JP5556652B2 - Welding joint method and welded joint structure of shelter inner shell unit - Google Patents
Welding joint method and welded joint structure of shelter inner shell unit Download PDFInfo
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Description
本発明は、作業性と経済性を確保しながら、高い耐久性と完全な防湿防水性、電磁シールド性を確保することのできるシェルター内殻ユニットの溶接接合方法と溶接接合構造に関するものである。 The present invention relates to a welded joint method and welded joint structure of a shelter inner shell unit that can ensure high durability, complete moisture-proof waterproofness, and electromagnetic shielding properties while ensuring workability and economy.
これまでに本出願人は、優れた地下シェルターの構成として、既に特開2007−297898に具体的構成を開示しており、当該構成による地下シェルターは、シェルター内殻ユニット同士を溶接して接合する構成になっている。 So far, the present applicant has already disclosed a specific configuration in Japanese Patent Application Laid-Open No. 2007-297898 as an excellent underground shelter configuration, and the underground shelter according to the configuration welds and joins the inner shell unit of the shelter. It is configured.
しかし、当該文献に記載される地下シェルターを構築するにあたり、金属板からなるシェルター内殻ユニットをどのようにして溶接して接合するのか、その具体的な溶接接合方法および溶接接合構造については開示していない。 However, in constructing the underground shelter described in the document, it is disclosed how to weld and join the shelter inner shell unit made of metal plate, and its specific welding method and welded joint structure. Not.
本発明の課題は、作業性と経済性を確保しながら、高い耐久性と完全な防湿防水性、電磁シールド性を確保することのできるシェルター内殻ユニットの溶接接合方法と溶接接合構造を提供することである。 SUMMARY OF THE INVENTION An object of the present invention is to provide a welded joint method and welded joint structure for a shelter inner shell unit capable of ensuring high durability, complete moisture-proof waterproofness, and electromagnetic shielding properties while ensuring workability and economy. That is.
上記課題を解決するための請求項1の発明は、金属板からなる水平方向筒状体であるシェルター内殻ユニット同士の溶接接合方法であって、当該溶接接合方法は、ユニット同士の接合部をユニットの外側から溶接する外側溶接部とユニットの内側から溶接する内側溶接部とに分けて溶接し、且つ、外側溶接部と内側溶接部の端部同士を溶接して接合し、ユニット接合部の溶接を途切れない環状に形成して接合することを、その特徴としている。 Invention of Claim 1 for solving the said subject is the welding joining method of the shelter inner shell units which are horizontal direction cylindrical bodies which consist of a metal plate, Comprising: The said welding joining method is the junction part of units. Welding is divided into an outer welded portion welded from the outside of the unit and an inner welded portion welded from the inside of the unit, and the ends of the outer welded portion and the inner welded portion are welded to each other, Its feature is that welding is formed in an annular shape without joining.
また、請求項2の発明は請求項1の発明を前提として、溶接接合方法は、接合部の水平乃至垂直の傾斜角度を有する範囲をユニットの内側から溶接して内側溶接部とし、垂直を超える傾斜角を有する範囲をユニットの外側から溶接して外側溶接部とすることを、その特徴としている。 Further, the invention of claim 2 is based on the invention of claim 1 and the welding joining method is such that a range having a horizontal or vertical inclination angle of the joint is welded from the inside of the unit to be an inner weld, exceeding the vertical. The feature is that a range having an inclination angle is welded from the outside of the unit to form an outer welded portion.
また、請求項3の発明は請求項1の発明を前提として、溶接接合方法は、接合部の床乃至壁に相当する範囲をユニットの内側から溶接して内側溶接部とし、天井に相当する範囲をユニットの外側から溶接して外側溶接部とすることを、その特徴としている。 Further, the invention according to claim 3 is based on the invention according to claim 1, and the welding joining method is such that the range corresponding to the floor or wall of the joint is welded from the inside of the unit to be the inner weld, and the range corresponding to the ceiling. It is characterized by welding from the outside of the unit to form an outer weld.
また、請求項4の発明は請求項1の発明を前提として、外側溶接部は、当該接合部に位置規制部材を設けてユニット間に任意の間隔を設定し、ユニットの内側に内側裏当接合ガイドを設けて外側溶接部を形成することを、その特徴としている。 Further, the invention of claim 4 is based on the invention of claim 1, and the outer welded portion is provided with a position regulating member at the joint portion to set an arbitrary interval between the units, and the inner back joint is joined to the inside of the unit. The feature is that an outer welded portion is formed by providing a guide.
また、請求項5の発明は請求項1の発明を前提として、内側溶接部は、当該接合部に位置規制部材を設けてユニット間に任意の間隔を設定し、ユニットの外側に外側裏当接合ガイドを設けて内側溶接部を形成することを、その特徴としている。 Further, the invention of claim 5 is based on the invention of claim 1, and the inner welded portion is provided with a position regulating member at the joint portion to set an arbitrary interval between the units, and the outer back joint is joined to the outside of the unit. It is characterized by providing a guide to form the inner weld.
また、請求項6の発明は請求項4乃至5の発明の何れかを前提として、互いのユニットの任意の位置に金属板と一体的に形成した軸材と、当該軸材同士の間に介在したスペーサー固定金物と、からなる位置規制部材を使用して溶接することを、その特徴としている。 The invention of claim 6 is based on any one of inventions of claims 4 to 5, and a shaft member integrally formed with the metal plate at an arbitrary position of each unit, and interposed between the shaft members. It is characterized in that welding is performed using a position restricting member made of a spacer-fixed hardware.
また、請求項7の発明は請求項4乃至5の発明の何れかを前提として、裏当材を兼用する位置規制部材を使用して溶接することを、その特徴としている。 Further, the invention according to claim 7 is characterized in that welding is performed using a position restricting member that also serves as a backing material, on the premise of any one of claims 4 to 5.
また、請求項8の発明は、金属板からなる水平方向筒状体であるシェルター内殻ユニット同士の溶接接合構造であって、当該溶接接合構造は、ユニットの外側から溶接された外側溶接部とユニットの内側から溶接された内側溶接部とからなり、且つ、外側溶接部と内側溶接部の端部同士が接合溶接されユニット接合部の溶接が途切れない環状に形成されていることを、その特徴としている。 The invention of claim 8 is a welded joint structure between shelter inner shell units which are horizontal cylindrical bodies made of metal plates, and the welded joint structure includes an outer welded portion welded from the outside of the unit, and It is composed of an inner welded portion welded from the inside of the unit, and the outer welded portion and the end of the inner welded portion are joined and welded to form an annular shape in which welding of the unit joined portion is not interrupted. It is said.
また、請求項9の発明は請求項8の発明を前提として、溶接接合構造は、接合部の水平乃至垂直の傾斜角度を有する範囲をユニットの内側から溶接した内側溶接部と、垂直を超える傾斜角を有する範囲をユニットの外側から溶接した外側溶接部と、からなることを、その特徴としている。 Further, the invention of claim 9 is based on the invention of claim 8, and the welded joint structure includes an inner welded portion welded from the inside of the unit in a range having a horizontal or vertical inclination angle of the joint, and an inclination exceeding the vertical. It is characterized by comprising an outer welded portion in which a range having corners is welded from the outside of the unit.
また、請求項10の発明は請求項8の発明を前提として、溶接接合構造は、接合部の床乃至壁をユニットの内側から溶接した内側溶接部と、天井に相当する範囲をユニットの外側から溶接した外側溶接部と、からなることを、その特徴としている。 Further, the invention of claim 10 is based on the invention of claim 8, and the welded joint structure includes an inner welded portion in which the floor or wall of the joined portion is welded from the inside of the unit, and a range corresponding to the ceiling from the outside of the unit. It is characterized by comprising a welded outer weld.
また、請求項11の発明は請求項8の発明を前提として、外側溶接部は、ユニット間に任意の間隔を設定するための位置規制部材と、ユニットの内側に外側溶接部を形成するための内側裏当接合ガイドとが、設けられていることを、その特徴としている。 Further, the invention of claim 11 is based on the invention of claim 8, and the outer welded portion is a position regulating member for setting an arbitrary interval between the units, and an outer welded portion for forming the outer welded portion inside the unit. The inner back joining guide is characterized by being provided.
また、請求項12の発明は請求項8の発明を前提として、内側溶接部は、ユニット間に任意の間隔を設定するための位置規制部材と、ユニットの外側に内側溶接部を形成するための外側裏当接合ガイドとが、設けられていることを、その特徴としている。 Further, the invention of claim 12 is based on the invention of claim 8, and the inner welded portion is a position restricting member for setting an arbitrary interval between the units, and an inner welded portion for forming the inner welded portion outside the unit. The outer backing joining guide is provided as a feature.
また、請求項13の発明は請求項11乃至12の発明の何れかを前提として、互いのユニットの任意の位置に金属板と一体的に形成した軸材と、当該軸材同士の間に介在したスペーサー固定金物と、からなる位置規制部材を形成したことを、その特徴としている。 Further, the invention of claim 13 is based on any one of the inventions of claims 11 to 12, and a shaft member integrally formed with a metal plate at an arbitrary position of each unit, and interposed between the shaft members. A feature of the present invention is that a position restricting member formed of the spacer fixing hardware is formed.
また、請求項14の発明は請求項11乃至12の発明の何れかを前提として、裏当材を兼用する位置規制部材を形成したことを、その特徴としている。 Further, the invention of claim 14 is characterized in that a position restricting member that also serves as a backing material is formed on the premise of any of the inventions of claims 11 to 12.
請求項1の発明では、金属板からなる水平方向筒状体であるシェルター内殻ユニット同士の溶接接合方法であって、当該溶接接合方法は、ユニット同士の接合部をユニットの外側から溶接する外側溶接部とユニットの内側から溶接する内側溶接部とに分けて溶接し、且つ、外側溶接部と内側溶接部の端部同士を溶接して接合し、ユニット接合部の溶接を途切れない環状に形成して接合するので、当該接合部は分子レベルで連続性を持って一体化され、装甲壁としての高い均一性、耐久性、耐震性、防湿防水性、電磁シールド性を確保することができ、通常、地中掘削孔に据え付けられた複数の金属製筒状体からなるシェルター内殻ユニットの表面側に配置する金属板同士を溶接により一体化する際、天井に相当する範囲は下向姿勢で溶接することができ問題はないが、床に相当する範囲においては、ユニット下側から上向姿勢で溶接することになり施工が困難となるが、当該発明では、当該床に相当する範囲を室内側から下向姿勢で溶接することができ、また、壁に相当する範囲はユニット外側からではなく、ユニットの内側から外側に向けて立向溶接することが可能であり、外側の溶接作業空間を確保するための余分な掘削孔を掘削する必要がなくなるため、作業性と経済性を大幅に向上させることができる。 According to the first aspect of the present invention, there is provided a welding joining method between shelter inner shell units which are horizontal cylindrical bodies made of metal plates, and the welding joining method includes an outer side for welding a joint portion between the units from the outside of the unit. Welding is divided into a welded part and an inner welded part that is welded from the inside of the unit, and the ends of the outer welded part and the inner welded part are welded together to form a ring that does not break the unit joined part. Therefore, the joints are integrated with continuity at the molecular level, ensuring high uniformity, durability, earthquake resistance, moisture proof and waterproof properties, and electromagnetic shielding properties as armor walls, Normally, when the metal plates arranged on the surface side of the shelter inner shell unit consisting of a plurality of metal cylinders installed in the underground excavation hole are integrated by welding, the range corresponding to the ceiling is in a downward posture Weld However, in the range corresponding to the floor, welding will be difficult from the bottom side of the unit, making the construction difficult, but in the present invention, the range corresponding to the floor is from the indoor side. It can be welded in a downward posture, and the range corresponding to the wall can be welded vertically from the inside of the unit to the outside, not from the outside of the unit, thus ensuring an outside welding work space Therefore, it is not necessary to drill an extra drilling hole, so that workability and economic efficiency can be greatly improved.
また、請求項1の発明では、外側溶接部と内側溶接部の端部同士を接合溶接してユニット接合部の溶接を途切れない環状に形成して接合するので、装甲壁としての完全な均一性、耐久性、耐震性、防湿防水性、電磁シールド性を確保することができる。 Moreover, in the invention of claim 1, since the end portions of the outer welded portion and the inner welded portion are joined and welded to form an annular shape in which the welding of the unit joined portion is not interrupted, it is perfectly uniform as an armor wall. Durability, seismic resistance, moisture proof and waterproof, and electromagnetic shielding can be ensured.
請求項1を前提とした請求項2の発明では、溶接接合方法は、接合部の水平乃至垂直の傾斜角度を有する範囲をユニットの内側から溶接して内側溶接部とし、垂直を超える傾斜角を有する範囲をユニットの外側から溶接して外側溶接部とするので、金属板からなる筒状体であるシェルター内殻ユニットが円形断面、または蒲鉾形断面である場合にも対応することができ、設計上の自由度を高め、様々なニーズの躯体断面形状に対応することができる。 In the invention of claim 2 based on claim 1, the welding joining method is to weld a range having a horizontal or vertical inclination angle of the joint portion from the inside of the unit to be an inner weld portion, and an inclination angle exceeding the vertical is set. Because the outer area is welded from the outside of the unit to make the outer welded part, it can be used even when the shelter inner shell unit, which is a cylindrical body made of a metal plate, has a circular cross section or a saddle cross section. The degree of freedom is increased, and it is possible to cope with the cross-sectional shape of various needs.
請求項1を前提とした請求項3の発明では、溶接接合方法は、接合部の床乃至壁に相当する範囲をユニットの内側から溶接して内側溶接部とし、天井に相当する範囲をユニットの外側から溶接して外側溶接部とするので、金属板からなる筒状体であるシェルター内殻ユニットが方形状断面、または蒲鉾形断面である場合にも対応することができ、設計上の自由度を高め、様々なニーズの躯体断面形状に対応することができる。 In the invention of claim 3 based on claim 1, the welding joining method is such that the range corresponding to the floor or wall of the joint is welded from the inside of the unit to be the inner welded portion, and the range corresponding to the ceiling is the range of the unit. Since it is welded from the outside to form the outer welded part, it is possible to cope with the case where the shelter inner shell unit, which is a cylindrical body made of a metal plate, has a square or saddle-shaped cross section. It can cope with the cross-sectional shape of the frame of various needs.
請求項1を前提とした請求項4の発明では、外側溶接部は、当該接合部に位置規制部材を設けてユニット間に任意の間隔を設定し、ユニットの内側に内側裏当接合ガイドを設けて外側溶接部を形成するので、金属板端部の開先加工を施さなくても、互いのユニットの金属板端部間に任意の間隔を設定しながら溶接作業を行う外側の反対側に内側裏当接合ガイドを配置して溶接溝を形成することができ、この溶接溝を埋めるように溶着金属で互いの金属板同士を一体化してより高品質な溶接部を形成することができるため、より高い防湿防水性、電磁シールド性を確保することができ、さらに、内側裏当接合ガイドは、ユニット据付時の据付ガイドとしても機能し、作業性と経済性を向上させることができる。 According to the invention of claim 4 based on claim 1, the outer welded portion is provided with a position regulating member at the joint portion to set an arbitrary interval between the units, and an inner backing joint guide is provided inside the unit. Because the outer welded part is formed, the inner side of the outer side opposite to the outer side where the welding work is performed while setting an arbitrary interval between the metal plate end parts of each unit without performing the groove processing of the metal plate end part. Because it is possible to form a welding groove by arranging the backing joint guide, and to integrate the metal plates with the weld metal so as to fill this welding groove, so as to form a higher quality welded part, Higher moisture-proof and waterproof properties and electromagnetic shielding properties can be ensured, and the inner backing joint guide also functions as an installation guide when the unit is installed, thereby improving workability and economy.
請求項1を前提とした請求項5の発明では、内側溶接部は、当該接合部に位置規制部材を設けてユニット間に任意の間隔を設定し、ユニットの外側に外側裏当接合ガイドを設けて内側溶接部を形成するので、金属板端部の開先加工を施さなくても、互いのユニットの金属板端部間に任意の間隔を設定しながら溶接作業を行う内側の反対側に外側裏当接合ガイドを配置して溶接溝を形成することができ、この溶接溝を埋めるように溶着金属で互いの金属板同士を一体化してより高品質な溶接部を形成することができるため、より高い防湿防水性、電磁シールド性を確保することができ、さらに、外側裏当接合ガイドは、ユニット据付時の据付ガイドとしても機能し、作業性と経済性を向上させることができる。 In the invention of claim 5 on the premise of claim 1, the inner welded portion is provided with a position regulating member at the joint portion to set an arbitrary interval between the units, and an outer backing joint guide is provided on the outer side of the unit. Because the inner welded part is formed, the outer side opposite to the inner side where the welding operation is performed while setting an arbitrary interval between the metal plate end parts of each unit without performing the groove processing of the metal plate end part. Because it is possible to form a welding groove by arranging the backing joint guide, and to integrate the metal plates with the weld metal so as to fill this welding groove, so as to form a higher quality welded part, Higher moisture-proof and waterproof properties and electromagnetic shielding properties can be ensured, and the outer backing joint guide also functions as an installation guide at the time of unit installation, thereby improving workability and economy.
請求項4乃至5の発明の何れかを前提とした請求項6の発明では、互いのユニットの任意の位置に金属板と一体的に形成した軸材と、当該軸材同士の間に介在したスペーサー固定金物と、からなる位置規制部材を使用して溶接するので、十分な強度で一定の間隔を確保しながら互いのユニットの位置関係を固定することができ、ユニット据付時および溶接作業時に互いのユニットの位置がずれることなく溶接歪みの大きさも最小限に抑えることができ、ユニット全体の施工出来型精度を高めることができる。なお、互いの軸材同士の間隔は溶接棒および溶接機器の作業性を損なわない任意の間隔とすることで、溶接の作業性、品質に悪影響を与えることはない。 In the invention of claim 6 based on any one of the inventions of claims 4 to 5, a shaft member integrally formed with the metal plate at an arbitrary position of each unit, and interposed between the shaft members. Since the position restricting member composed of the spacer fixing hardware is used for welding, the positional relationship between the units can be fixed while securing a certain interval with sufficient strength. The size of the welding distortion can be suppressed to a minimum without shifting the position of the unit, and the accuracy of the construction completion of the entire unit can be improved. In addition, the space | interval of mutual shaft members is made into the arbitrary space | interval which does not impair the workability | operativity of a welding rod and welding equipment, and does not have a bad influence on workability | operativity and quality of welding.
請求項4乃至5の発明の何れかを前提とした請求項7の発明では、裏当材を兼用する位置規制部材を使用して溶接するので、通常固定金物により軸材同士を面接合して内側裏当材を省略して外側溶接部を形成することができ、経済的である。 In the invention of claim 7 based on any one of the inventions of claims 4 to 5, since welding is performed using a position restricting member that also serves as a backing material, the shaft members are usually surface-joined with a fixed hardware. The inner backing material can be omitted to form the outer weld, which is economical.
請求項8の発明では、金属板からなる水平方向筒状体であるシェルター内殻ユニット同士の溶接接合構造であって、当該溶接接合構造は、ユニットの外側から溶接された外側溶接部とユニットの内側から溶接された内側溶接部とからなり、且つ、外側溶接部と内側溶接部の端部同士が接合溶接されユニット接合部の溶接が途切れない環状に形成されているので、当該接合部は分子レベルで連続性を持って一体化され、また、溶接部はユニット接合部の金属板を途切れることなく連続溶接で接合しているので、装甲壁としての完全な均一性、耐久性、耐震性、防湿防水性、電磁シールド性を確保することができる。 In invention of Claim 8, it is a welding joining structure of the shelter inner shell units which are horizontal direction cylindrical bodies which consist of metal plates, Comprising: The said welding joining structure is the outer welding part welded from the outer side of the unit, and the unit. It is composed of an inner welded portion welded from the inside, and the end portions of the outer welded portion and the inner welded portion are joined and welded so that the welding of the unit joined portion is not interrupted. It is integrated with continuity at the level, and the welded part is joined by continuous welding without interrupting the metal plate of the unit joint part, so complete uniformity, durability, earthquake resistance, Moisture-proof and waterproof properties and electromagnetic shielding properties can be secured.
請求項9の発明では、溶接接合構造は、接合部の水平乃至垂直の傾斜角度を有する範囲をユニットの内側から溶接した内側溶接部と、垂直を超える傾斜角を有する範囲をユニットの外側から溶接した外側溶接部と、からなるので、特に円形断面、蒲鉾断面を有するシェルター内殻ユニットにおいて、溶接品質の高い溶接部を形成して、装甲壁としての高い均一性、耐久性、耐震性、防湿防水性、電磁シールド性を確保することができる。 In the invention according to claim 9, the welded joint structure is welded from the outside of the unit to the inner welded portion where the range having the horizontal or vertical inclination angle of the joint is welded from the inside of the unit, and the range having the inclination angle exceeding the vertical. In particular, in the shelter inner shell unit having a circular cross-section and a heel cross-section, a weld portion with high weld quality is formed, and high uniformity, durability, earthquake resistance, and moisture resistance as an armor wall are formed. Waterproof and electromagnetic shielding properties can be ensured.
請求項8乃至9の発明の何れかを前提とした請求項10の発明では、溶接接合構造は、接合部の床乃至壁をユニットの内側から溶接した内側溶接部と、天井に相当する範囲をユニットの外側から溶接した外側溶接部と、からなるので、特に方形断面を有するシェルター内殻ユニットにおいて、溶接品質の高い溶接部を形成して、装甲壁としての高い均一性、耐久性、耐震性、防湿防水性、電磁シールド性を確保することができる。 In the invention of claim 10 based on any of the inventions of claims 8 to 9, the welded joint structure has an inner welded portion in which the floor or wall of the joined portion is welded from the inside of the unit, and a range corresponding to the ceiling. Because it consists of an outer welded part welded from the outside of the unit, especially in a shelter inner shell unit with a square cross section, it forms a welded part with high welding quality and high uniformity, durability, and earthquake resistance as an armored wall Moisture-proof and waterproof properties and electromagnetic shielding properties can be secured.
請求項8乃至9の発明の何れかを前提とした請求項11の発明では、外側溶接部は、ユニット間に任意の間隔を設定するための位置規制部材と、ユニットの内側に外側溶接部を形成するための内側裏当接合ガイドとが、設けられているので、互いの金属板端部に開先加工を施すことなく、互いの金属板端部と内側裏当接合ガイドとで形成される溶接溝に溶着金属を溶かし込んで溶接部を形成しているので、装甲壁としての高い均一性、耐久性、耐震性、防湿防水性、電磁シールド性を確保することができる。 In the invention of claim 11 based on any one of the inventions of claims 8 to 9, the outer welded portion includes a position restricting member for setting an arbitrary interval between the units, and an outer welded portion on the inner side of the unit. Since the inner backing joint guide for forming is provided, it is formed by the mutual metal plate end portion and the inner backing joint guide without performing groove processing on the respective metal plate end portions. Since the weld metal is melted into the weld groove to form the welded portion, high uniformity, durability, earthquake resistance, moisture proof and waterproof properties, and electromagnetic shielding properties as an armored wall can be ensured.
請求項8乃至9の発明の何れかを前提とした請求項12の発明では、内側溶接部は、ユニット間に任意の間隔を設定するための位置規制部材と、ユニットの外側に内側溶接部を形成するための外側裏当接合ガイドとが、設けられているので、互いの金属板端部に開先加工を施すことなく、互いの金属板端部と外側裏当接合ガイドとで形成される溶接溝に溶着金属を溶かし込んで溶接部を形成しているので、装甲壁としての高い均一性、耐久性、耐震性、防湿防水性、電磁シールド性を確保することができる。 In the twelfth aspect of the invention based on any one of the eighth to ninth aspects, the inner welded portion includes a position regulating member for setting an arbitrary interval between the units, and an inner welded portion outside the unit. Since the outer backing joint guide for forming is provided, it is formed by the mutual metal plate end portion and the outer backing joint guide without performing groove processing on the mutual metal plate end portion. Since the weld metal is melted into the weld groove to form the welded portion, high uniformity, durability, earthquake resistance, moisture proof and waterproof properties, and electromagnetic shielding properties as an armored wall can be ensured.
請求項8乃至12の発明の何れかを前提とした請求項13の発明では、互いのユニットの任意の位置に金属板と一体的に形成した軸材と、当該軸材同士の間に介在したスペーサー固定金物と、からなる位置規制部材を形成したので、溶接部とともに十分な強度でユニット同士を一体化することができ、スペーサー部材により溶接部が容易に目視でき、将来、溶接部を補修する場合にも、当該位置規制部材が何ら作業性を損なうことなく保守を行うことができる。 In the invention of claim 13 based on any one of the inventions of claims 8 to 12, a shaft member integrally formed with the metal plate at an arbitrary position of each unit, and interposed between the shaft members. Since the position regulating member consisting of the spacer fixing hardware is formed, the units can be integrated with the welded part with sufficient strength, and the welded part can be easily visually confirmed by the spacer member, and the welded part will be repaired in the future. Even in this case, the position restriction member can be maintained without any loss of workability.
請求項13の発明を前提とした請求項14の発明では、裏当材を兼用する位置規制部材を形成したので、内側裏当材の形成を使用せずに通常固定金物と互いの軸材のみで裏当材の役目も果たすので経済的であり、接合部の強度も大幅に向上させることができる。 In the invention of the fourteenth aspect based on the invention of the thirteenth aspect, since the position restricting member that also serves as the backing material is formed, only the fixed hardware and the mutual shaft material are usually used without forming the inner backing material. Since it also serves as a backing material, it is economical, and the strength of the joint can be greatly improved.
以下、図面を参照しつつ本発明の好ましい形態を解説する。 Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.
断面形状として最も代表的な方形断面を有するシェルター内殻ユニットの溶接接合方法と溶接接合構造について、その特徴を図1乃至2に示す。 The features of the welding joint method and weld joint structure of the shelter inner shell unit having the most typical square cross section as the cross sectional shape are shown in FIGS.
金属板1からなる方形断面の水平方向筒状体であるシェルター内殻ユニット2a、2bは、溶接前の図1の状態において接合部3で互いに仮組接合し、溶接後の図2の状態において天井に相当する範囲7を外側溶接部の範囲4として外側溶接部8、床乃至壁に相当する範囲6を内側溶接部の範囲5として内側溶接部9をそれぞれ形成し、且つ、外側溶接部8と内側溶接部9の端部接合溶接部10を形成してユニットの接合部3に施した溶接部が途切れない環状になるよう形成する。 The shelter inner shell units 2a and 2b, which are horizontal cylindrical bodies having a rectangular cross section made of the metal plate 1, are temporarily assembled and joined to each other at the joint 3 in the state of FIG. 1 before welding, and in the state of FIG. 2 after welding. The outer welded portion 8 is formed with the range 7 corresponding to the ceiling as the outer welded portion range 4 and the inner welded portion 9 is formed with the range 6 corresponding to the floor or wall as the inner welded region 5, and the outer welded portion 8. And the end part welding part 10 of the inner side welding part 9 is formed, and it forms so that the welding part given to the junction part 3 of the unit may become a ring without interruption.
外側溶接部8と内側溶接部9の端部接合溶接部10を形成するのは、本発明の課題である、高い耐久性と完全な防湿防水性、電磁シールド性を確保するためであり、任意の厚さを有するシェルター内殻ユニット2の金属板を溶接する際に、溶接の溶け込み深さが浅い場合など、互いの溶接部が途切れて環状になっていない場合、その部分の高い耐久性と完全な防湿防水性、電磁シールド性が損なわれる事になり、したがって、意図的に外側溶接部8と内側溶接部9の端部接合溶接部10を形成する必要がある。 The end welded portion 10 between the outer welded portion 8 and the inner welded portion 9 is formed in order to ensure high durability, complete moisture-proof and waterproof properties, and electromagnetic shielding properties, which are the problems of the present invention. When welding the metal plate of the shelter inner shell unit 2 having a thickness of 2 mm, when the weld depth of the weld is shallow, such as when the welded portion is not interrupted and is not annular, Complete moisture-proof and waterproof properties and electromagnetic shielding properties are impaired. Therefore, it is necessary to intentionally form the end joint weld 10 between the outer weld 8 and the inner weld 9.
当該シェルター内殻ユニット2の接合部3に溶接を施すに際し、シェルター内殻ユニット2のどの範囲に外側から溶接する外側溶接部8を形成するのか、内側から溶接する内側溶接部9を形成するのか、については、(1)溶接の作業性と品質の確保、(2)工事全体の経済性の優先、を鑑みて判断し、以下にその判断プロセスを示す。 When welding the joint portion 3 of the shelter inner shell unit 2, in which range of the shelter inner shell unit 2 the outer welded portion 8 to be welded from the outside or the inner welded portion 9 to be welded from the inner side is formed Are determined in view of (1) ensuring workability and quality of welding, and (2) priority of economic efficiency of the entire construction, and the determination process is shown below.
(1)溶接の作業性と品質は、通常、作業者と溶接部位の位置関係である溶接姿勢により大きく左右されるので、当該要素を最優先基準として判断する。 (1) Since the workability and quality of welding are largely influenced by the welding posture, which is the positional relationship between the operator and the welded part, the element is determined as the highest priority standard.
溶接姿勢は、作業者と溶接部の位置関係により下向姿勢、横向姿勢、立向姿勢、上向姿勢の4つの溶接姿勢があり、下向姿勢とは、作業者に対して下向き位置で溶接を行う事であり、横向き姿勢とは、作業者に対して横方向で行う溶接の事であり、立向姿勢とは、作業者に対して下から上、または上から下に向かって行う溶接の事であり、上向姿勢とは、作業者に対して上方向で行う溶接の事である。 There are four welding postures, a downward posture, a horizontal posture, a vertical posture, and an upward posture, depending on the positional relationship between the worker and the welded portion. The horizontal posture is welding performed in the lateral direction with respect to the worker, and the vertical posture is welding performed from the bottom to the top or from the top to the bottom with respect to the worker. The upward posture is welding performed in the upward direction with respect to the worker.
製作物を自由に動かせる場合は下向姿勢での溶接が溶け込みや運棒が安定しやすく、技術的に見て最も簡単な溶接姿勢であるので下向姿勢で溶接を行うのが一般的であり、立向姿勢や横向姿勢での溶接は下向き姿勢に比べて安定した運棒を行う事が技術的に難しく熟練した作業者でなければならず、また、上向姿勢での溶接は、熔解した溶着金属が重力により鉛直下向きに引っ張られて流れ出すため半自動溶接や被服アーク溶接では相当の技術が要求される。 When the product can be moved freely, welding in the downward position is easy to melt and the carrying rod is stable, and it is the simplest welding position from the technical viewpoint, so it is common to perform the welding in the downward position. The welding in the vertical and horizontal postures must be technically difficult and skillful to perform stable carrying rod compared to the downward posture, and the welding in the upward posture is melted. Since the weld metal is pulled vertically downward by gravity and flows out, considerable technology is required in semi-automatic welding and clothing arc welding.
制作物であるシェルター内殻ユニット2は容易には動かせない大きさと重量を有し、また、動かせたとしても経済性や安全性などが損なわれるため溶接姿勢をすべて下向姿勢に調整することはできない。 The produced shelter inner shell unit 2 has a size and weight that cannot be easily moved, and even if it can be moved, the economy and safety will be lost. Can not.
したがって、(1)溶接の作業性と品質の確保については、壁部に相当する範囲6bは、内側または外側の何れに於いても溶接姿勢は変わらないが、外側から溶接する場合は、風雨などの気象条件によって作業が行えない、作業スペースが狭いために作業性が低下する、などの作業性と品質の確保を阻害する要素が考えられるため、壁部に相当する範囲6bは内側からの立向姿勢で溶接するのが適切であり、天井部に相当する範囲7は、内側から上向姿勢で溶接せずに外側から下向姿勢で、床部に相当する範囲6aは、内側から上向姿勢で溶接せずに外側から下向姿勢で、溶接することが適切である。 Therefore, (1) As for ensuring workability and quality of welding, the welding position does not change in the range 6b corresponding to the wall portion either inside or outside, but in the case of welding from the outside, wind and rain, etc. The range 6b, which corresponds to the wall, stands from the inside because there may be factors that impede workability and quality assurance, such as the inability to work due to the weather conditions, and the reduced workability due to the narrow work space. The range 7 corresponding to the ceiling portion is appropriate to be welded in the upward orientation, and the range 6a corresponding to the floor portion is upward from the inside in the downward orientation from the outside without welding in the upward orientation from the inside. It is appropriate to weld in a downward position from the outside without welding in a position.
次に、(2)工事全体の経済性の優先については、壁部に相当する範囲を内側から溶接する場合、シェルター内殻ユニット2を据え付ける掘削孔を最小限の大きさに抑えることができる点であり、次項で述べる複数の経済効果を生み出すことができる。 Next, (2) Regarding the priority of the economy of the whole construction, when welding the range corresponding to the wall from the inside, the excavation hole for installing the shelter inner shell unit 2 can be suppressed to the minimum size. It can produce multiple economic effects described in the next section.
通常、掘削孔は、土留工事を施工して掘削するが、壁部に相当する範囲を外側から溶接する場合、シェルター内殻ユニット2の外側に溶接作業やシェルター外殻コンクリートの壁部鉄筋を組み立てたり、シェルター外殻コンクリートの外側の型枠を組み立てたりする作業スペースを考慮した大きめの掘削孔を施工する必要があるが、壁に相当する範囲6bを内側から溶接する場合、シェルター内殻ユニット2の外側に施工するシェルター外殻コンクリートの壁鉄筋を組み立てた後に当該シェルター内殻ユニット2を据え付けることができ、また、シェルター外殻コンクリートの壁部形成時には、土留工事の土留部材を外側型枠、シェルター内殻ユニット2を内側型枠として生コンクリートを打設でき、そのため、掘削孔の大きさは、シェルター外殻コンクリートの仕上がり外観に対応する大きさとすることができ、同時に耐久性、防湿防水性を阻害する地下水の貯まり場となるほぐされた土からなる埋戻部分を排除することができるなど、壁部に相当する範囲6bを内側から溶接することは、工期の短縮を実現し経済効果を高めながら目的とする地下シェルターを形成することができる溶接方法である。 Normally, the excavation hole is excavated by carrying out earth retaining work, but when welding the area corresponding to the wall part from the outside, the wall part reinforcement of the shelter outer shell concrete is assembled on the outside of the shelter inner shell unit 2 It is necessary to construct a large excavation hole in consideration of the work space for assembling the outer formwork of the shelter shell concrete, but when the area 6b corresponding to the wall is welded from the inside, the shelter inner shell unit 2 The shelter inner shell unit 2 can be installed after assembling the shelter outer shell concrete wall rebars to be constructed outside, and when the wall of the shelter outer shell concrete is formed, the earth retaining member of the earth retaining work is used as the outer formwork, Ready-mixed concrete can be cast using the shelter inner shell unit 2 as an inner formwork. It can be sized to correspond to the finished appearance of the outer shell concrete, and at the same time, it can eliminate the backfill portion made of loosened soil that serves as a reservoir for groundwater that impairs durability, moisture resistance and waterproofing, etc. Welding the range 6b corresponding to the portion from the inside is a welding method that can form the intended underground shelter while realizing a shortening of the construction period and enhancing the economic effect.
以上の通り、シェルター内殻ユニット2の接続部3において、どの範囲を外側溶接部の範囲4として外側溶接部8を形成するのか、および、どの範囲を内側溶接部の範囲として内側溶接部9を形成するのか、については、図1乃至2に示す溶接接合方法が最も効果的な形態であるといえる。 As described above, in the connection part 3 of the shelter inner shell unit 2, which range is the outer welded part range 4 and the outer welded part 8 is formed, and which is the inner welded part 9 is the inner welded part range. It can be said that the welding method shown in FIGS. 1 and 2 is the most effective form for the formation.
また、シェルター内殻ユニット2のその他の断面形状については、方形断面以外に、円形断面(図3a)や蒲鉾形断面(図3b)等が考えられる。 As for other cross-sectional shapes of the shelter inner shell unit 2, a circular cross-section (FIG. 3 a) and a bowl-shaped cross-section (FIG. 3 b) can be considered in addition to the square cross-section.
図3a、図3bに示す何れの断面形状に於いても、前述した(1)溶接の作業性と品質の確保、および(2)工事全体の経済性の優先、を鑑みて判断するが、方形断面と同様の考え方に溶接面の水平基準に対する傾斜角度という要素を加えて判断すると理解しやすい。 In any of the cross-sectional shapes shown in FIGS. 3A and 3B, the determination is made in view of the above-mentioned (1) ensuring the workability and quality of welding and (2) the priority of the economy of the entire construction. It is easy to understand if a judgment is made by adding an element called a tilt angle with respect to the horizontal reference of the weld surface to the same concept as the cross section.
図3aでは、水平基準に対し、垂直を超える傾斜角度12を有する部分を天井に相当する範囲7と判断し、外側溶接部の範囲4として外側溶接部8、水平乃至垂直の傾斜角度11を有する部分を床乃至壁に相当する範囲6と判断し、内側溶接部の範囲5として内側溶接部9、をそれぞれ形成し、且つ、外側溶接部8と内側溶接部9の端部接合溶接部10を形成して接合部3に施した溶接部が途切れない環状に形成することが適切であると判断できる。 In FIG. 3a, a portion having an inclination angle 12 exceeding the vertical with respect to the horizontal reference is determined to be a range 7 corresponding to the ceiling, and an outer welded portion 8 and a horizontal to vertical inclination angle 11 are provided as the outer welded range 4. The portion is determined as a range 6 corresponding to a floor or a wall, an inner welded portion 9 is formed as an inner welded portion range 5, and the outer welded portion 8 and the end joint welded portion 10 of the inner welded portion 9 are formed. It can be judged that it is appropriate to form the welded part formed and applied to the joint part 3 in an annular shape without interruption.
図3bでは、明らかに床乃至壁に相当する範囲6が理解できるが、ここでも、水平基準に対し、垂直を超える傾斜角度12を有する部分を天井に相当する範囲7と判断し、外側溶接部の範囲4として外側溶接部8、水平乃至垂直の傾斜角度11を有する部分を床乃至壁に相当する範囲6と判断し、内側溶接部の範囲5として内側溶接部9、をそれぞれ形成し、且つ、外側溶接部8と内側溶接部9の端部接合溶接部10を形成して接合部3に施した溶接部が途切れない環状に形成することが適切であると判断できる。 In FIG. 3b, the range 6 clearly corresponding to the floor or wall can be understood, but here again, the portion having the inclination angle 12 exceeding the vertical relative to the horizontal reference is determined as the range 7 corresponding to the ceiling, and the outer welded portion The outer welded portion 8 as the range 4 and the portion having the horizontal or vertical inclination angle 11 as the range 6 corresponding to the floor or wall, and the inner welded portion 9 as the range 5 of the inner welded portion, respectively. It can be judged that it is appropriate to form the end joint welded portion 10 of the outer welded portion 8 and the inner welded portion 9 so that the welded portion applied to the joined portion 3 is formed in an unbroken ring shape.
次に、金属板1からなるシェルター内殻ユニット2の接合部3の具体的な構造を、図4乃至6に示す。 Next, a specific structure of the joint 3 of the shelter inner shell unit 2 made of the metal plate 1 is shown in FIGS.
図4乃至6の内、図4乃至5に示す溶接接合構造は、金属板1の任意の位置に位置規制部材の軸材15を形成し、位置規制部材のスペーサー付固定金物17を使用して、溶接部の幅となる任意の間隔B20を確保して互いのシェルター内殻ユニット2a、2bを固定位置に固定している状況を示しており、特に、金属板1に対し外側溶接部8または内側溶接部9と同じ側に位置規制部材の軸材15および位置規制部材のスペーサー付個体金物17が配置された構造では、当該位置規制部材の軸材15がスペーサーにより作業スペースである任意の間隔A19を確保しながら固定されており、任意の間隔B20を有する金属板端部と内側裏当接合ガイド13、または外側裏当接合ガイド14とで形成される溶接溝に溶着金属を溶接して金属板の厚さに相当する十分な肉厚を有する溶接部を形成している。 4 to 5, the welding joint structure shown in FIGS. 4 to 5 is formed by forming the shaft member 15 of the position restricting member at an arbitrary position of the metal plate 1 and using the fixed metal member 17 with the spacer of the position restricting member. 1 shows a situation in which an arbitrary interval B20 as a width of the welded portion is secured and the respective shelter inner shell units 2a and 2b are fixed at a fixed position, and in particular, the outer welded portion 8 or the metal plate 1 or In the structure in which the shaft member 15 of the position restricting member and the solid metal object 17 with the spacer of the position restricting member are arranged on the same side as the inner welded portion 9, the space at which the shaft member 15 of the position restricting member is a working space by the spacer A 19 is secured while securing A19, and a weld metal is welded to a welding groove formed by the end portion of the metal plate having an arbitrary interval B20 and the inner backing joining guide 13 or the outer backing joining guide 14. Plank Forming a weld having sufficient wall thickness corresponding to the.
内側裏当接合ガイド13、または外側裏当接合ガイド14の裏当材としての役割を、位置規制部材の軸材15で兼用する、より経済的な裏当材兼用位置規制軸材18を有する溶接接合構造を図6に示すが、図6aは、図4bの任意の間隔A19を0として、位置規制部材の軸材15同士を接触させて位置規制部材の固定金物16で固定し、当該位置規制部材の軸材15の一方の端部を内側裏当接合ガイド13の裏当材の役割を兼用するようにして裏当材兼用位置規制軸材18とし、図6bは、図5bの任意の間隔A19を0として、位置規制部材の軸材同士を接触させて位置規制部材の固定金物16で固定し、当該位置規制部材の軸材15の一方の端部を外側裏当接合ガイド14の裏当材の役割を兼用するようにして裏当材兼用位置規制軸材18とし、共に作業スペースである任意の間隔A19が0であるため、溶接部と同じ側に当該裏当材兼用位置規制軸材18を配置して溶接部を形成することはできないが、任意の間隔B20を有する金属板端部と当該裏当材兼用位置規制軸材18の一方の端部とで形成される溶接溝に溶着金属を溶接して金属板の厚さに相当する十分な肉厚を有する溶接部を形成している。 Welding having a more economical backing material and position regulating shaft 18 that also serves as the backing material of the inner backing joint guide 13 or the outer backing joint guide 14 with the shaft member 15 of the position regulating member. The joining structure is shown in FIG. 6. FIG. 6 a shows that the arbitrary interval A 19 in FIG. 4 b is set to 0 and the shaft members 15 of the position restricting members are brought into contact with each other and fixed with the fixed hardware 16 of the position restricting member. One end portion of the shaft member 15 of the member is used as a backing material-position-controlling shaft member 18 so as to also serve as the backing material of the inner backing joining guide 13, and FIG. 6B shows an arbitrary interval of FIG. 5B. A19 is set to 0, the shafts of the position restricting members are brought into contact with each other and fixed by the fixed metal 16 of the position restricting member, and one end of the shaft member 15 of the position restricting member is supported by the outer backing joining guide 14. Backing material combined position control shaft material that also serves as a material 8 and the optional space A19, which is a working space for both, is 0. Therefore, it is not possible to form the welded portion by arranging the backing material position control shaft 18 on the same side as the welded portion. A sufficient thickness corresponding to the thickness of the metal plate by welding the weld metal to the welding groove formed by the end portion of the metal plate having the interval B20 and one end portion of the backing material-use position regulating shaft member 18. Forming a welded portion.
以上より、(1)溶接の作業性と品質の確保、および(2)工事全体の経済性の優先、を鑑みて判断して得られた、図1乃至2に示す溶接接合方法が最も効果的な形態である、という結論、と、図4乃至6に示す具体的な溶接構造との組合せは、断面形状にかかわらず、天井に相当する範囲の溶接構造は図6a、床乃至壁に相当する範囲の溶接構造は図5a、に示す溶接接合構造が最も効果的な形態であるといえる。 From the above, the welding joining method shown in FIGS. 1 and 2 obtained in view of (1) ensuring the workability and quality of welding and (2) giving priority to the economic efficiency of the entire construction is most effective. The combination of the conclusion and the specific welded structure shown in FIGS. 4 to 6 shows that the welded structure in the range corresponding to the ceiling corresponds to FIG. 6a and the floor or wall regardless of the cross-sectional shape. It can be said that the welded structure shown in FIG.
ただし、内側スペースの狭い非常出口トンネルなどのシェルター内殻ユニット2では、天井に相当する範囲に図4a、床乃至壁に相当する範囲に図5b、に示す内側に位置規制部材を配置しない溶接接合構造を採用して狭い内側空間の有効性を高めることができるなど考えられるので、適宜、判断する必要はある。 However, in the shelter inner shell unit 2 such as an emergency exit tunnel with a narrow inner space, the welding connection in which the position restricting member is not arranged on the inner side as shown in FIG. Since it is conceivable that the effectiveness of the narrow inner space can be increased by adopting the structure, it is necessary to make an appropriate judgment.
また、外側溶接部8と内側溶接部9の端部接合溶接部10は、天井に相当する範囲7に図4b、床乃至壁に相当する範囲6に図5a、の溶接接合構造を有するシェルター内殻ユニット2a、2bの接合部3の詳細例を図7に示す。 Further, the end joint welded portion 10 of the outer welded portion 8 and the inner welded portion 9 is in a shelter having the welded joint structure shown in FIG. 4b in the range 7 corresponding to the ceiling and in FIG. 5a in the range 6 corresponding to the floor or wall. A detailed example of the joint 3 of the shell units 2a and 2b is shown in FIG.
図7bは、溶接前を示す図7aの任意の間隔B20を有する互いの金属板1と内側および外側裏当接合ガイドで形成される溶接溝に溶接を施した後の溶接部が示されており、図に示される外側溶接部8と内側溶接部9の端部接合溶接部10が重要な部位であり、当該端部接合溶接部を形成することで、接合部に施す溶接部が途切れない環状に形成されることになり、本発明の課題である高い耐久性と完全な防湿防水性、電磁シールド性を確保することができる。 FIG. 7b shows the welded portion after welding is performed on the welding groove formed by the metal plate 1 and the inner and outer backing joint guides having an arbitrary interval B20 of FIG. The end joint welded portion 10 of the outer welded portion 8 and the inner welded portion 9 shown in the figure is an important part, and the welded portion applied to the joined portion is not interrupted by forming the end joined welded portion. Therefore, it is possible to ensure high durability, complete moisture-proof and waterproof properties, and electromagnetic shielding properties, which are the problems of the present invention.
以上、本発明のシェルター内殻ユニットの溶接接合方法と溶接接合構造について、当該溶接接合方法と溶接接合構造は、いわゆるシェルターとして利用することのできる地下室や、その他の鋼構造物にも適用することができる。 As mentioned above, about the welding joining method and welded joint structure of the shelter inner shell unit of the present invention, the welded joint method and welded joint structure can be applied to a basement that can be used as a so-called shelter and other steel structures. Can do.
1 金属板
2、2a、2b シェルター内殻ユニット
3 接合部
4 外側溶接部の範囲
5 内側溶接部の範囲
6 床乃至壁に相当する範囲
6a 床に相当する範囲
6b 壁に相当する範囲
7 天井に相当する範囲
8 外側溶接部
9 内側溶接部
10 外側溶接部と内側溶接部の端部接合溶接部
11 水平乃至垂直の傾斜角度
12 垂直を超える傾斜角度
13 内側裏当接合ガイド
14 外側裏当接合ガイド
15 位置規制部材の軸材
16 位置規制部材の固定金物
17 位置規制部材のスペーサー付固定金物
18 裏当材兼用位置規制軸材
19 任意の間隔A
20 任意の間隔B
DESCRIPTION OF SYMBOLS 1 Metal plate 2, 2a, 2b Shelter inner shell unit 3 Junction part 4 Outer welding range 5 Inner welding range 6 Floor to wall range 6a Floor equivalent 6b Wall equivalent range 7 Ceiling Corresponding range 8 Outer welded portion 9 Inner welded portion 10 End welded portion 11 between outer welded portion and inner welded portion 11 Horizontal to vertical tilt angle 12 Tilt angle exceeding vertical 13 Inner back joint joint guide 14 Outer back joint joint guide 15 Shaft material for position restricting member 16 Fixed metal fitting for position restricting member 17 Fixed metal fitting with spacer for position restricting member 18 Backing material and position restricting shaft material 19 Arbitrary spacing A
20 Arbitrary spacing B
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