JP5404244B2 - Tread for tire, tire and method for manufacturing tire - Google Patents

Description

  The present invention relates to a tire tread, a tire, and a tire manufacturing method applied to a tire at least partly formed of a thermoplastic material.

Conventionally, pneumatic tires made of rubber, organic fiber materials, steel members, and the like are used in vehicles such as passenger cars.
However, there is a limit to the use of recycled rubber after use, and it has been disposed of by incineration and thermal recycling, crushing it and using it as road pavement material.
In recent years, it is required to use a thermoplastic resin, a thermoplastic elastomer, or the like as a tire material because of weight reduction and ease of recycling.
For example, Patent Document 1 discloses a pneumatic tire formed using a thermoplastic polymer material.

Japanese Patent Laid-Open No. 03-143701

A tire using a thermoplastic polymer material is easy to manufacture and low in cost as compared with a conventional rubber tire.
However, in Patent Document 1, when a tire frame member (case) manufactured by injecting a polyester-based elastomer into a mold and a rubber tread are integrated, a curved surface is formed in the tire assembly process. A cushion rubber or an adhesive is disposed on the outer periphery of the tire frame member, a tread is disposed thereon, and the tire frame member and the tread are joined by vulcanization. For this reason, joining work becomes complicated and it is difficult to secure a uniform and stable joining surface at the joining portion of the tire frame member and the tread. As a result, improvement is required in terms of securing the bonding strength.

  The present invention has been made to solve the above problems, and an object thereof is to secure a uniform and stable joint surface at the joint portion between the tire frame member and the tread.

A tread for a tire according to claim 1 is made of unvulcanized rubber, a tread body provided at a position on the outer peripheral surface side of a tire frame member made of a thermoplastic material, and a thermoplastic material, wherein the tread body A bonding layer formed on the inner circumferential surface of the tire frame member and bonded to the outer peripheral portion of the tire frame member, and disposed between the bonding layer and the tread body, and the bonding layer and the tread body by vulcanization. An unvulcanized rubber for bonding, or an adhesive layer made of an adhesive and the unvulcanized rubber for bonding .

In integrating a tire frame member made of a thermoplastic material and a tread body made of unvulcanized rubber , a tire tread is formed with a bonding layer made of a thermoplastic material on the inner peripheral surface of the tread body . Further, an adhesive layer made of an unvulcanized rubber for bonding or an adhesive layer made of an adhesive and an unvulcanized rubber for bonding is sandwiched between the bonding layer and the tread body, and the bonding layer is vulcanized. By joining the tread body and the tread body, the tread body made of unvulcanized rubber and the joining layer made of the thermoplastic material can be firmly joined. In addition, the joining portion between the tire tread and the tire frame member is joining of the thermoplastic materials. As a result, by heating at least one of the joining portion of the joining layer of the tire tread and the joining portion of the tire frame member, both can be easily joined. For this reason, even if it does not perform joining of a tread body and a tire frame member in a vulcanization process, it becomes possible to secure a uniform and stable joining surface even at a joining portion having a curved surface.

The tire according to claim 2 is a tire skeleton member made of a thermoplastic material, a tread body made of unvulcanized rubber provided at a position on an outer peripheral surface side of the tire skeleton member, and the tread made of a thermoplastic material. A bonding layer formed on an inner peripheral surface of the main body and bonded to an outer peripheral portion of the tire frame member; and disposed between the bonding layer and the tread main body, and vulcanized to form the bonding layer and the tread main body. And an adhesive layer made of an adhesive and an unvulcanized rubber for bonding .

In integrating a tire frame member made of a thermoplastic material and a tread body made of unvulcanized rubber , a tire tread is formed with a bonding layer made of a thermoplastic material on the inner peripheral surface of the tread body . Further, an adhesive layer made of an unvulcanized rubber for bonding or an adhesive layer made of an adhesive and an unvulcanized rubber for bonding is sandwiched between the bonding layer and the tread body, and the bonding layer is vulcanized. By joining the tread body and the tread body, the tread body made of unvulcanized rubber and the joining layer made of the thermoplastic material can be firmly joined. In addition, the joining portion between the tire tread and the tire frame member is joining of the thermoplastic materials. As a result, by heating at least one of the joining portion of the joining layer of the tire tread and the joining portion of the tire frame member, both can be easily joined. For this reason, even if it does not perform joining of a tread body and a tire frame member in a vulcanization process, it becomes possible to secure a uniform and stable joining surface even at a joining portion having a curved surface.

According to a third aspect of the present invention, there is provided a tire manufacturing method in which a thermoplastic material and an unvulcanized rubber are arranged in a mold for a tread and vulcanized to form an inner peripheral surface of the tread body from the thermoplastic material. A step of manufacturing a tire tread having a bonding layer formed thereon , heating a lower surface of the tire tread bonding layer, and winding the tire tread while rotating a tire frame member made of a thermoplastic material, Bonding a bonding layer to the outer periphery of the tire frame member.

A tread for a tire in which a joining layer made of a thermoplastic material is formed on the inner peripheral surface of a tread body by placing a thermoplastic material and unvulcanized rubber in a mold for the tread and vulcanizing is manufactured. Further, the lower surface of the tire tread joining layer is heated, and the tire tread is wound while rotating the tire frame member made of a thermoplastic material, and the joining layer is joined to the outer periphery of the tire frame member. Therefore, when integrating the tire frame member made of the thermoplastic material and the tire tread, the bonding layer made of the thermoplastic material is bonded to the inner peripheral surface of the tread body, and the tire tread and the tire frame member are The joint is a joint between thermoplastic materials. As a result, both can be easily joined by heating the lower surface of the joining layer of the tire tread . For this reason, it is possible to ensure a uniform and stable joint surface even in a joint portion having a curved surface.

According to a fourth aspect of the present invention, there is provided a tire manufacturing method comprising: placing a non-vulcanized rubber in a first tread mold and vulcanizing the tread body; and a second tread mold. Placing the thermoplastic material and the tread body in a mold and vulcanizing to produce a tread for a tire in which a joining layer made of the thermoplastic material is formed on the inner peripheral surface of the tread body; and Heating the lower surface of the tire tread bonding layer, rotating the tire frame member made of a thermoplastic material, winding the tire tread, and bonding the bonding layer to the outer periphery of the tire frame member; including.

An unvulcanized rubber is disposed in the first tread mold, and a tread body is formed by vulcanization. The formed tread body and the thermoplastic material are disposed in the second tread mold, By vulcanizing, a tread for a tire in which a joining layer made of a thermoplastic material is formed on the inner peripheral surface of the tread body is manufactured. Further, the lower surface of the tire tread joining layer is heated, and the tire tread is wound while rotating the tire frame member made of a thermoplastic material, and the joining layer is joined to the outer periphery of the tire frame member. Therefore, when integrating the tire frame member made of the thermoplastic material and the tire tread, the bonding layer made of the thermoplastic material is bonded to the inner peripheral surface of the tread body, and the tire tread and the tire frame member are The joint is a joint between thermoplastic materials. As a result, both can be easily joined by heating the lower surface of the joining layer of the tire tread . For this reason, it is possible to ensure a uniform and stable joint surface even in a joint portion having a curved surface.

According to a fifth aspect of the present invention, there is provided a tire manufacturing method comprising: arranging a thermoplastic material in a first tread mold; and manufacturing a joining layer made of the thermoplastic material; and a second tread mold. A step of producing a tire tread in which the bonding layer is formed on an inner peripheral surface of the tread body by disposing an unvulcanized rubber serving as a tread body and the bonding layer inside and vulcanizing the tire; and the tire Heating the lower surface of the tread bonding layer of the tire and rotating the tire frame member made of a thermoplastic material while winding the tire tread and bonding the bonding layer to the outer periphery of the tire frame member. Including.

A thermoplastic material is disposed in the first tread mold to form a joining layer made of the thermoplastic material, and the formed joining layer and the unvulcanized rubber to be the tread body are placed in the second tread mold. By arranging and vulcanizing, a tread for a tire in which a bonding layer made of a thermoplastic material is formed on the inner peripheral surface of the tread body is manufactured. Further, the lower surface of the tire tread joining layer is heated, and the tire tread is wound while rotating the tire frame member made of a thermoplastic material, and the joining layer is joined to the outer periphery of the tire frame member. Therefore, when integrating the tire frame member made of the thermoplastic material and the tire tread, the bonding layer made of the thermoplastic material is bonded to the inner peripheral surface of the tread body, and the tire tread and the tire frame member are The joint is a joint between thermoplastic materials. As a result, both can be easily joined by heating the lower surface of the joining layer of the tire tread . For this reason, it is possible to ensure a uniform and stable joint surface even in a joint portion having a curved surface.

  According to a sixth aspect of the present invention, in the tire manufacturing method according to any one of the third to fifth aspects, an adhesive is applied between the thermoplastic material and the tread body.

  Since the adhesive is applied between the tread body and the thermoplastic material, the tire tread and the tire frame member are reliably joined by the adhesive.

  According to a seventh aspect of the present invention, in the tire manufacturing method according to any one of the third to fifth aspects, an unvulcanized rubber for adhesion is disposed between the thermoplastic material and the tread body.

  Since the unvulcanized rubber for adhesion is arranged between the thermoplastic material and the tread body, the tire tread and the tire frame member are reliably joined by vulcanizing the unvulcanized rubber for adhesion.

The method for manufacturing a tire according to an eighth aspect of the invention includes the step of forming a tread body having irregularities on the inner peripheral surface side by disposing unvulcanized rubber in the first tread mold and vulcanizing. If, and the tread body and the thermoplastic material disposed in the second tread mold, the inner peripheral surface of the tread body is bonded to the said thermoplastic material and unevenness of the tread body by vulcanization a step of producing a tire tread bonding layer is formed consisting of the thermoplastic material, heating the bottom surface of the bonding layer of tread the tire, while rotating the tire frame member made of thermoplastic material, said tire Winding a tread and joining the joining layer to the outer periphery of the tire frame member.

An unvulcanized rubber is arranged in the first mold for tread and vulcanized to form a tread body having irregularities on the inner peripheral surface side. The formed tread body and the thermoplastic material are placed in the second tread mold and vulcanized to join the tread body recess and the thermoplastic material to the inner surface of the tread body. A tire tread having a joining layer made of a material is manufactured. At this time, since the thermoplastic material flows, the shape is formed so as to match the uneven portion, and the bonding strength is increased by mechanical bonding between the rubber-side uneven portion and the thermoplastic material. Further, the lower surface of the tire tread joining layer is heated, and the tire tread is wound while rotating the tire frame member made of a thermoplastic material, and the joining layer is joined to the outer periphery of the tire frame member. Therefore, when integrating the tire frame member made of the thermoplastic material and the tire tread, the bonding layer made of the thermoplastic material is bonded to the inner peripheral surface of the tread body, and the tire tread and the tire frame member are The joint is a joint between thermoplastic materials. As a result, both can be easily joined by heating the lower surface of the joining layer of the tire tread . For this reason, it is possible to ensure a uniform and stable joint surface even in a joint portion having a curved surface. In addition, the uneven | corrugated | grooved part by the side of a rubber can be easily formed with the 1st metal mold | die for treads.

The method for manufacturing a tire according to claim 9 includes a step of disposing a thermoplastic material in the first tread mold and forming a bonding layer having irregularities on the outer peripheral surface side, and a second tread use method. the unvulcanized rubber which becomes the tread body in a mold and the bonding layer is disposed, the the inner circumferential surface of the tread body and irregularities of the bonding layer by vulcanization said is bonded to the unvulcanized rubber A step of manufacturing a tread for a tire in which the joining layer made of a thermoplastic material is formed; and a lower surface of the joining layer of the tread for the tire is heated to rotate the tire frame member made of the thermoplastic material. Winding a tread and joining the joining layer to the outer periphery of the tire frame member.

A thermoplastic material is disposed in the first tread mold, and a bonding layer having irregularities on the outer peripheral surface side is formed. Further, the formed joining layer and the unvulcanized rubber to be the tread body are placed in the second tread mold and vulcanized to join the concave portion of the joining layer and the unvulcanized rubber to form the tread body. A tire tread having an inner peripheral surface formed with a joining layer made of a thermoplastic material is manufactured. At this time, since the unvulcanized rubber flows, the shape is formed so as to match the uneven portion, and the bonding strength is increased by mechanical bonding between the uneven portion of the joining layer made of the thermoplastic material and the rubber. Further, the lower surface of the tire tread joining layer is heated, and the tire tread is wound while rotating the tire frame member made of a thermoplastic material, and the joining layer is joined to the outer periphery of the tire frame member. Therefore, when integrating the tire frame member made of the thermoplastic material and the tire tread, the bonding layer made of the thermoplastic material is bonded to the inner peripheral surface of the tread body, and the tire tread and the tire frame member are The joint is a joint between thermoplastic materials. As a result, both can be easily joined by heating the lower surface of the joining layer of the tire tread . For this reason, it is possible to ensure a uniform and stable joint surface even in a joint portion having a curved surface.

  As described above, since the tire tread of the present invention has the above-described configuration, it has an excellent effect that a uniform and stable joint surface can be secured at the joint portion between the tire frame member and the tread.

  Moreover, since the tire of the present invention has the above-described configuration, it has an excellent effect that a uniform and stable joint surface can be secured at the joint portion between the tire frame member and the tread.

  Further, the tire manufacturing method of the present invention has an excellent effect that a uniform and stable joint surface can be secured at the joint portion between the tire frame member and the tread.

It is a schematic sectional drawing which shows the tire of this invention. It is the perspective view which made the cross section the part which shows the vicinity of the bead part of the tire of this invention in the attachment state to the rim. It is a perspective view which shows the tire manufacturing method of 1st Embodiment of this invention. It is sectional drawing which shows the metal mold | die for tire manufacture applied to the tire manufacturing method of 1st Embodiment of this invention. It is sectional drawing which shows the other metal mold | die for tire manufacture applied to the tire manufacturing method of 1st Embodiment of this invention. It is sectional drawing which shows the other metal mold | die for tire manufacture applied to the tire manufacturing method of 1st Embodiment of this invention. It is sectional drawing which shows a part of other metal mold | die for tire manufacture applied to the tire manufacturing method of 1st Embodiment of this invention. It is sectional drawing which shows a part of other metal mold | die for tire manufacture applied to the tire manufacturing method of 1st Embodiment of this invention. It is sectional drawing which shows a part of other metal mold | die for tire manufacture applied to the tire manufacturing method of 1st Embodiment of this invention. It is sectional drawing which shows the tire of this invention. It is sectional drawing which shows the tire of this invention. It is a perspective view which shows the tire manufacturing method of 2nd Embodiment of this invention. It is a perspective view which shows the tire manufacturing method of 2nd Embodiment of this invention. It is sectional drawing which shows the metal mold | die for tire manufacture applied to the tire manufacturing method of 2nd Embodiment of this invention. It is the perspective view which made a part the cross section which shows the metal mold | die for tire manufacture applied to the tire manufacturing method of 2nd Embodiment of this invention. It is a perspective view which shows the tread for tires of 2nd Embodiment of this invention. It is a schematic sectional drawing which shows the tire of a structure different from FIG. 1 in this invention. It is a schematic sectional drawing which shows the tube which comprises the tire shown in FIG. It is a schematic sectional drawing which shows the tire of a structure different from FIG.1 and FIG.17 in this invention.

[First Embodiment]
A first embodiment of the present invention will be described below with reference to the drawings.
As shown in FIG. 1, the tire 12 of the present embodiment has a cross-sectional shape substantially similar to that of a conventional general rubber pneumatic tire.
As shown in FIGS. 1 and 2, the tire 12 is connected to the tire side portions 24 via a tire side portion 24 extending outward in the tire radial direction from a tire bead portion 22 in which the bead core 20 is embedded and is in contact with the rim 18. Are provided with a tire center member (crown portion 26), which includes a tire frame member 14 made of a thermoplastic material for the main body. Then, a rubber tread 16 is attached to a position on the tire outer peripheral surface side of the tire frame member 14, that is, outside the crown portion 26, so that the tire 12 to be mounted on the rim 18 of the vehicle is obtained.

Here, the tire frame member 14 of the present embodiment is formed of a single thermoplastic material, but the present invention is not limited to this configuration, and the tire is similar to a conventional rubber pneumatic tire. You may use the thermoplastic material which has a different characteristic for every site | part (the tire side part 24, the crown part 26, the tire bead part 22 etc.) of the frame member 14. FIG.
Further, in the tire frame member 14 of the present embodiment, the tire frame member 14 is configured by bonding two divided bodies 14A and 14B, and the bonding surface 36 is a bonding thermoplastic material 38 as described later. It is joined.

In both the thermoplastic material for the main body and the thermoplastic material for bonding, thermoplastic resin, thermoplastic elastomer (TPE), etc. can be used, but the elasticity required during running and the moldability during production are taken into consideration. Then, it is preferable to use a thermoplastic elastomer.
The joining thermoplastic material 38 may be the same kind of thermoplastic material as the thermoplastic material constituting the divided bodies 14A and 14B, or may be a different kind of thermoplastic material. If the same kind of material is used, the tire frame member 14 can be made of a single thermoplastic material as a whole, so that the cost is low. Further, if different materials are used, it is possible to obtain materials having preferable characteristics of the main body thermoplastic material and the joining thermoplastic material.

Examples of the thermoplastic elastomer include amide-based thermoplastic elastomer (TPA), ester-based thermoplastic elastomer (TPC), olefin-based thermoplastic elastomer (TPO), styrene-based thermoplastic elastomer (TPS) specified in JIS K6418, Examples thereof include urethane-based thermoplastic elastomer (TPU), crosslinked thermoplastic rubber (TPV), and other thermoplastic elastomers (TPZ). Particularly, TPV partially kneaded with rubber-based resin is preferable.
Examples of the thermoplastic resin include urethane resin, olefin resin, vinyl chloride resin, polyamide resin, and the like.

  As these thermoplastic materials, for example, the deflection temperature under load specified at ISO 75-2 or ASTM D648 (at the time of 0.45 MPa load) is 78 ° C. or higher, the tensile yield strength specified by JIS K7113 is 10 MPa or higher, Tensile yield elongation specified in JIS K7113 is 10% or more, Tensile breaking elongation (JIS K7113) specified in JIS K7113 is 50% or more, Vicat softening temperature (Method A) specified in JIS K7206 is 130 ° C or more Is used.

  An annular bead core 20 made of steel cord is embedded in the tire bead portion 22 of the present embodiment, similar to a conventional general pneumatic tire. However, the present invention is not limited to this configuration, and the bead core 20 may be omitted if the rigidity of the tire bead portion 22 is ensured and there is no problem in fitting with the rim. The bead core 20 is not limited to a metal cord such as a steel cord. The bead core 20 is formed of an organic fiber alone, an organic fiber coated with a resin (organic fiber cord), or a hard resin. However, in the present embodiment, the metal cord (magnetic material) is used.

Further, as shown in FIG. 2, in the present embodiment, the thermoplastic material forming the tire frame member 14 is formed on the contact portion of the tire bead portion 22 with the rim 18 and at least the portion of the rim 18 that contacts the rim flange 18F. In addition, an annular sealing layer 28 made of a material excellent in sealing properties, for example, rubber or resin is formed.
As the rubber forming the sealing layer 28, it is preferable to use the same type of rubber as that used on the outer surface of the bead portion of a conventional general rubber pneumatic tire. If the sealing property between the rim 18 can be ensured only with the thermoplastic material, the rubber sealing layer 28 may be omitted, and the sealing property is superior to the thermoplastic material forming the tire frame member 14. Any type of thermoplastic material may be used.

  As shown in FIG. 1, the crown portion 26 has a reinforcing cord 34 having a rigidity higher than that of the thermoplastic material forming the tire frame member 14, at least partially in a sectional view along the axial direction of the tire frame member 14. The reinforcing cord layer 32 is formed by being spirally wound in a state where the wire is embedded. Further, the reinforcing cord 34 is in a state where the embedded portion is in close contact with the thermoplastic material. As the reinforcing cord 34, a monofilament (single wire) such as a metal fiber or an organic fiber, or a multifilament (stranded wire) obtained by twisting these fibers may be used. In this embodiment, a steel cord twisted with steel fibers is used as the reinforcing cord 34. The reinforcing cord layer 32 can be easily formed by spirally winding the reinforcing cord 34, but the reinforcing cord 34 may be discontinuous in the tire width direction.

As can be seen from FIG. 1, the tire frame member 14 is composed of divided bodies 14 </ b> A and 14 </ b> B that are divided into two on the tire equatorial plane or its vicinity. That is, the abutting portions of the divided bodies 14A and 14B serve as the joining surface 36, and the joining surface 36 is joined by the joining thermoplastic material 38 to form the tire frame member 14 having a predetermined shape as a whole.
The tread 16 is disposed on the outer circumferential side of the crown portion 26 in the tire radial direction. In the present embodiment, the tread 16 is formed on the tread body 50 constituting the outer periphery of the tread 16 and the inner circumferential surface of the tread body 50. And a bonding layer 52 made of a thermoplastic material.

  The tread body 50 is made of a material superior in wear resistance to the thermoplastic material forming the tire frame member 14, which is rubber in this embodiment, and this rubber is used in a conventional rubber pneumatic tire. It is preferable to use the same type of rubber as that used. In addition, a tread pattern including a plurality of grooves is formed on the ground contact surface with the road surface, similar to a conventional rubber pneumatic tire, on the outer periphery of the tread body 50.

Below, the manufacturing method of the tire concerning this embodiment is explained according to a drawing.
As shown in FIG. 3, in this embodiment, a PCT (Pre-Cured Tread) 48 as a belt-shaped tire tread having a tread body 50 and a bonding layer 52 is manufactured, and the outer peripheral portion of the tire frame member 14 is manufactured. It is a manufacturing method which has the process of joining to and making the tread 16 shown in FIG.

Method for Manufacturing Strip PCT As shown in FIG. 4, the PCT manufacturing mold 60 is composed of an upper mold 60U and a lower mold 60S. The upper mold 60U and the lower mold 60S are shown in FIG. It has a long shape along the vertical direction of the paper.
Therefore, a sheet of the thermoplastic material 62 to be the bonding layer 52 is disposed (laid) at a position on the lower mold 60S side in the PCT manufacturing mold 60, and the tread body is disposed at a position on the upper mold 60U side. The unvulcanized rubber 64 to be 50 is placed (laid) and vulcanized in the PCT manufacturing mold 60 to produce the final PCT 48. It should be noted that the order of the arrangement of the sheet of the thermoplastic material 62 to be the bonding layer 52 and the arrangement of the unvulcanized rubber 64 may be reversed.
At this time, a predetermined tread pattern is formed on the tread body 50 of the PCT 48 by the upper mold 60U.

Instead of the sheet of the thermoplastic material 62, a thin layer of the thermoplastic material 62 may be formed by pouring the thermoplastic material 62 into a PCT manufacturing mold using an extruder.
Further, an adhesive layer 66 made of an adhesive is sandwiched between the thermoplastic material 62 and the unvulcanized rubber 64 (one or two layers of adhesive are applied), and vulcanized in the mold 60 for PCT production. By doing so, the final shape of the PCT 48 may be manufactured. As the adhesive, a chlorinated rubber adhesive, a phenol resin adhesive, an isocyanate adhesive, a halogenated rubber adhesive, a triazine thiol adhesive, and the like can be used.
Further, an adhesive layer 66 made of cushion rubber (adhesive unvulcanized rubber) or an adhesive made of an adhesive and cushion rubber (adhesive unvulcanized rubber) is interposed between the thermoplastic material 62 and the unvulcanized rubber 64. The final shape of the PCT 48 may be manufactured by placing the layers 66 and vulcanizing the mold in the PCT manufacturing mold 60.
As for the unvulcanized rubber 64, a sheet-like unvulcanized rubber 64 molded in advance to a required width and thickness is disposed at a position on the lower mold 60S side in the mold 60 for PCT production. Can do.

-Another manufacturing method of the strip-shaped PCT 48 As another manufacturing method of the strip-shaped PCT 48, as shown in FIGS. 5A and 6, a PCT manufacturing mold as a first tread mold for molding the tread body 50. You may use the type | mold 70 and the metal mold | die 72 for PCT manufacture as a 2nd metal mold | die for a tread which shape | molds PCT48 of the last shape.
That is, the PCT manufacturing mold 70 for forming the tread body 50 is composed of an upper mold 70U and a lower mold 70S. The upper mold 70U and the lower mold 70S are formed on the paper surface of FIG. It has a long shape along the vertical direction.

The PCT manufacturing mold 72 for molding the final shape PCT 48 is composed of an upper mold 72U and a lower mold 72S. The upper mold 72U and the lower mold 72S are perpendicular to the paper surface of FIG. It has a long shape along.
Accordingly, the unvulcanized rubber 74 that becomes the tread body 50 is disposed or poured between the lower mold 70S side of the PCT manufacturing mold 70 and the upper mold 70U, and is added in the PCT manufacturing mold 70. The tread body 50 is manufactured by sulfurating. At this time, a predetermined tread pattern is formed on the upper portion of the tread body 50 by the upper mold 70U.

Further, a plurality of convex portions 78 and concave portions 80 along the longitudinal direction of the lower mold 70S as shown in FIG. 7 are alternately formed on the upper surface of the lower mold 70S, which is a joint portion with the unvulcanized rubber 74. The cross-sectional shape as viewed from the longitudinal direction of the convex portion 78 is preferably an inverted trapezoid in which the width W1 of the root portion 78A is narrower than the width W2 of the top portion 78B (W1 <W2). .
Accordingly, irregularities corresponding to the convex portions 78 and the concave portions 80 of the lower mold 70 </ b> S are formed on the lower surface side of the tread body 50.

  Next, the tread body 50 is removed from the PCT manufacturing mold 70 and placed on the upper mold 72U side in the PCT manufacturing mold 72 as shown in FIG. A thermoplastic material 76 is poured between the lower mold 72S and the tread body 50 and vulcanized to produce a PCT 48 in which the bonding layer 52 is formed on the inner peripheral surface of the tread body 50. In this case, the final shape PCT 48 can be manufactured by using the upper mold 70U of the first tread mold 70 as it is and replacing the lower mold 70S with the lower mold 72S. Become.

At this time, since the concave and convex portions corresponding to the convex portions 78 and the concave portions 80 of the lower mold 70 </ b> S are formed on the lower surface side of the tread body 50, the thermoplastic material 76 flows to the concave portions on the lower surface side of the tread main body 50. The tread body 50 and the bonding layer 52 are bonded (bonded) by the so-called anchor effect.
In addition, as shown in FIG. 8, the cross-sectional shape seen from the longitudinal direction of the convex part 78 formed in the lower mold 70S is a rectangular shape in which the width W1 of the root part 78A is the same as the width W2 of the top part 78B (W1 = W2). It is good.

Further, as shown in FIG. 9, the cross-sectional shape of the concave portion 80 formed in the lower mold 70S as viewed from the longitudinal direction is a semicircular shape, and the width W2 of the top portion 78B of the convex portion 78 is larger than the width W1 of the root portion 78A. The shape may be narrower (W1 <W2).
Further, the upper surface of the lower mold 70 </ b> S that becomes the joint portion with the unvulcanized rubber 74 may be a flat surface without providing irregularities.

In this case, in FIG. 6, a sheet of the thermoplastic material 76 to be the bonding layer 52 is disposed on the lower mold 72 </ b> S side in the PCT manufacturing mold 72, and the PCT manufacturing mold is placed on the thermoplastic material 76. by arranging the tread body 50 is not uneven joints externally taken from inside the mold 70, is vulcanized in between the lower mold 72S and the upper mold 72U of PCT manufacturing mold 72. At this time, the adhesive layer 66 may be sandwiched between the thermoplastic material 76 and the unvulcanized rubber 74 for vulcanization .

As another manufacturing method of the strip-shaped PCT, the bonding layer 52 may be manufactured first, and then the final shape PCT 48 may be manufactured.
That is, the first tread mold 71 (lower mold 71S and upper mold 71U) for molding the bonding layer 52 shown in FIG. 5B and the second PCT 48 having the final shape shown in FIG. A tread mold 72 is used. In this case, the thermoplastic material 76 is disposed in the first tread mold 71 to form the bonding layer 52, and the bonding layer 52 taken out from the first tread mold 71 and the tread body 50 are formed. By placing the unvulcanized rubber 74 in the second tread mold 72 and vulcanizing it, it becomes possible to manufacture the PCT 48 of the final shape. In this case, the final shape PCT 48 can be manufactured by using the lower mold 71S of the first tread mold 71 as it is and replacing the upper mold 71U with the upper mold 72U. Become.

-Joining method of belt-shaped PCT and tire frame member As shown in FIG. 3, the bonding method of band-shaped PCT 48 and tire frame member 14 in this embodiment is the bottom surface of band-shaped PCT 48 (facing the outer periphery of tire frame member 14). The lower surface of the bonding layer 52 of the PCT 48 is melted and the tire frame member 14 is rotated in the direction of arrow A by applying hot air (arrow W in FIG. 3) generated by the heating device 84 including a heater and a fan toward the side). However, the bonding layer 52 of the PCT 48 is bonded to the outer peripheral surface of the tire frame member 14 by winding the PCT 48.

In addition, by pressing the PCT 48 toward the outer peripheral portion of the tire frame member 14 with the roller 84 urged from the outer peripheral side to the inner peripheral side (arrow B method in FIG. 3) by a moving means (not shown) such as a cylinder, The joining layer 52 of the PCT 48 can be reliably welded to the tire frame member 14.
Further, instead of heating with hot air, heating may be performed by irradiating infrared rays. Further, if the thermoplastic material is softened and can be joined to each other, the thermoplastic material does not necessarily have to be melted.
Further, hot air is applied to the lower surface of the bonding layer 52 of the PCT 48 and the planned welding portion of the bonding layer 52 of the PCT 48 in the outer peripheral portion of the tire frame member 14, and only the respective surfaces are melted before the bonding layer 52 of the PCT 48 is tired. It may be welded to the skeleton member 14.
Further, the joining layer 52 of the PCT 48 and the tire frame member 14 may be welded by heating with a vulcanizing can used for joining the PCT used in the recycled tire to the base tire.
Further, as shown in FIG. 10, the joining method of the longitudinal end portions 48A of the PCT 48 is a state in which the unvulcanized rubber 86 is filled between the vertical end faces arranged in parallel along the radial direction of the tire frame member 14. Join by vulcanizing method.

  In addition, as shown in FIG. 11, the longitudinal direction both ends 48A of PCT48 are made to incline with respect to the radial direction of the tire frame member 14, a joint surface is expanded, and unvulcanized rubber is provided between the inclined surfaces arranged in parallel. You may join by the method of vulcanizing in the state filled with 86.

(Function and effect)
As can be seen from the above description, in integrating the PCT 48 with the tire skeleton member 14 made of (made of) a thermoplastic material in the manufacturing process of the tire 12 of the present embodiment, the tread body 50 constituting the PCT 48 is integrated. A bonding layer 52 made of a thermoplastic material is bonded to the inner peripheral surface. For this reason, the joining part of the joining layer 52 provided on the inner peripheral surface of the tread body 50 and the tire frame member 14 made of the thermoplastic material is joined between the thermoplastic materials. As a result, a uniform and stable joint surface can be secured even at the joint portion between the curved PCT 48 and the tire skeleton member 14, and the joint strength between the tire skeleton member 14 and the tread 16 can be sufficiently secured.
That is, the tread body 50 and the bonding layer 52 of the PCT 48 which are difficult to be bonded to each other due to the difference in material are uniform by bonding in a planar state using the PCT manufacturing mold 60 or the PCT manufacturing molds 70 and 72. A stable joint surface can be secured, and a uniform and stable joint surface can be secured by joining the thermoplastic materials at the joint between the curved tire frame member 14 and the PCT 48. be able to.

Moreover, since the tire frame member 14 of the present embodiment is made of a thermoplastic material as described above, there is a possibility that the tire frame member 14 may be deformed by heat shrinkage or melting due to heat supply of a predetermined level or more. However, in this embodiment, stable heating between the tread body 50 and the bonding layer 52 can be ensured by increasing the heating temperature of the tread body 50 and the bonding layer 52. Further, when the tire frame member 14 and the PCT 48 are bonded to each other, the bonding strength between the tire frame member 14 and the tread 16 can be sufficiently ensured without supplying heat more than the predetermined amount. As a result, deformation due to heat supply to the tire frame member 14 can be suppressed.
Moreover, in this embodiment, when joining the tire frame member 14 and the PCT 48, there is no need for a large and expensive vulcanizing apparatus for vulcanizing the entire tire 12 that has been conventionally required. Moreover, it is not necessary to prepare a mold according to the size.

[Second Embodiment]
Below, the 2nd Embodiment of this invention is described according to drawing.
As shown in FIGS. 12 and 13, in this embodiment, when manufacturing the tire 12 shown in FIG. 1, a PCT 90 as an annular (annular) tire tread is joined to the outer peripheral portion of the tire frame member 14. It has a process.
In addition, about the same member as 1st Embodiment, the same code | symbol is attached | subjected and the description is abbreviate | omitted.

Method for Producing Ring PCT As shown in FIG. 14, the PCT production mold 92 of the present embodiment includes a plurality (two in total in the present embodiment) of outer mold members 92 </ b> S and a plurality of (in the present embodiment, the present embodiment). The inner mold member 92U is composed of a total of eight).
As shown in FIGS. 14 and 15, the PCT 90 has a tread body 91 and a bonding layer 93. Further, the outer mold member 92S of the PCT manufacturing mold 92 can cover the tread body 91 of the PCT 90 from the tire outer peripheral side without a gap.

  As shown in FIG. 14, each outer mold member 92 </ b> S is moved by a pressing mechanism (not shown) in a direction of contact with each other (in the direction of arrow A in FIG. 14) and a direction in which it is separated (in the direction of arrow B in FIG. 14). The For this reason, when molding the PCT 90, the respective outer mold members 92S come into contact with each other, and the outer mold members 92S can be removed from the PCT 90 by bringing the respective outer mold members 92S into a separated state. .

As shown in FIG. 15, each of the outer mold members 92 </ b> S has a shape having a width capable of covering and covering the tread body 91 of the unvulcanized PCT 90 in the tire width direction. Yes.
Although not shown in the drawings, unevenness for forming a predetermined tread pattern is formed on the contact surface of each of the outer mold members 92S with the tread body 91 of the PCT 90.

  On the other hand, as can be seen from FIG. 14, the inner mold members 92 </ b> U are arranged alternately in the circumferential direction on the tire inner circumferential side of the bonding layer 93 of the PCT 90 (four in this embodiment). The inner mold members 94 and 96 are provided. Of these, the four inner mold members 94 are formed in a substantially trapezoidal shape that tapers from the tire inner peripheral side toward the tire outer peripheral side, and the side surface 94A is tapered. The other inner mold member 96 is disposed between the inner mold members 94, and the side surface 96 </ b> A of the inner mold member 96 is in surface contact with the side surface 94 </ b> A of the inner mold member 94.

The inner mold member 94 is further moved from the tire inner peripheral side in the tire outer peripheral direction (arrow C direction in FIG. 14) and the tire inner peripheral direction (arrow D direction in FIG. 14) by a pressing mechanism (not shown). Further, when the inner mold member 94 moves in the tire outer circumferential direction, the side surface 94A of the inner mold member 94 pushes the side surface 96A of the inner mold member 96, so that the inner mold members 94, 96 are arranged in an annular shape.
Accordingly, as shown in FIG. 14, an unvulcanized rubber previously connected in an annular shape to form the tread body 91 of the PCT 90 is disposed on the inner peripheral portion of the outer mold member 92S of the mold 92 for PCT manufacture, A thermoplastic material that forms the bonding layer 93 is disposed on the inner peripheral surface of the unvulcanized rubber (for example, coated with a molten thermoplastic material), and is sandwiched between the outer mold member 92S and the inner mold member 92U and added. Sulfur is produced to produce an annular PCT90. An adhesive layer made of at least one of an adhesive and an adhesive unvulcanized rubber may be sandwiched between the thermoplastic material and the unvulcanized rubber.
Alternatively, only the annular tread body 91 may be formed with the first tread mold, and then the annular PCT 90 having the tread body 91 and the bonding layer 93 may be formed with the second tread mold. In this case, only the inner mold members 94 and 96 may be replaced with the outer mold member 92S as it is. At this time, a plurality of irregularities are formed on the inner peripheral portion of the annular tread body 91 with the first tread mold, and a thermoplastic material is bonded to these recesses in the second tread mold. Rarely), the tread body 91 and the joining layer 93 may be joined (bonded) after flowing by the so-called anchor effect.
Alternatively, only the annular bonding layer 93 may be formed by the first tread mold, and then the annular PCT 90 having the tread body 91 and the bonding layer 93 may be formed by the second tread mold. In this case, only the outer mold member 92S may be replaced. At this time, a plurality of irregularities are formed on the outer periphery of the annular bonding layer 93 made of the thermoplastic material 76 in the first tread mold, and in the second tread mold, the tread body 91 and The resulting rubber is bonded (bited) after flowing, and the tread body 91 and the bonding layer 93 may be bonded (bonded) by a so-called anchor effect.
A predetermined tread pattern is formed on the outer peripheral portion of the PCT 90 by the outer mold member 92S.

  On the other hand, when the inner mold member 94 moves in the tire inner circumferential direction, the inner mold member 96 is released from the pressure on the tire outer peripheral side, and the inner mold members 94 and 96 can be removed from the annular PCT 90. FIG. As shown, an annular PCT 90 in which a bonding layer 93 made of a thermoplastic material is formed on the inner peripheral surface of the tread body 91 is obtained.

-Joining method of annular PCT and tire frame member In the joining method of annular PCT 90 and tire frame member 14 in this embodiment, as shown in Figs. The tire frame member 14 is disposed on the inner peripheral side of the PCT 90 that has been used.
More specifically, the jig 100 includes a plurality of (in total, eight in this embodiment) moving blocks 102 on the upper surface of a disk-shaped pedestal 101. These moving blocks 102 are moved in the inner peripheral direction (in the direction of arrow E in FIG. 12) and the outer peripheral direction (in the direction of arrow F in FIG. 12) of the base 101 by moving means (not shown) such as a cylinder. Each moving block 102 is provided with a plurality of pins 104 (two in total in this embodiment).

Note that all the pins 104 are arranged at positions along a circle, and by the movement of each moving block 102, all the pins 104 are moved in the inner peripheral direction (in the direction of arrow E in FIG. 12) and the outer peripheral direction (see FIG. 12). 12 in the direction of arrow F).
Accordingly, the annular PCT 90 is disposed on the outer peripheral side of all the pins 104, and the diameter of the PCT 90 is increased by moving each moving block in the outer peripheral direction (the direction of arrow F in FIG. 12). Thereafter, hot air generated by a heating device (not shown) is applied to the inner peripheral surface of the annular PCT 90 (the side facing the outer peripheral portion of the tire frame member 14) to melt the inner peripheral surface of the bonding layer 93 of the PCT 90, and the tire The skeletal member 14 is disposed on the inner peripheral side of the PCT 90 having an enlarged diameter.
The tire frame member 14 is disposed between the pins 104 provided on each moving block 102 and a plurality of pins 106 erected at positions along a circle in the inner peripheral portion of the base 101.

Thereafter, the PCT 90 is reduced in diameter by moving each moving block in the inner circumferential direction (the direction of arrow E in FIG. 12), and all the pins 104 and 106 are pulled out from between the PCT 90 and the tire frame member 14. The bonding layer 93 of the PCT 90 is bonded to the outer peripheral surface of the tire frame member 14.
Instead of heating the inner peripheral surface of the annular PCT 90 with hot air, it may be heated by irradiating infrared rays. Note that the thermoplastic material does not necessarily have to be melted if the thermoplastic material can be softened and bonded together.
Further, hot air is applied to the inner peripheral surface of the bonding layer 93 of the PCT 90 and the planned welding portion of the bonding layer 93 of the PCT 90 at the outer peripheral portion of the tire frame member 14 to melt only the respective surfaces, and then the bonding layer 93 of the PCT 90. May be welded to the tire frame member 14. Further, the joining layer 93 of the PCT 90 and the tire frame member 14 may be welded by heating with a vulcanizing can used for joining the PCT used in the recycled tire to the base tire.

(Function and effect)
As can be seen from the above description, in the tire 12 of the present embodiment, when the PCT 90 is integrated with the tire frame member 14 made of a thermoplastic material in the manufacturing process, the inner peripheral surface of the tread body 91 constituting the PCT 90 is thermoplastic. A bonding layer 93 made of a material is bonded. For this reason, the joining part of the joining layer 93 provided in the PCT 90 and the tire frame member 14 made of the thermoplastic material becomes the joining of the thermoplastic materials. As a result, a uniform and stable joint surface can be secured even at the joint portion of the tire skeleton member 14 having a curved surface, and the joint strength between the tire skeleton member 14 and the tread 16 can be sufficiently secured.

That is, since the tire frame member 14 of the present embodiment is made of a thermoplastic material as described above, there is a possibility that the tire frame member 14 may be deformed by heat shrinkage or melting due to heat supply of a predetermined level or more. However, in this embodiment, by increasing the vulcanization temperature between the tread body 91 and the bonding layer 93, stable bonding between the tread body 91 and the bonding layer 93 can be ensured. Further, when the tire frame member 14 and the PCT 90 are bonded together, it is possible to sufficiently secure the bonding strength between the tire frame member 14 and the tread 16 without supplying heat more than the predetermined amount. As a result, deformation due to heat supply to the tire frame member 14 can be suppressed.
Moreover, in this embodiment, when joining the tire frame member 14 and the PCT 90, there is no need for a large and expensive vulcanizing device for vulcanizing the entire tire 12 that has been conventionally required. Moreover, it is not necessary to prepare a mold according to the size.

[Other Embodiments]
Although the tire 12 of the above embodiment is a tubeless type tire, as illustrated in FIG. 17, the tire 112 of the present embodiment includes a hollow tube 120 formed of a thermoplastic material in a tire width direction. A plurality of (three in this embodiment) are arranged in the tread body 50 in which the belt 122 constituting the outer periphery of the tread 16 is embedded in the outer peripheral portion thereof, and the heat formed on the inner peripheral surface of the tread main body 50. The tread 16 having a bonding layer 52 made of a plastic material is bonded to the rim 124 having a recess that engages with the tube 120. The tire 112 is not provided with a bead core.

As shown in FIG. 18, the tube 120 can be welded with a welding thermoplastic material 126 with the semicircular tube halves 120A facing each other, or can be joined with a welding sheet (not shown). .
Further, as shown in FIG. 19, the tire 132 uses one tube 130 (consisting of two tube halves 130 </ b> A), and a belt 122 constituting the outer peripheral portion of the tread 16 is provided on the outer peripheral portion of the tube 130. The tread 16 including the embedded tread body 50 and the joining layer 52 made of a thermoplastic material formed on the inner peripheral surface of the tread body 50 may be joined.

In any structure of the tires 112 and 132, the strip-shaped PCT 48 or the annular PCT 90 can be manufactured by the method shown in FIG. 3, FIG. 12, or FIG. 13 and bonded to the outer peripheral portion of the tire frame member 114.
Further, in each of the above embodiments, a tire manufacturing method in the case where vulcanized PCTs 48 and 90 (which also have a tread pattern formed) are joined to a tire skeleton member is described, but a semi-vulcanized tread is used as a tire. You may adhere | attach on a frame | skeleton member.
Instead of the rubber tread 16, a tread formed of another type of thermoplastic material that is more excellent in wear resistance than the thermoplastic material forming the tire frame member may be used.
Further, a reinforcing material (polymer material, metal fiber, cord, nonwoven fabric, woven fabric, etc.) is embedded in the tire frame member (for example, tire bead portion 22, tire side portion 24, crown portion 26, etc.) The tire frame member may be reinforced with a reinforcing material.
Moreover, the order of the manufacturing process demonstrated by the said embodiment is an example, and you may change the order of each process suitably.

DESCRIPTION OF SYMBOLS 12 Tire 14 Tire frame member 16 Tread 18 Rim 20 Bead core 22 Tire bead part 24 Tire side part 26 Crown part 32 Reinforcement cord layer 34 Reinforcement cord 36 Joining surface 38 Joining thermoplastic material 48 Band-shaped PCT (tire tread)
50 Tread Body 52 Bonding Layer 60 PCT Manufacturing Mold 62 Thermoplastic Material 64 Unvulcanized Rubber 66 Adhesive Layer 70 PCT Manufacturing Mold (First Tread Mold)
72 Mold for PCT production (second tread mold)
74 Tread body 76 Thermoplastic material 78 Convex part 80 Concave part 84 Heating device 86 Unvulcanized rubber 90 Annular PCT (tread for tire)
91 Tread body 93 Bonding layer 92 Mold for PCT 94 Inner mold member 96 Inner mold member 100 Jig 112 Tire 114 Tire frame member 120 Tube 130 Tube

Claims (9)

A tread body provided at a position on the outer peripheral surface side of a tire frame member made of unvulcanized rubber and made of a thermoplastic material,
A bonding layer made of a thermoplastic material, formed on the inner peripheral surface of the tread body, and bonded to the outer peripheral portion of the tire frame member;
An unvulcanized rubber for bonding, which is disposed between the bonding layer and the tread body, and bonds the bonding layer and the tread body by vulcanization, or an adhesive and the unvulcanized rubber for bonding. An adhesive layer,
Tire tread having A tire frame member made of a thermoplastic material;
A tread body provided at a position on the outer peripheral surface side of the tire frame member, and made of unvulcanized rubber ;
Formed of a thermoplastic material on the inner peripheral surface of the tread body, and a bonding layer bonded to the outer peripheral portion of the tire frame member;
An unvulcanized rubber for bonding, which is disposed between the bonding layer and the tread body, and bonds the bonding layer and the tread body by vulcanization, or an adhesive and the unvulcanized rubber for bonding. An adhesive layer,
Tire with. A step of producing a tread for a tire in which a thermoplastic material and an unvulcanized rubber are disposed in a mold for a tread and a joining layer made of the thermoplastic material is formed on an inner peripheral surface of the tread body by vulcanization; and ,
Heating the lower surface of the tire tread bonding layer, rotating the tire frame member made of a thermoplastic material, winding the tire tread, and bonding the bonding layer to the outer periphery of the tire frame member; ,
The manufacturing method of the tire containing this. Placing the unvulcanized rubber in the first tread mold and vulcanizing to produce a tread body;
A tire tread in which a thermoplastic material and the tread body are placed in a second tread mold and vulcanized to form a joining layer made of the thermoplastic material on the inner peripheral surface of the tread body. Manufacturing process;
Heating the lower surface of the tire tread bonding layer, rotating the tire frame member made of a thermoplastic material, winding the tire tread, and bonding the bonding layer to the outer periphery of the tire frame member; ,
The manufacturing method of the tire containing this. Disposing a thermoplastic material in the first tread mold and producing a bonding layer made of the thermoplastic material;
A tire tread having the bonding layer formed on the inner peripheral surface of the tread body by placing an unvulcanized rubber serving as a tread body and the bonding layer in a second tread mold and vulcanizing the tire tread. Manufacturing process;
Heating the lower surface of the tire tread bonding layer, rotating the tire frame member made of a thermoplastic material, winding the tire tread, and bonding the bonding layer to the outer periphery of the tire frame member; ,
The manufacturing method of the tire containing this.   The method for manufacturing a tire according to any one of claims 3 to 5, wherein an adhesive is applied between the thermoplastic material and the tread body.   The method for manufacturing a tire according to any one of claims 3 to 5, wherein an unvulcanized rubber for bonding is disposed between the thermoplastic material and the tread body. A step of disposing unvulcanized rubber in the first tread mold and forming a tread body having irregularities on the inner peripheral surface side by vulcanization;
And said tread body with the thermoplastic material disposed in the second tread mold, is bonded to the said thermoplastic material and unevenness of the tread body by vulcanization the heat on the inner circumferential surface of the tread body Producing a tread for a tire on which a joining layer made of a plastic material is formed;
Heating the lower surface of the tire tread bonding layer, rotating the tire frame member made of a thermoplastic material, winding the tire tread, and bonding the bonding layer to the outer periphery of the tire frame member; ,
The manufacturing method of the tire containing this. Disposing a thermoplastic material in the first tread mold and forming a bonding layer having irregularities on the outer peripheral surface side;
The unvulcanized rubber and the bonding layer comprising a tread body in the second tread mold arranged, wherein the unevenness of the bonding layer by vulcanization is bonded to the unvulcanized rubber of the tread body a step of producing a tread for a tire, wherein the bonding layer to the inner peripheral surface made of the thermoplastic material is formed,
Heating the lower surface of the tire tread bonding layer, rotating the tire frame member made of a thermoplastic material, winding the tire tread, and bonding the bonding layer to the outer periphery of the tire frame member; ,
The manufacturing method of the tire containing this.

Images