JP5609949B2 - Battery pack - Google Patents

Description

  The present invention relates to a battery pack in which a plurality of battery cells are overlapped.

  In recent years, portable electronic devices such as notebook PCs (Personal Computers), mobile phones, and PDAs (Personal Digital Assistants) have become widespread, and lithium-ion secondary batteries having advantages such as high voltage, high energy density, and light weight are widely used as power sources. It is used.

  For example, in a notebook PC, a cylindrical lithium ion secondary battery using an electrolytic solution as an electrolyte is often used. However, when an electrolytic solution is used, countermeasures against liquid leakage are required. Therefore, as a countermeasure against leakage that becomes a problem when using an electrolytic solution, for example, a gel-like polymer electrolyte obtained by impregnating a polymer with a nonaqueous electrolytic solution or an all-solid polymer electrolyte is used. Lithium ion polymer secondary batteries have been put into practical use.

  A lithium ion polymer secondary battery has a positive electrode, a negative electrode, and a polymer electrolyte, and has a battery cell configuration in which battery elements each having a terminal derived from the positive electrode and the negative electrode are covered with an exterior film or the like. Furthermore, the battery pack is configured to be housed in a box-shaped plastic mold case made up of upper and lower cases together with a circuit board on which battery cells and a circuit unit are mounted.

  In this specification, a belt-like positive electrode and a belt-like negative electrode are laminated via a polymer electrolyte and / or a separator, wound in the longitudinal direction, and a terminal is derived from the positive electrode and the negative electrode, respectively. This is called a battery element. And what coated the battery element with the soft film is called a battery cell. Furthermore, a battery pack in which a circuit board on which a circuit such as a protection circuit is mounted is added to the battery cell and is housed in an exterior body is referred to as a battery pack.

  By the way, in an electronic device that uses a battery pack as a power source, in order to increase the usable time of the electronic device, a large capacity is required. Therefore, in order to increase the capacity of the battery pack, conventionally, a battery composed of assembled batteries connected in parallel by overlapping a plurality of battery cells having the same shape in the same direction and connecting upper and lower electrode terminals. A pack was used.

  Thus, the technique regarding the assembled battery which combined the some battery cell is described in the following patent document 1. FIG.

JP 2004-47167 A

  Here, the conventional assembled battery 100 will be schematically described. FIG. 11 shows an exemplary configuration of a conventional battery pack 100. The assembled battery 100 is configured such that a plurality of battery cells 102 are stacked such that a positive electrode terminal 111a and a negative electrode terminal 111b (hereinafter, referred to as an electrode terminal 111 when a specific electrode terminal is not shown) are positioned in the same direction. Is done. And the electrode terminal 111 in each battery cell 102 is connected to the circuit board 112 via the relay tab 113.

  The circuit board 112 includes a charge / discharge control FET (Field Effect Transistor), a protection circuit including an IC (Integrated Circuit) for monitoring the secondary battery and controlling the charge / discharge control FET, a connector for connecting to the outside, and the like. Mounted. The circuit board 112 is provided with a contact portion for connecting to the electrode terminal 111. The relay tab 113 is made of a conductive sheet metal such as aluminum (Al) or nickel (Ni).

  FIG. 12 is a side view showing a state where the assembled battery 100 and the circuit board 112 are connected. When connecting the assembled battery 100 and the circuit board 112, the relay tabs 113 are connected to the electrode terminals 111 of the plurality of stacked battery cells 102, for example, by welding. Then, the relay tab 113 connected to the electrode terminal 111 of one battery cell 102 is bent, for example, in a crank shape, and connected to the relay tab 113 connected to the electrode terminal 111 of the other battery cell 102. Next, the relay tab 113 is connected to the contact portion of the circuit board 112 by welding or the like. In this way, the electrode terminals of the plurality of battery cells and the circuit board 112 are electrically connected.

  In the case of the conventional assembled battery described above, since the electrode terminals of the respective battery cells are led out from the bottom surface side, when a plurality of battery cells are overlapped, they are separated by the thickness of the battery cell itself. Conventionally, in order to connect each battery cell and the circuit board, the electrode terminals are connected to each other using a conductive relay tab between the electrode terminal and the circuit board, and then the relay tab and the circuit board are connected. I was connected. However, in this case, a connection space for connecting the relay tab is required, and there is a problem that the use efficiency of the space in the battery pack is poor.

  Moreover, when connecting each electrode terminal of a some battery cell, it is necessary to bend | fold one relay tab toward the other relay tab. However, if the relay tab is bent and used, stress is applied to the bent portion of the relay tab, and the relay tab may be cut by vibration or impact, or the connection portion between the relay tab and the electrode terminal may be disconnected. There is a problem that the quality of the battery pack is deteriorated.

  Further, when the battery cell is manufactured, a dimensional error of about ± 1 mm occurs in the position of the electrode terminal in manufacturing. Therefore, when connecting the electrode terminals of the stacked battery cells using the relay tab, positioning is difficult, and work efficiency is deteriorated.

  Accordingly, an object of the present invention is to provide a battery pack that can efficiently arrange battery cells to reduce connection space and improve the efficiency of assembly work.

In order to solve the above-mentioned problem, the first invention
An assembled battery;
A circuit board connected to the battery pack;
A positive terminal and a negative terminal;
The assembled battery includes first and second battery cells in which respective predetermined surfaces are superimposed,
The first and second battery cells include an exterior and a battery element housed in the exterior,
The positive electrode terminal and the negative electrode terminal are provided at the same height as the predetermined surface,
The positive terminal and the negative terminal of the first battery cell are directly connected to the positive terminal and the negative terminal of the second battery cell, respectively,
The connected positive electrode terminal and negative electrode terminal are battery packs that are linearly connected to the circuit board.
The second invention is
A plurality of assembled batteries;
A circuit board connected to a plurality of assembled batteries;
A positive terminal and a negative terminal;
The assembled battery includes first and second battery cells in which respective predetermined surfaces are superimposed,
The first and second battery cells include an exterior and a battery element housed in the exterior,
The positive electrode terminal and the negative electrode terminal are provided at the same height as the predetermined surface,
The positive terminal and the negative terminal of the first battery cell are directly connected to the positive terminal and the negative terminal of the second battery cell, respectively,
The connected positive electrode terminal and negative electrode terminal are battery packs that are linearly connected to the circuit board .
The third invention is
The predetermined surfaces of the first and second battery cells including the exterior and the battery element housed in the exterior are the same height as the positive and negative terminals of the first and second battery cells. Overlapping so that
A battery pack manufacturing method comprising: connecting positive and negative terminals of first and second battery cells, and connecting the positive and negative terminals linearly to a circuit board .

  As described above, according to the present invention, the positive and negative terminals of the first and second battery cells are provided on the same side at the same height as the predetermined surface of the battery cell, and the first and second batteries By overlapping the predetermined surfaces of the cells, the positive terminals and the negative terminals of the first and second battery cells are adjacent to each other, and the respective positive terminals and the negative terminals are directly connected to each other. be able to.

  In the present invention, since the electrode terminals of the first battery cell and the second battery cell and the circuit board are directly connected without using a relay tab, the battery pack can be reduced by reducing the connection space. Can be reduced in size, and the working efficiency in producing the battery pack can be improved.

  In addition, since the present invention linearly connects the electrode terminals of the first battery cell and the second battery cell and the circuit board, the stress applied to the electrode terminals is eliminated, and the quality of the battery pack is improved. There is an effect that it can be improved.

  Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 shows an example of a configuration of an assembled battery 1 applicable to an embodiment of the present invention. The assembled battery 1 includes a flat first battery cell 2a and a second battery cell 2b that are in contact with each other at the bottom, and positive electrode terminals 11a and 11a and negative electrode terminals 11b and 11b (hereinafter, In the case where a specific electrode terminal is not shown, the electrode terminal 11 is formed so as to be adjacent to each other. Then, the electrode terminals 11 of the respective battery cells 2 a and 2 b are connected to the circuit board 12. In the second battery cell 2b, the positional relationship between the positive electrode terminal 11a and the negative electrode terminal 11b is reversed with respect to the first battery cell 2a.

  The circuit board 12 is provided with a contact portion 12a for connecting to the positive electrode terminal 11a and a contact portion 12b for connecting to the negative electrode terminal 11b. The positive electrodes of the battery cells 2a and 2b are formed by resistance welding, ultrasonic welding, or the like. The terminal 11a and the negative electrode terminal 11b can be connected. The circuit board 12 includes a temperature protection element such as a fuse and thermistor, a charge / discharge control FET, a protection circuit including an IC for monitoring the secondary battery and controlling the charge / discharge control FET, and a connector for connecting to the outside. Is mounted.

  FIG. 2 shows an example of the appearance of the first battery cell 2a applicable to the embodiment of the present invention. The 1st battery cell 2a becomes a structure which accommodates the 1st battery element 3 mentioned later in the soft laminate film 13 shape | molded by the predetermined shape. The positive electrode terminal 11a and the negative electrode terminal 11b are connected to the first battery element 3 housed in the soft laminate film 13, and are led out from a predetermined side surface side of the first battery cell 2a.

  Moreover, the 2nd battery cell 2b becomes a structure which accommodates the 2nd battery element 3 mentioned later in the soft laminate film 13 shape | molded by the predetermined | prescribed shape similarly to the above-mentioned 1st battery cell 2a. . The second battery cell 2b is obtained by reversing the positional relationship between the positive electrode terminal 11a and the negative electrode terminal 11b with respect to the first battery cell 2a. Other configurations are the same as those of the first battery cell 2a. It is.

  FIG. 3 shows an example of the layer structure of the soft laminate film 13. The soft laminate film 13 is composed of a multilayer film having moisture resistance and insulation, in which a metal foil indicated by reference numeral 31 is sandwiched between an exterior layer 32 and a sealant layer 33.

  The metal layer 31 is made of a soft metal material and plays a role of protecting the contents by preventing the entry of moisture, oxygen, and light in addition to improving the strength of the exterior material. As the soft metal material, aluminum (Al) is most suitable from the viewpoint of lightness, extensibility, price, and ease of processing, particularly 8021-O or 8079-O, and the thickness is in the range of about 30 μm to 130 μm. It is preferable to use aluminum. Further, the metal layer 31 and the exterior layer 32 and the metal layer 31 and the sealant layer 33 are bonded to each other through adhesive layers 34 and 35. The adhesive layer 34 may be omitted as necessary.

  For the exterior layer 32, a polyolefin resin, a polyamide resin, a polyimide resin, a polyester, or the like is used because of its beautiful appearance, toughness, and flexibility. Specifically, nylon (Ny), polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT), and polybutylene naphthalate (PBN) are used. Is also possible. The exterior layer 32 has a thickness of about 10 μm to 30 μm.

  Further, the sealant layer 33 is a portion that melts and fuses with heat and ultrasonic waves, and has a low density other than polyethylene (PE), non-axially oriented polypropylene (CPP), polyethylene terephthalate (PET), nylon (Ny). Polyethylene (LDPE), high density polyethylene (HDPE), and linear low density polyethylene (LLDPE) can be used, and a plurality of types can be selected and used.

  The most common configuration of the laminate film is: exterior layer / metal foil / sealant layer = Ny / Al / CPP. Moreover, not only this combination but the structure of the other general laminate film as shown below is employable. That is, exterior layer / metal film / sealant layer = Ny / Al / PE, PET / Al / CPP, PET / Al / PET / CPP, PET / Ny / Al / CPP, PET / Ny / Al / Ny / CPP, PET / Ny / Al / Ny / PE, Ny / PE / Al / LLDPE, PET / PE / Al / PET / LDPE, or PET / Ny / Al / LDPE / CPP. Of course, metals other than Al can be used as the metal foil.

  FIG. 4 shows an exemplary configuration of the first battery element 3. Below, the same code | symbol is attached | subjected to the 1st and 2nd battery element 3, and the 1st battery element 3 is demonstrated to an example. The first battery element 3 is formed by sequentially laminating a strip-shaped positive electrode 21, a separator 23a, a strip-shaped negative electrode 22 disposed to face the positive electrode 21, and a separator 23b, and is wound in the longitudinal direction. A gel electrolyte (not shown) is formed on both surfaces of the positive electrode 21 and the negative electrode 22. Moreover, from the 1st battery element 3, the positive electrode terminal 11a connected to the positive electrode 21 and the negative electrode terminal 11b connected to the negative electrode 22 are derived | led-out, and each of both surfaces of the positive electrode terminal 11a and the negative electrode terminal 11b is later Resin pieces 24a and 24b are coated in order to improve the adhesion to the laminated film to be packaged.

  The second battery element 3 is the same as the first battery element 3 except that the positional relationship between the positive electrode terminal 11 a and the negative electrode terminal 11 b is reversed with respect to the first battery element 3, so that the illustration is shown. Omitted, common portions are denoted by the same reference numerals, and description thereof is omitted.

  Hereinafter, materials of the first battery element 3 and the second battery element 3 will be described in detail.

[Positive electrode]
The positive electrode 21 is obtained by forming a positive electrode active material layer 21a containing a positive electrode active material on both surfaces of a positive electrode current collector 21b. The positive electrode current collector 21b is made of, for example, a metal foil such as an aluminum (Al) foil, a nickel (Ni) foil, or a stainless steel (SUS) foil.

  The positive electrode active material layer 21a includes, for example, a positive electrode active material, a conductive agent, and a binder. These are uniformly mixed to form a positive electrode mixture, and this positive electrode mixture is dispersed in a solvent to form a slurry. Next, this slurry is uniformly applied on the positive electrode current collector 21b by a doctor blade method or the like, dried at a high temperature, and the solvent is removed. Here, the positive electrode active material, the conductive agent, the binder, and the solvent only have to be uniformly dispersed, and the mixing ratio is not limited.

As the positive electrode active material, mainly Li _x MO ₂ (wherein M represents one or more transition metals, x is different depending on the charge / discharge state of the battery, and is usually 0.05 or more and 1.10 or less). A composite oxide of lithium and a transition metal is used. As a transition metal constituting the lithium composite oxide, cobalt (Co), nickel (Ni), manganese (Mn), or the like is used.

Specific examples of such a lithium composite oxide include LiCoO ₂ , LiNiO ₂ , LiMn ₂ O ₄ , LiNi _y Co _1-y O ₂ (0 <y <1). A solid solution in which a part of the transition metal element is substituted with another element can also be used. Examples thereof include LiNi _0.5 Co _0.5 O ₂ and LiNi _0.8 Co _0.2 O ₂ . These lithium composite oxides can generate a high voltage and have an excellent energy density. _{Furthermore, TiS 2, MoS 2, NbSe} 2, V 2 O no lithium metal sulfides such as ₅ or may be used an oxide as the positive electrode active material.

  As the conductive agent, for example, a carbon material such as carbon black or graphite is used. As the binder, for example, polyvinylidene fluoride, polytetrafluoroethylene, polyvinylidene fluoride, or the like is used. Moreover, as a solvent, N-methylpyrrolidone etc. are used, for example.

  The positive electrode 21 has a positive electrode terminal 11a connected to one end of the positive electrode current collector 21b by spot welding or ultrasonic welding. The positive electrode terminal 11a is preferably a metal foil or a mesh-like one, but there is no problem even if it is not metal as long as it is electrochemically and chemically stable and can conduct electricity. Examples of the material of the positive electrode terminal 11a include Al.

[Negative electrode]
The negative electrode 22 is obtained by forming a negative electrode active material layer 22a containing a negative electrode active material on both surfaces of a negative electrode current collector 22b. The anode current collector 22b is made of a metal foil such as a copper (Cu) foil, a nickel (Ni) foil, or a stainless steel foil.

  The negative electrode active material layer 22a includes, for example, a negative electrode active material, a conductive agent if necessary, and a binder. These are uniformly mixed to form a negative electrode mixture, and this negative electrode mixture is dispersed in a solvent to form a slurry. Next, this slurry is uniformly applied on the negative electrode current collector 22b by a doctor blade method or the like, dried at a high temperature, and the solvent is blown off to form the negative electrode active material layer 22a. Here, the negative electrode active material, the conductive agent, the binder, and the solvent only have to be uniformly dispersed, and the mixing ratio is not limited.

As the negative electrode active material, lithium metal, a lithium alloy, a carbon material that can be doped / undoped with lithium, or a composite material of a metal material and a carbon material is used. Specific examples of carbon materials that can be doped / undoped with lithium include graphite, non-graphitizable carbon, graphitizable carbon, and the like. More specifically, pyrolytic carbons and cokes (pitch coke, needle coke). , Petroleum coke), graphites, glassy carbons, organic polymer compound fired bodies (phenol resins, furan resins, etc., calcined at an appropriate temperature), carbon fibers, activated carbon and other carbon materials are used. be able to. Furthermore, as a material capable of doping and dedoping lithium, a polymer such as polyacetylene or polypyrrole or an oxide such as SnO ₂ can be used.

  Various materials can be used as materials capable of alloying lithium, such as tin (Sn), cobalt (Co), indium (In), aluminum (Al), silicon (Si), and these. Often alloys are used. When metal lithium is used, it is not always necessary to use powder as a coating film with a binder, and a rolled Li metal plate may be used.

  As the binder, for example, polyvinylidene fluoride, styrene butadiene rubber or the like is used. Moreover, as a solvent, N-methylpyrrolidone, methyl ethyl ketone, etc. are used, for example.

  Similarly to the positive electrode 21, the negative electrode 22 has a negative electrode terminal 11b connected to one end of the negative electrode current collector 22b by spot welding or ultrasonic welding. The negative electrode terminal 11b is preferably a metal foil or a mesh-like one, but there is no problem even if it is not a metal as long as it is electrochemically and chemically stable and can conduct electricity. Examples of the material of the negative electrode terminal 11b include copper (Cu) and nickel (Ni).

[Electrolytes]
The electrolyte includes an electrolytic solution and a polymer compound serving as a holding body that holds the electrolytic solution, and is in a so-called gel form. A gel electrolyte is preferable because high ion conductivity can be obtained and battery leakage can be prevented.

  As the electrolytic solution, a nonaqueous electrolytic solution in which an electrolyte salt is dissolved in a nonaqueous solvent can be used. The nonaqueous solvent preferably contains at least one of ethylene carbonate and propylene carbonate, for example. This is because the cycle characteristics can be improved. In particular, it is preferable to mix and contain ethylene carbonate and propylene carbonate because cycle characteristics can be further improved.

  The non-aqueous solvent preferably contains at least one of chain carbonates such as diethyl carbonate, dimethyl carbonate, ethyl methyl carbonate, or methyl propyl carbonate. This is because the cycle characteristics can be further improved.

  The non-aqueous solvent preferably further contains at least one of 2,4-difluoroanisole and vinylene carbonate. This is because 2,4-difluoroanisole can improve discharge capacity, and vinylene carbonate can further improve cycle characteristics. In particular, it is more preferable that they are mixed and contained because both the discharge capacity and the cycle characteristics can be improved.

  Non-aqueous solvents further include butylene carbonate, γ-butyrolactone, γ-valerolactone, those in which part or all of the hydrogen groups of these compounds are substituted with fluorine groups, 1,2-dimethoxyethane, tetrahydrofuran, 2-methyl Tetrahydrofuran, 1,3-dioxolane, 4-methyl-1,3-dioxolane, methyl acetate, methyl propionate, acetonitrile, glutaronitrile, adiponitrile, methoxyacetonitrile, 3-methoxypropironitrile, N, N-dimethylformamide N-methylpyrrolidinone, N-methyloxazolidinone, N, N-dimethylimidazolidinone, nitromethane, nitroethane, sulfolane, dimethyl sulfoxide or trimethyl phosphate may be included. Yes.

  Depending on the electrode to be combined, the reversibility of the electrode reaction may be improved by using an electrode in which part or all of the hydrogen atoms of the substances contained in the above non-aqueous solvent group are substituted with fluorine atoms. Therefore, these substances can be used as appropriate.

Examples of the lithium salt that is an electrolyte salt include LiPF ₆ , LiBF ₄ , LiAsF ₆ , LiClO ₄ , LiB (C ₆ H ₅ ) ₄ , LiB (C ₆ H ₅ ) ₄ , LiCH ₃ SO ₃ , LiCF ₃ SO _3. , LiN (SO ₂ CF ₃ ) ₂ , LiC (SO ₂ CF ₃ ) ₃ , LiAlCl ₄ , LiSiF ₆ , LiCl, LiBF ₂ (ox), LiBOB or LiBr are suitable, and any one of these or Two or more kinds are mixed and used. Among these, LiPF ₆ is preferable because it can obtain high ion conductivity and can improve cycle characteristics.

  Examples of the polymer compound include polyacrylonitrile, polyvinylidene fluoride, a copolymer of polyvinylidene fluoride and polyhexafluoropropylene, polytetrafluoroethylene, polyhexafluoropropylene, polyethylene oxide, polypropylene oxide, polyphosphazene, poly Examples include siloxane, polyvinyl acetate, polyvinyl alcohol, polymethyl methacrylate, polyacrylic acid, polymethacrylic acid, styrene-butadiene rubber, nitrile-butadiene rubber, polystyrene, and polycarbonate. In particular, in consideration of electrochemical stability, polyacrylonitrile, polyvinylidene fluoride, polyhexafluoropropylene, polyethylene oxide, and the like are preferable.

[Separator]
The separator is made of, for example, a porous film made of a polyolefin-based material such as polypropylene (PP) or polyethylene (PE), or a porous film made of an inorganic material such as a ceramic nonwoven fabric. A structure in which a porous film is laminated may be used. Among these, polyethylene and polypropylene porous films are the most effective.

  In general, the thickness of the separator is preferably 5 to 50 μm, more preferably 7 to 30 μm. If the separator is too thick, the amount of the active material filled decreases, the battery capacity decreases, and the ionic conductivity decreases and the current characteristics deteriorate. On the other hand, if the film is too thin, the mechanical strength of the film decreases.

  Next, a method for manufacturing the assembled battery 1 applicable to one embodiment of the present invention will be described.

[Method for producing battery element]
First, a method for manufacturing the first battery element 3 and the second battery element 3 will be described. A precursor solution containing a solvent, an electrolyte salt, a polymer compound, and a mixed solvent is applied to each of the positive electrode 21 and the negative electrode 22, and the mixed solvent is volatilized to form a gel electrolyte. After that, the positive electrode terminal 11a is attached to the end of the positive electrode current collector 21b by welding, and the negative electrode terminal 11b is attached to the end of the negative electrode current collector 22b by welding. Next, after the positive electrode 21 and the negative electrode 22 on which the gel electrolyte is formed are laminated through the separator 23a to form a laminated body, the laminated body is wound in the longitudinal direction.

  When the positive electrode terminal 11a and the negative electrode terminal 11b are attached to the winding start side of the positive electrode current collector 21b and the negative electrode current collector 22b, the positive electrode terminal 11a and the negative electrode terminal 11b are derived from the vicinity of the center of the wound battery element 3. Has been.

  In this case, the positive electrode terminal 11a and the negative electrode terminal 11b of the first battery element 3 are bent toward one main surface side along the end surface, and then bent so as to be substantially in the same plane as the one main surface. And cranked. Further, the positive electrode terminal 11a and the negative electrode terminal 11b of the second battery element 3 are bent to the other main surface side opposite to the one main surface along the end surface, and then substantially the same as the other main surface. Bent to be in-plane.

  In this way, the first battery element 3 and the second battery element 3 in which the positional relationship between the positive electrode terminal 11a and the negative electrode terminal 11b is reversed by changing the bending direction while bending the electrode terminal 11 in a crank shape. Can be formed.

  The positions where the positive electrode terminal 11a and the negative electrode terminal 11b are attached are not limited to this example, and may be attached to the winding end side of the positive electrode current collector 21b and the negative electrode current collector 22b, for example. When the positive electrode terminal 11a and the negative electrode terminal 11b are attached to the winding end side of the positive electrode current collector 21b and the negative electrode current collector 22b, the positive electrode terminal 11a and the negative electrode terminal 11b are led out from substantially the same plane as the main surface of the end face. .

  Further, when the positive electrode terminal 11a and the negative electrode terminal 11b are attached to the positive electrode current collector 21b and the negative electrode current collector 22b, the positional relationship between the positive electrode terminal 11a and the negative electrode terminal 11b is reversed with respect to the first battery element 3 and attached. . By doing so, it is possible to form the second battery element 3 in which the positional relationship between the positive electrode terminal 11 a and the negative electrode terminal 11 b is reversed with respect to the first battery element 3. Furthermore, since the battery element 3 has such a configuration, the step of bending the electrode terminal 11 into a crank shape can be omitted, and thus the battery element 3 can be efficiently manufactured.

[Production method of battery cell]
Next, a method of manufacturing the first battery cell 2a and the second battery cell 2b using the first battery element 3 and the second battery element 3 manufactured as described above will be described. As shown in FIG. 5, the soft laminate film 13 forms a recess 25 by deep drawing, and accommodates the first battery element 3 manufactured as described above in the recess 25. Then, as shown in FIG. 6, the soft laminate film 13 is folded back so that the soft laminate film 13 covers the opening of the recess 25. Next, the first battery cell 2a is sealed by thermally welding the three sides of the peripheral portion of the first battery element 3 except the folded side under reduced pressure. At this time, the electrode terminal 11 is led out from the bottom surface (surface covering the recess 25) of the side surface facing the folded side.

  The second battery cell 2b is produced by housing the second battery element 3 in the recess 25 of the soft laminate film 13 in the same manner as described above. In addition, since it is the same as that of the manufacturing method of the above-mentioned 1st battery cell 2a other than using the 2nd battery element 3 as a battery element, illustration and description are abbreviate | omitted.

  In the case of a battery using an electrolytic solution, the electrolytic solution is injected before sealing the soft laminate film 13 by heat welding. After the two sides of the battery element, excluding the folded side, are thermally welded, a predetermined amount of electrolyte is injected from the remaining opening, and finally the opening is heat welded.

[Method of manufacturing assembled battery]
Next, a method for producing the assembled battery 1 using the first battery cell 2a and the second battery cell 2b will be described. FIG. 7 shows a state in which the first battery cell 2a and the second battery cell 2b are overlaid. The first battery cell 2a and the second battery cell 2b are overlapped so that their bottom surfaces are in contact with each other, whereby the assembled battery 1 is formed.

  The electrode terminals 11 of the first battery cell 2a and the second battery cell 2b are led out from the bottom surface side of the predetermined side surface so that the bottom surfaces of the first battery cell 2a and the second battery cell 2b are in contact with each other. When stacked, the electrode terminals 11 of the first battery cell 2a and the second battery cell 2b are adjacent to each other. The positive electrode terminals 11a and the negative electrode terminals 11b of the adjacent first battery cell 2a and second battery cell 2b are connected by welding or the like. In addition, you may make it connect the electrode terminals 11 simultaneously at the time of the connection with the circuit board 12 mentioned later.

  FIG. 8 shows a state in which the circuit board 12 is connected to the assembled battery 1. The electrode terminal 11 of the assembled battery 1 and the contact portion provided on the circuit board 12 are connected by welding or soldering. When the electrode terminal 11 derived from the assembled battery 1 is connected to the circuit board 12, as shown in FIG. 9, it is connected to the circuit board 12 linearly without bending the positive electrode terminal 11a and the negative electrode terminal 11b. Can do.

  In addition, the connection method of the assembled battery 1 and the circuit board 12 is not restricted to the above-mentioned example. For example, the electrode terminal 11 may be bent and connected to the circuit board according to the position where the circuit board 12 is disposed.

  However, when the electrode terminal 11 and the circuit board 12 are connected, if the electrode terminal 11 is bent, stress is applied to the bent portion of the electrode terminal 11. Therefore, it is more preferable to connect the electrode terminal 11 without bending.

  A battery pack can be produced by storing the assembled battery 1 produced in this manner in, for example, a hard exterior body (not shown).

  As described above, in the embodiment of the present invention, the electrode terminal 11 is the same as the predetermined surface (bottom surface) in both the first battery cell 2a and the second battery cell 2b constituting the assembled battery 1. And the first battery cell 2a and the second battery cell 2b are arranged so that the positive electrode terminal 11a and the negative electrode terminal 11b are inverted, so that the first battery cell 2a And the bottom surfaces of the second battery cells 2b are opposed to each other so that the positive terminals 11a and 11a and the negative terminals 11b and 11b are adjacent to each other. Therefore, the positive terminals 11a and 11a and the negative terminals 11b and 11b of the first battery cell 2a and the second battery cell 2b can be directly connected as they are. Further, the electrode terminals 11 of the first battery cell 2a and the second battery cell 2b can be directly connected to the circuit board 12 without using a relay tab or extending excessively.

  And since the process which interposes a relay tab between the electrode terminal 11 and the circuit board 12 becomes unnecessary, the efficiency of manufacture can be improved. Moreover, since a space for disposing the relay tab is not necessary, the battery pack can be reduced in size.

  Furthermore, since the electrode terminal 11 and the circuit board 12 can be linearly connected without interposing a relay tab, the electrode terminal is bent like a conventional relay tab in order to adjust the position of the connection end to the circuit board 12. Since there is no need, the stress applied to the electrode terminal 11 is small, and since no relay tab is interposed, the electrode terminal 11 and the circuit board 12 can be connected more reliably. For this reason, the quality of a battery pack can be improved.

  In this embodiment, a set of assembled batteries 1 in which battery cells are stacked one above the other has been described. However, the present invention is not limited to this. For example, as shown in FIG. By connecting them in series and storing them in an exterior body (not shown), a battery pack with a larger capacity and higher output can be produced.

  The embodiment of the present invention has been specifically described above. However, the present invention is not limited to the above-described embodiment of the present invention, and various modifications can be made without departing from the gist of the present invention. Variations and applications are possible.

It is a perspective view which shows the structure of an example of the assembled battery applicable to one Embodiment of this invention. It is a perspective view which shows the external appearance of the 1st battery cell applicable to one Embodiment of this invention. It is a basic diagram which shows an example of the laminated constitution of a soft laminate film. It is a basic diagram which shows the structure of an example of a 1st battery element. It is a perspective view which shows a mode that a 1st battery cell is produced. It is a perspective view which shows a mode that a 1st battery cell is produced. It is a perspective view which shows a mode that an assembled battery is produced. It is a perspective view which shows a mode that an assembled battery and a circuit board are connected. It is a side view which shows the state with which the assembled battery and circuit board which can be applied to one Embodiment of this invention were connected. It is a perspective view which shows a mode that the some assembled battery and circuit board which can be applied to one Embodiment of this invention were connected. It is a perspective view which shows the structure of an example of the conventional assembled battery. It is a side view which shows the state with which the conventional assembled battery and the circuit board were connected.

DESCRIPTION OF SYMBOLS 1 Assembly battery 2a, 2b Battery cell 3 Battery element 11a Positive electrode terminal 11b Negative electrode terminal 12, 12 'Circuit board

Claims (10)

An assembled battery;
A circuit board connected to the assembled battery;
A positive terminal and a negative terminal;
The assembled battery includes first and second battery cells in which predetermined surfaces are superimposed,
The first and second battery cells include an exterior and a battery element housed in the exterior,
The positive terminal and the negative terminal are provided at the same height as the predetermined surface;
The positive terminal and the negative terminal of the first battery cell are directly connected to the positive terminal and the negative terminal of the second battery cell, respectively.
The battery pack in which the connected positive terminal and negative terminal are linearly connected to the circuit board. A plurality of assembled batteries;
A circuit board connected to the plurality of assembled batteries;
A positive terminal and a negative terminal;
The assembled battery includes first and second battery cells in which predetermined surfaces are superimposed,
The first and second battery cells include an exterior and a battery element housed in the exterior,
The positive terminal and the negative terminal are provided at the same height as the predetermined surface;
The positive terminal and the negative terminal of the first battery cell are directly connected to the positive terminal and the negative terminal of the second battery cell, respectively.
The battery pack in which the connected positive terminal and negative terminal are linearly connected to the circuit board. The battery pack according to claim 1 or 2 ,
The battery element of the second battery cell has the outer packaging so that the positive electrode terminal and the negative electrode terminal of the battery element are inverted relative to the positive electrode terminal and the negative electrode terminal of the battery element of the first battery cell. Battery pack stored inside. The battery pack according to any one of claims 1 to 3 ,
The battery pack in which the connected positive electrode terminal and negative electrode terminal are directly connected to the circuit board. The battery pack according to any one of claims 1 to 4 ,
The exterior includes first and second exteriors separated from each other,
The battery pack in which the first and second battery cells are housed in separate first and second exteriors, respectively. The battery pack according to claim 1 or 2,
The positive electrode terminal and the negative electrode terminal are attached to the winding end side of the positive electrode current collector and the negative electrode current collector of the battery element, and are led out from substantially the same plane as the main surface of the battery element. The battery pack according to claim 2 ,
The plurality of assembled batteries are battery packs arranged in one direction. The battery pack according to claim 2 or 7 ,
A battery pack in which the plurality of assembled batteries are connected in parallel or in series. The battery pack according to claim 2, 7 or 8 ,
A battery pack further comprising an exterior body in which the plurality of assembled batteries are accommodated. A predetermined surface of the first and second battery cells including an exterior and a battery element housed in the exterior, and a positive terminal and a negative terminal of the first and second battery cells are the predetermined surface Overlapping to be the same height,
A method for manufacturing a battery pack, comprising: connecting positive and negative terminals of the first and second battery cells, and connecting the positive and negative terminals linearly to a circuit board.

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