JP5515943B2 - Granules containing branched chain amino acids and method for producing the same - Google Patents
Granules containing branched chain amino acids and method for producing the same Download PDFInfo
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- JP5515943B2 JP5515943B2 JP2010073636A JP2010073636A JP5515943B2 JP 5515943 B2 JP5515943 B2 JP 5515943B2 JP 2010073636 A JP2010073636 A JP 2010073636A JP 2010073636 A JP2010073636 A JP 2010073636A JP 5515943 B2 JP5515943 B2 JP 5515943B2
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- isoleucine
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Description
本発明は、イソロイシン、ロイシンおよびバリンからなる3種の分岐鎖アミノ酸を含有する、医薬製剤用の顆粒、およびその製造方法に関する。 The present invention relates to a granule for a pharmaceutical preparation containing three kinds of branched chain amino acids consisting of isoleucine, leucine and valine, and a method for producing the same.
イソロイシン、ロイシンおよびバリンからなる3種の分岐鎖アミノ酸を有効成分として含む医薬用顆粒製剤は、肝疾患に有効な治療薬である。
これらの分岐鎖アミノ酸には、苦味や特有のアミノ酸臭があり、また前記分岐鎖アミノ酸を経口服用する際の1回あたりの服用量が多いため、製剤化に際しては、苦味や臭いの低減、あるいは顆粒製剤の低容量化を図るべく、種々工夫がなされてきた。
A pharmaceutical granule preparation containing as an active ingredient three kinds of branched chain amino acids consisting of isoleucine, leucine and valine is an effective therapeutic agent for liver diseases.
These branched chain amino acids have a bitter taste and a characteristic amino acid odor, and since the dose per dose when taking the branched chain amino acid orally is large, at the time of formulation, the bitterness or odor is reduced, or Various attempts have been made to reduce the volume of granule preparations.
本出願人は、特開2002−173423号公報において、粒度が20μm〜700μmであるイソロイシン粒子およびロイシン粒子と、粒度が1mm以下のバリン粒子からなる3種の分岐鎖アミノ酸粒子のみを有効成分とし、配合割合が重量比でイソロイシン:ロイシン:バリン=1:1.9〜2.2:1.1〜1.3であり、且つ酸味剤としてクエン酸、リンゴ酸、酢酸、酒石酸およびアスコルビン酸から選ばれる少なくとも1種の有機酸を含有することを特徴とする医薬用顆粒製剤を開示し、分岐鎖アミノ酸特有の苦味や風味の悪さを改善し、服用にあたって不快感の少ない医薬用顆粒製剤を提供できることを示した(特許文献1)。 In the Japanese Patent Application Laid-Open No. 2002-173423, the present applicant has only three kinds of branched chain amino acid particles composed of isoleucine particles and leucine particles having a particle size of 20 μm to 700 μm and valine particles having a particle size of 1 mm or less as active ingredients, The mixing ratio is isoleucine: leucine: valine = 1: 1.9 to 2.2: 1.1 to 1.3 by weight, and the sour agent is selected from citric acid, malic acid, acetic acid, tartaric acid and ascorbic acid A medicinal granule preparation characterized in that it contains at least one kind of organic acid, can improve bitterness and bad taste peculiar to branched-chain amino acids, and can provide a medicinal granule preparation with less discomfort when taken (Patent Document 1).
また、特開2002−145769号公報においては、配合割合が重量比でイソロイシン:ロイシン:バリン=1:1.9〜2.2:1.1〜1.3であり、粒度が0.5mm以下の粒子が80%以上であり、粒度が0.18mm未満の粒子が20%未満である造粒粒子からなる、イソロイシン、ロイシンおよびバリンからなる3種の分岐鎖アミノ酸のみを有効成分とする医薬用顆粒製剤を開示しており、造粒粒子の粒度分布を調整することにより、該アミノ酸成分に固有の苦味が低減されて、異物感が弱く服用しやすくなるという効果が得られること、および該粒度分布を有する顆粒製剤は包装のしやすいものとなることを示した(特許文献2)。 In JP-A-2002-145769, the blending ratio is isoleucine: leucine: valine = 1: 1.9 to 2.2: 1.1 to 1.3 by weight ratio, and the particle size is 0.5 mm or less. The active ingredient contains only three kinds of branched chain amino acids consisting of isoleucine, leucine and valine consisting of granulated particles having a particle size of 80% or more and particles having a particle size of less than 0.18 mm and less than 20%. Disclosed is a granule preparation, and by adjusting the particle size distribution of the granulated particles, the bitterness inherent to the amino acid component is reduced, and the effect that the feeling of foreign matter is weak and easy to take is obtained. It was shown that the granule preparation having a distribution is easy to package (Patent Document 2).
さらに、特開2003−212768号公報において、粒度が10μm〜1000μmであるイソロイシン、ロイシンおよびバリンの3種の分岐鎖アミノ酸の粒子混合物に、酸を添加して造粒することを特徴とする、イソロイシン、ロイシンおよびバリンの3種の分岐鎖アミノ酸を有効成分とする顆粒の製造方法を開示し、これにより一服用当たりの服用量を少量とすることができ、服用性の改善に大きな効果をもたらすことができる旨、示した(特許文献3)。 Furthermore, in Japanese Patent Application Laid-Open No. 2003-221768, an isoleucine is characterized by adding an acid to a particle mixture of three kinds of branched chain amino acids of isoleucine, leucine and valine having a particle size of 10 μm to 1000 μm. Discloses a method for producing granules containing three kinds of branched chain amino acids, leucine and valine, as an active ingredient, thereby making it possible to reduce the dose per dose and to have a great effect on improving the dose (Patent Document 3).
顆粒製剤を製造する場合、一般的には、含量均一性確保、溶解性向上等の要求を満たすため、有効成分を50μm以下に粉砕して使用することが多いが、そのようにして製造された顆粒は、造粒方法の種類や造粒条件等により若干の差違はあるものの、通常、その比容積が2.0mL/g以上となってしまう。上記3種の分岐鎖アミノ酸粒子の場合には、該分岐鎖アミノ酸の1回の服用量が4g〜5g程度であることから、通常の方法で粉砕、造粒および整粒して顆粒製剤を製造すると、その容積は8mL〜10mL程度となり、口中で嵩張って極めて呑み込みにくいものとなる。上記のように、本出願人は、酸を添加することにより嵩密度を向上させて、1回の服用量あたりの顆粒の容積を低減することを示したが、できるだけ余分な添加成分を用いずに、顆粒製剤の比容積を低減することが望まれる。 In the case of producing a granular preparation, in general, the active ingredient is often pulverized to 50 μm or less in order to satisfy the requirements such as ensuring uniformity of content and improving solubility. Granules usually have a specific volume of 2.0 mL / g or more, although there are some differences depending on the type of granulation method and granulation conditions. In the case of the above-mentioned three types of branched chain amino acid particles, since a single dose of the branched chain amino acid is about 4 to 5 g, a granule preparation is produced by pulverizing, granulating and sizing in the usual manner Then, the volume is about 8 mL to 10 mL, and it is bulky in the mouth and extremely difficult to squeeze. As noted above, the Applicant has shown that adding acid increases bulk density and reduces the volume of granules per dose, but uses as little additional ingredients as possible. In addition, it is desirable to reduce the specific volume of the granule preparation.
本発明は、肝疾患に対する有効な治療薬であるイソロイシン、ロイシンおよびバリンからなる3種の分岐鎖アミノ酸を有効成分とする顆粒製剤を提供するにあたり、比容積が低減され、服用に際して不快感の少ない顆粒を得ることを目的とするものである。 The present invention provides a granule preparation containing three kinds of branched chain amino acids consisting of isoleucine, leucine and valine, which are effective therapeutic agents for liver diseases, with a reduced specific volume and less discomfort when taken. The purpose is to obtain granules.
上記の課題を解決するため鋭意検討した結果、本発明者らは、分岐鎖アミノ酸粒子を含有する混合物を造粒した後、整粒を2分〜10時間と、通常の整粒時間に比べて長時間実施することにより、酸等を添加しなくても上記の課題を解決することができることを見いだし、本発明を完成するに至った。すなわち、本発明は次の[1]〜[18]に関する。 As a result of intensive studies to solve the above problems, the present inventors granulated a mixture containing branched-chain amino acid particles, and then sized the particles for 2 minutes to 10 hours, compared to the normal sized time. It has been found that the above-mentioned problems can be solved without adding an acid or the like by implementing for a long time, and the present invention has been completed. That is, the present invention relates to the following [1] to [18].
[1]イソロイシン、ロイシンおよびバリンの粒子を含有する混合物を造粒し、その後2分〜10時間整粒して得られる、イソロイシン、ロイシンおよびバリンの3種の分岐鎖アミノ酸を含有する顆粒。
[2]5分〜5時間整粒して得られる、上記[1]に記載の顆粒。
[3]15分〜3時間整粒して得られる、上記[1]に記載の顆粒。
[4]30分〜1時間整粒して得られる、上記[1]に記載の顆粒。
[5]重量比が、イソロイシン:ロイシン:バリン=1:1.9〜2.2:1.1〜1.3である、イソロイシン、ロイシンおよびバリンの粒子を含有する混合物を造粒し、整粒して得られる、上記[1]〜[4]のいずれかに記載の顆粒。
[6]造粒が湿式造粒である、上記[1]〜[5]のいずれかに記載の顆粒。
[7]湿式造粒が押し出し造粒である、上記[6]に記載の顆粒。
[8]整粒が球形整粒である、上記[1]〜[7]のいずれかに記載の顆粒。
[9]比容積が2.0mL/g未満である、上記[1]〜[8]のいずれかに記載の顆粒。
[10]比容積が1.94mL/g以下である、上記[1]〜[8]のいずれかに記載の顆粒。
[11]比容積が1.93mL/g以下である、上記[1]〜[8]のいずれかに記載の顆粒。
[12]イソロイシン、ロイシンおよびバリンの粒子を含有する混合物を造粒し、その後2分〜10時間整粒する、イソロイシン、ロイシンおよびバリンの3種の分岐鎖アミノ酸を含有する顆粒の製造方法。
[13]5分〜5時間整粒する、上記[12]に記載の製造方法。
[14]15分〜3時間整粒する、上記[12]に記載の製造方法。
[15]30分〜1時間整粒する、上記[12]に記載の製造方法。
[16]造粒が湿式造粒である、上記[12]〜[15]のいずれかに記載の製造方法。[17]湿式造粒が押し出し造粒である、上記[16]に記載の製造方法。
[18]整粒が球形整粒である、上記[12]〜[17]のいずれかに記載の製造方法。
[1] A granule containing three kinds of branched chain amino acids of isoleucine, leucine and valine obtained by granulating a mixture containing isoleucine, leucine and valine particles and then sizing for 2 minutes to 10 hours.
[2] The granule according to the above [1], obtained by sizing for 5 minutes to 5 hours.
[3] The granule according to the above [1], obtained by sizing for 15 minutes to 3 hours.
[4] The granule according to the above [1], obtained by sizing for 30 minutes to 1 hour.
[5] A mixture containing isoleucine, leucine and valine particles having a weight ratio of isoleucine: leucine: valine = 1: 1.9 to 2.2: 1.1 to 1.3 is granulated and adjusted. The granule according to any one of the above [1] to [4], obtained by granulation.
[6] The granule according to any one of [1] to [5], wherein the granulation is wet granulation.
[7] The granule according to the above [6], wherein the wet granulation is extrusion granulation.
[8] The granule according to any one of [1] to [7], wherein the sized particles are spherical sized particles.
[9] The granule according to any one of [1] to [8], wherein the specific volume is less than 2.0 mL / g.
[10] The granule according to any one of [1] to [8], wherein the specific volume is 1.94 mL / g or less.
[11] The granule according to any one of [1] to [8], wherein the specific volume is 1.93 mL / g or less.
[12] A method for producing a granule containing three kinds of branched chain amino acids of isoleucine, leucine and valine, wherein a mixture containing particles of isoleucine, leucine and valine is granulated and then sized for 2 minutes to 10 hours.
[13] The production method according to [12], wherein the sizing is performed for 5 minutes to 5 hours.
[14] The production method according to [12], wherein the sizing is performed for 15 minutes to 3 hours.
[15] The production method according to [12], wherein the sizing is performed for 30 minutes to 1 hour.
[16] The production method according to any one of [12] to [15], wherein the granulation is wet granulation. [17] The production method according to [16], wherein the wet granulation is extrusion granulation.
[18] The production method according to any one of [12] to [17], wherein the sizing is spherical sizing.
本発明により、イソロイシン、ロイシンおよびバリンからなる3種の分岐鎖アミノ酸を含有する顆粒において、比容積が低減され、経口による服用に際して不快感の少ない顆粒製剤を提供することができる。 According to the present invention, in a granule containing three kinds of branched chain amino acids consisting of isoleucine, leucine and valine, a specific volume can be reduced and a granule preparation with less discomfort when taken orally can be provided.
本発明に係る顆粒は、イソロイシン、ロイシンおよびバリンからなる3種の分岐鎖アミノ酸の粒子を含有する混合物を造粒し、通常の整粒時間に比べて長時間整粒して製造される。 The granule according to the present invention is produced by granulating a mixture containing particles of three kinds of branched chain amino acids composed of isoleucine, leucine and valine, and sizing for a longer time than the normal sizing time.
本発明において「顆粒」とは、第15改正日本薬局方に記載されている顆粒剤および散剤を含む意であり、その顆粒中の粒子の粒度分布が、たとえば0.5mm以下の粒子が80重量%以上であり、0.18mm未満の粒子が20重量%未満である製剤をいう。ここで「粒度」とは、上記の顆粒粒子について、第15改正日本薬局方で規定された30号(目開0.5mm)と83号(目開0.18mm)の篩を用いて、ロータップ式篩振とう機で振とうして得られた粒度である。 In the present invention, “granule” is meant to include granules and powders described in the 15th revised Japanese Pharmacopoeia, and the particle size distribution of the granules is, for example, 80 wt. % Or more and less than 20% by weight of particles less than 0.18 mm. Here, “particle size” refers to the above-mentioned granule particles, using a No. 30 (opening 0.5 mm) and No. 83 (opening 0.18 mm) sieve prescribed by the 15th revised Japanese Pharmacopoeia. It is the particle size obtained by shaking with a type sieve shaker.
本発明の顆粒において、有効成分である3種の分岐鎖アミノ酸のうち、イソロイシンとしては、D−体、L−体、DL−体のいずれをも用いることができる。一般的に発酵法で製造された粒度が1mm以下の粒子で、第15改正日本薬局方医薬品各条に記載された規格を満たすものが用いられるが、それに限られるものではない。 In the granule of the present invention, among the three types of branched chain amino acids that are active ingredients, any of D-form, L-form, and DL-form can be used as isoleucine. In general, particles having a particle size of 1 mm or less produced by a fermentation method and satisfying the standards described in the 15th revised Japanese Pharmacopoeia Pharmaceuticals are used, but not limited thereto.
また、ロイシンとしては、D−体、L−体、DL−体のいずれをも用いることができる。一般的に発酵法または抽出法で製造された粒度が1mm以下の粒子で、第15改正日本薬局方医薬品各条に記載された規格を満たすものが用いられるが、それに限られるものではない。 As the leucine, any of D-form, L-form and DL-form can be used. In general, particles having a particle size of 1 mm or less manufactured by a fermentation method or an extraction method and satisfying the standards described in each article of the 15th revised Japanese Pharmacopoeia are used, but are not limited thereto.
さらにまた、バリンとしては、D−体、L−体、DL−体のいずれをも用いることができる。一般的に発酵法または合成法で製造された粒度が1mm以下の粒子で、第15改正日本薬局方医薬品各条に記載された規格を満たすものが用いられるが、それに限られるものではない。 Furthermore, as the valine, any of D-form, L-form, and DL-form can be used. In general, particles having a particle size of 1 mm or less produced by a fermentation method or a synthesis method and satisfying the standards described in the 15th revised Japanese Pharmacopoeia Pharmaceuticals are used, but not limited thereto.
本発明においては、上記イソロイシン、ロイシンおよびバリンの粒度に関係なく、比容積の低減を図ることができる。ただし、顆粒製造時の粉粒体の取り扱い等を考慮すると、粒度が10μm〜1000μmである粒子を用いることが好ましく、100μm〜800μmである粒子がさらに好ましく用いられ、150μm〜500μmである粒子が特に好ましく用いられる。前記イソロイシン、ロイシンおよびバリンの粒子の粒度の調整方法に特に制限はなく、通常の粉砕法が採用される。粉砕に使用できる粉砕機としては、ハンマーミル等の衝撃式(高速回転式)粉砕機、ボールミル等のタンブラー式(媒体式)粉砕機およびジェットミル等の流体式(気流式)粉砕機等が挙げられる。 In the present invention, the specific volume can be reduced regardless of the particle sizes of the isoleucine, leucine and valine. However, in consideration of handling of the granular material at the time of granule production, it is preferable to use particles having a particle size of 10 μm to 1000 μm, more preferably particles having a particle size of 100 μm to 800 μm, particularly particles having a particle size of 150 μm to 500 μm. Preferably used. The method for adjusting the particle size of the isoleucine, leucine and valine particles is not particularly limited, and a normal pulverization method is employed. Examples of pulverizers that can be used for pulverization include impact type (high-speed rotation type) pulverizers such as hammer mills, tumbler type (medium type) pulverizers such as ball mills, and fluid type (airflow type) pulverizers such as jet mills. It is done.
なお、上記分岐鎖アミノ酸の粒度は、以下の方法で測定して得られる値である。すなわち、レーザー回折/散乱式粒度分布測定装置(堀場製作所製、LA−910)を用い、2−プロパノール200mLを循環槽に入れて、撹絆、超音波照射しながら5分間循環させた後、対照の測定(測定時は超音波を停止する)を行い、次いで、循環槽に2−プロパノール200mLを入れ、透過率が約85%になるように測定するアミノ酸の試料を投入し、撹絆、超音波照射をしながら4分間循環させ、超音波を停止した5分後に粒径測定を行う。得られた平均粒子径は、体積を基準とするメジアン径を用いて示される。 The particle size of the branched chain amino acid is a value obtained by measurement by the following method. That is, using a laser diffraction / scattering type particle size distribution measuring apparatus (LA-910, manufactured by HORIBA, Ltd.), 200 mL of 2-propanol was placed in a circulation tank and circulated for 5 minutes while stirring and irradiating with ultrasonic waves. Next, 200 mL of 2-propanol was put into a circulation tank, and a sample of amino acid to be measured so that the transmittance was about 85% was added. Circulate for 4 minutes while sonicating, and measure the particle size 5 minutes after stopping the ultrasound. The average particle diameter obtained is shown using the median diameter based on volume.
本発明の顆粒においては、イソロイシン、ロイシンおよびバリンは、重量比で、イソロイシン:ロイシン:バリン=1:1.9〜2.2:1.1〜1.3で含有されることが好ましい。イソロイシン、ロイシンおよびバリンからなる3種の分岐鎖アミノ酸の顆粒全量に対する含有量としては、80重量%〜100重量%、好ましくは90重量%〜100重量%、より好ましくは94重量%〜97重量%とするのが適切である。 In the granule of the present invention, isoleucine, leucine and valine are preferably contained in a weight ratio of isoleucine: leucine: valine = 1: 1.9 to 2.2: 1.1 to 1.3. The content of the three branched chain amino acids consisting of isoleucine, leucine and valine is 80% to 100% by weight, preferably 90% to 100% by weight, more preferably 94% to 97% by weight, based on the total amount of granules. Is appropriate.
本発明の顆粒を得るには、上記分岐鎖アミノ酸の粒子を含有する混合物を造粒する。造粒に際しては、結合剤を使用することができる。結合剤としては、メチルセルロース、ヒドロキシプロピルセルロース、ヒプロメロース、ヒプロメロースフタル酸エステル等のセルロース誘導体;トウモロコシデンプン、コムギデンプン等のデンプン類;ポリビニルピロリドン、アクリル酸ポリマーなどの合成高分子類;アラビアゴム、ゼラチン等の天然高分子類など、一般的な医薬品用の結合剤であって、日本薬局方あるいは医薬品添加物規格等の規格を満たしているものであれば、特に制限なく使用することができる。また、その使用量についても、通常の造粒が可能な範囲で用いることができる。 In order to obtain the granule of the present invention, a mixture containing the branched chain amino acid particles is granulated. A binder can be used for granulation. Examples of binders include cellulose derivatives such as methylcellulose, hydroxypropylcellulose, hypromellose and hypromellose phthalate; starches such as corn starch and wheat starch; synthetic polymers such as polyvinylpyrrolidone and acrylic acid polymers; As long as it is a general pharmaceutical binder such as natural polymers such as gelatin and satisfies standards such as the Japanese Pharmacopoeia or pharmaceutical additive standards, it can be used without particular limitation. Moreover, it can be used within the range in which normal granulation is possible.
分岐鎖アミノ酸粉体と他の粉粒体もしくは添加成分との混合は、製剤化に際して用いられる一般的な混合方法により行うことができ、水平円筒型混合機、V型混合機、二重円錐型混合機、揺動回転型混合機、単軸リボン型混合機、複軸パドル型混合機、回転働型混合機、円錐スクリュー型混合機等を用いて行う。 The branched amino acid powder can be mixed with other granular materials or additive components by a general mixing method used for formulation, horizontal cylindrical mixer, V-type mixer, double cone type. A mixer, a rocking rotary mixer, a single-shaft ribbon mixer, a double-shaft paddle mixer, a rotary mixer, a conical screw mixer, or the like is used.
本発明においては、一般的な造粒法により分岐鎖アミノ酸の粒子を含有する混合物を造粒することができ、乾式造粒、湿式造粒のいずれをも用いることができるが、撹拌混合造粒、噴霧乾燥造粒、流動層造粒、転動造粒、転動流動層造粒、押し出し造粒などの湿式造粒が好ましく、なかでも押し出し造粒が特に好ましい。ここで、撹拌混合造粒は、攪拌されている粒子に結合液を添加し、種々の形状の羽根の回転により剪断、転動、圧密作用などを与え、粒子と粒子の架橋形成を進行させ、微小粒の生成、結合(会合)と破砕(解離)を繰り返し、粒子の成長を生じさせて造粒粒子を形成する造粒法である。噴霧乾燥造粒は、高温気流中に液体を分散させて乾燥する造粒法である。流動層造粒は、通常流動層、循環流型流動層、強制循環型流動層、噴流層等の流動層にて、粉体層を流動状態に保ちながら結合液を噴霧して、粉体どうしを凝集造粒させる造粒法である。転動造粒は、粒子の原料粉体を各種の容器中にて、攪拌羽根の作用により転動させ、結合液をスプレーにより噴霧しつつ、粒子間の架橋形成により微粒を生成させ、転動・回転の運動を粒子に与えることにより粒の成長を促進する造粒法であり、皿型(バン型)造粒機、ドラム型造粒機、振動型造粒機等を用いて行う。転動流動層造粒とは、攪拌造粒と流動層造粒の特徴を併せ持った機構で、粒子を転動、流動、攪拌させながら結合液を噴霧して、粒子間の架橋形成を進行させ造粒粒子を形成する造粒法である。押し出し造粒とは、水または結合液を加えて混練し、可塑性を付与した粉末を多数の穴のあいたスクリーンまたはダイからスクリュー、ローラー等により押し出して造粒することをいい、前押し出し式造粒機、ディスクペレッター式造粒機、リングダイ式造粒機、バスケット式造粒機、オシレーティング式造粒機、シリンダー式造粒機等を使用して行う。 In the present invention, a mixture containing branched-chain amino acid particles can be granulated by a general granulation method, and both dry granulation and wet granulation can be used. Further, wet granulation such as spray drying granulation, fluidized bed granulation, tumbling granulation, tumbling fluidized bed granulation, and extrusion granulation is preferable, and extrusion granulation is particularly preferable. Here, the stirring and mixing granulation adds a binding liquid to the particles being stirred, gives shearing, rolling, compaction action, etc. by rotation of blades of various shapes, and promotes cross-linking of the particles and particles, This is a granulation method in which granulated particles are formed by repeating the generation, bonding (association) and crushing (dissociation) of fine particles to cause particle growth. Spray drying granulation is a granulation method in which a liquid is dispersed in a hot air stream and dried. Fluidized bed granulation is usually performed by spraying the binding liquid in a fluidized bed such as a fluidized bed, circulating fluidized bed, forced circulating fluidized bed, or spouted bed while keeping the powder bed in a fluidized state. Is a granulation method for agglomerating and granulating. In rolling granulation, raw material powder of particles is rolled in various containers by the action of stirring blades, and sprayed with a binding solution, while forming fine particles by forming cross-links between the particles. A granulation method that promotes grain growth by imparting rotational motion to particles, and is performed using a dish-type (van-type) granulator, drum-type granulator, vibration-type granulator or the like. Rolling fluidized bed granulation is a mechanism that combines the characteristics of agitation granulation and fluidized bed granulation, and sprays the binding liquid while rolling, flowing, and stirring the particles to promote cross-linking between the particles. It is a granulation method for forming granulated particles. Extrusion granulation refers to granulation by adding water or a binder solution and kneading and extruding the plasticized powder from a screen or die with many holes with a screw, roller, etc. This is performed using a machine, a disk pelleter granulator, a ring die granulator, a basket granulator, an oscillating granulator, a cylinder granulator, and the like.
次いで、本発明においては、造粒した粉末を整粒する。整粒は、2分〜10時間と、通常の整粒時間(数十秒)に比べて長時間行うことを特徴とする。整粒とは、造粒された顆粒の形状、大きさを一定の形状、大きさに揃えることをいい、摩砕整粒、分級機能付解砕整粒、破砕整粒、湿式連続整粒、回転式遠心砕塊整粒、高速または低速回転型整粒、球形整粒等が挙げられる。なお、整粒時間は、5分〜5時間とすることが好ましく、10分〜4時間とすることがより好ましく、15分〜3時間とすることがさらに好ましく、20分〜2時間とすることが特に好ましく、実際の製造工程等を考慮すると、30分〜1時間とすることが最も好ましい。 Next, in the present invention, the granulated powder is sized. The sizing is performed for 2 minutes to 10 hours, which is performed for a long time as compared with a normal sizing time (several tens of seconds). The sizing means that the shape and size of the granulated granules are set to a certain shape and size, grinding sizing, pulverization sizing with classification function, crushing sizing, wet continuous sizing, Examples thereof include rotary centrifugal crush sizing, high-speed or low-speed sizing, and spherical sizing. The sizing time is preferably 5 minutes to 5 hours, more preferably 10 minutes to 4 hours, further preferably 15 minutes to 3 hours, and 20 minutes to 2 hours. Is particularly preferable, and in consideration of an actual manufacturing process and the like, the time is most preferably set to 30 minutes to 1 hour.
本発明においては、上記の整粒方法のうち、球形整粒が好ましく用いられる。「球形整粒」とは、粉末を転がして球形に整粒することをいい、好ましくは、球形整粒機(「マルメライザー」、株式会社ダルトン製等)を用いて行うことができる。 In the present invention, spherical sizing is preferably used among the above sizing methods. “Spherical sizing” refers to sizing powder into a spherical shape, preferably using a spherical sizing machine (“Malmerizer”, manufactured by Dalton Co., Ltd.).
なお、本発明において使用する上記造粒機や整粒機には、これらの機器を構成する円盤や撹拌羽根、解砕羽根、篩等は、機器への取り付けが可能である限り、あらゆる形状、種類のものを用いることができる。 The granulator and the granulator used in the present invention, the disk and stirring blades, crushing blades, sieves, etc. constituting these devices are all shapes as long as they can be attached to the devices, Various types can be used.
本発明において、整粒される造粒粉末は湿潤した造粒粉末、乾燥した造粒粉末のいずれをも使用することができるが、湿潤した造粒粉末が好ましい。湿潤した造粒粉末とは、造粒後に乾燥を行わずに湿潤した状態の粉末である。乾燥した造粒粉末とは、造粒後に乾燥を行った粉末であり、流動層乾燥機、棚段乾燥機等を使用してもよく、また自然乾燥してもよい。 In the present invention, the granulated powder to be sized can be either a wet granulated powder or a dry granulated powder, but a wet granulated powder is preferred. A wet granulated powder is a powder in a wet state without being dried after granulation. The dried granulated powder is a powder that has been dried after granulation, and may be a fluidized bed dryer, a shelf dryer, or the like, or may be naturally dried.
上記した造粒および整粒を経て製造される本発明の顆粒には、その造粒に際して、若干の矯味剤を添加したり、若干のコーティングを付加的に施すことで、さらに苦味を低減することができることはいうまでもない。前記矯味剤としては、アスパルテーム、サッカリンナトリウム水和物、グリチルリチン酸、グリチルリチン酸二カリウム、ステビア、スクロースおよびアセスルファムカリウム等が挙げられる。前記コーティング剤としては、スクロース等の糖衣剤;ヒドロキシプロピルセルロース、ヒプロメロース、ヒドロキシエチルセルロース、メチルヒドロキシエチルセルロース等のセルロース系高分子;ポリビニルアセタールジエチルアミノアセテート、アミノアルキルメタアクリレートコポリマー、ポリビニルピロリドン等の合成高分子;プルラン等の多糖類などの水溶性フィルムコーティング剤、ヒプロメロースフタル酸エステル、ヒプロメロースアセテートサクシネート、カルボキシメチルエチルセルロース、酢酸フタル酸セルロース等のセルロース系高分子;メタアクリル酸コポリマー等のアクリル酸系高分子;セラック等の天然高分子などの腸溶性フィルムコーティング剤などが挙げられる。 The granule of the present invention produced through the granulation and sizing described above may be further reduced in bitterness by adding a slight taste-masking agent or applying a slight coating during the granulation. Needless to say, you can. Examples of the corrigent include aspartame, saccharin sodium hydrate, glycyrrhizic acid, dipotassium glycyrrhizinate, stevia, sucrose, and acesulfame potassium. Examples of the coating agent include sugar coating agents such as sucrose; cellulose polymers such as hydroxypropyl cellulose, hypromellose, hydroxyethyl cellulose, and methylhydroxyethyl cellulose; synthetic polymers such as polyvinyl acetal diethylaminoacetate, aminoalkyl methacrylate copolymer, and polyvinylpyrrolidone; Water-soluble film coating agents such as polysaccharides such as pullulan, cellulosic polymers such as hypromellose phthalate ester, hypromellose acetate succinate, carboxymethyl ethyl cellulose, cellulose acetate phthalate; acrylic acid such as methacrylic acid copolymer -Based polymers; enteric film coating agents such as natural polymers such as shellac.
さらに、本発明の顆粒を製造するにあたっては、賦形剤、崩壊剤、香味剤、着色剤、滑沢剤、滑沢化剤、流動化剤、光沢化剤、安定剤、界面活性剤、可塑剤、カプセル皮膜、可溶化剤、還元剤、緩衝剤、甘味剤、基剤、揮散補助剤、共力剤、懸濁剤、硬化剤、抗酸化剤、吸収促進剤、吸着剤、香料、効力増強剤、剤皮、支持体、持続化剤、湿潤剤、湿潤調整剤、充填剤、消泡剤、清涼化剤、摂食促進剤、接着剤、増強剤、咀嚼剤、帯電防止剤、等張化剤、軟化剤、乳化剤、燃焼剤、粘着剤、粘着増強剤、粘稠化剤、発炎抑制剤、発熱剤、発泡剤、pH調整剤、皮膚保護剤、浮遊剤、分散剤、噴射剤、崩壊補助剤、芳香剤、防錆剤、防湿剤、放出制御膜、防腐剤、捕捉剤、保存剤、無痛化剤、誘引剤、溶解剤、溶解補助剤、溶剤、離型剤等、通常製剤化に際して用いられる一般的な添加剤を用いることができる。 Furthermore, in producing the granules of the present invention, excipients, disintegrants, flavoring agents, coloring agents, lubricants, lubricants, fluidizers, brighteners, stabilizers, surfactants, plasticizers Agent, capsule film, solubilizer, reducing agent, buffer, sweetener, base, volatilization aid, synergist, suspending agent, curing agent, antioxidant, absorption enhancer, adsorbent, fragrance, efficacy Enhancer, skin, support, sustaining agent, wetting agent, wetting conditioner, filler, antifoaming agent, cooling agent, feeding accelerator, adhesive, enhancing agent, chewing agent, antistatic agent, etc. Tonicizer, softener, emulsifier, combustion agent, adhesive, adhesion enhancer, thickener, flame retardant, fever, foaming agent, pH adjuster, skin protectant, flotation agent, dispersant, jetting Agents, disintegration aids, fragrances, rust preventives, moisture-proofing agents, controlled release films, antiseptics, scavengers, preservatives, soothing agents, attractants, solubilizers, solubilizers, solvents, mold release agents, etc. Through It can be used common additives used during formulation.
本発明の分岐鎖アミノ酸を含有する顆粒は、比容積が低減され、経口による服用に適する。本発明の顆粒の比容積は、2.0mL/g未満であることが好ましく、1.94mL/g以下であることがより好ましく、1.93mL/g以下であることが特に好ましい。比容積が2.0mL/g以上であると、1回あたりの通常の服用量である4g程度の分岐鎖アミノ酸を含有する顆粒を調製したとき、当該顆粒の比容積が8mL以上と嵩高くなってしまい、経口で服用するのが困難となるからである。なお、工業的な製造条件等を考慮すれば、本発明の分岐鎖アミノ酸を含有する顆粒の比容積は、通常1.5mL/g以上となる。本発明においては、前記比容積は、メスシリンダーに顆粒を流し込み、容積および重量を測定し、得られた値から比容積を計算することにより測定される。 The granule containing the branched chain amino acid of the present invention has a reduced specific volume and is suitable for oral administration. The specific volume of the granule of the present invention is preferably less than 2.0 mL / g, more preferably 1.94 mL / g or less, and particularly preferably 1.93 mL / g or less. When the specific volume is 2.0 mL / g or more, when a granule containing about 4 g of branched chain amino acid, which is a normal dose per one time, is prepared, the specific volume of the granule becomes as high as 8 mL or more. This is because it becomes difficult to take orally. In consideration of industrial production conditions and the like, the specific volume of the granule containing the branched chain amino acid of the present invention is usually 1.5 mL / g or more. In the present invention, the specific volume is measured by pouring granules into a measuring cylinder, measuring the volume and weight, and calculating the specific volume from the obtained values.
次に、実施例を挙げて本発明をより具体的に説明するが、本発明は以下の実施例によって限定されるものではない。 EXAMPLES Next, although an Example is given and this invention is demonstrated more concretely, this invention is not limited by a following example.
[実施例1]整粒時間が1時間の場合
(1)L−イソロイシン 476g、L−ロイシン 952g、L−バリン 572g(L−イソロイシン、L−ロイシンおよびL−バリンの重量比=1:2:1.2)、ポリビニルピロリドンK90 40.5g、ポリビニルアルコール(部分けん化物) 16.5gをハイスピードミキサー(FS−10JD、深江パウテック株式会社製)中で5分間混合した(アジテータ回転数:300rpm、チョッパー回転数:1500rpm)。
(2)サッカリンナトリウム水和物 8.5gを水 455gに溶解させて結合液とした。
(3)(1)で得られた混合物に(2)の結合液を添加し、5分間混合した(アジテータ回転数:300rpm、チョッパー回転数:1500rpm)。
(4)(3)で得られた混合物を押し出し造粒機(「ペレッターダブル」、株式会社ダルトン製、スクリーン孔径:1.0mm)にて処理し、さらに整粒機(「マルメライザー」、株式会社ダルトン製)にて1時間処理し、得られた造粒物を流動層乾燥機(FLO−1型、フロイント産業株式会社製)で乾燥した。
[Example 1] When the sizing time is 1 hour (1) L-isoleucine 476 g, L-leucine 952 g, L-valine 572 g (weight ratio of L-isoleucine, L-leucine and L-valine = 1: 2: 1.2), 40.5 g of polyvinyl pyrrolidone K90 and 16.5 g of polyvinyl alcohol (partially saponified product) were mixed for 5 minutes in a high speed mixer (FS-10JD, manufactured by Fukae Powtech Co., Ltd.) (agitator rotation speed: 300 rpm, Chopper rotation speed: 1500 rpm).
(2) 8.5 g of saccharin sodium hydrate was dissolved in 455 g of water to obtain a binding solution.
(3) The binding solution of (2) was added to the mixture obtained in (1) and mixed for 5 minutes (agitator rotation speed: 300 rpm, chopper rotation speed: 1500 rpm).
(4) The mixture obtained in (3) is processed by an extrusion granulator ("Petterter Double", manufactured by Dalton Co., Ltd., screen hole diameter: 1.0 mm), and further a granulator ("Malmerizer"), The resulting granulated product was dried with a fluidized bed dryer (FLO-1 type, manufactured by Freund Sangyo Co., Ltd.).
[実施例2]整粒時間が30分の場合
整粒機による処理時間を30分とした他は、実施例1と同様に調製した。
[Example 2] When the sizing time was 30 minutes.
[実施例3]整粒時間が45分の場合
整粒機による処理時間を45分とした他は、実施例1と同様に調製した。
[Example 3] When the sizing time was 45 minutes.
[実施例4]整粒時間が70分の場合
整粒機による処理時間を70分とした他は、実施例1と同様に調製した。
[Example 4] When the sizing time was 70 minutes.
上記実施例1〜4で得られた顆粒の組成を、表1に示す。 Table 1 shows the composition of the granules obtained in Examples 1 to 4 above.
[比較例1]整粒時間が1分の場合
(1)上記の実施例1の場合と同様に、L−イソロイシン 476g、L−ロイシン 952g、L−バリン 572g、ポリビニルピロリドンK90 40.5g、ポリビニルアルコール(部分けん化物) 16.5gを混合し、サッカリンナトリウム水和物 8.5gを水 455gに溶解させた水溶液を結合液として添加、混合した。
(2)上記(1)で得られた混合物を押し出し造粒機(「ペレッターダブル」、株式会社ダルトン製、スクリーン孔径:1.0mm)にて処理し、さらに整粒機(「マルメライザー」、株式会社ダルトン製)にて1分間処理し、得られた造粒物を流動層乾燥機(FLO−1型、フロイント産業株式会社製)で乾燥した。
[Comparative Example 1] When the sizing time is 1 minute (1) In the same manner as in Example 1 above, 476 g of L-isoleucine, 952 g of L-leucine, 572 g of L-valine, 40.5 g of polyvinylpyrrolidone K90, polyvinyl 16.5 g of alcohol (partially saponified product) was mixed, and an aqueous solution in which 8.5 g of sodium saccharin hydrate was dissolved in 455 g of water was added and mixed as a binding solution.
(2) The mixture obtained in (1) above is processed by an extrusion granulator ("Petterter Double", manufactured by Dalton Co., Ltd., screen hole diameter: 1.0 mm), and further a granulator ("Malmerizer"). , Manufactured by Dalton Co., Ltd. for 1 minute, and the resulting granulated product was dried with a fluidized bed dryer (FLO-1 type, manufactured by Freund Corporation).
[比較例2]整粒時間が10秒の場合
整粒機による処理時間を10秒とした他は、比較例1と同様に調製した。
[Comparative Example 2] When the sizing time was 10 seconds It was prepared in the same manner as Comparative Example 1 except that the processing time by the sizing machine was 10 seconds.
[比較例3]整粒時間が0秒の場合
整粒機による処理を行わない他は、比較例1と同様に調製した。
[Comparative Example 3] When the sizing time was 0 seconds.
上記比較例1〜3で得られた顆粒の組成は、表1に示す組成と同じである。 The composition of the granules obtained in Comparative Examples 1 to 3 is the same as the composition shown in Table 1.
[比容積の測定]
実施例1〜4および比較例1〜3で得られた顆粒の比容積を、次のようにして測定した。すなわち、各実施例および比較例で得られた顆粒を、それぞれメスシリンダーに流し込んで容積および重量を測定し、得られた測定値から計算して求めた。測定結果は表2に示した。
[Measurement of specific volume]
The specific volumes of the granules obtained in Examples 1 to 4 and Comparative Examples 1 to 3 were measured as follows. That is, the granules obtained in each Example and Comparative Example were each poured into a graduated cylinder, the volume and weight were measured, and calculated from the obtained measured values. The measurement results are shown in Table 2.
表2より明らかなように、本発明の実施例1〜4で得られた顆粒の比容積は、1.88mL/g〜1.93mL/gで、いずれも2.0mL/g未満であった。これに対して、比較例1〜3で得られた顆粒の比容積は、2.18mL/g〜2.63mL/gで、いずれも2.0mL/g以上であった。 As is clear from Table 2, the specific volume of the granules obtained in Examples 1 to 4 of the present invention was 1.88 mL / g to 1.93 mL / g, both of which were less than 2.0 mL / g. . On the other hand, the specific volume of the granules obtained in Comparative Examples 1 to 3 was 2.18 mL / g to 2.63 mL / g, and all were 2.0 mL / g or more.
上述したように、本発明は、イソロイシン、ロイシンおよびバリンからなる3種の分岐鎖アミノ酸を含有する顆粒において、比容積が低減され、経口による服用に際して不快感の少ない顆粒製剤を提供するものである。 As described above, the present invention provides a granule preparation containing three kinds of branched chain amino acids consisting of isoleucine, leucine and valine, having a reduced specific volume and less discomfort when taken orally. .
本出願は、わが国で出願された特願2009−230602を基礎としており、その内容は本明細書にすべて包含されるものである。 This application is based on a patent application No. 2009-230602 filed in Japan, the contents of which are incorporated in full herein.
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