JP5550755B2 - Sludge scraping device, chain and sprocket wheel - Google Patents

Description

  The present invention relates to a sludge scraping device, and a chain and a sprocket wheel used in the sludge scraping device.

In a notch chain developed by Finnish Finnish Company, a pin attached to a sprocket wheel so that the pitch can be adjusted is meshed with a concave notch portion of the notch chain to rotate the chain.
In order to circulate this kind of notch chain, for example, in the drive structure of the endless chain in the sludge scraper of Japanese Patent Application Laid-Open No. 2009-244102, two drive sprockets are provided on the outer peripheral side of the boss through which the rotary shaft member is inserted. The disc members are provided concentrically in parallel with each other, and the engaging pins, which are a plurality of cylindrical shaft members, are arranged at equal intervals in the circumferential direction across the two disc members along the rotational axis. It consists of a fixed configuration.

In the above configuration, since the endless chain is circulated only by the engagement between the notch portion and the engagement pin, if the engagement between the notch portion and the engagement pin is shallow, the chain will slip or come off. There is a fear.
Therefore, it is necessary to separately provide a tooth skip prevention device in the vicinity of the sprocket that presses or restrains the chain to the sprocket side to ensure the engagement between the notch portion of the chain and the engagement pin of the sprocket.

Japanese Patent Laid-Open No. 2009-244103 See FIG.

  The problem to be solved by the present invention is to engage the chain and the sprocket wheel with a simple structure.

In order to solve the above-mentioned problems, the present invention relates to a pair of chains in which a plurality of links are pivotally connected by a connecting shaft and connected endlessly, and the chain configured by spanning a pin between a pair of side plates. A sludge scraping device comprising a sprocket wheel to be joined and a scraping plate spanned over the pair of chains, each link of the chain is formed with a notch portion that engages with the pin, Both ends of the connecting shaft protrude outward from the link, and a receiving groove for engaging the connecting shaft by engaging with both ends of the connecting shaft is formed on the side plate of the sprocket wheel. It is characterized by that.

In the present invention, the notch portion formed in each link of the chain engages with the pin of the sprocket wheel, and the connecting shaft that connects the links that are continuous before and after forming the chain protrudes outward. The shaft engages with a receiving groove formed in the sprocket.

It is a top view which shows the segment of a notch chain. It is the same side view. It is the same top view. It is the same rear view. 2A is a cross-sectional view taken along line AA in FIG. 2, FIG. 2B is a cross-sectional view taken along line BB in FIG. 2, FIG. 2C is a cross-sectional view taken along line CC in FIG. FIG. It is a top view which shows the connection of the segment of a notch chain. FIG. 7 is a side view of FIG. 6. It is a perspective view which shows a sprocket. It is a top view which shows a part of engagement state of a sprocket and a notch chain. It is the same side view.

  The sludge scraping device is provided opposite to the side wall side of the sedimentation tank in order to cause the pair of left and right endless notch chains (chains) 10 and the pair of endless notch chains 10 to circulate synchronously. A plurality of driven wheels (not shown), a pair of drive sprocket wheels 11 that are also provided opposite to each other, and a plurality of scraping plates (flights) spanned across the pair of endless notch chains 10 at regular intervals. The endless notch chain 10 has a known basic structure that is wound around each wheel so that both end the same track.

The notch chain 10 is configured by connecting a number of links 1 that are segments of the same shape in the front and rear directions.
As shown in FIGS. 1 to 5, the link 1 has a narrow width on one side and a wide width on the other side.

  That is, the link 1 has a base portion 2 in the center extending in the longitudinal direction. The base portion 2 has a narrow portion 21 extending at a narrow interval from the tip to a midway position, and gradually widens from the narrow portion 21. The intermediate portion 22 is enlarged, and a pair of left and right branch portions 23 that extend in parallel while maintaining a wide interval at the end of the intermediate portion 22.

The narrow portion 21 is provided with a pair of boss-shaped first connecting portions 3 on the left and right sides near the tip.
And the 1st hole part 3a which penetrates this 1st connection part 3 and the narrow part 21 and opens along the centerline of the 1st connection part 3 is drilled, and becomes a 1st bearing formation hole. Yes.

Next, a pair of projecting piece portions 6 that project from the rear of the first connecting portion 3 of the narrow portion 21 to the left and right sides across the intermediate portion 22 and the branch portion 23 are formed.
The protruding piece portion 6 is formed on the back surface of the narrow portion 6a extending substantially horizontally at the center of the side surface of the base portion and the intermediate portion 22 from the rear of the first connecting portion 3 to the tip of the intermediate portion 22. The notch part 6b that protrudes along the substantially lower half of the intermediate part 22 so as to cover the notch part 8 and forms the notch part 8 wide, and protrudes over substantially the entire surface of the branch part 23, and A branch projecting portion 6c that projects outward and forms a boss-like second connecting portion 4 is formed in series.

In the branch portion 23, a gap S is formed in the pair of branched arm portions 23 a, and the narrow portion 21 at the tip of the separate link 1 and the first connecting portion 3 can be fitted into the gap S. ing.
Further, a second hole 4a that penetrates through the second connecting portion 4 and the branching portion 23 and opens along the center line of the second connecting portion 4 is formed as a second bearing forming hole.

The second hole portion 4a provided in each arm portion 23a divided into two branches of the branch portion 23 is disposed on the same axis and is formed of a hole having substantially the same diameter as the first hole portion 3a.
Therefore, the narrow portion 21 and the first connecting portion 3 at the tip of the other link 1 are inserted into the gap S between the arm portions 23a of the one link 1, and the second of the second connecting portion 4 of the one link 1 is inserted. By aligning the hole 4a and the first hole 3a of the first connecting portion 3 of the other link in a coaxial line, the first bearing forming hole and the second bearing forming hole are aligned, and the connecting shaft 5 The bearing hole is formed.

Then, the connecting shaft 5 is inserted into the bearing hole formed as described above, and the connecting shaft 5 is constrained or fixed to the second connecting portion 4 so that the front and rear links 1 and 1 are connected to each other in a bendable manner (see FIG. 6 to 7).
In the case of the present embodiment, the connecting shaft 5 is composed of a columnar body having the same cross-sectional shape, and a known structure such as fitting and fixing a retaining ring to a portion that has come out of the second connecting portion 4 is used. , It is restrained so as not to come out of the bearing hole.

The connecting shaft 5 is longer than the width of the pair of second connecting portions 4 so that both ends of the connecting shaft 5 protrude outwardly from the left and right second connecting portions 4 with substantially the same length, and The length exceeds the lateral width of a sprocket wheel 11 for a notch chain described later.
Here, the connecting shaft 5 is made of a synthetic resin material. However, the connecting shaft 5 may be made of a metal core rod built into the core material, or may be made entirely of a metal rod.

The notch enlarged portion 6 b is formed in the intermediate portion 22 of the base portion 20.
The notch enlarged portion 6b is set on the same plane as the bottom surface of the intermediate portion 22, and a notch portion 8 is formed in a circular groove shape having a cross-sectional groove shape extending in series across the surface (FIG. 2). FIG. 3).

Next, FIGS. 6 and 7 show an example in which a scraping plate fixing portion 9A for fixing a scratching plate (flight) (not shown) is attached to the link 1, and the scraping plate fixing portion 9A is branched. A support portion 9B is provided that is fixed to the base end side of the portion 23, is fixed to the upper portion of the scraping plate fixing portion 9A, and has a lower end fixed at an intermediate position of the narrow portion 21 and extending obliquely upward.
The structure of the scraping plate fixing portion 9A and the support portion 9B is not limited to the above embodiment, and the scraping plate may be directly fixed, and is not particularly limited in the present invention.

As shown in FIG. 8, the notch chain sprocket wheel 11 is a pin that spans between a pair of side plates 12 so as to engage with the notch portions 8 formed on each link 1 of the notch chain 10. (Notch pins) 13 are provided at equal intervals.
Furthermore, the side plate 12 is formed with receiving grooves 14 formed of arc-shaped grooves for hooking the connecting shaft 5 for connecting the link 1 at equal intervals along the outer peripheral edge.

  Therefore, as shown in FIGS. 9 and 10, when the notch chain 10 is hooked on the sprocket wheel 11, the notch portion 8 of each link 1 of the notch chain 10 engages with the pin 13 of the sprocket wheel 11, and at the same time. Both ends of the connecting shaft 5 of the link 1 are engaged with the receiving grooves 14 of the sprocket wheel 11 so that the rotational force is transmitted to the notch chain 10.

In the present embodiment, one end of the link 1 is the narrow portion 21 and the other end is the branching portion 23 so that the narrow portion 21 of another link 1 can be fitted and connected, and the bottom surface of the intermediate portion 22 Since the notch portion 8 is set wide, the engagement with the pin 13 can be reliably performed.
Further, since the connecting shaft 5 that connects the links 1 that are continuous before and after the chain 10 is protruded outward, the notch portion 8 is engaged with the pin 13 of the sprocket 11, and the connecting shaft 5 is connected to the sprocket 11. Since one link 1 is engaged with the sprocket 11 at almost two locations almost simultaneously, and can be surely engaged, the tooth skipping of the chain 10 is prevented. It can be effectively suppressed with a simple configuration.

Here, the notch portion 8 of each link 1 of the notch chain has pins 13 at the corner portions in the front and rear in the rotational direction of the groove of the notch portion 8 so as to engage with the pin 13 in both the forward rotation and the reverse rotation of the notch chain. It may be a structure having a curved portion that engages.
In that case, similarly, the receiving groove 14 is also provided with a curved portion that engages with the connecting shaft 5 at the front and rear corners in the rotational direction of the receiving groove 14 so that the receiving shaft 14 can be engaged in accordance with forward and reverse rotation of the connecting shaft 5. It may have a structure.

  Further, the connecting shaft 5 has the same cross-sectional shape, but may be any shape that can be engaged with the receiving groove 14 of the sprocket wheel 11 through the second hole portion 4a. For example, a groove that engages with the edge of the receiving groove 14 may be provided.

Furthermore, in the above-described embodiment, all the connecting shafts 5 that connect the links 1 have a length protruding outward from the links 1, but the connecting shafts 5 are used at regular intervals of a plurality of connected links, The shaft may be fixed by the second connecting portion 4 and may not protrude outward.
In that case, the interval between the receiving grooves 14 of the corresponding sprocket wheel 11 may be the same as in the present embodiment, or may be provided according to the pitch between the connecting shafts.

  In addition, the present invention is not limited to the above-described embodiments, and various design changes can be made without departing from the scope of the present invention.

DESCRIPTION OF SYMBOLS 1 Link 2 Base part 3 1st connection part 3a 1st hole part 4 2nd connection part 4a 2nd hole part 5 Connection shaft 6 Projection piece part 6a Line part 6b Notch expansion part 6c Branch protrusion part 8 Notch part 9A Scuffing plate Fixed part 9B Support part 10 Notch chain 11 Sprocket wheel for notch chain 12 Side plate 13 Pin 14 Receiving groove 21 Narrow part 22 Middle part 23 Branch part

Claims (6)

A pair of chains pivotally connected to each other by a connecting shaft and connected endlessly, a sprocket wheel that engages with the chain formed by spanning a pin between a pair of side plates, and a chain. A sludge scraping device having a scraping plate to be passed , each link of the chain is formed with a notch portion that engages with the pin, and both ends of the connecting shaft are outward from the link A sludge scraping device, wherein the sludge scraping device is characterized in that a receiving groove is formed on the side plate of the sprocket wheel so as to be engaged with both ends of the connecting shaft and hook the connecting shaft.   The sludge scraping device according to claim 1, wherein the connecting shaft has a length exceeding a lateral width of the sprocket wheel.   The sludge scraping device according to claim 1 or 2, wherein the connecting shaft is formed of a columnar body having the same cross section.   The sludge scraping device according to any one of claims 1 to 3, wherein the receiving grooves are formed at equal intervals along an outer peripheral edge of the side plate. It is a chain used for the sludge scraping device according to any one of claims 1 to 4 , wherein a plurality of the links are pivotally connected by the connecting shaft, and the connecting shaft is connected endlessly. A chain having a length protruding outward from the link, wherein both ends of the connecting shaft engage with receiving grooves formed on a side plate of the sprocket wheel, and the connecting shaft is latched. . A sprocket wheel used in the sludge scraping device according to any one of claims 1 to 4 , wherein the pin is spanned between a pair of side plates, The sprocket wheel is characterized in that the receiving groove that engages both ends of the connecting shaft projecting outward from the link of the chain and latches the connecting shaft is formed.

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