JP5556606B2 - Wire bundle with covering member and method of manufacturing wire bundle with covering member - Google Patents

Wire bundle with covering member and method of manufacturing wire bundle with covering member Download PDF

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JP5556606B2
JP5556606B2 JP2010255570A JP2010255570A JP5556606B2 JP 5556606 B2 JP5556606 B2 JP 5556606B2 JP 2010255570 A JP2010255570 A JP 2010255570A JP 2010255570 A JP2010255570 A JP 2010255570A JP 5556606 B2 JP5556606 B2 JP 5556606B2
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wire bundle
covering member
covering
sectional shape
cross
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JP2012110086A (en
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伸一 五十嵐
伸昌 瀧原
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Sumitomo Wiring Systems Ltd
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Description

この発明は、車両等に設けられる電線に関する。   The present invention relates to an electric wire provided in a vehicle or the like.

車両等においては、そこに搭載される電子部品や電装品等を電気的に接続する電線(例えば、電線を束ねたワイヤーハーネス)が、車室内、エンジンルーム、床下等の各所に配設される。例えば、特許文献1には、電線群の外周が外装部材で被われたワイヤーハーネスに関する技術が開示されている。   In vehicles and the like, electric wires (for example, wire harnesses in which electric wires are bundled) that electrically connect electronic components and electrical components mounted thereon are arranged in various places such as a vehicle compartment, an engine room, and under the floor. . For example, Patent Document 1 discloses a technique related to a wire harness in which an outer periphery of an electric wire group is covered with an exterior member.

特開2006−253072号公報JP 2006-253072 A

ところで、車両等のコンパクト化が求められる近年においては、空間を効率的に利用してワイヤーハーネスを配索することが重要な課題となってきている。ところが、ワイヤーハーネスは、複数本の電線を束ねたものでありその断面は略円形となっている。このために、空き空間が存在していても、そこにワイヤーハーネスを配索できないという場面が車両等の各所で発生していた。例えば、扁平な空き空間が存在していても、当該空間の幅狭の方向がワイヤーハーネスの径サイズよりも大きくない限りそこにワイヤーハーネスを配索することはできず、当該空間はデッドスペースとなってしまう。   By the way, in recent years when compactness of vehicles and the like is required, it has become an important issue to route the wire harness by efficiently using the space. However, the wire harness is a bundle of a plurality of electric wires and has a substantially circular cross section. For this reason, even if there is a vacant space, scenes in which the wire harness cannot be routed there have occurred in various places such as vehicles. For example, even if a flat empty space exists, the wire harness cannot be routed there unless the narrow direction of the space is larger than the diameter size of the wire harness, and the space is considered a dead space. turn into.

本発明は、上記課題に鑑みてなされたものであり、従来においては電線束を配索することができずデッドスペースとなってしまっていた空間に、電線束を配索可能とする技術を提供することを目的とする。   The present invention has been made in view of the above problems, and provides a technique that enables a wire bundle to be routed in a space that has conventionally become a dead space where a wire bundle cannot be routed. The purpose is to do.

第1の態様は、被覆部材付電線束であって、前記被覆部材付電線束が、車両の車室内から延在し、側端部において立ち上げられて前記車両のサイドシル部に被せられるフロアカーペットにおける当該立ち上げられた部分と前記サイドシル部との間に形成される空間に、前記サイドシル部の延在方向に沿って配索され、前記被覆部材付電線束が、複数の電線が束ねられてなる電線束と、不織部材が前記電線束を覆った状態でホットプレスされることにより、前記空間における前記サイドシル部の延在方向と直交する断面形状に合った非円形の断面形状に形成され、前記電線束を前記非円形の断面形状に沿った形状に束ねた形でまとめる被覆部材と、を備える。 A first aspect is a wire bundle with a covering member, wherein the wire bundle with a covering member extends from a vehicle interior of the vehicle, is raised at a side end portion, and is covered on a side sill portion of the vehicle. In the space formed between the raised part and the side sill part, the cable is routed along the extending direction of the side sill part, and the electric wire bundle with covering member is bundled with a plurality of electric wires. The non-circular cross- sectional shape that matches the cross-sectional shape perpendicular to the extending direction of the side sill portion in the space is formed by hot pressing the electric wire bundle and the non-woven member covering the electric wire bundle. And a covering member that bundles the electric wire bundles into a shape along the non-circular cross-sectional shape.

第2の態様は、被覆部材付電線束であって、前記被覆部材付電線束が、車両のルーフパネル側方のサイドレール部と、前記サイドレール部に取り付けられるトリムとの間に形成される空間に、前記サイドレール部の延在方向に沿って配索され、前記被覆部材付電線束が、複数の電線が束ねられてなる電線束と、不織部材が前記電線束を覆った状態でホットプレスされることにより、前記空間における前記サイドレール部の延在方向と直交する断面形状に合った非円形の断面形状に形成され、前記電線束を前記非円形の断面形状に沿った形状に束ねた形でまとめる被覆部材と、を備える。 A 2nd aspect is a wire bundle with a covering member, Comprising: The said wire bundle with a covering member is formed between the side rail part by the side of the roof panel of a vehicle, and the trim attached to the said side rail part. In a state where the wire bundle with the covering member is wired along the extending direction of the side rail portion, the wire bundle in which a plurality of electric wires are bundled, and the non-woven member covers the wire bundle By being hot pressed, it is formed into a non-circular cross-sectional shape that matches the cross-sectional shape orthogonal to the extending direction of the side rail portion in the space, and the wire bundle is formed into a shape along the non-circular cross-sectional shape. A covering member bundled in a bundled form.

第3の態様は、複数の電線が束ねられてなる電線束を被覆する被覆部材付電線束の製造方法であって、前記被覆部材付電線束が、車両の車室内から延在し、側端部において立ち上げられて前記車両のサイドシル部に被せられるフロアカーペットにおける当該立ち上げられた部分と前記サイドシル部との間に形成される空間に、前記サイドシル部の延在方向に沿って配索され、前記被覆部材付電線束の製造方法が、a)不織部材により前記電線束を覆った状態とする工程と、b)前記電線束を覆った状態の前記不織部材をホットプレスすることにより、前記空間における前記サイドシル部の延在方向と直交する断面形状に合った非円形の断面形状に形成する工程と、を備え、前記b)工程において、前記電線束が前記非円形の断面形状に沿った形状に束ねられた形でまとめられる。 A 3rd aspect is a manufacturing method of the electric wire bundle with a covering member which coat | covers the electric wire bundle formed by bundling a some electric wire, Comprising: The said electric wire bundle with a covering member extends from the vehicle interior of a vehicle, A side end In the space formed between the raised part and the side sill part of the floor carpet that is raised at the part and covers the side sill part of the vehicle, it is routed along the extending direction of the side sill part. The method of manufacturing the wire bundle with a covering member includes: a) a step of covering the wire bundle with a non-woven member; and b) hot pressing the non-woven member in a state of covering the wire bundle. Forming a non-circular cross-sectional shape that matches a cross-sectional shape orthogonal to the extending direction of the side sill portion in the space, and in the step b), the wire bundle has the non-circular cross-sectional shape. Along It is summarized in the form of bundled to Jo.

第4の態様は、複数の電線が束ねられてなる電線束を被覆する被覆部材付電線束の製造方法であって、前記被覆部材付電線束が、車両のルーフパネル側方のサイドレール部と、前記サイドレール部に取り付けられるトリムとの間に形成される空間に、前記サイドレール部の延在方向に沿って配索され、前記被覆部材付電線束の製造方法が、a)不織部材により前記電線束を覆った状態とする工程と、b)前記電線束を覆った状態の前記不織部材をホットプレスすることにより、前記空間における前記サイドレール部の延在方向と直交する断面形状に合った非円形の断面形状に形成する工程と、を備え、前記b)工程において、前記電線束が前記非円形の断面形状に沿った形状に束ねられた形でまとめられる。 A 4th aspect is a manufacturing method of the electric wire bundle with a covering member which coat | covers the electric wire bundle formed by bundling a some electric wire, Comprising: The said electric wire bundle with a covering member is a side rail part by the side of the roof panel of a vehicle. In the space formed between the trim attached to the side rail portion and along the extending direction of the side rail portion, the manufacturing method of the wire bundle with a covering member includes: a) a non-woven member And b) a cross-sectional shape orthogonal to the extending direction of the side rail portion in the space by hot pressing the non-woven member in a state of covering the wire bundle. Forming in a non-circular cross-sectional shape that fits the above, and in the step b), the electric wire bundle is bundled into a shape along the non-circular cross-sectional shape.

第1〜第4の態様によると、電線束が配索対象箇所に合った非円形の断面形状に沿った形状に束ねた形でまとめられるので、電線束を断面円形状に束ねた状態では配索することができなかった空間に電線束を配索することができる。 According to the first to fourth aspects, since the wire bundle is bundled in a shape along a non-circular cross-sectional shape that matches the location to be routed, the wire bundle is arranged in a state of being bundled in a circular cross-section. Wire bundles can be routed in spaces that could not be routed.

第1、第3の態様によると、被覆部材付電線束が、フロアカーペットがサイドシル部に向かって立ち上がる部分とサイドシル部との間に形成される空間に、サイドシル部の延在方向に沿って配索されるので、当該空間がデッドスペースとなることがない。すなわち、空間を効率的に利用して被覆部材付電線束を配索することができる。 According to the first and third aspects, the wire bundle with covering member is arranged along the extending direction of the side sill portion in the space formed between the portion where the floor carpet rises toward the side sill portion and the side sill portion. As a result, the space does not become a dead space. That is, it is possible to route the wire bundle with the covering member by efficiently using the space.

第2、第4の態様によると、被覆部材付電線束が、サイドレール部と、サイドレール部に取り付けられるトリムとの間に形成される空間に、サイドレール部の延在方向に沿って配索されるので、当該空間がデッドスペースとなることがない。すなわち、空間を効率的に利用して被覆部材付電線束を配索することができる。
According to the second and fourth aspects, the covering member-attached electric wire bundle is arranged in the space formed between the side rail portion and the trim attached to the side rail portion along the extending direction of the side rail portion. As a result, the space does not become a dead space. That is, it is possible to route the wire bundle with the covering member by efficiently using the space.

被覆部材付電線束を示す概略斜視図である。It is a schematic perspective view which shows an electric wire bundle with a covering member. 被覆部材付電線束の断面を示す図である。It is a figure which shows the cross section of the electric wire bundle with a covering member. 被覆部材付電線束が配索された様子を示す図である。It is a figure which shows a mode that the electric wire bundle with a covering member was routed. 他の例に係る被覆部材付電線束を示す概略斜視図である。It is a schematic perspective view which shows the wire bundle with a covering member which concerns on another example. 他の例に係る被覆部材付電線束の断面を示す図である。It is a figure which shows the cross section of the wire bundle with a covering member which concerns on another example. 他の例に係る被覆部材付電線束が配索された様子を示す図である。It is a figure which shows a mode that the wire bundle with a covering member which concerns on another example was routed. ホットプレス用成形型の構成例を示す概略斜視図である。It is a schematic perspective view which shows the structural example of the shaping | molding die for hot presses. 電線用保護部材の製造工程を示す説明図である。It is explanatory drawing which shows the manufacturing process of the protection member for electric wires. 電線用保護部材の製造工程を示す説明図である。It is explanatory drawing which shows the manufacturing process of the protection member for electric wires. 本発明の効果を説明するための比較図である。It is a comparison figure for demonstrating the effect of this invention. 本発明の効果を説明するための比較図である。It is a comparison figure for demonstrating the effect of this invention.

<1.被覆部材付電線束の全体構成>
この発明の実施の形態に係る被覆部材付電線束について、図1〜図3、および、図4〜図6を参照しながら説明する。図1〜図3には、断面が三角形状の被覆部材付電線束1aが例示されており、図4〜図6には断面が六角形状の被覆部材付電線束1bが例示されている。すなわち、図1〜図3には、断面が三角形状の被覆部材付電線束1aの概略斜視図、断面図(電線束20の延在方向に対して略直交する面における断面図)、車両内に配索された状態図、がそれぞれ示されており、図4〜図6には、断面が六角形状の被覆部材付電線束1bの概略斜視図、断面図(電線束20の延在方向に対して略直交する面における断面図)、車両内に配索された状態図、がそれぞれ示されている。各被覆部材付電線束1a,1bは、その断面形状が異なる他は同様の構成を備えており、以下において、両者を区別しない場合には「被覆部材付電線束1」と総称する。
<1. Overall Configuration of Wire Bundle with Covering Member>
A wire bundle with a covering member according to an embodiment of the present invention will be described with reference to FIGS. 1 to 3 and FIGS. 4 to 6. 1 to 3 illustrate a wire bundle 1a with a covering member having a triangular cross section, and FIGS. 4 to 6 illustrate a wire bundle 1b with a covering member having a hexagonal cross section. 1 to 3 are a schematic perspective view of a wire bundle 1a with a covering member having a triangular cross section, a cross-sectional view (a cross-sectional view in a plane substantially orthogonal to the extending direction of the wire bundle 20), a vehicle interior FIG. 4 to FIG. 6 are schematic perspective views and sectional views (in the extending direction of the wire bundle 20) of the wire bundle 1 b with a covering member having a hexagonal cross section. A sectional view in a plane substantially orthogonal to the above) and a state diagram arranged in the vehicle are shown. Each of the wire bundles 1a, 1b with a covering member has the same configuration except that its cross-sectional shape is different. Hereinafter, the wire bundles with a covering member 1 will be collectively referred to as the case where they are not distinguished from each other.

被覆部材付電線束1は、複数本の電線2が束ねられた電線束20を備える。電線2としては、車両等において各種電気機器間を相互接続するワイヤーハーネスを構成するものが想定される。なお、図中、電線束20の延在方向に対して略直交する面における、電線束20が束ねられている形状(以下単に「電線束20の断面形状」という)S20が仮想線(一点鎖線)にて示されている。   The electric wire bundle 1 with a covering member includes an electric wire bundle 20 in which a plurality of electric wires 2 are bundled. As the electric wire 2, what constitutes a wire harness for interconnecting various electric devices in a vehicle or the like is assumed. In the figure, a shape (hereinafter simply referred to as “the cross-sectional shape of the wire bundle 20”) S20 in which the wire bundle 20 is bundled on a surface substantially orthogonal to the extending direction of the wire bundle 20 is a virtual line (dashed line). ).

また、被覆部材付電線束1は、電線束20を被覆する被覆部材3を備える。被覆部材3は、不織部材が電線束20を覆った状態でホットプレスされることにより配索対象箇所(被覆部材付電線束1が配策される対象となる箇所)に合った非円形の断面形状に形成され、電線束20を当該非円形の断面形状に沿った形状に束ねた形でまとめる。つまり、被覆部材3は、電線束20を、その断面形状S20が非円形となるように規制する断面形状規制部材として機能しており、被覆部材付電線束1において電線束20は、その断面形状S20を非円形(具体的には、配索対象箇所に合った非円形状に沿った形状)に保った状態で束ねられて固められることになる。   Moreover, the wire bundle 1 with a covering member includes a covering member 3 that covers the wire bundle 20. The covering member 3 is a non-circular shape that matches a wiring target location (location where the covering member-attached wire bundle 1 is routed) by being hot-pressed with the non-woven member covering the wire bundle 20. The electric wire bundle 20 is formed in a cross-sectional shape, and is bundled into a shape along the non-circular cross-sectional shape. That is, the covering member 3 functions as a cross-sectional shape restricting member that restricts the electric wire bundle 20 so that the cross-sectional shape S20 thereof is non-circular, and the electric wire bundle 20 in the electric wire bundle with covering member 1 has its cross-sectional shape. S20 is bundled and hardened in a state where it is maintained in a non-circular shape (specifically, a shape along a non-circular shape that matches the routing target location).

電線束20における被覆部材3によって覆われた部分は、被覆部材3によって他の部分との接触が抑制されるように保護される。したがって、被覆部材付電線束1が車体内に配索された状態において、電線束20が車体パネル等と接触して損傷する、また、騒音を発する、といった事態が回避される。つまり、被覆部材3は、電線束20を保護する保護部材としても機能する。   The portion covered by the covering member 3 in the wire bundle 20 is protected by the covering member 3 so that contact with other portions is suppressed. Therefore, in the state where the wire bundle with covering member 1 is routed in the vehicle body, a situation in which the wire bundle 20 is damaged due to contact with the vehicle body panel or the like and noise is avoided. That is, the covering member 3 also functions as a protective member that protects the wire bundle 20.

以下において、被覆部材3についてより具体的に説明する。   Hereinafter, the covering member 3 will be described more specifically.

<2.被覆部材3>
<2−1.被覆部材3の形成態様>
被覆部材3は、不織部材(例えば、不織布)が例えば電線束20の延在方向(長手方向)の一部を覆った状態でホットプレスされることにより形成することができる。
<2. Covering member 3>
<2-1. Forming Form of Covering Member 3>
The covering member 3 can be formed by hot pressing a non-woven member (for example, non-woven fabric), for example, in a state of covering a part in the extending direction (longitudinal direction) of the wire bundle 20.

ここで、不織部材としては、加熱工程を経ることにより硬くなることが可能な不織部材を用いることができる。このような不織部材として、基本繊維と、これと絡み合う接着樹脂(バインダとも呼ばれる)とを含むものを用いることができる。接着樹脂は、基本繊維の融点よりも低い融点(例えば、110℃〜115℃)を有する樹脂である。不織部材を基本繊維の融点よりも低くかつ接着樹脂の融点よりも高い加工温度に加熱すると、接着樹脂が溶融して基本繊維間に染みこむ。その後、不織部材が接着樹脂の融点よりも低い温度になると、基本繊維同士を結合した状態で接着樹脂が固化する。これより、不織部材が加熱前の状態よりも硬くなり、加熱時の成形形状に維持される。   Here, as the non-woven member, a non-woven member that can be hardened through a heating process can be used. As such a non-woven member, a material including a basic fiber and an adhesive resin (also called a binder) intertwined with the basic fiber can be used. The adhesive resin is a resin having a melting point (for example, 110 ° C. to 115 ° C.) lower than the melting point of the basic fiber. When the nonwoven member is heated to a processing temperature lower than the melting point of the basic fiber and higher than the melting point of the adhesive resin, the adhesive resin melts and soaks between the basic fibers. Thereafter, when the nonwoven member has a temperature lower than the melting point of the adhesive resin, the adhesive resin is solidified in a state where the basic fibers are bonded to each other. Thereby, the nonwoven member becomes harder than the state before heating, and is maintained in the molded shape at the time of heating.

ただし、基本繊維は、接着樹脂の融点で繊維状態を保ち得る繊維であればよく、樹脂繊維の他、各種繊維を用いることができる。また、接着樹脂としては、基本繊維の融点よりも低い融点を持つ熱可塑性樹脂繊維を用いることができる。接着樹脂は、粒状であっても繊維状であってもよい。また、芯繊維の外周に接着樹脂層を形成してバインダ繊維を構成し、これを基本繊維と絡み合わせるようにしてもよい。この場合の芯繊維としては、上記基本繊維と同材料のものを用いることができる。   However, the basic fiber may be any fiber that can maintain the fiber state at the melting point of the adhesive resin, and various fibers can be used in addition to the resin fiber. As the adhesive resin, thermoplastic resin fibers having a melting point lower than that of the basic fiber can be used. The adhesive resin may be granular or fibrous. Alternatively, an adhesive resin layer may be formed on the outer periphery of the core fiber to form a binder fiber, which may be entangled with the basic fiber. As the core fiber in this case, the same material as the basic fiber can be used.

基本繊維と接着樹脂の組み合わせとしては、基本繊維をPET(ポリエチレンテレフタレート)の樹脂繊維とし、接着樹脂をPETとPEI(ポリエチレンイソフタレート)の共重合樹脂とした例が挙げられる。この場合、基本繊維の融点はおよそ250℃であり、接着樹脂の融点は110℃〜150℃である。このため、不織部材を110℃〜250℃の温度に加熱すると、接着樹脂が溶融し、溶融せずに繊維状を保つ基本繊維間に染込む。そして、不織部材が接着樹脂の融点よりも低い温度になると、基本繊維同士を結合した状態で接着樹脂が固化し、不織部材は硬くなって加熱時の成形形状を維持する。   Examples of the combination of the basic fiber and the adhesive resin include an example in which the basic fiber is a resin fiber of PET (polyethylene terephthalate) and the adhesive resin is a copolymer resin of PET and PEI (polyethylene isophthalate). In this case, the melting point of the basic fiber is approximately 250 ° C., and the melting point of the adhesive resin is 110 ° C. to 150 ° C. For this reason, when the nonwoven member is heated to a temperature of 110 ° C. to 250 ° C., the adhesive resin is melted and soaked between the basic fibers that keep the fiber shape without melting. And when a nonwoven member becomes temperature lower than melting | fusing point of adhesive resin, adhesive resin solidifies in the state which couple | bonded basic fibers, a nonwoven member becomes hard and maintains the shaping | molding shape at the time of a heating.

また、ホットプレスとは、加工対象物である不織部材を金型間に挟込み、加熱状態で金型に圧を加えて不織部材を成型加工することをいう。   Hot pressing refers to molding a nonwoven member by sandwiching a nonwoven member that is an object to be processed between molds and applying pressure to the mold in a heated state.

<2−2.被覆部材3の断面形状>
上述したとおり、被覆部材3の断面形状(被覆部材付電線束1の延在方向に対して略直交する面における形状)は、配索対象箇所に合った非円形状に形成される。被覆部材3の断面形状について、引き続き図1〜図6を参照しながら具体的に説明する。
<2-2. Cross-sectional shape of covering member 3>
As described above, the cross-sectional shape of the covering member 3 (the shape on the surface substantially orthogonal to the extending direction of the covering member-attached electric wire bundle 1) is formed in a non-circular shape that matches the wiring target location. The cross-sectional shape of the covering member 3 will be specifically described with reference to FIGS.

<被覆部材付電線束1a>
図3には、車両におけるドアの下側部分の様子が模式的に示されている。ここに示されるように、ドアの下側部分には、車両ボディの側面開口部を支えるサイドシル部501が設けられる。サイドシル部501の上には、車両に乗り降りする人の足踏まれからサイドシル部501を保護するためのスカッフプレート502が設けられる。一方、車室内に敷き詰められるフロアカーペット503は、車室内から延在し、側端部においてサイドシル部501に沿って立ち上げられて、サイドシル部501に被せられ、サイドシル部501の上面とスカッフプレート502の下面との間に差し込まれて固定される。ここで、フロアカーペット503におけるサイドシル部501に沿って立ち上げられた部分とサイドシル部501との間には隙間空間V1が形成される。例えば図3に示されるように、サイドシル部501の延在方向と略直交する方向についての断面形状が略三角形状となる隙間空間V1が形成される。
<Wire bundle 1a with covering member>
FIG. 3 schematically shows the state of the lower portion of the door in the vehicle. As shown here, a side sill portion 501 that supports a side opening of the vehicle body is provided in the lower portion of the door. A scuff plate 502 is provided on the side sill portion 501 to protect the side sill portion 501 from being stepped on by a person getting on and off the vehicle. On the other hand, the floor carpet 503 laid in the passenger compartment extends from the passenger compartment, rises along the side sill portion 501 at the side end, covers the side sill portion 501, and covers the upper surface of the side sill portion 501 and the scuff plate 502. It is inserted and fixed between the lower surface. Here, a gap space V <b> 1 is formed between the portion raised along the side sill portion 501 in the floor carpet 503 and the side sill portion 501. For example, as illustrated in FIG. 3, a gap space V <b> 1 is formed in which a cross-sectional shape in a direction substantially orthogonal to the extending direction of the side sill portion 501 is a substantially triangular shape.

被覆部材付電線束1aは、この隙間空間V1に、サイドシル部501の延在方向に沿って配索される。この場合、被覆部材3aの断面は、配索対象箇所である隙間空間V1に合った形状、具体的には、例えば、隙間空間V1の断面形状(被覆部材付電線束1の配索方向と略直交する方向についての断面形状)と略相似であり、当該断面よりも一回り小さい形状とされる。図3に例示されように、隙間空間V1の断面形状が略三角形状となっている場合、被覆部材3aの断面は、例えば、隙間空間V1の断面よりも一回り小さい三角形状とされる。   The wire bundle with covering member 1a is routed in the gap space V1 along the extending direction of the side sill portion 501. In this case, the cross-section of the covering member 3a has a shape that matches the gap space V1 that is the location to be routed, specifically, for example, the cross-sectional shape of the gap space V1 (approximately the routing direction of the wire bundle 1 with the covering member). It is substantially similar to the cross-sectional shape in the orthogonal direction) and is slightly smaller than the cross-section. As illustrated in FIG. 3, when the cross-sectional shape of the gap space V1 is substantially triangular, the cross-section of the covering member 3a is, for example, a triangular shape that is slightly smaller than the cross-section of the gap space V1.

電線束20を円筒状のプロテクタに挿通した保護部材付電線束9の場合、これを隙間空間V1に配索しようとすると、図10に示すように、フロアカーペット503にふくらみが生じてしまい、美観の点において意匠上好ましくない。また、これを避けるために、サイドシル部501の上に保護部材付電線束9を配索すると、これを覆うようにスカッフプレート502を高くする必要があり、車両のドア下における敷居の高さが高くなって昇降しやすい車両レイアウトを実現できない。   In the case of the wire bundle 9 with a protective member in which the wire bundle 20 is inserted into a cylindrical protector, if the wire bundle 20 is to be routed in the gap space V1, the floor carpet 503 is swelled as shown in FIG. This is not preferable in terms of design. In order to avoid this, when the wire bundle 9 with a protective member is routed on the side sill portion 501, it is necessary to raise the scuff plate 502 so as to cover it, and the height of the sill under the door of the vehicle is high. It is difficult to achieve a vehicle layout that is easy to move up and down.

これに対し、被覆部材付電線束1aは、その断面形状が配索対象箇所に合った三角形状とされているため、図3に示すように、配策された被覆部材付電線束1aがフロアカーペット503に沿うような形状となり、フロアカーペット503にふくらみが生じることがない。このため、美観の面において隙間空間V1に被覆部材付電線束1aを配索することが妨げられることがない。したがって、電線束20を断面円形状に束ねた状態では配索することができなかった隙間空間V1に電線束20を配索することができ、隙間空間V1がデッドスペースとなることがない。すなわち、空間を効率的に利用して被覆部材付電線束1aを配索することができる。また、サイドシル部501の上に電線束20を配索する必要もないので、昇降しやすい車両レイアウトを実現できる。   On the other hand, since the cross-sectional shape of the wire bundle with covering member 1a is a triangular shape that matches the location to be routed, as shown in FIG. The shape follows the carpet 503, and the floor carpet 503 does not bulge. For this reason, it is not obstructed to route the wire bundle 1a with the covering member in the gap space V1 in terms of aesthetics. Therefore, the wire bundle 20 can be routed in the gap space V1 that cannot be routed in a state where the wire bundle 20 is bundled in a circular cross section, and the gap space V1 does not become a dead space. That is, the wire bundle 1a with a covering member can be routed using space efficiently. Moreover, since there is no need to route the electric wire bundle 20 on the side sill portion 501, a vehicle layout that is easy to move up and down can be realized.

<被覆部材付電線束1b>
図6には、車両におけるドアの上側部分の様子が模式的に示されている。ここに示されるように、ドアの上側部分には、車両のルーフパネル504の側方に配置されるサイドレール部505が設けられる。サイドレール部505にはトリム(車室内の内張)506が取り付けられる。トリム506の側端部は、ルーフパネル504の下側に配設されるライナ507に装着される。ここで、トリム506と、サイドレール部505との間には隙間空間V2が形成される。例えば図6に示されるように、サイドレール部505の延在方向と略直交する方向についての断面形状が扁平な隙間空間V2が形成される。
<Wire bundle 1b with covering member>
FIG. 6 schematically shows the state of the upper portion of the door in the vehicle. As shown here, a side rail portion 505 disposed on the side of a vehicle roof panel 504 is provided in the upper portion of the door. A trim (liner in the passenger compartment) 506 is attached to the side rail portion 505. A side end portion of the trim 506 is attached to a liner 507 disposed on the lower side of the roof panel 504. Here, a gap space V <b> 2 is formed between the trim 506 and the side rail portion 505. For example, as illustrated in FIG. 6, a gap space V <b> 2 having a flat cross-sectional shape in a direction substantially orthogonal to the extending direction of the side rail portion 505 is formed.

被覆部材付電線束1bは、この隙間空間V2に、サイドレール部505の延在方向に沿って配索される。この場合、被覆部材3bの断面は、配索対象箇所である隙間空間V2に合った形状、具体的には、例えば、隙間空間V2の断面形状(被覆部材付電線束1の配索方向と略直交する方向についての断面形状)と、1以上の内角において略一致するような形状とされる。図6に例示されるように、隙間空間V2の断面形状がいびつな扁平形状となっている場合、被覆部材3bの断面は、例えば、サイドレール部505からルーフパネル504への折れ曲がりの角度と略一致するような内角を備える扁平な六角形とされる。この場合、被覆部材付電線束1bを、サイドレール部505からルーフパネル504への折れ曲がりに沿うように配置することができる。   The wire bundle with covering member 1b is routed in the gap space V2 along the extending direction of the side rail portion 505. In this case, the cross-section of the covering member 3b has a shape that matches the gap space V2 that is the location to be routed, specifically, for example, the cross-sectional shape of the gap space V2 (approximately the routing direction of the wire bundle 1 with the covering member). The cross-sectional shape in the orthogonal direction) is substantially the same at one or more inner angles. As illustrated in FIG. 6, when the cross-sectional shape of the gap space V <b> 2 is an irregular flat shape, for example, the cross-section of the covering member 3 b is substantially equal to the angle of bending from the side rail portion 505 to the roof panel 504. It is a flat hexagon with an interior angle that matches. In this case, the wire bundle 1b with a covering member can be arranged along the bend from the side rail portion 505 to the roof panel 504.

電線束20を円筒状のプロテクタに挿通した保護部材付電線束9の場合、図11に示すように、隙間空間V2の幅狭方向が保護部材付電線束9の径サイズよりも大きくない限り、隙間空間V2に保護部材付電線束9を配索することはできず、保護部材付電線束9の径サイズよりも小さい場合、当該隙間空間V2はデッドスペースとなってしまう。この場合、保護部材付電線束9を例えば車室内に配索しなければならないため、車室内が狭くなり、効率的な車内レイアウトが実現できない。また、保護部材付電線束9が車室内に配索される場合、保護部材付電線束9を目隠しするためのカバー91等をさらに設ける必要も生じるため、製造コストにおいても不利である。   In the case of the wire bundle 9 with a protective member in which the wire bundle 20 is inserted through a cylindrical protector, as shown in FIG. 11, unless the narrow direction of the gap space V2 is larger than the diameter size of the wire bundle 9 with a protective member, If the wire bundle 9 with a protective member cannot be routed in the gap space V2, and the diameter of the wire bundle 9 with a protective member is smaller than the diameter, the gap space V2 becomes a dead space. In this case, since the electric wire bundle 9 with the protective member has to be routed, for example, in the vehicle interior, the vehicle interior becomes narrow and an efficient interior layout cannot be realized. Moreover, when the wire bundle 9 with a protective member is routed in the vehicle interior, it is necessary to further provide a cover 91 for blinding the wire bundle 9 with the protective member, which is disadvantageous in manufacturing cost.

これに対し、被覆部材付電線束1bは、その断面形状が配索対象箇所に合った扁平な六角形状とされているため、図6に示すように、電線束20を断面円形状に束ねた状態では配索することができなかった扁平な隙間空間V2に配索することができる。したがって、隙間空間V2がデッドスペースとなることがない。すなわち、空間を効率的に利用して被覆部材付電線束1bを配索することができる。また、被覆部材付電線束1bは車室内に露出されないので、カバー等を設ける必要もない。したがって、製造コストにおいても有利である。   On the other hand, since the cross-sectional shape of the wire bundle with covering member 1b is a flat hexagonal shape that matches the location to be routed, the wire bundle 20 is bundled in a circular cross section as shown in FIG. It is possible to route in the flat gap space V2 that could not be routed in the state. Therefore, the gap space V2 does not become a dead space. That is, the wire bundle 1b with a covering member can be routed using space efficiently. Moreover, since the wire bundle with covering member 1b is not exposed in the vehicle interior, it is not necessary to provide a cover or the like. Therefore, the manufacturing cost is also advantageous.

<3.被覆部材付電線束1の製造方法>
被覆部材付電線束1を製造する方法について具体的に説明する。
<3. Manufacturing method of wire bundle 1 with covering member>
The method for manufacturing the wire bundle 1 with the covering member will be specifically described.

<3−1.ホットプレス用成形型>
はじめに、被覆部材付電線束1の製造に用いられるホットプレス用成形型の構成例について、図7を参照しながら説明する。図7は、ホットプレス用成形型8の構成例を示す概略斜視図である。なお、被覆部材付電線束1の製造に用いられるホットプレス用成形型8の形状は、製造すべき被覆部材付電線束1の形状に応じて決定される。図7には、断面三角形状の被覆部材付電線束1aを製造するのに用いられるホットプレス用成形型8が例示されている。
<3-1. Hot press mold>
First, a configuration example of a hot pressing mold used for manufacturing the electric wire bundle 1 with a covering member will be described with reference to FIG. FIG. 7 is a schematic perspective view showing a configuration example of the hot press mold 8. The shape of the hot pressing mold 8 used for manufacturing the wire bundle with covering member 1 is determined according to the shape of the wire bundle with covering member 1 to be manufactured. FIG. 7 illustrates a hot press mold 8 used to manufacture the wire bundle with covering member 1a having a triangular cross section.

ホットプレス用成形型8は、下型81と、下型用保持具82と、上型83とを備える。   The hot press mold 8 includes a lower mold 81, a lower mold holder 82, and an upper mold 83.

下型81は、熱伝導性に優れた金属等により形成された長尺部材であり、その一主面(上面)に下型面810が形成されている。下型面810は、概略的には、上方および両端部に開口する断面略矩形溝状に形成されている。   The lower die 81 is a long member formed of a metal or the like having excellent thermal conductivity, and a lower die surface 810 is formed on one main surface (upper surface) thereof. The lower mold surface 810 is generally formed in a substantially rectangular groove shape that is open at the top and both ends.

下型用保持具82は、熱伝導性に優れた金属板等により形成され、下型面810と同じ凹凸形状に形成されている。下型用保持具82は、下型面810上に着脱可能に被せられ、不織部材をホットプレスする際の下方部分を形作る部分として機能する。下型用保持具82は、不織部材および電線束20のセット作業と、下型81からホットプレス後の被覆部材付電線束1を取出す作業とを容易に行うためのものである。なお、下型用保持具82は必須ではなく、省略されてもよい。下型用保持具82を用いる場合、下型用保持具82の上面は、被覆部材付電線束1の形状をより直接的に形作る型面として機能する。このため、下型用保持具82の上面も下型面820という。   The lower mold holder 82 is formed of a metal plate or the like having excellent thermal conductivity, and is formed in the same uneven shape as the lower mold surface 810. The lower mold holder 82 is detachably placed on the lower mold surface 810, and functions as a part that forms a lower part when hot pressing the nonwoven member. The lower mold holder 82 is used to easily perform the work of setting the non-woven member and the wire bundle 20 and the work of taking out the wire bundle 1 with the covering member after hot pressing from the lower mold 81. The lower mold holder 82 is not essential and may be omitted. When the lower mold holder 82 is used, the upper surface of the lower mold holder 82 functions as a mold surface that directly shapes the shape of the wire bundle 1 with the covering member. For this reason, the upper surface of the lower mold holder 82 is also referred to as the lower mold surface 820.

上型83は、熱伝導性に優れた金属等により形成された長尺部材であり、その一主面(下面)に、先端が斜めにカットされた突出部831が形成されている。突出部831の斜めにカットされた面は、上型面830として機能する。上型面830は、下型面810(下型面820)の上方開口を閉塞可能な平面視矩形状に形成されており、当該下型面810(下型面820)内に配置されることにより、上型面830と下型面810(下型面820)との間で、断面三角形状の被覆部材付電線束1aを形成する。   The upper die 83 is a long member formed of a metal or the like having excellent thermal conductivity, and a protruding portion 831 whose tip is cut obliquely is formed on one main surface (lower surface) thereof. The obliquely cut surface of the protrusion 831 functions as the upper mold surface 830. The upper mold surface 830 is formed in a rectangular shape in plan view that can close the upper opening of the lower mold surface 810 (lower mold surface 820), and is disposed in the lower mold surface 810 (lower mold surface 820). Thus, the wire bundle 1a with a covering member having a triangular cross section is formed between the upper mold surface 830 and the lower mold surface 810 (lower mold surface 820).

下型81、および、上型83には、加熱装置としてのヒータ84が設けられる(図8等参照)。ヒータ84は、下型面810(下型面820)、および、上型面830を、基本繊維の融点よりも低くかつ接着樹脂の融点よりも高い温度に加熱するものである。ヒータ84は、例えば、下型81、および、上型83内に埋設されたものであってもよいし、下型81、および、上型83の外面に熱伝達可能な態様で取付けられたものであってもよい。   The lower mold 81 and the upper mold 83 are provided with a heater 84 as a heating device (see FIG. 8 and the like). The heater 84 heats the lower mold surface 810 (lower mold surface 820) and the upper mold surface 830 to a temperature lower than the melting point of the basic fiber and higher than the melting point of the adhesive resin. For example, the heater 84 may be embedded in the lower mold 81 and the upper mold 83, or may be attached to the outer surface of the lower mold 81 and the upper mold 83 in a manner capable of transferring heat. It may be.

<3−2.被覆部材付電線束1の製造>
続いて、ホットプレス用成形型8を用いて被覆部材付電線束1を製造する方法について、図8〜図9を参照しながら説明する。
<3-2. Production of wire bundle 1 with covering member>
Next, a method for manufacturing the wire bundle 1 with a covering member using the hot press mold 8 will be described with reference to FIGS.

なお、以下の工程が行われるに先立って、電線束20における被覆対象部分の位置が特定されているものとする。被覆対象部分の位置は、例えば、電線束20の組立に用いられる組立図板に示されており、電線束20の組み立て工程において、電線束20が、組立図板に立設された治具によって受け止められた状態で布線板上において布線されて、予め設計された枝形状とされている状態において、組立図板に基づいて、電線束20におけるどの位置が被覆対象部分となるかを特定することができる。   It is assumed that the position of the covering target portion in the wire bundle 20 is specified before the following steps are performed. The position of the covering target portion is shown, for example, on an assembly drawing board used for assembling the electric wire bundle 20. In the assembly process of the electric wire bundle 20, the electric wire bundle 20 is placed by a jig erected on the assembly drawing board. In the state where it is wired on the wiring board in the received state and has a pre-designed branch shape, it is specified which position in the wire bundle 20 is to be covered based on the assembly drawing board can do.

まず、下型81の下型面810(下型面820)内に、不織部材100によって包み込まれた電線束20を配設する(図8)。より具体的には、下型面810(下型面820)の内周底面および両側面に沿って一枚の不織部材100を配設する。そして、電線束20の被覆対象領域を不織部材100内に配設する。この際、電線束20の断面形状は、例えば略円形状となっている。なお、不織部材100は、電線束20を包込み可能な幅を有する矩形状に形成されており、不織部材100の両側部は、下型面810(下型面820)の上方開口側で相互接触している。なお、下型用保持具82内に不織部材100と電線束20とを配設した後、下型用保持具82を下型81上にセットするとよい。   First, the wire bundle 20 wrapped by the non-woven member 100 is disposed in the lower mold surface 810 (lower mold surface 820) of the lower mold 81 (FIG. 8). More specifically, one non-woven member 100 is disposed along the inner peripheral bottom surface and both side surfaces of the lower mold surface 810 (lower mold surface 820). Then, the covering target region of the wire bundle 20 is disposed in the non-woven member 100. At this time, the cross-sectional shape of the wire bundle 20 is, for example, a substantially circular shape. The non-woven member 100 is formed in a rectangular shape having a width capable of enclosing the electric wire bundle 20, and both sides of the non-woven member 100 are on the upper opening side of the lower mold surface 810 (lower mold surface 820). Are in mutual contact. The lower mold holder 82 may be set on the lower mold 81 after the non-woven member 100 and the wire bundle 20 are disposed in the lower mold holder 82.

続いて、下型81および上型83を加熱した状態で、上型83の上型面830を下型面810(下型面820)内に近接移動させ、両者間に圧を加える。すると、電線束20を覆った状態で不織部材100が圧縮される。ここで、上型面830と下型面810(下型面820)との間に形成される空間は断面三角形状となっているため、不織部材100に覆われる電線束20は、その断面形状S20を略円形状から徐々に変形させられていき、最終的に、三角形の断面形状に沿った形状に束ねられた形でまとめられる。すなわち、不織部材100は、電線束20を覆った状態で、当該電線束20の断面形状S20を略円形状から略三角形状に変形させつつ、圧縮される(図9)。これにより、断面三角形状の被覆部材付電線束1aが形成される。なお、電線束20よりも上型面830側の部分で不織部材100が圧縮されて不織部材100の両側縁部が加圧接合されている。   Subsequently, while the lower die 81 and the upper die 83 are heated, the upper die surface 830 of the upper die 83 is moved close to the lower die surface 810 (lower die surface 820), and pressure is applied therebetween. Then, the non-woven member 100 is compressed while covering the wire bundle 20. Here, since the space formed between the upper mold surface 830 and the lower mold surface 810 (lower mold surface 820) has a triangular cross section, the electric wire bundle 20 covered with the non-woven member 100 has a cross section thereof. The shape S20 is gradually deformed from a substantially circular shape, and finally, the shape S20 is collected in a shape bundled into a shape along a triangular cross-sectional shape. That is, the non-woven member 100 is compressed while deforming the cross-sectional shape S20 of the wire bundle 20 from a substantially circular shape to a substantially triangular shape while covering the wire bundle 20 (FIG. 9). Thereby, the wire bundle 1a with a covering member having a triangular cross section is formed. The non-woven member 100 is compressed at the upper mold surface 830 side of the wire bundle 20 and both side edges of the non-woven member 100 are pressure bonded.

この後、下型81および上型83を離間移動させ、両者間からホットプレスされた被覆部材付電線束1aを取出すと、被覆部材付電線束1aが得られる。ホットプレス後の冷却は、下型81と上型83との間に存在する状態で行われてもよいし、それらの間から取出された状態で行われてもよい。後者の場合、下型81から下型用保持具82を取外した状態で、被覆部材付電線束1aの冷却を行うとよい。   Thereafter, when the lower die 81 and the upper die 83 are moved away from each other and the hot-pressed wire bundle with covering member 1a is taken out from both, the covering member-attached wire bundle 1a is obtained. Cooling after hot pressing may be performed in a state existing between the lower mold 81 and the upper mold 83 or may be performed in a state of being taken out from between them. In the latter case, the wire bundle with covering member 1a may be cooled with the lower mold holder 82 removed from the lower mold 81.

<4.効果>
上記の実施の形態によると、被覆部材3が、電線束20を配索対象箇所に合った非円形の断面形状に沿った形状に束ねた形でまとめるので、電線束20の断面が円形のままでは配索することができなかった空間に電線束20を配索することができる。
<4. Effect>
According to the above embodiment, since the covering member 3 bundles the wire bundle 20 in a shape along a non-circular cross-sectional shape that matches the location to be routed, the cross section of the wire bundle 20 remains circular. Then, the electric wire bundle 20 can be routed in a space that could not be routed.

<5.変形例>
上記の実施の形態においては、断面が三角形状の被覆部材付電線束1a、および、断面が扁平な六角形状の被覆部材付電線束1bを例示したが、被覆部材付電線束1の形状は、配索対象箇所の断面形状に応じて自由に規定可能であり、例えば、各種の多角形状、長円(2つの半円を直線でつないだ形状)形状、楕円形状、半円形状、等とすることができる。
<5. Modification>
In the above embodiment, the wire bundle with covering member 1a having a triangular cross section and the hexagonal covering member electric wire bundle 1b having a flat cross section are exemplified, but the shape of the wire bundle with covering member 1 is as follows. It can be freely defined according to the cross-sectional shape of the location to be routed, for example, various polygonal shapes, oval shapes (shapes in which two semicircles are connected by a straight line) shapes, elliptical shapes, semicircular shapes, etc. be able to.

また、上記の実施の形態においては、断面が三角形状の被覆部材付電線束1aを例示したが、被覆部材付電線束1aの断面は、角丸の三角形状であってもよい。断面が扁平な六角形状の被覆部材付電線束1bにおいても同様である。   Moreover, in said embodiment, although the cross section showed the triangle-shaped electric wire bundle 1a with a covering member, the cross section of the electric wire bundle 1a with a covering member may be a rounded triangular shape. The same applies to the hexagonal wire bundle with covering member 1b having a flat cross section.

また、上述したとおり、被覆部材3は、配索対象箇所に合った形状に形成されるところ、配索対象箇所に合った形状を規定する態様は、上記に例示したものに限らない。例えば、被覆部材3aの断面を、配索対象箇所となる隙間空間の断面形状(被覆部材付電線束1の配索方向と略直交する方向についての断面形状)を単純化した形状と、略相似であり、当該断面よりも一回り小さい形状としてもよい。具体的には、例えば、配索対象箇所となる隙間空間の断面形状が扁平な六角形状の場合、被覆部材3の断面を長円形状としてもよい。   Moreover, as above-mentioned, the coating | coated member 3 is formed in the shape suitable for the wiring object location, but the aspect which prescribes | regulates the shape suitable for the wiring object location is not restricted to what was illustrated above. For example, the cross-section of the covering member 3a is substantially similar to the shape obtained by simplifying the cross-sectional shape of the gap space (the cross-sectional shape in the direction substantially perpendicular to the wiring direction of the covering member-attached electric wire bundle 1). It is good also as a shape one size smaller than the said cross section. Specifically, for example, in the case where the cross-sectional shape of the gap space serving as the routing target portion is a flat hexagonal shape, the cross-section of the covering member 3 may be an oval shape.

また、上記の実施の形態おいて、被覆部材付電線束1は、2枚の不織部材で電線束20を挟み込んだ状態で、当該不織部材をホットプレスすることより形成されてもよい。   Moreover, in said embodiment, the electric wire bundle 1 with a covering member may be formed by hot-pressing the non-woven member in a state where the electric wire bundle 20 is sandwiched between two non-woven members.

また、上記の実施の形態においては、被覆部材付電線束1は直線状に延びる形状とされ、電線束20が直線状に維持される構成とされていたが、被覆部材付電線束1は必ずしも直線状である必要はなく、弧状に或は角度をなして曲っており、電線束20を弧状或は角度をなすように曲げた形態で経路規制するものであってもよい。   Moreover, in said embodiment, although the electric wire bundle 1 with a covering member was made into the shape extended linearly, and the electric wire bundle 20 was set as the structure maintained linearly, the electric wire bundle 1 with a covering member is not necessarily required. It does not have to be linear, and may be bent in an arc or at an angle, and the wire bundle 20 may be route-regulated in a form bent in an arc or an angle.

また、上記の実施の形態におけるホットプレス用成形型8では、凹型と凸型との組合せによって被覆部材付電線束1を形成しているが、必ずしもその必要はなく、例えば、凹型と凹型との組合せであってもよい。   In the hot press mold 8 in the above embodiment, the wire bundle 1 with a covering member is formed by a combination of a concave mold and a convex mold, but this is not always necessary. It may be a combination.

1,1a,1b 電線用保護部材
20 電線束
8 ホットプレス用成形型
81 下型
82 下型用保持具
83 上型
100 不織部材
V1,V2 配索空間
1, 1a, 1b Protective member for electric wire 20 Electric wire bundle 8 Mold for hot press 81 Lower die 82 Lower die holder 83 Upper die 100 Non-woven member V1, V2 Arrangement space

Claims (4)

被覆部材付電線束であって、
前記被覆部材付電線束が、車両の車室内から延在し、側端部において立ち上げられて前記車両のサイドシル部に被せられるフロアカーペットにおける当該立ち上げられた部分と前記サイドシル部との間に形成される空間に、前記サイドシル部の延在方向に沿って配索され、
前記被覆部材付電線束が、
複数の電線が束ねられてなる電線束と、
不織部材が前記電線束を覆った状態でホットプレスされることにより、前記空間における前記サイドシル部の延在方向と直交する断面形状に合った非円形の断面形状に形成され、前記電線束を前記非円形の断面形状に沿った形状に束ねた形でまとめる被覆部材と、
を備える被覆部材付電線束。
A wire bundle with a covering member,
The wire bundle with the covering member extends from the vehicle interior of the vehicle, is raised at a side end portion, and is placed between the raised portion and the side sill portion on the floor carpet that covers the side sill portion of the vehicle. In the formed space, it is routed along the extending direction of the side sill part,
The wire bundle with a covering member is
A bundle of wires in which a plurality of wires are bundled;
A non-woven member is hot-pressed in a state of covering the wire bundle, thereby forming a non-circular cross- sectional shape that matches a cross-sectional shape orthogonal to the extending direction of the side sill portion in the space. A covering member bundled in a shape bundled in a shape along the non-circular cross-sectional shape;
An electric wire bundle with a covering member.
被覆部材付電線束であって、  A wire bundle with a covering member,
前記被覆部材付電線束が、車両のルーフパネル側方のサイドレール部と、前記サイドレール部に取り付けられるトリムとの間に形成される空間に、前記サイドレール部の延在方向に沿って配索され、  The wire bundle with covering member is arranged in a space formed between a side rail portion on the side of the roof panel of the vehicle and a trim attached to the side rail portion along the extending direction of the side rail portion. Searched,
前記被覆部材付電線束が、  The wire bundle with a covering member is
複数の電線が束ねられてなる電線束と、  A bundle of wires in which a plurality of wires are bundled;
不織部材が前記電線束を覆った状態でホットプレスされることにより、前記空間における前記サイドレール部の延在方向と直交する断面形状に合った非円形の断面形状に形成され、前記電線束を前記非円形の断面形状に沿った形状に束ねた形でまとめる被覆部材と、  The non-woven member is hot-pressed in a state of covering the wire bundle, so that the wire bundle is formed into a non-circular cross-sectional shape that matches the cross-sectional shape orthogonal to the extending direction of the side rail portion in the space. Covering members that are bundled together in a shape along the non-circular cross-sectional shape;
を備える被覆部材付電線束。An electric wire bundle with a covering member.
複数の電線が束ねられてなる電線束を被覆する被覆部材付電線束の製造方法であって、  A method of manufacturing an electric wire bundle with a covering member that covers an electric wire bundle formed by bundling a plurality of electric wires,
前記被覆部材付電線束が、車両の車室内から延在し、側端部において立ち上げられて前記車両のサイドシル部に被せられるフロアカーペットにおける当該立ち上げられた部分と前記サイドシル部との間に形成される空間に、前記サイドシル部の延在方向に沿って配索され、  The wire bundle with the covering member extends from the vehicle interior of the vehicle, is raised at a side end portion, and is placed between the raised portion and the side sill portion on the floor carpet that covers the side sill portion of the vehicle. In the formed space, it is routed along the extending direction of the side sill part,
前記被覆部材付電線束の製造方法が、  The method of manufacturing the electric wire bundle with the covering member,
a)不織部材により前記電線束を覆った状態とする工程と、  a) a step of covering the wire bundle with a non-woven member;
b)前記電線束を覆った状態の前記不織部材をホットプレスすることにより、前記空間における前記サイドシル部の延在方向と直交する断面形状に合った非円形の断面形状に形成する工程と、  b) forming the non-circular cross-sectional shape that matches the cross-sectional shape perpendicular to the extending direction of the side sill portion in the space by hot pressing the nonwoven member in a state of covering the wire bundle;
を備え、With
前記b)工程において、前記電線束が前記非円形の断面形状に沿った形状に束ねられた形でまとめられる被覆部材付電線束の製造方法。  In the step b), a method of manufacturing a wire bundle with a covering member in which the wire bundle is bundled in a shape along the non-circular cross-sectional shape.
複数の電線が束ねられてなる電線束を被覆する被覆部材付電線束の製造方法であって、
前記被覆部材付電線束が、車両のルーフパネル側方のサイドレール部と、前記サイドレール部に取り付けられるトリムとの間に形成される空間に、前記サイドレール部の延在方向に沿って配索され、
前記被覆部材付電線束の製造方法が、
a)不織部材により前記電線束を覆った状態とする工程と、
b)前記電線束を覆った状態の前記不織部材をホットプレスすることにより、前記空間における前記サイドレール部の延在方向と直交する断面形状に合った非円形の断面形状に形成する工程と、
を備え、
前記b)工程において、前記電線束が前記非円形の断面形状に沿った形状に束ねられた形でまとめられる被覆部材付電線束の製造方法。
A method of manufacturing an electric wire bundle with a covering member that covers an electric wire bundle formed by bundling a plurality of electric wires,
The wire bundle with covering member is arranged in a space formed between a side rail portion on the side of the roof panel of the vehicle and a trim attached to the side rail portion along the extending direction of the side rail portion. Searched,
The method of manufacturing the electric wire bundle with the covering member,
a) a step of covering the wire bundle with a non-woven member;
b) forming the non-circular cross- sectional shape suitable for the cross-sectional shape orthogonal to the extending direction of the side rail portion in the space by hot pressing the non-woven member in a state of covering the wire bundle; ,
With
In the step b), a method of manufacturing a wire bundle with a covering member in which the wire bundle is bundled in a shape along the non-circular cross-sectional shape.
JP2010255570A 2010-11-16 2010-11-16 Wire bundle with covering member and method of manufacturing wire bundle with covering member Expired - Fee Related JP5556606B2 (en)

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