JP5548957B2 - Heat exchanger and heat pump water heater using the same - Google Patents

Description

  The present invention relates to a heat exchanger for exchanging heat between a fluid such as water and two kinds of fluids such as a refrigerant, such as a heat pump type hot water heater, etc., used in equipment such as an air conditioner and a hot water heater. It is.

  Conventionally, this type of heat exchanger is composed of a water pipe that constitutes a water flow path and a refrigerant pipe that constitutes a refrigerant flow path, and is a dual type that exchanges heat between water flowing through the water flow path and refrigerant flowing through the refrigerant flow path. A pipe-type heat exchanger has been devised (see, for example, Patent Document 1).

  FIG. 8 is a schematic view of a conventional heat exchanger described in Patent Document 1, and FIG. 9 is an axial sectional view of a double tube of the conventional heat exchanger described in the same document. .

  As shown in FIGS. 8 and 9, the heat exchanger 101 is a double-tube heat exchanger in which a plurality of double tubes 102a and 102b formed in a spiral shape are connected, and the double tube 102a , 102b includes a refrigerant pipe 104 having a refrigerant flow path 103 therein, and a water pipe 106 in which a water flow path 105 is formed between the refrigerant pipe 104 and the outer wall of the refrigerant pipe 104. The refrigerant flow path 103 and the water flow path 105 are opposed to each other. As a result, the heat exchange efficiency can be improved.

  The refrigerant pipe 104 is provided with two high temperature part refrigerant pipes 104a arranged on the inlet side (referred to as a high temperature part) of the refrigerant flow path 103 and 4 on the outlet side (referred to as a low temperature part) of the refrigerant flow path 103. The low-temperature part refrigerant pipes 104b are sequentially connected to each other through the refrigerant header 107 on the way.

  In addition, the diameter of the water pipe that encloses the high temperature part refrigerant pipe 104a is larger than the diameter of the water pipe that encloses the low temperature part refrigerant pipe 104b.

  The operation of the heat exchanger configured as described above will be described below.

  The heat exchanger 101 is configured such that heat is exchanged between the refrigerant flowing through the refrigerant flow path 103 and the water flowing through the water flow path 105 via the refrigerant pipe 104a.

  Since the water pipe 106 arranged in the high temperature part of the heat exchanger 101 has a larger diameter than the water pipe arranged in the low temperature part, the inside of the pipe is not blocked by the deposited scale component.

  In terms of heat exchanging performance, the water pipe diameter of the water pipe 106 arranged in the high temperature part is larger than that in the low temperature part, so that water-side heat transfer promotion is weakened, but the number of water pipes 106 in the high temperature part is less than that in the low temperature part. As a result, the decrease in water flow rate is avoided and the heat transfer promotion effect on the water side is maintained.

JP 2005-147466 A

However, in the conventional configuration, the number of the high-temperature refrigerant pipes 104a arranged on the inlet side of the refrigerant flow path 103, that is, the high-temperature part is larger than the number of the low-temperature refrigerant pipes arranged on the outlet side of the refrigerant flow path 103, that is, the low-temperature part. Therefore, due to both the high temperature and the small refrigerant flow area, the refrigerant flow rate in the high temperature part becomes excessively large, the refrigerant pressure loss in the high temperature part increases, and the refrigerant pressure and the refrigerant temperature decrease. End up.

  As a result, the temperature difference between the refrigerant and water is reduced, and there is a problem that the heat exchange capability in the high temperature part is lowered.

  On the other hand, since there are more low temperature part refrigerant pipes in the low temperature part than in the high temperature part refrigerant pipe, the refrigerant flow rate in the low temperature part refrigerant pipe is small and heat transfer promotion is weak.

  The present invention solves the above-described conventional problems, and an object thereof is to provide a heat exchanger that realizes optimization of the balance between the pressure loss and the heat transfer coefficient of the refrigerant flow path of the heat exchanger.

In order to solve the above-described conventional problems, the heat exchanger of the present invention has a water pipe that forms a water flow path and a refrigerant pipe that forms a refrigerant flow path inside , and the two refrigerant pipes are the water pipes. A double pipe is formed, and the water flow path is formed between the outer wall of the two refrigerant pipes and the inner wall of the water pipe, and is connected via the refrigerant header and the water header. In the double-tube type heat exchanger formed by winding a plurality of the double pipes in a spiral shape and exchanging heat between the water flowing through the water flow path and the refrigerant flowing through the refrigerant flow path, the refrigerant and the water and a configuration which flows opposite, the refrigerant pipe, and the high temperature section refrigerant pipe than the refrigerant header is the upstream side of the refrigerant passage, downstream of the refrigerant flow path than the refrigerant header A low-temperature part refrigerant pipe, the number N1 and the length L1 of the high-temperature part refrigerant pipe, When the number of medium pipes is N2 and the length is L2, N1 is 4, N2 is 2 , and the average number of paths N defined in (Equation 1) is within the range of 1.2 to less than 1.5. It is characterized by.

  This configuration minimizes the increase in refrigerant pressure loss in the high-temperature section refrigerant pipe where the effect of refrigerant pressure loss on the heat exchange capacity is remarkable, and in the low-temperature section refrigerant pipe where the influence of the refrigerant flow rate on the heat exchange capacity is remarkable. The reduction in the refrigerant flow rate is suppressed, and the balance between the refrigerant pressure loss and the heat transfer coefficient of the entire heat exchanger can be optimized, and the heat exchanger can be reduced in size and weight.

  ADVANTAGE OF THE INVENTION According to this invention, the heat exchanger which implement | achieves optimization of the balance of the pressure loss and heat transfer coefficient of the refrigerant flow path of a heat exchanger can be provided.

Schematic of the heat exchanger in Embodiment 1 of the present invention Axial cross-sectional view of the high-temperature section double pipe and low-temperature section double pipe Diagram showing the relationship between the average number of passes and the refrigerant pressure loss of the heat exchanger The figure which showed the relationship between the refrigerant | coolant enthalpy h and the refrigerant | coolant temperature T in case the average path | pass number of the same heat exchanger is 1.3 The figure which showed the average number of passes of the heat exchanger, and the refrigerant temperature of the pinch temperature part Figure showing the relationship between the average number of passes of the heat exchanger and the temperature difference between the refrigerant and water A diagram showing the relationship between the average number of passes and the heat exchange capacity ratio of the heat exchanger Schematic diagram of conventional heat exchanger Axial sectional view of a double pipe of a conventional heat exchanger

A first aspect of the present invention is a water pipe constituting the water flow path, inside and a refrigerant pipe constituting the refrigerant flow path, the double tube the refrigerant tubes 2 is being inserted into the said water tubes are configured and The water flow path is formed between the outer wall of the two refrigerant pipes and the inner wall of the water pipe, and passes through the refrigerant header and the water header.
A plurality of the double pipe which connects is formed coiled, and a refrigerant flowing through the water and the refrigerant flow path flowing through the water passage in the double-pipe heat exchanger for exchanging heat, and the refrigerant the water and has a configuration which flows opposite, the refrigerant pipe, and the high temperature section refrigerant pipe than the refrigerant header is the upstream side of the refrigerant passage, downstream of the refrigerant flow path than the refrigerant header And the number N1 and the length L1 of the high-temperature part refrigerant pipes, and the number N2 and the length L2 of the low-temperature part refrigerant pipes, N1 is 4, N2 is 2 , and The average path number N defined by (Equation 1) is in the range of 1.2 to less than 1.5 .

  This minimizes the increase in refrigerant pressure loss in the high-temperature section refrigerant pipe where the effect of the refrigerant pressure loss on the heat exchange capacity is remarkable, and the refrigerant in the low-temperature section refrigerant pipe where the influence of the refrigerant flow rate on the heat exchange capacity is remarkable. The reduction in the flow velocity is suppressed, the balance between the refrigerant pressure loss and the heat transfer coefficient of the entire heat exchanger can be optimized, and the heat exchanger can be reduced in size and weight.

  A second invention is a heat pump water heater equipped with the heat exchanger of the first invention and using the carbon dioxide as the refrigerant.

  As a result, when the heat exchanger is used for a heat pump type hot water heater as a heat exchanger that performs heat exchange between water and refrigerant, the carbon dioxide operates in a supercritical state, and becomes a fluorocarbon refrigerant. Compared with the high density operation, high heat pump efficiency can be obtained.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. The present invention is not limited to the embodiments.

(Embodiment 1)
FIG. 1 is a schematic diagram of a heat exchanger according to Embodiment 1 of the present invention. FIG. 2 is an axial cross-sectional view of the high-temperature section double pipe and the low-temperature section double pipe of the heat exchanger.

  1 and 2, the heat exchanger 1 is a double-pipe heat exchanger in which a plurality of double tubes 2a and 2b formed in a spiral shape are connected, and the double tubes 2a and 2b are internal. Is composed of a refrigerant pipe 4 having a refrigerant flow path 3 and a water pipe 6 in which two refrigerant pipes 4 are inserted and a water flow path 5 is formed between the outer wall of the refrigerant pipe 4. The refrigerant flow path 3 and the water flow path 5 are opposed to each other. As a result, the heat exchange efficiency can be increased.

The refrigerant pipe 4 is provided with four high-temperature part refrigerant pipes 4 a arranged on the inlet side (referred to as the high temperature part H) of the refrigerant flow path 3 and on the outlet side (referred to as the low temperature part C) of the refrigerant flow path 3. The two low-temperature part refrigerant pipes 4b are sequentially connected to each other through the refrigerant header 7 in the middle.
In the present embodiment, the upstream side of the refrigerant flow path 3 from the refrigerant header 7 is defined as the high temperature part H, and the downstream side is defined as the low temperature part C, and the refrigerant pipe 4 is the high temperature part refrigerant pipe 4a upstream of the refrigerant flow path 3. And a low-temperature part refrigerant pipe 4b on the downstream side.

  When the number N1 and the length L1 of the high-temperature part refrigerant pipe 4a and the number N2 and the length L2 of the low-temperature part refrigerant pipe 4b are set, N1> N2 (in this embodiment, N1 is four and N2 is two And the average path number N defined in (Equation 1) is in the range of 1.05 to 1.68, preferably in the range of 1.2 to 1.5. However, the reason why N2 is added to the denominator in (Expression 1) is that N2 ≧ 1.

  Further, the refrigerant flow path 3 and the water flow path 5 are configured to flow in opposition, the refrigerant flow path 3 flows in from the refrigerant inlet 9a and flows out from the refrigerant outlet 9b, and the refrigerant flow path 3 flows in from the water inlet 10a and flows out of the water outlet. It flows out from 10b.

  The operation of the heat exchanger configured as described above will be described below.

  In the heat exchanger 1, the refrigerant (for example, carbon dioxide) flowing through the refrigerant flow path 3 and the water flowing through the water flow path 5 are heat-exchanged via the refrigerant pipe 4.

  When the heat exchanger 1 is used as a heat exchanger for exchanging heat between water and refrigerant for a heat pump type hot water heater, carbon dioxide operates in a supercritical state and has a higher density than a chlorofluorocarbon refrigerant. Since it operates in a state, high heat pump efficiency can be obtained.

  In order to efficiently increase the heat exchange capability Q of the heat exchanger 1, it is important that the refrigerant heat transfer coefficient α and the refrigerant pressure loss DP are optimally acted respectively.

  In order to increase the refrigerant heat transfer coefficient α, for example, there is a method of increasing the refrigerant speed by reducing the cross-sectional area of the refrigerant flow path 3, but at the same time, the refrigerant pressure loss DP is also increased.

  If the refrigerant pressure loss DP is large, the refrigerant temperature Tr becomes small, and the temperature difference DT between the refrigerant and water becomes small. Therefore, even if the refrigerant heat transfer coefficient α is increased, the heat exchange capability Q is not improved, which is not preferable.

  On the contrary, there is a method in which the refrigerant pressure loss DP is reduced by increasing the flow path cross-sectional area of the refrigerant flow path 3 to reduce the refrigerant flow rate, but the refrigerant heat transfer coefficient α is lowered.

  Thus, the optimization of the balance between the refrigerant heat transfer coefficient α and the refrigerant pressure loss DP that reduces the refrigerant pressure loss DP while maintaining the required amount of the refrigerant heat transfer coefficient α at the same time improves the efficiency of the heat exchange capacity Q. It can be said that it is a point to raise.

  Specifically, the number of the high-temperature part refrigerant pipes 4a and the low-temperature part refrigerant pipes 4b and the length of the refrigerant pipes are optimized.

  Hereinafter, an example of optimizing the number of refrigerant tubes and the length of the refrigerant tubes will be described using carbon dioxide as the refrigerant.

  In this embodiment, it is assumed that N1 is four and N2 is two (hereinafter referred to as a high temperature part four specification). For reference, N1 is two and N2 is four (hereinafter high temperature part two specifications). The characteristics are also shown.

  In order to make it easy to understand the effect on the amount of material input to the heat exchanger, the material input length S (S = L1 × N1 + L2 × N2) is constant in the characteristic diagram with the average number of passes N as the X axis.

  FIG. 3 shows the relationship between the average number of passes N and the refrigerant pressure loss DP. According to this, despite the same material input length S, the refrigerant pressure loss DP of the four high temperature parts specification is reduced compared to the two high temperature part specifications.

  This is because, in the high temperature part where the refrigerant density is small and the refrigerant flow rate is high, the specification of the two high temperature parts has a small number of refrigerant pipes, so that the refrigerant pressure loss is increased.

  FIG. 4 shows the relationship between the refrigerant enthalpy h of the heat exchanger and the refrigerant temperature T as an example when the average number of passes N is 1.3.

According to this, the refrigerant temperature T of the high temperature part four specification can be maintained higher than the high temperature part two specification because the refrigerant pressure loss DP is relatively small.

  FIG. 5 shows the relationship between the average number of passes N as a heat exchanger and the refrigerant temperature Tp of the pinch temperature part (the point where the temperature difference between carbon dioxide and water becomes the smallest).

  The higher the refrigerant temperature Tp in the pinch temperature part, the higher the theoretical heat exchange capacity, which is advantageous for improving the heat exchange capacity.

  According to this figure, the refrigerant temperature Tp of the specification with four high-temperature parts is higher than that of the specification with two high-temperature parts.

  FIG. 6 shows the relationship between the average number of passes N and the temperature difference DT of the refrigerant and water (average of the heat exchanger). According to this, the temperature difference DT between the refrigerant and water having the specification of four high-temperature parts can be maintained higher than that of the specification of two high-temperature parts. is there.

  FIG. 7 shows the relationship between the average number of passes N and the ratio of heat exchange capacities based on the heat exchange capability when N = 2 as 100% (referred to as heat exchange capability ratio Q). .

  According to this, the heat exchange capacity ratio Q of the specification with four high-temperature parts can be maintained higher than that of the specification with two high-temperature parts. Is increasing efficiently.

  As described above, since the upstream side of the refrigerant flow path 3 is easily affected by the refrigerant pressure loss DP, it is more effective to increase the cross-sectional area of the refrigerant flow path 3 and lower the refrigerant flow velocity. Since the downstream side of the refrigerant flow path 3 is less affected by the refrigerant pressure loss DP, it is more effective to increase the refrigerant heat transfer coefficient α by decreasing the flow path cross-sectional area of the refrigerant flow path 3 and increasing the refrigerant flow velocity.

  Further, the average path number N defined by (Equation 1) is in the range of 1.05 to 1.68, preferably in the range of 1.2 to 1.5, so that the high temperature part H and the low temperature part By optimizing the balance between the refrigerant heat transfer coefficient α and the refrigerant pressure loss DP of C, the heat exchange capacity ratio Q can be efficiently increased.

Therefore, the heat exchanger can be reduced in weight and a heat exchanger excellent in cost performance can be provided.
In particular, when used as a water / refrigerant heat exchanger for a heat pump type hot water heater, high heat pump efficiency can be obtained.

  Further, since the number of the double pipes 2b in the low temperature part is one, the number of the double pipes 2a in the high temperature part is two, so that the cross-sectional area of the water channel is enlarged, and the inside of the pipe is not blocked by the scale component.

  As described above, the heat exchanger 1 according to the first embodiment includes the water pipe 6 constituting the water flow path 5 and the refrigerant pipe 4 constituting the refrigerant flow path 3, and the water and the refrigerant flow path flowing through the water flow path 5. The refrigerant pipe 4 includes a high-temperature part refrigerant pipe 4a on the upstream side of the refrigerant flow path 3 and a low-temperature part refrigerant pipe 4b on the downstream side, and the high-temperature part refrigerant pipe 4a. N1 and length L1, and the number N2 and length L2 of the low-temperature part refrigerant tubes 4b, the relationship of N1> N2 and the average number of passes N defined by (Equation 1) are 1. It is provided in the range of 05 to 1.68.

For this reason, in the high temperature part refrigerant pipe 4a in which the influence of the refrigerant pressure loss DP on the heat exchange capability is remarkable, an increase in the refrigerant pressure loss DP is minimized, and the low temperature part in which the influence of the refrigerant flow rate on the heat exchange ability is remarkable. The refrigerant pipe 4b suppresses the decrease in the refrigerant flow velocity, and the balance between the refrigerant pressure loss DP and the heat transfer coefficient α of the entire heat exchanger 1 can be optimized, and the heat exchanger 1 can be reduced in size and weight.

  Then, by disposing the refrigerant pipe 4 composed of the high-temperature part refrigerant pipe 4a and the low-temperature part refrigerant pipe 4b in the water pipe 6, all the heat transfer surfaces are in contact with water, so that the heat from the refrigerant is efficiently transferred to the water. The ratio of the heat exchange capacity to the weight of the heat exchanger 1 can be maximized.

  Furthermore, when the refrigerant is carbon dioxide in particular and the heat exchanger 1 is used for a heat pump type hot water heater as a heat exchanger for exchanging heat between water and the refrigerant, the carbon dioxide operates in a supercritical state and is a fluorocarbon-based one. Since it operates in a state where the density is higher than that of the refrigerant, high heat pump efficiency can be obtained.

  In the first embodiment of the present invention, the number of the high-temperature part refrigerant pipes 4a and the low-temperature part refrigerant pipes 4b arranged in the water pipe 6 is four and two, respectively. A similar effect can be expected.

  Furthermore, in the first embodiment of the present invention, the water pipe 6 and the refrigerant pipe 4 are made of copper. However, even if at least one of them is made of brass, stainless steel, corrosion-resistant iron, aluminum alloy, or the like, it is the same. Can be expected.

  In the first embodiment of the present invention, the refrigerant flowing through the refrigerant pipe 4 is carbon dioxide. However, it is also possible to use a hydrocarbon-based or HFC-based (such as R410A) refrigerant, or an alternative refrigerant thereof. Can be expected.

  As described above, the heat exchanger according to the present invention can improve the heat exchange capability of the heat exchanger without increasing the heat transfer area of the inner tube by increasing the tube length. Supercritical heat pump water heater used, supercritical heat pump device for heating brine for heating, air conditioner for home use and business use, washing dryer with drying function by heat pump, grain storage warehouse, etc. In addition to the heat pump device, it can be applied to heat exchange applications such as fuel cells.

DESCRIPTION OF SYMBOLS 1 Heat exchanger 3 Refrigerant flow path 4 Refrigerant pipe 4a High temperature part refrigerant pipe 4b Low temperature part refrigerant pipe 5 Water flow path 6 Water pipe
8 Water header H High temperature part C Low temperature part N Average number of passes L1 Length of high temperature part refrigerant pipe L2 Length of low temperature part refrigerant pipe N1 Number of high temperature part refrigerant pipes N2 Number of low temperature part refrigerant pipes

Claims (2)

A water pipe constituting the water flow path, and a refrigerant pipe internal constitutes a refrigerant flow path,
Two refrigerant pipes are inserted into the water pipe to form a double pipe,
The water flow path is formed between the outer wall of the two refrigerant tubes and the inner wall of the water tube,
A plurality of the double pipe which connects via a header for coolant header and water is formed coiled, double the refrigerant heat exchanger through the water and the refrigerant flow path flowing through the water flow path In tubular heat exchangers,
The refrigerant and the water are configured to flow opposite to each other,
The refrigerant pipe, and the high temperature section refrigerant pipe on the upstream side of the refrigerant passage than the coolant header, made from the low temperature portion the refrigerant pipe on the downstream side of the refrigerant passage than the coolant header,
When the number N1 and the length L1 of the high-temperature part refrigerant pipes and the number N2 and the length L2 of the low-temperature part refrigerant pipes, N1 is 4, N2 is 2 , and
A heat exchanger characterized in that the average number of passes N defined in (1) is in the range of 1.2 to less than 1.5 . A heat pump water heater equipped with the heat exchanger according to claim 1 and using carbon dioxide as the refrigerant.