JP5549846B2 - Cooling device for workpiece in grinding machine - Google Patents
Cooling device for workpiece in grinding machine Download PDFInfo
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- JP5549846B2 JP5549846B2 JP2009254429A JP2009254429A JP5549846B2 JP 5549846 B2 JP5549846 B2 JP 5549846B2 JP 2009254429 A JP2009254429 A JP 2009254429A JP 2009254429 A JP2009254429 A JP 2009254429A JP 5549846 B2 JP5549846 B2 JP 5549846B2
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- coolant
- compressed air
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- grindstone
- grinding machine
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Description
本発明は研削盤による加工時の砥石の目詰まりを極力少なくし、加工物の発熱を抑制する冷却装置。 The present invention is a cooling device that minimizes clogging of a grindstone during processing by a grinding machine and suppresses heat generation of a workpiece.
従来の研削盤の冷却装置は、冷却液を吐出口より勢いよく砥石と加工物に噴き付けるという方法が行われている。例えば、吐出口より冷却液を噴き付け、別に備えたノズルより圧縮空気を噴き付けるという方法も可能であるが、圧縮空気の方向を定めるのは、専用のホルダーを付すとしても、安全性、操作性に問題が多く、現実には行われていない。研削盤加工において、作業者の安全性と操作性を考慮すると、研削盤の砥石カバー、主軸の周辺にそのような装置を設けることは困難である。In a conventional grinding machine cooling apparatus, a method of spraying a cooling liquid on a grindstone and a work piece from a discharge port is performed. For example, it is possible to spray coolant from the discharge port and spray compressed air from a nozzle provided separately, but the direction of the compressed air can be determined even if a dedicated holder is attached. There are many problems with sex and it is not done in reality. In the grinding machine processing, it is difficult to provide such a device around the grindstone cover and the main shaft of the grinding machine in consideration of the safety and operability of the operator.
冷却液の噴き付けだけでは、砥石の目詰まりが生じ、加工物の仕上面にビビリや研削縞が出来てしまっていた。それを防ぐためには、砥石面を頻繁にドレッシングして、砥石表面の切刃を再生する必要があった。余計なドレッシングによる砥石及びダイアモンドの消耗は、経済的にも大きな負担となり、改善する必要があった。The spraying of the coolant alone caused clogging of the grindstone, resulting in chatter and grinding stripes on the finished surface of the workpiece. In order to prevent this, it is necessary to dress the grindstone surface frequently and regenerate the cutting blade on the grindstone surface. The consumption of the grindstone and the diamond due to the extra dressing has become a large burden on the economy and needs to be improved.
例えば、平面研削加工時に、仮に冷却液の量を多くして、砥石の切込量を増すと、加工物が発熱して、加工物の平板は変形し、平坦度の精度も著しく低下してしまう。精度を最重視する研削加工において、加工時の発熱は、生産性の向上の障壁になっていた。For example, during surface grinding, if the amount of coolant is increased and the cutting depth of the grindstone is increased, the workpiece will generate heat, the workpiece plate will deform, and the flatness accuracy will be significantly reduced. End up. In grinding with the highest priority on accuracy, heat generated during machining has been a barrier to productivity improvement.
非常に危険を伴う研削作業において、加工物の発熱を抑制して、作業者の安全性、操作性を損なうことなく、加工物の精度及び仕上り面の良好さを維持し、生産性を向上させ、経済的負担も軽い、簡単な冷却装置の開発。 In extremely dangerous grinding operations, the heat generation of the workpiece is suppressed, the accuracy and finish of the workpiece are maintained, and productivity is improved without impairing the safety and operability of the operator. Develop a simple cooling device that has a low economic burden.
本発明は、冷却液の配管に三方継手を備え、直進する冷却液に交錯する側より、空気量を調整可能なバルブを配し、冷却液の流体圧力よりも低く調整された圧縮空気を先端部が冷却液流路中に設置された圧縮空気用先端ノズルを通して送り込み、三方継手と吐出口に至る隙間において冷却液と圧縮空気を混合する。吐出口から吐出された圧縮空気と混合した冷却液は、砥石の表面及び加工物の研削面に勢いよく噴き付けられ、瞬時に目詰まりを防ぎ、且つ冷却効果を増すようにしたものである。 The present invention is provided with a three-way joint in the coolant pipe, a valve capable of adjusting the air amount from the side intersecting with the straight coolant, and a compressed air adjusted to be lower than the fluid pressure of the coolant at the tip. The portion is fed through a tip nozzle for compressed air installed in the coolant flow path, and the coolant and compressed air are mixed in a gap between the three-way joint and the discharge port. Mixed coolant and compressed air discharged from the discharge port, momentum is well jetted put on the grinding surface of the surface and the workpiece in the grinding wheel, instantly prevent clogging, it is and those to enhance the cooling effect.
研削盤の加工時に、作業者の安全性と操作性も従来同様に確保しつつ、圧縮空気を冷却液に混合して、砥石と加工物の研削面に噴き付けることにより、加工物の発熱を抑制し、砥石の目詰まりを減少させた。During machining of the grinding machine, while maintaining the safety and operability of the operator as before, the compressed air is mixed with the coolant and sprayed onto the grinding surface of the grindstone and work piece to generate heat from the work piece. Suppressed and reduced clogging of the grindstone.
特に、平板の研削加工において、発熱による板の反りを極力少なくして、切込量を多くすることが可能になり、生産性の向上が著しく見られた。 In particular, in flat plate grinding, the warpage of the plate due to heat generation can be reduced as much as possible to increase the depth of cut, and productivity has been significantly improved.
面積の広い平板の研削において、連続トラバース加工する際に、両端で砥石の磨耗量を見越した、より多くの切込量が可能となり、磨耗した砥石でも、いわゆる周速が落ちても、効率よく使用できるようになり、砥石の消費量が減少し、非常に大きな経済的効果があった。 When grinding a flat plate with a large area, it is possible to increase the depth of cut in anticipation of the wear amount of the grindstone at both ends when performing continuous traverse processing. It became possible to use it, and the consumption of the grindstone was reduced, which had a very large economic effect.
砥石の目詰まり、目潰しが減少したため、通常実施していた砥石のドレッシングの回数が減少し、砥石およびダイヤモンドの消耗が少なくなり、経済的効果が見られた。 Since clogging and crushing of the grindstone were reduced, the number of grindstone dressings that were normally performed was reduced, and the consumption of the grindstone and diamond was reduced, resulting in an economic effect.
砥石の目詰まり、目潰しが減少したため、ドレッシング作業の回数を減らしても、ビビリや研削縞がなく、加工物の仕上面が良好になった。 Since clogging and crushing of the grindstone were reduced, there was no chatter or grinding stripes even when the number of dressing operations was reduced, and the finished surface of the workpiece was improved.
研削盤の冷却液の配管に、三方継手1を配し、直進する冷却液の流れに交錯する側より、減圧弁3と圧縮空気用開閉バルブ4の先に、圧縮空気用先端ノズル2を備え、圧縮空気用先端ノズル2の先端部は配管の冷却液流路中に設置されている。配管の三方継手1と吐出口6の間には冷却液用開閉バルブ5が設けられている。
減圧弁3及び圧縮空気用開閉バルブ4によって、圧縮空気の量を調節することができる。冷却液用開閉バルブ5は、圧縮空気の混合した冷却液の吐出量を調節する ことができる。 The piping of the grinding machine of the coolant, arranged three-way joint 1, from the side of crossing the flow of the cooling liquid straight, ahead of the
The amount of compressed air can be adjusted by the
三方継手1と吐出口6に至る隙間にて、冷却液と圧縮空気を混合したものを吐出口6より、加工物7の研削面及び砥石8に噴き付けるものである。また、減圧弁3及び圧縮空気用開閉バルブ4によって、圧縮空気用先端ノズル2からの圧縮空気の量を調節することで、吐出口6より噴き付ける圧力を調整可能にすることができる。 In the gap between the three-way joint 1 and the discharge port 6, a mixture of coolant and compressed air is sprayed from the discharge port 6 onto the grinding surface of the workpiece 7 and the grindstone 8. Further, by adjusting the amount of compressed air from the compressed air tip nozzle 2 by the
供給する圧縮空気の圧力は、減圧弁3により、冷却液の流体圧力より低く調整することで、冷却液と圧縮空気が吐出口6に至る隙間で安定した混ざり方をする。The pressure of the compressed air supplied is Ri by the
1 三方継手
2 圧縮空気用先端ノズル
3 減圧弁
4 圧縮空気用開閉バルブ
5 冷却液用開閉バルブ
6 吐出口
7 加工物
8 砥石DESCRIPTION OF SYMBOLS 1 Three-way joint 2 Tip nozzle for
Claims (1)
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JP2009254429A JP5549846B2 (en) | 2009-10-15 | 2009-10-15 | Cooling device for workpiece in grinding machine |
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JP2009254429A JP5549846B2 (en) | 2009-10-15 | 2009-10-15 | Cooling device for workpiece in grinding machine |
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JP2011083885A JP2011083885A (en) | 2011-04-28 |
JP5549846B2 true JP5549846B2 (en) | 2014-07-16 |
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JP2009254429A Expired - Fee Related JP5549846B2 (en) | 2009-10-15 | 2009-10-15 | Cooling device for workpiece in grinding machine |
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CN107443189A (en) * | 2017-09-26 | 2017-12-08 | 镇江金利源轴承有限公司 | A kind of sanding machine for bearing internal external circle end face of polishing |
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JPS5421697A (en) * | 1977-07-19 | 1979-02-19 | Toyoda Mach Works Ltd | Device for feeding free grains in dressing apparatus for abrasive wheel |
JP2900216B2 (en) * | 1993-12-28 | 1999-06-02 | 武夫 森島 | Abrasive liquid injection device |
JP4652040B2 (en) * | 2004-12-10 | 2011-03-16 | ルネサスエレクトロニクス株式会社 | Fluid discharge nozzle and substrate processing apparatus using the same |
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