JP5609249B2 - High pressure tank manufacturing method, high pressure tank manufacturing apparatus, and high pressure tank - Google Patents

High pressure tank manufacturing method, high pressure tank manufacturing apparatus, and high pressure tank Download PDF

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JP5609249B2
JP5609249B2 JP2010109132A JP2010109132A JP5609249B2 JP 5609249 B2 JP5609249 B2 JP 5609249B2 JP 2010109132 A JP2010109132 A JP 2010109132A JP 2010109132 A JP2010109132 A JP 2010109132A JP 5609249 B2 JP5609249 B2 JP 5609249B2
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resin
fiber bundle
impregnated
liner
pressure tank
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JP2011236974A (en
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健 八田
健 八田
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Toyota Motor Corp
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本発明は、高圧タンクの製造方法、高圧タンクの製造装置および高圧タンクに関する。   The present invention relates to a high-pressure tank manufacturing method, a high-pressure tank manufacturing apparatus, and a high-pressure tank.

燃料電池自動車や天然ガス自動車等には、燃料ガスとしての水素ガスや天然ガス等を貯蔵する高圧タンクが搭載される。高圧タンクとして、樹脂製または金属製タンク(ライナ:内容器)の外面に単位密度当りの強度が非常に高い炭素繊維強化プラスチック材(CFRP材)等を巻き付けて補強した高圧タンクが知られている。このような高圧タンクを製造する際、例えばフィラメントワインディング法のように炭素繊維等の繊維束に未硬化のエポキシ樹脂等のマトリックス樹脂を含浸させた状態で樹脂製タンクの外面に巻き付けて繊維層を形成した後、樹脂を硬化させて補強層を形成する方法がある。このフィラメントワインディング法において、生産性等の観点から、炭素繊維等の繊維束に未硬化のエポキシ樹脂等のマトリックス樹脂を予め含浸させ、ボビン等に巻き付けたプリプレグを用いる場合がある。また、製造効率等の点から通常、複数本のプリプレグを用いてライナの外面に繊維束を巻き付ける。   Fuel cell vehicles and natural gas vehicles are equipped with a high-pressure tank for storing hydrogen gas, natural gas, or the like as fuel gas. As a high-pressure tank, a high-pressure tank reinforced by winding a carbon fiber reinforced plastic material (CFRP material) or the like having a very high strength per unit density around the outer surface of a resin or metal tank (liner: inner container) is known. . When manufacturing such a high-pressure tank, the fiber layer is wound around the outer surface of a resin tank in a state where a fiber bundle such as carbon fiber is impregnated with a matrix resin such as an uncured epoxy resin as in the filament winding method. There is a method of forming a reinforcing layer by curing the resin after the formation. In this filament winding method, from the viewpoint of productivity and the like, a prepreg in which a fiber bundle such as carbon fiber is impregnated with a matrix resin such as an uncured epoxy resin in advance and wound around a bobbin or the like may be used. Further, from the viewpoint of production efficiency and the like, the fiber bundle is usually wound around the outer surface of the liner using a plurality of prepregs.

フィラメントワインディング法で高圧タンクを製造する場合、タンクの高い強度を確保するためには、炭素繊維等の繊維の密着性を高くすることが好ましい。   When manufacturing a high-pressure tank by the filament winding method, it is preferable to increase the adhesion of fibers such as carbon fibers in order to ensure high strength of the tank.

通常、ライナに樹脂を含浸させた繊維束を何層も巻き付けて繊維層を形成し、加熱硬化して補強層を形成するが、巻き付け時または加熱硬化時に繊維束に含浸させた樹脂が染み出し、繊維束の樹脂含有率が低下することにより、繊維の密着性が低下して、高圧タンクの強度が低下する場合がある。そのため、高圧タンクに要求される性能を充分に満足できない可能性がある。   Normally, a fiber layer is formed by winding a fiber bundle impregnated with a resin into a liner, forming a fiber layer, and heat-curing to form a reinforcing layer, but the resin impregnated into the fiber bundle at the time of winding or heat-curing oozes out. When the resin content of the fiber bundle decreases, the fiber adhesion may decrease, and the strength of the high-pressure tank may decrease. Therefore, there is a possibility that the performance required for the high-pressure tank cannot be sufficiently satisfied.

特許文献1には、離型紙からの浮き上がりの少ない一方向炭素繊維プリプレグ材を得るために、複数本の炭素繊維束を一方向に互いに並行するように引き揃えてなる炭素繊維シートの上下両面に、少なくとも一方がマトリックス樹脂塗布離型紙である離型紙を重ね合わせ、重ね合わせ体を含浸ロールに通し、炭素繊維シートに離型紙上のマトリックス樹脂を転移、含浸して一方向炭素繊維プリプレグとした後、上側の離型紙を剥ぎ取り、一方向炭素繊維プリプレグを下側の離型紙ごとロール状に巻き取るに際し、炭素繊維束の張力Tf、含浸ロールに至る上側の離型紙の張力Tu、下側の離型紙の張力Ts、下側の離型紙の巻取張力Twと下側の離型紙の張力Tsとの比Tw/Tsを所定の範囲内に維持する一方向炭素繊維プリプレグ材の製造方法が記載されている。   In Patent Document 1, in order to obtain a unidirectional carbon fiber prepreg material with less lift from the release paper, a plurality of carbon fiber bundles are arranged on both upper and lower surfaces of a carbon fiber sheet that are aligned in parallel to each other in one direction. After stacking release paper, at least one of which is matrix resin coated release paper, passing the overlapped body through an impregnation roll, transferring and impregnating the matrix resin on the release paper to the carbon fiber sheet to obtain a unidirectional carbon fiber prepreg When peeling the upper release paper and winding the unidirectional carbon fiber prepreg together with the lower release paper into a roll, the tension Tf of the carbon fiber bundle, the tension Tu of the upper release paper leading to the impregnation roll, the lower Production of a unidirectional carbon fiber prepreg material that maintains the ratio Tw / Ts of the release paper tension Ts, the lower release paper winding tension Tw, and the lower release paper tension Ts within a predetermined range. The method has been described.

しかし、特許文献1の技術では、ライナへの巻き付け時等における繊維束の樹脂含有率の低下を充分に抑制することができない場合がある。   However, the technique of Patent Document 1 may not sufficiently suppress a decrease in the resin content of the fiber bundle at the time of winding around the liner.

特開2005−014600号公報JP-A-2005-014600

本発明は、ライナへの巻き付け時等における繊維束の樹脂含有率の低下を抑制することができる高圧タンクの製造方法、高圧タンクの製造装置および高圧タンクである。   The present invention is a high-pressure tank manufacturing method, a high-pressure tank manufacturing apparatus, and a high-pressure tank that can suppress a decrease in the resin content of a fiber bundle during winding around a liner.

本発明は、ライナと前記ライナの外面に繊維を巻き付けた繊維層を含んで構成された補強層とを有する高圧タンクを製造する高圧タンクの製造方法であって、繊維束にマトリックス樹脂を含浸させた少なくとも1つの第一樹脂含浸繊維束と、繊維束にマトリックス樹脂を含浸させた少なくとも2つの第二樹脂含浸繊維束とを同時に用いて、前記第一樹脂含浸繊維束の両端側に前記第二樹脂含浸繊維束を配置してライナの外面に繊維束を巻き付けて繊維層を形成する繊維層形成工程と、前記マトリックス樹脂を硬化させる硬化工程と、を含み、前記繊維層形成工程において、(1)前記第一樹脂含浸繊維束に含まれるマトリックス樹脂の硬化温度を、前記第二樹脂含浸繊維束に含まれるマトリックス樹脂の硬化温度よりも高くする方法、および、(2)前記第一樹脂含浸繊維束を前記ライナの外面に巻き付ける際の繊維の張力を、前記第二樹脂含浸繊維束を前記ライナの外面に巻き付ける際の繊維の張力よりも低くする方法、のうちの少なくとも1つを用いる高圧タンクの製造方法である。   The present invention relates to a method for manufacturing a high-pressure tank having a liner and a reinforcing layer including a fiber layer in which fibers are wound around the outer surface of the liner, the fiber bundle being impregnated with a matrix resin. At least one first resin-impregnated fiber bundle and at least two second resin-impregnated fiber bundles in which the fiber bundle is impregnated with a matrix resin are used at the same time, A fiber layer forming step of arranging a resin-impregnated fiber bundle and winding the fiber bundle around an outer surface of the liner to form a fiber layer; and a curing step of curing the matrix resin. ) A method of setting the curing temperature of the matrix resin contained in the first resin-impregnated fiber bundle higher than the curing temperature of the matrix resin contained in the second resin-impregnated fiber bundle, and (2) A method in which the tension of the fiber when the first resin-impregnated fiber bundle is wound around the outer surface of the liner is lower than the tension of the fiber when the second resin-impregnated fiber bundle is wound around the outer surface of the liner, It is a manufacturing method of a high-pressure tank using at least one of them.

また、前記高圧タンクの製造方法において、前記第一樹脂含浸繊維束の両端側に前記第二樹脂含浸繊維束の一部が重なるように配置して前記ライナの外面に繊維束を巻き付けて繊維層を形成することが好ましい。   Further, in the method for manufacturing the high-pressure tank, a fiber layer is formed by arranging the second resin-impregnated fiber bundle so as to overlap a part of both ends of the first resin-impregnated fiber bundle and winding the fiber bundle around the outer surface of the liner. Is preferably formed.

また、本発明は、ライナと前記ライナの外面に繊維を巻き付けた繊維層を含んで構成された補強層とを有する高圧タンクを製造する高圧タンクの製造装置であって、繊維束にマトリックス樹脂を含浸させた第一樹脂含浸繊維束を供給する少なくとも1つの第一樹脂含浸繊維束供給手段と、繊維束にマトリックス樹脂を含浸させた第二樹脂含浸繊維束を供給する少なくとも2つの第二樹脂含浸繊維束供給手段と、を有し、前記第一樹脂含浸繊維束を前記ライナの外面に巻き付ける際の繊維の張力を、前記第二樹脂含浸繊維束を前記ライナの外面に巻き付ける際の繊維の張力よりも低くする張力制御手段をさらに有し、前記少なくとも1つの第一樹脂含浸繊維束供給手段と、前記少なくとも2つの第二樹脂含浸繊維束供給手段とを同時に用いて、前記張力制御手段を用い、前記第一樹脂含浸繊維束の両端側に前記第二樹脂含浸繊維束を配置してライナの外面に繊維束を巻き付けて繊維層を形成する高圧タンクの製造装置である。 The present invention also provides a high-pressure tank manufacturing apparatus for manufacturing a high-pressure tank having a liner and a reinforcing layer including a fiber layer in which fibers are wound around the outer surface of the liner, and a matrix resin is used for the fiber bundle. At least one first resin impregnated fiber bundle supply means for supplying the impregnated first resin impregnated fiber bundle, and at least two second resin impregnations for supplying the second resin impregnated fiber bundle in which the fiber bundle is impregnated with the matrix resin has a fiber bundle supply means, and the tension of the fiber during winding the pre-Symbol first resin-impregnated fiber bundle to the outer surface of said liner, said second resin-impregnated fiber bundle of the fibers during winding on the outer surface of the liner further comprising a tension control means to be lower than the tension, with the at least one first resin-impregnated fiber bundle supply means and said at least two second resin-impregnated fiber bundle supply means at the same time, Using the serial tension control hand stage, in the manufacturing apparatus of the high-pressure tank to form a fiber layer by winding a fiber bundle on the outer surface of the liner by placing the second resin-impregnated fiber bundle at both ends of the first resin-impregnated fiber bundle is there.

また、本発明は、ライナと、繊維束とマトリックス樹脂とを含む少なくとも1つの第一樹脂含浸繊維束の両端側に、繊維束とマトリックス樹脂とを含む少なくとも1つの第二樹脂含浸繊維束が配置されるように前記ライナの外面に巻き付けられた繊維層を含んで構成された補強層と、を有し、前記第一樹脂含浸繊維束に含まれるマトリックス樹脂の硬化温度が、前記第二樹脂含浸繊維束に含まれるマトリックス樹脂の硬化温度よりも高い高圧タンクである。   In the present invention, at least one second resin-impregnated fiber bundle containing a fiber bundle and a matrix resin is disposed on both ends of the liner, at least one first resin-impregnated fiber bundle containing a fiber bundle and a matrix resin. And a reinforcing layer configured to include a fiber layer wound around the outer surface of the liner, and the curing temperature of the matrix resin included in the first resin-impregnated fiber bundle is the second resin-impregnated The high-pressure tank is higher than the curing temperature of the matrix resin contained in the fiber bundle.

本発明では、第一樹脂含浸繊維束の両端側に第二樹脂含浸繊維束が配置されるようにライナの外面に繊維束を巻き付けて繊維層を形成する際に、第一樹脂含浸繊維束に含まれるマトリックス樹脂の硬化温度を第二樹脂含浸繊維束に含まれるマトリックス樹脂の硬化温度よりも高くする方法、および、第一樹脂含浸繊維束の繊維の張力が第二樹脂含浸繊維束の繊維の張力よりも低くする方法のうちの少なくとも1つを用いることにより、ライナへの巻き付け時等における繊維束の樹脂含有率の低下を抑制することができる高圧タンクの製造方法、高圧タンクの製造装置および高圧タンクを提供する。   In the present invention, when forming a fiber layer by wrapping the fiber bundle around the outer surface of the liner so that the second resin-impregnated fiber bundle is disposed on both ends of the first resin-impregnated fiber bundle, A method of increasing the curing temperature of the contained matrix resin higher than the curing temperature of the matrix resin contained in the second resin-impregnated fiber bundle, and the tension of the fibers of the first resin-impregnated fiber bundle is By using at least one of the methods for lowering the tension, a method for manufacturing a high-pressure tank, a high-pressure tank manufacturing apparatus, and the like that can suppress a decrease in the resin content of the fiber bundle at the time of winding around the liner, etc. Provide high-pressure tank.

本発明の実施形態に係る高圧タンクの製造装置の一例の全体構成を示す概略図である。It is the schematic which shows the whole structure of an example of the manufacturing apparatus of the high pressure tank which concerns on embodiment of this invention. 本発明の実施形態に係る高圧タンクの製造装置における繊維の巻き付け部分の構成の一例を示す概略図である。It is the schematic which shows an example of a structure of the winding part of the fiber in the manufacturing apparatus of the high pressure tank which concerns on embodiment of this invention. 本発明の実施形態における高圧タンクの製造方法における高圧タンクの軸方向の断面を示す概略図である。It is the schematic which shows the cross section of the axial direction of the high pressure tank in the manufacturing method of the high pressure tank in embodiment of this invention. 本発明の実施形態における繊維束の配向方向から見た第一樹脂含浸繊維束および第二樹脂含浸繊維束の配置の一例を示す概略断面図である。It is a schematic sectional drawing which shows an example of arrangement | positioning of the 1st resin impregnation fiber bundle and the 2nd resin impregnation fiber bundle seen from the orientation direction of the fiber bundle in embodiment of this invention. 本発明の実施形態における繊維束の配向方向から見た第一樹脂含浸繊維束および第二樹脂含浸繊維束の配置の他の例を示す概略断面図である。It is a schematic sectional drawing which shows the other example of arrangement | positioning of the 1st resin impregnation fiber bundle and the 2nd resin impregnation fiber bundle seen from the orientation direction of the fiber bundle in embodiment of this invention. 本発明の実施形態に係る高圧タンクの製造装置の他の例の全体構成を示す概略図である。It is the schematic which shows the whole structure of the other example of the manufacturing apparatus of the high pressure tank which concerns on embodiment of this invention.

本発明の実施の形態について以下説明する。本実施形態は本発明を実施する一例であって、本発明は本実施形態に限定されるものではない。   Embodiments of the present invention will be described below. This embodiment is an example for carrying out the present invention, and the present invention is not limited to this embodiment.

本発明の実施形態に係る高圧タンクの製造装置の一例の全体構成の概略を図1に示す。また、本実施形態に係る高圧タンクの製造装置における繊維の巻き付け部分の構成の一例の概略を図2に示す。   FIG. 1 shows an outline of an overall configuration of an example of a high-pressure tank manufacturing apparatus according to an embodiment of the present invention. Moreover, the outline of an example of a structure of the winding part of the fiber in the manufacturing apparatus of the high pressure tank which concerns on this embodiment is shown in FIG.

図1に示すように、高圧タンクの製造装置1は、繊維巻き付け装置10を備える。繊維巻き付け装置10は、ライナ16を支持するための回転支持部12を有する。また、高圧タンクの製造装置1は、第一樹脂含浸繊維束供給手段として、炭素繊維等の繊維束に未硬化のエポキシ樹脂等の第一マトリックス樹脂を予め含浸させた第一樹脂含浸繊維束26aをボビン等に巻き付けた第一プリプレグ22a、および繊維束に未硬化の第一マトリックス樹脂を予め含浸させた第一樹脂含浸繊維束26bをボビン等に巻き付けた第一プリプレグ22bと、第二樹脂含浸繊維束供給手段として、炭素繊維等の繊維束に未硬化のエポキシ樹脂等の第二マトリックス樹脂を予め含浸させた第二樹脂含浸繊維束28aをボビン等に巻き付けた第二プリプレグ24a、および繊維束に未硬化の第二マトリックス樹脂を予め含浸させた第二樹脂含浸繊維束28bをボビン等に巻き付けた第二プリプレグ24bと、を備える。   As shown in FIG. 1, the high-pressure tank manufacturing apparatus 1 includes a fiber winding device 10. The fiber winding device 10 has a rotation support portion 12 for supporting the liner 16. In addition, the high-pressure tank manufacturing apparatus 1 has a first resin-impregnated fiber bundle 26a in which a fiber bundle such as carbon fiber is impregnated with a first matrix resin such as an uncured epoxy resin in advance as a first resin-impregnated fiber bundle supply means. A first prepreg 22a wound around a bobbin or the like, a first prepreg 22b wound around a bobbin or the like with a first resin-impregnated fiber bundle 26b obtained by impregnating a fiber bundle with an uncured first matrix resin in advance, and a second resin impregnated As a fiber bundle supply means, a second prepreg 24a in which a second resin-impregnated fiber bundle 28a obtained by pre-impregnating a fiber bundle such as carbon fiber with a second matrix resin such as an uncured epoxy resin is wound around a bobbin or the like, and a fiber bundle And a second prepreg 24b in which a second resin-impregnated fiber bundle 28b pre-impregnated with an uncured second matrix resin is wound around a bobbin or the like.

本実施形態に係る高圧タンクの製造方法および高圧タンクの製造装置1の動作について説明する。   The operation of the high-pressure tank manufacturing method and the high-pressure tank manufacturing apparatus 1 according to this embodiment will be described.

図1,2に示すように、ライナ16は、繊維巻き付け装置10の回転支持部12に設置される。例えば、略円柱状のライナ16は図3に示すようなライナ16の軸を通したシャフト20によって、図2に示すように回転支持部12に支持される。回転支持部12によってライナ16が回転され、第一プリプレグ22a,22bおよび第二プリプレグ24a,24bからそれぞれ繰り出された第一樹脂含浸繊維束26a,26bと第二樹脂含浸繊維束28a,28bとが、図4に繊維束の配向方向から見た断面図を示すように第一樹脂含浸繊維束26a,26bの両端側に第二樹脂含浸繊維束28a,28bが配置された繊維束32とされ、さらに図2のような繊維ガイド部34で角度調整されて、ライナ16の外面に巻き付けられる。こうして、ライナ16の外面に繊維束32が所定の厚みおよび所定の方向で巻き付けられ繊維層が形成される(繊維層形成工程)。   As shown in FIGS. 1 and 2, the liner 16 is installed on the rotation support portion 12 of the fiber winding device 10. For example, the substantially cylindrical liner 16 is supported on the rotation support portion 12 as shown in FIG. 2 by a shaft 20 that passes through the axis of the liner 16 as shown in FIG. The liner 16 is rotated by the rotation support portion 12, and the first resin-impregnated fiber bundles 26a and 26b and the second resin-impregnated fiber bundles 28a and 28b fed out from the first prepregs 22a and 22b and the second prepregs 24a and 24b, respectively. FIG. 4 shows a fiber bundle 32 in which second resin-impregnated fiber bundles 28a and 28b are arranged on both ends of the first resin-impregnated fiber bundles 26a and 26b as shown in a cross-sectional view seen from the orientation direction of the fiber bundle. Further, the angle is adjusted by the fiber guide portion 34 as shown in FIG. 2, and it is wound around the outer surface of the liner 16. Thus, the fiber bundle 32 is wound around the outer surface of the liner 16 in a predetermined thickness and in a predetermined direction to form a fiber layer (fiber layer forming step).

ライナ16に繊維束32を巻き付ける前に、図1のように拡幅ローラ30等の拡幅手段を設けて、拡幅ローラ30等に第一樹脂含浸繊維束26a,26bおよび第二樹脂含浸繊維束28a,28bを押し付けて予め拡幅しておいてもよい。ここで、繊維束を拡幅するとは、例えば、繊維束を構成する繊維を拡げて繊維束を略扁平な状態にすることを意味する。   Before winding the fiber bundle 32 around the liner 16, widening means such as a widening roller 30 is provided as shown in FIG. 1, and the first resin-impregnated fiber bundle 26a, 26b and the second resin-impregnated fiber bundle 28a, 28b may be pressed and widened in advance. Here, expanding the fiber bundle means, for example, that the fibers constituting the fiber bundle are expanded to make the fiber bundle substantially flat.

プリプレグを用いずに、例えば、繊維巻き付け装置10の上流側で、繊維束を樹脂塗布槽等に浸漬する方法等によってエポキシ樹脂等の熱硬化性のマトリックス樹脂を繊維束に含浸してもよい。   Without using the prepreg, for example, the fiber bundle may be impregnated with a thermosetting matrix resin such as an epoxy resin by a method of immersing the fiber bundle in a resin coating tank or the like on the upstream side of the fiber winding device 10.

繊維束32の巻き付け工程後、高圧タンク14は、加熱炉等において熱処理される。高圧タンク14は、例えば130℃程度で、10〜15時間程度加熱される。この加熱により、熱硬化性樹脂等が含浸された繊維束32が熱硬化され(硬化工程)、図3に示すような補強層18が形成される。その後、高圧タンク14は冷却される。このようにして、ライナ16の外面に補強層18が形成された高圧タンク14が製造される。   After the winding process of the fiber bundle 32, the high-pressure tank 14 is heat-treated in a heating furnace or the like. The high-pressure tank 14 is heated at, for example, about 130 ° C. for about 10 to 15 hours. By this heating, the fiber bundle 32 impregnated with the thermosetting resin or the like is thermoset (curing step), and the reinforcing layer 18 as shown in FIG. 3 is formed. Thereafter, the high-pressure tank 14 is cooled. In this way, the high-pressure tank 14 in which the reinforcing layer 18 is formed on the outer surface of the liner 16 is manufactured.

本実施形態では、第一樹脂含浸繊維束26a,26bに含まれる第一マトリックス樹脂の硬化温度を、第二樹脂含浸繊維束28a,28bに含まれる第二マトリックス樹脂の硬化温度よりも高くしてある。   In the present embodiment, the curing temperature of the first matrix resin contained in the first resin-impregnated fiber bundles 26a, 26b is set higher than the curing temperature of the second matrix resin contained in the second resin-impregnated fiber bundles 28a, 28b. is there.

高圧タンクにおいて高い強度を確保するためには、炭素繊維等の繊維の密着性を高くすることが望ましい。フィラメントワインディング法において、繊維束の巻き付け時に繊維の張力により繊維束に含浸させた樹脂が染み出し、繊維束の樹脂含有率が低下することがある。また、硬化工程において、加熱硬化時に樹脂の粘度が急激に低下することより、樹脂垂れが発生して、繊維束に含浸させた樹脂が染み出し、繊維束の樹脂含有率が低下することがある。繊維の高張力化、硬化時の高温化により、樹脂の染み出し、樹脂垂れがより顕著になって樹脂含有率の低下の問題がより大きくなる。繊維束の樹脂含有率が低下することにより、繊維の密着性が低下して、高圧タンクの強度が低下し、高圧タンクに要求される性能を充分に満足できないことがある。本実施形態では、両端側と内側の繊維束に含浸した樹脂の硬化温度に差をつけ、両端側に低温硬化の樹脂を含浸した繊維束、内側に高温硬化の樹脂を含浸した繊維束を配置してライナに巻き付けることにより、硬化工程において両端側に配置した低温硬化の繊維が先に硬化し始めることで、樹脂の染み出しを抑制することができる。樹脂含有率の低下を抑制して、繊維束をライナに巻き付けることができるため、強度、品質、寸法の安定した高圧タンクを生産することができる。   In order to ensure high strength in the high-pressure tank, it is desirable to increase the adhesion of fibers such as carbon fibers. In the filament winding method, the resin impregnated in the fiber bundle may ooze out due to the tension of the fiber when the fiber bundle is wound, and the resin content of the fiber bundle may decrease. Also, in the curing process, the resin viscosity drastically decreases at the time of heat curing, so that resin dripping occurs and the resin impregnated in the fiber bundle oozes out, and the resin content of the fiber bundle may decrease. . By increasing the tension of the fiber and increasing the temperature at the time of curing, the seepage of the resin and the dripping of the resin become more prominent, and the problem of a decrease in the resin content becomes greater. When the resin content of the fiber bundle decreases, the fiber adhesion decreases, the strength of the high-pressure tank decreases, and the performance required for the high-pressure tank may not be fully satisfied. In this embodiment, the curing temperature of the resin impregnated on both ends and the inner fiber bundle is differentiated, and the fiber bundle impregnated with the low-temperature curing resin on both ends and the fiber bundle impregnated with the high-temperature curing resin on the inner side are arranged. By wrapping around the liner, the low-temperature-cured fibers disposed on both ends in the curing step start to cure first, thereby preventing the resin from bleeding. Since the fiber bundle can be wound around the liner while suppressing a decrease in the resin content, a high-pressure tank having stable strength, quality, and dimensions can be produced.

また、硬化時の樹脂垂れを防止できるため、樹脂のバリ発生を抑制することができ、バリの除去工程を省略することができる。   Moreover, since the resin dripping at the time of hardening can be prevented, generation | occurrence | production of the burr | flash of resin can be suppressed and the removal process of a burr | flash can be skipped.

第一樹脂含浸繊維束26a,26bに含まれる第一マトリックス樹脂の硬化温度は、第二樹脂含浸繊維束28a,28bに含まれる第二マトリックス樹脂の硬化温度よりも高ければよく、特に制限はない。両者の温度差は、例えば、30℃〜100℃の範囲であり、40℃〜50℃の範囲であることが好ましい。例えば、第一マトリックス樹脂の硬化温度を100℃〜120℃の範囲とすればよい。マトリックス樹脂の硬化温度が50℃より低いと、樹脂の貯蔵安定性が低下してしまう場合がある。   The curing temperature of the first matrix resin contained in the first resin-impregnated fiber bundles 26a, 26b is not particularly limited as long as it is higher than the curing temperature of the second matrix resin contained in the second resin-impregnated fiber bundles 28a, 28b. . The temperature difference between the two is, for example, in the range of 30 ° C to 100 ° C, and preferably in the range of 40 ° C to 50 ° C. For example, what is necessary is just to make the hardening temperature of 1st matrix resin into the range of 100 to 120 degreeC. When the curing temperature of the matrix resin is lower than 50 ° C., the storage stability of the resin may be lowered.

なお、本明細書において「未硬化」とは、全く硬化が進行していない状態だけではなく、一部硬化が進行している状態も含む。   In this specification, “uncured” includes not only a state in which curing has not progressed but also a state in which partial curing has proceeded.

本実施形態において、図5に繊維束の配向方向から見た断面図を示すように第一樹脂含浸繊維束26a,26bの両端側に第二樹脂含浸繊維束28a,28bの一部が重なるように配置して、ライナ16の外面に繊維束を巻き付けて繊維層を形成することが好ましい。これにより、両端側の繊維が樹脂の染み出しを押さえ、樹脂含有率の低下がより抑制される。   In the present embodiment, as shown in a cross-sectional view as viewed from the fiber bundle orientation direction in FIG. 5, the second resin-impregnated fiber bundles 28a and 28b partially overlap each other on both ends of the first resin-impregnated fiber bundles 26a and 26b. It is preferable that the fiber layer is formed by winding the fiber bundle around the outer surface of the liner 16. Thereby, the fiber of both ends suppresses the seepage of the resin, and the decrease in the resin content is further suppressed.

繊維束の重なり幅は、段差をできるだけ小さくする等の点から、例えば、各繊維束の拡幅後の幅全体の10%〜30%程度の範囲とすればよい。各繊維束の拡幅後の幅が3〜4mm程度の場合、例えば、重なり幅を1mm程度とすればよい。   The overlapping width of the fiber bundles may be, for example, in a range of about 10% to 30% of the entire width of each fiber bundle after the width is made as small as possible. When the width of each fiber bundle after widening is about 3 to 4 mm, for example, the overlapping width may be about 1 mm.

本発明の実施形態に係る高圧タンクの製造装置の他の例の全体構成の概略を図6に示す。図6に示す高圧タンクの製造装置1は、第一樹脂含浸繊維束供給手段として、炭素繊維等の繊維束に未硬化のエポキシ樹脂等のマトリックス樹脂を予め含浸させた第一樹脂含浸繊維束40aをボビン等に巻き付けた第一プリプレグ36a、および繊維束に未硬化のマトリックス樹脂を予め含浸させた第一樹脂含浸繊維束40bをボビン等に巻き付けた第一プリプレグ36bと、第二樹脂含浸繊維束供給手段として、炭素繊維等の繊維束に未硬化のエポキシ樹脂等のマトリックス樹脂を予め含浸させた第二樹脂含浸繊維束42aをボビン等に巻き付けた第二プリプレグ38a、および繊維束に未硬化のマトリックス樹脂を予め含浸させた第二樹脂含浸繊維束42bをボビン等に巻き付けた第二プリプレグ38bと、を備える。なお、第一樹脂含浸繊維束40a,40bに含まれるマトリックス樹脂と、第二樹脂含浸繊維束42a,42bに含まれるマトリックス樹脂とは、同じものであっても、異なるものであってもよい。   FIG. 6 shows an outline of the overall configuration of another example of the high-pressure tank manufacturing apparatus according to the embodiment of the present invention. The high-pressure tank manufacturing apparatus 1 shown in FIG. 6 is a first resin-impregnated fiber bundle 40a in which a fiber bundle such as carbon fiber is pre-impregnated with a matrix resin such as an uncured epoxy resin as a first resin-impregnated fiber bundle supply means. A first prepreg 36b wound around a bobbin or the like, a first prepreg 36b obtained by winding a fiber bundle with an uncured matrix resin pre-impregnated with a first resin-impregnated fiber bundle 40b around a bobbin or the like, and a second resin-impregnated fiber bundle As supply means, a second prepreg 38a in which a second resin-impregnated fiber bundle 42a obtained by pre-impregnating a fiber bundle such as carbon fiber with a matrix resin such as an uncured epoxy resin is wound around a bobbin or the like, and the fiber bundle is uncured. A second prepreg 38b in which a second resin-impregnated fiber bundle 42b pre-impregnated with a matrix resin is wound around a bobbin or the like. The matrix resin included in the first resin-impregnated fiber bundles 40a and 40b and the matrix resin included in the second resin-impregnated fiber bundles 42a and 42b may be the same or different.

回転支持部12によってライナ16が回転され、第一プリプレグ36a,36bおよび第二プリプレグ38a,38bからそれぞれ繰り出された第一樹脂含浸繊維束40a,40bと第二樹脂含浸繊維束42a,42bとが、図4と同様に第一樹脂含浸繊維束40a,40bの両端側に第二樹脂含浸繊維束42a,42bが配置された繊維束44とされ、図2のような繊維ガイド部34で角度調整されて、ライナ16の外面に巻き付けられる。こうして、ライナ16の外面に繊維束44が所定の厚みおよび所定の方向で巻き付けられ繊維層が形成される(繊維層形成工程)。   The liner 16 is rotated by the rotation support portion 12, and the first resin-impregnated fiber bundles 40a and 40b and the second resin-impregnated fiber bundles 42a and 42b fed from the first prepregs 36a and 36b and the second prepregs 38a and 38b, respectively. 4, a fiber bundle 44 in which the second resin-impregnated fiber bundles 42 a and 42 b are arranged on both ends of the first resin-impregnated fiber bundles 40 a and 40 b is used, and the angle is adjusted by the fiber guide portion 34 as shown in FIG. 2. And wound around the outer surface of the liner 16. Thus, the fiber bundle 44 is wound around the outer surface of the liner 16 in a predetermined thickness and in a predetermined direction to form a fiber layer (fiber layer forming step).

本実施形態では、第一樹脂含浸繊維束40a,40bをライナ16の外面に巻き付ける際の繊維の張力を、第二樹脂含浸繊維束42a,42bをライナ16の外面に巻き付ける際の繊維の張力よりも低くする。両端側と内側の繊維の張力に差をつけ、両端側の繊維を高張力、内側の繊維を低張力でライナ16に巻き付けることにより、両端側の繊維が樹脂の染み出しを抑制することができる。   In the present embodiment, the tension of the fibers when the first resin-impregnated fiber bundles 40a and 40b are wound around the outer surface of the liner 16 is determined from the tension of the fibers when the second resin-impregnated fiber bundles 42a and 42b are wound around the outer surface of the liner 16. Also lower. By differentiating the tension between the fibers on both ends and the inside, the fibers on both ends can be wound around the liner 16 with high tension and the fibers on the inside with low tension. .

第一樹脂含浸繊維束40a,40bを巻き付ける際の繊維の張力は、第二樹脂含浸繊維束42a,42bを巻き付ける際の繊維の張力よりも低ければよく、特に制限はなない。両者の張力差は、例えば、50N〜150Nの範囲である。例えば、第一樹脂含浸繊維束40a,40bを巻き付ける際の繊維の張力を50N〜100Nの範囲として、第二樹脂含浸繊維束42a,42bを巻き付ける際の繊維の張力を150N〜200Nの範囲とすればよい。   The tension of the fibers when winding the first resin-impregnated fiber bundles 40a and 40b is not particularly limited as long as it is lower than the tension of the fibers when winding the second resin-impregnated fiber bundles 42a and 42b. The tension difference between the two is, for example, in the range of 50N to 150N. For example, the fiber tension when winding the first resin-impregnated fiber bundles 40a and 40b is in the range of 50N to 100N, and the fiber tension when winding the second resin-impregnated fiber bundles 42a and 42b is in the range of 150N to 200N. That's fine.

両端側と内側の繊維の張力に差をつける方法としては、特に制限はないが、例えば、給糸ガイド46にエンコーダ等を設定して、両端側と内側の繊維の張力に差をつければよい。   There is no particular limitation on the method of giving a difference between the tensions on both ends and the inner side. For example, an encoder or the like may be set on the yarn feeding guide 46 to give a difference in the tension between the ends and the inner side. .

本構成においても、図5と同様に第一樹脂含浸繊維束40a,40bの両端側に第二樹脂含浸繊維束42a,42bの一部が重なるように配置して、ライナ16の外面に繊維束を巻き付けて繊維層を形成することが好ましい。   Also in this configuration, as in FIG. 5, the second resin-impregnated fiber bundles 42a and 42b are arranged so as to partially overlap the both ends of the first resin-impregnated fiber bundles 40a and 40b, and the fiber bundles are arranged on the outer surface of the liner 16. Is preferably wound to form a fiber layer.

樹脂の染み出しを抑制する効果の点では、両端側と内側の繊維束に含浸した樹脂の硬化温度に差をつける構成の方が好ましく、コスト等の点からは、両端側と内側の繊維の張力に差をつける構成の方が好ましい。両端側と内側の繊維束に含浸した樹脂の硬化温度に差をつける構成と、両端側と内側の繊維の張力に差をつける構成とを組み合わせてもよい。   In terms of the effect of suppressing the seepage of the resin, it is preferable to make a difference in the curing temperature of the resin impregnated in the both ends and the inner fiber bundle. A configuration that makes a difference in tension is more preferable. You may combine the structure which makes a difference in the curing temperature of the resin which impregnated the fiber bundle of both ends and an inner side, and the structure which makes a difference in the tension | tensile_strength of both ends and an inner side.

高圧タンク14は、ライナ(内容器)16、補強層(外層)18を含んで構成されている。また、高圧タンク14は、ガス充填・放出口等を備えてもよい。   The high-pressure tank 14 includes a liner (inner container) 16 and a reinforcing layer (outer layer) 18. Further, the high-pressure tank 14 may include a gas filling / releasing port.

ライナ16は、略円柱状等に形成されてなり、例えば高圧水素ガスなどの媒体をその内部に収容するためのものであり、水素ガス等のガスに直接接触する層である。ライナ16の形状、サイズ、厚みは使用目的、仕様等に応じたものを任意に選択することができる。ライナ16の厚みは、例えば、2mm〜4mmの範囲である。   The liner 16 is formed in a substantially cylindrical shape or the like, for example, for accommodating a medium such as high-pressure hydrogen gas therein, and is a layer in direct contact with a gas such as hydrogen gas. The shape, size, and thickness of the liner 16 can be arbitrarily selected according to the purpose of use, specifications, and the like. The liner 16 has a thickness in the range of 2 mm to 4 mm, for example.

ライナ16は、樹脂材料、金属等を含んで構成される。ライナ16を構成する樹脂材料としては、熱可塑性樹脂、熱硬化性樹脂等が挙げられる。熱可塑性樹脂としては、ポリエチレン、ポリプロピレン、ポリ塩化ビニル、ABS樹脂、ポリスチレン、ポリアミド、ポリカーボネート、ポリイミド、フッ素樹脂等が挙げられ、熱硬化性樹脂としては、エポキシ樹脂やポリウレタン等が挙げられる。ライナを構成する金属としては、アルミ合金等の金属が挙げられる。ライナの肉厚やライナを構成する材料の種類は、ライナ16に要求される強度、気密性、成形性等に応じて適宜選択することができる。これらのうち、強度や耐ガス透過性等の点からナイロン等のポリアミド樹脂が好ましい。   The liner 16 includes a resin material, a metal, and the like. Examples of the resin material constituting the liner 16 include a thermoplastic resin and a thermosetting resin. Examples of the thermoplastic resin include polyethylene, polypropylene, polyvinyl chloride, ABS resin, polystyrene, polyamide, polycarbonate, polyimide, and fluorine resin. Examples of the thermosetting resin include epoxy resin and polyurethane. Examples of the metal constituting the liner include metals such as aluminum alloys. The thickness of the liner and the type of material constituting the liner can be appropriately selected according to the strength, hermeticity, moldability, and the like required for the liner 16. Of these, polyamide resins such as nylon are preferable from the viewpoint of strength and gas permeability resistance.

樹脂材料から構成されるライナ16は、例えば、上記樹脂の射出成形により成形される。例えば、金型にポリアミド樹脂等の樹脂を流し込んで、略半円柱体を2つ成型し、それらをレーザ等により溶着して樹脂のライナ16が成形される。この射出成形により、厚みが略均一なライナ16が成形される。   The liner 16 made of a resin material is formed by, for example, injection molding of the resin. For example, a resin such as a polyamide resin is poured into a mold, two substantially semi-cylindrical bodies are formed, and these are welded by a laser or the like to form the resin liner 16. By this injection molding, the liner 16 having a substantially uniform thickness is formed.

補強層18は、ライナ16の外側を覆うように設けられてライナ16を補強する層であり、例えば、繊維およびマトリックス樹脂を含んで構成される。補強層18を構成する繊維としては、ガラス繊維、炭素繊維、アラミド繊維、金属繊維等が挙げられる。   The reinforcing layer 18 is a layer that is provided so as to cover the outer side of the liner 16 and reinforces the liner 16, and includes, for example, a fiber and a matrix resin. Examples of the fibers constituting the reinforcing layer 18 include glass fibers, carbon fibers, aramid fibers, and metal fibers.

また、補強層18を構成するマトリックス樹脂としては、熱可塑性樹脂、熱硬化性樹脂等が挙げられる。熱可塑性樹脂としては、ポリエチレン、ポリプロピレン、ポリ塩化ビニル、ABS樹脂、ポリスチレン、ポリアミド、ポリカーボネート、ポリイミド、フッ素樹脂等が挙げられ、熱硬化性樹脂としては、エポキシ樹脂やポリウレタン等が挙げられる。これらのうち、強度、接着性、耐ガス透過性等の点からエポキシ樹脂が好ましい。   Moreover, as a matrix resin which comprises the reinforcement layer 18, a thermoplastic resin, a thermosetting resin, etc. are mentioned. Examples of the thermoplastic resin include polyethylene, polypropylene, polyvinyl chloride, ABS resin, polystyrene, polyamide, polycarbonate, polyimide, and fluorine resin. Examples of the thermosetting resin include epoxy resin and polyurethane. Among these, an epoxy resin is preferable from the viewpoints of strength, adhesiveness, gas permeability resistance, and the like.

補強層18は、例えば、繊維の繊維束にマトリックス樹脂溶液を含浸させた状態でライナ16の外面に巻き付けた後、樹脂を硬化させて形成することができる。   The reinforcing layer 18 can be formed by, for example, winding the fiber bundle of fibers around the outer surface of the liner 16 in a state where the matrix resin solution is impregnated, and then curing the resin.

補強層18の厚みは、巻き付ける繊維束32,44の層数等により調整することができ、例えば、20mm〜40mmの範囲である。繊維束32,44の層数は例えば、30層〜60層程度である。   The thickness of the reinforcing layer 18 can be adjusted by the number of layers of the fiber bundles 32 and 44 to be wound, and is, for example, in the range of 20 mm to 40 mm. The number of layers of the fiber bundles 32 and 44 is, for example, about 30 to 60 layers.

繊維束32,44は、例えば、上記繊維が10,000〜40,000本程度束ねられたものである。   The fiber bundles 32 and 44 are, for example, bundles of about 10,000 to 40,000 fibers.

通常、繊維束32,44の巻き付け方向は、ライナ16の回転軸に対して略垂直方向、または斜め方向である。   Usually, the winding direction of the fiber bundles 32 and 44 is substantially perpendicular to the rotation axis of the liner 16 or oblique.

プリプレグ(第一プリプレグ22a,22b,36a,36b、第二プリプレグ24a,24b,38a,38b)は、例えば、炭素繊維等の繊維束に未硬化のエポキシ樹脂等のマトリックス樹脂を予め含浸させたものをボビン等に巻き付けたものであり、その形状、構成等に特に制限はない。   The prepreg (first prepreg 22a, 22b, 36a, 36b, second prepreg 24a, 24b, 38a, 38b) is obtained by, for example, impregnating a fiber bundle such as carbon fiber with a matrix resin such as an uncured epoxy resin in advance. Is wound around a bobbin or the like, and there is no particular limitation on the shape, configuration, and the like.

用いるプリプレグは少なくとも3つである。用いるプリプレグが3つの場合は、内側に配置する繊維束用のプリプレグが1つ、両端側に配置する繊維束用のプリプレグが2つであり、用いるプリプレグが4つの場合は、内側に配置する繊維束用のプリプレグが2つ、両端側に配置する繊維束用のプリプレグが2つである。用いるプリプレグが6つの場合は、例えば、内側に配置する繊維束用のプリプレグが4つ、両端側に配置する繊維束用のプリプレグが2つであるが、目的の性能等に応じて適宜変更することができる。   At least three prepregs are used. When three prepregs are used, there is one prepreg for the fiber bundle arranged on the inner side, two prepregs for the fiber bundle arranged on both ends, and when four prepregs are used, the fibers arranged on the inner side. There are two bundle prepregs and two fiber bundle prepregs arranged on both ends. In the case of using six prepregs, for example, there are four prepregs for fiber bundles arranged on the inner side and two prepregs for fiber bundles arranged on both ends, but these are appropriately changed according to the target performance and the like. be able to.

本実施形態に係る高圧タンク14は、例えば、移動体に搭載され、内部に高圧ガスを貯蔵する高圧タンクである。また、高圧タンク14は、据え置き型の高圧タンクであってもよい。   The high-pressure tank 14 according to the present embodiment is, for example, a high-pressure tank that is mounted on a moving body and stores high-pressure gas therein. The high-pressure tank 14 may be a stationary high-pressure tank.

ここで、移動体としては、二輪の車両、バスや乗用車等の四輪以上の自動車のほか、電車、船舶、航空機、ロボットなどが挙げられ、特に燃料電池車両である。高圧ガスとしては、水素ガスや圧縮天然ガスなどが挙げられる。   Here, examples of the moving body include two-wheeled vehicles, automobiles having four or more wheels such as buses and passenger cars, trains, ships, airplanes, robots, and the like, and particularly fuel cell vehicles. Examples of the high pressure gas include hydrogen gas and compressed natural gas.

本実施形態に係る高圧タンクの製造装置および高圧タンクの製造方法により得られる繊維束は、樹脂溶液を含浸させて硬化した繊維強化プラスチック材(FRP材)等として、各種素材の強化材等に用いることができる。例えば、炭素繊維の場合、炭素繊維の繊維束にエポキシ樹脂等の樹脂溶液を含浸させた炭素繊維強化プラスチック材(CFRP材)として、高圧タンク、自動車用シャフト、航空機の胴体、部品等の補強材として用いることができる。   The fiber bundle obtained by the high-pressure tank manufacturing apparatus and the high-pressure tank manufacturing method according to the present embodiment is used as a reinforcing material for various materials as a fiber reinforced plastic material (FRP material) that has been impregnated with a resin solution and cured. be able to. For example, in the case of carbon fiber, a carbon fiber reinforced plastic material (CFRP material) in which a fiber bundle of carbon fiber is impregnated with a resin solution such as an epoxy resin is used as a reinforcing material for a high-pressure tank, an automobile shaft, an aircraft fuselage, parts, etc. Can be used as

1 高圧タンクの製造装置、10 繊維巻き付け装置、12 回転支持部、14 高圧タンク、16 ライナ(内容器)、18 補強層(外層)、20 シャフト、22a,22b,36a,36b 第一プリプレグ、24a,24b,38a,38b 第二プリプレグ、26a,26b,40a,40b 第一樹脂含浸繊維束、28a,28b,42a,42b 第二樹脂含浸繊維束、30 拡幅ローラ、32,44 繊維束、34 繊維ガイド部、46 給糸ガイド。 DESCRIPTION OF SYMBOLS 1 High pressure tank manufacturing apparatus, 10 Fiber winding apparatus, 12 Rotation support part, 14 High pressure tank, 16 Liner (inner container), 18 Reinforcement layer (outer layer), 20 Shaft, 22a, 22b, 36a, 36b First prepreg, 24a , 24b, 38a, 38b Second prepreg, 26a, 26b, 40a, 40b First resin impregnated fiber bundle, 28a, 28b, 42a, 42b Second resin impregnated fiber bundle, 30 Widening roller, 32, 44 Fiber bundle, 34 fibers Guide part, 46 Yarn feeding guide.

Claims (4)

ライナと前記ライナの外面に繊維を巻き付けた繊維層を含んで構成された補強層とを有する高圧タンクを製造する高圧タンクの製造方法であって、
繊維束にマトリックス樹脂を含浸させた少なくとも1つの第一樹脂含浸繊維束と、繊維束にマトリックス樹脂を含浸させた少なくとも2つの第二樹脂含浸繊維束とを同時に用いて、前記第一樹脂含浸繊維束の両端側に前記第二樹脂含浸繊維束を配置してライナの外面に繊維束を巻き付けて繊維層を形成する繊維層形成工程と、
前記マトリックス樹脂を硬化させる硬化工程と、
を含み、
前記繊維層形成工程において、
(1)前記第一樹脂含浸繊維束に含まれるマトリックス樹脂の硬化温度を、前記第二樹脂含浸繊維束に含まれるマトリックス樹脂の硬化温度よりも高くする方法、および、
(2)前記第一樹脂含浸繊維束を前記ライナの外面に巻き付ける際の繊維の張力を、前記第二樹脂含浸繊維束を前記ライナの外面に巻き付ける際の繊維の張力よりも低くする方法、
のうちの少なくとも1つを用いることを特徴とする高圧タンクの製造方法。
A high-pressure tank manufacturing method for manufacturing a high-pressure tank having a liner and a reinforcing layer including a fiber layer in which fibers are wound around an outer surface of the liner,
Using at least one first resin-impregnated fiber bundle in which a fiber bundle is impregnated with a matrix resin and at least two second resin-impregnated fiber bundles in which the fiber bundle is impregnated with a matrix resin, the first resin-impregnated fiber A fiber layer forming step of disposing the second resin-impregnated fiber bundle on both ends of the bundle and winding the fiber bundle around the outer surface of the liner to form a fiber layer;
A curing step for curing the matrix resin;
Including
In the fiber layer forming step,
(1) A method of making the curing temperature of the matrix resin contained in the first resin-impregnated fiber bundle higher than the curing temperature of the matrix resin contained in the second resin-impregnated fiber bundle, and
(2) A method in which the tension of the fiber when the first resin-impregnated fiber bundle is wound around the outer surface of the liner is lower than the tension of the fiber when the second resin-impregnated fiber bundle is wound around the outer surface of the liner,
A method for producing a high-pressure tank using at least one of the above.
請求項1に記載の高圧タンクの製造方法であって、
前記第一樹脂含浸繊維束の両端側に前記第二樹脂含浸繊維束の一部が重なるように配置して前記ライナの外面に繊維束を巻き付けて繊維層を形成することを特徴とする高圧タンクの製造方法。
It is a manufacturing method of the high-pressure tank according to claim 1,
A high-pressure tank characterized in that a fiber layer is formed by winding a fiber bundle around an outer surface of the liner by arranging the second resin-impregnated fiber bundle so as to overlap a part of both ends of the first resin-impregnated fiber bundle. Manufacturing method.
ライナと前記ライナの外面に繊維を巻き付けた繊維層を含んで構成された補強層とを有する高圧タンクを製造する高圧タンクの製造装置であって、
繊維束にマトリックス樹脂を含浸させた第一樹脂含浸繊維束を供給する少なくとも1つの第一樹脂含浸繊維束供給手段と、
繊維束にマトリックス樹脂を含浸させた第二樹脂含浸繊維束を供給する少なくとも2つの第二樹脂含浸繊維束供給手段と、
を有し
前記第一樹脂含浸繊維束を前記ライナの外面に巻き付ける際の繊維の張力を、前記第二樹脂含浸繊維束を前記ライナの外面に巻き付ける際の繊維の張力よりも低くする張力制御手段、
さらに有し、
前記少なくとも1つの第一樹脂含浸繊維束供給手段と、前記少なくとも2つの第二樹脂含浸繊維束供給手段とを同時に用いて、前記張力制御手段を用い、前記第一樹脂含浸繊維束の両端側に前記第二樹脂含浸繊維束を配置してライナの外面に繊維束を巻き付けて繊維層を形成することを特徴とする高圧タンクの製造装置。
A high-pressure tank manufacturing apparatus for manufacturing a high-pressure tank having a liner and a reinforcing layer including a fiber layer in which fibers are wound around an outer surface of the liner,
At least one first resin-impregnated fiber bundle supply means for supplying a first resin-impregnated fiber bundle obtained by impregnating the fiber bundle with a matrix resin;
At least two second resin-impregnated fiber bundle supply means for supplying a second resin-impregnated fiber bundle in which the fiber bundle is impregnated with a matrix resin;
Have,
Tension control means for lowering the tension of the fiber when the first resin-impregnated fiber bundle is wound around the outer surface of the liner to be lower than the tension of the fiber when the second resin-impregnated fiber bundle is wound around the outer surface of the liner;
Further comprising a,
Wherein at least one of the first resin-impregnated fiber bundle supply means, said at least two with the second resin-impregnated fiber bundle supply means at the same time, using a pre-Symbol tension control hand stage, both ends of the first resin-impregnated fiber bundle An apparatus for manufacturing a high-pressure tank, wherein the second resin-impregnated fiber bundle is disposed on a side and the fiber bundle is formed by winding the fiber bundle around an outer surface of the liner.
ライナと、
繊維束とマトリックス樹脂とを含む少なくとも1つの第一樹脂含浸繊維束の両端側に、繊維束とマトリックス樹脂とを含む少なくとも1つの第二樹脂含浸繊維束が配置されるように前記ライナの外面に巻き付けられた繊維層を含んで構成された補強層と、
を有し、
前記第一樹脂含浸繊維束に含まれるマトリックス樹脂の硬化温度が、前記第二樹脂含浸繊維束に含まれるマトリックス樹脂の硬化温度よりも高いことを特徴とする高圧タンク。
With liner,
The outer surface of the liner is arranged such that at least one second resin-impregnated fiber bundle including the fiber bundle and the matrix resin is disposed on both ends of the at least one first resin-impregnated fiber bundle including the fiber bundle and the matrix resin. A reinforcing layer configured to include a wound fiber layer;
Have
A high-pressure tank, wherein the curing temperature of the matrix resin contained in the first resin-impregnated fiber bundle is higher than the curing temperature of the matrix resin contained in the second resin-impregnated fiber bundle.
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