JP5503192B2 - Method for producing bioactive substance-containing particles - Google Patents

Method for producing bioactive substance-containing particles Download PDF

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JP5503192B2
JP5503192B2 JP2009133753A JP2009133753A JP5503192B2 JP 5503192 B2 JP5503192 B2 JP 5503192B2 JP 2009133753 A JP2009133753 A JP 2009133753A JP 2009133753 A JP2009133753 A JP 2009133753A JP 5503192 B2 JP5503192 B2 JP 5503192B2
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granulated product
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浩 坂本
俊哉 谷口
浩人 寺田
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Ohara Pharmaceutical Co Ltd
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Description

本発明は、医薬の造粒法、すなわち生理活性物質含有粒子を製造する方法に関する。   The present invention relates to a method for granulating a medicine, that is, a method for producing a bioactive substance-containing particle.

生理活性物質によっては、水分、液性、温度や他の材料と配合・接触することで化学的に不安定となり、分解、失活等が生じる場合がある(このような生理活性物質を、以下「不安定物質」という。)。このように、ある条件下で不安定となる物質の粒子加工(造粒・コーティング、打錠等)に際し、その安定性に影響を及ぼさない条件の選定に多大の時間、労力、費用を要する。また、その加工粒子の品質を安定に保つためには、更に複雑な製造方法が要求され、その要求を満たすために造粒物の生産性は極めて悪くなり、加工費も高くなる。   Depending on the physiologically active substance, it may become chemically unstable by mixing and contacting with moisture, liquidity, temperature, and other materials, and decomposition, deactivation, etc. may occur (such a physiologically active substance is described below). Called "unstable substances"). Thus, when processing particles (granulation / coating, tableting, etc.) of a substance that becomes unstable under certain conditions, it takes a lot of time, labor, and cost to select conditions that do not affect the stability. Further, in order to keep the quality of the processed particles stable, a more complicated manufacturing method is required, and in order to satisfy the request, the productivity of the granulated product is extremely deteriorated and the processing cost is also increased.

従来技術の具体例としては、化学的不安定物質安定化剤を配合した核物質を定法により製造する方法が開示されている(特許文献1及び2)。
また、後の工程のコーティングに適した核物質の製造に当たり、不安定薬物の品質劣化を防止するために、他の粉粒体を配合しないで不安定物質のみ、又は安定化剤粉末を配合して流動させ、ここに当該不安定物質を溶解した水溶液をスプレー添加することが提案されている(特許文献3)。しかし、不安定物質が水に不安定な場合は、水に溶解すると物質の不安定化が進行するので不都合である。
また、原料中の生理活性物質の配合割合が少ない。例えば、200mg錠剤中の薬物含量5〜30mgで、添加剤を錠剤全重量の約65%を配合した造粒操作が行われている。しかし、添加剤を含む粒子の加工は、その処理量も多くなり膜剤、結合剤も多く必要であり、さらには処理装置も大型のものが必要となる。
安定化処理の必要な粒子は、主薬である生理活性物質であり、高含量で処理を行った後、その後工程において、他の添加剤を配合して最終処理した方が合理的である。
特許文献4では、アセトアミノフェン800gに対して、HPC−Lを固形分で約52g(約6.5重量%)使用して一次造粒し、得られた造粒物の一部(300g)に対して、HPC−L溶液371.3gでアセトアミノフェン造粒物の表面を湿潤させ、ここにアセトアミノフェン粉末300gを略定量的に供給して一次造粒品の表面に付着させている。しかし、核粒子(一次造粒品)の湿潤状態の制御はやや困難で、乾燥気味では付着効率が悪く、過剰湿潤は核粒子(一次造粒品)相互の付着・凝集による粗大粒子の生成につながる。
原料粉末によっては結合剤液に分散・懸濁しても良いと記述しているが、本発明者らが当該実施例の追試をしたところ、得られた造粒物は、核粒子(一次造粒品)と原料粒子の凝集体であり、幾何標準偏差(非特許文献1)[「D(84.1)/D(50)」:σg]は、1.4程度よりも大きいことが判った。すなわち、粒子径が75ミクロン以下の微粒子や、300ミクロンよりも大きい粒子もあり、さらに原料粒子由来の凹凸も認められた。
また、特許文献5には、噴流流動層の実施例等に記述されているが、被覆層の厚みは数ミクロンと薄く、苦味マスク(口腔内で苦味を感じないためには60sec程度の溶出遅延)では有効であるが、酸や水に極めて不安定な物質、例えばラベプラゾールナトリウムは、胃内での滞留中(一般的に2時間と云われている)に耐酸性を保持しなければ失活する。このために粒子表面に腸溶性膜剤を被覆するが、水系の腸溶性膜剤は酸性であるため、被覆操作中に浸透しラベプラゾールナトリウムが失活するので、腸溶性膜剤との中間に、緻密で均質なバリア層の形成が必須である。さらに、表面に凹凸があると被膜に薄い部分ができ耐酸性が不安定になるので、凹凸の少ない滑らかな表面の核粒子が求められる。
Specific examples of the prior art, a method of manufacturing is disclosed a nuclear material blended with stabilizer chemically unstable substances by a conventional method (patent documents 1 and 2).
In addition, in the production of a nuclear material suitable for coating in the subsequent process, in order to prevent the quality deterioration of unstable drugs, only unstable substances or stabilizer powders are added without adding other granular materials. It is proposed to spray and add an aqueous solution in which the unstable substance is dissolved (Patent Document 3). However, when the unstable substance is unstable in water, it is inconvenient because the substance becomes unstable when dissolved in water.
In addition, the blending ratio of the physiologically active substance in the raw material is small. For example, a granulation operation in which the drug content in a 200 mg tablet is 5 to 30 mg and the additive is mixed with about 65% of the total weight of the tablet is performed. However, processing of particles containing additives requires a large amount of processing, requires a large amount of film agent and binder, and further requires a large processing apparatus.
The particles that require stabilization treatment are physiologically active substances that are the main agent , and after treatment with a high content, it is more reasonable to add other additives to the final treatment in the subsequent steps.
In Patent Document 4, primary granulation is performed using about 52 g (about 6.5 wt%) of HPC-L in solid content with respect to 800 g of acetaminophen, and a part of the granulated product obtained (300 g) In contrast, 371.3 g of the HPC-L solution wets the surface of the acetaminophen granulated product, and 300 g of acetaminophen powder is supplied almost quantitatively to adhere to the surface of the primary granulated product. . However, it is somewhat difficult to control the wet state of the core particles (primary granulated product), and the adhesion efficiency is poor when dry, and excessive wetting causes generation of coarse particles due to adhesion and aggregation of the core particles (primary granulated product). Connected.
Although it is described that depending on the raw material powder, it may be dispersed / suspended in the binder liquid, the inventors made a supplementary examination of the example, and as a result, the obtained granulated product was a core particle (primary granulation). Product) and raw material particles, and the geometric standard deviation (Non-Patent Document 1) ["D (84.1) / D (50)": σg] was found to be greater than about 1.4. . That is, there were fine particles having a particle diameter of 75 microns or less and particles larger than 300 microns, and irregularities derived from the raw material particles were also observed.
Further, Patent Document 5 describes an example of a jet fluidized bed, but the coating layer has a thin thickness of several microns, and a bitterness mask (dissolution delay of about 60 seconds in order not to feel bitterness in the oral cavity). ) Is effective but acid- and water-unstable substances such as rabeprazole sodium are deactivated if they do not retain acid resistance during retention in the stomach (generally referred to as 2 hours) To do. For this purpose, the enteric film agent is coated on the particle surface, but since the water-based enteric film agent is acidic, it penetrates during the coating operation and rabeprazole sodium is deactivated, so in the middle of the enteric film agent, It is essential to form a dense and homogeneous barrier layer. Further, if the surface is uneven, a thin portion is formed on the film, and the acid resistance becomes unstable. Therefore, there is a demand for smooth surface core particles with less unevenness.

特公平7−68125号公報Japanese Examined Patent Publication No. 7-68125 特開2000−355540号公報JP 2000-355540 A 特開2006−131548号公報JP 2006-131548 A 特許第3354172号公報(高薬物含量粉体の重質造粒)Japanese Patent No. 3354172 (heavy granulation of high drug content powder) 特許第3352059号公報Japanese Patent No. 3352059

粉体工学概論、日本粉体工業技術協会編集、1995年4月10日発行、第3〜5頁(1.1.3粒度分布)Introduction to Powder Engineering, edited by Japan Powder Industrial Technology Association, published on April 10, 1995, pages 3 to 5 (1.1.3 Particle size distribution) 鈴木道隆、粉体工学会誌、第27巻、693−699頁(1990)Michitaka Suzuki, Journal of Powder Engineering, Vol. 27, 693-699 (1990)

本発明の課題は、化学的に不安定な生理活性物質を、製剤操作上簡便な方法で、長期に亘り安定に保持できる粒状物を製造する方法を提供すること、さらには、その方法により、生理活性物質の溶出速度の制御が容易な固形製剤用造粒物を提供することにある。   An object of the present invention is to provide a method for producing a granular material capable of stably holding a chemically unstable physiologically active substance over a long period of time by a simple method in terms of formulation operation. It is an object of the present invention to provide a granulated product for a solid preparation in which the elution rate of a physiologically active substance can be easily controlled.

本発明者らは、前記課題を解決するため鋭意検討した結果、噴流流動状態にある安定化剤もしく添加剤の粒子に、安定化剤の水溶液中に不安定物質を溶解して噴霧することにより、安定な造粒物を得ることができることを見い出した。
また、上記造粒物の製造方法により製造した造粒物の幾何標準偏差が1.0〜1.4の範囲にあり、フラクタル次元(非特許文献2)が1.0〜1.2の範囲にあるものを圧縮成型すると、溶出速度を制御しやすい錠剤が得られることを見出した。
そこで、さらに検討を重ねて本発明を完成した。
As a result of intensive studies to solve the above problems, the present inventors have dissolved and sprayed an unstable substance in an aqueous solution of a stabilizer on a stabilizer or additive particle in a jet flow state. Thus, it was found that a stable granulated product can be obtained.
Further, the geometric standard deviation of the granulated product produced by the above granulated product production method is in the range of 1.0 to 1.4, and the fractal dimension (non-patent document 2) is in the range of 1.0 to 1.2. It was found that a tablet with easy-to-control dissolution rate can be obtained by compression molding.
Therefore, further studies were made to complete the present invention.

(1)添加剤からなるシード粒子を噴流流動層造粒装置に仕込み、流動状態を保ちながら、化学的に不安定な生理活性物質を安定化剤の水溶液に溶解もしくは懸濁させた液を噴霧する造粒物の製造法において、噴流流動層装置に仕込まれたシード粒子の1重量部に対して、生理活性物質及び安定化剤を2〜18重量部含有する液を、噴流流動層造粒装置のノズル先端の圧縮ガス体の吐出速度が300m/秒以上、かつ吐出液速が1m/秒以下の均質で微小な液滴として噴霧する、平均粒子径が150ミクロン以下で幾何標準偏差[「D(84.1)/D(50)」:σg]が1.1〜1.5である造粒物の製造方法。
(2)(1)の方法により得られた造粒物の表面に、水系の結合剤もしくは高分子膜剤液中に微粒子を配合した液を用い、噴流流動層造粒装置で単層もしくは複数層のバリア層被膜を施すことにより、幾何標準偏差[「D(84.1)/D(50)」:σg]が1.1〜1.5の粒子とする造粒物の製造方法。
(3)(1)又は(2)に記載の方法により得られた造粒物の表面に、可塑剤を配合しない溶出制御膜剤液に一種もしくは複数種の水系高分子膜剤を配合した液を噴霧添加することにより、平均粒子径が200ミクロン以下で、かつ、幾何標準偏差[「D(84.1)/D(50)」:σg]が1.1〜1.4であり、フラクタル次元が1.0〜1.2の表面が滑らかな粒子とする造粒物の製造方法。
(4)安定化剤がアルカリ性物質であり、化学的に不安定な生理活性物質が中性又は酸性下で不安定な物質である(1)〜()のいずれかに記載の造粒物の製造方法。
(5)安定化剤がアルカリ金属またはアルカリ土類金属の水酸化物、酸化物又は炭酸塩であり、化学的に不安定な生理活性物質がプロトン・ポンプ阻害剤である(1)〜()のいずれかに記載の造粒物の製造方法。
(6)安定化剤が水酸化ナトリウム、炭酸カリウム、炭酸ナトリウム又は水酸化カリウムであり、化学的に不安定な生理活性物質が、ラベプラゾールナトリウムである(1)〜()のいずれかに記載の造粒物の製造方法。
(7)安定化剤の水溶液中の安定化剤量が造粒物に対して0.01〜10重量%である(1)〜()のいずれかに記載の造粒物の製造法。
(8)安定化剤の水溶液中の安定化剤の濃度が0.1〜33重量%である(1)〜(7)のいずれかに記載の造粒物の製造方法。
(9)シード粒子がその表面を安定化剤によって安定化処理を施されたものである(1)〜()のいずれかに記載の造粒物の製造方法。
(10)シード粒子が、乳糖、結晶セルロース、トウモロコシ澱粉、バレイショ澱粉、部分アルファー化澱粉、D−マンニトール、白糖、ショ糖、ブドウ糖、軽質無水ケイ酸、ケイ酸カルシウム、カルボシキメチルスターチナトリウム、クロスポビドン(cr−PVP)または低置換度ヒドロキシプロピルセルロース(L−HPC)の粒子である(1)〜()のいずれかに記載の造粒物の製造方法。
(11)水系高分子膜剤の高分子化合物がヒドロキシプロピルセルロース、ヒドロキシプロピルメチルセルロース、ポリビニルアルコール、ポリビニルアルコールコポリマー、アミノアルキルメタクリレーマー(E,RL、RS)、メタクリル酸コポリマー(L,LD、S)、アクリル酸エチル・メタクリル酸メチルコポリマー分散液、メトローズ、ヒドロキシプロピルメチルセルロースフタレート、ヒドロキシプロピルメチルセルロースアセテートサクシネート及びエチルセルロース化合物からなる群から選ばれた一種又は二種以上である()〜(10)のいずれかに記載の造粒物の製造方法。
(12)(1)〜(11)のいずれかに記載の造粒物の製造方法により得られた造粒物を他の添加剤と混合して打錠する通常の錠剤もしくは口腔内崩壊錠の製造方法。
(1) A seed particle comprising an additive is charged into a spouted fluidized bed granulator and sprayed with a solution in which a chemically unstable physiologically active substance is dissolved or suspended in an aqueous solution of a stabilizer while maintaining a fluid state. In the method for producing a granulated product, a liquid containing 2 to 18 parts by weight of a physiologically active substance and a stabilizer with respect to 1 part by weight of seed particles charged in the spouted fluidized bed apparatus is spouted fluidized bed granulated. Sprayed as homogeneous and fine droplets with a discharge speed of the compressed gas body at the nozzle tip of the apparatus of 300 m / second or more and a discharge liquid speed of 1 m / second or less, with an average particle diameter of 150 microns or less and a geometric standard deviation [“ D (84.1) / D (50) ": σg] is a method for producing a granulated product having a value of 1.1 to 1.5.
(2) A single layer or a plurality of layers in a spouted fluidized bed granulator using a mixture of fine particles in a water-based binder or polymer film agent liquid on the surface of the granulated product obtained by the method of (1) The manufacturing method of the granulated material which makes geometric standard deviation ["D (84.1) / D (50)" :( sigma) g] 1.1-1.5 particle | grains by giving the barrier layer film of a layer.
(3) The liquid which mix | blended 1 type or multiple types of aqueous polymer film agent with the elution control film agent liquid which does not mix | blend a plasticizer on the surface of the granulated material obtained by the method as described in (1) or (2) Is added by spraying, the average particle diameter is 200 microns or less, and the geometric standard deviation [“D (84.1) / D (50)”: σg] is 1.1 to 1.4. A method for producing a granulated product having a smooth particle having a dimension of 1.0 to 1.2.
(4) The granulated product according to any one of (1) to ( 3 ), wherein the stabilizer is an alkaline substance, and the chemically unstable physiologically active substance is a substance that is unstable under neutral or acidic conditions. Manufacturing method.
(5) The stabilizer is an alkali metal or alkaline earth metal hydroxide, oxide or carbonate, and the chemically unstable physiologically active substance is a proton pump inhibitor (1) to ( 4 The manufacturing method of the granulated material in any one of.
(6) The stabilizer according to any one of (1) to ( 5 ), wherein the stabilizer is sodium hydroxide, potassium carbonate, sodium carbonate, or potassium hydroxide, and the chemically unstable physiologically active substance is rabeprazole sodium. A method for producing a granulated product.
(7) The manufacturing method of the granulated material in any one of (1)-( 6 ) whose stabilizer amount in the aqueous solution of a stabilizer is 0.01 to 10 weight% with respect to a granulated material.
(8) The manufacturing method of the granulated material in any one of (1)-(7) whose density | concentration of the stabilizer in the aqueous solution of a stabilizer is 0.1 to 33 weight%.
(9) The method for producing a granulated product according to any one of (1) to ( 8 ), wherein the surface of the seed particles is subjected to stabilization treatment with a stabilizer.
(10) Seed particles are lactose, crystalline cellulose, corn starch, potato starch, partially pregelatinized starch, D-mannitol, sucrose, sucrose, glucose, light anhydrous silicic acid, calcium silicate, carboxymethyl starch sodium, cloth The manufacturing method of the granulated material in any one of (1)-( 9 ) which is a particle | grains of povidone (cr-PVP) or a low substituted hydroxypropyl cellulose (L-HPC).
(11) The polymer compound of the water-based polymer film agent is hydroxypropylcellulose, hydroxypropylmethylcellulose, polyvinyl alcohol, polyvinyl alcohol copolymer, aminoalkyl methacrylate polymer (E, RL, RS), methacrylic acid copolymer (L, LD, S) methyl copolymer dispersion of ethyl acrylate-methacrylic acid, Metolose, hydroxypropylmethylcellulose phthalate, one selected from hydroxypropylmethylcellulose acetate succinate and the group consisting of ethyl cellulose compound or at two or more (3) - (10) The manufacturing method of the granulated material in any one.
(12) A normal tablet or an orally disintegrating tablet that is tableted by mixing the granulated product obtained by the method for producing a granulated product according to any one of (1) to ( 11 ) with another additive. Production method.

本発明によれば、たとえば平均粒子径200ミクロン以下の化学的に不安定な生理活性物質を、製剤操作上簡便な方法で、長期に亘り安定に保持できる粒状物を製造する方法を提供することができる。また、本発明の方法により、生理活性物質の溶出速度の制御が容易な固形製剤用造粒物を提供することができる。
According to the present invention, there is provided a method for producing a granular material that can hold a chemically unstable physiologically active substance having an average particle size of 200 microns or less , for example , in a stable manner over a long period of time by a simple method for formulation operation. Can do. In addition, the method of the present invention can provide a granulated product for a solid preparation in which the elution rate of a physiologically active substance can be easily controlled.

本発明の実施例1−Cで製造した造粒物の走査型電子顕微鏡写真(倍率200倍)である。It is a scanning electron micrograph (magnification 200 times) of the granulated material manufactured in Example 1-C of the present invention. 本発明の実施例1−Dで製造した造粒物の走査型電子顕微鏡写真(倍率200倍)である。It is a scanning electron micrograph (magnification 200 times) of the granulated material manufactured in Example 1-D of the present invention. 本発明の比較例1−Aで製造した造粒物の走査型電子顕微鏡写真(倍率200倍)である。It is a scanning electron micrograph (magnification 200 times) of the granulated material manufactured by Comparative Example 1-A of the present invention. 本発明の比較例1−Bで製造した造粒物の走査型電子顕微鏡写真(倍率200倍)である。It is a scanning electron micrograph (magnification 200 times) of the granulated material manufactured by Comparative Example 1-B of the present invention.

本発明の実施に当たり、噴流流動層装置に仕込まれた粒子の粒子径や粒子物性に応じた適正な流動状態(特に過大風量は避ける)を確認しながら、シードとなる粉体物性(粒子径・形状・溶解度等)に応じたスプレーミスト径・液の粘度等を選定する。ノズル先端のガス体(一般的に圧縮空気)の吐出速度が300m/秒以上で、なおかつ、吐出液速が1m/秒以下とすることで大きめの粒子の付着凝集は抑制しながら、微粒域粒子の付着凝集を促進させる操作(主な要因はミスト径の調節)することで、造粒物の幾何標準偏差[「D(84.1)/D(50)」:σg]が1.0〜1.5、より好ましくは1.1〜1.5の範囲となるようにする。
すなわち、噴流流動する粒子サイズに対して、付着した結合剤液滴径が大きいと、近傍にある粒子と付着するが、このことは、粒子の運動エネルギーに起因する分離力とスプレー液滴による結合力とのバランスで決まる。すなわち、分離力結合力より大きいと、粒子の付着・凝集は抑制され、分離力結合力より小さいと、粒子は付着・凝集する。しかし、同じ液滴径であっても、初期の粒子サイズが小さい時には、付着・凝集に寄与しても、粒子径が有る大きさまで成長すると、質量の増加に伴い分離力が大きくなるので、粒子成長は抑制され、この結果粒度分布のシャープな造粒物が得られる。
このようにスプレーする液の粘度や付着力にもよるが、液滴径を制御することで、幾何標準偏差[「D(84.1)/D(50)」:σg]を制御することができることを初めて見いだした。
In implementing the present invention, while checking the proper flow state according to the particle diameter and the particle properties of charged particles in the jet fluidized bed apparatus (avoiding particularly excessive air volume), powder properties (particle size, which is a seed Select the spray mist diameter, liquid viscosity, etc. according to the shape, solubility, etc. Fine particle size particles while suppressing the agglomeration of larger particles when the discharge speed of the gas body (generally compressed air) at the nozzle tip is 300 m / sec or more and the discharge liquid speed is 1 m / sec or less. By performing an operation to promote adhesion and aggregation of the particles (main factor is adjustment of the mist diameter), the geometric standard deviation [“D (84.1) / D (50)”: σg] of the granulated product is 1.0 to The range is 1.5, more preferably 1.1 to 1.5.
In other words, if the size of the adhering binder droplet is larger than the size of the jet flowing particle, it adheres to nearby particles. This is due to the separation force caused by the kinetic energy of the particles and the combination of spray droplets Determined by balance with power. That is, when the separation force is larger than the binding force, the adhesion / aggregation of particles is suppressed, and when the separation force is smaller than the coupling force, the particles adhere / aggregate. However, even with the same droplet size, when the initial particle size is small, even if it contributes to adhesion / aggregation, if the particle size grows to a certain size, the separation force increases as the mass increases. Growth is suppressed, and as a result, a granulated product having a sharp particle size distribution is obtained.
Depending on the viscosity and adhesion of the liquid to be sprayed, the geometric standard deviation [“D (84.1) / D (50)”: σg] can be controlled by controlling the droplet diameter. I found what I could do for the first time .

本発明において、バリア層を構成する液に配合する微粒子の平均粒子径は、造粒物の平均粒子径の約1/10程度が好ましい。微粒子を配合することにより、造粒物表面の凹凸が少なくなり滑らかな粒子が得られる。これをフラクタル次元で表すと、1.0〜1.2の滑らかな粒子表面の造粒物が得られる。
粒子の表面に凹凸があると、バリア性や溶出制御に必要な膜剤が多く必要となる。これは、凸部の膜厚は薄くなるので溶出が早くなる、凸部の膜厚を確保するためには、凹部では過剰に添加することになる。このためには表面状態の滑らかな核粒子が重要となる。
そして、本発明のより好ましい造粒物は、幾何標準偏差[「D(84.1)/D(50)」:σg]が1.1〜1.5の範囲内であり、かつ、フラクタル次元が1.0〜1.2の範囲内のものである。
In the present invention, the average particle diameter of the fine particles blended in the liquid constituting the barrier layer is preferably about 1/10 of the average particle diameter of the granulated product. By blending the fine particles, irregularities on the surface of the granulated product are reduced, and smooth particles can be obtained. When this is expressed by a fractal dimension, a granulated product having a smooth particle surface of 1.0 to 1.2 is obtained.
If the surface of the particles is uneven, a lot of film agent necessary for barrier properties and elution control is required. This is because the film thickness of the convex part becomes thin, so that the elution is accelerated. To ensure the film thickness of the convex part, excessive addition is made in the concave part. For this purpose, core particles having a smooth surface state are important.
A more preferable granulated product of the present invention has a geometric standard deviation [“D (84.1) / D (50)”: σg] within a range of 1.1 to 1.5, and a fractal dimension. Is within the range of 1.0 to 1.2.

本発明における安定化剤とは、化学的に一定の条件下では不安定な物質を安定な状態に保持しうる物質で、例えば中性又は酸性領域では不安定な物質に対してアルカリ性物質、アルカリに不安定な物質に対しては酸性物質を挙げることができる。
アルカリ性物質としては、たとえばアルカリ金属またはアルカリ土類金属の水酸化物、酸化物又は炭酸塩が挙げられ、具体的には水酸化ナトリウム、酸化マグネシウム、炭酸カリウム、炭酸ナトリウム又は水酸化カリウム等が挙げられる。好ましいものは、水酸化ナトリウムである。
安定化剤の水溶液又は水懸濁液における安定化剤の使用量は、造粒物の全重量に対して0.01〜10重量%、好ましくは、0.05〜7.5重量%、より好ましくは0.1〜5重量%である。安定化剤の水溶液又は水懸濁液中の安定化剤の濃度は、0.1〜33重量%、好ましくは0.5〜25重量%、より好ましくは1〜20重量%である。
The stabilizer in the present invention is a substance that can keep an unstable substance in a stable state under a certain chemical condition, for example, an alkaline substance, an alkaline substance against an unstable substance in a neutral or acidic region. An acidic substance can be mentioned for a substance that is unstable.
Examples of alkaline substances include alkali metal or alkaline earth metal hydroxides, oxides or carbonates, and specific examples include sodium hydroxide, magnesium oxide, potassium carbonate, sodium carbonate, or potassium hydroxide. It is done. Preference is given to sodium hydroxide.
The amount of the stabilizer used in the aqueous solution or suspension of the stabilizer is 0.01 to 10% by weight, preferably 0.05 to 7.5% by weight, based on the total weight of the granulated product. Preferably it is 0.1 to 5 weight%. The concentration of the stabilizer in the aqueous solution or suspension of the stabilizer is 0.1 to 33% by weight, preferably 0.5 to 25% by weight, more preferably 1 to 20% by weight.

化学的不安定物質が中性又は酸性下で不安定である場合、その中性又は酸性領域で不安定な物質としては、例えばプロトン・ポンプ阻害剤が挙げられ、その代表的なものとしては、ラベプラゾールナトリウムが挙げられる。
安定化剤の水溶液又は水懸濁液に不安定物質を溶解又は懸濁した液における化学的不安定物質の量は、添加剤粒子に、安定化剤の水溶液又は水懸濁液に不安定物質を溶解又は懸濁させた液を噴霧し得られた造粒物の全重量に対して0.5〜95重量%、好ましくは、1〜90重量%、より好ましくは5〜85重量%である。
When a chemically unstable substance is unstable under neutral or acidic conditions, examples of the substance unstable in the neutral or acidic region include proton pump inhibitors, and representative examples thereof include: Rabeprazole sodium is mentioned.
The amount of a chemically unstable substance in a solution in which an unstable substance is dissolved or suspended in an aqueous solution or suspension of a stabilizer is added to the additive particles. 0.5 to 95% by weight, preferably 1 to 90% by weight, more preferably 5 to 85% by weight, based on the total weight of the granulated product obtained by spraying the liquid in which the solution is dissolved or suspended .

噴流流動層造粒装置は流動層本体、整流板、送風機、吸気フィルター、熱交換機、スプレー装置、集塵装置、排風機等から構成されている。送風ファンから供給される空気は吸気フィルターで清浄化され、熱交換機で加温されて整流板を通じて装置本体に送入されるが、この熱風は、装置に仕込まれた添加剤からなるシード粒子を懸濁状態、つまり流動状態に保ち、安定化剤の水溶液に不安定物質を溶解した溶液を結合剤として噴霧することにより、ミストはシード粒子の表面に付着し、その表面を改質しながら、この結合剤ミストを介して付着・凝集を繰り返し次第に粒子成長(造粒・コーティング)が進行する。
The spouted fluidized bed granulator is composed of a fluidized bed main body, a rectifying plate, a blower, an intake filter, a heat exchanger, a spray device, a dust collector, a wind exhauster, and the like. The air supplied from the blower fan is cleaned by an air intake filter, heated by a heat exchanger, and sent to the device body through a rectifying plate.This hot air is used for seed particles made of additives charged in the device. By spraying as a binder a solution in which an unstable substance is dissolved in an aqueous solution of a stabilizer while maintaining a suspended state, that is, in a fluid state, the mist adheres to the surface of the seed particle , Through this binder mist, particle growth (granulation / coating) progresses gradually as adhesion / aggregation is repeated.

シードとなる添加剤としては、乳糖、結晶セルロース、トウモロコシ澱粉、バレイショ澱粉、部分アルファー化澱粉、D−マンニトール、白糖、ショ糖、ブドウ糖、低置換度ヒドロキシプロピルセルロース、軽質無水ケイ酸、ケイ酸カルシウム又はカルボシキメチルスターチナトリウム等の賦形剤が挙げられる。これら添加剤はその一部、またはすべてを結合剤溶液中に溶解もしくは分散・懸濁しても良い。さらにこれら添加剤は、その表面に安定化剤溶液を噴霧するなどの処理方法で安定化処理(表面改質)した後使用するのが好ましい。
Additives used as seeds include lactose, crystalline cellulose, corn starch, potato starch, partially pregelatinized starch, D-mannitol, sucrose, sucrose, glucose, low-substituted hydroxypropylcellulose, light anhydrous silicic acid, calcium silicate Or excipient | fillers, such as carboxymethyl starch sodium, are mentioned. A part or all of these additives may be dissolved, dispersed, or suspended in the binder solution. Furthermore, these additives are preferably used after being subjected to stabilization treatment (surface modification) by a treatment method such as spraying a stabilizer solution on the surface thereof.

本発明の造粒法においては、安定化剤粉末や添加剤は造粒の際のシードとして用いられる。その場合の粒度は、平均粒子径が0.1〜50μm程度である。   In the granulation method of the present invention, stabilizer powder and additives are used as seeds for granulation. In this case, the average particle size is about 0.1 to 50 μm.

本発明において使用される水系の高分子膜剤の高分子化合物としては、例えばヒドロキシプロピルセルロース、ヒドロキシプロピルメチルセルロース、エチルセルロース、メチルセルロース、ポリビニルピロリドン、ポリビニルアルコール、ポリビニルアルコールコポリマー等を挙げることができ、なかでもヒドロキシプロピルメチルセルロースやポリビニルアルコール、ポリビニルアルコールコポリマーが好ましい。さらに、タルク等の添加剤を配合してもよい。
これらの水系高分子膜剤の使用量は、錠剤全重量の1〜50重量%が好ましく、より好ましくは、3〜30重量%である。
このバリア層被覆、すなわち中間層被覆に使用することができる製剤上の添加物としては、通常使用されている賦形剤、崩壊剤、結合剤、矯味矯臭剤、着色剤、等張化剤等その他の添加剤が適宜使用できる。

Examples of the polymer compound of the aqueous polymer film agent used in the present invention include hydroxypropylcellulose, hydroxypropylmethylcellulose, ethylcellulose, methylcellulose, polyvinylpyrrolidone, polyvinyl alcohol, and polyvinyl alcohol copolymer. Hydroxypropyl methylcellulose, polyvinyl alcohol, and polyvinyl alcohol copolymer are preferred. Furthermore, you may mix | blend additives, such as talc.
The amount of these aqueous polymer film agents used is preferably 1 to 50% by weight, more preferably 3 to 30% by weight, based on the total weight of the tablet.
Additives in the preparation that can be used for the barrier layer coating, that is, the intermediate layer coating, include commonly used excipients, disintegrants, binders, flavoring agents, coloring agents, tonicity agents, etc. Other additives can be used as appropriate.

溶出制御のための膜剤としては、たとえばアミノアルキルメタクリレートコポリマー(E,RS)、メタクリル酸コポリマー(L,LD、S)、アクリル酸エチル・メタクリル酸メチルコポリマー分散液、メトローズ、ヒドロキシプロピルメチルセルロースフタレート、ヒドロキシプロピルメチルセルロースアセテートサクシネート、及びエチルセルロース系水分散液等の公知の溶出制御膜剤を挙げることができる。これらの膜剤は1種もしくは複数配合してもよい。
崩壊剤としては、カルボキシメチルセルロース、カルボキシメチルセルロースカルシウム、カルボキシメチルスターチナトリウム、クロスポビドン、低置換度ヒドロキシプロピルセルロース、部分アルファー化澱粉等を挙げることができる。
As a film agent for elution control, for example, aminoalkyl methacrylate copolymer (E, RS), methacrylic acid copolymer (L, LD, S), ethyl acrylate / methyl methacrylate copolymer dispersion, Metrols, hydroxypropyl methylcellulose phthalate, Well-known elution control film | membrane agents, such as a hydroxypropyl methylcellulose acetate succinate and an ethyl cellulose type aqueous dispersion, can be mentioned. These film agents may be used alone or in combination.
Examples of the disintegrant include carboxymethyl cellulose, carboxymethyl cellulose calcium, carboxymethyl starch sodium, crospovidone, low-substituted hydroxypropyl cellulose, and partially pregelatinized starch.

粒子表面を安定化剤水溶液ミストで被覆・隠蔽することで、他の添加剤などの添加剤と配合してもその分解・変質を防止することができる。より効果を高めるために安定化剤を配合した中間層被覆を施すことで、大気中の水分の吸着を抑制することができる。次に得られた粒子表面に溶出制御のための膜剤、たとえば腸溶性被膜を施すことで、腸溶性膜剤と薬物が直接に接触することによる不安定物質の変質・失活を防止することもできる。腸溶性膜剤としては、たとえばメタクリル酸コポリマー、セルロースアセテートフタレート、ヒドロキシプロピルメチル・セルロースフタレートなど、公知のものが挙げられる。
なお、腸溶性膜剤のpH調整のために安定化剤を添加することもある。
By covering and concealing the particle surface with a stabilizer aqueous solution mist, decomposition and alteration can be prevented even when blended with additives such as other additives. In order to enhance the effect, it is possible to suppress the adsorption of moisture in the atmosphere by applying an intermediate layer coating containing a stabilizer. Next, by applying a film agent for elution control, such as an enteric coating, to the obtained particle surface, it is possible to prevent alteration or deactivation of unstable substances due to direct contact between the enteric film and the drug. You can also. Examples of enteric film agents include known ones such as methacrylic acid copolymer, cellulose acetate phthalate, and hydroxypropylmethyl / cellulose phthalate.
A stabilizer may be added to adjust the pH of the enteric film agent.

A)平均粒子径:31.0μmのケイ酸カルシウム56.0gを噴流流動層造粒機(パウレック社製:MP−01−SPC型)に投入し、水酸化ナトリウム80.0gを精製水2160gに溶解した液に、ラベプラゾールナトリウム800.0gを溶解した液(固形分濃度:28.9重量%)をスプレーし、造粒物を得た。
B:バリア層1)得られた造粒品468.0gを噴流流動層造粒機に投入し、水酸化ナトリウム0.24g及びHPC−L25.2gを精製水1430.0gに溶解した液にタルク75.52g酸化チタン151.04gを分散・懸濁させた液をスプレーし、造粒物を得た。
C:バリア層2)前記で得られた造粒物720.0gに、アクリル酸エチル・メタクリル酸メチルコポリマー分散液(NE30D)853.3g(固形分:256.0g)、エチルセルロース水分散液426.7g(固形分:128.0g)を精製水1024.0gに加え混合撹拌し、さらに、軽質無水ケイ酸96.0gを加えて混合、撹拌、分散させた液(固形分濃度:20重量%)をスプレー添加し、造粒物を得た。
D:溶出制御層)前記で得られた製品180.0gを噴流流動層に仕込み、メタクリル酸コポリマーLD(L30D−55)670.4g(固形分:201.12g)、及びアクリル酸エチル・メタクリル酸メチルコポリマー分散液(NE30D)670.4g(固形分:201.12g)を精製水861.44gに加え、緩やかに混合撹拌し、さらにグリセリンモノステアレート47.76gを加えた液(固形分濃度:20.1重量%)をスプレー添加し、造粒物を得た。
得られた造粒物に他の添加剤を配合し打錠し、耐酸性、安定性に優れ、口腔内崩壊時間約50秒の口腔内崩壊錠を得た。
A) 56.0 g of calcium silicate having an average particle diameter of 31.0 μm was put into a spouted fluidized bed granulator (manufactured by Paulek: MP-01-SPC type), and 80.0 g of sodium hydroxide was added to 2160 g of purified water. The dissolved solution was sprayed with a solution (solid content concentration: 28.9% by weight) in which 800.0 g of rabeprazole sodium was dissolved to obtain a granulated product.
B: Barrier layer 1) 468.0 g of the obtained granulated product was put into a jet fluidized bed granulator, and talc was added to a solution obtained by dissolving 0.24 g of sodium hydroxide and 25.2 g of HPC-L in 1430.0 g of purified water. A liquid in which 151.04 g of 75.52 g titanium oxide was dispersed and suspended was sprayed to obtain a granulated product.
C: Barrier layer 2) To 720.0 g of the granulated product obtained above, 853.3 g of ethyl acrylate / methyl methacrylate copolymer dispersion (NE30D) (solid content: 256.0 g), ethyl cellulose aqueous dispersion 426. 7 g (solid content: 128.0 g) was added to 1024.0 g of purified water and mixed and stirred. Further, 96.0 g of light anhydrous silicic acid was added, mixed, stirred and dispersed (solid content concentration: 20% by weight). Was added by spraying to obtain a granulated product.
D: Elution control layer) 180.0 g of the product obtained above was charged into a jet fluidized bed, 670.4 g of methacrylic acid copolymer LD (L30D-55) (solid content: 201.12 g), and ethyl acrylate / methacrylic acid A solution obtained by adding 670.4 g (solid content: 201.12 g) of methyl copolymer dispersion (NE30D) to 861.44 g of purified water, gently mixing and stirring, and further adding 47.76 g of glycerol monostearate (solid content concentration: 20.1% by weight) was added by spraying to obtain a granulated product.
The resulting granulated product was mixed with other additives and tableted to obtain an orally disintegrating tablet excellent in acid resistance and stability and having an oral disintegration time of about 50 seconds.

A)平均粒子径:31.0μmのケイ酸カルシウム56.0gを噴流流動層造粒機(パウレック社製:MP−01−SPC型)に投入し、水酸化ナトリウム80.0gを精製水2160gに溶解した液に、ラベプラゾールナトリウム800.0gを溶解した液(固形分濃度:28.9%)をスプレーし、造粒物を得た。
B:バリア層1)得られた造粒品468.0gを噴流流動層造粒機に投入し、水酸化ナトリウム0.48g及びHPC−L50.4gを精製水2788.0gに溶解した液にタルク110.28g、酸化チタン330.84gを分散、懸濁させた液をスプレーし、造粒物を得た。
C:バリア層2)前記で得られた製品480.0g、アクリル酸エチル・メタクリル酸メチルコポリマー分散液(NE30D)720.0g(固形成分216.0g)、エチルセルロース水分散液720.0g(固形分:216.0g)を精製水912.0gに加え混合撹拌し、さらに、軽質無水ケイ酸48.0gを加えて混合、撹拌、分散させた液(固形分濃度:20重量%)をスプレー添加し、造粒物を得た。
D:溶出制御層)前記で得られた製品240.0gを噴流流動層に仕込み、メタクリル酸コポリマーLD(L30D−55)700.0g(固形分:210.0g)、アクリル酸エチル・メタクリル酸メチルコポリマー分散液(NE30D)700.0g(固形分:210.0g)を精製水1420.0gに加え、緩やかに混合撹拌し、さらにタルク180.0gを加えた液(固形分濃度:20.0重量%)をスプレー添加し、造粒物を得た。
得られた造粒物に他の添加剤を配合し打錠し、耐酸性、安定性に優れ、口腔内崩壊時間約50秒の口腔内崩壊錠を得た。
A) 56.0 g of calcium silicate having an average particle diameter of 31.0 μm was put into a spouted fluidized bed granulator (manufactured by Paulek: MP-01-SPC type), and 80.0 g of sodium hydroxide was added to 2160 g of purified water. The dissolved solution was sprayed with a solution (solid content concentration: 28.9%) in which 800.0 g of rabeprazole sodium was dissolved to obtain a granulated product.
B: Barrier layer 1) 468.0 g of the obtained granulated product was put into a jet fluidized bed granulator, and talc was added to a solution obtained by dissolving 0.48 g of sodium hydroxide and 50.4 g of HPC-L in 2788.0 g of purified water. A liquid in which 110.28 g and titanium oxide 330.84 g were dispersed and suspended was sprayed to obtain a granulated product.
C: Barrier layer 2) 480.0 g of the product obtained above, 720.0 g of ethyl acrylate / methyl methacrylate copolymer dispersion (NE30D) (solid component 216.0 g), 720.0 g of ethyl cellulose aqueous dispersion (solid content) : 216.0 g) was added to 912.0 g of purified water, mixed and stirred, and then 48.0 g of light anhydrous silicic acid was added, mixed, stirred and dispersed (solid content concentration: 20% by weight) by spraying. A granulated product was obtained.
D: Elution control layer) 240.0 g of the product obtained above was charged into a jet fluidized bed, 700.0 g of methacrylic acid copolymer LD (L30D-55) (solid content: 210.0 g), ethyl acrylate / methyl methacrylate 700.0 g of copolymer dispersion (NE30D) (solid content: 210.0 g) was added to 1420.0 g of purified water, mixed gently with stirring, and further added with 180.0 g of talc (solid content concentration: 20.0 weight) %) Was added by spraying to obtain a granulated product.
The resulting granulated product was mixed with other additives and tableted to obtain an orally disintegrating tablet excellent in acid resistance and stability and having an oral disintegration time of about 50 seconds.

A)平均粒子径:44.9μmのカルボキシメチルスターチナトリウム160.0gを噴流流動層造粒機(パウレック社製:MP−01−SPC型)に投入し、水酸化ナトリウム80.0gを精製水2160gに溶解した液に、ラベプラゾールナトリウム800.0gを溶解した液(固形分濃度:28.9重量%)をスプレーし、造粒物を得た。
B:バリア層1)得られた造粒品520.0gを噴流流動層造粒機に投入し、水酸化ナトリウム0.24g及びHPC−L24.0gを精製水1733.36gに溶解した液にタルク127.88g、酸化チタン127.88gを分散、懸濁させた液をスプレーし、造粒物を得た。
C:バリア層2)前記で得られた製品400.0gに、アクリル酸エチル・メタクリル酸メチルコポリマー分散液(NE30D)360.0g(固形分:180.0g)、エチルセルロース水分散液360.0g(固形分:108.0g)を精製水456.0gに加え混合撹拌し、さらに、軽質無水ケイ酸24.0gを加えて混合、撹拌、分散させた(固形分濃度:20重量%)をスプレー添加し、造粒物を得た。
D:溶出制御層)前記で得られた製品320.0gを噴流流動層に仕込み、メタクリル酸コポリマー(L30D−55)1400.0g(固形分:420.0g)、アクリル酸エチル・メタクリル酸メチルコポリマー分散液(NE30D)1400.0g(固形分:420.0g)を精製水1880.0gに加え、緩やかに混合撹拌し、さらに軽質無水ケイ酸120.0gを加えた液(固形分濃度:20.0重量%)をスプレー添加し、造粒物を得た。
得られた粒子に他の添加剤を配合し打錠し、耐酸性、安定性に優れ、口腔内崩壊時間約50秒の口腔内崩壊錠を得た。
A) 160.0 g of carboxymethyl starch sodium having an average particle size of 44.9 μm was charged into a spouted fluidized bed granulator (manufactured by Paulek: MP-01-SPC type), and 80.0 g of sodium hydroxide was added to 2160 g of purified water. A solution in which 800.0 g of rabeprazole sodium was dissolved (solid content concentration: 28.9% by weight) was sprayed on the solution dissolved in 1 to obtain a granulated product.
B: Barrier layer 1) 520.0 g of the obtained granulated product was put into a jet fluidized bed granulator, and talc was added to a solution obtained by dissolving 0.24 g of sodium hydroxide and 24.0 g of HPC-L in 1733.36 g of purified water. A liquid in which 127.88 g and 127.88 g of titanium oxide were dispersed and suspended was sprayed to obtain a granulated product.
C: Barrier layer 2) To 400.0 g of the product obtained above, 360.0 g of ethyl acrylate / methyl methacrylate copolymer dispersion (NE30D) (solid content: 180.0 g), 360.0 g of ethyl cellulose aqueous dispersion ( Solid content: 108.0 g) was added to 456.0 g of purified water, mixed and stirred, and then 24.0 g of light anhydrous silicic acid was added, mixed, stirred and dispersed (solid content concentration: 20% by weight) by spray addition. To obtain a granulated product.
D: Elution control layer) 320.0 g of the product obtained above was charged into a jet fluidized bed, 1400.0 g of methacrylic acid copolymer (L30D-55) (solid content: 420.0 g), ethyl acrylate / methyl methacrylate copolymer A dispersion (NE30D) (1400.0 g, solid content: 420.0 g) was added to purified water (1880.0 g), and the mixture was gently mixed and stirred, and then light anhydrous silicic acid (120.0 g) was added (solid content concentration: 20. 0% by weight) was added by spraying to obtain a granulated product.
The obtained particles were mixed with other additives and tableted to obtain an orally disintegrating tablet excellent in acid resistance and stability and having an oral disintegration time of about 50 seconds.

比較例1Comparative Example 1

A)アセトアミノフェン(タイコヘルスケア社製)800gを転動流動層装置(パウレック社製:マルチプレックスMP−01型)に投入し、HPC−L51.2gを精製水588.8gに溶解した液をスプレー添加し、造粒物を得た。
B)得られた造粒物300gを転動流動層装置に投入し、アセトアミノフェン300g、及びHPC−L60.0gを精製水1640.0gに溶解、分散した液(固形分濃度:18重量%)をスプレー添加し、造粒物を得た。
A) A solution in which 800 g of acetaminophen (manufactured by Tyco Healthcare) was charged into a rolling fluidized bed apparatus (manufactured by Paulec: multiplex MP-01 type), and 51.2 g of HPC-L was dissolved in 588.8 g of purified water. Was added by spraying to obtain a granulated product.
B) 300 g of the obtained granulated product was put into a rolling fluidized bed apparatus, and 300 g of acetaminophen and 60.0 g of HPC-L were dissolved and dispersed in 1640.0 g of purified water (solid content concentration: 18% by weight) ) Was added by spraying to obtain a granulated product.

前記実施例1−A、B、C、Dで製造した造粒物と比較例1−A、Bで製造した造粒物について粒子径及び形状に関する測定をし、平均粒子径、幾何標準偏差、フラクタル次元及び円形度係数を算出し、表1に示した。

Figure 0005503192
The granule produced in Examples 1-A, B, C and D and the granule produced in Comparative Examples 1-A and B were measured for particle diameter and shape, and the average particle diameter, geometric standard deviation, Fractal dimensions and circularity coefficients were calculated and are shown in Table 1.
Figure 0005503192

表1から、本発明に係る造粒物は、粒度分布がシャープであり、表面の凹凸が少なく、かつ球状に近いことが判る。   From Table 1, it can be seen that the granulated product according to the present invention has a sharp particle size distribution, little surface irregularities, and is nearly spherical.

本発明によれば、化学的に不安定な生理活性物質を、製剤操作上簡便な方法で、長期に亘り安定に保持できる粒状物を製造する方法を提供することができる。また、本発明の方法は、生理活性物質の溶出速度の制御が容易な固形製剤用造粒物の製造に適しており、医薬の口腔内速崩壊錠の製造に利用することができる。   ADVANTAGE OF THE INVENTION According to this invention, the method of manufacturing the granular material which can hold | maintain a chemically unstable physiologically active substance stably over a long period of time by a simple method on formulation operation can be provided. In addition, the method of the present invention is suitable for the production of a granulated product for a solid preparation in which the dissolution rate of a physiologically active substance can be easily controlled, and can be used for the production of an orally rapidly disintegrating tablet for a medicine.

Claims (12)

添加剤からなるシード粒子を噴流流動層造粒装置に仕込み、流動状態を保ちながら、化学的に不安定な生理活性物質を安定化剤の水溶液に溶解もしくは懸濁させた液を噴霧する造粒物の製造法において、噴流流動層装置に仕込まれたシード粒子の1重量部に対して、生理活性物質及び安定化剤を2〜18重量部含有する液を、噴流流動層造粒装置のノズル先端の圧縮ガス体の吐出速度が300m/秒以上、かつ吐出液速が1m/秒以下の均質で微小な液滴として噴霧する、平均粒子径が150ミクロン以下で幾何標準偏差[「D(84.1)/D(50)」:σg]が1.1〜1.5である造粒物の製造方法。 Granulation in which seed particles consisting of additives are charged into a spouted fluidized bed granulator and sprayed with a solution in which a chemically unstable physiologically active substance is dissolved or suspended in an aqueous solution of a stabilizer while maintaining a fluid state. In the method for producing a product, a liquid containing 2 to 18 parts by weight of a physiologically active substance and a stabilizer is added to 1 part by weight of seed particles charged in the spouted fluidized bed apparatus. Sprayed as homogeneous and fine droplets having a discharge speed of a compressed gas body at the tip of 300 m / sec or more and a discharge liquid speed of 1 m / sec or less, an average particle diameter of 150 microns or less and a geometric standard deviation [“D (84 .1) / D (50) ”: σg] is 1.1 to 1.5. 請求項1の方法により得られた造粒物の表面に、水系の結合剤もしくは高分子膜剤液中に微粒子を配合した液を用い、噴流流動層造粒装置で単層もしくは複数層のバリア層被膜を施すことにより、幾何標準偏差[「D(84.1)/D(50)」:σg]が1.1〜1.5の粒子とする造粒物の製造方法。 A single layer or a plurality of layers of barriers in a spouted fluidized bed granulator using a liquid obtained by blending fine particles in a water-based binder or polymer film agent liquid on the surface of the granulated product obtained by the method of claim 1 A method for producing a granulated product in which a geometric standard deviation [“D (84.1) / D (50)”: σg] is 1.1 to 1.5 by applying a layer coating. 請求項1又は2に記載の方法により得られた造粒物の表面に、可塑剤を配合しない溶出制御膜剤液に一種もしくは複数種の水系高分子膜剤を配合した液を噴霧添加することにより、平均粒子径が200ミクロン以下で、かつ、幾何標準偏差[「D(84.1)/D(50)」:σg]が1.1〜1.4であり、フラクタル次元が1.0〜1.2の表面が滑らかな粒子とする造粒物の製造方法。 Spray-adding a liquid in which one or a plurality of water-based polymer film agents are mixed with an elution control film agent liquid not containing a plasticizer to the surface of the granulated product obtained by the method according to claim 1 or 2. The average particle size is 200 microns or less, the geometric standard deviation [“D (84.1) / D (50)”: σg] is 1.1 to 1.4, and the fractal dimension is 1.0. The manufacturing method of the granulated material which makes the particle | grains of -1.2 smooth. 安定化剤がアルカリ性物質であり、化学的に不安定な生理活性物質が中性又は酸性下で不安定な物質である請求項1〜のいずれかに記載の造粒物の製造方法。 The method for producing a granulated product according to any one of claims 1 to 3 , wherein the stabilizer is an alkaline substance, and the chemically unstable physiologically active substance is a substance which is unstable under neutral or acidic conditions. 安定化剤がアルカリ金属またはアルカリ土類金属の水酸化物、酸化物又は炭酸塩であり、化学的に不安定な生理活性物質がプロトン・ポンプ阻害剤である請求項1〜のいずれかに記載の造粒物の製造方法。 Hydroxide stabilizing agent is an alkali metal or alkaline earth metal, an oxide or carbonate, in any one of claims 1-4 chemically unstable physiologically active substance is a proton pump inhibitor The manufacturing method of the granulated material of description. 安定化剤が水酸化ナトリウム、炭酸カリウム、炭酸ナトリウム又は水酸化カリウムであり、化学的に不安定な生理活性物質が、ラベプラゾールナトリウムである請求項1〜5のいずれかに記載の造粒物の製造方法。 The stabilizer is sodium hydroxide, potassium carbonate, sodium carbonate or potassium hydroxide, and the chemically unstable physiologically active substance is rabeprazole sodium. Production method. 安定化剤の水溶液中の安定化剤量が造粒物に対して0.01〜10重量%である請求項1〜のいずれかに記載の造粒物の製造法。 The method for producing a granulated product according to any one of claims 1 to 6 , wherein the amount of the stabilizer in the aqueous solution of the stabilizer is 0.01 to 10% by weight based on the granulated product. 安定化剤の水溶液中の安定化剤の濃度が0.1〜33重量%である請求項1〜7のいずれかに記載の造粒物の製造方法。 The method for producing a granulated product according to any one of claims 1 to 7, wherein the concentration of the stabilizer in the aqueous solution of the stabilizer is 0.1 to 33% by weight. シード粒子がその表面を安定化剤によって安定化処理を施されたものである請求項1〜のいずれかに記載の造粒物の製造方法。 The method for producing a granulated product according to any one of claims 1 to 8 , wherein the surface of the seed particles is subjected to stabilization treatment with a stabilizer. シード粒子が、乳糖、結晶セルロース、トウモロコシ澱粉、バレイショ澱粉、部分アルファー化澱粉、D−マンニトール、白糖、ショ糖、ブドウ糖、軽質無水ケイ酸、ケイ酸カルシウム、カルボシキメチルスターチナトリウム、クロスポビドン(cr−PVP)または低置換度ヒドロキシプロピルセルロース(L−HPC)の粒子である請求項1〜のいずれかに記載の造粒物の製造方法。 Seed particles are lactose, crystalline cellulose, corn starch, potato starch, partially pregelatinized starch, D-mannitol, sucrose, sucrose, glucose, light anhydrous silicic acid, calcium silicate, carboxymethyl starch sodium, crospovidone (cr -PVP) or low substituted hydroxypropyl cellulose (L-HPC) particles. The method for producing a granulated product according to any one of claims 1 to 9 . 水系高分子膜剤の高分子化合物がヒドロキシプロピルセルロース、ヒドロキシプロピルメチルセルロース、ポリビニルアルコール、ポリビニルアルコールコポリマー、アミノアルキルメタクリレーマー(E,RL、RS)、メタクリル酸コポリマー(L,LD、S)、アクリル酸エチル・メタクリル酸メチルコポリマー分散液、メトローズ、ヒドロキシプロピルメチルセルロースフタレート、ヒドロキシプロピルメチルセルロースアセテートサクシネート及びエチルセルロース化合物からなる群から選ばれた一種又は二種以上である請求項10のいずれかに記載の造粒物の製造方法。 The polymer compound of the water-based polymer film agent is hydroxypropylcellulose, hydroxypropylmethylcellulose, polyvinyl alcohol, polyvinyl alcohol copolymer, aminoalkyl methacrylate polymer (E, RL, RS), methacrylic acid copolymer (L, LD, S), acrylic acid ethyl methyl methacrylate copolymer dispersion, Metolose, hydroxypropylmethylcellulose phthalate, according to any one of claims 3-10 one selected from the group consisting of hydroxypropylmethylcellulose acetate succinate and ethylcellulose compounds or at two or more A method for producing a granulated product. 請求項1〜11のいずれかに記載の造粒物の製造方法により得られた造粒物を他の添加剤と混合して打錠する通常の錠剤もしくは口腔内崩壊錠の製造方法。 Granules usual production method of a tablet or orally disintegrating tablet tabletting is mixed with granules of other additives obtained by the method according to any one of claims 1 to 11.
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