JP5119665B2 - Battery pack - Google Patents

Description

  The present invention relates to a battery pack, and more particularly to a battery pack that prevents damage to battery cells due to a substrate inside the battery pack.

  In recent years, many portable electronic devices such as a camera-integrated VTR (Videotape recorder), a mobile phone, or a laptop computer have appeared, and their size and weight have been reduced. Along with this, the demand for batteries used as power sources for portable electronic devices is growing rapidly, and the battery design is lighter, thinner, and more efficient in the storage space in devices to realize smaller and lighter devices. It is required to use. As a battery satisfying such requirements, a lithium ion secondary battery having a large energy density and output density is most suitable.

  In a battery pack using a lithium ion secondary battery, a positive terminal and a negative terminal derived from a battery cell are connected to a circuit board on which electronic components are mounted, and external connection terminals provided on the circuit board are exposed to the outside. Thus, it is obtained by accommodating in an exterior case etc. The battery cell is formed by, for example, laminating a belt-like positive electrode and a negative electrode via a separator, and winding it in the longitudinal direction to produce a battery element. The battery element is covered with a laminate film and connected to the positive electrode and the negative electrode. And the negative electrode terminal is produced outside.

Examples of such a battery pack include battery packs such as Patent Document 1 and Patent Document 2 below.
JP 2006-012657 A JP 2005-158308 A

  Patent Document 1 discloses a battery pack in which a battery element and a circuit board connected to the battery element are accommodated in an outer case made of a plastic upper case and a lower case. In Patent Document 2, a battery in which a battery element is enclosed in an exterior material and a circuit board connected to the battery are packaged with a frame and a top plate, and a package is provided so as to cover the frame and the top plate. A battery pack manufactured in this manner is disclosed.

  In both Patent Document 1 and Patent Document 2 described above, from the viewpoint of the strength of the battery pack and the battery cell, the circuit board is disposed so as to face the front side wall portion of the battery cell from which the electrode terminal is derived.

  However, in the design of the battery pack, the circuit board cannot be provided on the front side wall portion of the battery cell, and the battery pack in which the circuit board is disposed so as to face the upper surface of the battery cell that is not strong enough as compared with the side wall portion. May be required.

  As shown in FIG. 1, the circuit board 5 connected to the positive electrode terminal 3a and the negative electrode terminal 3b is disposed on the upper surface of the battery cell 2 in which the battery element is packaged with the laminate film 4 and the positive electrode terminal 3a and the negative electrode terminal 3b are led out. For example, in the battery pack 1 produced by being housed in an outer case made up of the upper case 10a and the lower case 10b, for example, a portion where the short circuit between the laminate film 4 of the battery cell 2 and the positive electrode terminal 3a and the negative electrode terminal 3b is likely to occur. The insulating member 7 is provided with a protective member 8 in a portion where the battery cell 2 and a mounting component such as the connector 5a mounted on the circuit board 5 interfere with each other and the battery cell 2 is likely to be damaged, and the insulating member 7 is accommodated in the outer case. A cushioning member 9 such as a cushion is provided in a portion where a space is created between the battery cell 2 and the upper case 10a later. At this time, the PTC element 6 was connected in series with the battery cell, and the battery cell 2 was fixed to the lower case 10b by an adhesive member 11 made of, for example, a double-sided tape.

  As a result, after the circuit board is arranged on the upper surface of the battery cell and the battery pack is produced, the battery cell in the outer case or the dent of the outer case or the damage of the battery cell inside the battery as well as when pressed from the outside Was preventing movement.

  However, in the battery pack as described above, the positioning accuracy of the circuit board at the time of assembling the battery pack is low, and manufacturing variations tend to occur. Further, the position stability of the circuit board is low, the circuit board may be displaced when the battery pack is dropped and the electrode terminal may be damaged, or the positive electrode terminal and the negative electrode terminal may be short-circuited.

  Conventionally, since the circuit board is arranged directly on the battery cell, the electronic component can be mounted only on the surface opposite to the battery cell facing surface of the circuit board. However, in such a case, since the mounting component directly faces the exterior case, interference between the mounting component and the exterior case is likely to occur, and there is a great risk of damage to the circuit board.

  Accordingly, an object of the present invention is to provide a battery pack that solves the above problems and has high quality and safety.

In order to solve the above-described problems, the present invention provides a battery cell having a first side surface from which an electrode terminal is drawn out, a second side surface facing the first side surface, and a circuit connected to the electrode terminal. A battery pack having a board, a partition plate that partitions the battery cell and the circuit board, and an exterior case that houses the battery cell, the circuit board, and the partition board, and the partition board is a circuit board on which the circuit board is disposed An arrangement portion, and a first extension portion and a second extension extending from the circuit board arrangement portion along the first side surface and the second side surface of the battery cell toward the battery cell side, respectively. The circuit board disposition portion is provided with positioning ribs for the circuit board.

  In addition, it is preferable that a circuit board holding rib and an outer case deformation preventing rib are provided on the surface of the circuit board disposition portion facing the circuit board. Moreover, it is preferable that an electrode terminal interference prevention rib is provided in the first extension part, and an external connection connector fixing guide is provided in the second extension part.

  Furthermore, it is preferable that the surface of the circuit board disposition portion facing the battery cell is concave with respect to the battery cell.

  In this invention, the partition plate is provided so as to cover the battery cell, so that the battery cell can be prevented from being damaged by the electrode terminal or the external connection connector. In addition, positioning accuracy and position stability of the circuit board can be improved by providing positioning ribs and sandwiching the circuit board.

  Further, by providing the circuit board holding rib, it is possible to protect the components mounted on the circuit board. Further, by providing the outer case deformation preventing rib, the strength of the outer case can be improved against the pressure from the outside of the outer case. Further, by providing the electrode terminal interference preventing rib, it is possible to prevent the electrode terminals from being close to each other. Further, by providing the external connection connector fixing guide, the positional stability of the circuit board can be further improved.

  Further, the surface of the circuit board disposition portion that faces the battery cell is concave with respect to the battery cell, so that the expansion can be absorbed into the concave space when the battery cell expands.

  According to the present invention, the battery cell can be prevented from being damaged and the circuit board can be prevented from being damaged, and the safety and quality of the battery pack can be improved. In addition, the manufacturing variation of the battery pack can be prevented, the electrode terminal connected to the circuit board can be prevented from being damaged, and the influence on the outer dimensions of the battery pack can be suppressed.

  Embodiments of the present invention will be described below with reference to the drawings.

(1) First Embodiment FIG. 2 shows an appearance of a battery pack 20 manufactured by applying the present invention. 3 is an exploded perspective view of the battery pack 20 shown in FIG. 2, and FIG. 4 is an exploded perspective view of the battery pack 20 shown in FIG. 2 from the X direction.

  The battery pack 20 mainly includes a battery cell 30 in which a battery element is housed and from which a positive electrode terminal 34a and a negative electrode terminal 34b are derived (hereinafter referred to as electrode terminal 34 as appropriate when the positive electrode terminal and the negative electrode terminal are not limited), The circuit board 22 connected to the terminal 34 and disposed on the upper surface of the battery cell 30; and a partition plate 21 that partitions the battery cell 30 and the circuit board 22; the battery cell 30, the circuit board 22, the partition plate 21, and the like Are housed in an outer case 25 including an upper case 25a and a lower case 25b.

  Since the upper surface portion of the battery cell 30 is generally not strong enough, the partition plate 21 is disposed so as to cover the battery element housing portion of the battery cell 30. The circuit board 22 is mounted with an external connection connector 22a (hereinafter appropriately referred to as a connector 22a) for connection with an electronic device and an electronic component (not shown), and the connector 22a mounted on the circuit board 22 is an exterior case. 25 is configured to be exposed to the outside. The battery cell 30 is fixed to the lower case 25b by using an adhesive member 24 such as a double-sided tape, and for example, the negative terminal 34b is a circuit through a PTC element (Positive Temperature Coefficient) 23. Connected to the substrate 22.

  Hereinafter, the partition plate 21 to which the present invention is applied will be described in detail.

[Partition plate]
FIG. 5 shows a first configuration example of the partition plate 21 according to the first embodiment of the present invention. 5A is a perspective view of the partition plate 21, FIG. 5B is a perspective view of the partition plate 21 of FIG. 5A from the Y direction, and FIG. 5C is a cross-sectional view taken along line aa ′ of the partition plate 21 of FIG. FIG. FIG. 6 is a cross-sectional view of the partition plate 21 and the battery cell 30 in which the partition plate 21 is arranged.

  The partition plate 21 protects the battery cell 30 and prevents, for example, damage due to contact of the connector 22a and a short circuit between the electrode terminal 34 and the metal layer of the laminate film that covers the battery cell 30, and the circuit board 22 and the circuit. It has a role to protect electronic components mounted on the substrate 22. In addition, by providing a plurality of ribs and guides, there are effects of preventing short-circuiting between the electrode terminals, positional stability of the circuit board 22, and preventing deformation of the outer case 25 due to pressing from the outside of the battery pack 20. .

  Such a partition plate 21 extends, for example, along the upper surface portion 26 that is a substantially rectangular circuit board arrangement portion and the side surface of the electrode terminal housing portion on the top portion side that is the lead-out side of the electrode terminal 34 from the upper surface portion 26. The extended portion 27a, the extended portion 27b extending along the side of the electrode terminal accommodating portion on the bottom portion side facing the top portion from the upper surface portion 26, and the welded portion of the battery cell 30 from the extended portion 27a It has the overhang | projection part 28 which protruded along 30a.

  The upper surface portion 26 covers the upper surface of the battery cell 30, and the outer case deformation preventing rib 21 b, the circuit board holding rib 21 c, and the circuit board positioning ribs 21 d and 21 e (hereinafter, referred to as “surface board positioning ribs”) Rib 21b, rib 21c, rib 21d and rib 21e as appropriate). The upper surface part 26 prevents the battery cell 30 from being damaged by the contact of the connector 22a. Further, after welding the upper case 25a and the lower case 25b, a gap of, for example, 0.1 mm or less is provided between the rib 21b and the upper case 25a, and the upper case 25a is deformed when pressed from the outside of the battery pack 20. In addition, the components housed in the battery pack 20 are prevented from vibrating when the battery pack 20 vibrates. The rib 21c is for holding a circuit board 22 to provide a space between the circuit board 22 and the partition plate 21, and to protect electronic components mounted on the circuit board 22. The circuit board 22 is placed so that the electronic components mounted on the partition plate 21 side of the 22 are positioned.

  The rib 21d and the rib 21e increase the positioning accuracy and position stability of the circuit board 22, and the circuit board 22 is easily positioned by placing the circuit board 22 so as to be sandwiched between the rib 21d and the rib 21e. And securely fixed. The rib 21e also plays a role of positioning the PTC element 23 placed on the partition plate 21.

  Further, as shown in FIG. 5C, the surface of the upper surface portion 26 facing the battery cell 30 is configured to have a minute concave shape with respect to the battery cell 30. This concave shape is provided for the expansion of the battery cell 30 that occurs as the battery pack 20 is used, and the influence on the outer dimensions of the battery pack 20 when the battery cell 30 expands can be suppressed. . Such a concave shape may be provided, for example, on at least one of the long side or the short side of the upper surface portion 26.

  The extending portion 27a and the overhanging portion 28 cover the vicinity of the lead-out side of the electrode terminal 34 of the battery cell 30, and have electrode terminal interference preventing ribs 21f (hereinafter referred to as ribs 21f as appropriate). The extending portion 27 a and the overhanging portion 28 prevent the electrode terminal 34 from causing damage to the battery cell 30. The rib 21f is for preventing contact between the positive electrode terminal 34a and the negative electrode terminal 34b, and is provided so as to be positioned at least inside each of the positive electrode terminal 34a and the negative electrode terminal 34b led out from the battery cell 30. It is done. Further, it has an effect of suppressing deformation and damage of the electrode terminal 34 when the battery pack 20 is dropped or vibrated.

  The extending part 27b covers the bottom part of the battery cell, and has an external connection connector fixing guide 21a (hereinafter referred to as a connector guide 21a as appropriate). The extending part 27b prevents the battery cell 30 from being damaged by the contact of the connector 22a. In addition, the connector guide 21a is provided to increase the positional stability of the circuit board 22 by sandwiching the connector 22a mounted on the partition board 21 side of the circuit board 22, and is used in combination with the rib 21c to increase the position. Stability can be obtained.

  In addition, the partition plate 21 has an R shape at least at a portion of the partition plate 21 facing the battery cell 30 in order to prevent the partition plate 21 itself from being damaged by the partition plate 21 itself. Thereby, the corner | angular part of a corner part does not pierce the battery cell 30, and has high safety | security.

  As a material constituting such a partition plate 21, an insulating resin material is preferable. Specific examples include PC (polycarbonate) and PP (polypropylene). Moreover, the partition plate 21 is formed by, for example, injection molding a resin material.

  By using such a partition plate 21, it is possible to improve the positioning accuracy of the circuit board, prevent manufacturing variations of the battery pack 20, increase the positional stability of the circuit board, and prevent the electrode terminals from being damaged. In addition, a plurality of parts conventionally used for protecting the battery cells can be integrated, and the number of steps for manufacturing the battery pack 20 can be reduced. Furthermore, the time required for attaching the protective member, the insulating member, and the like becomes unnecessary, and the productivity of the battery pack 20 can be greatly improved.

[Battery cell]
Hereinafter, the battery cell 30 which can be used for the battery pack 20 which accommodated the above partition plates 21 is demonstrated. In the battery cell 30, a battery element 40 containing a gel electrolyte is covered with a laminate film 36, and a positive electrode terminal 34 a connected to the positive electrode 31 of the battery element 40 and a negative electrode terminal 34 b connected to the negative electrode 32 of the laminate film 36. It is derived from the sealing part. Hereinafter, the configuration of the battery element 40 will be described.

[Configuration of battery element]
FIG. 7A shows an example of the structure of the battery element 40, and FIG. 7B shows an example of the structure of the battery cell 30 in which the battery element 40 is packaged with a laminate film 36. The battery element 40 has a belt-like positive electrode 31, a separator 33 a, a belt-like negative electrode 32 disposed so as to face the positive electrode 31, and a separator 33 b in order, and is wound in the longitudinal direction. A gel electrolyte layer (not shown) is formed on both surfaces of the negative electrode 32. A positive electrode terminal 34 a connected to the positive electrode 31 and a negative electrode terminal 34 b connected to the negative electrode 32 are led out from the battery element 40. Moreover, in order to improve the adhesiveness of the laminate film 36, the positive electrode terminal 34a, and the negative electrode terminal 34b in the part facing the sealing part of the laminate film 36 of the positive electrode terminal 34a and the negative electrode terminal 34b, the resin piece 35a and the resin piece 35b is provided.

[Positive electrode]
In the positive electrode, a positive electrode active material layer 31a containing a positive electrode active material is formed on both surfaces of a positive electrode current collector 31b. The positive electrode current collector 31b is made of, for example, a metal foil such as an aluminum (Al) foil.

  The positive electrode active material layer 31a includes, for example, a positive electrode active material, a conductive agent, and a binder. Here, the positive electrode active material, the conductive agent, and the binder need only be uniformly dispersed, and the mixing ratio is not limited.

As the positive electrode active material, a metal oxide, a metal sulfide, or a specific polymer can be used depending on the type of the target battery. For example, in the case of constituting a lithium ion battery, Li _x MO ₂ (wherein M represents one or more transition metals, and x varies depending on the charge / discharge state of the battery, and is usually 0.05 or more and 1.10 or less. ) And a composite oxide of lithium and transition metal. As the transition metal constituting the lithium composite oxide, cobalt (Co), Ni, manganese (Mn) or the like is used.

Specific examples of such a lithium composite oxide include LiCoO ₂ , LiNiO ₂ , LiMn ₂ O ₄ , LiNi _y Co _1-y O ₂ (0 <y <1). A solid solution in which a part of the transition metal element is substituted with another element can also be used. Examples thereof include LiNi _0.5 Co _0.5 O ₂ and LiNi _0.8 Co _0.2 O ₂ . These lithium composite oxides can generate a high voltage and have an excellent energy density. Furthermore, TiS _2, MoS _2, may be used NbSe _2, V no lithium metal sulfides such as ₂ O ₅ or an oxide as the positive electrode active material. These positive electrode active materials may be used alone or in combination of two or more.

  As the conductive agent, for example, a carbon material such as carbon black or graphite is used. As the binder, for example, polyvinylidene fluoride, polytetrafluoroethylene, polyvinylidene fluoride, or the like is used. Moreover, as a solvent, N-methyl-2-pyrrolidone (NMP) etc. are used, for example.

[Negative electrode]
In the negative electrode, a negative electrode active material layer 32a containing a negative electrode active material is formed on both surfaces of a negative electrode current collector 32b. The negative electrode current collector 32b is made of a metal foil such as a copper (Cu) foil, a nickel (Ni) foil, or a stainless steel (SUS) foil.

  The negative electrode active material layer 32a is configured to contain, for example, a negative electrode active material, a conductive agent, and a binder as necessary. Here, the negative electrode active material, the conductive agent, and the binder need only be uniformly dispersed, and the mixing ratio is not limited.

As the negative electrode active material, lithium metal, a lithium alloy, a carbon material that can be doped / undoped with lithium, or a composite material of a metal material and a carbon material is used. Specific examples of the carbon material that can be doped / undoped with lithium include graphite, non-graphitizable carbon, and graphitizable carbon. More specifically, pyrolytic carbons, cokes (pitch coke, needle coke, petroleum coke), graphites, glassy carbons, organic polymer compound fired bodies (phenolic resin, furan resin, etc.) at an appropriate temperature. Carbon materials such as those obtained by firing and carbonization), carbon fibers, activated carbon, and the like can be used. Furthermore, as a material capable of doping and dedoping lithium, a polymer such as polyacetylene or polypyrrole or an oxide such as SnO ₂ can be used.

  Various materials can be used as materials capable of alloying lithium, such as tin (Sn), cobalt (Co), indium (In), aluminum (Al), silicon (Si), and these. Often alloys are used. When metallic lithium is used, it is not always necessary to use powder as a coating film with a binder, and a method of pressure bonding a rolled lithium metal foil to a current collector may be used.

  As the binder, for example, polyvinylidene fluoride (PVdF), styrene butadiene rubber (SBR) or the like is used. Examples of the solvent include N-methyl-2-pyrrolidone and methyl ethyl ketone.

[Gel electrolyte]
The gel electrolyte is formed by gelling an electrolytic solution with a matrix polymer. As the electrolytic solution, those generally used in lithium ion secondary batteries can be used. As such an electrolytic solution, a nonaqueous electrolytic solution in which an electrolyte salt is dissolved in a nonaqueous solvent can be used.

  Specific examples of the non-aqueous solvent include ethylene carbonate, propylene carbonate, γ-butyrolactone, dimethyl carbonate, diethyl carbonate, ethyl methyl carbonate, dipropyl carbonate, ethyl propyl carbonate, or hydrogen of these carbonic acid esters to halogen. Examples include substituted solvents. One of these solvents may be used alone, or a plurality of these solvents may be mixed with a predetermined composition.

Moreover, as an electrolyte salt, it is possible to use the material used for a normal battery electrolyte. Specifically, LiCl, LiBr, LiI, LiClO ₃ , LiClO ₄ , LiBF ₄ , LiPF ₆ , LiNO ₃ , LiN (CF ₃ SO ₂ ) ₂ , LiN (C ₂ F ₅ SO ₂ ) ₂ , LiAsF ₆ , LiCF ₃ SO ₃ , LiC (SO ₂ CF ₃ ) ₃ , LiAlCl ₄ , LiSiF _{6 and the} like can be mentioned, but LiPF ₆ and LiBF ₄ are preferable from the viewpoint of oxidation stability. These lithium salts may be used alone or in combination of two or more. There is no problem as long as the lithium salt can be dissolved in the above solvent, but the lithium ion concentration is 0.4 mol / kg or more and 2.0 mol / kg or less with respect to the non-aqueous solvent. Preferably there is.

As the gel electrolyte, the above-described electrolytic solution is gelled with a matrix polymer. The matrix polymer only needs to be compatible with a non-aqueous electrolyte solution obtained by dissolving the electrolyte salt in the non-aqueous solvent and can be gelled. Such matrix polymers, fluorine-based high molecular compounds, such as a copolymer of polyvinylidene fluoride and hexafluoropropylene, ether-based high molecular weight compound such as cross-linked body containing polyethylene oxide, polyethylene oxide, polypropylene oxide, polyacrylonitrile And a polymer containing polymethacrylonitrile as a repeating unit. Such a polymer may be used individually by 1 type, and may mix and use 2 or more types.

Among them, a fluorine-based polymer compound is particularly preferable from the viewpoint of redox stability. For example, a copolymer in which hexafluoropropylene is introduced into polyvinylidene fluoride at a ratio of 75.0% by weight or less is used. Can do. Such polymers have a number average molecular weight in the range of 5.0 × 10 ⁵ to 7.0 × 10 ⁵ (500,000 to 700,000) or a weight average molecular weight of 2.1 × 10 ⁵ to 3. The range is 1 × 10 ⁵ (210,000-310,000), and the intrinsic viscosity is in the range of 1.7 (dl / g) to 2.1 (dl / g).

[Separator]
The separator is made of, for example, a porous film made of a polyolefin-based material such as polypropylene (PP) or polyethylene (PE), or a porous film made of an inorganic material such as a ceramic nonwoven fabric. A porous film in which a resin is mixed and melted or a structure in which two or more porous films are laminated may be used. Among them, polypropylene (PP) and polyethylene (PE) porous films are most effective.

  In general, the thickness of the separator is preferably 5 μm to 50 μm, more preferably 7 μm to 30 μm. If the separator is too thick, the amount of the active material filled decreases, the battery capacity decreases, and the ionic conductivity decreases and the current characteristics deteriorate. On the other hand, if the film is too thin, the mechanical strength of the film decreases.

[Exterior material]
The laminated film 36 to be packaged is composed of a multilayer film having moisture resistance and insulation properties, in which a metal foil is sandwiched between an outer resin layer and an inner resin layer made of a resin film. In addition to improving the strength of the exterior material, the metal foil plays the most important role of protecting the contents by preventing the entry of moisture, oxygen, and light. It is appropriate to use stainless steel or nickel-plated iron as the material as appropriate. However, aluminum (Al) is the most suitable because of its lightness, extensibility, price and ease of processing. If necessary, an adhesive layer may be provided between the metal foil and each of the outer resin layer and the inner resin layer.

  Nylon (Ny), polyethylene terephthalate (PET), or polyethylene (PE) is used for the outer resin layer because of its beautiful appearance, toughness, and flexibility, and a plurality of types can be selected and used. .

  The inner resin layer is a part that melts and fuses with heat or ultrasonic waves, and is made of polyethylene (PE), unstretched polypropylene (CPP), polyethylene terephthalate (PET), nylon (Ny), and low density polyethylene. (LDPE), high density polyethylene (HDPE), and linear low density polyethylene (LLDPE) can be used, and a plurality of types can be selected and used.

[Circuit board, PTC element]
The circuit board 22 is provided with a connector 22a that is an external terminal that can be connected to an electronic device, and a protection circuit that protects the battery cell 20.

  The circuit board 22 includes a protection circuit including a temperature protection element such as a fuse and a thermistor, an ID resistor for identifying the battery pack 30, a connector 22a provided with a contact portion for electrical connection with an electronic device, and the like. Has been implemented. Further, the protection circuit includes an IC (Integrated Circuit) for monitoring the secondary battery and controlling an FET (Field Effect Transistor), and a charge / discharge control FET.

  Further, a PTC element 23 connected between the circuit board 22 and the negative terminal 34b is also provided as a protection circuit.

  The PTC element 23 is connected in series with the battery cell 30, and when the temperature of the battery cell 30 becomes higher than the set temperature, the electrical resistance increases rapidly and substantially blocks the current flowing through the battery. A fuse and a thermistor are also connected in series with the battery cell 30, and when the temperature of the battery cell 30 becomes higher than the set temperature, the current flowing through the battery is cut off. In addition, the protection circuit including the IC for monitoring the battery cell 30 and controlling the FET and the charge / discharge control FET may be in a dangerous state such as heat generation or ignition if the terminal voltage of the battery cell 30 increases excessively. Therefore, the voltage of the battery cell 30 is monitored, and when the voltage exceeds a specified voltage, the charge control FET is turned off to prohibit charging. When the terminal voltage of the battery cell 30 is overdischarged to below the discharge prohibition voltage and the secondary battery voltage becomes 0V, the battery cell 30 may be in an internal short circuit state and may not be recharged. If the voltage falls below the discharge inhibition voltage, the discharge control FET is turned off to inhibit discharge.

[Exterior case]
The exterior case includes an upper case 25a and a lower case 25b made by molding a resin material, for example, and has a connector holding portion 25c that holds the connector 22a and exposes it to the outside.

[Production method of battery pack]
The battery pack 30 configured as described above can be manufactured, for example, as follows.

[Production of positive electrode]
The above-mentioned positive electrode active material, binder and conductive material are uniformly mixed to form a positive electrode mixture, and this positive electrode mixture is dispersed in a solvent to form a positive electrode mixture slurry. Next, this positive electrode mixture slurry is applied by, for example, a doctor blade method. Subsequently, the positive electrode active material layer 31a is formed by drying at high temperature, removing the solvent, and applying pressure. In addition, as a solvent, N-methyl-2-pyrrolidone etc. are used, for example.

  In the positive electrode 31, a positive electrode terminal 34a is provided at one end of the positive electrode current collector 31b by spot welding or ultrasonic welding. The positive electrode terminal 34a is preferably a metal foil or a mesh-like one, but there is no problem even if it is not a metal as long as it is electrochemically and chemically stable and can conduct electricity. Examples of the material of the positive electrode terminal 34a include aluminum (Al).

[Production of negative electrode]
The above-described negative electrode active material, conductive material, and binder are uniformly mixed to form a negative electrode mixture, and dispersed in a solvent to form a negative electrode mixture slurry. Next, after applying this negative electrode mixture slurry uniformly on the negative electrode current collector by the same method as that for the positive electrode, the negative electrode active material layer 32a is formed by drying at high temperature, removing the solvent, and pressurizing.

  Similarly to the positive electrode 31, the negative electrode 32 is also provided with a negative electrode terminal 34 b at one end of the negative electrode current collector by spot welding or ultrasonic welding. The negative electrode terminal 34b is electrochemically and chemically stable and can be conductive so long as it is not a metal. Examples of the material of the negative electrode terminal 34b include copper and nickel.

  The positive electrode terminal 34a and the negative electrode terminal 34b are led out from the same direction so that they do not interfere with each other by the ribs 21f provided on the partition plate 21. The method of attaching the positive terminal 34a and the negative terminal 34b is not limited to the above example.

[Production of battery element]
The gel electrolyte as described above is uniformly applied to both surfaces of the positive electrode 31 and the negative electrode 32, impregnated in the positive electrode active material layer 31a and the negative electrode active material layer 32a, and then stored at room temperature or subjected to a drying process. Form a layer. Next, the positive electrode 31 and the negative electrode 32 on which the gel electrolyte layer is formed are stacked in the order of the positive electrode 31, the separator 33 a, the negative electrode 32, and the separator 33 b, and wound to obtain the battery element 40.

[Production of battery cells]
Next, the battery cell 30 is produced using the battery element 40. The battery cell 30 is manufactured by covering the battery element 40 with a laminate film 36 and sealing the periphery of the battery element 40 by heat welding or the like.

[Production of battery pack]
The positive electrode terminal 34 a and the negative electrode terminal 34 b of the battery cell 30 manufactured as described above are connected to the circuit board 22. At this time, the negative electrode terminal 34 b and the circuit board 22 are connected via the PTC element 23.

  Next, from the upper surface of the battery cell 30, the partition plate 21 is arrange | positioned so that the partition plate 21 may cover the battery element 40 accommodation part. Subsequently, as shown in FIG. 8, the circuit board 22 and the PTC element 23 connected to the battery cell 30 are arranged at predetermined positions on the partition plate 21. At this time, since the circuit board 22 is connected to the electrode terminal 34, the battery cell 30 is covered with the electrode terminal 34 portion as a fulcrum. Conventionally, the battery cell was easily damaged by the connector in this step. However, by providing the partition plate 21, the battery cell 30 can be prevented from being damaged. At this time, the connector 22a is disposed so as to be sandwiched between the connector guides 21a.

  Subsequently, the battery cell 30 provided with the partition plate 21 and the circuit board 22 is accommodated in the lower case 25b. At this time, the battery cell 30 is fixed to the lower case 25b by an adhesive member 24 such as a double-sided tape. Finally, the upper case 25a is fitted to the lower case 25b, and the lower case 25b and the upper case 25a are connected by ultrasonic welding or the like, and the battery pack 20 is manufactured. 3 and 4 and the like, for example, a fitting rib is formed on the lower case 25b and is molded so as to be easily fitted to the upper case 25a.

  The battery pack 20 thus manufactured does not cause damage or short circuit of the battery cell 30 in the battery pack 20 and has high safety. Moreover, since the position stability of components is high and the exterior case 25 is not easily deformed by the expansion of the battery cell 30, the battery pack 30 having high quality can be obtained.

(2) Second Embodiment Next, a battery pack according to a second embodiment of the present invention will be described. In addition, in 2nd Embodiment, since it is the same as that of 1st Embodiment except the structure of the partition plate 51, only the partition plate 51 is demonstrated. Moreover, the same code | symbol is attached | subjected to the part which is the same as or corresponds to the member which comprises the battery pack 30 of 1st Embodiment.

9A and 9B are perspective views showing the configuration of the partition plate 51 in the second embodiment. Incidentally, FIG. 9B, the partition plate 5 1 electrode terminals interference preventing rib 51f in FIG. 9A (hereinafter, the ribs 51f and occasionally referred to) is a perspective view from the side. The partition plate 51 has a substantially U-shaped cross section, and similarly to the partition plate 21 according to the first embodiment, a connector fixing guide 51a for external connection (hereinafter referred to as a connector guide 51a as appropriate) and a plurality of The outer case deformation preventing rib 51b, the circuit board holding rib 51c, the circuit board positioning ribs 51d and 51e and the electrode terminal interference preventing rib 51f (hereinafter referred to as the rib 51b, the rib 51c, the rib 51d, the rib 51e and the rib 51f as appropriate). Called). In addition, a plurality of convex portions 52 are formed at the end portion of the upper surface, and when the battery pack is manufactured, the convex portions 52 are fixed in contact with the inner surface of the lower case 25b, and the parts of the convex portion 52 are assembled when the battery pack is assembled. Prevent misalignment.

  Further, a hole 53 having a plurality of through holes is provided in a portion where the PTC element 23 is arranged on the partition plate 51. This hole 53 improves the temperature transfer efficiency from the battery cell 30 to the PTC element 23 above the partition plate 51, and prevents heat transfer from being interrupted by the partition plate 51 when the battery cell 30 generates heat. Provided for.

  In addition, a hole such as a through hole 54 may be provided in a portion of the partition plate 51 where the circuit board 22 or the PTC element 23 is not disposed on the upper part. The through hole 54 enhances the heat dissipation effect of the battery cell 30 and suppresses abnormal heat generation of the battery cell 30.

  When the circuit board 22 is arranged on the battery cell 30 provided with such a partition plate 51, the connector 22a is sandwiched between the connector guides 51a as shown in FIG. Thereby, like the first embodiment, the circuit board 22 can be fixed.

  Moreover, as shown in FIG. 11, the connector guide 51a may not be provided on the partition plate 51, and the connector 22a may be fixed only by the connector holding portion of the lower case 25b.

  Although the first and second embodiments of the present invention have been specifically described above, the present invention is not limited to the above-described embodiments, and various modifications based on the technical idea of the present invention are possible. It is.

  For example, the numerical values given in the first and second embodiments are merely examples, and different numerical values may be used as necessary.

  Further, the shapes of the partition plate and the connector guides, ribs and the like provided on the partition plate are not limited to those shown in the drawings as long as the above-described effects can be obtained.

It is a disassembled perspective view which shows the structure of the conventional battery pack. It is a perspective view which shows the external appearance of the battery pack concerning embodiment of this invention. It is a disassembled perspective view which shows the structure of the battery pack concerning embodiment of this invention. It is a disassembled perspective view which shows the structure of the battery pack concerning embodiment of this invention. It is a schematic diagram which shows the structure of the partition plate used for the battery pack concerning embodiment of this invention. It is sectional drawing at the time of arrange | positioning the partition plate concerning embodiment of this invention on a battery cell. It is a schematic diagram which shows the structure of the battery element and battery cell which are used for the battery pack concerning embodiment of this invention. It is a schematic diagram which shows the structure inside the battery pack concerning embodiment of this invention. It is a schematic diagram which shows the other structural example of the partition plate concerning embodiment of this invention. It is a schematic diagram which shows the mode of the fixation of the connector in the partition plate concerning embodiment of this invention. It is a schematic diagram which shows the mode of the fixation of the connector in embodiment of this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1,20 ... Battery pack 2,30 ... Battery cell 3a, 32a ... Positive electrode terminal 3b, 32b ... Negative electrode terminal 4 ... Laminate film 5,22 ... Circuit board 5a, 22a .. Connector 6, 23 PTC element 7 Insulating member 8 Protection member 9 Buffer member 10a, 25a Upper case 10b, 25b Lower case 11, 24 -Adhesive members 21, 51 ... Partition plates 21a, 51a ... Connector guides 21b, 21c, 21d, 21e, 21f ... Ribs 22b ... Projection for fitting 25 ... Exterior case 25c ... Connector Holding part 26 ... Upper surface part 27a, 27b ... Extension part 28 ... Overhanging part 40 ... Battery element 51b, 51c, 51d, 51e, 51f ... Rib 52 ... Convex part 53 ... hole 54 ... through hole

Claims (9)

A battery cell having a first side surface from which the electrode terminal is drawn out, and a second side surface opposite to the first side surface;
A circuit board connected to the electrode terminal;
A partition plate for partitioning the battery cell and the circuit board;
An exterior case that houses the battery cell, the circuit board, and the partition plate;
The partition plate is disposed on the battery cell side along the first side surface and the second side surface of the battery cell from the circuit board placement portion on which the circuit board is placed, and the circuit board placement portion. A first extension part and a second extension part respectively extending in the direction toward
The battery pack according to claim 1, wherein a positioning rib of the circuit board is provided in the circuit board arrangement portion. 2. The battery pack according to claim 1, wherein a circuit board holding rib is provided on a surface of the circuit board arrangement portion facing the circuit board. 3. 2. The battery pack according to claim 1, wherein an outer case deformation preventing rib is provided on a surface of the circuit board disposition portion facing the circuit board. The battery pack according to claim 3, wherein a gap between the outer case deformation preventing rib and the outer case is 0.1 mm or less. 2. The battery pack according to claim 1, wherein a surface of the circuit board disposition portion facing the battery cell is concave with respect to the battery cell. The battery pack according to claim 1, wherein the first extending portion is provided with a rib for preventing electrode terminal interference. The battery pack according to claim 1, wherein a guide for fixing an external connection connector is provided in the second extending portion. The battery pack according to claim 1, wherein the PTC element disposition portion of the partition plate is provided with a hole portion in which one or a plurality of through holes are formed. The battery pack according to claim 1, wherein at least a corner portion of the partition plate facing the battery cell has an R shape.

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