JP5535980B2 - ROCK SEWING MACHINE, SEWING METHOD USING THE SAME, AND SEWING PRODUCT SEWED BY THE METHOD - Google Patents

ROCK SEWING MACHINE, SEWING METHOD USING THE SAME, AND SEWING PRODUCT SEWED BY THE METHOD Download PDF

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JP5535980B2
JP5535980B2 JP2011100236A JP2011100236A JP5535980B2 JP 5535980 B2 JP5535980 B2 JP 5535980B2 JP 2011100236 A JP2011100236 A JP 2011100236A JP 2011100236 A JP2011100236 A JP 2011100236A JP 5535980 B2 JP5535980 B2 JP 5535980B2
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needle
sewing
sewing machine
needle bar
lock
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JP2012228487A (en
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藤 一 郎 工
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工藤 一郎
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この発明は、ロックミシンに関連するものであり、特に、針振り可能としたロックミシン、および、それによって縫製した縫製品などを製造、提供する分野は勿論のこと、その輸送、保管、組み立ておよび設置に必要となる設備、器具類を提供、販売する分野から、それら資材や機械装置、部品類に必要となる素材、例えば、木材、石材、各種繊維類、プラスチック、各種金属材料等を提供する分野、それらに組み込まれる電子部品やそれらを集積した制御関連機器の分野、各種計測器の分野、当該設備、器具を動かす動力機械の分野、そのエネルギーとなる電力やエネルギー源である電気、オイルの分野といった一般的に産業機械と総称されている分野、更には、それら設備、器具類を試験、研究したり、それらの展示、販売、輸出入に係わる分野、将又、それらの使用の結果やそれを造るための設備、器具類の運転に伴って発生するゴミ屑の回収、運搬等に係わる分野、それらゴミ屑を効率的に再利用するリサイクル分野などの外、現時点で想定できない新たな分野までと、関連しない技術分野はない程である。     The present invention relates to a lock sewing machine, and in particular, a field of manufacturing and providing a lock sewing machine that can be swung, and a sewing product that is sewn by that, as well as transportation, storage, assembly, and the like. From the field of providing and selling equipment and equipment necessary for installation, materials such as wood, stone, various fibers, plastics, various metal materials, etc. required for such materials, machinery and parts are provided. Field, the field of electronic components incorporated in them, the field of control-related equipment that integrates them, the field of various measuring instruments, the field of the equipment, the power machine that moves the instrument, the electric power that is the energy and the electricity, the energy source Fields generally referred to as industrial machinery, such as fields, and testing and researching those facilities and equipment, and also involved in their display, sales, import and export Fields related to the collection, transportation, etc. of waste debris generated by the operation of equipment, equipment used to build them, and equipment, and recycling that efficiently reuses such waste debris There are no technical fields that are not related to other fields, such as new fields that cannot be envisaged at this time.

(着目点)
衣類の裾を縫製する工程は、通常、ロックミシンを用いて縁かがり縫いを行った後、すくい縫いミシンを用いてすくい縫いして仕上げるという手順で行われており、また、図12の2枚を縫合した布地の斜視図に示してあるように、縁かがり縫いX,Xした2枚の布地W,W同士を縫合する場合には、各布地W,Wの縁かがり縫いX,Xよりも僅かに布地W,W各中央寄りとなる縫合箇所同士を本縫いミシンで直線縫合Yした上、各縁かがり縫いX,Xと直線縫合Y箇所との間をすくい縫いミシンでまつり縫いZ,Zして仕上げるが、本縫いミシン、ロックミシン、すくい縫いミシンの各種ミシンを準備し、且つそれらの操作に熟練した従業員が、夫々の工程を順を追って作業しなければならず、製造工数ならびに生産コストの増大を招く要因となっていた。
(Points of interest)
The process of sewing the hem of the garment is usually performed in the procedure of edge stitching using a lock sewing machine and then scooping and finishing using a rake sewing machine. As shown in the perspective view of the stitched fabric, when stitching two pieces of fabric W, W which are edged stitches X, X, the edge stitches X, X of the fabrics W, W are more Sew stitches slightly closer to the center of each fabric W and W are straight-sewn Y with a main sewing machine, and then sew stitches Z and Z between each edge stitch X, X and the straight stitching Y place with a rake sewing machine However, it is necessary to prepare various sewing machines such as a lockstitch machine, a lock sewing machine, and a rake sewing machine, and an employee who is skilled in the operation of these sewing machines must work through the respective steps in order. The key to increase production costs It had become.

(従来の技術)
(従来の技術)
こうした状況を反映し、その打開策となるような提案もこれまでに散見されない訳ではない。
例えば、下記の特許文献1(1)に提案されているものに代表されるように、オーバーロックミシンの針棒に、縁かがり用の針と本縫い用の針とを並設し、縁かがり縫いと本縫いとからなる安全縫いが1工程で出来るようにしたものや、同特許文献1(2)に見られるような、複数の針を保持した針棒、2本または3本のル−パ−を装備し、被縫製物に縁かがり縫い目および二重環縫い目を形成するオーバーロックミシンにおいて、前記被縫製物の布送り方向および前記針棒の上下往復動方向と略直交する方向に前記針棒を移動させる針棒移動機構を設け、縁かがり縫い機能と千鳥縫いの機能を併せ持ち多様な模様縫いができるようにしてなるもの、また、同特許文献1(3)のように、所定の縫製機構を具備した縫製ユニットを着脱自在に接続し、単機能のミシンを製作する場合は、その組立が容易になり、また複合ミシンを製作する場合には、所定の単機能を具備した縫製ユニットをミシン本体に接続するだけで所望の縫製ができるようになり、その構造が単純で使い易く、故障や誤操作を少なくできるようにしたものなどが散見される。
(Conventional technology)
(Conventional technology)
Reflecting this situation, proposals that can be used to overcome this situation are not unheard of.
For example, as represented by the one proposed in Patent Document 1 (1) below, an overlock sewing needle bar is provided with an edge stitching needle and a main stitch stitching needle in parallel. Safety sewing consisting of sewing and main sewing can be performed in one process, or a needle bar holding a plurality of needles, two or three rules as seen in the same patent document 1 (2) In an overlock sewing machine equipped with a part and forming an edge seam and double ring seam on the sewing product, the cloth feed direction of the sewing product and the vertical reciprocation direction of the needle bar in the direction substantially orthogonal to the sewing machine A needle bar moving mechanism for moving the needle bar is provided, which has both an edge stitching function and a zigzag stitching function, and is capable of various pattern sewings. Removable sewing unit with sewing mechanism Next, when producing a single-function sewing machine, the assembly becomes easy. When producing a composite sewing machine, the desired sewing can be performed simply by connecting a sewing unit having a predetermined single function to the sewing machine body. In some cases, the structure is simple and easy to use, and it is possible to reduce failures and misoperations.

しかし、前者特許文献1(1)に示されているような縁かがり縫い目と本縫い目とを同一縫製工程中に形成可能としてなるものは、オーバーロックミシンの針棒に、縁ががり縫い用の針と本縫い用の針とを併設したものとなっており、それらに伴い上ルーパーおよび下ルーパーを配設するなど、自ずと構造が複雑化してしまい、価格の高騰や故障、誤操作を招き易く、メンテナンス作業が困難なものとなってしまうという欠点があり、また、特許文献1(2)に代表するように、縁かがり縫い機能と千鳥縫いの機能とを併せ持ったオーバーロックミシンもまた同様に、複数の針を併設したものとなって構造が複雑化し、高コスト化してしまうという難点を有するものであり、他方、特許文献1(3)の縫製ユニットを着脱自在に接続するようにしてなるものでは、複数種の縫い目による縫製を可能とする場合に、各種の縫製ユニットを組み替えながら縫製作業を段階的に進める必要があり、縫製ユニット個数分のコストが嵩む上、各縫製ユニット組み替え毎に作業工数が増加してしまうという欠点があった。
(1)特開平8−24451号公報 (2)特開2001−340675号公報 (3)特開平9−84975号公報
However, the edge stitches and the main stitches that can be formed in the same sewing process as shown in the former patent document 1 (1) are used for the needle bar of the overlock sewing machine and the edge stitches are used for the stitching. The needle and the needle for main sewing are provided side by side, and the upper looper and the lower looper are arranged accordingly, and the structure is naturally complicated, and it is easy to cause price increases, breakdowns, and erroneous operations. There is a drawback that the maintenance work becomes difficult, and, as represented by Patent Document 1 (2), an overlock sewing machine having both an edge stitching function and a zigzag stitching function is also A plurality of needles are provided side by side, and the structure is complicated and the cost is increased. On the other hand, the sewing unit of Patent Document 1 (3) is detachably connected. Therefore, when it is possible to sew with a plurality of types of stitches, it is necessary to proceed with the sewing work step by step while changing the various sewing units. There was a drawback that the number of work steps increased with each recombination.
(1) JP-A-8-24451 (2) JP-A 2001-340675 (3) JP-A-9-84975

(問題意識)
上述したとおり、従前までに提案のある縁ががり縫い目の形成と同一の工程中に、本縫い目や千鳥縫い目などを平行して形成可能とする各種オーバーロックミシンなどは、何れも針棒に複数本の針を必ず併設しなければならず、構造の複雑化による価格の高騰や縫製コストの増加を招くという課題を残すものであり、これまで永年に亘り、様々な利用者に対して柔軟に対応すべく高品質の衣料、雑貨などの縫製商品の開発、生産に携わり、提供し続けてきている中、ロックミシンを用いてニット商品やインナーなどの解れ防止および縫い合わせを行う場合に、かがり巾を簡単に変更、調節可能とし、縁かがり縫い目のデザイン性を高めると共に、縁かがり縫い目の形成と同一工程中に、まつり縫い目をも形成可能とし、且つ、ロックミシンそれ自体の構造も簡素化して低コストで提供可能とするようにした構成につき、更なる改善の可能性を痛感するに至ったものである。
(Awareness of problems)
As described above, there are a number of overlock sewing machines that can form a main stitch and a staggered seam in parallel in the same process as the previously proposed edge stitches. The needle of the book must be attached, leaving the problem of increasing the price due to the complexity of the structure and increasing the sewing cost, and has been flexible for various users for many years. In order to cope with the development and production of high-quality clothing and miscellaneous sewing products, we continue to provide them. Can be easily changed and adjusted to improve the design of the edge stitching seam, to make it possible to form a false seam in the same process as the edge stitching, and to Structure itself to simplify every configuration which is adapted to be provided at low cost, it has been led to keenly the possibility of further improvement.

(発明の目的)
そこで、この発明は、1本針で針振り機構を有するロックミシンであっても、縁かがり縫い目のかがり巾を簡単に調節可能とする上、目跳びを確実に防止して美感に秀れ、多彩なシェルロック縫い目を実現化できる新たなロックミシン技術およびそれを用いた縫製品の開発はできないものかとの判断から、逸速くその開発、研究に着手し、長期に渡る試行錯誤と幾多の試作、実験とを繰り返してきた結果、今回、遂に新規な構造のロックミシン用針降下装置、新規な構造のロックミシン用針板、および、それらを組み込んだロックミシンを用いて製造した新規な構造の縫製品を実現化することに成功したものであり、以下では、図面に示すこの発明を代表する実施例と共に、その構成を詳述することとする。
(Object of invention)
Therefore, the present invention enables even a lock sewing machine having a needle swing mechanism with a single needle to easily adjust the edge width of the edge stitching seam, and is excellent in aesthetics by reliably preventing jumping. Judging from the new lock sewing technology that can realize a variety of shell lock seams and whether it is possible to develop a sewing product using the same, we started its development and research quickly, trial and error over many years, and many trial productions As a result of repeating the experiment, this time, the needle lowering device for the lock sewing machine with the new structure, the needle plate for the lock sewing machine with the new structure, and the new structure manufactured using the lock sewing machine incorporating them are finally shown. The present invention has succeeded in realizing a sewn product, and the configuration thereof will be described in detail below together with an embodiment representing the present invention shown in the drawings.

(発明の構成)
図面に示すこの発明を代表する実施例からも明確に理解されるように、この発明のロックミシン用針降下装置は、基本的に次のような構成から成り立っている。
即ち、ミシン本体ガイド部に添って上下動自在な針棒を設け、該針棒の左右何れか一方に所定距離隔てたミシン本体適所に、降下レバーの上下端間中途適所を枢軸で左右揺動自在に軸着すると共に、該枢軸に針棒移動アームの基端を揺動自在に枢着し、同降下レバーの下端に補助アームの基端を揺動自在に枢着する一方、当該針棒移動アームの先端を針棒降下土台の背上部に、当該補助アームの先端を同針棒降下土台の背下部に夫々左右揺動自在に枢着した上、該針棒降下土台の背部とは反対がわとなる表部に、連結プレートの基端を枢着し、且つ同連結プレートの先端を当該針棒の中途適所に枢着し、針振り機構が当該降下レバー上端を針棒がわに傾斜すると、当該針棒の降下量を増加し、針振り機構が当該降下レバー上端を針棒とは反対がわに傾斜すると、当該針棒の降下量を減少する如く降下量調整可能としてなるものとした構成を要旨とするロックミシン用針降下装置である。
(Structure of the invention)
As clearly understood from the embodiments representing the present invention shown in the drawings, the needle lowering device for a lock sewing machine of the present invention basically includes the following configuration.
That is, a needle bar that can move up and down along the sewing machine body guide is provided, and the middle part between the upper and lower ends of the lowering lever is pivoted to the right or left of the needle bar at a predetermined distance. The base end of the needle bar moving arm is pivotably pivoted to the pivot, and the base end of the auxiliary arm is pivotally pivoted to the lower end of the lowering lever. The tip of the moving arm is pivotally attached to the upper back of the needle bar lowering base and the tip of the auxiliary arm is pivotally attached to the lower back of the needle bar lowering base, respectively, and is opposite to the back of the needle bar lowering base. The base end of the connecting plate is pivotally attached to the front surface that is the side of the glue, and the tip of the connecting plate is pivotally attached to the middle of the needle bar. The needle swing mechanism is connected to the upper end of the lowering lever. When tilted, the amount of descent of the needle bar increases, and the needle swing mechanism moves the upper end of the descent lever opposite to the needle bar. When crocodile inclined, a needle dropping device for sewing machine according to the gist of the structure was made as as drop adjustable to reduce the amount of drop in the needle bar.

(関連する発明1)
上記したロックミシン用針降下装置に関連し、この発明には、針振り機構を有するロックミシンに、当該ロックミシン用針降下装置と共に組み込み可能なロックミシン用針板も包含している。
即ち、左右巾寸法でかがり巾を決定し、前後長寸法で糸締まりを決定する爪部に隣接して形成した針落溝を左右反転L字形とし、同針落溝の底辺左右長寸法を針振り巾寸法に設定してなるものとした構成を要旨とするロックミシン用針板である。
(Related invention 1)
In relation to the above-described lock sewing machine needle lowering device, the present invention includes a lock sewing machine needle plate that can be incorporated in the lock sewing machine having the needle swinging mechanism together with the lock sewing machine needle lowering device.
That is, the width of the needle is determined by the lateral width dimension, the needle drop groove formed adjacent to the claw portion that determines the thread tightening by the longitudinal length dimension is a left-right inverted L shape, and the left and right long dimension of the bottom of the needle drop groove is the needle. A needle plate for a lock sewing machine having a configuration that is set to a swing width dimension.

(関連する発明2)
この発明のロックミシン用針降下装置、および、ロックミシン用針降下装置に関連して、この発明には、それらロックミシン用針降下装置、および、ロックミシン用針降下装置を組み込んだ針振り機構を有するロックミシンにより製造した縫製品も包含しており、その構成は、次のとおりのものである。
即ち、この発明のロックミシン用針降下装置、および、ロックミシン用針板を組み込んだ針振り機構を有するロックミシンを用い、かがり縫いをなすシェルロック縫い目の1または複数目置き毎に、シェルロック縫い目の1または複数目のかがり巾を拡大してなるものとするよう連続縫製してなるものとした構成を要旨とする、ロックミシン用針降下装置、および、ロックミシン用針板を組み込んだ針振り機構を有するロックミシンによる縫製品である。
(Related invention 2)
The present invention relates to the needle lowering device for lock sewing machine and the needle lowering device for lock sewing machine of the present invention, and the present invention relates to the needle lowering device for lock sewing machine and the needle swing mechanism incorporating the needle lowering device for lock sewing machine. The sewing product manufactured with the lock sewing machine which has this is also included, The structure is as follows.
That is, the lock lock sewing machine needle lowering device according to the present invention and the lock sewing machine having a needle swinging mechanism incorporating the lock sewing machine needle plate are used, and the shell lock is locked every time one or a plurality of stitches of the shell lock stitch forming the overlock stitch. A lock sewing machine needle lowering device and a needle incorporating a lock sewing machine needle plate, the gist of which is a structure in which continuous stitching is performed so that the width of one or a plurality of stitches is enlarged. This is a sewn product by a lock sewing machine having a swing mechanism.

この縫製品を、表現を変えて示すと、この発明のロックミシン用針降下装置、およびロックミシン用針板を組み込んだ針振り機構を有するロックミシンを用い、かがり縫いに相当するシェルロック縫い目の1または複数目置き毎に、シェルロック縫い目の1目のかがり巾を拡大すると共に、かがり巾を拡大したシェルロック縫い目の針糸縫い目がまつり縫いを兼ねるものとし、実質的にかがり縫いとまつり縫いとを一度の縫製工程で完了するよう連続縫製してなるものとした、ロックミシン用針降下装置、および、ロックミシン用針板を組み込んだ針振り機構を有するロックミシンによる縫製品と云うことができる。     When this sewing product is shown in different expressions, the lock sewing machine needle lowering device of the present invention and the lock sewing machine having a needle swing mechanism incorporating the lock sewing machine needle plate are used, and the shell lock seam corresponding to the overlock stitching is used. For each one or more stitches, the first overlock width of the shell lock seam is expanded, and the needle thread seam of the shell lock seam with the expanded overburden is also used as a lace stitch, and the overlock stitch and the sew stitch are substantially Can be said to be a sewing product using a lock sewing machine having a needle lowering device for a lock sewing machine and a needle swinging mechanism incorporating a needle plate for the lock sewing machine. it can.

以上のとおり、この発明のロックミシン用針降下装置によれば、従前までの構成のものとは違い、上記したとおりの固有の特徴ある構成を有していることから、ロックミシンに針振り機構を組み込み、縁かがり巾を変えながら縫製する場合に目跳びの原因となる針棒降下量の不足分を自動的且つ適切に調整可能となり、従前までであれば、目跳びによって縫製品の不良率が高まっていたが、こうした弊害を解消し、格段に秀れた良品率を達成可能とし、且つ、針振り機構に連動する機械式のものとしてあるから、電子制御によるものに比較して格段に廉価にて製造可能で、誤動作が無く、耐久性にも秀れ、メンテナンス性が高く経済的であるという秀れた特徴が得られるものである。     As described above, according to the needle lowering device for a lock sewing machine of the present invention, unlike the conventional configuration, it has a unique characteristic configuration as described above. When sewing while changing the width of the rim, it is possible to automatically and appropriately adjust the deficiency of the needle bar lowering amount that causes jumping. However, since it is a mechanical type that eliminates these harmful effects, can achieve a very good product rate, and is interlocked with the needle swing mechanism, it is significantly higher than that by electronic control. It can be manufactured at low cost, has no malfunction, has excellent durability, is excellent in maintainability and is economical.

加えて、この発明のロックミシン用針板によれば、爪部が、その左右巾寸法でかがり巾を決定し、前後長寸法で糸締まりを決定し、左右反転L字形の針落溝が、その底辺左右長寸法を針振り巾寸法に設定したものとしてあり、縁かがり巾を変えながら円滑且つ安定的に縫製可能なものとし、この発明のロックミシン用針降下装置の動作を安定させ、縫製品の良品率を格段に向上できるものとなる。     In addition, according to the needle plate for the lock sewing machine of the present invention, the claw portion determines the overhang width by its left and right width dimension, determines the thread tightening by the front and rear long dimension, and the left and right inverted L-shaped needle drop groove The length of the bottom left and right sides is set as the needle swing width dimension, and it is possible to sew smoothly and stably while changing the edge overhang width, and the operation of the lock lowering device for the lock sewing machine of the present invention is stabilized, and sewing is performed. This will greatly improve the yield rate of goods.

そして、この発明の縫製品は、かがり縫いをなすシェルロック縫い目の形状を、従来には見られない全く新規で美感に秀れたものとし、他の商品とは明確に差別化できるものとなり、さらに、シェルロック縫い目の形状も、かがり巾を変える縫い目数の変更などによって多彩な模様を形成することができ、多種多様且つ個性的な商品展開を実現化するものとなり、しかも、従来製品に比較して大巾に製造工数および生産コストを削減できるという大きな特徴を有している。     And, the sewn product of the present invention makes the shape of the shell lock seam that forms overlock stitching, which is completely new and excellent in aesthetics not seen in the past, and can be clearly differentiated from other products, Furthermore, the shape of the shell lock seam can also be changed by changing the number of stitches that change the overhang width, etc., realizing a wide variety of unique product development, and compared to conventional products. Thus, it has a great feature that it can greatly reduce the number of manufacturing steps and the production cost.

また、この発明が包含している縫製品は、シェルロック縫い目の1目のかがり巾を拡大すると共に、かがり巾を拡大したシェルロック縫い目の針糸縫い目がまつり縫いを兼ねるものとし、実質的にかがり縫いとまつり縫いとを一度の縫製工程で完了するよう連続縫製してなるものとすることができ、かがり縫いに相当するシェルロック縫い目の美感を格段に高めることができる上、まつり縫いの工程が不要となり、縫製工数を大幅に削減し、生産コストを格段に低減できるという大きな効果を奏することになる。     Further, the sewn product included in the present invention is that the first overlock width of the shell lock seam is enlarged, and the needle thread seam of the shell lock seam with the enlarged overlock width doubles as a garment stitch. Overlock stitching and festival stitching can be performed continuously so that they can be completed in a single sewing process, and the aesthetics of the shell lock seam equivalent to overlock stitching can be greatly enhanced, and the process of false stitching Is not required, and it is possible to greatly reduce the number of sewing steps and greatly reduce the production cost.

上記したとおりの構成からなるこの発明の実施に際し、その最良もしくは望ましい形態について説明を加えることにする。
ロックミシン用針降下装置は、ロックミシンの針振り機構の動作に応じて針棒の降下量を自動的に調節し、縫い目を安定させ、目跳びの発生を確実に防止可能とする機能を担い、針振り機構、またはその連動機構が当該降下レバー上端を針棒がわに傾斜すると、当該針棒の降下量を増加し、針振り機構、またはその連動機構が当該降下レバー上端を針棒とは反対がわに傾斜すると、当該針棒の降下量を減少する如く降下量調整可能としてなるものとしなければならない。
In implementing the present invention having the above-described configuration, the best or desirable mode will be described.
The lock sewing machine needle lowering device automatically adjusts the needle bar lowering amount according to the operation of the lock sewing machine's needle swing mechanism, stabilizes the seam, and has the function of reliably preventing the occurrence of skipping. When the needle swing mechanism or its interlocking mechanism tilts the upper end of the lowering lever toward the needle bar, the amount of lowering of the needle bar increases, and the needle swinging mechanism or the interlocking mechanism increases the upper end of the lowering lever to the needle bar. When the needle is tilted on the opposite side, the amount of descent must be adjustable so as to reduce the amount of descent of the needle bar.

ロックミシン用針降下装置の針棒は、1本または複数本の針を着脱自在に装着可能としており、ロックミシン用針降下装置の動作に応じ、装着した針の降下量を自動的に調整可能とする機能を果たし、ミシン本体ガイド部に添って上下動自在に設けたものとしなければならず、降下レバーは、針振り機構、またはその連動機構からの入力を受け、針棒移動アームおよび補助アームに所望の操作力を所定の向きに伝達可能とする機能を担い、針棒の左右何れか一方に所定距離隔てたミシン本体適所に、該降下レバーの上下端間中途適所を枢軸で左右揺動自在に軸着すると共に、同枢軸に針棒移動アームの基端を揺動自在に枢着し、同降下レバーの下端に補助アームの基端を揺動自在に枢着してなるものとしなければならない。     The needle bar of the lock sewing machine needle lowering device can be detachably mounted with one or more needles, and the amount of needle drop can be automatically adjusted according to the operation of the lock sewing machine needle lowering device. The lowering lever receives the input from the needle swinging mechanism or its interlocking mechanism, and the needle bar moving arm and auxiliary The arm has a function to transmit a desired operating force in a predetermined direction, and the right and left sides of the lower end of the lowering lever are pivoted to the right and left sides of the needle bar at the appropriate position on the sewing machine body. The base end of the needle bar moving arm is pivotally attached to the pivot shaft, and the base end of the auxiliary arm is pivotally pivotally attached to the lower end of the lowering lever. There must be.

針棒移動アームおよび補助アームは、降下レバーからの入力を受け、針棒降下土台に所望の操作力を所定の向きに伝達可能とする機能を担い、降下レバーの上下端間中途適所の枢軸に該針棒移動アームの基端を揺動自在に枢着し、降下レバーの下端に補助アームの基端を揺動自在に枢着する一方、当該針棒移動アームの先端を針棒降下土台の背上部に、当該補助アームの先端を同針棒降下土台の背下部に夫々左右揺動自在に枢着したものとしなければならず、針棒降下土台は、針棒移動アームおよび補助アームからの操作力を連結プレートに伝達可能とする機能を担い、連結プレートは、針棒降下土台からの入力に応じて、針棒の降下量に所望の規制を与える機能を担うものとなり、連結プレートの基端に、針棒降下土台の表部を枢着し、且つ同連結プレートの先端を当該針棒の中途適所に枢着したものとしなければならない。     The needle bar moving arm and auxiliary arm receive the input from the lowering lever and have the function of transmitting the desired operating force to the needle bar lowering base in the specified direction. The base end of the needle bar moving arm is pivotably attached, and the base end of the auxiliary arm is pivotally attached to the lower end of the lowering lever, while the tip of the needle bar moving arm is attached to the needle bar lowering base. The tip of the auxiliary arm must be pivotally attached to the lower back of the needle bar lowering base, and the needle bar lowering base must be attached to the needle bar moving arm and auxiliary arm. The connection plate is responsible for transmitting the operating force to the connection plate. The connection plate is responsible for giving the desired regulation to the amount of needle bar lowering in response to input from the needle bar lowering base. At the end, the front part of the needle bar lowering base is pivoted, and The tip of the connection plate to be taken as those pivotally mounted in the middle position of the needle bar.

ロックミシン用針板は、かがり巾と糸締まりとを規制可能にすると共に、針振り機能の針落ちを案内可能とし、縁かがり巾を変えた場合にも安定した縫製を可能とする機能を担い、ロックミシン用針板の爪部が、かがり巾と糸締まりとを規制する機能を果たすもので、同爪部の左右巾寸法でかがり巾、前後長寸法で糸締まりを夫々決定するものとしなければならず、該爪部に隣接して形成した針落溝が、針振り機能の針落ちを案内可能とする機能を担い、左右反転L字形としなければならず、同針落溝の底辺左右長寸法を針振り巾寸法に設定してなるものとすべきである。     The needle plate for the lock sewing machine is capable of regulating the overhang width and thread tightening, and can guide the needle drop of the needle swing function, and can perform stable sewing even when the edge overhang width is changed. The claw part of the lock sewing machine throat plate functions to regulate the overhang width and thread tightening, and the tightness should be determined by the overhang width and the longitudinal length of the claw section. Needle drop groove formed adjacent to the claw part has the function of guiding the needle drop of the needle swing function and must be L-shaped in the left and right direction. The long dimension should be set to the needle swing width dimension.

前記ロックミシン用針降下装置、および、前記ロックミシン用針板を組み込んだ針振り機構を有するロックミシンによる縫製品は、デザイン性に秀れた縁かがり縫い目を形成し、確実に解れ防止されたもので、従来技術による縫製では得ることのできない機能性と外的美感とを達成可能とする機能を果たし、後述する実施例に示すように、かがり縫いをなすシェルロック縫い目の1または複数目置き毎に、シェルロック縫い目の1または複数目のかがり巾を拡大してなるものとすることが可能であり、また、かがり縫いに相当するシェルロック縫い目の1または複数目置き毎に、シェルロック縫い目の1目または複数目のかがり巾を拡大すると共に、かがり巾を拡大したシェルロック縫い目の針糸縫い目がまつり縫いを兼ねるものとし、実質的にかがり縫いとまつり縫いとを一度の縫製工程で完了するよう連続縫製してなるものとすることができる外、縁かがり縫い目のかがり巾条件を様々に変えて、それら以外の多彩な縫製、縫合などを施したものとすることができる。
以下では、図面に示すこの発明を代表する実施例と共に、その構造について詳述することとする。
The lock sewing machine needle lowering device and the lock sewing machine having a needle swinging mechanism incorporating the lock sewing machine needle plate form an edged seam with excellent design and are reliably prevented from being released. One or a plurality of stitches of shell lock stitches that form overlock stitches as shown in the embodiments to be described later, fulfilling a function that can achieve functionality and external aesthetics that cannot be obtained by sewing according to the prior art. It is possible to increase the overlock width of one or a plurality of shell lock seams every time, and the shell lock seams for every one or more perforations of the shell lock seams corresponding to the overlock seams. In addition to increasing the width of the one or more stitches, the needle thread seam of the shell lock seam with the increased width of the stitch is also used as a lace stitch. In addition to being able to perform continuous stitching so that the stitching and the stitching can be completed in a single sewing process, various stitching and stitching conditions other than those can be obtained by changing the margin width conditions of the stitching stitches. And so on.
In the following, the structure of the present invention will be described in detail together with an embodiment representative of the present invention shown in the drawings.

図面は、この発明のロックミシン用針降下装置、ロックミシン用針板、および、それらを組み込んだロックミシンによる縫製品の技術的思想を具現化した代表的な幾つかの実施例を示すものである。
針棒を上昇したロックミシン用針降下装置を示す正面図である。 針棒を降下したロックミシン用針降下装置を示す正面図である。 ロックミシン用針板を従来型のものと比較して示す平面図である。 補助爪を従来型のものと比較して示す平面図である。 縫製品のシェルロック縫い目の一例を示す斜視図である。 縫製品のシェルロック縫い目の他の例を示す斜視図である。 縫製品のかがり巾の変化を示す平面図である。 縫製品のかがり巾の他の変化を示す平面図である。 まつり縫いを兼ねたかがり縫いの縫製工程を示す斜視図である。 縫製を終えた縫製品を示す斜視図である。 2枚を縫合した縫製品を示す斜視図である。 従来の縫製製品を示す斜視図である。
The drawings show several typical embodiments embodying the technical idea of a lock sewing machine needle lowering device, a lock sewing machine needle plate, and a lock sewing machine incorporating them according to the present invention. is there.
It is a front view which shows the needle | hook lowering apparatus for lock sewing machines which raised the needle bar. It is a front view which shows the needle | hook lowering apparatus for lock sewing machines which lowered | hung the needle bar. It is a top view which shows the needle plate for lock sewing machines compared with a conventional type. It is a top view which shows an auxiliary nail compared with a conventional type. It is a perspective view which shows an example of the shell lock seam of a sewn product. It is a perspective view which shows the other example of the shell lock seam of a sewn product. It is a top view which shows the change of the overburden width of a sewing product. It is a top view which shows the other change of the overlock width of a sewing product. It is a perspective view which shows the sewing process of the warp stitch which doubles as a stitching. It is a perspective view which shows the sewing product which finished sewing. It is a perspective view which shows the sewn product which sewn two sheets. It is a perspective view which shows the conventional sewing product.

図1の針棒を上昇した状態で示すロックミシン用針降下装置の正面図、図2の針棒を降下した状態で示すロックミシン用針降下装置の正面図として取り上げている事例は、ミシン本体1適所に降下レバー4を軸着し、該枢軸40に針棒移動アーム5基端を、また降下レバー4下端に補助アーム50基端を夫々枢着し、針棒移動アーム5先端、補助アーム50先端の夫々を針棒降下土台6の適所に枢着した上、該針棒降下土台6に枢着した連結プレート60を針棒3に枢着し、針振り機構が当該降下レバー4上端を傾動すると、それに応じて針棒3の降下量を自動的に調整可能としてなるようにした、この発明のロックミシン用針降下装置における代表的な一実施例を示すものである。     1 is a front view of the needle lowering device for a lock sewing machine shown with the needle bar raised in FIG. 1, and a front view of the needle lowering device for the lock sewing machine shown with the needle bar lowered in FIG. The lowering lever 4 is pivotally attached to one place, the needle bar moving arm 5 base end is pivotally attached to the pivot 40, and the auxiliary arm 50 base end is pivotally attached to the lower end of the lowering lever 4. Each of the 50 tips is pivotally attached to an appropriate position of the needle bar lowering base 6, and a connection plate 60 pivotally attached to the needle bar lowering base 6 is pivotally attached to the needle bar 3. FIG. 2 shows a typical embodiment of the lock sewing machine needle lowering device according to the present invention, in which the lowering amount of the needle bar 3 can be automatically adjusted according to the tilt.

それら図1(a),(c)、および図2(b),(d)の各図からも明確に把握できるとおり、この発明のロックミシン用針降下装置2は、ミシン本体1の針振り機構(図示せず)と共に、針振り運動可能としたガイド部10に添って上下動自在であり、棒状体の下端に、図示しない針装着部および針止めネジを設けた針棒3を組み込み、該針棒3の左右何れか一方に所定距離隔てたミシン本体1の針振り機構適所に、降下レバー4の上下端間中途適所を枢軸40で左右揺動自在に軸着すると共に、該枢軸40に針棒移動アーム5の基端を揺動自在に枢着し、同降下レバー4の下端に補助アーム50の基端を揺動自在に枢着する一方、当該針棒移動アーム5の先端を針棒降下土台6の背上部に、当該補助アーム50の先端を同針棒降下土台6の背下部に夫々左右揺動自在に枢着した上、当該針棒降下土台6の背部とは反対がわとなる表部に、連結プレート60の基端を枢着し、且つ同連結プレート60の先端を当該針棒3の中途適所に枢着し、図1(a)の状態から、同図1(c)に示すように、当該降下レバー4上端が針振り機構(図示せず)に連動し、針棒3がわに傾斜すると、図2(d)に示すように、当該針棒3の降下量を増加し、また、図1(c)の状態から、同図1(a)に示すように、針振り機構が当該降下レバー上端4を針棒3とは反対がわに傾斜すると、図2(b)に示すように、当該針棒3の降下量を減少する如く降下量自動調整可能なものとしてある。 As can be clearly understood from FIGS. 1 (a), 1 (c) and FIGS. 2 (b), 2 ( d) , the lock sewing machine needle lowering device 2 of the present invention can Along with a mechanism (not shown), the needle 10 can be moved up and down along the guide unit 10 which is capable of swinging the needle, and a needle bar 3 provided with a needle mounting part (not shown) and a needle set screw is incorporated at the lower end of the bar. An appropriate position between the upper and lower ends of the lowering lever 4 is pivotally attached to the appropriate position of the needle swing mechanism of the sewing machine main body 1 at a predetermined distance from either the left or right side of the needle bar 3 by the pivot 40, and the pivot 40 The base end of the needle bar moving arm 5 is pivotally attached to the lower end of the lowering lever 4, and the base end of the auxiliary arm 50 is pivotally attached to the lower end of the lowering lever 4. The tip of the auxiliary arm 50 is placed on the back of the needle bar lowering base 6 and the needle bar lowering base 6 Further, the base end of the connecting plate 60 is pivotally attached to the front part opposite to the back part of the needle bar lowering base 6, and the connecting plate 60 is pivotally attached to the lower part of the connecting part 60. As shown in FIG. 1 (c), the upper end of the lowering lever 4 is connected to a needle swinging mechanism (not shown) from the state of FIG. 1 (a). When the needle bar 3 is interlocked and tilted, the amount of lowering of the needle bar 3 is increased as shown in FIG. 2 (d), and from the state of FIG. 1 (c), FIG. As shown in FIG. 2, when the needle swing mechanism tilts the lower lever upper end 4 opposite to the needle bar 3, the lowering amount decreases so as to reduce the lowering amount of the needle bar 3 as shown in FIG. It can be adjusted automatically.

また、図3(a)に示す、この発明のロックミシン用針板7は、同図3(b)に示す従来型のものに比較すれば明確に判別されるように、左右巾寸法でかがり巾を決定し、前後長寸法で糸締まりを決定する爪部70に隣接して形成した針落溝71を左右反転L字形とし、同針落溝71の底辺左右長寸法を針振り巾寸法に設定してなるものとしてある。
そして、図4(a)に示す補助爪8は、同図4(b)の1本針用の溝を形成した従来型の補助爪8、および、図4(c)の2本針用の溝を形成した従来型の補助爪8とは異なり、針用の溝81,81を無くし、上糸の安定した糸調子を出す為の爪部80は形成したものとしてある。
Further, the lock sewing machine needle plate 7 of the present invention shown in FIG. 3 (a) is oversized with a lateral width so that it can be clearly discriminated as compared with the conventional type shown in FIG. 3 (b). The needle drop groove 71 formed adjacent to the claw portion 70 that determines the width and determines the thread tightening with the front and rear length dimensions is a left-right inverted L-shape, and the bottom left and right length dimension of the needle drop groove 71 is the needle swing width dimension. It is supposed to be set.
The auxiliary claw 8 shown in FIG. 4 (a) is for the conventional auxiliary claw 8 having a single needle groove shown in FIG. 4 (b), and for the two needles shown in FIG. 4 (c). Unlike the conventional auxiliary claw 8 in which the groove is formed, the claw portion 80 for eliminating the needle grooves 81 and 81 and providing a stable thread tension of the upper thread is formed.

図5や図6に示す、この発明の縫製品9は、実施例1のロックミシン用針降下装置2およびロックミシン用針板7を組み込んだ1本針のロックミシン1を用いて縫製したものであり、同図5中の針糸A、上ルーパー糸B、下ルーパー糸Cで示すように、縁かがり縫いをなすシェルロック縫い目X,X,……の1または複数目置きの一定割合数毎に、シェルロック縫い目の1または複数目のかがり巾を拡大してなるものとするよう連続縫製してなるものの具体例の一つである。     The sewing product 9 of the present invention shown in FIGS. 5 and 6 is sewn using the lock sewing machine 1 of one needle incorporating the lock sewing machine needle lowering device 2 and the lock sewing machine needle plate 7 of the first embodiment. As shown by the needle thread A, the upper looper thread B, and the lower looper thread C in FIG. 5, the fixed number of one or more stitches of the shell lock stitches X, X,... This is one specific example of what is continuously sewn so that one or a plurality of overlock widths of the shell lock seam are enlarged.

また、図7に示してある、この発明の縫製品9は、かがり巾小寸法Dとかがり巾大寸法Eとの寸法差F間で3種以上のかがり巾寸法を組み合わせ、ウェーブ状の輪郭形状を呈するシェルロック縫い目X,X,……を連続縫製してなるものであり、そして、次の図8に示す、この発明の縫製品9は、かがり巾小寸法Dとかがり巾大寸法Eとの間で、3つの縫い目毎に交互に配置し、凹凸状の輪郭形状を呈するシェルロック縫い目X,X,……を連続縫製してなるものである。     Further, the sewing product 9 of the present invention shown in FIG. 7 has a wave-like contour shape by combining three or more kinds of over-width dimensions between the difference F between the over-width dimension D and the over-width dimension E. Are formed by continuous stitching, and the sewing product 9 of the present invention shown in FIG. 8 has a small over-width dimension D and a large over-width dimension E. In this case, the shell lock seams X, X,..., Which are alternately arranged every three seams and have an uneven contour shape, are continuously sewn.

さらに、図9に示してあるように、布地Wの出来上がり線Gを山折りにし、表面W1をまつり縫い位置で谷折りにし、縁かがり縫いに相当するシェルロック縫い目X,X,……の複数目置き毎に、シェルロック縫い目X,X,……の2目のかがり巾を拡大すると共に、かがり巾を拡大したシェルロック縫い目X1,X1の針糸縫い目Hが、表面W1の谷折りとしてあるまつり縫い位置をすくい縫いし、まつり縫い目を兼ねるようにしたものであり、図9中の実線矢印、および、図10に示すように、布地Wを展開すれば、実質的に縁かがり縫い目X,X,……と、まつり縫いH,H,……とを一度の縫製工程で完了するよう連続縫製してなる縫製品9とするものである。     Further, as shown in FIG. 9, the finished line G of the fabric W is folded in a mountain, the surface W1 is folded in a valley at the stitching position, and a plurality of shell lock stitches X, X,. For each stitch setting, the second overlock width of the shell lock seams X, X,... Is expanded, and the needle thread seams H of the shell lock seams X1, X1 with the increased overwidth are formed as valley folds on the surface W1. The lace stitching position is scooped so that it also serves as a festival seam. When the fabric W is developed as shown in the solid line arrow in FIG. 9 and FIG. 10, the edge stitches X, The sewing product 9 is obtained by continuously sewing X,..., And the stitches H, H,... In a single sewing process.

さらにまた、図11に示すように、2枚の布地W,Wの縁がわから所定寸法巾の位置同士を直線状に縫合Yした上、図9および図10に示すように、実質的に縁かがり縫い目X,X,……と、まつり縫いH,H,……とを一度の縫製工程で完了するよう連続縫製してなる縫製品9とすることも可能である。     Furthermore, as shown in FIG. 11, the edges of the two fabrics W, W are linearly stitched together at positions of a predetermined width from the edges of the two fabrics W and W, and as shown in FIG. 9 and FIG. It is also possible to obtain a sewing product 9 that is obtained by continuously sewing overlock stitches X, X,... And festival stitches H, H,.

(実施例1の作用・効果)
この発明のロックミシン用針降下装置2は、図1(a)の二点鎖線矢印に示してあるように、降下レバー4上端が、ミシン本体1針振り機構(図示せず)の動作に連動し、針棒3とは反対がわに傾斜すると、図2(b)に示すように、針棒3の最低降下位置を、降下量小位置Jに自動的に規制し、図1(c)の二点鎖線矢印に示しているとおり、降下レバー4上端が、ミシン本体1針振り機構(図示せず)の動作に連動し、針棒3がわに傾斜すると、図2(d)に示すように、針棒3の最低降下位置を降下量大位置Kに自動的に規制するものとなり、針振り機構(図示せず)によって針棒3が中央位置にある場合には、図1(a)および図2(b)に示すよう動作し、針振り機構(図示せず)によって針棒3が所定かがり巾分水平方向に移動した場合には、図1(c)および図2(d)に示すとおりに動作し、目跳びによる縫製不良の発生を確実に防止可能なものとすることができる。
(Operation / Effect of Example 1)
In the lock sewing machine needle lowering device 2 of the present invention, the upper end of the lowering lever 4 is interlocked with the operation of the sewing machine body 1 needle swinging mechanism (not shown) as shown by the two-dot chain line arrow in FIG. When the needle bar 3 is inclined opposite to the needle bar 3, the lowest lowering position of the needle bar 3 is automatically restricted to the lowering position small position J as shown in FIG. When the upper end of the lowering lever 4 is interlocked with the operation of the sewing machine body 1 needle swinging mechanism (not shown) and the needle bar 3 is tilted as shown in FIG. Thus, the lowest lowering position of the needle bar 3 is automatically restricted to the large lowering position K. When the needle bar 3 is at the center position by the needle swing mechanism (not shown), FIG. ) And FIG. 2 (b), and the needle bar 3 is moved in the horizontal direction by a predetermined overhang width by a needle swing mechanism (not shown). If the can work as shown in FIG. 1 (c) and FIG. 2 (d), and capable reliably prevent occurrence of a defective sewing by jump eyes.

この発明のロックミシン用針板7は、図3(a)に示すように、爪部70の左右巾寸法でかがり巾を決定し、前後長寸法で糸締まりを決定することができ、さらに、左右反転L字形とした針落溝71が、その底辺左右長寸法で針振り巾寸法を設定してあって、該底辺左右長寸法範囲内で縁かがり巾を変えた場合にも、安定した縫製が可能となり、縫製品の良品率を格段に高めることができるという利点がある。     As shown in FIG. 3A, the lock sewing machine needle plate 7 of the present invention can determine the overhang width by the left and right width dimensions of the claw portion 70, and can determine the thread tightening by the front and rear length dimensions. The needle drop groove 71 having a left-right reversal L-shape has a needle swing width dimension set at the bottom left and right long dimension, and stable sewing even when the edge overhang width is changed within the bottom left and right long dimension range. This is advantageous in that the yield rate of sewn products can be significantly increased.

そして、図4(a)に示してある補助爪8は、針振り機構(図示せず)によるかがり巾変化に伴う針棒3の移動で、左右移動・降下する針(図示せず)の障害とならぬよう、図4(b),(c)に示す従来型には有った凹溝81,81を廃止し、さらに、爪部80を残すことによって上糸の糸調子を安定させることができるようにしてあり、縫製品の良品率を大幅に高めることができる。     The auxiliary claw 8 shown in FIG. 4 (a) is an obstacle of a needle (not shown) that moves left and right by the movement of the needle bar 3 accompanying the change in the over-width of the needle swing mechanism (not shown). 4 (b) and 4 (c), the concave grooves 81 and 81 in the conventional type are abolished, and the thread tension of the upper thread is stabilized by leaving the claw portion 80. It is possible to increase the yield rate of sewn products.

(実施例2の作用・効果)
一方、この発明が包含している縫製品9は、図5ないし図8に示すように、この発明のロックミシン用針降下装置2、および、この発明のロックミシン用針板7を組み込んだ針振り機構(図示せず)を有するロックミシン1を用い、かがり縫いをなすシェルロック縫い目X,X,……の複数目置き毎に、シェルロック縫い目X,X,……の複数目のかがり巾(図7および図8中の寸法E)を拡大してなるものとするよう連続縫製してなり、布地W縁の表裏に、従来には見ることの無かった独特の形状の縫い目模様X,X,……を形成し、低コストでかがり縫い目X,X,……の美感を格段に向上することができるものとなっている。
(Operation / Effect of Example 2)
On the other hand, the sewing product 9 included in the present invention includes a lock sewing machine needle lowering device 2 according to the present invention and a needle incorporating the lock sewing machine needle plate 7 according to the present invention, as shown in FIGS. Using a lock sewing machine 1 having a swing mechanism (not shown), a plurality of overlock widths of the shell lock seams X, X,... (Dimension E in FIGS. 7 and 8) is continuously sewn so as to be enlarged, and the stitches X and X of unique shapes that have not been seen in the past are formed on the front and back of the fabric W edge. ,... Can be formed and the aesthetics of the stitched seams X, X,.

また、この発明に含まれる縫製品9にあっては、図9および図10に示してあるように、この発明のロックミシン用針降下装置2、および、この発明のロックミシン用針板7を組み込んだ針振り機構(図示せず)を有するロックミシン1を用い、かがり縫いに相当するシェルロック縫い目X,X,……の複数目置き毎に、シェルロック縫い目Xの1目のかがり巾を拡大すると共に、かがり巾を拡大したシェルロック縫い目Xの針糸縫い目Hがまつり縫いを兼ねるものとし、実質的にかがり縫いX,X,……とまつり縫いH,H,……とを一度の縫製工程で完了するよう連続縫製してなるものとしてあることから、従前までは、かがり縫いを行った後に、それとは別工程のまつり縫いを行わなければならなかったものが、それらを一つの縫製工程で一挙に行うことができるようになり、製造工数および生産コストを大幅に削減できる上、縁かがりのシェルロック縫い目X,X,……の輪郭形状が独特で美感に秀れ、他商品との差別化を図ることができる。     Further, in the sewing product 9 included in the present invention, as shown in FIGS. 9 and 10, the lock sewing machine needle lowering device 2 of the present invention and the lock sewing machine needle plate 7 of the present invention are provided. Using a lock sewing machine 1 having a built-in needle swing mechanism (not shown), the first overlock width of the shell lock seam X is set for each set of shell lock seams X, X,. The needle thread seam H of the shell lock seam X, which has been enlarged and the width of the overlock, is also used as a lace stitch, and the overlock stitches X, X,... And the lace stitches H, H,. Since it is assumed that it is continuously sewn so that it can be completed in the sewing process, until now, after performing overlock sewing, it was necessary to carry out a separate sewing process, which was then sewn into one piece. Craft It can be done at once, and the manufacturing man-hours and production costs can be greatly reduced, and the contour shape of the shell lock seams X, X, ... on the edge is unique and excellent in aesthetics. Differentiation can be achieved.

さらに、図11に示すように、2枚の布地W,Wの縁同士を縫合した縫製品9もまた、同様にかがり縫いとまつり縫いとを同一の縫製工程で纏めて行うことができ、製造工数および生産コストを格段に高めたものとすることができる。     Furthermore, as shown in FIG. 11, the sewing product 9 in which the edges of the two fabrics W, W are stitched together can also perform overlock stitching and festival stitching in the same sewing process. Man-hours and production costs can be significantly increased.

(結 び)
叙述の如く、この発明のロックミシン用針降下装置およびロックミシン用針板、ならびに、それらを組み込んだロックミシンによる縫製品は、その新規な構成によって所期の目的を遍く達成可能とするものであり、しかもロックミシン用針降下装置およびロックミシン用針板は、製造容易であり、従前からの針振り機構を有するロックミシンに比較して構造が簡素で低廉にて量産可能であり、遥かに経済的なものとすることができる上、縫製作業性を大幅に改善し得るものとなることから、従前までは、複数工程を経なければ生産できなかった縫製品を格段に効率的且つ高品質にて大量生産することが可能となり、人件費の削減や生産効率の向上を模索する縫製業界およびミシン業界は固よりのこと、生産性に秀れ、故障が少なく、高い操作性を有するようにしたミシンの提供を希望する縫製業者や、縁かがり縫い目に新たなデザイン性を求めると共に、取扱い容易で廉価なミシンを希望する一般家庭においても高く評価され、広範に渡って利用、普及していくものになると予想される。
(Conclusion)
As described above, the lock sewing machine needle lowering device and the lock sewing machine needle plate of the present invention, as well as the sewn product using the lock sewing machine incorporating the lock sewing machine, can achieve the intended purpose evenly by the novel configuration. Moreover, the lock sewing machine needle lowering device and the lock sewing machine needle plate are easy to manufacture, and can be mass-produced with a simple structure at a low cost compared to a lock sewing machine having a conventional needle swing mechanism. In addition to being economical, the sewing workability can be greatly improved. So far, sewing products that could not be produced without going through multiple processes are much more efficient and high quality. The sewing industry and the sewing machine industry, which seeks to reduce labor costs and improve production efficiency, are more productive, have fewer failures, and are highly operated. The sewing machine that wants to provide a sewing machine that has a sewed edge, and a new design for edge stitches, as well as general households that want an easy-to-handle and inexpensive sewing machine, are widely used, It is expected to become popular.

1 ミシン本体
10 同 ガイド部
2 ロックミシン用針降下装置
3 針棒
4 降下レバー
40 同 枢軸
5 針棒移動アーム
50 同 補助アーム
6 針棒降下土台
60 同 連結プレート
7 ロックミシン用針板
70 同 爪部
71 同 針落溝
8 補助爪
80 同 爪部
81 同 針用の溝
9 縫製品
A 針糸
B 上ルーパー糸
C 下ルーパー糸
D かがり巾小寸法
E かがり巾大寸法
F 寸法差
G 出来上がり線
H 針糸縫い目
J 降下量小位置
K 降下量大位置
W 布地
W1 同 布地表面
X 縁かがり縫い
Y 縫合
Z まつり縫い
1 Sewing machine
10 Same guide part 2 Needle lowering device for lock sewing machine 3 Needle bar 4 Lowering lever
40 Axis 5 Needle bar moving arm
50 Same auxiliary arm 6 Needle bar lowering base
60 Same connecting plate 7 Needle plate for lock sewing machine
70 Same nail
71 Needle drop groove 8 Auxiliary claw
80 Same nail
81 Groove for the same needle 9 Sewing product A Needle thread B Upper looper thread C Lower looper thread D Overhang width small dimension E Overlock width large dimension F Dimensional difference G Finished line H Needle thread seam J Descent amount small position K Descent amount large position W Fabric
W1 Same fabric surface X Edge over stitching Y Sewing Z Festival stitch

Claims (4)

ミシン本体ガイド部に添って上下動自在な針棒を設け、該針棒の左右何れか一方に所定距離隔てたミシン本体適所に、降下レバーの上下端間中途適所を枢軸で左右揺動自在に軸着すると共に、該枢軸に針棒移動アームの基端を揺動自在に枢着し、同降下レバーの下端に補助アームの基端を揺動自在に枢着する一方、当該針棒移動アームの先端を針棒降下土台の背上部に、当該補助アームの先端を同針棒降下土台の背下部に夫々左右揺動自在に枢着した上、該針棒降下土台の背部とは反対がわとなる表部に、連結プレートの基端を枢着し、且つ同連結プレートの先端を当該針棒の中途適所に枢着し、針振り機構が当該降下レバー上端を針棒がわに傾斜すると、当該針棒の降下量を増加し、針振り機構が当該降下レバー上端を針棒とは反対がわに傾斜すると、当該針棒の降下量を減少する如く降下量調整可能とした針降下装置を組み込んでなるものとしたことを特徴とするロックミシンA needle bar that can move up and down is provided along the sewing machine body guide, and the middle part between the upper and lower ends of the lowering lever can be pivoted to the right and left sides at a predetermined distance on either side of the needle bar. The base end of the needle bar moving arm is pivotably attached to the pivot, and the base end of the auxiliary arm is pivotally pivoted to the lower end of the lowering lever. The tip of the needle bar is mounted on the back of the needle bar lowering base and the tip of the auxiliary arm is pivotally mounted on the lower part of the needle bar lowering base so that it can swing left and right. When the base end of the connecting plate is pivotally attached to the front surface, and the tip of the connecting plate is pivotally attached to the middle of the needle bar, the needle swing mechanism tilts the upper end of the lowering lever to the side of the needle bar. , Increase the needle bar lowering amount, and the needle swing mechanism will move the upper end of the lowering lever to the opposite side of the needle bar. When oblique, sewing machine, characterized in that shall become incorporate as drop adjustable and the needle dropping apparatus to reduce the amount of drop in the needle bar. 左右巾寸法でかがり巾を決定し、前後長寸法で糸締まりを決定する爪部に隣接して形成した針落溝を左右反転L字形とし、同針落溝の底辺左右長寸法を針振り巾寸法に設定してなるロックミシン用針板を組み込んでなるものとした、請求項1に記載のロックミシンThe needle drop groove that is formed adjacent to the claw that determines the tightness by the front and rear long dimensions is determined by the left and right width dimensions, and the left and right long dimension of the bottom side of the needle drop groove is the needle swing width. The lock sewing machine according to claim 1, wherein a lock sewing machine needle plate set to have dimensions is incorporated . 請求項1または2何れか一項に記載のロックミシンを用いて、かがり縫いに相当するシェルロック縫い目の1または複数目置き毎に、シェルロック縫い目の1目のかがり巾を拡大すると共に、かがり巾を拡大したシェルロック縫い目の針糸縫い目がまつり縫いを兼ねるものとし、実質的にかがり縫いとまつり縫いとを一度の縫製工程で完了するよう連続縫製することを特徴とする縫製方法 Using the lock sewing machine according to any one of claims 1 and 2, for each one or more stitches of the shell lock seam corresponding to the overlock stitch, the first overlock width of the shell lock seam is increased and the overlock A sewing method characterized in that the needle thread seam of the shell lock seam having an enlarged width also serves as a lace stitch, and is continuously sewed so that the over stitching and the lace stitch are substantially completed in one sewing process . 請求項3に記載の縫製方法によって縫製したことを特徴とする縫製品。 A sewing product that is sewn by the sewing method according to claim 3 .
JP2011100236A 2011-04-27 2011-04-27 ROCK SEWING MACHINE, SEWING METHOD USING THE SAME, AND SEWING PRODUCT SEWED BY THE METHOD Expired - Fee Related JP5535980B2 (en)

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