JP5543017B2 - Eyelet attaching device and eyelet attaching method - Google Patents

Eyelet attaching device and eyelet attaching method Download PDF

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JP5543017B2
JP5543017B2 JP2013506902A JP2013506902A JP5543017B2 JP 5543017 B2 JP5543017 B2 JP 5543017B2 JP 2013506902 A JP2013506902 A JP 2013506902A JP 2013506902 A JP2013506902 A JP 2013506902A JP 5543017 B2 JP5543017 B2 JP 5543017B2
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die
eyelet
main body
shaft portion
shaft
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JPWO2012131879A1 (en
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建二 長谷川
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YKK Corp
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    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41HAPPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H37/00Machines, appliances or methods for setting fastener-elements on garments
    • A41H37/001Methods
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41HAPPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H37/00Machines, appliances or methods for setting fastener-elements on garments
    • A41H37/02Setting hooks or eyes
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43CFASTENINGS OR ATTACHMENTS OF FOOTWEAR; LACES IN GENERAL
    • A43C5/00Eyelets
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D100/00Setting or removing eyelets, buttons, lacing-hooks, or elastic gussets in shoes
    • A43D100/02Punching and eyelet-setting machines or tools
    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B13/00Hook or eye fasteners
    • A44B13/0058Eyelets or grommets
    • A44B13/0076Eyelets or grommets characterised by their way of fastening to the support
    • A44B13/0082Eyelets or grommets characterised by their way of fastening to the support by riveting
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41HAPPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H37/00Machines, appliances or methods for setting fastener-elements on garments
    • A41H37/04Setting snap fasteners

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Insertion Pins And Rivets (AREA)
  • Connection Of Plates (AREA)
  • Food-Manufacturing Devices (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)

Description

本発明は、ハトメ取付装置及びハトメ取付方法に関し、更に詳しくは、ハトメ本体を生地の一面側から、ワッシャを生地の他面側から適用して、これらハトメ本体及びワッシャを生地にハトメとして取り付けるためのハトメ取付装置及びハトメ取付方法に関する。   The present invention relates to an eyelet attachment device and an eyelet attachment method, and more specifically, to apply the eyelet body from one side of the fabric and the washer from the other side of the fabric, and attach the eyelet body and the washer to the fabric as eyelets. The eyelet attaching device and the eyelet attaching method.

ハトメは、生地に通気用、靴紐用等の円形の穴を形成するために多用されている。ハトメは、一般的に、ハトメ本体(アイレット)の一部を、水平に配された生地の上面側から下面側へと貫通させた後、生地の下面側のワッシャ(座金)に係合させながら、ハトメ本体及びワッシャを共に加締めることにより、生地に取り付けられる。このようなハトメの生地への取り付けにはハトメ取付装置が使用される。ハトメ取付装置は、一般的に、ハトメ本体を保持させる上方ダイと、ワッシャが載置される下方ダイと、上方ダイを昇降させるための機構とを備えている。そして、上方ダイを下方ダイに向かって降下させることにより、上述したハトメの取り付けが行われる。従来のハトメ取付装置の一例が特開平1−94801号公報に開示されている。このハトメ取付装置では、上方ダイに保持させたハトメ本体のポスト部の先端で生地を切断し、次いで、下方ダイの環状の凹部でポスト部を半径方向外側から上方へと湾曲させるようにしている。   Eyelets are often used to form circular holes in the fabric for ventilation, shoelaces, and the like. In general, the eyelet penetrates a part of the eyelet main body (eyelet) from the upper surface side to the lower surface side of the horizontally arranged fabric, and then engages with a washer (washer) on the lower surface side of the fabric. By attaching the eyelet body and the washer together, it is attached to the fabric. An eyelet attaching device is used for attaching the eyelet to the cloth. The eyelet attachment device generally includes an upper die for holding the eyelet main body, a lower die on which a washer is placed, and a mechanism for raising and lowering the upper die. Then, the above-described eyelet attachment is performed by lowering the upper die toward the lower die. An example of a conventional eyelet attachment device is disclosed in Japanese Patent Laid-Open No. 1-94801. In this eyelet attachment device, the fabric is cut at the tip of the post part of the eyelet main body held by the upper die, and then the post part is bent from the radially outer side upward by the annular concave part of the lower die. .

しかしながら、例えば、比較的薄くかつ切断し難い生地の場合、上記従来のハトメ取付装置では、ハトメ本体のポスト部の先端が生地を下方に連行し過ぎてしまい、ハトメの取り付け完了時に生地のハトメの周囲に見苦しい皺が生じたり、ポスト部が生地を貫通できずに座屈するおそれもあった。   However, for example, in the case of a cloth that is relatively thin and difficult to cut, in the conventional eyelet attachment device, the tip of the post part of the eyelet body excessively takes the cloth downward, and when the attachment of the eyelet is completed, There was also a risk that unsightly wrinkles would occur in the surrounding area, or the post portion could not buckle and could buckle.

特開平1−94801号公報Japanese Patent Laid-Open No. 1-94801

本発明は、以上の点に鑑みてなされたものであり、その目的は、ハトメの生地への取り付け時にハトメ本体のポスト部の先端による生地の切断が容易かつ確実となるハトメ取付装置を提供することにある。   The present invention has been made in view of the above points, and an object of the present invention is to provide an eyelet attachment device in which the cloth can be easily and reliably cut by the tip of the post portion of the eyelet main body when the eyelet is attached to the cloth. There is.

上記課題を解決するため、本発明によれば、ハトメ本体の円筒状のポスト部を生地の一面側から他面側へと貫通させた後、生地の他面側のワッシャと共に加締めることにより、ハトメ本体及びワッシャを生地にハトメとして取り付けるためのハトメ取付装置であって、ハトメ本体を保持させる第1ダイと、ワッシャを保持させる、第1ダイと同心状に配置される第2ダイとを備え、第1ダイ又は第2ダイは、第2ダイ又は第1ダイに向かって同心状に移動可能であり、第2ダイは、円柱状の軸部と、軸部を囲む円筒状のスリーブ部とを含み、前記軸部は、ハトメ本体のポスト部の先端を受けると共に、ポスト部を半径方向外側に湾曲させるための環状の傾斜面を有し、前記スリーブ部は、ワッシャの半径方向外側部分が収容される環状の凹部を有し、前記軸部及びスリーブ部は、ハトメ本体及びワッシャの生地への取り付け時に、第1ダイ側から相対的に押されることにより、第1ダイが第2ダイを相対的に押す方向にそれぞれ独立に弾性的に変位可能であり、前記第2ダイは、前記軸部の弾性的に変位する量を制限するストッパーを含むハトメ取付装置が提供される。   In order to solve the above-described problem, according to the present invention, after passing the cylindrical post portion of the eyelet main body from one side of the fabric to the other side, by crimping together with the washer on the other side of the fabric, An eyelet attachment device for attaching the eyelet main body and the washer to the cloth as an eyelet, comprising: a first die for holding the eyelet main body; and a second die arranged concentrically with the first die for holding the washer. The first die or the second die can be moved concentrically toward the second die or the first die, and the second die includes a cylindrical shaft portion, and a cylindrical sleeve portion surrounding the shaft portion. The shaft portion receives the tip of the post portion of the eyelet main body and has an annular inclined surface for curving the post portion radially outward, and the sleeve portion has a radially outer portion of the washer. An annular recess to be accommodated The shaft portion and the sleeve portion are relatively pushed from the first die side when the eyelet main body and the washer are attached to the cloth, so that the first die pushes the second die relatively. An eyelet attachment device is provided that is elastically displaceable independently, and the second die includes a stopper that limits the amount of elastic displacement of the shaft portion.

本発明において、ハトメが取り付けられる「生地」には、織物、布、不織布、フェルト、革、樹脂シート等が含まれる。本発明に係るハトメ取付装置は、特に、厚さが0.5mm以下の生地へのハトメの取り付けに適していると考えられる。   In the present invention, the “fabric” to which the eyelet is attached includes woven fabric, cloth, non-woven fabric, felt, leather, resin sheet and the like. The eyelet attachment device according to the present invention is considered to be particularly suitable for attaching eyelets to a cloth having a thickness of 0.5 mm or less.

本発明に係るハトメ取付装置において、一般に、第1ダイは上方に、第2ダイは下方に配置され、第1ダイが第2ダイに対して降下されるが、これに限らず、例えば、第2ダイが上方に、第1ダイが下方に配置され、更に第1ダイが第2ダイに対して上昇させられる形態もあり得る。なお、以下の説明では、第1ダイが上方に、第2ダイが下方に配置され、第1ダイが第2ダイに対して降下される形態に基づく。   In the eyelet attachment device according to the present invention, in general, the first die is disposed above, the second die is disposed below, and the first die is lowered with respect to the second die. There may be a form in which the two dies are disposed above, the first die is disposed below, and the first die is raised with respect to the second die. In the following description, the first die is disposed above, the second die is disposed below, and the first die is lowered with respect to the second die.

本発明では、上方の第1ダイにハトメ本体を保持させ、下方の第2ダイにワッシャを載置し、ハトメ本体とワッシャ間に生地を水平に配した後、第1ダイを第2ダイに向かって降下させる。これにより、まず、ハトメ本体のポスト部の先端が第2ダイの軸部の傾斜面に生地を押し付け、引き続き、ポスト部が傾斜面を介して軸部を下方に押すことにより、軸部が下方に弾性的に変位し、この軸部の降下中に、ハトメ本体のポスト部の先端による生地の切断、貫通が実質的に行われる。軸部の下方への変位がストッパーにより制限されると、第1ダイ側から押圧によりスリーブ部が下方に弾性的に移動し、このスリーブ部の降下中に、ハトメ本体及びポスト部の加締めが実質的に行われる。   In the present invention, the eyelet main body is held by the upper first die, the washer is placed on the lower second die, the dough is horizontally arranged between the eyelet main body and the washer, and then the first die is used as the second die. Descent toward. Thereby, first, the tip of the post part of the eyelet body presses the fabric against the inclined surface of the shaft part of the second die, and the post part then pushes the shaft part downward through the inclined surface, so that the shaft part is lowered. During the lowering of the shaft portion, the fabric is substantially cut and penetrated by the tip of the post portion of the eyelet main body. When the downward displacement of the shaft portion is limited by the stopper, the sleeve portion elastically moves downward by pressing from the first die side, and the eyelet main body and the post portion are crimped while the sleeve portion is being lowered. Practically done.

本発明の一実施形態において、前記軸部は、前記傾斜面を有する金属性の軸部本体と、軸部本体を支持する軸部弾性体とを含み、前記スリーブ部は、前記凹部を有する金属性のダイスリーブと、ダイスリーブを支持するスリーブ弾性体を含む。軸部弾性体及びスリーブ弾性体としては、ばね、ゴム等を用いることができる。なお、スリーブ弾性体の方が軸部弾性体よりも変形し易いように設計され得る。他の形態として、スリーブ部の全体が弾性体で形成され得る。   In one embodiment of the present invention, the shaft portion includes a metallic shaft body having the inclined surface, and a shaft elastic body that supports the shaft body, and the sleeve portion includes the recess. And a sleeve elastic body that supports the die sleeve. As the shaft elastic body and the sleeve elastic body, a spring, rubber or the like can be used. It should be noted that the sleeve elastic body can be designed to be more easily deformed than the shaft elastic body. As another form, the whole sleeve part may be formed with an elastic body.

本発明の一実施形態において、ストッパーは、軸部と同心状に配置され、軸部は、そのストッパーが挿入される空洞を備え、軸部は、ストッパー及び空洞によりガイドされる。ストッパーは、軸部の下方への移動を制限する他、軸部を同心状に移動させるガイドとしての役割を果たす。   In one embodiment of the present invention, the stopper is disposed concentrically with the shaft portion, and the shaft portion includes a cavity into which the stopper is inserted, and the shaft portion is guided by the stopper and the cavity. The stopper serves as a guide for moving the shaft portion concentrically as well as restricting the downward movement of the shaft portion.

別の本発明によれば、ハトメ本体の円筒状のポスト部を生地の一面側から他面側へと貫通させ、次いで、生地の他面側のワッシャの穴部に挿通した後、ワッシャと共に加締めることにより、ハトメ本体及びワッシャを生地にハトメとして取り付けるためのハトメ取付装置であって、ハトメ本体を保持させる第1ダイと、ワッシャを保持させる、第1ダイと同心状に配置される第2ダイとを備え、第1ダイ又は第2ダイは、第2ダイ又は第1ダイに向かって同心状に移動可能であり、第2ダイは、円柱状の軸部と、軸部を囲む円筒状のスリーブ部とを含み、前記軸部は、ハトメ本体のポスト部の先端を受けると共に、ポスト部を半径方向外側に湾曲させるための環状の傾斜面を有し、前記スリーブ部は、ワッシャの前記穴部よりも半径方向外側部分が収容される環状の凹部を有し、前記スリーブ部は、ハトメ本体及びワッシャの生地への取り付け時に、第1ダイ側から相対的に押されることにより、第1ダイが第2ダイを相対的に押す方向に弾性的に変位可能であり、前記軸部は、ワッシャの前記穴部の周縁と当接可能であるハトメ取付装置が提供される。   According to another aspect of the present invention, the cylindrical post portion of the eyelet body is penetrated from one side of the fabric to the other side, and then inserted into the hole of the washer on the other side of the fabric, and then added together with the washer. An eyelet attachment device for attaching the eyelet main body and the washer to the fabric as an eyelet by tightening, and a first die for holding the eyelet main body and a second die arranged concentrically with the first die for holding the washer. The first die or the second die is concentrically movable toward the second die or the first die, and the second die is a cylindrical shaft portion and a cylindrical shape surrounding the shaft portion. The shaft portion receives the tip of the post portion of the eyelet main body and has an annular inclined surface for curving the post portion radially outward, and the sleeve portion is formed on the washer. Radially outside the hole The sleeve has a ring-shaped recessed portion in which the first die is relatively pushed from the side of the first die when the eyelet body and the washer are attached to the cloth, so that the first die moves relative to the second die. An eyelet attachment device is provided that is elastically displaceable in a pushing direction and that the shaft portion can abut against the peripheral edge of the hole of the washer.

本発明では、ワッシャの穴部の周縁が第2ダイの軸部に当接可能であり、ワッシャの穴部より半径方向外側部分が第2ダイのスリーブ部の凹部に受け入れられて当接するため、ワッシャは、第2ダイの軸部とスリーブ部に亘って保持される。そのため、特開平1−94801号公報に記載されるハトメ取付装置のように軸部でのみワッシャが支持される場合に比べ、ハトメ本体のポスト部による生地の切断時やその後のポスト部の加締め変形時に、軸部とスリーブ部を別々に相対的に変位させて、第2ダイの適した動作が可能となる。そのため、ハトメの取り付けを確実に行うことができる。   In the present invention, the peripheral edge of the hole of the washer can be brought into contact with the shaft portion of the second die, and the radially outer portion is received in the concave portion of the sleeve portion of the second die and comes into contact with the shaft portion of the washer. The washer is held across the shaft portion and the sleeve portion of the second die. Therefore, compared with the case where the washer is supported only at the shaft portion as in the eyelet attachment device described in Japanese Patent Laid-Open No. 1-94801, the post portion of the eyelet main body is cut by the post portion and the post portion is swaged thereafter. At the time of deformation, the shaft portion and the sleeve portion can be relatively displaced separately to allow suitable operation of the second die. Therefore, the eyelet can be securely attached.

本発明の一実施形態において、前記軸部は、ハトメ本体及びワッシャの生地への取り付け時に、第1ダイ側から相対的に押されることにより、第1ダイが第2ダイを相対的に押す方向に前記スリーブ部とは独立に弾性的に変位可能である。この場合、ハトメ本体のポスト部による生地の切断時やその後のポスト部の加締め変形時に、軸部とスリーブ部の最適な動作が可能となる。   In one embodiment of the present invention, the shaft portion is relatively pushed from the first die side when the eyelet body and the washer are attached to the cloth, so that the first die relatively pushes the second die. Further, it can be elastically displaced independently of the sleeve portion. In this case, the shaft portion and the sleeve portion can be optimally operated when the dough is cut by the post portion of the eyelet main body or when the post portion is swaged and deformed thereafter.

更に別の本発明によれば、第1ダイに保持させたハトメ本体の円筒状のポスト部を生地の一面側から他面側へと貫通させた後、生地の他面側の、第2ダイに保持させたワッシャと共に加締めることにより、ハトメ本体及びワッシャを生地にハトメとして取り付けるためのハトメ取付方法であって、前記第2ダイは、円柱状の軸部と、軸部を囲む円筒状のスリーブ部とを含み、前記軸部は、ハトメ本体のポスト部の先端を受けると共に、ポスト部を半径方向外側に湾曲させるための環状の傾斜面を有し、第2ダイが第1ダイから相対的に押される際、前記軸部が第1ダイが第2ダイを相対的に押す方向に弾性的に変位する軸部変位工程と、軸部変位工程の後、前記スリーブ部が前記方向に弾性的に変位するスリーブ変位工程とを含み、前記軸部変位工程において、ハトメ本体のポスト部の先端が生地を軸部の傾斜面に対し相対的に押し付けながら生地を切断するハトメ取付方法が提供される。   According to yet another aspect of the present invention, the cylindrical post portion of the eyelet main body held by the first die is penetrated from one side of the fabric to the other side, and then the second die on the other side of the fabric. The eyelet attachment method for attaching the eyelet main body and the washer to the fabric as eyelets by caulking together with the washer held in the inner part, wherein the second die has a columnar shaft portion and a cylindrical shape surrounding the shaft portion. The shaft portion receives the tip of the post portion of the eyelet main body and has an annular inclined surface for curving the post portion radially outward, and the second die is relative to the first die. The shaft portion is elastically displaced in the direction in which the first die relatively pushes the second die, and after the shaft portion displacement step, the sleeve portion is elastic in the direction. A sleeve displacing step that displaces automatically, and the shaft portion In position step, eyelet attachment method the tip of the post portion of the eyelet body to cut the dough while pressing relative to the inclined surface of the shaft portion of the dough is provided.

本発明では、上方の第1ダイにハトメ本体を保持させ、下方の第2ダイにワッシャを載置し、ハトメ本体とワッシャ間に生地を水平に配した後、第1ダイを第2ダイに向かって降下させる。これにより、まず、ハトメ本体のポスト部の先端が第2ダイの軸部の傾斜面に生地を押し付け、引き続き、ポスト部が傾斜面を介して軸部を下方に押すことにより、軸部が下方に弾性的に変位する。この軸部変位工程中に、ハトメ本体のポスト部の先端による生地の切断、貫通が実質的に行われる。軸部変位工程後、第1ダイ側から押圧によりスリーブ部が下方に弾性的に移動し、このスリーブ変位工程中に、ハトメ本体及びポスト部の加締めが実質的に行われる。   In the present invention, the eyelet main body is held by the upper first die, the washer is placed on the lower second die, the dough is horizontally arranged between the eyelet main body and the washer, and then the first die is used as the second die. Descent toward. Thereby, first, the tip of the post part of the eyelet body presses the fabric against the inclined surface of the shaft part of the second die, and the post part then pushes the shaft part downward through the inclined surface, so that the shaft part is lowered. It is elastically displaced. During this shaft part displacement process, the cutting and penetration of the cloth by the tip of the post part of the eyelet main body is substantially performed. After the shaft displacement step, the sleeve portion elastically moves downward by pressing from the first die side, and the eyelet main body and the post portion are substantially crimped during the sleeve displacement step.

本発明では、ハトメ本体及びワッシャを生地に取り付ける際、ハトメ本体のポスト部の先端による生地の切断が、軸部の傾斜面上において軸部がポスト部に押されて変位しながら行われる。そのため、ポスト部の先端による生地の切断が容易かつ確実となり、生地に見苦しい皺が生じたり、ポスト部が座屈するような事態がほとんどなくなる。   In the present invention, when attaching the eyelet main body and the washer to the cloth, the cutting of the cloth by the tip of the post part of the eyelet main body is performed while the shaft part is pushed by the post part on the inclined surface of the shaft part and displaced. Therefore, the fabric can be easily and reliably cut by the tip of the post portion, and there are almost no situations in which the fabric is unsightly wrinkled or the post portion buckles.

図1は、生地を挟んで上下に対向するハトメ本体とワッシャを示す斜視説明図である。FIG. 1 is a perspective explanatory view showing an eyelet main body and a washer which are opposed to each other up and down across the cloth. 図2は、本発明の一実施形態に係るハトメ取付装置の腰部である上方ダイと下方ダイを、生地、ハトメ本体及びワッシャと共に示す縦断面説明図である。FIG. 2 is a longitudinal cross-sectional explanatory view showing an upper die and a lower die, which are waist portions of the eyelet attachment device according to one embodiment of the present invention, together with the fabric, eyelet main body and washer. 図3は、生地へのハトメ本体及びワッシャの取り付け時において、降下中の上方ダイに保持されているハトメ本体が生地に接する直前の状態を示す部分断面説明図である。FIG. 3 is a partial cross-sectional explanatory view showing a state immediately before the eyelet main body held by the upper die being lowered comes into contact with the cloth when the eyelet main body and the washer are attached to the cloth. 図4は、生地へのハトメ本体及びワッシャの取り付け時において、ハトメ本体のポスト部が生地を押し下げた状態を示す部分断面説明図である。FIG. 4 is a partial cross-sectional explanatory view showing a state in which the post portion of the eyelet body pushes down the cloth when the eyelet body and the washer are attached to the cloth. 図5は、生地へのハトメ本体及びワッシャの取り付け時において、ハトメ本体のポスト部が生地を切断した直後の状態を示す部分断面説明図である。FIG. 5 is a partial cross-sectional explanatory view showing a state immediately after the post portion of the eyelet main body cuts the cloth when the eyelet main body and the washer are attached to the cloth. 図6は、生地へのハトメ本体及びワッシャの取り付け時において、下方ダイの軸部本体が最下方位置まで押し下げられた状態を示す部分断面説明図である。FIG. 6 is a partial cross-sectional explanatory view showing a state in which the shaft main body of the lower die is pushed down to the lowest position when the eyelet main body and the washer are attached to the fabric. 図7は、生地へのハトメ本体及びワッシャの取り付け時において、ダイスリーブが押し下げられると共に、ハトメ本体のポスト部が湾曲させられる状態を示す部分断面説明図である。FIG. 7 is a partial cross-sectional explanatory view showing a state where the die sleeve is pushed down and the post portion of the eyelet main body is curved when the eyelet main body and the washer are attached to the cloth. 図8は、生地に対するハトメ本体及びワッシャの取り付けの完了した状態を示す部分断面説明図である。FIG. 8 is a partial cross-sectional explanatory view showing a state where the attachment of the eyelet main body and the washer to the fabric is completed. 図9は、生地に対して取り付けられた環状のハトメを構成する変形後のハトメ本体及びワッシャを示す断面説明図である。FIG. 9 is a cross-sectional explanatory view showing a deformed eyelet main body and a washer constituting an annular eyelet attached to the cloth. 図10は、図9の一部を拡大して示す断面図である。FIG. 10 is an enlarged cross-sectional view of a part of FIG. 図11は、ワッシャの変形例を示す平面図である。FIG. 11 is a plan view showing a modified example of the washer. 図12は、図11のワッシャの縦断面説明図である。12 is an explanatory view of a longitudinal section of the washer of FIG. 図13は、下方ダイの変形例を示す図2と同様の縦断面説明図である。FIG. 13 is a longitudinal cross-sectional explanatory view similar to FIG. 2 showing a modified example of the lower die. 図14は、下方ダイの更に別の変形例を示す断面図である。FIG. 14 is a cross-sectional view showing still another modification of the lower die.

以下、本発明の好適な実施形態を図面を参照しつつ説明する。図1は、本発明に係るハトメ取付装置によって生地1に取り付けるハトメを構成するハトメ本体(アイレット)10とワッシャ(座金)20を一部破断して示す斜視説明図である。図2は、本発明の一実施形態に係るハトメ取付装置30の要部である上方ダイ31と下方ダイ40を、ハトメ本体10、生地1及びワッシャ20と共に概略的に示す縦断面説明図である。生地1は、例えば、厚さが0.5mm以下の比較的切れ難い、麻等の天然繊維;ナイロン、ポリエステル、レーヨン、ビニロン等の化学繊維;アラミド繊維、テフロン(登録商標)繊維、高強力ポリエチレン繊維、PBO繊維、導電繊維等の高機能繊維等であり得る。ハトメ本体10及びワッシャ20は、銅合金、アルミニウム合金等から成る金属板を絞り加工等して形成され、後述するように0.5mm以下の比較的薄い生地に好ましく固定され得るものである。ハトメ本体10は、円筒状のポスト部11と、ポスト部11の基端(図2において上方側端)から半径方向外側に延びる環状のフランジ部12とを含む。以下、上下方向は図2に基づく。ポスト部11は上下端共に開放している。ポスト部11はまた、その基端から先端11aへと内径がほぼ一定にて厚さがわずかに漸次薄くなり、ポスト部11の先端11aは鋭利となる。ポスト部11の外径は、基端から先端11aへとわずかに小さくなる。フランジ部12は、ポスト部11の基端から上方に凸(下方に凹)となるように湾曲しつつ半径方向外側に延び、フランジ部12の半径方向における内側端と外側端12aとの中間が最上方位置となる。外側端12aはこの最上方位置よりも若干下方にある。ワッシャ20は、円筒部21と、円筒部21の下端から半径方向外側に延びる環状の外周部22とを含む。ワッシャ20には円筒部21で囲まれる穴部21aが形成され、その穴部21aにはハトメ本体10のポスト部11が挿通可能である。ワッシャ20の円筒部21の高さ(上下方向すなわちワッシャ20の軸方向に沿う長さ)は、ハトメ本体10のポスト部11の、フランジ部12の最上端からの高さの約1/2〜1/3程度である。また、円筒部21の内径は一定であり、ハトメ本体10のポスト部11の下端部の外径よりもわずかに大きく、ポスト部11の上端部の外径とほぼ同じである。外周部22は、円筒部21の下端から半径方向外側へと上方に凸となる環状の山部22aと下方に凸となる環状の谷部22bとが波形に連続するように形成される。山部22aは、下方に開放する環状の第1受け部23aを規定し、谷部22bは、上方に開放する環状の第2受け部23bを規定する。円筒部21の内周面には、軸方向に沿う溝24が所定角度間隔ごとに多数設けられている。円筒部21は溝24に対応する部分が薄肉となり、これにより、後述する生地1へのハトメ本体10及びワッシャ20の取り付け時(以下単に「ハトメ取り付け時」ともいう)において、少なくともいくつかの溝24が少なくとも部分的に破断し得るように構成される。   Preferred embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a perspective explanatory view showing the eyelet main body (eyelet) 10 and the washer (washer) 20 constituting the eyelet attached to the fabric 1 by the eyelet attaching device according to the present invention. FIG. 2 is an explanatory longitudinal cross-sectional view schematically showing the upper die 31 and the lower die 40, which are the main parts of the eyelet attachment device 30 according to an embodiment of the present invention, together with the eyelet main body 10, the fabric 1 and the washer 20. . The fabric 1 is, for example, a relatively hard fiber having a thickness of 0.5 mm or less, natural fibers such as hemp; chemical fibers such as nylon, polyester, rayon, and vinylon; aramid fibers, Teflon (registered trademark) fibers, high-strength polyethylene It may be a high-performance fiber such as a fiber, PBO fiber, or conductive fiber. The eyelet main body 10 and the washer 20 are formed by drawing a metal plate made of a copper alloy, an aluminum alloy or the like, and can be preferably fixed to a relatively thin cloth of 0.5 mm or less as will be described later. The eyelet main body 10 includes a cylindrical post portion 11 and an annular flange portion 12 extending radially outward from a base end (upper side end in FIG. 2) of the post portion 11. Hereinafter, the vertical direction is based on FIG. The post portion 11 is open at both the upper and lower ends. The post portion 11 also has a substantially constant inner diameter from the base end to the tip end 11a, and the thickness is gradually reduced, and the tip end 11a of the post portion 11 becomes sharp. The outer diameter of the post portion 11 is slightly reduced from the proximal end to the distal end 11a. The flange portion 12 extends outward in the radial direction while curving so as to be convex upward (concave downward) from the base end of the post portion 11, and the intermediate portion between the inner end and the outer end 12a in the radial direction of the flange portion 12 is It is the top position. The outer end 12a is slightly below the uppermost position. The washer 20 includes a cylindrical portion 21 and an annular outer peripheral portion 22 that extends radially outward from the lower end of the cylindrical portion 21. The washer 20 is formed with a hole portion 21a surrounded by a cylindrical portion 21, and the post portion 11 of the eyelet main body 10 can be inserted into the hole portion 21a. The height of the cylindrical portion 21 of the washer 20 (vertical direction, that is, the length along the axial direction of the washer 20) is about ½ to the height of the post portion 11 of the eyelet main body 10 from the uppermost end of the flange portion 12. About 1/3. The inner diameter of the cylindrical portion 21 is constant, slightly larger than the outer diameter of the lower end portion of the post portion 11 of the eyelet main body 10, and substantially the same as the outer diameter of the upper end portion of the post portion 11. The outer peripheral portion 22 is formed such that an annular peak portion 22a that protrudes upward from the lower end of the cylindrical portion 21 radially outward and an annular valley portion 22b that protrudes downward continue in a waveform. The peak portion 22a defines an annular first receiving portion 23a that opens downward, and the valley portion 22b defines an annular second receiving portion 23b that opens upward. A large number of grooves 24 along the axial direction are provided on the inner peripheral surface of the cylindrical portion 21 at predetermined angular intervals. The cylindrical portion 21 has a thin portion corresponding to the groove 24, so that at least some of the grooves are formed when the eyelet main body 10 and the washer 20 are attached to the fabric 1 described later (hereinafter also simply referred to as “eyelet attachment”). 24 is configured to be at least partially ruptured.

ハトメ取付装置30は、ハトメ本体10が保持される鋼等の金属製の上方ダイ(第1ダイ)31と、ワッシャ20が載置される下方ダイ(第2ダイ)40と、上方ダイ31を昇降させるための機構(図示せず)とを備える。上方ダイ31は、図示される下方部分がハトメ本体10とほぼ同径の円柱状であり、その底面32aに、ハトメ本体10のフランジ部12に合致する環状の窪み32を有する。ハトメ本体10は、フランジ部12を上方ダイ31の窪み32に係合させることにより、上方ダイ31に保持される。下方ダイ40は、略円柱状の軸部41と、軸部41を包囲する略円筒状のスリーブ部45と、これら軸部41及びスリーブ部45を下方から支持するベース部49とを備える。下方ダイ40は、上方ダイ31と同心状に配置され、上方ダイ31はその同心の軸に沿って下方ダイ40に近づく方向に向かって移動可能である。軸部41は、上方の鋼等の金属製の軸部本体42と、軸部本体42を下方から支持する円筒状の軸部弾性体43とから構成される。軸部弾性体43は軸部41と、ベース部49の間に配置される。下方ダイ40は、軸部弾性体43の半径方向内側に、軸部41と同心状に配置され、ベース部49から突出し、軸部本体42の下方への変位を制限する円柱状のステンレス等の金属製のストッパー44を備える。軸部本体42の上部(上方ダイ30と対向する側)には、中央の水平な円形面42aと、円形面42aの周縁から高さが半径方向外側へと次第に低くなる環状の軸部傾斜面42bと、軸部傾斜面42bの下端から更に半径方向外側へと湾曲しながら高さがわずかに高くなる環状の軸部湾曲面42cとを含む。円形面42aの直径は、ハトメ本体10のポスト部11の内径よりも若干小さく、従って、ハトメ取り付け時に、ポスト部11の先端11aは、軸部傾斜面42bに対応する(図4参照)。また、ワッシャ20を軸部本体42の上部に載置すると、図3に示すように、円筒部21の下端部及び外周部22の半径方向内側端部が軸部湾曲面42c上の軸部傾斜面42b側に来る。軸部本体42において、軸部湾曲面42cからの円形面42aの軸方向に沿う高さは、ワッシャ20の円筒部21の高さよりもわずかに低く、そのため、軸部本体42に載置されたワッシャ20上に水平に生地1を張ると、図3に示すように、生地1はワッシャ20の円筒部21の上端に接するが、軸部本体42の円形面42aからはわずかに離れる。軸部本体42の底部には、ストッパー44を受け入れるための円柱状の空洞42dが形成される。軸部弾性体43は、コイルバネ、ゴム、弾性樹脂、弾性発泡体等から形成され得る。軸部弾性体43の内径は、軸部本体42の空洞42dの径と同じであり、軸部弾性体43の外径は、軸部本体42の外径よりも若干小さい。そのため、軸部弾性体43の外周面とスリーブ部45(の後述するスリーブ弾性体48)の内周面との間に環状の空隙が生じる。この空隙は、ハトメ取付時に軸部弾性体43が軸方向に圧縮される際に軸部弾性体43の半径方向外側への弾性変形を許容するためのものである(図6等参照)。ハトメ取り付け時において、軸部本体42が軸部弾性体43を軸方向に圧縮しつつ下方に変位する際、軸部本体42に対し静止状態のストッパー44が軸部本体42の空洞42dに徐々に入り込み、図6に示すように、ストッパー44の上端が空洞42dの上閉端42eに突き当たることにより、軸部本体42の下方へのそれ以上の移動が阻止される。なお、軸部本体42の空洞42dとストッパー44の係合は下方に変位する軸部本体42のガイドとしての役割も果たす。空洞42dの深さすなわち軸方向に沿う長さは、ストッパー44により降下が制限されて最下方位置にある軸部本体42に対し、図6に示すように、ハトメ本体10のポスト部11がほとんど変形することなく、その先端11aが軸部本体42の軸部傾斜面42bに接するように設定される。   The eyelet attaching device 30 includes an upper die (first die) 31 made of metal such as steel on which the eyelet main body 10 is held, a lower die (second die) 40 on which the washer 20 is placed, and an upper die 31. And a mechanism (not shown) for moving up and down. The upper die 31 has a cylindrical shape with a lower portion shown in the figure having substantially the same diameter as the eyelet main body 10, and has an annular recess 32 on the bottom surface 32 a that matches the flange portion 12 of the eyelet main body 10. The eyelet main body 10 is held by the upper die 31 by engaging the flange portion 12 with the recess 32 of the upper die 31. The lower die 40 includes a substantially columnar shaft portion 41, a substantially cylindrical sleeve portion 45 surrounding the shaft portion 41, and a base portion 49 that supports the shaft portion 41 and the sleeve portion 45 from below. The lower die 40 is arranged concentrically with the upper die 31, and the upper die 31 is movable along the concentric axis in a direction approaching the lower die 40. The shaft portion 41 includes a shaft portion main body 42 made of metal such as an upper steel, and a cylindrical shaft portion elastic body 43 that supports the shaft portion main body 42 from below. The shaft portion elastic body 43 is disposed between the shaft portion 41 and the base portion 49. The lower die 40 is disposed concentrically with the shaft portion 41 on the radially inner side of the shaft portion elastic body 43, protrudes from the base portion 49, and is made of columnar stainless steel or the like that restricts the downward displacement of the shaft portion main body 42. A metal stopper 44 is provided. In the upper part of the shaft main body 42 (on the side facing the upper die 30), a central horizontal circular surface 42a and an annular shaft inclined surface whose height gradually decreases radially outward from the periphery of the circular surface 42a. 42b and an annular shaft curved surface 42c whose height is slightly increased while curving further outward in the radial direction from the lower end of the shaft inclined surface 42b. The diameter of the circular surface 42a is slightly smaller than the inner diameter of the post portion 11 of the eyelet main body 10. Therefore, when the eyelet is attached, the tip 11a of the post portion 11 corresponds to the shaft inclined surface 42b (see FIG. 4). When the washer 20 is placed on the upper portion of the shaft body 42, as shown in FIG. 3, the lower end portion of the cylindrical portion 21 and the radially inner end portion of the outer peripheral portion 22 are inclined on the shaft portion curved surface 42c. Comes to side 42b. In the shaft main body 42, the height along the axial direction of the circular surface 42 a from the shaft curved surface 42 c is slightly lower than the height of the cylindrical portion 21 of the washer 20, and thus is placed on the shaft main body 42. When the fabric 1 is stretched horizontally on the washer 20, as shown in FIG. 3, the fabric 1 contacts the upper end of the cylindrical portion 21 of the washer 20, but is slightly separated from the circular surface 42 a of the shaft portion main body 42. A cylindrical cavity 42 d for receiving the stopper 44 is formed at the bottom of the shaft body 42. The shaft elastic body 43 can be formed of a coil spring, rubber, elastic resin, elastic foam or the like. The inner diameter of the shaft elastic body 43 is the same as the diameter of the cavity 42 d of the shaft main body 42, and the outer diameter of the shaft elastic body 43 is slightly smaller than the outer diameter of the shaft main body 42. Therefore, an annular gap is generated between the outer peripheral surface of the shaft elastic body 43 and the inner peripheral surface of the sleeve portion 45 (a sleeve elastic body 48 to be described later). This gap is for allowing elastic deformation of the shaft elastic body 43 outward in the radial direction when the shaft elastic body 43 is compressed in the axial direction when the eyelet is attached (see FIG. 6 and the like). When attaching the eyelet, when the shaft main body 42 is displaced downward while compressing the shaft elastic body 43 in the axial direction, the stopper 44 in a stationary state with respect to the shaft main body 42 gradually enters the cavity 42d of the shaft main body 42. As shown in FIG. 6, when the upper end of the stopper 44 abuts against the upper closed end 42e of the cavity 42d, further downward movement of the shaft body 42 is prevented. The engagement between the cavity 42d of the shaft main body 42 and the stopper 44 also serves as a guide for the shaft main body 42 that is displaced downward. The depth of the cavity 42d, that is, the length along the axial direction is such that the post portion 11 of the eyelet main body 10 is almost as shown in FIG. The tip 11a is set so as to be in contact with the shaft inclined surface 42b of the shaft main body 42 without being deformed.

スリーブ部45は、上方の鋼等の金属製のダイスリーブ46と、ダイスリーブ46を下方から支持するスリーブ弾性体48とから成る。スリーブ弾性体48は、上記軸部弾性体43と別体で、ダイスリーブ46とベース部49との間に配置される。このようであるので、軸部弾性体43とスリーブ弾性体48とは、独立して弾性的に変位が可能である。スリーブ弾性体48は、コイルバネ、ゴム、弾性樹脂、弾性発泡体等から形成され、軸部弾性体43よりも変形し易いように設定される。また、スリーブ弾性体48の上方ダイ31の移動方向の長さ(同心状方向の長さ)は、軸部弾性体43の同方向の長さよりも長い。ダイスリーブ46の上部における半径方向内側半部には、上端面46aから窪む環状の凹部47が設けられている。凹部47は、軸線に平行な半径方向外側端面である凹部外周面47aと、凹部外側面47aの下端から半径方向内側へと水平に延びる凹部底面47bと、凹部底面47bの半径方向内側端から半径方向内側へと高さが低くなるように傾斜する凹部傾斜面47cとから規定される。凹部47の径は、ワッシャ20の外周部22の最大径よりもわずかに大きく、また、凹部47の凹部底面47bまでの深さ、すなわち上端面46aから凹部底面47bまでの軸方向長は、ワッシャ20の外周部22の上下方向幅をわずかに上回る。更に、図2に示す下方ダイ40の初期状態(軸部弾性体43及びスリーブ弾性体48に上方ダイ31側からの下向きの力がかかっていない状態)において、上下方向(軸方向)における凹部底面47bの位置は、軸部本体42の軸部湾曲面42cとほぼ同じ位置にある。そのため、ワッシャ20を下方ダイ40に載置すると、ワッシャ20の外周部22は凹部47に受け入れられる(図3参照)。凹部傾斜面47cは、後述するハトメ取り付け時にハトメ本体10のポスト部11を、図7に示すように軸部本体42の軸部傾斜面42b及び軸部湾曲面42cに沿って湾曲(カール)させる際、ポスト部11の先端11aが半径方向において軸部本体42から外れてダイスリーブ46にかかる時点で、軸部湾曲面42cとなだらかに連続する。ダイスリーブ46の底部の半径方向内側部分には、下方に突出する環状の凸部46bが設けられ、スリーブ弾性体48の上部の半径方向内側部分には、ダイスリーブ46の凸部46bがはめ込まれる環状の凹部48aが設けられる。上述した下方ダイ40において、ワッシャ20の円筒部21及びその周縁(穴部21aの周縁)が軸部41に載置され、その外側から外周部22がスリーブ部45に載置される。これにより、ワッシャ20が下方ダイ40に保持される。なお、図3に示すように、ワッシャ20の円筒部21の下端(穴部21aの周縁)は軸部41に接しているとともに、外周部22の下端(谷部22b)がスリーブ部45に接している。ワッシャ20を下方ダイ40に載置したときに、円筒部21の下端が軸部41と接し、外周部22の下端がスリーブ部45から離間するようにもできる。   The sleeve portion 45 includes an upper die sleeve 46 made of metal such as steel, and a sleeve elastic body 48 that supports the die sleeve 46 from below. The sleeve elastic body 48 is separate from the shaft elastic body 43 and is disposed between the die sleeve 46 and the base portion 49. As such, the shaft elastic body 43 and the sleeve elastic body 48 can be elastically displaced independently. The sleeve elastic body 48 is formed of a coil spring, rubber, elastic resin, elastic foam or the like, and is set so as to be more easily deformed than the shaft elastic body 43. The length of the sleeve elastic body 48 in the moving direction of the upper die 31 (the length in the concentric direction) is longer than the length of the shaft elastic body 43 in the same direction. An annular recess 47 that is recessed from the upper end surface 46 a is provided in the radially inner half of the upper portion of the die sleeve 46. The recess 47 includes a recess outer peripheral surface 47a that is a radially outer end surface parallel to the axis, a recess bottom surface 47b that extends horizontally inward from the lower end of the recess outer surface 47a, and a radius from the radially inner end of the recess bottom surface 47b. It is prescribed | regulated from the recessed part inclined surface 47c which inclines so that height may become low inside a direction. The diameter of the concave portion 47 is slightly larger than the maximum diameter of the outer peripheral portion 22 of the washer 20, and the depth from the concave portion 47 to the concave bottom surface 47b, that is, the axial length from the upper end surface 46a to the concave bottom surface 47b is determined by the washer. 20 slightly exceeds the vertical width of the outer peripheral portion 22. Further, in the initial state of the lower die 40 shown in FIG. 2 (a state in which the downward force from the upper die 31 side is not applied to the shaft elastic body 43 and the sleeve elastic body 48), the bottom surface of the recess in the vertical direction (axial direction). The position 47b is substantially the same position as the shaft curved surface 42c of the shaft body 42. Therefore, when the washer 20 is placed on the lower die 40, the outer peripheral portion 22 of the washer 20 is received in the recess 47 (see FIG. 3). The concave inclined surface 47c bends (curls) the post portion 11 of the eyelet main body 10 along the shaft inclined surface 42b and the shaft curved surface 42c of the shaft main body 42 as shown in FIG. At this time, when the tip end 11a of the post portion 11 is detached from the shaft portion main body 42 in the radial direction and is applied to the die sleeve 46, the post portion 11 is continuously continuous with the shaft portion curved surface 42c. An annular convex portion 46b that protrudes downward is provided in the radially inner portion of the bottom portion of the die sleeve 46, and the convex portion 46b of the die sleeve 46 is fitted in the radially inner portion of the upper portion of the sleeve elastic body 48. An annular recess 48a is provided. In the lower die 40 described above, the cylindrical portion 21 of the washer 20 and its periphery (periphery of the hole portion 21a) are placed on the shaft portion 41, and the outer peripheral portion 22 is placed on the sleeve portion 45 from the outside. As a result, the washer 20 is held by the lower die 40. As shown in FIG. 3, the lower end of the cylindrical portion 21 of the washer 20 (the peripheral edge of the hole portion 21 a) is in contact with the shaft portion 41, and the lower end of the outer peripheral portion 22 (the valley portion 22 b) is in contact with the sleeve portion 45. ing. When the washer 20 is placed on the lower die 40, the lower end of the cylindrical portion 21 may be in contact with the shaft portion 41 and the lower end of the outer peripheral portion 22 may be separated from the sleeve portion 45.

次に、本発明に係るハトメ取付方法の一実施形態として、上述したハトメ取付装置30により、ハトメ本体10及びワッシャ20を生地1に取り付ける工程を説明する。まず、ハトメ本体10を上方ダイ31に保持させ、ワッシャ20を下方ダイ40に載置し、ワッシャ20上に生地1を水平に張った後、上方ダイ31を降下させる。図3は、ハトメ本体10のポスト部11がまだ生地1に接していない状態である。この時点で下方ダイ40の軸部41及びスリーブ部45には下方に押す力がかかっておらず、軸部41及びスリーブ部45は初期位置(初期状態)にある。更に上方ダイ31が降下すると、図4に示すように、ハトメ本体10のポスト部11の先端11aが生地1を下方に連行しつつ軸部本体42の軸部傾斜面42bに突き当たる。ポスト部11の先端11aは鋭利であるが、生地1は比較的切れ難いものであるため、この時点では生地1は少なくとも完全には切断されない。しかしながら、比較的切れ易い生地の場合、この時点で切断され得る。この後、上方ダイ31は更に降下し、ハトメ本体10のポスト部11が生地1を間に置いて軸部傾斜面42bから軸部本体42を下方に押し、これにより、軸部本体42が軸部弾性体43を軸方向に圧縮しながら下方に変位し始める。この際、ポスト部11の先端11aが下方に変位する軸部傾斜面42bに対し生地1を押し付けながら、図5に示すように生地1を切断して貫通する。図5等における参照番号1aは、生地1から切り離された円形の生地部分である。なお、ポスト部11の先端11aによる生地1の切断は、上記のように軸部傾斜面42bを下方に変位させながら行う方が、軸部傾斜面42bが上下方向に静止する場合に比べ容易かつ確実に行われ得ることが分かった。これは、軸部傾斜面42bが降下することにより、生地1がポスト部11の先端11aにより下方に引っ張られると共に、生地1においてポスト部11の先端11aが当たる箇所が軸部傾斜面42bの降下に伴い半径方向内側又は外側にわずかにずれて、先端11aが軸部傾斜面42b上で生地1を擦るように作用するためであると考えられる。このように、比較的切れ難い生地1でも確実に切断されるため、ハトメ本体10のポスト部11が生地1を必要以上に下方に連行して、生地1へのハトメ本体10及びワッシャ20の固定完了時に生地1に皺が生じるような事態、あるいはポスト部11が座屈するような事態がなくなるかもしくは低減する。   Next, as an embodiment of the eyelet attaching method according to the present invention, a process of attaching the eyelet main body 10 and the washer 20 to the fabric 1 using the eyelet attaching device 30 described above will be described. First, the eyelet main body 10 is held by the upper die 31, the washer 20 is placed on the lower die 40, the fabric 1 is stretched horizontally on the washer 20, and then the upper die 31 is lowered. FIG. 3 shows a state where the post portion 11 of the eyelet main body 10 is not in contact with the fabric 1 yet. At this time, the shaft portion 41 and the sleeve portion 45 of the lower die 40 are not pressed downward, and the shaft portion 41 and the sleeve portion 45 are in the initial position (initial state). When the upper die 31 is further lowered, as shown in FIG. 4, the tip 11a of the post portion 11 of the eyelet main body 10 abuts against the shaft inclined surface 42b of the shaft main body 42 while entraining the cloth 1 downward. Although the tip 11a of the post portion 11 is sharp, the fabric 1 is relatively difficult to cut, and at this point, the fabric 1 is not cut at least completely. However, if the fabric is relatively easy to cut, it can be cut at this point. Thereafter, the upper die 31 is further lowered, and the post portion 11 of the eyelet main body 10 pushes the shaft main body 42 downward from the shaft inclined surface 42b with the cloth 1 in between, whereby the shaft main body 42 is pivoted. The partial elastic body 43 starts to be displaced downward while being compressed in the axial direction. At this time, the fabric 1 is cut and penetrated as shown in FIG. 5 while pressing the fabric 1 against the shaft inclined surface 42b where the tip 11a of the post portion 11 is displaced downward. Reference numeral 1 a in FIG. 5 and the like is a circular fabric portion cut from the fabric 1. The cutting of the dough 1 by the tip 11a of the post portion 11 is easier and easier when the shaft inclined surface 42b is displaced downward as described above than when the shaft inclined surface 42b is stationary in the vertical direction. It turns out that it can be done reliably. This is because the fabric 1 is pulled downward by the tip 11a of the post portion 11 when the shaft inclined surface 42b is lowered, and the portion of the fabric 1 where the tip 11a of the post 11 hits is lowered on the shaft inclined surface 42b. It is considered that this is because the tip 11a acts so as to rub the fabric 1 on the shaft inclined surface 42b with a slight shift inward or outward in the radial direction. In this way, since even the fabric 1 that is relatively difficult to cut is reliably cut, the post portion 11 of the eyelet main body 10 takes the fabric 1 downward more than necessary, and fixes the eyelet main body 10 and the washer 20 to the fabric 1. The situation where wrinkles occur in the fabric 1 upon completion or the situation where the post portion 11 buckles is eliminated or reduced.

ハトメ本体10のポスト部11による生地1の貫通後も上方ダイ31は降下し続け、これにより、ポスト部11は、図6に示すように、ほとんど変形するとなく軸部本体42を、ストッパー44によって制限されるまで押し下げる。このストッパー44の上端が軸部本体42に当接した時点で軸部弾性体43の軸方向圧縮量は最大となる。このように軸部本体42の下方への変位が止められた後も上方ダイ30は降下を続け、これに伴い、ハトメ本体10のフランジ部12の半径方向内側部分がワッシャ20を下方に押すため、次に、ダイスリーブ46がスリーブ弾性体48を軸方向に圧縮しながら下方に変位し始める。このダイスリーブ46の降下と同時に、図7に示すように、ハトメ本体10のポスト部11が軸部傾斜面42bから軸部湾曲面42cに沿って半径方向外側へと湾曲させられる。そして、降下するダイスリーブ46の凹部傾斜面47cが軸部本体42の軸部湾曲面42cとなだらかに連続する位置(図7参照)となるやいなや、ハトメ本体10のポスト部11は、ダイスリーブ46の凹部傾斜面47c側へと半径方向外側から上方へと更にカールされる。次いで、上方ダイ31は、図8に示すように、その底面32aが下方ダイ40の軸部本体42の円形面42aに切断された生地を挟んで突き当たるまで降下し、その間にハトメ本体10及びワッシャ20が軸方向に潰れるように更に変形させられ、上方ダイ31の降下が止まることにより、ハトメ本体10及びワッシャ20の生地1への取り付けが完了する。図9は、生地1に取り付けられた状態の環状のハトメを構成する変形後のハトメ本体10及びワッシャ20を示す縦断面説明図であり、図10は図9の一部拡大図である。この取り付け完了時点で、ハトメ本体10は縦断面ほぼC字状に潰れて、ワッシャ20の円筒部21及び山部22aを変形させつつ包み込む。この際、ハトメ本体10のC字状にカールされたポスト部11の先端11aがワッシャ20の外周部22の第1受け部23aに入り込むと共に、ハトメ本体10のフランジ部12の外側端12aがワッシャ20の外周部22の第2受け部23bに生地1を挟んで入り込む。ワッシャ20の円筒部21は、湾曲するハトメ本体10の内部において、その上端が半径方向外側に開くように倒される。この時、円筒部21に多数設けられた溝24の少なくともいくつかが少なくとも部分的に破断する一方、いくつかの溝24やその一部は破断しないで残る。このように部分的に残存する溝24により、円筒部21には、変形するハトメ本体10により半径方向外側に倒されるのに抵抗して再び起立しようとする一種の復元力が生じる。そのため、円筒部21の内周面(図10においてほぼ上方を向いている)とハトメ本体10の上半部分との間で生地1をしっかりと挟み込むことができる。そのため、薄い生地でもハトメを確実に固定することができる。   Even after the dough 1 has passed through the post portion 11 of the eyelet main body 10, the upper die 31 continues to descend. As a result, the post portion 11 is hardly deformed as shown in FIG. Press down until limited. When the upper end of the stopper 44 contacts the shaft main body 42, the axial compression amount of the shaft elastic body 43 is maximized. Thus, even after the downward displacement of the shaft body 42 is stopped, the upper die 30 continues to descend, and accordingly, the radially inner portion of the flange portion 12 of the eyelet body 10 pushes the washer 20 downward. Next, the die sleeve 46 starts to be displaced downward while compressing the sleeve elastic body 48 in the axial direction. Simultaneously with the lowering of the die sleeve 46, as shown in FIG. 7, the post portion 11 of the eyelet main body 10 is curved radially outward from the shaft portion inclined surface 42b along the shaft portion curved surface 42c. Then, as soon as the concave inclined surface 47c of the descending die sleeve 46 becomes a position (see FIG. 7) that is smoothly continuous with the shaft curved surface 42c of the shaft main body 42, the post portion 11 of the eyelet main body 10 Is further curled from the radially outer side to the upper side toward the concave portion inclined surface 47c. Next, as shown in FIG. 8, the upper die 31 is lowered until the bottom surface 32 a abuts against the circular surface 42 a of the shaft main body 42 of the lower die 40 with the dough abutted therebetween, and the eyelet main body 10 and the washer therebetween. 20 is further deformed so as to be crushed in the axial direction, and the lowering of the upper die 31 is stopped, whereby the attachment of the eyelet main body 10 and the washer 20 to the fabric 1 is completed. FIG. 9 is a longitudinal cross-sectional explanatory view showing a deformed eyelet main body 10 and a washer 20 constituting an annular eyelet attached to the fabric 1, and FIG. 10 is a partially enlarged view of FIG. When this attachment is completed, the eyelet main body 10 is crushed into a substantially C-shaped longitudinal section, and wraps while deforming the cylindrical portion 21 and the mountain portion 22a of the washer 20. At this time, the tip 11a of the post portion 11 curled in a C shape of the eyelet main body 10 enters the first receiving portion 23a of the outer peripheral portion 22 of the washer 20, and the outer end 12a of the flange portion 12 of the eyelet main body 10 is the washer. The fabric 1 is inserted into the second receiving portion 23 b of the outer peripheral portion 22 of the 20. The cylindrical portion 21 of the washer 20 is tilted so that the upper end of the cylindrical portion 21 opens outward in the radial direction inside the curved eyelet main body 10. At this time, at least some of the grooves 24 provided in the cylindrical portion 21 are at least partially broken, while some of the grooves 24 and parts thereof remain without being broken. In this way, the partially remaining groove 24 generates a kind of restoring force in the cylindrical portion 21 that resists being tilted outward in the radial direction by the deformed eyelet main body 10 and tries to stand up again. Therefore, the fabric 1 can be firmly sandwiched between the inner peripheral surface of the cylindrical portion 21 (which faces substantially upward in FIG. 10) and the upper half portion of the eyelet main body 10. Therefore, eyelets can be reliably fixed even with thin fabrics.

図11及び12は、ワッシャの変形例を示す平面図及び縦断面説明図である。このワッシャ50は、径が上方へと漸次拡大する円筒部51と、上述したワッシャ20の外周部22と同様の外周部52とを含み、円筒部51には、ワッシャ20の円筒部22が有するような溝は設けられていない。上述したハトメ取り付け工程において、ワッシャ20に代えてワッシャ50を用いて、ハトメ本体10を生地1に同様に取り付けることができる。図13は下方ダイの変形例を示す。この下方ダイは、スリーブ部60の全体が、上述したスリーブ弾性体48と同じ弾性体で形成され、スリーブ部60に、上述したダイスリーブ46の凹部47と同じ凹部61が設けられている。なお、スリーブ部60以外は上述した下方ダイ40と同じであるため、同じ参照番号を付している。上述したハトメ取り付け工程において、下方ダイ40をスリーブ部60を有する下方ダイに代えて、ハトメ本体10及びワッシャ20又は50を生地1に同様に取り付けることができる。図14は、下方ダイの更に別の変形例を示す。この下方ダイでは、ストッパー44aが軸部本体70の底面から下方に円柱状に突出するように軸部本体70と一体に設けられている。この点以外は上述した下方ダイ40と同じであるため、同じ参照番号を付している。ストッパー44aは、軸部弾性体43の半径方向内側に入り込み、ハトメの取り付け時に軸部本体70が下方に押される際、ストッパー44aの底面がベース部49の上面に突き当たることにより、軸部本体70の下方への移動が止められる。   11 and 12 are a plan view and a longitudinal sectional view illustrating a modified example of the washer. The washer 50 includes a cylindrical portion 51 whose diameter gradually increases upward, and an outer peripheral portion 52 similar to the outer peripheral portion 22 of the washer 20 described above. The cylindrical portion 51 includes the cylindrical portion 22 of the washer 20. Such a groove is not provided. In the eyelet attaching step described above, the eyelet main body 10 can be attached to the fabric 1 in the same manner by using the washer 50 instead of the washer 20. FIG. 13 shows a modification of the lower die. In this lower die, the entire sleeve portion 60 is formed of the same elastic body as the sleeve elastic body 48 described above, and the same recess 61 as the recess 47 of the die sleeve 46 described above is provided in the sleeve portion 60. In addition, since it is the same as the lower die | dye 40 except the sleeve part 60, the same reference number is attached | subjected. In the eyelet attaching step described above, the eyelet main body 10 and the washer 20 or 50 can be attached to the fabric 1 in the same manner by replacing the lower die 40 with the lower die having the sleeve portion 60. FIG. 14 shows yet another variation of the lower die. In this lower die, the stopper 44a is provided integrally with the shaft main body 70 so as to protrude downward from the bottom surface of the shaft main body 70 in a cylindrical shape. The other points are the same as those of the lower die 40 described above, and therefore the same reference numerals are given. The stopper 44a enters the inside of the shaft elastic body 43 in the radial direction. When the shaft main body 70 is pushed downward when the eyelet is attached, the bottom surface of the stopper 44a abuts against the upper surface of the base portion 49. Is stopped from moving downward.

1 生地
10 ハトメ本体
11 ポスト部
12 フランジ部
20、50 ワッシャ
21、51 円筒部
21a 穴部
22、52 外周部
24 溝
30 ハトメ取付装置
31 上方ダイ
40 下方ダイ
41 軸部
42、70 軸部本体
42b 軸部傾斜面
42c 軸部湾曲面
43 軸部弾性体
44、44a ストッパー
45、60 スリーブ部
46 ダイスリーブ
47 凹部
48 スリーブ弾性体
DESCRIPTION OF SYMBOLS 1 Material 10 Eyelet main body 11 Post part 12 Flange part 20, 50 Washer 21, 51 Cylindrical part 21a Hole part 22, 52 Outer part 24 Groove 30 Eyelet attachment apparatus 31 Upper die 40 Lower die 41 Shaft part 42, 70 Shaft part main body 42b Shaft portion inclined surface 42c Shaft portion curved surface 43 Shaft portion elastic body 44, 44a Stopper 45, 60 Sleeve portion 46 Die sleeve 47 Recessed portion 48 Sleeve elastic body

Claims (5)

ハトメ本体(10)の円筒状のポスト部(11)を生地(1)の一面側から他面側へと貫通させた後、生地(1)の他面側のワッシャ(20、50)と共に加締めることにより、ハトメ本体(10)及びワッシャ(20、50)を生地(1)にハトメとして取り付けるためのハトメ取付装置(30)であって、
ハトメ本体(10)を保持させる第1ダイ(31)と、
ワッシャ(20、50)を保持させる、第1ダイ(31)と同心状に配置される第2ダイ(40)とを備え、
第1ダイ(31)又は第2ダイ(40)は、第2ダイ(40)又は第1ダイ(31)に向かって同心状に移動可能であり、
第2ダイ(40)は、円柱状の軸部(41)と、軸部(41)を囲む円筒状のスリーブ部(45、60)とを含み、
前記軸部(41)は、ハトメ本体(10)のポスト部(11)の先端(11a)を受けると共に、ポスト部(11)を半径方向外側に湾曲させるための環状の傾斜面(42b)を有し、
前記スリーブ部(45、60)は、ワッシャ(20、50)の半径方向外側部分が収容される環状の凹部(47、61)を有し、
前記軸部(41)及びスリーブ部(45、60)は、ハトメ本体(10)及びワッシャ(20、50)の生地(1)への取り付け時に、第1ダイ(31)側から相対的に押されることにより、第1ダイ(31)が第2ダイ(40)を相対的に押す方向にそれぞれ独立に弾性的に変位可能であり、
前記第2ダイ(40)は、前記軸部(41)の弾性的に変位する量を制限するストッパー(44、44a)を含むハトメ取付装置。
The cylindrical post portion (11) of the eyelet main body (10) is passed from one side of the fabric (1) to the other side, and then added together with the washers (20, 50) on the other side of the fabric (1). An eyelet attachment device (30) for attaching the eyelet main body (10) and the washers (20, 50) to the fabric (1) as an eyelet by tightening,
A first die (31) for holding the eyelet main body (10);
A second die (40) disposed concentrically with the first die (31) for holding washers (20, 50);
The first die (31) or the second die (40) is movable concentrically toward the second die (40) or the first die (31),
The second die (40) includes a columnar shaft portion (41) and a cylindrical sleeve portion (45, 60) surrounding the shaft portion (41).
The shaft portion (41) receives an end (11a) of the post portion (11) of the eyelet main body (10) and has an annular inclined surface (42b) for curving the post portion (11) radially outward. Have
The sleeve portion (45, 60) has an annular recess (47, 61) in which a radially outer portion of the washer (20, 50) is received.
The shaft portion (41) and the sleeve portion (45, 60) are relatively pressed from the first die (31) side when the eyelet main body (10) and the washers (20, 50) are attached to the fabric (1). The first die (31) can be elastically displaced independently in the direction of relatively pushing the second die (40),
The second die (40) is an eyelet attachment device including stoppers (44, 44a) that limit the amount of elastic displacement of the shaft portion (41).
前記軸部(41)は、前記傾斜面(42b)を有する金属性の軸部本体(42、70)と、軸部本体(42、70)を支持する軸部弾性体(43)とを含み、前記スリーブ部(45)は、前記凹部(47)を有する金属性のダイスリーブ(46)と、ダイスリーブ(46)を支持するスリーブ弾性体(48)を含む請求項1のハトメ取付装置。   The shaft portion (41) includes a metallic shaft portion main body (42, 70) having the inclined surface (42b) and a shaft portion elastic body (43) that supports the shaft portion main body (42, 70). The eyelet attachment device according to claim 1, wherein the sleeve portion (45) includes a metallic die sleeve (46) having the concave portion (47) and a sleeve elastic body (48) supporting the die sleeve (46). ストッパー(44)は、軸部(41)と同心状に配置され、軸部(41)は、そのストッパー(44)が挿入される空洞(42d)を備え、軸部(41)は、ストッパー(44)及び空洞(42d)によりガイドされる請求項1又は2のハトメ取付装置。   The stopper (44) is disposed concentrically with the shaft portion (41), the shaft portion (41) includes a cavity (42d) into which the stopper (44) is inserted, and the shaft portion (41) is provided with a stopper ( 44) The eyelet attachment device of claim 1 or 2 guided by a cavity (42d). ハトメ本体(10)の円筒状のポスト部(11)を生地(1)の一面側から他面側へと貫通させ、次いで、生地(1)の他面側のワッシャ(20、50)の穴部(21a)に挿通した後、ワッシャ(20、50)と共に加締めることにより、ハトメ本体(10)及びワッシャ(20、50)を生地(1)にハトメとして取り付けるためのハトメ取付装置(30)であって、
ハトメ本体(10)を保持させる第1ダイ(31)と、
ワッシャ(20、50)を保持させる、第1ダイ(31)と同心状に配置される第2ダイ(40)とを備え、
第1ダイ(31)又は第2ダイ(40)は、第2ダイ(40)又は第1ダイ(31)に向かって同心状に移動可能であり、
第2ダイ(40)は、円柱状の軸部(41)と、軸部(41)を囲む円筒状のスリーブ部(45、60)とを含み、
前記軸部(41)は、ハトメ本体(10)のポスト部(11)の先端(11a)を受けると共に、ポスト部(11)を半径方向外側に湾曲させるための環状の傾斜面(42b)を有し、
前記スリーブ部(45、60)は、ワッシャ(20、50)の前記穴部(21a)よりも半径方向外側部分が収容される環状の凹部(47、61)を有し、
前記スリーブ部(45、60)は、ハトメ本体(10)及びワッシャ(20、50)の生地(1)への取り付け時に、第1ダイ(31)側から相対的に押されることにより、第1ダイ(31)が第2ダイ(40)を相対的に押す方向に弾性的に変位可能であり、
前記軸部(41)は、ワッシャ(20、50)の前記穴部(21a)の周縁と当接可能であり、前記軸部(41)は、ハトメ本体(10)及びワッシャ(20、50)の生地(1)への取り付け時に、第1ダイ(31)側から相対的に押されることにより、第1ダイ(31)が第2ダイ(40)を相対的に押す方向に前記スリーブ部とは独立に弾性的に変位可能であるハトメ取付装置。
The cylindrical post portion (11) of the eyelet main body (10) is penetrated from the one surface side to the other surface side of the fabric (1), and then the holes of the washers (20, 50) on the other surface side of the fabric (1) The eyelet attaching device (30) for attaching the eyelet main body (10) and the washers (20, 50) to the fabric (1) as eyelets by inserting the parts (21a) and then crimping together with the washers (20, 50). Because
A first die (31) for holding the eyelet main body (10);
A second die (40) disposed concentrically with the first die (31) for holding washers (20, 50);
The first die (31) or the second die (40) is movable concentrically toward the second die (40) or the first die (31),
The second die (40) includes a columnar shaft portion (41) and a cylindrical sleeve portion (45, 60) surrounding the shaft portion (41).
The shaft portion (41) receives an end (11a) of the post portion (11) of the eyelet main body (10) and has an annular inclined surface (42b) for curving the post portion (11) radially outward. Have
The sleeve portion (45, 60) has an annular recess (47, 61) in which a radially outer portion is accommodated from the hole portion (21a) of the washer (20, 50).
When the sleeve part (45, 60) is relatively pushed from the first die (31) side when the eyelet main body (10) and the washer (20, 50) are attached to the cloth (1), The die (31) is elastically displaceable in the direction of pushing the second die (40) relatively;
The shaft portion (41), the peripheral edge can abut der hole portion (21a) of the washer (20, 50) is, the shaft portion (41), eyelets body (10) and washers (20, 50 ) To the fabric (1), the sleeve portion is pushed in the direction in which the first die (31) relatively pushes the second die (40) by being relatively pushed from the first die (31) side. resiliently displaceable der Ru eyelet mounted device independently of the.
第1ダイ(31)に保持させたハトメ本体(10)の円筒状のポスト部(11)を生地(1)の一面側から他面側へと貫通させた後、生地(1)の他面側の、第2ダイ(40)に保持させたワッシャ(20、50)と共に加締めることにより、ハトメ本体(10)及びワッシャ(20、50)を生地(1)にハトメとして取り付けるためのハトメ取付方法であって、
前記第2ダイ(40)は、円柱状の軸部(41)と、軸部(41)を囲む円筒状のスリーブ部(45、60)とを含み、
前記軸部(41)は、ハトメ本体(10)のポスト部(11)の先端(11a)を受けると共に、ポスト部(11)を半径方向外側に湾曲させるための環状の傾斜面(42b)を有し、
第2ダイ(40)が第1ダイ(31)から相対的に押される際、
前記軸部(41)が、第1ダイ(31)が第2ダイ(40)を相対的に押す方向に弾性的に変位する軸部変位工程と、
軸部変位工程の後、前記スリーブ部(45、60)が前記方向に弾性的に変位するスリーブ変位工程とを含み、
前記軸部変位工程において、ハトメ本体(10)のポスト部(11)の先端(11a)が生地(1)を軸部(41)の傾斜面(42b)に対し相対的に押し付けながら生地(1)を切断するハトメ取付方法。
After passing the cylindrical post portion (11) of the eyelet main body (10) held by the first die (31) from one side to the other side of the fabric (1), the other surface of the fabric (1) Eyelet attachment for attaching the eyelet body (10) and the washers (20, 50) to the fabric (1) as eyelets by crimping together with the washers (20, 50) held by the second die (40) on the side A method,
The second die (40) includes a columnar shaft portion (41) and a cylindrical sleeve portion (45, 60) surrounding the shaft portion (41).
The shaft portion (41) receives an end (11a) of the post portion (11) of the eyelet main body (10) and has an annular inclined surface (42b) for curving the post portion (11) radially outward. Have
When the second die (40) is pushed relatively from the first die (31),
A shaft portion displacement step in which the shaft portion (41) is elastically displaced in a direction in which the first die (31) relatively pushes the second die (40);
A sleeve displacement step in which the sleeve portion (45, 60) is elastically displaced in the direction after the shaft portion displacement step;
In the shaft part displacement step, the tip (11a) of the post part (11) of the eyelet main body (10) presses the cloth (1) relatively against the inclined surface (42b) of the shaft part (41) while the cloth (1 How to attach the eyelet.
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