JP5577062B2 - Tire, tire manufacturing method, and tire manufacturing mold - Google Patents

Description

  The present invention relates to a tire including a tire constituent member made of a thermoplastic material constituting at least a bead portion, a tire manufacturing method, and a tire manufacturing mold.

  Conventionally, a tire formed of rubber, an organic fiber material, and a steel member is known. In recent years, from the viewpoint of weight reduction and ease of recycling, it is required to use a thermoplastic polymer material such as a thermoplastic elastomer (TPE) or a thermoplastic resin as a tire constituent member. For this reason, for example, Patent Document 1 discloses that a tire frame member is formed by covering a bead core with a thermoplastic elastomer.

Japanese Patent Laid-Open No. 03-143701

  However, in Patent Document 1, a bead core is previously supported by a support in a mold for molding a tire frame member, and a polyester-based thermoplastic elastomer is injected into the mold. For this reason, since the thermoplastic elastomer is not formed in the portion where the support is in contact with the bead core, a portion that exposes the bead core to the tire frame member is formed, the arrangement of the bead core is complicated, and the injection pressure is high. Since it is exerted on the bead core, it is difficult to stabilize the position of the bead core.

  In consideration of the above facts, the present invention provides a tire and a tire manufacturing method in which the position accuracy of the bead core is high and the portion where the bead core is exposed is not formed on the tire constituent member even if the tire constituent member is formed of a thermoplastic material. It is another object of the present invention to provide a mold for manufacturing tires.

The invention (tire) according to claim 1 is a bead core made of a thermoplastic material,
Of the bead portion constituting portion that covers the bead core made of a thermoplastic material, from one of the inner portion formed on the tire inner side than the bead core and the outer portion formed on the tire outer side than the bead core, the side portion, and A tire structural member having a tire frame member half main body continuous continuously up to the crown portion, the other of the inner portion and the outer portion being integrated.
In order to manufacture the tire according to claim 1, one of the inner portion and the outer portion of the bead portion constituting portion of the tire constituting member is formed in a forming die such as a mold. In addition, even if it does not use a shaping | molding die, you may manufacture previously what becomes one of an inner side part and an outer side part.
Next , the bead core is molded from a thermoplastic material.
Furthermore, the other of the inner portion and the outer portion of the bead portion constituting portion of the tire constituting member is molded to cover the bead core.

Therefore, when molding the other of the inner part and the outer part , the bead core is supported by one of the inner part and the outer part, so that it is not necessary to keep the support in contact with the bead core as in the prior art. Therefore, the part which exposes the bead core is not formed in the tire constituent member. Further, when forming the bead core, it is only necessary to form a concave portion corresponding to the outer peripheral shape of the bead core in the inner portion, so that the formation position accuracy of the bead core is high. Further, the degree of freedom in setting the shape of the bead core is greatly improved as compared with the conventional case.

The tire constituent member is a tire frame member configured from a bead part constituent part to a crown part.
In the present specification, configuring from the bead portion constituting portion to the crown portion means constituting from the bead portion constituting portion to the tire center.
Thereby, it can be set as the structure which is easy to improve tire strength.

According to a second aspect of the present invention, the bead core is uneven in the circumferential direction.
Thereby, the contact area of a bead core and a tire structural member increases, the relative displacement with respect to the tire structural member of a bead core is suppressed, and a bead core is easy to be stably hold | maintained at a tire structural member.

According to a third aspect of the present invention, a corner is formed in the cross-sectional shape of the bead core.
The corner is formed in the cross section of the bead core in the angle range where the crossing angle of two straight lines intersecting each other or the crossing angle of the tangent lines of the two curves is larger than 180 °. That is, the material forms a recess, and therefore, a tire constituting member made of a thermoplastic material having an angle of less than 180 ° enters the corner.
According to the invention described in claim 3 , the effect produced by the invention described in claim 2 can be made more remarkable.

According to a fourth aspect of the present invention, the bead core is shaped so as to wave in the circumferential direction.
As a result, the bead core itself can extend to some extent when the rim is assembled, so that it is easy to assemble the rim. In addition, it is preferable that the bead core hits a wave in the tire radial direction from the viewpoint of preventing a decrease in the strength of the bead core in the radial direction and the thickness of the bead portion constituent portion. When assembling, the bead core itself can stretch to some extent.

The invention according to claim 5 (tire manufacturing method) includes a concave portion corresponding to the outer peripheral shape of the bead core, and integrally forms from the inner part constituting the tire inner side of the bead part constituting part to the side part and the crown part. a continuous tire frame member half body main portion is molded from a thermoplastic material, the bead core is molded in thermoplastic material, the outer portion constituting the tire outer side of the bead portion component molded in thermoplastic material into the recess It said inner portion and in covering said bead core, the bead portion component, the side portions, and an integral of the crown portion Te.
This eliminates the need to keep the support in contact with the bead core as in the prior art. Therefore, the part which exposes a bead core is not formed in the tire constituent member which constitutes a side part and a crown part from a bead part constituent part . Further, when forming the bead core, by forming a concave portion corresponding to the outer peripheral shape of the bead core in the inner portion, the position accuracy of the bead core can be increased.
The tire component and the bead core may be formed by, for example, insert molding, two-color molding, or multicolor molding in which three or more kinds of thermoplastic materials are injected, and molded by rubber (vulcanized). ), The manufacturing process can be greatly simplified and the molding time can be shortened.

The invention according to claim 6 (a method for manufacturing a tire) includes a concave portion corresponding to the outer peripheral shape of the bead core and integrally forms from an outer portion constituting the tire outer side of the bead portion constituting portion to a side portion and a crown portion. a continuous tire frame member half body main portion is molded from a thermoplastic material, the bead core is molded in thermoplastic material, the inner portion constituting the tire inside the bead portion component molded in thermoplastic material into the recess said covering the bead core, and an outer portion, said bead portion component, the side portions, and an integral of the crown portion Te.
Thus, as in the fifth aspect of the invention, there is no need for the support to be in contact with the bead core as in the prior art, and the portions where the bead core is exposed are the bead portion constituting portion, the side portion, and the crown portion. It is not formed in the tire structural member which comprises. Further, when forming the bead core, by forming a concave portion corresponding to the outer peripheral shape of the bead core in the outer portion, it is possible to increase the position accuracy of the bead core.
The tire component and the bead core may be formed by, for example, insert molding, two-color molding, or multicolor molding in which three or more kinds of thermoplastic materials are injected, and molded by rubber (vulcanized). ), The manufacturing process can be greatly simplified and the molding time can be shortened.

According to a seventh aspect of the present invention, when the outer portion is molded, the outer portion is molded with a thermoplastic material having a lower elastic modulus than the inner portion in the solidified state.
The outer part contacts the rim. Therefore, the invention according to claim 7 improves the rim fit of the tire.

The invention according to claim 8 (molding die for manufacturing a tire) is integrally provided from an inner part constituting a tire inner side of a bead part constituting part to a side part and a crown part provided with a recess according to the outer peripheral shape of the bead core. An inner mold that molds the tire main body half main portion that is continuous with the inner mold, a first outer mold that molds at least the inner portion between the inner mold, and the first outer mold after the inner portion is molded. It is replaced with a mold, and a second outer mold for molding the bead core between the inner portion, are exchanged with the second outer mold after the molding of the bead core, between the inner portion and the bead core It includes a third outer mold for molding the outer portion constituting the tire outer least said bead portion component, wherein the inner portion and the outer portion covering the bead core is integral the bead forming portion , The side portion, and, integrally molding the crown portion.

The mold may be a mold or a mold made of a material other than metal.
According to the eighth aspect of the present invention, at least the inner portion of the bead portion constituting portion is molded with the inner mold and the first outer mold.
Next, the first outer mold is replaced with the second outer mold, and the bead core is molded with a thermoplastic material on the outer side in the tire width direction of the inner portion.
Further, the second outer mold is replaced with the third outer mold, and at least the outer portion of the bead portion constituting portion is molded.
Therefore, when forming the outer portion, the bead core is supported on the inner part, as in the conventional support is not necessary to be brought into contact with the bead core, thereby, a portion exposing the bead core, a bead portion A tire manufacturing mold that does not need to be formed on the tire constituent members constituting the constituent part, the side part, and the crown part is realized.
Further, when forming the bead core, the formation accuracy of the bead core can be increased by forming the concave portion corresponding to the outer peripheral shape of the bead core on the molding surface of the inner molding die.

The invention according to claim 9 (molding die for manufacturing tires) is integrally formed from the outer part constituting the tire outer side of the bead part constituting part to the side part and the crown part provided with a concave portion corresponding to the outer peripheral shape of the bead core. forming a continuous tire frame member halves main portion and an outer mold, a first inner mold for molding at least the outer portion between the outer mold, the first 1 after molding of the outer portion is replaced with a mold, the second inner mold for molding the bead core with the outer portion, is exchanged with the second inner mold after the molding of the bead core, between the outer portion and the bead core It comprises a third inner mold for molding the inner portion constituting the tire at least the inside of the bead portion component, wherein the inner portion and the outer portion covering the bead core is integral the bead forming portion , The side portion, and, integrally molding the crown portion.
Similarly to the invention described in claim 8, the mold may be a mold or a mold made of a material other than metal.
In the invention according to claim 9, at least the outer portion of the tire constituting the bead portion is formed by the outer mold and the first inner mold.
Next, the first inner mold is replaced with the second inner mold, and the bead core is molded with a thermoplastic material inside the outer portion in the tire width direction.
Further, the second inner mold is replaced with the third inner mold, and at least the inner part of the bead portion constituting part is molded.
Therefore, when forming the inner portion, the bead core is supported in the outer portion, as in the conventional support is not necessary to be brought into contact with the bead core, thereby, a portion exposing the bead core, a bead portion A tire manufacturing mold that does not need to be formed on the tire constituent members constituting the constituent part, the side part, and the crown part is realized.
Further, when forming the bead core, the formation position accuracy of the bead core can be increased by forming the concave portion corresponding to the outer peripheral shape of the bead core on the molding surface of the outer mold.

The invention according to claim 10 (molding die for manufacturing a tire) is a tire that is integrally continuous from an outer portion of a bead portion constituting portion having a recess corresponding to an outer peripheral shape of the bead core to a side portion and a crown portion. an outer mold for molding the frame member halves main portion, and a first inner mold for molding the outer portion constituting the tire outer least said bead portion component between the outer mold, the outer portion configuration There are molded, after which the bead core in the tire inner side of the outer portion of the first inner mold removed and is placed, the tire inner side of the outer portion and at least said bead portion component between the bead cores third inner mold and, wherein the inner portion and the bead portion component the outer portion to cover the bead core is integrally molding the inner portion, the side portions, and, before Integrally molding the crown portion.
Thereby, compared with the invention described in claim 9, it is not necessary to use the second inner mold, and the manufacturing time can be shortened.

  According to the present invention, even when the tire constituent member is formed of a thermoplastic material, the position accuracy of the bead core is high, and the portion where the bead core is exposed is not formed on the tire constituent member, the tire manufacturing method, and the tire manufacturing Forming mold.

1A and 1B are a perspective sectional view of a pneumatic tire according to an embodiment of the present invention, and a portion when the pneumatic tire according to an embodiment of the present invention is mounted on a rim, respectively. It is an expansion perspective sectional view. It is a section perspective view of a bead core of a pneumatic tire concerning one embodiment of the present invention. It is explanatory drawing explaining that the bead core of the pneumatic tire which concerns on one Embodiment of this invention is the shape which hit the wave. It is side surface sectional drawing which shows the modification of a bead core in one Embodiment of this invention. It is side surface sectional drawing which shows the modification of a bead core in one Embodiment of this invention. It is side surface sectional drawing which shows the modification of a bead core in one Embodiment of this invention. FIGS. 7A to 7C are cross-sectional perspective views illustrating respective steps of manufacturing a tire frame member half body according to an embodiment of the present invention. FIGS. 8D to 8F are cross-sectional perspective views illustrating respective steps of manufacturing a tire frame member half body according to an embodiment of the present invention (FIGS. 7A to 7C). Describes a continuous process). It is a section perspective view of a tire frame member half body manufactured by one embodiment of the present invention. In one Embodiment of this invention, it is a typical top view explaining manufacturing a tire frame member half body by multicolor molding. It is a section perspective view showing a modification of a bead core of a pneumatic tire concerning one embodiment of the present invention. It is a section perspective view showing a modification of a bead core of a pneumatic tire concerning one embodiment of the present invention. It is a section perspective view showing a modification of a bead core of a pneumatic tire concerning one embodiment of the present invention. It is a section perspective view showing a modification of a bead core of a pneumatic tire concerning one embodiment of the present invention. 15 (A) to 15 (C) are cross-sectional perspective views illustrating each step of manufacturing a tire frame member half body in a modification of the embodiment of the present invention. FIGS. 16D to 16F are cross-sectional perspective views illustrating respective steps of manufacturing a tire frame member half body in one embodiment of the present invention (FIGS. 15A to 15C). Describes a continuous process).

  Hereinafter, embodiments will be described and embodiments of the present invention will be described. As shown in FIG. 1, a pneumatic tire 10 according to an embodiment of the present invention includes a bead seat portion 21 of a rim 20 and a pair of bead portions 12 that are in contact with the rim flange 22, and the tire radial direction from the bead portion 12. A tire frame member (tire case) that constitutes a side portion 14 that extends outward, and a crown portion 16 that connects a tire radial direction outer end of one side portion 14 and a tire radial direction outer end of the other side portion 14. 17. The tire frame member 17 is made of a thermoplastic material.

  The tire frame member 17 has the same shape in which the bead portion constituting portion 12M that covers the bead core 18 in one bead portion 12, one side portion 14, and a half-width crown portion 16 are integrally molded by a mold or the like. It is formed by joining the annular tire frame member halves 17A (see FIG. 9) facing each other at the tire center CL. The tire frame member 17 is not limited to a member formed by joining two members, but may be formed by joining three or more members, a pair of bead portions 12, a pair of side portions 14, In addition, the crown portion 16 may be integrally formed.

  Of the tire frame member 17, the bead portion constituting portion 12M constituting the bead portion 12 constitutes the inside of the tire and the inner portion 12K formed before the bead core 18 is formed, and the bead core 18 is formed to constitute the outside of the tire. And an outer portion 12J formed later. The outer portion 12J is in contact with the bead seat portion 21 and the rim flange 22 of the rim 20. The outer portion 12J has a slightly lower elastic modulus than the inner portion 12K in order to improve the rim fit.

In the present embodiment, the tire frame member half 17A and the bead core 18 are formed by multicolor molding in which three or more kinds of thermoplastic materials are injected.
Further, in the present embodiment, the tire frame member half body 17A has a symmetrical shape, that is, one tire frame member half body 17A and the other tire frame member half body 17A have the same shape, and one bead core 18 and the other The bead core 18 has the same shape. Therefore, it is possible to use only one type of mold for molding the tire frame member half body 17A and the bead core 18 without separate left and right.

A thermoplastic resin, a thermoplastic elastomer (TPE), or the like can be used as the thermoplastic material constituting the tire frame member 17; however, considering the elasticity required during running and the moldability during production, etc., the thermoplastic material is used. It is preferable to use an elastomer.
Examples of the thermoplastic elastomer include an amide thermoplastic elastomer (TPA), an ester thermoplastic elastomer (TPC), an olefin thermoplastic elastomer (TPO), a styrene thermoplastic elastomer (TPS) defined in JIS K6418, Urethane thermoplastic elastomer (TPU), crosslinked thermoplastic rubber (TPV), other thermoplastic elastomer (TPZ), etc. are raised.

  The thermoplastic material constituting the bead core 18 embedded in the bead portion 12 is an olefin-based, ester-based, amide-based, or urethane-based TPE, or a TPV that is partially kneaded with a rubber-based resin. It is preferable. As these thermoplastic materials, for example, the deflection temperature under load specified at ISO 75-2 or ASTM D648 (at the time of 0.45 MPa load) is 75 ° C. or higher, and the tensile yield elongation specified by JIS K7113 is 10% or higher, Similarly, it is preferable that the tensile fracture elongation specified in JIS K7113 is 50% or more and the Vicat softening temperature (Method A) specified in JIS K7113 is 130 ° C. or more.

The bead core 18 has an annular shape and is made of a thermoplastic material having a higher elastic modulus than the thermoplastic material of the tire frame member half body 17A. The elastic modulus of the bead core 18 is preferably 1.5 times or more, and more preferably 2.5 times or more that of the tire frame member half body 17A. If it is 1.5 times or less, it is considered that when the pneumatic tire 10 is assembled to the rim 20 and filled with air to increase the internal pressure, the bead portion 12 is lifted outward in the tire radial direction and detached from the rim 20. The bead core 18 may be made of hard resin by insert molding (injection molding) or the like, and the method for forming the bead core 18 is not particularly limited.
As shown in FIG. 2, the bead core 18 has a circular cross section, for example. In addition, as shown in FIG. 3, the bead core 18 can also have a waved shape so that the bead core radius fluctuates. In this case, the bead core 18 itself can extend to some extent, and rim assembly becomes easy. .

In particular, in the case of injection molding (insert molding), the surface on which the bead core 18 and the bead portion constituting portion 12M are joined to increase the joining strength between the bead core 18 and the bead portion constituting portion 12M of the tire frame member half body 17A. You may make it an uneven | corrugated shape and can obtain the anchor effect (effect engaged firmly like the anchor was lowered).
For example, as shown in FIG. 4, a bead core 23 in which inverted frustoconical convex portions 23 </ b> T having a larger diameter on the bead portion component side than on the root side may be arranged. As shown in FIG. 5, the anchor effect can be obtained even when the bead core component side is simply an uneven bead core 24, or as shown in FIG. 6, the bead core component side is a bead core 25 having a concave cross section. It is done. Moreover, it is good also as an uneven | corrugated shape like these over the perimeter of a bead core, and, thereby, an anchor effect can be acquired over the perimeter of a bead core. In view of the anchor effect, the configuration shown in FIG. 4 is preferable.

  The depth of the unevenness for obtaining such an anchor effect is preferably 2 mm or less, and more preferably 1 mm or less. If it is deeper than 2 mm, the strength of the molded product may be reduced. Further, if the depth of the unevenness is shallower than 0.05 mm, it is difficult to obtain a sufficient anchor effect. In order to form such a concavo-convex shape, a concavo-convex shape corresponding to the molding surface of the mold (the molding surface of the first outer mold 44 and the molding surface of the second outer mold 46 described later) is formed in advance. Just keep it.

  A crown portion reinforcing layer 28 made of a steel cord 26 wound in a spiral shape is embedded in the crown portion 16. Note that the entire cord 26 may be embedded in the crown portion 16, or a part thereof may be embedded in the crown portion 16. The crown portion reinforcing layer 28 corresponds to a belt disposed on the outer peripheral surface of the carcass of a conventional rubber pneumatic tire.

  A tread rubber layer 30 made of rubber having higher abrasion resistance than the thermoplastic material forming the side portion 14 is disposed on the outer peripheral side of the crown portion reinforcing layer 28. The rubber used for the tread rubber layer 30 is preferably the same type of rubber as that used for conventional rubber pneumatic tires. In addition, you may provide the tread layer which consists of another kind of thermoplastic material which is more excellent in abrasion resistance than the thermoplastic material which forms the side part 14 in an outer peripheral part.

  Hereinafter, the manufacturing method of the pneumatic tire 10 according to the present embodiment will be described. In the following, the bead core 18 and the tire frame member half body 17A covering the bead core 18 and the tire frame member half body 17A covering the bead core 18 are formed by two-color molding or multicolor molding in which three or more kinds of thermoplastic materials are injected. It will be explained by facing each other at the tire center.

In the present embodiment, a mold 40 including an inner mold 42, a first outer mold 44, a second outer mold 46, and a third outer mold 48 as shown in FIGS. 7 and 8 is used.
The first outer mold 44 forms the tire frame member half main body 17M with the inner mold 42. Here, the tire frame member half body main portion 17M includes the inner portion 12K, the side portion 14, and the crown portion 16 of the bead portion constituting portion 12M.

The second outer mold 46 forms the bead core 18 with the tire frame member half main body 17M.
The third outer mold 48 forms the outer portion 12J of the bead portion constituting portion 12M between the tire frame member half main portion 17M and the bead core 18.
The gate (thermoplastic material injection path, not shown) formed in the mold 40 may be a pin gate, but a disk gate is preferable from the viewpoint of moldability.

In the present embodiment, first, the first outer mold 44 is aligned with the inner mold 42, and a thermoplastic material is injected into the formed cavity to form the tire frame member half main body 17M (FIG. 7A). reference).
Next, the first outer mold 44 is removed, and the second outer mold 46 is aligned with the outside of the inner mold 42. As a result, a bead core-forming space (cavity) is formed between the second outer mold 46 and the tire frame member half main body 17M (see FIG. 7B). A bead core thermoplastic material is injected into this space to form a bead core 18 (see FIG. 7C).

Further, the second outer mold 46 is removed (see FIG. 8D), and the third outer mold 48 is aligned with the outer side of the inner mold 42. As a result, a space for the outer portion of the bead portion constituting portion 12M is formed between the third outer mold 48, the tire frame member half main portion 17M, and the bead core 18 (see FIG. 8E). A thermoplastic material for the outer portion is injected into this space to form the outer portion 12J (see FIG. 8F). As the thermoplastic material for the outer portion, a material having a low elastic modulus in a solidified state is used as compared with the thermoplastic material injected when forming the tire frame member half main body 17M.
Then, the third outer mold 48 is removed, and the tire frame member half body 17A covering the bead core 18 is taken out (see FIG. 9).

  Note that one or two adhesive layers may be formed between the tire frame member half body 17 </ b> A and the bead core 18. In this case, after molding the tire frame member half body main portion 17M, an adhesive layer is applied to the surface of the tire frame member half body main portion 17M that is in contact with the bead core 18, and the bead core 18 is further molded. This adhesive layer is formed by applying an adhesive layer to the exposed surface and molding the outer portion 12J. Further, if the surface of the part to which the adhesive is applied is buffed with sandpaper or the like, the adhesive force is improved. And in order to improve adhesive force, it is preferable to dry to some extent after apply | coating an adhesive agent. For this reason, when apply | coating an adhesive agent, it is preferable to carry out in the atmosphere of 70% or less of humidity. The adhesive is, for example, a triazine thiol adhesive, but is not particularly limited, such as a chlorinated rubber adhesive, a phenol resin adhesive, an isocyanate adhesive, or a halogenated rubber adhesive. By forming the adhesive layer in this manner, the relative movement of the bead core 18 with respect to the tire frame member 17 can be effectively prevented by the adhesive force between the tire frame member 17 and the bead core 18.

  In addition, when performing such multicolor molding, a thermoplastic material that constitutes the tire frame member half main part by disposing a plurality of molds 40 on a plate-like rotating body and rotating the rotating body. Each frame 40 is sequentially moved to the position where the thermoplastic material for the bead core is injected, the position where the thermoplastic material for the outer portion is injected, and the thermoplastic material is sequentially injected to the tire frame. The member half body 17A may be manufactured. For example, as shown in FIG. 10, a thermoplastic material in which three inner molds 42 </ b> P to 42 </ b> R are arranged on a plate-shaped rotating body and the tire frame member half body main portion 17 </ b> M is configured on the upper surface of the rotating body 50. The position where the thermoplastic material for the bead core is injected at the lower left part of the paper surface of the rotating body 50, and the position where the thermoplastic material constituting the outer portion 12J is injected at the lower right part of the paper surface of the rotating body 50. Alternatively, the tire frame member half body 17A may be manufactured in parallel with the inner molds 42P to 42R. Thereby, the time which manufactures the some tire frame member half body 17A can be shortened significantly.

  Thereafter, the two tire frame member halves 17A are abutted against each other at the tire center and joined together by extruding a welding thermoplastic material 19 (see FIG. 1) toward the joining portion, and the bead portion 12 A tire frame member 17 (see FIG. 1) having a thermoplastic chafer 24 formed thereon is manufactured. The welding thermoplastic material 19 is gradually solidified by natural cooling, and the one tire frame member half body 17A and the other tire frame member half body 17A are joined by the welding thermoplastic material 19 (see FIG. 1). Become. When joining, the two tire frame member halves 17A are disposed inside the two tire frame member halves 17A, and the two tire frame member halves are rotated by rotating the tire inner surface support ring. The molten thermoplastic material 19 for welding may be formed along the joining region by extruding the molten welding thermoplastic material from the nozzle toward the joining region while rotating the body 17A. At this time, the surface of the welding thermoplastic material may be flattened by rotating the two tire frame member halves 17A while pressing the roller against the welding thermoplastic material.

  Then, while the tire frame member 17 is rotated by the rotating device, the heated cord 26 discharged from the cord supply device (not shown) is spirally wound around the outer peripheral surface of the tire frame member 17 and the crown portion reinforcing layer 28 is wound. Form. In order to wind the cord 26 around the outer peripheral surface of the tire frame member 17 in a spiral manner, the cord supply device may be moved in the axial direction of the tire frame member 17 while rotating the tire frame member 17.

  In addition, the cord 26 is heated to a temperature higher than the melting point of the thermoplastic material constituting the tire frame member 17 (for example, the temperature of the cord 26 is heated to about 100 to 200 ° C.). The thermoplastic material is melted, and a part or the whole of the cord 26 can be embedded in the outer peripheral surface of the tire frame member 17. The amount of the cord 26 embedded can be adjusted by the temperature of the cord 26, the tension applied to the cord 26, and the like.

  Thereafter, a rubber material (tread rubber 30; see FIG. 1) is attached to a portion in contact with the road surface, and the pneumatic tire 10 with improved wear resistance and fracture resistance is manufactured.

   As described above, in this embodiment, the tire frame member half body main portion 17M having the inner portion 12K of the bead portion constituting portion 12M is formed, then the bead core 18 is formed, and further the bead portion constituting portion 12M. The outer portion 12J is molded. Accordingly, since it is not necessary to keep the support in contact with the bead core 18 as in the prior art, a portion where the bead core 18 is exposed is not formed in the tire frame member half body 17A. Further, when the bead core 18 is molded, the molding surface of the first outer mold 44 so as to form a recess 17D (see FIGS. 1B and 7A) corresponding to the outer peripheral shape of the bead core in the inner portion 12K. The shape of the bead core 18 can be formed with high accuracy. Further, the degree of freedom in setting the shape of the bead core 18 is greatly improved as compared with the conventional case.

Further, the tire frame member 17 and the bead core 18 are formed by multicolor molding, and the manufacturing process can be greatly simplified compared to the case of molding (vulcanizing) with rubber using a metal bead core. Time is short.
Further, the tire frame member 17 also constitutes a side portion 14 and a crown portion 16, and two tire frame member halves 17A are joined at a tire center CL by a thermoplastic material 19 for welding. Therefore, the tire strength is efficiently increased.

Further, the bead core 18 has a waved shape so that the bead core radius varies, and the bead core 18 itself can extend to some extent. Therefore, it is easy to assemble a tire with a rim.
Further, the outer portion 12J of the bead portion constituting portion 12M has a lower elastic modulus than the inner portion 12K. Since the outer portion 12J abuts on the rim 20, the rim fit property of the tire is thereby improved.

  In addition, when the tire frame member half body main portion 17M is formed in advance and the mold 40 is used, the tire frame member half body main portion 17M is set in the inner mold 42 and the second outer mold 46 is set. You may start by shape | molding the bead core 18 between the tire frame member half main part 17M and the 2nd outer metal mold | die 46 according to the inner metal mold | die 42. FIG.

  The bead core is not limited to a circular cross-sectional shape, and may be a bead core that is uneven in the circumferential direction. For example, a bead core 58 having a regular pentagonal cross section as shown in FIG. 11, a bead core 68 having a plurality of curved protrusions 64 formed in the cross section as shown in FIG. 12, and a star shape as shown in FIG. As shown in FIG. 14, the bead core 78 may be a bead core 88 in which a plurality of barbed protrusions 84 are formed in a cross-sectional shape. As a result, the contact area between the bead cores 58, 68, 78, and 88 and the bead portion constituting portion 12M of the tire frame member half is increased, and the relative displacement of the bead cores 58, 68, 78, and 88 with respect to the bead portion constituting portion 12M is suppressed. In addition, the bead cores 58, 68, 78, and 88 are easily held stably by the tire constituent members.

  Here, in the bead core 68 shown in FIG. 12, the corner portion 66 is formed in the cross-sectional shape, that is, in the cross section of the bead core 68, an angle range in which the intersecting angle of two straight lines intersecting each other is larger than 180 °. Thus, the thermoplastic material of the bead core 68 forms a recess. Therefore, a bead portion constituting portion 12M made of a thermoplastic material having an angle of less than 180 ° enters the corner portion 66. More specifically, in the bead core 68, the corner 66 having an angle θ1 larger than 180 ° is formed by the thermoplastic material of the bead core 68. Therefore, the thermoplastic material of the bead portion constituting portion 12M is formed in the concave corner 66. The material has entered. Similarly, as shown in FIG. 13, in the bead core 78, the corner 76 having an angle θ2 larger than 180 ° is formed by the thermoplastic material of the bead core 78, and the heat of the bead portion constituting portion 12M is formed in the corner 76. Plastic material has entered. The same applies to the bead core 88. By using the bead cores 68, 78, 88 having such a cross-sectional shape, the movement of the thermoplastic material is further restricted, so that the relative displacement of the bead core with respect to the bead portion constituting portion 12M is further effectively suppressed, and the bead core It is possible to further prevent the bead portion constituting portion 12M from being peeled off at the periphery.

  In addition to the crown portion (for example, the side portion 14), a reinforcing material (fiber made of a polymer material or metal, a cord, a nonwoven fabric, a woven fabric, or the like) may be embedded in the tire frame member 17.

  In the present embodiment, the mold 40 including the inner mold 42, the first outer mold 44, the second outer mold 46, and the third outer mold 48 is used, and the outer mold 42 is disposed outside the inner mold 42. The tire frame member half body 17A is molded, and as shown in FIGS. 15 and 16, the outer frame 102, the first inner mold 104, the second inner mold 106, and the third inner mold 108 are provided. Alternatively, the tire frame member half body 117 </ b> A may be molded inside the outer mold 102 using the mold 100.

  In this case, the first inner mold 104 forms the tire frame member half main body 117 </ b> M with the outer mold 102. Here, the tire frame member half body main portion 117M is configured to the outer portion 112J, the side portion 114, and the crown portion 116 of the bead portion constituting portion 112M. The second inner mold 106 forms a bead core 118 with the tire frame member half main body 117M. The third inner mold 108 forms an inner portion 112K (see FIG. 16E) of the bead portion constituting portion 112M between the tire frame member half body main portion 117M and the bead core 118.

  First, the first inner mold 104 is aligned with the outer mold 102, and a thermoplastic material is injected into the formed cavity to form the tire frame member half main body 117M (see FIG. 15A). Next, the first inner mold 104 is removed, and the second inner mold 106 is aligned with the inner side of the outer mold 102. As a result, a bead core forming space (cavity) is formed between the second inner mold 106 and the tire frame member half main body 117M (see FIG. 15B). A bead core 118 is formed by injecting a bead core thermoplastic material into the space (see FIG. 15C). In addition, it is also possible to arrange the bead core 118 formed as a separate molded product inside the tire of the outer portion 112J without using the second inner mold 106, thereby shortening the manufacturing time.

Further, the second inner mold 106 is removed, and the third inner mold 108 is aligned with the inner side of the outer mold 102. As a result, a space for the inner portion of the bead portion constituting portion 112M is formed between the third inner mold 108, the tire frame member half main portion 117M, and the bead core 118 (see FIG. 16D). A thermoplastic material for the inner portion is injected into this space to form the inner portion 112K (see FIG. 16E). At this time, the thermoplastic material for the outer portion, that is, the thermoplastic material injected when forming the tire frame half body main portion 117M, is solidified as compared with the thermoplastic material injected when forming the inner portion 112K. By using a material having a low elastic modulus at rim, it is possible to improve the rim assembly property.
After forming the inner portion 112K, the third inner mold 108 is removed, and the tire frame member half body 117A covering the bead core 118 is taken out.

  The embodiments of the present invention have been described above with reference to the embodiments. However, these embodiments are merely examples, and various modifications can be made without departing from the scope of the invention, and the order of the manufacturing steps can be changed as appropriate. Is possible. It goes without saying that the scope of rights of the present invention is not limited to these embodiments.

10 Pneumatic tire (tire)
12 bead portion 12K inner portion 12J outer portion 14 side portion 17 tire frame member ( tire component member )
17A Tire frame member half ( tire component member )
18 Bead part 23 Bead core 24 Bead core 25 Bead core 40 Mold (mold for tire manufacture)
42 Inner mold 44 First outer mold (first outer mold)
46 Second outer mold (second outer mold)
48 Third outer mold (third outer mold)
58 Bead core 66 Corner 68 Bead core 76 Corner 78 Bead core 88 Bead core 100 Mold (mold for tire production)
102 Outer mold 104 First inner mold (first inner mold)
106 Second inner mold (second inner mold)
108 Third inner mold (third inner mold)
112K inner portion 112J outer portion 114 side portion 117A tire frame member half body 118 bead core

Claims (10)

A bead core made of a thermoplastic material;
Of the bead portion constituting portion that covers the bead core made of a thermoplastic material, from one of the inner portion formed on the tire inner side than the bead core and the outer portion formed on the tire outer side than the bead core, the side portion, and A tire constituent member in which the other of the inner part and the outer part is integrated with respect to the tire frame member half main part that is integrally continuous up to the crown part ,
With tires.   The tire according to claim 1, wherein the bead core is uneven in a circumferential direction.   The tire according to claim 2, wherein a corner is formed in a cross-sectional shape of the bead core.   The tire according to any one of claims 1 to 3, wherein the bead core undulates in a circumferential direction. The main part of the tire frame member half continuous from the inner part constituting the tire inner side of the bead part constituting part to the side part and the crown part is formed of a thermoplastic material with a concave portion corresponding to the outer peripheral shape of the bead core. And
The bead core by molding a thermoplastic material into the recess,
Forming an outer portion of the bead portion constituting the tire outside with a thermoplastic material and covering the bead core with the inner portion;
It said bead portion component, the side portions, and an integral of said crown portion, a tire manufacturing method. The main part of the tire frame member half continuous from the outer part constituting the tire outer side of the bead part comprising the concave portion corresponding to the outer peripheral shape of the bead core to the side part and the crown part is molded with a thermoplastic material. And
The bead core by molding a thermoplastic material into the recess,
Forming an inner part of the bead part constituting the tire inside with a thermoplastic material and covering the bead core with the outer part;
It said bead portion component, the side portions, and an integral of said crown portion, a tire manufacturing method.   The method for manufacturing a tire according to claim 5 or 6, wherein when molding the outer portion, the outer portion is molded with a thermoplastic material having a lower elastic modulus than the inner portion in a solidified state. An inner mold for molding a tire main body half main body that is integrally continuous from the inner part constituting the tire inner side of the bead part constituting part to the side part and the crown part, having a recess corresponding to the outer peripheral shape of the bead core. When,
A first outer mold for molding at least the inner portion between the inner mold,
Said exchanged with the first outer mold after the molding of the inner part, a second outer mold for molding the bead core between the inner portion,
A third outer mold that is exchanged with the second outer mold after molding the bead core and molds at least the outer portion of the bead portion constituting portion between the inner portion and the bead core;
With
It said inner portion and said outer portion is integral said bead portion component covering the bead core, said side portions, and the tire manufacturing molds for integrally forming the crown portion. An outer mold for molding a tire main body half main body that is integrally continuous from the outer part constituting the tire outer side of the bead part constituting part to the side part and the crown part, having a recess corresponding to the outer peripheral shape of the bead core. When,
A first inner mold for molding at least the outer portion between the outer mold,
Said exchanged with the first inner mold after the molding of the outer portion, the second inner mold for molding the bead core between the outer portion,
A third inner mold that is exchanged with the second inner mold after molding the bead core, and that molds at least the inner portion of the bead portion constituting portion between the outer portion and the bead core;
With
It said inner portion and said outer portion is integral said bead portion component covering the bead core, said side portions, and the tire manufacturing molds for integrally forming the crown portion. The tire frame member half that is integrally continuous from the outer part constituting the outer side of the tire of the bead part constituting part to the side part and the crown part, having a recess corresponding to the outer peripheral shape of the bead core among the bead part constituting parts. An outer mold for molding the main part ;
A first inner mold for molding at least the outer portion between the outer mold,
Said outer portion is molded, after which the bead core in the tire inner side of the outer portion of the first inner mold removed and are disposed, the tires of the outer portion and at least said bead portion component between the bead cores A third inner mold for molding the inner part constituting the inner side;
With
It said inner portion and said outer portion is integral said bead portion component covering the bead core, said side portions, and the tire manufacturing molds for integrally forming the crown portion.

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