the said range, the solubility to an organic solvent is not insufficient, and it can react in a short time.
マレイミド化合物(a)とアミン化合物(b)の反応温度は、50〜200℃であることが好ましく、70〜160℃であることが特に好ましい。反応時間は0.1〜10時間であることが好ましく、1〜6時間であることが特に好ましい。
なお、この反応には任意に反応触媒を使用することができる。反応触媒の例としては、トリエチルアミン、ピリジン、トリブチルアミン等のアミン類、メチルイミダゾール、フェニルイミダゾール等のイミダゾール類、トリフェニルホスフィン等のリン系触媒等が挙げられ、これらを1種又は2種以上を混合して使用できる。
反応方法は特に制限されないが、例えば、攪拌機と還流冷却器付の反応装置を使用して還流させながら反応を行うことができ、不飽和マレイミド基を有する樹脂組成物(A)が製造される。
The reaction temperature of the maleimide compound (a) and the amine compound (b) is preferably 50 to 200 ° C, and particularly preferably 70 to 160 ° C. The reaction time is preferably from 0.1 to 10 hours, particularly preferably from 1 to 6 hours.
In this reaction, a reaction catalyst can be optionally used. Examples of the reaction catalyst include amines such as triethylamine, pyridine, and tributylamine, imidazoles such as methylimidazole and phenylimidazole, phosphorus-based catalysts such as triphenylphosphine, and the like. Can be mixed and used.
Although the reaction method is not particularly limited, for example, the reaction can be carried out while refluxing using a reactor equipped with a stirrer and a reflux condenser, and a resin composition (A) having an unsaturated maleimide group is produced.
次に、熱硬化性樹脂(B)としては、例えば、エポキシ樹脂、フェノール樹脂、不飽和イミド樹脂、シアネート樹脂、イソシアネート樹脂、ベンゾオキサジン樹脂、オキセタン樹脂、アミノ樹脂、不飽和ポリエステル樹脂、アリル樹脂、ジシクロペンタジエン樹脂、シリコーン樹脂、トリアジン樹脂、メラミン樹脂等が挙げられ、これらの1種又は2種以上を混合して使用できる。これらの中で、成形性や電気絶縁性の点からエポキシ樹脂、シアネート樹脂が好ましい。 Next, as the thermosetting resin (B), for example, epoxy resin, phenol resin, unsaturated imide resin, cyanate resin, isocyanate resin, benzoxazine resin, oxetane resin, amino resin, unsaturated polyester resin, allyl resin, A dicyclopentadiene resin, a silicone resin, a triazine resin, a melamine resin, etc. are mentioned, These 1 type (s) or 2 or more types can be mixed and used. Among these, epoxy resins and cyanate resins are preferable from the viewpoint of moldability and electrical insulation.
エポキシ樹脂としては、例えば、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ビスフェノールS型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ビスフェノールAノボラック型エポキシ樹脂、ビスフェノールFノボラック型エポキシ樹脂、スチルベン型エポキシ樹脂、トリアジン骨格含有エポキシ樹脂、フルオレン骨格含有エポキシ樹脂、トリフェノールフェノールメタン型エポキシ樹脂、ビフェニル型エポキシ樹脂、キシリレン型エポキシ樹脂、ビフェニルアラルキル型エポキシ樹脂、ナフタレン型エポキシ樹脂、ジシクロペンタジエン型エポキシ樹脂、脂環式エポキシ樹脂、多官能フェノール類及びアントラセン等の多環芳香族類のジグリシジルエーテル化合物およびこれらにリン化合物を導入したリン含有エポキシ樹脂等が挙げられる。これらの中で、耐熱性、難燃性の点からビフェニルアラルキル型エポキシ樹脂、ナフタレン型エポキシ樹脂が好ましい。これらは1種又は2種以上を混合して使用できる。 Examples of the epoxy resin include bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, phenol novolac type epoxy resin, cresol novolak type epoxy resin, bisphenol A novolak type epoxy resin, bisphenol F novolak type epoxy resin. , Stilbene type epoxy resin, Triazine skeleton containing epoxy resin, Fluorene skeleton containing epoxy resin, Triphenolphenol methane type epoxy resin, Biphenyl type epoxy resin, Xylylene type epoxy resin, Biphenyl aralkyl type epoxy resin, Naphthalene type epoxy resin, Dicyclopentadiene -Type epoxy resin, alicyclic epoxy resin, polyfunctional phenols and diglycidyl ether compounds of polycyclic aromatics such as anthracene And phosphorus-containing epoxy resin obtained by introducing a phosphorus compounds thereto. Among these, biphenylaralkyl type epoxy resins and naphthalene type epoxy resins are preferred from the viewpoint of heat resistance and flame retardancy. These can be used alone or in combination of two or more.
シアネート樹脂としては、例えば、ノボラック型シアネート樹脂、ビスフェノールA型シアネート樹脂、ビスフェノールE型シアネート樹脂、テトラメチルビスフェノールF型シアネート樹脂などのビスフェノール型シアネート樹脂およびこれらが一部トリアジン化したプレポリマーなどを挙げることができる。これらの中で耐熱性、難燃性の点からノボラック型シアネート樹脂が好ましい。これらは1種又は2種以上を混合して使用できる。 Examples of the cyanate resin include bisphenol type cyanate resins such as novolak type cyanate resin, bisphenol A type cyanate resin, bisphenol E type cyanate resin, tetramethylbisphenol F type cyanate resin, and prepolymers in which these are partially triazine. be able to. Among these, a novolak type cyanate resin is preferable from the viewpoint of heat resistance and flame retardancy. These can be used alone or in combination of two or more.
本発明の熱硬化性樹脂組成物は、上記の不飽和マレイミド基を有する樹脂組成物(A)および熱硬化性樹脂(B)と共に、特定の変性イミダゾール化合物(C)を含有することを特徴とするものであり、プリプレグ積層時に、高温かつ長時間の処理を必要とせず、且つワニスやプリプレグの安定性が良好であり、耐薬品性、耐熱性、接着性に優れる熱硬化性樹脂が得られる。 The thermosetting resin composition of the present invention contains a specific modified imidazole compound (C) together with the above-described unsaturated maleimide group-containing resin composition (A) and thermosetting resin (B). It does not require high-temperature and long-time treatment during prepreg lamination, and the stability of varnish and prepreg is good, and a thermosetting resin excellent in chemical resistance, heat resistance and adhesion can be obtained. .
本発明の熱硬化性樹脂組成物においては、変性イミダゾール化合物(C)として、既述の一般式(I)で表されるトリアジン環含有イミダゾールが使用される。 In the thermosetting resin composition of the present invention, as the modified imidazole compound (C), the triazine ring-containing imidazole represented by the general formula (I) described above is used.
一般式(I)で表されるトリアジン環含有イミダゾールとしては四国化成工業(株)製、商品名:2MZ−A、2MZA−PW、C11Z−A、2E4MZ−Aなどを挙げることができる。 Examples of the triazine ring-containing imidazole represented by the general formula (I) include Shikoku Kasei Kogyo Co., Ltd., trade names: 2MZ-A, 2MZA-PW, C11Z-A, and 2E4MZ-A.
上記の変性イミダゾール化合物は何種類を併用しても良い。変性イミダゾール化合物の配合量は、熱硬化性樹脂(B)100質量部に対し、0.01〜10質量部が好ましい。0.01質量部以上とすることにより良好な硬化性が得られ、10質量部以下とすることにより良好な保存安定性が得られる。 Any number of the above modified imidazole compounds may be used in combination. The blending amount of the modified imidazole compound is preferably 0.01 to 10 parts by mass with respect to 100 parts by mass of the thermosetting resin (B). When the content is 0.01 parts by mass or more, good curability is obtained, and when the content is 10 parts by mass or less, good storage stability is obtained.
本発明の熱硬化性樹脂組成物には、さらに下記一般式(II)で表される酸性置換基を有するアミン化合物(D)を含有させることができる。この場合、不飽和マレイミド基を有する樹脂組成物(A)とアミン化合物(D)は、熱硬化性樹脂組成物の配合前に有機溶媒中で反応させ、プレポリマーとして調製することが好ましい。 The thermosetting resin composition of the present invention may further contain an amine compound (D) having an acidic substituent represented by the following general formula (II). In this case, the resin composition (A) having an unsaturated maleimide group and the amine compound (D) are preferably prepared as a prepolymer by reacting in an organic solvent before blending the thermosetting resin composition.
式(II)中、R4は各々独立に、酸性置換基である水酸基、カルボキシル基又はスルホン酸基を、R5は各々独立に、水素原子、炭素数1〜5の脂肪族炭化水素基又はハロゲン原子を示し、xは1〜5の整数、yは0〜4の整数で、且つxとyの和は5である。 In the formula (II), each R 4 independently represents a hydroxyl group, a carboxyl group or a sulfonic acid group which is an acidic substituent, and each R 5 independently represents a hydrogen atom, an aliphatic hydrocarbon group having 1 to 5 carbon atoms or Represents a halogen atom, x is an integer of 1 to 5, y is an integer of 0 to 4, and the sum of x and y is 5.
一般式(II)に示す酸性置換基を有するアミン化合物(D)としては、例えば、m−アミノフェノール、p−アミノフェノール、o−アミノフェノール、p−アミノ安息香酸、m−アミノ安息香酸、o−アミノ安息香酸、o−アミノベンゼンスルホン酸、m−アミノベンゼンスルホン酸、p−アミノベンゼンスルホン酸、3,5−ジヒドロキシアニリン、3,5−ジカルボキシアニリン等が挙げられ、これらの中で、溶解性や合成の収率の点からm−アミノフェノール、p−アミノフェノール、o−アミノフェノール、p−アミノ安息香酸、m−アミノ安息香酸及び3,5−ジヒドロキシアニリンが好ましく、耐熱性の点からm−アミノフェノール及びp−アミノフェノールがより好ましく、低毒性である点からm−アミノフェノールが特に好ましい。 Examples of the amine compound (D) having an acidic substituent represented by the general formula (II) include m-aminophenol, p-aminophenol, o-aminophenol, p-aminobenzoic acid, m-aminobenzoic acid, o -Aminobenzoic acid, o-aminobenzenesulfonic acid, m-aminobenzenesulfonic acid, p-aminobenzenesulfonic acid, 3,5-dihydroxyaniline, 3,5-dicarboxyaniline, etc., among these, From the viewpoint of solubility and synthesis yield, m-aminophenol, p-aminophenol, o-aminophenol, p-aminobenzoic acid, m-aminobenzoic acid and 3,5-dihydroxyaniline are preferred, and heat resistance M-aminophenol and p-aminophenol are more preferred, and m-aminophenol is particularly preferred because of its low toxicity. Preferred.
不飽和マレイミド基を有する樹脂組成物(A)とアミン化合物(D)の反応で使用される有機溶媒としては、マレイミド化合物(a)とアミン化合物(b)の反応で使用される溶媒と同様のものを使用することができ、マレイミド化合物(a)とアミン化合物(b)を有機溶媒中で反応させて製造された不飽和マレイミド基を有する樹脂組成物(A)と、一般式(II)に示す酸性置換基を有するアミン化合物(D)を反応させ、プレポリマーとした後に、熱硬化性樹脂組成物に配合することが好ましい。 The organic solvent used in the reaction of the resin composition (A) having an unsaturated maleimide group and the amine compound (D) is the same as the solvent used in the reaction of the maleimide compound (a) and the amine compound (b). A resin composition (A) having an unsaturated maleimide group produced by reacting a maleimide compound (a) and an amine compound (b) in an organic solvent, and a compound represented by the general formula (II): It is preferable that the amine compound (D) having the acidic substituent shown is reacted to form a prepolymer and then blended into the thermosetting resin composition.
ここで不飽和マレイミド基を有する樹脂組成物(A)と酸性置換基を有するアミン化合物(D)の使用量は、アミン化合物(D)の−NH2基の当量(TD)に対する樹脂組成物(A)のマレイミド基の当量(TA)の当量比(TA/TD)が1.0〜10.0の範囲であることが好ましく、該当量比(TA/TD)が2.0〜10.0の範囲であることがさらに好ましい。該当量比(TA/TD)を上記範囲とすることにより、保存安定性、有機溶剤への溶解性、銅箔接着性及び耐熱性に優れる熱硬化性樹脂組成物が得られる。
また、有機溶媒の使用量は、不飽和マレイミド基を有する樹脂組成物(A)と酸性置換基を有するアミン化合物(D)の総和100質量部当たり、10〜1000質量部とすることが好ましく、100〜500質量部とすることがより好ましく、200〜500質量部とすることが特に好ましい。有機溶剤の配合量を上記範囲とすることにより、有機溶媒への溶解性が不足することなく、短時間で反応を行うことができる。
Here, the resin composition (A) having an unsaturated maleimide group and the amine compound (D) having an acidic substituent are used in an amount equivalent to the equivalent (TD) of the —NH 2 group of the amine compound (D) (TD). The equivalent ratio (TA / TD) of equivalents (TA) of maleimide groups in A) is preferably in the range of 1.0 to 10.0, and the corresponding ratio (TA / TD) is 2.0 to 10.0. More preferably, it is the range. By setting the relevant amount ratio (TA / TD) within the above range, a thermosetting resin composition having excellent storage stability, solubility in organic solvents, copper foil adhesion, and heat resistance can be obtained.
The amount of the organic solvent used is preferably 10 to 1000 parts by mass per 100 parts by mass of the total of the resin composition (A) having an unsaturated maleimide group and the amine compound (D) having an acidic substituent. It is more preferable to set it as 100-500 mass parts, and it is especially preferable to set it as 200-500 mass parts. By making the compounding quantity of an organic solvent into the said range, reaction can be performed in a short time, without the solubility to an organic solvent being insufficient.
不飽和マレイミド基を有する樹脂組成物(A)と酸性置換基を有するアミン化合物(D)の反応温度は、50〜200℃であることが好ましく、70〜160℃であることが特に好ましい。反応時間は0.1〜10時間であることが好ましく、1〜6時間であることが特に好ましい。
また、この反応には任意に反応触媒を使用することができる。反応触媒は、特に限定されないが、例えば、トリエチルアミン、ピリジン、トリブチルアミン等のアミン類、メチルイミダゾール、フェニルイミダゾール等のイミダゾール類、トリフェニルホスフィン等のリン系触媒等が挙げられ、1種又は2種以上を混合して使用できる。
The reaction temperature of the resin composition (A) having an unsaturated maleimide group and the amine compound (D) having an acidic substituent is preferably 50 to 200 ° C, and particularly preferably 70 to 160 ° C. The reaction time is preferably from 0.1 to 10 hours, particularly preferably from 1 to 6 hours.
Moreover, a reaction catalyst can be arbitrarily used for this reaction. The reaction catalyst is not particularly limited, and examples thereof include amines such as triethylamine, pyridine, and tributylamine, imidazoles such as methylimidazole and phenylimidazole, and phosphorus-based catalysts such as triphenylphosphine. The above can be mixed and used.
本発明の熱硬化性樹脂組成物では、成形性を向上し、熱膨張率を低下させるために、無機充填材(E)を含有させることが好ましい。また、難燃性の向上、他にもドリル加工性向上のために、モリブデン化合物(F)を含有させることが好ましい。
無機充填材(E)としては、シリカ、アルミナ、タルク、マイカ、カオリン、水酸化アルミニウム、ベーマイト、水酸化マグネシウム、ホウ酸亜鉛、スズ酸亜鉛、酸化亜鉛、酸化チタン、窒化ホウ素、炭酸カルシウム、硫酸バリウム、ホウ酸アルミニウム、チタン酸カリウム、EガラスやTガラス、Dガラス等のガラス粉や中空ガラスビーズ等が挙げられ、これらの1種又は2種以上を混合して使用できる。
In the thermosetting resin composition of this invention, in order to improve a moldability and to reduce a thermal expansion coefficient, it is preferable to contain an inorganic filler (E). Moreover, it is preferable to contain a molybdenum compound (F) in order to improve flame retardancy and to improve drill workability.
Inorganic fillers (E) include silica, alumina, talc, mica, kaolin, aluminum hydroxide, boehmite, magnesium hydroxide, zinc borate, zinc stannate, zinc oxide, titanium oxide, boron nitride, calcium carbonate, sulfuric acid Examples thereof include glass powder such as barium, aluminum borate, potassium titanate, E glass, T glass, and D glass, hollow glass beads, and the like, and these can be used alone or in combination.
これらの中で、誘電特性、耐熱性、低熱膨張性の点からシリカが特に好ましい。シリカとしては、例えば、湿式法で製造され含水率の高い沈降シリカと、乾式法で製造され結合水等をほとんど含まない乾式法シリカが挙げられ、乾式法シリカとしてはさらに、製造法の違いにより破砕シリカ、フュームドシリカ、溶融球状シリカが挙げられる。これらの中で、低熱膨張性及び樹脂に充填した際の高流動性から溶融球状シリカが好ましい。
また、耐熱性の点からは、上記例示の中で、熱分解温度が300℃以上の金属水和物が好ましい。例えば、ベーマイト等が挙げられる。
Among these, silica is particularly preferable from the viewpoints of dielectric properties, heat resistance, and low thermal expansion. Examples of the silica include a precipitated silica produced by a wet method and having a high water content, and a dry method silica produced by a dry method and containing almost no bound water. The dry method silica further includes differences in production methods. Examples include crushed silica, fumed silica, and fused spherical silica. Among these, fused spherical silica is preferable because of its low thermal expansion and high fluidity when filled in a resin.
From the viewpoint of heat resistance, metal hydrates having a thermal decomposition temperature of 300 ° C. or higher are preferable among the above examples. For example, boehmite etc. are mentioned.
無機充填材(E)として溶融球状シリカを用いる場合、その平均粒子径は0.1〜10μmであることが好ましく、0.3〜8μmであることがより好ましい。該溶融球状シリカの平均粒子径を0.1μm以上にすることで、樹脂に高充填した際の流動性を良好に保つことができ、さらに10μm以下にすることで、粗大粒子の混入確率を減らし粗大粒子起因の不良の発生を抑えることができる。ここで、平均粒子径とは、粒子の全体積を100%として粒子径による累積度数分布曲線を求めた時、ちょうど体積50%に相当する点の粒子径のことであり、レーザ回折散乱法を用いた粒度分布測定装置等で測定することができる。 When fused spherical silica is used as the inorganic filler (E), the average particle diameter is preferably 0.1 to 10 μm, and more preferably 0.3 to 8 μm. By setting the average particle diameter of the fused spherical silica to 0.1 μm or more, the fluidity when the resin is highly filled can be kept good, and by setting it to 10 μm or less, the mixing probability of coarse particles is reduced. Generation of defects due to coarse particles can be suppressed. Here, the average particle size is a particle size at a point corresponding to a volume of 50% when a cumulative frequency distribution curve based on the particle size is obtained with the total volume of the particles being 100%, and the laser diffraction scattering method is used. It can be measured with the used particle size distribution measuring device or the like.
本発明の熱硬化性樹脂組成物において無機充填材(E)を含有させる場合には、10〜60体積%であることが好ましく、20〜50体積%であることがより好ましい。無機充填材の含有量を樹脂組成物全体の10〜60体積%にすることで、熱硬化性樹脂組成物の成形性と低熱膨張性を良好に保つことができる。 When the inorganic filler (E) is contained in the thermosetting resin composition of the present invention, the content is preferably 10 to 60% by volume, and more preferably 20 to 50% by volume. By making content of an inorganic filler into 10-60 volume% of the whole resin composition, the moldability and low thermal expansibility of a thermosetting resin composition can be kept favorable.
(F)のモリブデン化合物としては、例えば、三酸化モリブデン、モリブデン酸亜鉛、モリブデン酸アンモニウム、モリブデン酸マグネシウム、モリブデン酸カルシウム、モリブデン酸バリウム、モリブデン酸ナトリウム、モリブデン酸カリウム、リンモリブデン酸、リンモリブデン酸アンモニウム、リンモリブデン酸ナトリウム、ケイモリブデン酸、二硫化モリブデン、二セレン化モリブデン、二テルル化モリブデン、ホウ化モリブデン、二ケイ化モリブデン、窒化モリブデン、炭化モリブデン等の無機モリブデン化合物、ジアルキルジチオリン酸モリブデン、ジアルキルジチオカルバミン酸モリブデン等の有機モリブデン化合物が挙げられ、これらの1種又は2種以上を混合して使用できる。 Examples of the molybdenum compound (F) include molybdenum trioxide, zinc molybdate, ammonium molybdate, magnesium molybdate, calcium molybdate, barium molybdate, sodium molybdate, potassium molybdate, phosphomolybdic acid, and phosphomolybdic acid. Inorganic molybdenum compounds such as ammonium, sodium phosphomolybdate, silicomolybdic acid, molybdenum disulfide, molybdenum diselenide, molybdenum ditelluride, molybdenum boride, molybdenum disilicide, molybdenum nitride, molybdenum carbide, molybdenum dialkyldithiophosphate, Organic molybdenum compounds such as molybdenum dialkyldithiocarbamate may be mentioned, and one or more of these may be used in combination.
これらの中で、水溶性及び毒性が低く、高電気絶縁性で、ドリル加工性の低下防止効果が良好である点から、モリブデン酸亜鉛、モリブデン酸カルシウム、モリブデン酸マグネシウムが好ましい。モリブデン化合物としてモリブデン酸亜鉛、モリブデン酸カルシウム、モリブデン酸マグネシウムを用いる場合、これらのモリブデン化合物をタルク、シリカ、酸化亜鉛、炭酸カルシウム、水酸化マグネシウム等に担持させて使用することにより、樹脂組成物を有機溶媒に溶かしてワニス化する際の沈降防止や分散性向上を図ることができる。このようなモリブデン化合物として、例えば、シャーウィン・ウィリアムズ(株)製KEMGARD911C、KEMGARD1100が挙げられる。 Among these, zinc molybdate, calcium molybdate, and magnesium molybdate are preferable from the viewpoints of low water solubility and toxicity, high electrical insulation, and good effect of preventing drill workability from being lowered. When zinc molybdate, calcium molybdate, and magnesium molybdate are used as the molybdenum compound, the resin composition can be obtained by supporting these molybdenum compounds on talc, silica, zinc oxide, calcium carbonate, magnesium hydroxide, etc. It is possible to prevent sedimentation and improve dispersibility when it is dissolved in an organic solvent to form a varnish. Examples of such molybdenum compounds include KEMGARD911C and KEMGARD1100 manufactured by Sherwin Williams.
(F)モリブデン化合物の含有量は、樹脂組成物全体の0.02〜20体積%であることが好ましく、0.1〜15体積%であることがより好ましい。モリブデン化合物の含有量を樹脂組成物全体の0.02〜20体積%にすることで、樹脂組成物の接着性を良好に保ち、かつドリル加工性の低下防止効果を十分に得ることができる。 (F) It is preferable that content of a molybdenum compound is 0.02-20 volume% of the whole resin composition, and it is more preferable that it is 0.1-15 volume%. By making the content of the molybdenum compound 0.02 to 20% by volume of the entire resin composition, the adhesiveness of the resin composition can be kept good and the drilling workability can be sufficiently prevented from being lowered.
本発明の熱硬化性樹脂組成物には、上記成分以外に、本発明の目的に反しない範囲で、硬化剤、硬化促進剤、熱可塑性樹脂、エラストマー、有機充填材、難燃剤、紫外線吸収剤、酸化防止剤、光重合開始剤、蛍光増白剤及び接着性向上剤等を使用できる。
硬化剤としては、例えば、フェノールノボラック、クレゾールノボラック、アミノトリアジンノボラック樹脂等の多官能フェノール化合物、ジシアンジアミド、ジアミノジフェニルメタン、ジアミノジフェニルスルフォン等のアミン化合物、無水フタル酸、無水ピロメリット酸、無水マレイン酸、無水マレイン酸共重合体等の酸無水物等が挙げられ、これらの1種又は2種以上を混合して使用できる。
In addition to the above components, the thermosetting resin composition of the present invention includes a curing agent, a curing accelerator, a thermoplastic resin, an elastomer, an organic filler, a flame retardant, and an ultraviolet absorber as long as the object of the present invention is not adversely affected. Antioxidants, photopolymerization initiators, fluorescent brighteners, adhesion improvers, and the like can be used.
Examples of the curing agent include polyfunctional phenol compounds such as phenol novolak, cresol novolak, aminotriazine novolak resin, amine compounds such as dicyandiamide, diaminodiphenylmethane, diaminodiphenylsulfone, phthalic anhydride, pyromellitic anhydride, maleic anhydride, Examples thereof include acid anhydrides such as maleic anhydride copolymer, and these can be used alone or in combination.
また、硬化促進剤としては、例えば、ナフテン酸亜鉛、ナフテン酸コバルト、オクチル酸スズ、オクチル酸コバルト、ビスアセチルアセトナートコバルト(II)、トリスアセチルアセトナートコバルト(III)等の有機金属塩、変性イミダゾール化合物(C)以外のイミダゾール類及びその誘導体、有機リン系化合物、第二級アミン類、第三級アミン類、及び第四級アンモニウム塩等が挙げられ、これらの1種又は2種以上を混合して使用できる。 Examples of the curing accelerator include organic metal salts such as zinc naphthenate, cobalt naphthenate, tin octylate, cobalt octylate, bisacetylacetonate cobalt (II), and trisacetylacetonate cobalt (III), modified Examples include imidazoles other than imidazole compound (C) and derivatives thereof, organophosphorus compounds, secondary amines, tertiary amines, and quaternary ammonium salts. Can be mixed and used.
熱可塑性樹脂としては、ポリエチレン、ポリプロピレン、ポリスチレン、ポリフェニレンエーテル樹脂、フェノキシ樹脂、ポリカーボネート樹脂、ポリエステル樹脂、ポリアミド樹脂、ポリアミドイミド樹脂、ポリイミド樹脂、キシレン樹脂、ポリフェニレンスルフィド樹脂、ポリエーテルイミド樹脂、ポリエーテルエーテルケトン樹脂、ポリエーテルイミド樹脂、シリコーン樹脂、テトラフルオロエチレン樹脂等が挙げられる。
エラストマーの例としては、ポリブタジエン、アクリロニトリル、エポキシ変性ポリブタジエン、無水マレイン酸変性ポリブタジエン、フェノール変性ポリブタジエン及びカルボキシ変性アクリロニトリル等が挙げられる。
The thermoplastic resins include polyethylene, polypropylene, polystyrene, polyphenylene ether resin, phenoxy resin, polycarbonate resin, polyester resin, polyamide resin, polyamideimide resin, polyimide resin, xylene resin, polyphenylene sulfide resin, polyetherimide resin, polyetherether. Examples include ketone resins, polyetherimide resins, silicone resins, and tetrafluoroethylene resins.
Examples of the elastomer include polybutadiene, acrylonitrile, epoxy-modified polybutadiene, maleic anhydride-modified polybutadiene, phenol-modified polybutadiene, and carboxy-modified acrylonitrile.
有機充填材としては、ポリエチレン、ポリプロピレン、ポリスチレン、ポリフェニレンエーテル樹脂、シリコーン樹脂、テトラフルオロエチレン樹脂等よりなる均一構造の樹脂フィラー、アクリル酸エステル系樹脂、メタクリル酸エステル系樹脂、共役ジエン系樹脂等よりなるゴム状態のコア層と、アクリル酸エステル系樹脂、メタクリル酸エステル系樹脂、芳香族ビニル系樹脂、シアン化ビニル系樹脂等よりなるガラス状態のシェル層を持つコアシェル構造の樹脂フィラー等が挙げられる。 Organic fillers include resin fillers of uniform structure made of polyethylene, polypropylene, polystyrene, polyphenylene ether resin, silicone resin, tetrafluoroethylene resin, etc., acrylate ester resins, methacrylate ester resins, conjugated diene resins, etc. And a core-shell resin filler having a glassy shell layer made of an acrylic ester resin, a methacrylic ester resin, an aromatic vinyl resin, a vinyl cyanide resin, or the like. .
難燃剤としては、臭素や塩素を含有する含ハロゲン系難燃剤、トリフェニルホスフェート、トリクレジルホスフェート、トリスジクロロプロピルホスフェート、リン酸エステル系化合物、赤リン等のリン系難燃剤、スルファミン酸グアニジン、硫酸メラミン、ポリリン酸メラミン、メラミンシアヌレート等の窒素系難燃剤、シクロホスファゼン、ポリホスファゼン等のホスファゼン系難燃剤、三酸化アンチモン等の無機系難燃剤が挙げられる。 As flame retardants, halogen-containing flame retardants containing bromine and chlorine, triphenyl phosphate, tricresyl phosphate, trisdichloropropyl phosphate, phosphoric ester compounds, phosphorous flame retardants such as red phosphorus, guanidine sulfamate, Nitrogen flame retardants such as melamine sulfate, melamine polyphosphate and melamine cyanurate, phosphazene flame retardants such as cyclophosphazene and polyphosphazene, and inorganic flame retardants such as antimony trioxide.
紫外線吸収剤としてはベンゾトリアゾール系紫外線吸収剤、酸化防止剤としてはヒンダードフェノール系やヒンダードアミン系酸化防止剤、光重合開始剤としてはベンゾフェノン類、ベンジルケタール類、チオキサントン系の光重合開始剤、蛍光増白剤としてはスチルベン誘導体の蛍光増白剤、接着性向上剤としては尿素シラン等の尿素化合物やシラン系、チタネート系、アルミネート系等のカップリング剤などが挙げられる。 Benzotriazole UV absorbers as UV absorbers, hindered phenol and hindered amine antioxidants as antioxidants, benzophenones, benzyl ketals, thioxanthone photopolymerization initiators, fluorescent as photopolymerization initiators Examples of the whitening agent include fluorescent whitening agents of stilbene derivatives, and examples of the adhesion improver include urea compounds such as urea silane, coupling agents such as silane, titanate, and aluminate.
本発明の熱硬化性樹脂組成物はプリプレグの作製に用いられるため、最終的には、各成分が有機溶媒中に溶解もしくは分散されたワニスの状態とすることが好ましい。
この際に用いる有機溶媒としては、例えば、メタノール、エタノール、プロパノール、ブタノール、メチルセロソルブ、ブチルセロソルブ、プロピレングリコールモノメチルエーテル等のアルコール系溶媒、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン系溶媒、酢酸ブチル、プロピレングリコールモノメチルエーテルアセテート等のエステル系溶媒、テトラヒドロフラン等のエーテル系溶媒、トルエン、キシレン、メシチレン等の芳香族系溶媒、ジメチルホルムアミド、ジメチルアセトアミド、N−メチルピロリドン等の窒素原子含有溶媒、ジメチルスルホキシド等の硫黄原子含有溶媒等が挙げられ、1種又は2種以上を混合して使用できる。
Since the thermosetting resin composition of the present invention is used for the preparation of a prepreg, it is finally preferable that each component is in a varnish state in which each component is dissolved or dispersed in an organic solvent.
Examples of the organic solvent used in this case include alcohol solvents such as methanol, ethanol, propanol, butanol, methyl cellosolve, butyl cellosolve, and propylene glycol monomethyl ether, ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone, and acetic acid. Ester solvents such as butyl and propylene glycol monomethyl ether acetate, ether solvents such as tetrahydrofuran, aromatic solvents such as toluene, xylene and mesitylene, nitrogen atom-containing solvents such as dimethylformamide, dimethylacetamide and N-methylpyrrolidone, dimethyl Examples include sulfur atom-containing solvents such as sulfoxides, and one or two or more of them can be used in combination.
これらの中で、溶解性の点からメチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン、メチルセロソルブ、プロピレングリコールモノメチルエーテルが好ましく、低毒性である点からメチルイソブチルケトン、シクロヘキサノン、プロピレングリコールモノメチルエーテルがより好ましい。 Among these, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, methyl cellosolve, and propylene glycol monomethyl ether are preferable from the viewpoint of solubility, and methyl isobutyl ketone, cyclohexanone, and propylene glycol monomethyl ether are more preferable from the viewpoint of low toxicity.
また、配合時、無機充填材をシラン系、チタネート系等のカップリング剤、シリコーンオリゴマー等の表面処理剤で前処理又はインテグラルブレンド処理することが好ましい。
最終的に得られるワニス中の樹脂組成物は、ワニス全体の40〜90質量%であることが好ましく、50〜80質量%であることがより好ましい。ワニス中の樹脂組成物の含有量を40〜90質量%にすることで、塗工性を良好に保ち、適切な樹脂組成物付着量のプリプレグを得ることができる。
Further, at the time of blending, the inorganic filler is preferably pretreated or integral blended with a surface treatment agent such as a silane or titanate coupling agent or a silicone oligomer.
It is preferable that the resin composition in the varnish finally obtained is 40 to 90 mass% of the whole varnish, and it is more preferable that it is 50 to 80 mass%. By setting the content of the resin composition in the varnish to 40 to 90% by mass, it is possible to maintain good coatability and obtain a prepreg having an appropriate resin composition adhesion amount.
本発明のプリプレグは、前記した熱硬化性樹脂組成物を、繊維シート状補強基材に塗工し、Bステージ化して得られたものである。以下、本発明のプリプレグについて詳述する。 The prepreg of the present invention is obtained by applying the thermosetting resin composition described above to a fiber sheet-like reinforcing base material and forming a B-stage. Hereinafter, the prepreg of the present invention will be described in detail.
本発明のプリプレグは、熱硬化性樹脂組成物を、繊維シート状補強基材に含浸又は、吹付け、押出し等の方法で塗工し、加熱等により半硬化(Bステージ化)して本発明のプリプレグを製造することができる。
プリプレグの繊維シート状補強基材として、各種の電気絶縁材料用積層板に用いられている周知のものが使用できる。その材質としては、Eガラス、Dガラス、Sガラス及びQガラス等の無機物繊維、ポリイミド、ポリエステル及びテトラフルオロエチレン等の有機繊維、並びにそれらの混合物等が挙げられる。これらの基材は、例えば、織布、不織布、ロービンク、チョップドストランドマット及びサーフェシングマット等の形状を有するが、材質及び形状は、目的とする成形物の用途や性能により選択され、必要により、単独又は2種類以上の材質及び形状を組み合わせることができる。
The prepreg of the present invention is obtained by applying a thermosetting resin composition to a fiber sheet-like reinforcing substrate by impregnation, spraying, extrusion, or the like, and semi-curing (B-stage) by heating or the like. Prepreg can be manufactured.
As the prepreg fiber sheet reinforcing substrate, known materials used for various laminates for electrical insulating materials can be used. Examples of the material include inorganic fibers such as E glass, D glass, S glass, and Q glass, organic fibers such as polyimide, polyester, and tetrafluoroethylene, and mixtures thereof. These base materials have, for example, shapes such as woven fabric, non-woven fabric, robink, chopped strand mat, and surfacing mat, but the material and shape are selected depending on the intended use and performance of the molded product, and if necessary, A single material or two or more materials and shapes can be combined.
繊維シート状補強基材の厚さは、特に制限されず、例えば、約0.03〜0.5mmを使用することができ、シランカップリング剤等で表面処理したもの又は機械的に開繊処理を施したものが、耐熱性や耐湿性、加工性の面から好適である。該基材に対する樹脂組成物の付着量が、乾燥後のプリプレグの樹脂含有率で、20〜90質量%となるように、基材に含浸又は塗工した後、通常、100〜200℃の温度で1〜30分加熱乾燥し、半硬化(Bステージ化)させて、本発明のプリプレグを得ることができる。 The thickness of the fiber sheet-shaped reinforcing substrate is not particularly limited, and for example, about 0.03 to 0.5 mm can be used, and the surface treatment with a silane coupling agent or the like or mechanical fiber opening treatment Those subjected to are suitable from the viewpoints of heat resistance, moisture resistance and workability. After impregnating or coating the base material so that the amount of the resin composition attached to the base material is 20 to 90% by mass in terms of the resin content of the prepreg after drying, the temperature is usually 100 to 200 ° C. Can be heated and dried for 1 to 30 minutes and semi-cured (B-stage) to obtain the prepreg of the present invention.
本発明の積層板は、前述のプリプレグを用いて積層成形して得られたものである。例えば、プリプレグを1〜20枚重ね、その片面又は両面に銅及びアルミニウム等の金属箔を配置した構成で積層成形することにより積層板を製造することができる。金属箔は、電気絶縁材料用途で用いるものであれば特に制限されない。 The laminate of the present invention is obtained by laminate molding using the above-described prepreg. For example, a laminated board can be manufactured by laminating 1 to 20 prepregs and laminating them with a structure in which a metal foil such as copper and aluminum is disposed on one or both sides thereof. The metal foil is not particularly limited as long as it is used for electrical insulating material applications.
成形条件は、電気絶縁材料用積層板及び多層板の手法が適用でき、例えば多段プレス、多段真空プレス、連続成形、オートクレーブ成形機等を使用し、温度100〜250℃、圧力2〜100kg/cm2、加熱時間0.1〜5時間の範囲で成形することができる。また、本発明のプリプレグと内層用配線板とを組合せ、積層成形して、多層板を製造することもできる。 The molding conditions can be applied to a laminate for an electrical insulating material and a multilayer board. For example, a multistage press, a multistage vacuum press, a continuous molding, an autoclave molding machine, etc. are used, and a temperature is 100 to 250 ° C., a pressure is 2 to 100 kg / cm 2. It can be molded in the range of heating time 0.1 to 5 hours. Further, the prepreg of the present invention and the inner layer wiring board can be combined and laminated to produce a multilayer board.
本発明の多層プリント配線板は前述の積層板を用いて製造されたものであり、プリント配線板前記積層板の表面に回路を形成して製造される。
すなわち、本発明の積層板の導体層を通常のエッチング法によって配線加工し、前述のプリプレグを介して配線加工した積層板を複数積層し、加熱プレス加工することによって一括して多層化する。その後、ドリル加工又はレーザー加工によるスルーホール又はブラインドビアホールの形成と、メッキ又は導電性ペーストによる層間配線の形成を経て多層プリント配線板を製造することができる。
The multilayer printed wiring board of the present invention is manufactured using the above-mentioned laminated board, and is manufactured by forming a circuit on the surface of the printed wiring board.
That is, the conductor layer of the laminated board of the present invention is subjected to wiring processing by a normal etching method, a plurality of laminated boards subjected to wiring processing through the above-described prepreg are laminated, and then multilayered by heating press processing. Then, a multilayer printed wiring board can be manufactured through formation of a through hole or blind via hole by drilling or laser processing and formation of an interlayer wiring by plating or conductive paste.
次に、下記の実施例により本発明を更に詳しく説明するが、本発明はこれらの記載に限定されるものではない。なお、各実施例及び比較例で得られたワニスおよび銅張積層板の性能測定・評価を以下の方法により行った。 Next, the present invention will be described in more detail with reference to the following examples, but the present invention is not limited to these descriptions. In addition, the performance measurement and evaluation of the varnish and copper clad laminated board obtained by each Example and the comparative example were performed with the following method.
(ワニス)
・硬化性(ゲル化するまでの時間)
各実施例及び比較例で得られたワニス0.5mlを試料とし、160℃に設定した日新科学社製ゲルタイマーを用い、試料投入からゲル化するまでの時間(T0)を計測した。
・保存安定性(保存安定率)
各実施例及び比較例で得られたワニスを40℃で3日保管した後、上記の「硬化性」の試験と同様にゲル化するまでの時間(T1)を計測し、次式により保存安定率を求めた。
保存安定率=T1/T0×100(%)
(varnish)
・ Curing property (Time to gel)
Using 0.5 ml of the varnish obtained in each Example and Comparative Example as a sample, a time (T0) from sample introduction to gelation was measured using a gel timer manufactured by Nissin Kagaku Co., Ltd. set at 160 ° C.
・ Storage stability (storage stability rate)
After storing the varnishes obtained in each Example and Comparative Example at 40 ° C. for 3 days, the time until gelation (T1) was measured in the same manner as in the above “curability” test, and the storage stability was obtained by the following formula. The rate was determined.
Storage stability rate = T1 / T0 x 100 (%)
(銅張積層板)
(1)耐熱性(ガラス転移温度Tg:℃)
各実施例及び比較例で得られた銅張積層板を銅エッチング液に浸漬することにより銅箔を取り除いた5mm角の評価基板を作製し、TMA試験装置(デュポン社製、TMA2940)を用い、評価基板のZ方向の熱膨張特性を観察することによりTgを求め、耐熱性を評価した。
(2)熱膨張率(ppm/℃)
各実施例及び比較例で得られた銅張積層板を銅エッチング液に浸漬することにより銅箔を取り除いた5mm角の評価基板を作製し、TMA試験装置(デュポン社製、TMA2940)を用い、評価基板のZ方向のTg未満の熱膨張特性を観察することにより評価した。
(3)銅箔接着性(銅箔ピール強度:kN/m)
各実施例及び比較例で得られた銅張積層板の銅箔部の一部をレジストにて被覆して銅エッチング液に浸漬することにより3mm幅の銅箔を残した評価基板を作製し、引張り試験機を用いて銅箔の接着性(ピール強度)を測定した。
(4)吸湿性(吸水率:%)
各実施例及び比較例で得られた銅張積層板を銅エッチング液に浸漬することにより銅箔を取り除いた評価基板を作製し、平山製作所(株)製プレッシャー・クッカー試験装置を用いて、121℃、2atmの条件で5時間までプレッシャー・クッカー処理を行った後、評価基板の吸水率を測定した。
(5)耐薬品性(質量変化率:質量%)
各実施例及び比較例で得られた銅張積層板を銅エッチング液に浸漬することにより銅箔を取り除いた評価基板を作製し、18質量%塩酸又は10質量%NaOH水溶液に40℃で30分浸漬した後の質量変化率(質量減少量(g)/処理前試験片質量(g)×100)を算出した。
(6)最大そり量(mm)
各実施例及び比較例で得られた銅張積層板を銅エッチング液に浸漬することにより銅箔を取り除いた評価基板を作製し、サーマトロニクス貿易株式会社製ThreMoireを用いて、室温から260℃としその後50℃とする温度変化で測定領域12mm×12mmでの最大のそり量を測定した。
(Copper clad laminate)
(1) Heat resistance (glass transition temperature Tg: ° C)
A copper-clad laminate obtained in each example and comparative example was immersed in a copper etching solution to prepare a 5 mm square evaluation substrate from which the copper foil was removed, and a TMA test apparatus (manufactured by DuPont, TMA2940) was used. Tg was determined by observing the thermal expansion characteristics in the Z direction of the evaluation substrate, and the heat resistance was evaluated.
(2) Thermal expansion coefficient (ppm / ° C)
A copper-clad laminate obtained in each example and comparative example was immersed in a copper etching solution to prepare a 5 mm square evaluation substrate from which the copper foil was removed, and a TMA test apparatus (manufactured by DuPont, TMA2940) was used. It evaluated by observing the thermal expansion characteristic below Tg of the Z direction of an evaluation board | substrate.
(3) Copper foil adhesion (copper foil peel strength: kN / m)
A part of the copper foil part of the copper clad laminate obtained in each Example and Comparative Example was coated with a resist and immersed in a copper etching solution to prepare an evaluation board that left a 3 mm wide copper foil, The adhesion (peel strength) of the copper foil was measured using a tensile tester.
(4) Hygroscopicity (Water absorption rate:%)
The evaluation board | substrate which removed the copper foil was produced by immersing the copper clad laminated board obtained by each Example and the comparative example in the copper etching liquid, and using the pressure cooker test apparatus by Hirayama Manufacturing Co., Ltd., 121 After performing the pressure-cooker treatment for 5 hours under the conditions of 2 ° C. at 2 ° C., the water absorption rate of the evaluation substrate was measured.
(5) Chemical resistance (mass change rate: mass%)
The evaluation board | substrate which removed the copper foil was produced by immersing the copper clad laminated board obtained by each Example and the comparative example in copper etching liquid, and 30 minutes at 40 degreeC to 18 mass% hydrochloric acid or 10 mass% NaOH aqueous solution. The mass change rate after immersion (mass loss (g) / pre-treatment specimen mass (g) × 100) was calculated.
(6) Maximum warpage (mm)
An evaluation board from which the copper foil was removed by immersing the copper-clad laminate obtained in each example and comparative example in a copper etching solution was prepared from room temperature to 260 ° C. using ThreMoire manufactured by Thermotronics Trading Co., Ltd. Thereafter, the maximum amount of warpage in a measurement region of 12 mm × 12 mm was measured at a temperature change of 50 ° C.
製造例1〔不飽和マレイミド基を有する樹脂組成物(A−1)の溶液の製造〕
温度計、攪拌装置、還流冷却管付き水分定量器の付いた加熱及び冷却可能な容積2リットルの反応容器に、ビス(4−マレイミドフェニル)メタン:569.30gと、4,4’−ジアミノジフェニルメタン:59.04g、及びプロピレングリコールモノメチルエーテル:350.00gを入れ、還流させながら5時間反応させて不飽和マレイミド基を有する樹脂組成物(A−1)の溶液を得た。
Production Example 1 [Production of Solution of Resin Composition (A-1) Having Unsaturated Maleimide Group]
In a reaction vessel with a volume of 2 liters that can be heated and cooled, equipped with a thermometer, a stirrer, and a moisture meter with a reflux condenser, bis (4-maleimidophenyl) methane: 563.30 g and 4,4′-diaminodiphenylmethane : 59.04 g and propylene glycol monomethyl ether: 350.00 g were added and reacted for 5 hours while refluxing to obtain a solution of the resin composition (A-1) having an unsaturated maleimide group.
製造例2〔不飽和マレイミド基を有する樹脂組成物(A−2)の溶液の製造〕
温度計、攪拌装置、還流冷却管付き水分定量器の付いた加熱及び冷却可能な容積2リットルの反応容器に、ビス(4−マレイミドフェニル)メタン:555.04gと、3,3’−ジエチル−4,4’−ジアミノジフェニルメタン:73.84g、及びプロピレングリコールモノメチルエーテル:350.00gを入れ、還流させながら5時間反応させて不飽和マレイミド基を有する樹脂組成物(A−2)の溶液を得た。
Production Example 2 [Production of Solution of Resin Composition (A-2) Having Unsaturated Maleimide Group]
In a reaction vessel with a volume of 2 liters that can be heated and cooled, equipped with a thermometer, a stirrer, and a moisture quantifier with a reflux condenser, bis (4-maleimidophenyl) methane: 555.04 g and 3,3′-diethyl- 4,4′-Diaminodiphenylmethane: 73.84 g and propylene glycol monomethyl ether: 350.00 g were added and reacted for 5 hours while refluxing to obtain a solution of a resin composition (A-2) having an unsaturated maleimide group. It was.
製造例3〔不飽和マレイミド基を有する樹脂組成物(A−3)の溶液の製造〕
温度計、攪拌装置、還流冷却管付き水分定量器の付いた加熱及び冷却可能な容積2リットルの反応容器に、ビス(4−マレイミドフェニル)メタン:556.53gと、3,3’−ジアミノジフェニルスルホン:72.29g、及びジメチルアセトアミド:350.00gを入れ、100℃で5時間反応させて不飽和マレイミド基を有する樹脂組成物(A−3)の溶液を得た。
Production Example 3 [Production of Solution of Resin Composition (A-3) Having Unsaturated Maleimide Group]
In a reaction vessel with a volume of 2 liters that can be heated and cooled, equipped with a thermometer, a stirrer, and a moisture meter with a reflux condenser, bis (4-maleimidophenyl) methane: 556.53 g and 3,3′-diaminodiphenyl Sulfone: 72.29 g and dimethylacetamide: 350.00 g were added and reacted at 100 ° C. for 5 hours to obtain a solution of a resin composition (A-3) having an unsaturated maleimide group.
製造例4〔不飽和マレイミド基を有する樹脂組成物(A−4)の溶液の製造〕
温度計、攪拌装置、還流冷却管付き水分定量器の付いた加熱及び冷却可能な容積2リットルの反応容器に、ポリフェニルメタンマレイミド:562.69gと、3,3’−ジメチル−4,4’−ジアミノジフェニルメタン:66.03g、及びプロピレングリコールモノメチルエーテル:350.00gを入れ、還流させながら5時間反応させて不飽和マレイミド基を有する樹脂組成物(A−4)の溶液を得た。
Production Example 4 [Production of Solution of Resin Composition (A-4) Having Unsaturated Maleimide Group]
In a reaction vessel with a volume of 2 liters that can be heated and cooled, equipped with a thermometer, a stirrer, and a moisture meter with a reflux condenser, polyphenylmethane maleimide: 562.69 g, 3,3′-dimethyl-4,4 ′ -Diaminodiphenylmethane: 66.03 g and propylene glycol monomethyl ether: 350.00 g were added and reacted for 5 hours while refluxing to obtain a solution of a resin composition (A-4) having an unsaturated maleimide group.
比較製造例1〔不飽和マレイミド基を有する樹脂組成物(A−5)の溶液の製造〕
蒸気加熱装置を付けた容積1リットルのニーダーに、ビス(4−マレイミドフェニル)メタン:358.00gと4,4’−ジアミノジフェニルメタン:54.50gを入れ、135〜140℃で15分間加熱混練した後冷却し、粉砕して不飽和マレイミド基を有する樹脂組成物(A−5)の粉末を得た。
Comparative Production Example 1 [Production of Solution of Resin Composition (A-5) Having Unsaturated Maleimide Group]
Bis (4-maleimidophenyl) methane: 358.00 g and 4,4′-diaminodiphenylmethane: 54.50 g were placed in a 1 liter kneader equipped with a steam heating device, and heated and kneaded at 135 to 140 ° C. for 15 minutes. After cooling and pulverizing, a powder of a resin composition (A-5) having an unsaturated maleimide group was obtained.
比較製造例2〔不飽和マレイミド基を有する樹脂組成物(A−6)の溶液の製造〕
蒸気加熱装置を付けた容積1リットルのニーダーに、ポリフェニルメタンマレイミド:358.00gと3,3’−ジメチル−4,4’−ジアミノジフェニルメタン:68.50gを入れ、135〜140℃で15分間加熱混練した後冷却し、粉砕して不飽和マレイミド基を有する樹脂組成物(A−6)の粉末を得た。
Comparative Production Example 2 [Production of Solution of Resin Composition (A-6) Having Unsaturated Maleimide Group]
Polyphenylmethane maleimide: 358.00 g and 3,3′-dimethyl-4,4′-diaminodiphenylmethane: 68.50 g were placed in a 1 liter kneader equipped with a steam heating device, and the temperature was 135 to 140 ° C. for 15 minutes. The mixture was heated and kneaded, cooled, and pulverized to obtain a resin composition (A-6) powder having an unsaturated maleimide group.
実施例1〜11、比較例1〜5
硬化剤として、製造例1〜4及び比較製造例1〜2で得られた不飽和マレイミド基を有する樹脂組成物(A)の溶液、
熱硬化性樹脂(B)として、ノボラック型シアネート樹脂〔ロンザジャパン(株)製、商品名:PT−30〕、ビスフェノールAジシアネートプレポリマー〔ロンザジャパン(株)製、商品名:BA230〕、4官能ナフタレン型エポキシ樹脂〔大日本インキ化学工業(株)製、商品名、EXA−4710〕、ビフェニルアラルキル型エポキシ樹脂〔日本化薬(株)製、商品名:NC−3000−H〕、
変性イミダゾール化合物(C)として、2,4−ジアミノ−6−[2’−ウンデシルイミダゾリル−(1)’]−エチル−S−トリアジン〔四国化成工業(株)製、商品名:C11Z−A〕、2,4−ジアミノ−6−[2’−エチル−4’−メチルイミダゾリル−(1)’]−エチル−S−トリアジン〔四国化成工業(株)製、商品名:2E4MZ−A〕、
酸性置換基を有するアミン化合物(D)としてp−アミノフェノール〔イハラケミカル(株)製〕、
無機充填材(E)として溶融シリカ〔アドマテック(株)製、商品名:SC2050−KC〕、水酸化アルミニウム〔昭和電工(株)製、商品名:HP−360〕、ベーマイト〔河合石灰工業(株)製、商品名:BMT−3LV〕、
希釈溶剤にメチルエチルケトンを使用して第1表〜第3表に示した配合割合(質量部)で混合して樹脂含有量(樹脂成分の合計)65質量%の均一なワニスを作製した。
なお、比較例では、変性イミダゾール(C)に代えて、硬化促進剤(未変性イミダゾール)である2−ウンデシルイミダゾール〔四国化成(株)製、商品名:C11Z〕および2−エチル−4−メチルイミダゾール〔四国化成(株)製、商品名:2E4MZ〕を使用した。
Examples 1 11 Comparative Example 1-5
As a curing agent, a solution of a resin composition (A) having an unsaturated maleimide group obtained in Production Examples 1 to 4 and Comparative Production Examples 1 and 2,
As the thermosetting resin (B), novolak-type cyanate resin [Lonza Japan Co., Ltd., product name: PT-30], bisphenol A dicyanate prepolymer [Lonza Japan Co., Ltd., product name: BA230], 4 Functional naphthalene type epoxy resin [Dainippon Ink Chemical Co., Ltd., trade name, EXA-4710], biphenyl aralkyl type epoxy resin [Nippon Kayaku Co., Ltd., trade name: NC-3000-H],
As the modified imidazole compound (C), 2,4-diamino-6- [2′-undecylimidazolyl- (1) ′]-ethyl-S-triazine [manufactured by Shikoku Kasei Kogyo Co., Ltd., trade name: C11Z-A ], 2,4-diamino-6- [2′-ethyl-4′-methylimidazolyl- (1) ′]-ethyl-S-triazine [manufactured by Shikoku Kasei Kogyo Co., Ltd., trade name: 2E4MZ-A],
P-aminophenol (produced by Ihara Chemical Co., Ltd.) as the amine compound (D) having an acidic substituent,
As the inorganic filler (E), fused silica [manufactured by Admatech Co., Ltd., trade name: SC2050-KC], aluminum hydroxide [manufactured by Showa Denko KK, trade name: HP-360], boehmite [Kawai Lime Industry Co., Ltd. ), Product name: BMT-3LV],
Methyl ethyl ketone was used as a diluent solvent and mixed at a blending ratio (parts by mass) shown in Tables 1 to 3 to prepare a uniform varnish having a resin content (total of resin components) of 65% by mass.
In the comparative example, in place of the modified imidazole (C), 2-undecylimidazole [trade name: C11Z manufactured by Shikoku Kasei Co., Ltd.], which is a curing accelerator (unmodified imidazole), and 2-ethyl-4- Methylimidazole [manufactured by Shikoku Kasei Co., Ltd., trade name: 2E4MZ] was used.
このようにして作製した各ワニスを用いて前記の方法によりワニスの硬化性(ゲル化するまでの時間)および保存安定性を評価した。
次に、上記ワニスを厚さ0.1mmのEガラスクロスに含浸塗工し、160℃で10分加熱乾燥して樹脂含有量50質量%のプリプレグを得た。次に、このプリプレグを4枚重ね、18μmの電解銅箔を上下に配置し、圧力2.5MPa、温度185℃で90分間プレスを行って、銅張積層板を作製した。
得られた銅張積層板について、前記の方法により耐熱性、熱膨張率、銅箔接着性、吸湿性、耐薬品性および最大そり量を測定・評価した。結果を第1表〜第3表に示す。
The varnish curability (time until gelation) and storage stability were evaluated by the above method using each varnish thus prepared.
Next, the varnish was impregnated and applied to an E glass cloth having a thickness of 0.1 mm and dried by heating at 160 ° C. for 10 minutes to obtain a prepreg having a resin content of 50 mass%. Next, four sheets of this prepreg were stacked, 18 μm electrolytic copper foils were placed one above the other, and pressed at a pressure of 2.5 MPa and a temperature of 185 ° C. for 90 minutes to produce a copper clad laminate.
The obtained copper-clad laminate was measured and evaluated for heat resistance, coefficient of thermal expansion, copper foil adhesion, hygroscopicity, chemical resistance, and maximum warpage by the methods described above. The results are shown in Tables 1 to 3.
第1表及び第2表から明らかなように、本発明の実施例はいずれも、ワニスの硬化性、保存安定性に優れる。一方、第3表の比較例では、変性イミダゾール化合物(C)を含まないため硬化性、保存安定性の何れかが著しく劣っている。
また、第1表及び第2表から明らかなように本発明の実施例はいずれも、耐熱性(Tg)、銅箔接着性、耐吸湿性、耐薬品性および低そり性に優れる。一方、第3表の比較例では、変性イミダゾール化合物(C)を含まないためこれらの特性の何れかが著しく劣っている。
As is apparent from Tables 1 and 2, all the examples of the present invention are excellent in varnish curability and storage stability. On the other hand, in the comparative example of Table 3, since either the modified imidazole compound (C) is not included, either curability or storage stability is remarkably inferior.
Further, as is apparent from Tables 1 and 2, all of the examples of the present invention are excellent in heat resistance (Tg), copper foil adhesion, moisture absorption resistance, chemical resistance and low warpage. On the other hand, in the comparative example of Table 3, since any modified imidazole compound (C) is not included, any of these characteristics is remarkably inferior.
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