JP5547364B2 - Epoxy powder coating composition for steel and coated steel - Google Patents

Epoxy powder coating composition for steel and coated steel Download PDF

Info

Publication number
JP5547364B2
JP5547364B2 JP2007070045A JP2007070045A JP5547364B2 JP 5547364 B2 JP5547364 B2 JP 5547364B2 JP 2007070045 A JP2007070045 A JP 2007070045A JP 2007070045 A JP2007070045 A JP 2007070045A JP 5547364 B2 JP5547364 B2 JP 5547364B2
Authority
JP
Japan
Prior art keywords
steel
epoxy
coating composition
powder coating
epoxy resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2007070045A
Other languages
Japanese (ja)
Other versions
JP2008231177A (en
Inventor
裕久 津田
公介 野浦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kansai Paint Co Ltd
Original Assignee
Kansai Paint Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kansai Paint Co Ltd filed Critical Kansai Paint Co Ltd
Priority to JP2007070045A priority Critical patent/JP5547364B2/en
Publication of JP2008231177A publication Critical patent/JP2008231177A/en
Application granted granted Critical
Publication of JP5547364B2 publication Critical patent/JP5547364B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Laminated Bodies (AREA)
  • Paints Or Removers (AREA)

Description

本発明は、鋼材、特にパイプライン用のポリオレフィン被覆鋼管のプライマーとして有用なエポキシ粉体塗料組成物に関する。   The present invention relates to an epoxy powder coating composition useful as a primer for steel materials, particularly polyolefin-coated steel pipes for pipelines.

従来、石油や天然ガスなどの輸送にはパイプライン用鋼管が使用されている。パイプライン用鋼管は、大気中や地中、海中等の腐食環境下に敷設されて使用されるため、通常は防食処理が施されている。例えば、天然ガスに使用されるパイプライン用鋼管の防食処理として、アスファルト系、コールタール系、エナメル系、コールタールピッチ系及び石油アスファルト系等のれき青質塗覆装、またポリオレフィン系、エポキシ系及び3層被覆系等のプラスチック塗覆装がある。これら防食処理の中でも防食性能に優れる点から3層被覆系が現在パイプライン用鋼管の防食処理の主流となっている。   Conventionally, steel pipes for pipelines are used for transportation of oil and natural gas. Since steel pipes for pipelines are laid and used in corrosive environments such as the atmosphere, the ground, and the sea, they are usually subjected to anticorrosion treatment. For example, anticorrosive treatment of steel pipes for pipelines used in natural gas, asphalt, coal tar, enamel, coal tar pitch and petroleum bitumen coatings, polyolefins, epoxy And plastic coatings such as three-layer coating systems. Among these anticorrosion treatments, a three-layer coating system is currently the mainstream for anticorrosion treatment of steel pipes for pipelines because of its excellent anticorrosion performance.

3層被覆系の一般的な防食処理は、クロメート処理されたパイプライン用鋼管の外周面にエポキシ粉体塗料組成物、ポリオレフィン系接着剤、ポリオレフィン系被覆樹脂を順に被覆した構成をしており、このような防食処理をしたパイプライン用鋼管はポリオレフィン被覆鋼管と呼ばれる。このようなポリオレフィン被覆鋼管に使用されるエポキシ粉体塗料組成物として、例えば、特許文献1は、ビスフェノールA型エポキシ樹脂と、o−クレゾールノボラック型エポキシ樹脂を特定割合で含むエポキシ樹脂成分、フェノール系硬化剤、イミダゾール系硬化促進剤および/またはイミダゾリン系硬化促進剤並びに、無機質充填材からなるエポキシ粉体塗料組成物に関する発明が開示されている。また、特許文献2には、ビスフェノールAもしくはF型エポキシ樹脂と硬化剤を触媒の存在下に硬化させてなる硬化物からなる主剤100質量部に対して、タンニン又はタンニン酸類を20質量部以下の量含有させてなることを特徴とするエポキシ粉体塗料組成物に関する発明が開示されている。   The general anticorrosion treatment of the three-layer coating system has a configuration in which the outer peripheral surface of a chromate-treated pipe steel pipe is coated with an epoxy powder coating composition, a polyolefin adhesive, and a polyolefin coating resin in this order. Pipeline steel pipes subjected to such anticorrosion treatment are called polyolefin-coated steel pipes. As an epoxy powder coating composition used for such a polyolefin-coated steel pipe, for example, Patent Document 1 discloses an epoxy resin component containing a bisphenol A type epoxy resin and an o-cresol novolac type epoxy resin in a specific ratio, a phenolic type. An invention relating to an epoxy powder coating composition comprising a curing agent, an imidazole curing accelerator and / or an imidazoline curing accelerator and an inorganic filler is disclosed. Patent Document 2 discloses that tannin or tannic acid is 20 parts by mass or less with respect to 100 parts by mass of the main agent made of a cured product obtained by curing a bisphenol A or F type epoxy resin and a curing agent in the presence of a catalyst. An invention relating to an epoxy powder coating composition characterized in that it is contained in an amount is disclosed.

特開2000−191954号公報JP 2000-191954 A 特開2002−105393号公報JP 2002-105393 A

これら発明のエポキシ粉体塗料組成物は、通常の環境で使用されるポリオレフィン被覆鋼管に要求される防食性、付着性、陰極剥離性、低温衝撃性等の性能は満足しているものの、厚膜で使用した場合に−60℃程度の極低温環境下での付着性能等においては十分に満足するものではない。   Although the epoxy powder coating compositions of these inventions satisfy the properties such as anticorrosion, adhesion, cathode peelability, and low temperature impact required for polyolefin coated steel pipes used in normal environments, they are thick films. When used in the above, the adhesion performance under an extremely low temperature environment of about −60 ° C. is not sufficiently satisfied.

本発明は上記の事情に鑑みてなされたものであり、その目的とするところは、厚膜においても極低温での付着性に優れた鋼材用エポキシ粉体塗料組成物を提供することにある。   This invention is made | formed in view of said situation, The place made into the objective is to provide the epoxy powder coating composition for steel materials excellent in the adhesiveness in very low temperature also in a thick film.

本発明は、鋼材表面に、(1)下記特徴の鋼材用エポキシ粉体塗料組成物からなる塗膜、(2)ポリオレフィン接着剤層、及び(3)ポリオレフィン被覆樹脂層を順次積層してなることを特徴とする被覆鋼材に関する。
鋼材用エポキシ粉体塗料組成物:
エポキシ樹脂成分(A)及びフェノール系硬化剤(B)を含有する鋼材用エポキシ粉体
塗料組成物であって、エポキシ樹脂成分(A)中にエポキシ当量が300〜750g/eqのビスフェノールA型エポキシ樹脂(a−1)1〜70重量%及びエポキシ当量が1,
200〜5,500g/eqのビスフェノールA型エポキシ樹脂(a−2)30〜99重量%を含み、エポキシ樹脂成分(A)中のエポキシ基1当量に対してフェノール系硬化剤(B)中のエポキシ基と反応する基が0.5〜1.5当量の範囲であることを特徴とする鋼材用エポキシ粉体塗料組成物
In the present invention , (1) a coating film composed of an epoxy powder coating composition for steel materials having the following characteristics, (2) a polyolefin adhesive layer, and (3) a polyolefin-coated resin layer are sequentially laminated on the steel material surface. It is related with the covering steel material characterized by these.
Epoxy powder coating composition for steel:
Epoxy powder for steel containing epoxy resin component (A) and phenolic curing agent (B)
A coating composition comprising 1 to 70% by weight of bisphenol A type epoxy resin (a-1) having an epoxy equivalent of 300 to 750 g / eq and an epoxy equivalent of 1,
200 to 5,500 g / eq of bisphenol A type epoxy resin (a-2) 30 to 99% by weight, in phenolic curing agent (B) with respect to 1 equivalent of epoxy group in epoxy resin component (A) Epoxy powder coating composition for steel, wherein the group that reacts with the epoxy group is in the range of 0.5 to 1.5 equivalents

本発明によれば、低温衝撃性、接着耐久性等に優れ、さらに極低温環境下での使用を想定した冷熱サイクル試験に対しても十分な耐性のある被覆鋼材を得ることができる。 According to the onset bright, it is possible to obtain low-temperature impact resistance, excellent adhesion durability, the coating steel also has sufficient resistance to further thermal cycling test was intended for use under cryogenic environment.

本発明の鋼材用エポキシ粉体塗料組成物は、エポキシ当量が300〜750g/eqのビスフェノールA型エポキシ樹脂(a−1)及びエポキシ当量が1,200〜5,500g/eqのビスフェノールA型エポキシ樹脂(a−2)を含むエポキシ樹脂成分(A)及び硬化剤(B)を含有する粉体塗料組成物であって、エポキシ樹脂成分(A)中にビスフェノールA型エポキシ樹脂(a−2)を30〜99重量%含むことを特徴とする。

The epoxy powder coating composition for steel materials of the present invention comprises a bisphenol A type epoxy resin (a-1) having an epoxy equivalent of 300 to 750 g / eq and a bisphenol A type epoxy having an epoxy equivalent of 1,200 to 5,500 g / eq. A powder coating composition containing an epoxy resin component (A) containing a resin (a-2) and a curing agent (B) , wherein the epoxy resin component (A) contains a bisphenol A type epoxy resin (a-2) 30 to 99% by weight .

エポキシ樹脂成分(A)は、必須成分としてエポキシ当量が300〜750g/eqのビスフェノールA型エポキシ樹脂(a−1)及びエポキシ当量が1,200〜5,500g/eqのビスフェノールA型エポキシ樹脂(a−2)を含有する。   The epoxy resin component (A) includes, as essential components, a bisphenol A type epoxy resin (a-1) having an epoxy equivalent of 300 to 750 g / eq and a bisphenol A type epoxy resin having an epoxy equivalent of 1,200 to 5,500 g / eq ( a-2).

ビスフェノールA型エポキシ樹脂(a−1)は、形成塗膜の硬化性及び鋼材への付着性等に寄与する。ビスフェノールA型エポキシ樹脂(a−1)としては、特に限定されるものではなく従来公知のものを使用することができる。例えば市販品として、jER−1001(ジャパンエポキシレジン社製、エポキシ当量450〜500g/eq)、jER−1002(ジャパンエポキシレジン社製、エポキシ当量600〜700g/eq)、エポトートYD−011(東都化成社製、エポキシ当量450〜500g/eq)、エポトートYD−901(東都化成社製、エポキシ当量450〜500g/eq)、エポトートYD−012(東都化成社製、エポキシ当量600〜700g/eq)、エポトートYD−902(東都化成社製、エポキシ当量600〜700g/eq)等が挙げられる。   The bisphenol A type epoxy resin (a-1) contributes to the curability of the formed coating film and the adhesion to the steel material. The bisphenol A type epoxy resin (a-1) is not particularly limited and conventionally known ones can be used. For example, as commercially available products, jER-1001 (manufactured by Japan Epoxy Resin, epoxy equivalent 450 to 500 g / eq), jER-1002 (manufactured by Japan Epoxy Resin, epoxy equivalent 600 to 700 g / eq), Epototo YD-011 (Toto Kasei) Manufactured by the company, epoxy equivalent 450-500 g / eq), Epototo YD-901 (manufactured by Toto Kasei Co., Ltd., epoxy equivalent 450-500 g / eq), Epototo YD-012 (manufactured by Toto Kasei Co., Ltd., epoxy equivalent 600-700 g / eq), Epototo YD-902 (manufactured by Tohto Kasei Co., Ltd., epoxy equivalent: 600 to 700 g / eq) and the like.

ビスフェノールA型エポキシ樹脂(a−1)の含有量は、特に限定されるものではない。好ましい含有量はエポキシ樹脂成分(A)中に1〜70重量%の範囲、さらに好ましくは5〜60重量%の範囲であり、特に好ましくは10〜50重量%の範囲である。これら範囲の下限値は、冷熱サイクル耐性及び接着耐久性の点で意義がある。また、これら範囲の上限値は、貯蔵安定性及び冷熱サイクル耐性の点で意義がある。   The content of the bisphenol A type epoxy resin (a-1) is not particularly limited. A preferable content is in the range of 1 to 70% by weight, more preferably in the range of 5 to 60% by weight, and particularly preferably in the range of 10 to 50% by weight in the epoxy resin component (A). The lower limits of these ranges are significant in terms of heat cycle resistance and adhesion durability. Moreover, the upper limit of these ranges is significant in terms of storage stability and heat cycle resistance.

ビスフェノールA型エポキシ樹脂(a−2)は、形成塗膜の柔軟性等に寄与する。ビスフェノールA型エポキシ樹脂(a−2)としては、特に限定されるものではなく従来公知のものを使用することができる。例えば市販品として、jER−1007(ジャパンエポキシレジン社製、エポキシ当量1,750〜2,200g/eq)、jER−1009(ジャパンエポキシレジン社製、エポキシ当量2,400〜3,300g/eq)、jER−1010(ジャパンエポキシレジン社製、エポキシ当量3,000〜5,000g/eq)、エポトートYD−907(東都化成社製、エポキシ当量1,300〜1,700g/eq)、エポトートYD−017(東都化成社製、エポキシ当量1,750〜2,100g/eq)、エポトートYD−909(東都化成社製、エポキシ当量1,800〜2,500g/eq)、エポトートYD−019(東都化成社製、エポキシ当量2,400〜3,300g/eq)、エポトートYD−7019(東都化成社製、エポキシ当量3,000〜4,000g/eq)、エポトートYD−6020(東都化成社製、エポキシ当量3,000〜5,000g/eq)、エポトートYD−020N(東都化成社製、エポキシ当量3,800〜4,000g/eq)等が挙げられる。   The bisphenol A type epoxy resin (a-2) contributes to the flexibility of the formed coating film. It does not specifically limit as a bisphenol A type epoxy resin (a-2), A conventionally well-known thing can be used. For example, as commercial products, jER-1007 (Japan Epoxy Resin, epoxy equivalent 1,750-2,200 g / eq), jER-1009 (Japan Epoxy Resin, epoxy equivalent 2,400-3,300 g / eq) , JER-1010 (manufactured by Japan Epoxy Resin, epoxy equivalent 3,000 to 5,000 g / eq), Epototo YD-907 (manufactured by Tohto Kasei Co., Ltd., epoxy equivalent 1,300 to 1,700 g / eq), Epototo YD- 017 (manufactured by Tohto Kasei Co., Ltd., epoxy equivalent 1,750-2,100 g / eq), Epototo YD-909 (manufactured by Toto Kasei Co., Ltd., epoxy equivalent 1,800-2500 g / eq), Epototo YD-019 (Toto Kasei) Epoxy equivalent 2,400-3,300 g / eq), Epototo YD-7019 (Toto Kasei) , Epoxy equivalent 3,000 to 4,000 g / eq), Epototo YD-6020 (manufactured by Tohto Kasei Co., Ltd., epoxy equivalent 3,000 to 5,000 g / eq), Epototo YD-020N (manufactured by Toto Kasei Co., epoxy equivalent) 3,800 to 4,000 g / eq).

ビスフェノールA型エポキシ樹脂(a−2)の含有量は、特に限定されるものではない。好ましい含有量はエポキシ樹脂成分(A)中に30〜99重量%の範囲、さらに好ましくは40〜95重量%の範囲であり、特に好ましくは50〜90重量%の範囲である。これら範囲は、形成塗膜の柔軟性及び冷熱サイクル耐性の点で意義がある。   The content of the bisphenol A type epoxy resin (a-2) is not particularly limited. A preferable content is in the range of 30 to 99% by weight in the epoxy resin component (A), more preferably in the range of 40 to 95% by weight, and particularly preferably in the range of 50 to 90% by weight. These ranges are significant in terms of the flexibility of the formed coating film and the heat cycle resistance.

また、エポキシ樹脂成分(A)として、上記エポキシ樹脂のほかに、本発明の効果を阻害しない範囲において他のエポキシ樹脂を併用することができる。例えば、上記(a−1)及び(a−2)以外のビスフェノールA型エポキシ樹脂が挙げられる。その他、ビスフェノールF型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、脂環型エポキシ樹脂、多価アルコール型エポキシ樹脂、グリシジルエステル型エポキシ樹脂等も挙げられる。これらは単独で又は2種以上組合せて使用することもできる。   Moreover, as an epoxy resin component (A), in addition to the above epoxy resin, other epoxy resins can be used in combination as long as the effects of the present invention are not impaired. For example, bisphenol A type epoxy resins other than the above (a-1) and (a-2) are mentioned. In addition, bisphenol F type epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, alicyclic epoxy resin, polyhydric alcohol type epoxy resin, glycidyl ester type epoxy resin and the like can also be mentioned. These may be used alone or in combination of two or more.

硬化剤(B)は、エポキシ樹脂成分(A)のエポキシ基と反応する硬化剤であれば、特に限定されるものではなく従来公知のものを使用することができる。例えば、アミン系硬化剤、酸系硬化剤、酸無水物系硬化剤、ポリアミド系硬化剤、フェノール系硬化剤、ジシアンジアミド系硬化剤、カチオン重合反応系硬化剤及びヒドラジン系硬化剤等が挙げられる。これらの中でもフェノール系硬化剤が、硬化性及び耐陰極剥離性の点から好ましい。これらは単独で又は2種以上組合せて使用することができる。   If a hardening | curing agent (B) is a hardening | curing agent which reacts with the epoxy group of an epoxy resin component (A), it will not specifically limit and a conventionally well-known thing can be used. Examples include amine curing agents, acid curing agents, acid anhydride curing agents, polyamide curing agents, phenol curing agents, dicyandiamide curing agents, cationic polymerization reaction curing agents, and hydrazine curing agents. Among these, phenol-based curing agents are preferable from the viewpoints of curability and resistance to cathode peeling. These can be used alone or in combination of two or more.

硬化剤(B)の含有量は、特に限定されるものではない。好ましい含有量はエポキシ樹脂成分(A)中のエポキシ基1当量に対して硬化剤中のエポキシ基と反応する基が0.5〜1.5当量の範囲であり、さらに好ましくは0.8〜1.3当量の範囲である。これら範囲は、冷熱サイクル耐性、低温衝撃性、貯蔵安定性の点で意義がある。   The content of the curing agent (B) is not particularly limited. The preferred content is in the range of 0.5 to 1.5 equivalents of the group that reacts with the epoxy group in the curing agent with respect to 1 equivalent of the epoxy group in the epoxy resin component (A), more preferably 0.8 to The range is 1.3 equivalents. These ranges are significant in terms of cold cycle resistance, low temperature impact resistance, and storage stability.

本発明の鋼材用エポキシ粉体塗料組成物は、さらに充填剤(C)を含有することができる。充填剤としては、特に限定されるものではなく従来公知のものを使用することができる。例えば、着色顔料(酸化チタン、カーボンブラック、ベンガラ、酸化鉄等)、体質顔料(炭酸カルシウム、シリカ、硫酸バリウム、メタケイ酸カルシウム、アルミナ、クレー、タルク、マイカ等)、防錆顔料(リン酸亜鉛、リン酸アルミニウム等)等が挙げられる。   The steel powder epoxy powder coating composition of the present invention can further contain a filler (C). The filler is not particularly limited, and a conventionally known filler can be used. For example, coloring pigments (titanium oxide, carbon black, bengara, iron oxide, etc.), extender pigments (calcium carbonate, silica, barium sulfate, calcium metasilicate, alumina, clay, talc, mica, etc.), anti-rust pigments (zinc phosphate) , Aluminum phosphate, etc.).

充填剤(C)の含有量は特に限定されるものではない。好ましい含有量はエポキシ樹脂成分(A)に対して10〜60重量%の範囲であり、さらに好ましくは20〜50重量%の範囲である。これら範囲は、貯蔵安定性、冷熱サイクル耐性の点で意義がある。   The content of the filler (C) is not particularly limited. The preferred content is in the range of 10 to 60% by weight, more preferably in the range of 20 to 50% by weight, based on the epoxy resin component (A). These ranges are significant in terms of storage stability and heat cycle resistance.

本発明の被覆鋼材に使用する鋼材用エポキシ粉体塗料組成物は、さらに硬化触媒を含有することができる。硬化触媒としては、特に限定されるものではなく、従来公知のものが使用できる。具体的には、例えば、2−メチルイミダゾール、2−エチル−4−メチルイミダゾール、2−ウンデシルイミダゾール、2−ヘプタデシルイミダゾール、2−フェニルイミダゾール、2−フェニル−4−メチルイミダゾール、2,4−ジアミノ−6−〔2'−メチルイミダゾリル−(1')〕−エチル−S−トリアジン等のイミダゾール化合物;2−メチルイミダゾリン、2−エチルイミダゾリン、2−ヘプチルイミダゾリン、2−ヘプタデシルイミダゾリン、2−フェニルイミダゾリン、2−フェニルイミダゾリン−イソシアヌル酸付加物、1−シアノエチル−2−フェニルイミダゾリン等のイミダゾリン化合物等が挙げられる。これらは単独で又は2種以上組合せて使用することができる。 The epoxy powder coating composition for steel used for the coated steel material of the present invention can further contain a curing catalyst. The curing catalyst is not particularly limited, and a conventionally known catalyst can be used. Specifically, for example, 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 2,4 -Imidazole compounds such as diamino-6- [2'-methylimidazolyl- (1 ')]-ethyl-S-triazine; 2-methylimidazoline, 2-ethylimidazoline, 2-heptyluimidazoline, 2-heptadecylimidazoline, 2 -Imidazoline compounds such as -phenylimidazoline, 2-phenylimidazoline-isocyanuric acid adduct, 1-cyanoethyl-2-phenylimidazoline, and the like. These can be used alone or in combination of two or more.

硬化触媒の含有量は特に限定されるものではない。好ましい含有量は硬化剤(B)に対して0.1〜10重量%であり、さらに好ましくは1〜5重量%である。これら範囲は硬化性、塗装作業性の点で意義がある。   The content of the curing catalyst is not particularly limited. The preferred content is 0.1 to 10% by weight, more preferably 1 to 5% by weight, based on the curing agent (B). These ranges are significant in terms of curability and coating workability.

さらに、本発明の被覆鋼材に使用する鋼材用エポキシ粉体塗料組成物は、分散剤、表面調整剤、揺変剤等の添加剤を含有することができる。 Furthermore, the epoxy powder coating composition for steel materials used for the coated steel material of the present invention can contain additives such as a dispersant, a surface conditioner, and a thixotropic agent.

本発明の被覆鋼材に使用する鋼材用エポキシ粉体塗料組成物は、形成塗膜の20℃におけるヤング率が15,000kgf/cm以下、破断伸び率が10%以上及び熱収縮応力が130kgf/cm以下であることが好ましい。さらに好ましい範囲は、形成塗膜の20℃におけるヤング率が8,000〜12,000kgf/cm、破断伸び率が13〜35%及び熱収縮応力が60〜130kgf/cmの範囲である。これら範囲であれば冷熱サイクル耐性をさらに向上させることが期待できる。これらの物性を満たす塗膜は、鋼材用エポキシ粉体塗料組成物の上記各成分及び含有量を適宜選択することにより形成することが可能である。 The epoxy powder coating composition for steel materials used in the coated steel material of the present invention has a Young's modulus at 20 ° C. of 15,000 kgf / cm 2 or less, an elongation at break of 10% or more, and a heat shrinkage stress of 130 kgf / cm. It is preferable that it is cm 2 or less. A more preferable range is a range in which the formed coating film has a Young's modulus at 20 ° C. of 8,000 to 12,000 kgf / cm 2 , an elongation at break of 13 to 35% and a heat shrinkage stress of 60 to 130 kgf / cm 2 . If it is in these ranges, it can be expected to further improve the thermal cycle resistance. Coating satisfying these physical properties can be formed by appropriately selecting the above-described components and content of the steel material for epoxy powder coating composition.

ここで、ヤング率は以下の方法により求める。鋼材用エポキシ粉体塗料組成物をガラス板上に膜厚が150μmになるように塗装し、所定の条件で加熱し硬化させた後、ガラス板からその塗膜を剥離し、長さ30mm、巾5mmの短冊状に裁断する。測定機器として「テンシロンUTM−II−20」(オリエンテック社製、商品名)を使用し、塗膜を測定長さが20mmとなるように測定機器に取り付け、温度20℃において引張り速度8mm/分で測定する。測定結果の、ストレス−ストレイン曲線の立ち上がり時の曲線の傾きがヤング率であり、単位はkgf/cmである。 Here, the Young's modulus is obtained by the following method. An epoxy powder coating composition for steel is applied on a glass plate so that the film thickness is 150 μm, heated and cured under predetermined conditions, and then the coating film is peeled off from the glass plate, and the length is 30 mm, the width Cut into 5 mm strips. Using “Tensilon UTM-II-20” (trade name, manufactured by Orientec Co., Ltd.) as the measuring instrument, the coating film is attached to the measuring instrument so that the measurement length is 20 mm, and the tensile speed is 8 mm / min at a temperature of 20 ° C. Measure with The slope of the stress-strain curve at the rise of the measurement result is the Young's modulus, and the unit is kgf / cm 2 .

破断伸び率は、上記ヤング率の測定に用いた機器を使用して測定する。上記と同様に作成した膜厚150μm、長さ30mm、巾5mmの塗膜を、塗膜の測定長さが20mmとなるように測定機器に取り付け、温度20℃において引張り速度8mm/分で引張る。塗膜が破断した時の測定長さを試験前の測定長さと比較して次式により破断伸び率を求める。
破断伸び率(%)=[(破断した時の塗膜の測定長さ)−(測定前の塗膜の測定長さ)]/[(測定前の塗膜の測定長さ)×100]
The elongation at break is measured using the equipment used to measure the Young's modulus. A coating film having a thickness of 150 μm, a length of 30 mm, and a width of 5 mm prepared in the same manner as described above is attached to a measuring device so that the measured length of the coating film is 20 mm, and pulled at a temperature of 20 ° C. and a pulling speed of 8 mm / min. The measured elongation when the coating film is broken is compared with the measured length before the test, and the elongation at break is determined by the following formula.
Elongation at break (%) = [(measured length of coating film when fractured) − (measured length of coating film before measurement)] / [(measured length of coating film before measurement) × 100]

熱収縮応力は以下の方法により求める。上記ヤング率の測定と同様の作成方法にて、膜厚150μm、長さ30mm、巾5mmの塗膜を作成する。熱収縮応力測定装置「RS−20C」(レスカ社製、商品名)に、塗膜の測定長さが20mmとなるように取り付け、熱収縮応力の測定を行う。測定は、雰囲気温度100℃での応力測定値を0kgfに調整し、その後自然放冷により40℃まで温度を下げる。記録計に示された応力値を温度に対してプロットし、40℃、50℃及び60℃の点から最小二乗法により直線αを求める。求めた直線αより20℃での応力値を読み取り、熱収縮応力値とする。   The heat shrinkage stress is obtained by the following method. A coating film having a film thickness of 150 μm, a length of 30 mm, and a width of 5 mm is prepared by the same production method as that for measuring the Young's modulus. The heat shrinkage stress measuring device “RS-20C” (manufactured by Reska Co., Ltd., product name) is attached so that the measurement length of the coating film is 20 mm, and the heat shrinkage stress is measured. In the measurement, the stress measurement value at an atmospheric temperature of 100 ° C. is adjusted to 0 kgf, and then the temperature is lowered to 40 ° C. by natural cooling. The stress value indicated on the recorder is plotted against the temperature, and a straight line α is obtained from the points of 40 ° C., 50 ° C. and 60 ° C. by the least square method. A stress value at 20 ° C. is read from the obtained straight line α, and set as a heat shrinkage stress value.

本発明の被覆鋼材に使用する鋼材用エポキシ粉体塗料組成物の製造方法は、特に限定されるものではなく、従来公知の方法で製造することができる。例えば、上記した各成分をヘンシェルミキサー等で乾式混合した後、2軸エクストルーダー等の溶融混合分散機を使用して溶融混合した後、次いで冷却、粗粉砕、アトマイザー、ジェットミル等の微粉砕器で粉砕し、次いでろ過することにより製造される。製造された鋼材用エポキシ粉体塗料組成物の平均粒子径は、好ましくは平均粒子径10〜100μmの範囲、さらに好ましくは40〜70μmの範囲である。これら範囲の下限値は、塗装作業性の点で意義がある。またこれら範囲の上限値は、塗膜の平滑性の点で意義がある。
The manufacturing method of the epoxy powder coating composition for steel materials used for the coated steel material of the present invention is not particularly limited, and can be manufactured by a conventionally known method. For example, after dry-mixing each of the above components with a Henschel mixer, etc., and then melt-mixing using a melt mixing and dispersing machine such as a twin screw extruder, then cooling, coarse pulverization, atomizer, jet mill, etc. And then filtered. The average particle size of the produced epoxy powder coating composition for steel materials is preferably in the range of 10 to 100 μm, more preferably in the range of 40 to 70 μm. The lower limit of these ranges is significant in terms of coating workability. Moreover, the upper limit of these ranges is significant in terms of the smoothness of the coating film.

本発明の被覆鋼材は、鋼材表面に上記の鋼材用エポキシ粉体塗料組成物からなる塗膜、ポリオレフィン接着剤層、及びポリオレフィン被覆樹脂層を順次積層してなる。   The coated steel material of the present invention is formed by sequentially laminating a coating film made of the above-described epoxy powder coating composition for steel materials, a polyolefin adhesive layer, and a polyolefin-coated resin layer on the surface of the steel material.

鋼材は、炭素鋼あるいはステンレス鋼等の合金鋼でできた鋼材であり、形状は板状、パイプ状及び箱状のいずれであってもよい。また、鋼材の表面には必要に応じてアルカリ脱脂・酸洗処理又はブラスト処理などの除錆処理を施してもよい。さらに、優れた防食性を付与するためにクロメート処理、燐酸塩処理などの表面処理を施してもよい。   The steel material is a steel material made of alloy steel such as carbon steel or stainless steel, and the shape may be any of a plate shape, a pipe shape, and a box shape. Further, the surface of the steel material may be subjected to rust removal treatment such as alkali degreasing / pickling treatment or blast treatment as necessary. Furthermore, surface treatment such as chromate treatment or phosphate treatment may be applied in order to impart excellent corrosion resistance.

上記鋼材上には本発明の鋼材用エポキシ粉体塗料組成物からなる塗膜が積層される。塗膜の膜厚は、鋼材の用途によって適宜選択することができる。好ましくは30〜1000μmの範囲であり、さらに好ましくは40〜600μmの範囲である。   On the steel material, a coating film made of the epoxy powder coating composition for steel material of the present invention is laminated. The film thickness of a coating film can be suitably selected according to the use of steel materials. Preferably it is the range of 30-1000 micrometers, More preferably, it is the range of 40-600 micrometers.

塗布及び硬化方法は特に限定されるものではなく従来公知の方法で行うことができる。鋼材の形状がパイプ状の鋼管である場合、例えば、高周波誘導加熱やバーナー加熱などで鋼管表面を予熱し、その外面に本発明の鋼材用エポキシ粉体塗料組成物を静電塗装、摩擦帯電塗装又は流動浸漬塗装等することにより塗布・硬化を行うことができる。また、鋼管の外面に鋼材用エポキシ粉体塗料組成物を常温で塗布したのち鋼管を加熱して硬化してもよい。硬化条件は、特に限定されるものではなく、通常120〜400℃で1〜40分の範囲で行うことができる。   The coating and curing method is not particularly limited and can be performed by a conventionally known method. When the steel material is a pipe-shaped steel pipe, for example, the surface of the steel pipe is preheated by high frequency induction heating or burner heating, and the epoxy powder coating composition for steel material of the present invention is electrostatically coated or frictionally charged on the outer surface. Or application | coating and hardening can be performed by fluid dip coating etc. Moreover, after applying the epoxy powder coating composition for steel material to the outer surface of the steel pipe at room temperature, the steel pipe may be heated and cured. Curing conditions are not particularly limited, and can usually be performed at 120 to 400 ° C. for 1 to 40 minutes.

上記で形成された塗膜の上に、ポリオレフィン接着剤層が積層される。ポリオレフィン接着剤層に使用されるポリオレフィン接着剤は、特に限定されるものではなく従来公知のものを使用することができる。例えば、塗膜との密着性及びポリオレフィン被覆樹脂層との融着性の点から変性ポリエチレン樹脂を使用することが好ましい。   A polyolefin adhesive layer is laminated on the coating film formed as described above. The polyolefin adhesive used for the polyolefin adhesive layer is not particularly limited, and a conventionally known one can be used. For example, it is preferable to use a modified polyethylene resin from the viewpoint of adhesion to the coating film and fusion with the polyolefin-coated resin layer.

ポリオレフィン接着剤層の厚みは、特に限定されるものではなく、被覆鋼材の用途に応じて適宜選択することができる。好ましくは50〜400μm、さらに好ましくは100〜300μmの範囲である。   The thickness of the polyolefin adhesive layer is not particularly limited, and can be appropriately selected according to the application of the coated steel material. Preferably it is 50-400 micrometers, More preferably, it is the range of 100-300 micrometers.

上記接着層の上に、ポリオレフィン被覆樹脂層が積層される。ポリオレフィン被覆樹脂層に使用される樹脂は、特に限定されるものではなく従来公知のものを使用することができる。例えば、低密度ポリエチレン樹脂、中密度ポリエチレン樹脂、高密度ポリエチレン樹脂等のポリエチレン樹脂;ポリプロピレン樹脂等が挙げられる。また、これらの樹脂は少量のアクリル酸等のビニルモノマー若しくは他のオレフィンとの共重合体であってもよい。   A polyolefin-coated resin layer is laminated on the adhesive layer. Resin used for a polyolefin coating resin layer is not specifically limited, A conventionally well-known thing can be used. Examples thereof include polyethylene resins such as low density polyethylene resin, medium density polyethylene resin, and high density polyethylene resin; polypropylene resin and the like. These resins may be a small amount of a vinyl monomer such as acrylic acid or a copolymer with another olefin.

また上記ポリオレフィン被覆樹脂には必要により、例えば、着色顔料(酸化チタン、カーボンブラック等)、体質顔料(炭酸カルシウム、硫酸バリウム、クレー等)、補強材(ガラスフレーク等)、シランカップリング剤、紫外線吸収剤、酸化防止剤等を添加することができる。   If necessary, the above-mentioned polyolefin-coated resin includes, for example, color pigments (titanium oxide, carbon black, etc.), extender pigments (calcium carbonate, barium sulfate, clay, etc.), reinforcing materials (glass flakes, etc.), silane coupling agents, ultraviolet rays Absorbers, antioxidants and the like can be added.

ポリオレフィン被覆樹脂層の厚みは、特に限定されるものではなく、被覆鋼材の用途に応じて適宜選択することができる。好ましくは2〜20mm、さらに好ましくは3〜10mmの範囲である。   The thickness of the polyolefin-coated resin layer is not particularly limited, and can be appropriately selected according to the application of the coated steel material. Preferably it is 2-20 mm, More preferably, it is the range of 3-10 mm.

ポリオレフィン接着剤層及びポリオレフィン被覆樹脂層を形成する方法は、特に限定されるものではなく従来公知の方法で行うことができる。例えば、鋼管に積層する場合、予め鋼管を高周波誘導加熱やバーナー加熱などで鋼管表面を予熱し、そこへ本発明の鋼材用エポキシ粉体塗料組成物を塗布し、さらにポリオレフィン接着剤層及びポリオレフィン被覆樹脂層を形成する方法等が挙げられる。ポリオレフィン接着層及びポリオレフィン被覆樹脂層は、それぞれ単独で、溶融丸ダイ押出し被覆法又は溶融Tダイ押出し被覆法等により形成することができる。また、溶融丸ダイ共押出し被覆法又は溶融Tダイ共押出し被覆法等により、両層を一度に形成することもできる。また、あらかじめポリオレフィン接着剤層及びポリオレフィン被覆樹脂層が一体となった層からなるシートを用い、そのシートを、鋼材上に積層された本発明の鋼材用エポキシ粉体塗料組成物からなる塗膜上に、ポリオレフィン接着剤層が接するように積層してもよい。積層する際の温度は、余熱温度等により任意に設定することができるが、通常、鋼材表面温度は150〜230℃である。   The method for forming the polyolefin adhesive layer and the polyolefin-coated resin layer is not particularly limited, and can be performed by a conventionally known method. For example, when laminating to a steel pipe, the steel pipe surface is preheated by high frequency induction heating or burner heating in advance, and the epoxy powder coating composition for steel of the present invention is applied thereto, and further, a polyolefin adhesive layer and a polyolefin coating Examples include a method of forming a resin layer. The polyolefin adhesive layer and the polyolefin-coated resin layer can each be formed by a melt round die extrusion coating method or a melt T-die extrusion coating method. Further, both layers can be formed at once by a melt round die coextrusion coating method or a melt T die coextrusion coating method. In addition, a sheet comprising a layer in which a polyolefin adhesive layer and a polyolefin-coated resin layer are integrated in advance is used, and the sheet is coated on the coating film composed of the epoxy powder coating composition for steel material of the present invention laminated on the steel material. In addition, the polyolefin adhesive layer may be laminated so as to be in contact therewith. The temperature at the time of lamination can be arbitrarily set depending on the preheating temperature or the like, but the steel material surface temperature is usually 150 to 230 ° C.

以下、実施例を挙げて本発明をさらに詳細に説明する。尚、「部」及び「%」は、別記しない限り「重量部」及び「重量%」を示す。   Hereinafter, the present invention will be described in more detail with reference to examples. “Part” and “%” indicate “part by weight” and “% by weight” unless otherwise specified.

実施例1
エポキシ粉体塗料組成物の製造
ビスフェノールA型エポキシ樹脂(a−1)(注1)7重量部、ビスフェノールA型エポキシ樹脂(a−2)(注2)93重量部、フェノール系硬化剤(注3)13重量部、イミダゾール系触媒(注4)0.39重量部及び表面調整剤(注5)1重量部をヘンシェルミキサーで前混合し、ついでブスコニーダーPLK−46で溶融混練した後、冷却、粉砕、ろ過して平均粒子径50μmの実施例1のエポキシ粉体塗料組成物を製造した。
(注1)ビスフェノールA型エポキシ樹脂(a−1):jER−1002、ジャパンエポキシレジン社製、エポキシ当量約650g/eq
(注2)ビスフェノールA型エポキシ樹脂(a−2):jER−1007、ジャパンエポキシレジン社製、エポキシ当量約1,975g/eq
(注3)フェノール系硬化剤:jERキュア 171N、ジャパンエポキシレジン社製、フェノール性OH基約4.5meq/g
(注4)イミダゾール系触媒:2−メチルイミダゾール、四国化成工業社製
(注5)表面調整剤:レジフローP−67、ESTRON CHEMICAL社製
Example 1
Manufacture of epoxy powder coating composition 7 parts by weight of bisphenol A type epoxy resin (a-1) (Note 1), 93 parts by weight of bisphenol A type epoxy resin (a-2) (Note 2), phenolic curing agent (Note) 3) 13 parts by weight, imidazole catalyst (Note 4) 0.39 part by weight and surface conditioner (Note 5) 1 part by weight were premixed with a Henschel mixer, then melt-kneaded with Busconyder PLK-46, cooled, The epoxy powder coating composition of Example 1 having an average particle diameter of 50 μm was produced by pulverization and filtration.
(Note 1) Bisphenol A type epoxy resin (a-1): jER-1002, manufactured by Japan Epoxy Resin, epoxy equivalent of about 650 g / eq
(Note 2) Bisphenol A type epoxy resin (a-2): jER-1007, manufactured by Japan Epoxy Resin Co., Ltd., epoxy equivalent of about 1,975 g / eq
(Note 3) Phenolic curing agent: jER Cure 171N, manufactured by Japan Epoxy Resin Co., Ltd., about 4.5 meq / g of phenolic OH group
(Note 4) Imidazole-based catalyst: 2-methylimidazole, manufactured by Shikoku Kasei Kogyo Co., Ltd. (Note 5) Surface conditioner: Regiflow P-67, manufactured by ESTRON CHEMICAL

ヤング率の測定
上記で製造したエポキシ粉体塗料組成物をガラス板に膜厚が150μmになるように塗装し、200℃、10分加熱し硬化させた後、ガラス板からその塗膜を剥離し、長さ30mm、巾5mmの短冊状に裁断した。測定機器として「テンシロンUTM−II−20」(オリエンテック社製、商品名)を使用し、塗膜を測定長さが20mmとなるように測定機器に取り付け、温度20℃において引張り速度8mm/分で測定した。測定結果の、ストレス−ストレイン曲線の立ち上がり時の曲線の傾きがヤング率であり、単位はkgf/cmである。測定結果を表1に示した。
Measurement of Young's Modulus The epoxy powder coating composition produced above was applied to a glass plate to a thickness of 150 μm, heated at 200 ° C. for 10 minutes and cured, and then the coating film was peeled off from the glass plate. And was cut into strips having a length of 30 mm and a width of 5 mm. Using “Tensilon UTM-II-20” (trade name, manufactured by Orientec Co., Ltd.) as the measuring instrument, the coating film is attached to the measuring instrument so that the measurement length is 20 mm, and the tensile speed is 8 mm / min at a temperature of 20 ° C. Measured with The slope of the stress-strain curve at the rise of the measurement result is the Young's modulus, and the unit is kgf / cm 2 . The measurement results are shown in Table 1.

破断伸び率の測定
上記ヤング率の測定に用いた機器を使用して測定した。ヤング率の測定の場合と同様の方法で作成した膜厚150μm、長さ30mm、巾5mmの塗膜を、塗膜の測定長さが20mmとなるように測定機器に取り付け、温度20℃において引張り速度8mm/分で引張った。塗膜が破断した時の測定長さを試験前の測定長さと比較して次式により破断伸び率を求めた。
破断伸び率(%)=[(破断した時の塗膜の測定長さ)−(測定前の塗膜の測定長さ)]/[(測定前の塗膜の測定長さ)×100]
測定結果を表1に示した。
Measurement of elongation at break It was measured using the equipment used for the measurement of Young's modulus. A coating film having a thickness of 150 μm, a length of 30 mm, and a width of 5 mm, prepared in the same manner as in the measurement of Young's modulus, is attached to a measuring device so that the measured length of the coating film is 20 mm, and is pulled at a temperature of 20 ° C. It pulled at a speed of 8 mm / min. The measured elongation when the coating film was broken was compared with the measured length before the test, and the elongation at break was determined by the following formula.
Elongation at break (%) = [(measured length of coating film when fractured) − (measured length of coating film before measurement)] / [(measured length of coating film before measurement) × 100]
The measurement results are shown in Table 1.

熱収縮応力の測定
上記ヤング率の測定と同様の作成方法にて、膜厚150μm、長さ30mm、巾5mmの塗膜を作成した。熱収縮応力測定装置「RS−20C」(レスカ社製、商品名)に、塗膜の測定長さが20mmとなるように取り付け、熱収縮応力の測定を行った。測定は、雰囲気温度100℃での応力測定値を0kgfに調整し、その後自然放冷により40℃まで温度を下げた。記録計に示された応力値を温度に対してプロットし、40℃、50℃及び60℃の点から最小二乗法により直線αを求めた。求めた直線αより20℃での応力値を読み取り、熱収縮応力値とした。測定結果を表1に示した。
Measurement of Heat Shrinkage Stress A coating film having a thickness of 150 μm, a length of 30 mm, and a width of 5 mm was prepared by the same production method as the measurement of Young's modulus. The film was attached to a thermal contraction stress measuring device “RS-20C” (trade name, manufactured by Reska Co., Ltd.) so that the measured length of the coating film was 20 mm, and the thermal contraction stress was measured. In the measurement, the stress measurement value at an atmospheric temperature of 100 ° C. was adjusted to 0 kgf, and then the temperature was lowered to 40 ° C. by natural cooling. The stress values shown on the recorder were plotted against temperature, and a straight line α was determined from the points of 40 ° C., 50 ° C. and 60 ° C. by the least square method. The stress value at 20 ° C. was read from the obtained straight line α and used as the heat shrinkage stress value. The measurement results are shown in Table 1.

低温衝撃性試験
コスマー100(商品名、関西ペイント社製、クロメート処理剤)を塗布したブラスト鋼板(サイズ9mmT×100mm×150mm)を200℃に予熱しておき、上記で製造したエポキシ粉体塗料組成物を、静電塗装機を用いて膜厚350μmになるよう塗装し試験板を作成した。試験はJIS K−5600 5−3の耐おもり落下性試験(デュポン式)に準じて、落錘重量2,000g、撃心の尖端直径1/2インチ、落錘高さ50cmの条件にて試験温度−30℃にて塗膜に衝撃を与えた。
試験結果を以下の基準にて目視で評価した。評価結果を表1に示した。
○:塗面にワレ・浮きが認められない
△:塗面にワレはないが、わずかに塗膜が浮き上がっている
×:塗面にワレが認められる
Low temperature impact test Cosmer 100 (trade name, manufactured by Kansai Paint Co., Ltd., chromate treatment agent) is applied to a blasted steel plate (size 9 mmT × 100 mm × 150 mm) preheated to 200 ° C. The test piece was prepared by coating the object with an electrostatic coating machine to a film thickness of 350 μm. The test was conducted in accordance with the weight drop resistance test (DuPont type) of JIS K-5600 5-3 under the conditions of a falling weight of 2,000 g, a tip diameter of 1/2 inch, and a falling weight height of 50 cm. The coating film was impacted at a temperature of -30 ° C.
The test results were visually evaluated according to the following criteria. The evaluation results are shown in Table 1.
○: No cracking or lifting was observed on the coating surface. Δ: There was no cracking on the coating surface, but the coating film was slightly lifted. ×: Cracking was observed on the coating surface.

接着耐久性試験
まず以下の方法によりJIS K6850に定める単純重ね合わせ試験片を作成した。コスマー100を塗布したブラスト鋼板a(厚さ2.3mm×巾25mm×長さ100mm)を200℃に予熱しておき、上記で製造したエポキシ粉体塗料組成物を、静電塗装機を用いて上記ブラスト鋼板a端部の一定面積(巾25mm、長さ13mm)へ塗装した。このときの膜厚は300μmである。次に200℃に予熱した同サイズのコスマー100を塗布したブラスト鋼板bの端部と、前記ブラスト鋼板aの塗装部分を重ね合わせた後、200℃で10分保持し接着部分が巾25mm、長さ13mmの単純重ね合わせ試験片を作成した。
続いて上記で作成した試験片を用いて接着耐久性試験を行った。試験機器として「AUTOGRAPH AG−200B」(島津製作所社製、商品名)を使用し、温度20℃において引張り速度10mm/分で試験片の両端を引張り、接着面が剥がれる際の力を測定した。測定結果を表1に示した。
Bond durability test First, a simple overlay test piece defined in JIS K6850 was prepared by the following method. A blasted steel plate a (coating with Cosmer 100) (thickness 2.3 mm × width 25 mm × length 100 mm) is preheated to 200 ° C., and the epoxy powder coating composition produced above is used with an electrostatic coating machine. It coated on the fixed area (width 25mm, length 13mm) of the said blast steel plate a edge part. The film thickness at this time is 300 μm. Next, after overlapping the end portion of the blasted steel plate b coated with the same size Cosmer 100 preheated to 200 ° C. and the coated portion of the blasted steel plate a, it is held at 200 ° C. for 10 minutes, and the bonded portion is 25 mm wide and long. A simple overlap test piece having a thickness of 13 mm was prepared.
Subsequently, an adhesion durability test was performed using the test piece prepared above. “AUTOGRAPH AG-200B” (manufactured by Shimadzu Corporation, trade name) was used as a test device, and both ends of the test piece were pulled at a temperature of 20 ° C. at a pulling speed of 10 mm / min, and the force when the adhesive surface peeled was measured. The measurement results are shown in Table 1.

冷熱サイクル試験
まず、コスマー100を塗布したブラスト鋼板(厚さ9mm×100mm×150mm)を用いて、次の工程により被覆鋼板を作成した。ブラスト鋼板を200℃に予熱しておき、上記で製造したエポキシ粉体塗料組成物を、静電塗装機を用いて所定膜厚(100μmまたは350μm)になるよう塗装した。塗装後約1分の後、変性ポリエチレン樹脂接着剤層及びポリエチレン被覆樹脂層が一体となった層からなるシート(厚さ5mm)を気泡が入らないように塗膜上に圧着し、被覆鋼板を作成した。
続いて作成した被覆鋼板を、ドライアイスで−60℃に冷却したエタノールに8時間浸漬し、取り出した後すぐに25℃の水に15時間浸漬、さらに取り出した後23℃の室内で1時間放置すること、を1サイクルとして冷熱サイクル試験を行った。評価は、ブラスト鋼板とエポキシ塗膜層間が剥離しているかを1サイクル毎に目視で確認することにより行い、剥離するまでのサイクル数を試験結果とした。なお、試験は最大15サイクルまで行った。測定結果を表1に示した。
Cold cycle test First, a coated steel plate was prepared by the following process using a blasted steel plate (thickness 9 mm × 100 mm × 150 mm) coated with Cosmer 100. The blasted steel sheet was preheated to 200 ° C., and the epoxy powder coating composition produced above was applied to a predetermined film thickness (100 μm or 350 μm) using an electrostatic coating machine. About 1 minute after painting, a sheet (thickness 5 mm) consisting of a layer in which the modified polyethylene resin adhesive layer and the polyethylene-coated resin layer are integrated is pressure-bonded onto the coating film so as not to contain air bubbles. Created.
Subsequently, the prepared coated steel sheet was immersed in ethanol cooled to −60 ° C. with dry ice for 8 hours, immediately after being taken out, immersed in water at 25 ° C. for 15 hours, and further taken out and left in a room at 23 ° C. for 1 hour. The cooling / heating cycle test was conducted with one cycle as one cycle. The evaluation was performed by visually confirming every cycle whether the blast steel sheet and the epoxy coating layer were peeled off, and the number of cycles until peeling was used as a test result. The test was conducted up to 15 cycles. The measurement results are shown in Table 1.

実施例2〜8、比較例1〜6
エポキシ粉体塗料組成物の組成を表1の各実施例、比較例の組成に変えた以外は実施例1と同様の方法で実施例2〜8、比較例1〜6の各エポキシ粉体塗料組成物を製造し、上記各測定・試験に供した。評価・試験結果を表1に示した。
Examples 2-8, Comparative Examples 1-6
The epoxy powder coating compositions of Examples 2 to 8 and Comparative Examples 1 to 6 were prepared in the same manner as in Example 1 except that the composition of the epoxy powder coating composition was changed to the compositions of Examples and Comparative Examples in Table 1. A composition was produced and subjected to each of the above measurements and tests. The evaluation and test results are shown in Table 1.

Figure 0005547364
(注6)ビスフェノールA型エポキシ樹脂(a−3):jER−1004、ジャパンエポキシレジン社製、エポキシ当量約920g/eq
(注7)o−クレゾールノボラック型エポキシ樹脂:jER−157S70、ジャパンエポキシレジン社製、エポキシ当量約220g/eq
Figure 0005547364
(Note 6) Bisphenol A type epoxy resin (a-3): jER-1004, manufactured by Japan Epoxy Resin Co., Ltd., epoxy equivalent of about 920 g / eq
(Note 7) o-cresol novolac type epoxy resin: jER-157S70, manufactured by Japan Epoxy Resin Co., Ltd., epoxy equivalent of about 220 g / eq

Claims (2)

鋼材表面に、(1)下記特徴の鋼材用エポキシ粉体塗料組成物からなる塗膜、(2)ポリオレフィン接着剤層、及び(3)ポリオレフィン被覆樹脂層を順次積層してなることを特徴とする被覆鋼材。
鋼材用エポキシ粉体塗料組成物:
エポキシ樹脂成分(A)及びフェノール系硬化剤(B)を含有する鋼材用エポキシ粉体
塗料組成物であって、エポキシ樹脂成分(A)中にエポキシ当量が300〜750g/e
qのビスフェノールA型エポキシ樹脂(a−1)1〜70重量%及びエポキシ当量が1,
200〜5,500g/eqのビスフェノールA型エポキシ樹脂(a−2)30〜99重
量%を含み、エポキシ樹脂成分(A)中のエポキシ基1当量に対してフェノール系硬化剤
(B)中のエポキシ基と反応する基が0.5〜1.5当量の範囲であることを特徴とする
鋼材用エポキシ粉体塗料組成物
It is characterized in that (1) a coating film made of an epoxy powder coating composition for steel materials having the following characteristics, (2) a polyolefin adhesive layer, and (3) a polyolefin-coated resin layer are sequentially laminated on the steel surface. Coated steel.
Epoxy powder coating composition for steel:
An epoxy powder coating composition for steel materials containing an epoxy resin component (A) and a phenolic curing agent (B), wherein an epoxy equivalent is 300 to 750 g / e in the epoxy resin component (A).
1 to 70% by weight of bisphenol A type epoxy resin (a-1) of q and an epoxy equivalent of 1,
200 to 5,500 g / eq of bisphenol A type epoxy resin (a-2) 30 to 99% by weight, in phenolic curing agent (B) with respect to 1 equivalent of epoxy group in epoxy resin component (A) Epoxy powder coating composition for steel, wherein the group that reacts with the epoxy group is in the range of 0.5 to 1.5 equivalents
鋼材用エポキシ粉体塗料組成物が、充填剤(C)を含有する請求項1に記載の被覆鋼材。The coated steel material according to claim 1, wherein the epoxy powder coating composition for steel material contains a filler (C).
JP2007070045A 2007-03-19 2007-03-19 Epoxy powder coating composition for steel and coated steel Active JP5547364B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2007070045A JP5547364B2 (en) 2007-03-19 2007-03-19 Epoxy powder coating composition for steel and coated steel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2007070045A JP5547364B2 (en) 2007-03-19 2007-03-19 Epoxy powder coating composition for steel and coated steel

Publications (2)

Publication Number Publication Date
JP2008231177A JP2008231177A (en) 2008-10-02
JP5547364B2 true JP5547364B2 (en) 2014-07-09

Family

ID=39904378

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2007070045A Active JP5547364B2 (en) 2007-03-19 2007-03-19 Epoxy powder coating composition for steel and coated steel

Country Status (1)

Country Link
JP (1) JP5547364B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114752282B (en) * 2022-03-30 2023-05-23 安徽舜邦精细化工有限公司 Corrosion-resistant epoxy powder coating for petroleum pipeline

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5182326A (en) * 1975-01-17 1976-07-19 Shinto Paint Co Ltd KINZOKUYO PURAIMAASOSEIBUTSU
JPS58196872A (en) * 1982-05-10 1983-11-16 Kansai Paint Co Ltd Chipping-resistive coating method
JPH07100779B2 (en) * 1987-02-19 1995-11-01 ソマール株式会社 Epoxy resin powder coating with good adhesion
JPH04161466A (en) * 1990-10-26 1992-06-04 Furukawa Electric Co Ltd:The Production of epoxy resin-based powder coating
JPH04300974A (en) * 1991-03-28 1992-10-23 Somar Corp Epoxy resin powder coating material
JPH08311371A (en) * 1995-05-16 1996-11-26 Nippon Paint Co Ltd Epoxy powdery coating material for worked steel material
JPH10316897A (en) * 1997-03-19 1998-12-02 Dainippon Ink & Chem Inc Powder coating material for cast-iron pipe
JP3283224B2 (en) * 1997-03-26 2002-05-20 株式会社栗本鐵工所 Manufacturing method of exterior painted cast iron pipe and exterior painted cast iron pipe
JP3170476B2 (en) * 1997-12-05 2001-05-28 関西ペイント株式会社 Powder coating composition
JP3878348B2 (en) * 1998-12-28 2007-02-07 新日本製鐵株式会社 Polyolefin coated steel
JP4377991B2 (en) * 1999-07-14 2009-12-02 トヨタ自動車株式会社 Paint finishing method for vehicle welding parts
JP4563540B2 (en) * 2000-03-01 2010-10-13 ユニリーバー・ナームローゼ・ベンノートシヤープ Ambient temperature stable tea concentrate
JP2001238602A (en) * 2000-03-02 2001-09-04 Terada Seisakusho Co Ltd Tending device for raw tea leaf

Also Published As

Publication number Publication date
JP2008231177A (en) 2008-10-02

Similar Documents

Publication Publication Date Title
WO2007146388A1 (en) Powder coating composition for pipe coating
JP2007314762A (en) Powder coating composition, and heavy corrosion-resistant coated steel stock using the same
JP4859861B2 (en) Polyolefin coated steel
TW200521200A (en) Curable alkanolamine containing epoxy powder coating composition
JP5764091B2 (en) Polyolefin-coated steel material having powder epoxy primer layer and powder epoxy primer used therefor
JP3878348B2 (en) Polyolefin coated steel
JP5547364B2 (en) Epoxy powder coating composition for steel and coated steel
JP4214360B2 (en) Polymer coated steel with excellent rust and corrosion protection performance
JP4733874B2 (en) Polyolefin coated steel
EP3802699B1 (en) Particulate coating composition
JP2002105393A (en) Anticorrosive powder coating composition for steel material, steel material coated with the coating and method for producing the coated steel material
JP6085932B2 (en) Polyethylene-coated steel material and epoxy resin primer layer forming material
JP2004331939A (en) Anticorrosive coating composition for gas transmission steel pipe and the gas transmission steel pipe
JP2991061B2 (en) Polyolefin resin-coated steel pipe and method for producing the same
JPH1028928A (en) Polyolefin coated steel material
KR102238492B1 (en) Powder Coating Composition
JP6607265B2 (en) Polyethylene-coated steel pipe and method for producing the same
JP5471127B2 (en) Inner coated steel pipe for water piping
JP4207632B2 (en) Polyolefin coated steel
JP3787047B2 (en) Anticorrosive paint composition for steel
JP3168871B2 (en) Polyolefin coated steel pipe
JP5359098B2 (en) Inner coated steel pipe for water piping
JP5648525B2 (en) Inner coated steel pipe for water piping
JP3111908B2 (en) Polyethylene resin coated steel
JPH11170433A (en) Steel plate covered with polyolefin

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20100203

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20120425

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20120515

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20120712

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A821

Effective date: 20120713

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20130514

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20140325

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20140402

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20140513

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20140515

R150 Certificate of patent or registration of utility model

Ref document number: 5547364

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250