JP5500520B2 - Manufacturing method - Google Patents

Manufacturing method Download PDF

Info

Publication number
JP5500520B2
JP5500520B2 JP2009194793A JP2009194793A JP5500520B2 JP 5500520 B2 JP5500520 B2 JP 5500520B2 JP 2009194793 A JP2009194793 A JP 2009194793A JP 2009194793 A JP2009194793 A JP 2009194793A JP 5500520 B2 JP5500520 B2 JP 5500520B2
Authority
JP
Japan
Prior art keywords
rice
glutinous rice
amount
water
dextrin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2009194793A
Other languages
Japanese (ja)
Other versions
JP2011030558A (en
Inventor
正成 浅野
Original Assignee
株式会社アサノ食品
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社アサノ食品 filed Critical 株式会社アサノ食品
Priority to JP2009194793A priority Critical patent/JP5500520B2/en
Publication of JP2011030558A publication Critical patent/JP2011030558A/en
Application granted granted Critical
Publication of JP5500520B2 publication Critical patent/JP5500520B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Description

本発明は、もち米を主材料とした五目おこわ、山菜おこわ、赤飯などを可食状態に加熱処理したあと、冷却し、盛りつけやおにぎりを機械にて連続的・効率的且つ安全に作ることが出来るおこわの製造方法に関する。  In the present invention, gomoku okonoyama, wild vegetable okowa, red rice, etc. with glutinous rice as the main ingredient are heat-treated in an edible state, then cooled, and served and rice balls are made continuously, efficiently and safely with a machine. The present invention relates to a method for producing a rice cake.

近年の食を取り巻く環境では、コンビニエンスストアや食品スーパーが生活面で不可欠な存在であり、特に、これらの店舗で扱っているお弁当やおにぎりなどの米飯類は、単身者や調理時間の取れない人々にとり非常に重宝である。これらの米飯類は、店舗内で調理される場合と、工場で一括製造され各店舗に配送される場合とがある。工場で一括製造される米飯類は、各店舗に配送する時間が必要となり、その分、消費期限を長めに取ることが必要となり、製造工程での菌数コントロールを含めた衛生管理が重要になる。このため、可食状態に加熱処理後の米飯類は、真空冷却装置により急速に30℃以下に冷却されて、機械により弁当箱へ盛り付けられたり、おにぎりに成型されたりしたあと包装され、製品として各店舗に配送される。  In the environment surrounding food in recent years, convenience stores and food supermarkets are indispensable in daily life, especially for cooked rice such as bento boxes and rice balls handled at these stores can not be alone or cooking time It is very useful for people. These cooked rice may be cooked in a store or manufactured in a factory and delivered to each store. Rice cooked at the factory needs time to be delivered to each store, so it is necessary to extend the expiration date, and hygiene management including bacterial count control in the manufacturing process is important. . For this reason, cooked rice that has been heat-treated in an edible state is rapidly cooled to 30 ° C or less by a vacuum cooling device, placed in a lunch box by a machine, molded into a rice ball, and then packaged as a product. Delivered to each store.

ところが、炊飯後の米飯類を真空冷却装置により急速に30℃以下に冷却して、機械で弁当箱に盛り付けたり、おにぎりに成型出来るのは、うるち米に限られる。可食出来るように加熱処理されたもち米は、必要量の水が吸収されたあとも、さらに、加熱されることでもち米澱粉のアルファー化度が100%近くなって、可食出来るようになるため、もち米の表層部が低水分の状態で加熱されることになるから、粘りが強くなるのである。したがって、可食できる状態のもち米を真空冷却装置により急速に30℃以下に冷却されると、うるち米と比較して粘りが非常に強くなって、おにぎりを機械にて成型しようとしても、詰まって機械化できないことになる。このため、通常、温かい状態のもち米(冷却後の粘りに比べればかなり低い)を機械によりおにぎりに成型したあと、真空冷却装置により冷却したあと包装している。しかしながら、真空冷却装置により急速に冷却出来ないから、菌数コントロールが難しく規格逸脱の原因ともなる。  However, rice that has been cooked can be rapidly cooled to 30 ° C. or less with a vacuum cooling device and placed in a lunch box with a machine or molded into a rice ball. The glutinous rice that has been heat-treated so that it can be edible can be edible after the required amount of water has been absorbed, and even when heated, the degree of pregelatinization of the glutinous rice starch is nearly 100%. Therefore, since the surface layer part of glutinous rice is heated in a low moisture state, the stickiness becomes strong. Therefore, when edible glutinous rice is rapidly cooled to below 30 ° C by a vacuum cooling device, it becomes very sticky compared to glutinous rice, and even if you try to mold rice balls with a machine, it will clog. It cannot be mechanized. For this reason, warm glutinous rice (which is considerably lower than the stickiness after cooling) is usually formed into a rice ball by a machine, then cooled by a vacuum cooling device and then packaged. However, since it cannot be rapidly cooled by the vacuum cooling device, it is difficult to control the number of bacteria, which causes a deviation from the standard.

また、お弁当など成型を必要としない製品でも、急速冷却後は、機械にて可食状態のもち米を盛り付けることが出来ないから、手作業となる。しかしながら、もち米の粘りが強く作業性が悪く、手作業でも外観良く盛り付けをすることが出来ない。  Also, even products that do not require molding, such as lunch boxes, are laboured after rapid cooling because edible glutinous rice cannot be placed on the machine. However, the stickiness of glutinous rice is strong and the workability is poor, and it is not possible to arrange it with good appearance even by manual work.

このような状况から、可食出来るように加熱処理されたもち米を、真空冷却により急速に30℃以下に冷却しても、うるち米と比較してさほど粘りが強くならず、機械により、盛り付けやおにぎりを成型出来るおこわの製造方法が知られている。  Even if glutinous rice that has been heat-treated so as to be edible from such a state is rapidly cooled to 30 ° C. or less by vacuum cooling, it does not become so sticky as compared to glutinous rice, and it is served and cooked by rice. There is known a manufacturing method of rice cake that can be molded.

すなわち、このおこわの製造方法は、洗米したのちに所要時間浸漬された水分含有のもち米を、蒸気噴射ノズルを有する蒸気発生機および蒸籠を含む蒸手段を介して蒸し、最終的にタレで調味されたおこわの製造方法であり、この水分含有のもち米を7分〜12分の短時間で、且つ1度に短時間で蒸して完全蒸米とし、しかるのちに、完全蒸米を蒸籠から取り出して混合容器に入れ替え、その後の味付け工程では、少なくとも混合容器にタレを入れ、且つ攪拌手段を介して攪拌することによって、急速冷却しても、機械により、盛り付けやおにぎりを成型出来るとしている(例えば、特許文献1参照)。  That is, in this method for producing rice bran, the water-containing glutinous rice soaked for the required time after being washed is steamed through a steam generator having a steam injection nozzle and steaming means including steam, and finally seasoned with sauce. This is a method for producing rice bran. This moisture-containing glutinous rice is steamed in a short time of 7 to 12 minutes and in a short time to complete steamed rice, and then the completely steamed rice is taken out from the steamed rice. In the subsequent seasoning process, at least the mixing container is put into a saucer and stirred through a stirring means, and even with rapid cooling, it is said that the machine can mold and serve rice balls (for example, Patent Document 1).

特開2009−55869号公報  JP 2009-55869 A

特許文献1のおこわの製造方法は、完全蒸米とした後、タレを攪拌しながら完全蒸米の表層部に均一に加えることで、表層部の水分を一時的に増やし同時に表層部の温度を下げるから、表層部の粘りが弱くなり、結果的に、急速冷却しても、機械により盛り付けやおにぎりを成型出来る状態になっているものと、推察出来る。しかしながら、完全蒸米を混合容器に入れ替え、その混合容器にタレを入れ、且つ攪拌手段を介して攪拌することにより、完全蒸米の表層部にタレを均一に加えることが難しい。  Since the method for producing rice bran of Patent Document 1 is completely steamed rice, it is added to the surface layer portion of the completely steamed rice while stirring the sauce, thereby temporarily increasing the moisture of the surface layer portion and simultaneously lowering the temperature of the surface layer portion. As a result, it can be inferred that the stickiness of the surface layer portion becomes weak, and as a result, even if it is rapidly cooled, it is in a state where it is possible to mold and cook rice balls with a machine. However, it is difficult to uniformly add the sauce to the surface layer portion of the completely steamed rice by replacing the completely steamed rice with the mixing vessel, putting the sauce into the mixing vessel, and stirring the mixture via the stirring means.

このため、完全蒸米の表層部にタレが行き渡らない箇所が有るにもかかわらず、急速冷却すると、タレが行き渡っていない箇所の表層部の粘りが強くなり、機械内で詰まることになるため、機械により盛り付けやおにぎりを成型出来なくなる危険性が非常に高いことになる。  For this reason, even if there is a part where the sauce does not spread in the surface layer part of the completely steamed rice, if it is rapidly cooled, the surface part of the part where the sauce is not spread will become sticky and clog in the machine. As a result, there is a very high risk that it will not be possible to mold or serve rice balls.

そこで、本発明の目的は、もち米を可食出来るように加熱処理することが容易であり、しかも、加熱処理したもち米を、真空冷却装置などによって急速に冷却して菌数コントロールをしても、もち米の粘りが強くならず、機械により容易に盛り付けやおにぎり成型が出来るおこわの製造方法を提供することにある。  Therefore, the object of the present invention is to easily heat the glutinous rice so that it can be edible, and to quickly cool the heated glutinous rice with a vacuum cooling device or the like to control the number of bacteria. However, the stickiness of glutinous rice is not strong, and an object of the present invention is to provide a method for producing a rice bran that can be easily arranged and formed into rice balls by machine.

本発明者は、うるち米およびもち米の早炊き米の製造方法や、製造された早炊き米の利用分野について長年調査研究を重ねてきた。特に、もち米の早炊き米を使用したおこわ類の製造について、菌数コントロールのために、真空冷却装置などによって急速に冷却しても、もち米の粘りが強くならず、機械により容易に盛り付けやおにぎり成型が出来るものを提供してきた。ここに、もち米を水の存在下で直接加熱処理して可食状態にする過程において、調味料を含んだ水溶液にデキストリンを加えて、もち米と共に加熱すれば、もち米をアルファー化しながら色や味付けが出来、しかも真空冷却装置によって急速に冷却しても、もち米の粘りが強くならず、機械により容易に盛り付けやおにぎり成型が出来ることを見い出し、本発明に到達したのである。  The inventor has conducted research and research for many years on the production method of glutinous rice and glutinous rice, and the field of use of the produced baked rice. Especially for the production of rice bran using quick-cooked rice of glutinous rice, even if it is rapidly cooled with a vacuum cooling device, etc., to control the number of bacteria, the sticky rice does not become sticky, and it is easily placed by a machine. We have been offering products that can be molded into rice balls. Here, in the process of heating the glutinous rice directly in the presence of water to make it edible, add dextrin to the aqueous solution containing the seasoning and heat it with the glutinous rice. It was found that the sticky rice could not be strengthened even if it was rapidly cooled by a vacuum cooling device, and that it could be easily laid and cooked on rice balls by a machine, and the present invention was achieved.

すなわち、請求項1の発明は、洗浄後のもち米を水の存在下で加熱処理して可食状態にする工程において、もち米に対して0.10重量%ないし10.0重量%のデキストリンを添加してなり、前記工程で可食状態になったもち米を真空冷却して28°Cにし、この状態のもち米を成型器により目的とする形状に成型することを特徴とするおこわの製造方法である。That is, the invention of claim 1 is a dextrin of 0.10% by weight to 10.0% by weight with respect to the glutinous rice in the step of heating the glutinous rice after washing in the presence of water to make it edible. The glutinous rice that has been edible in the above process is vacuum-cooled to 28 ° C., and the glutinous rice in this state is formed into a desired shape by a molding machine. Is the method.

もち米は、国内産、外国産を問わず、さらにその種類、例えば、滋賀羽二重糯、ヒメノモチ、新羽二重糯、ヒヨクモチ、こがねもちなど、も問わない。また、洗浄についてもその方法を問わない。要はもち米表面に付着しているゴミや吸水を阻害する糠などが除去されていれば良いのである。さらに、水はもち米を可食状態にするのに必要な量が確保されていればよく、水道水でも井戸水でもよい。そして、この水に調味料や具材が含まれていても差し支えない。  The glutinous rice, whether domestic or foreign, can be of any type, for example, Shiga feather double rice cake, Himenomochi, Shinba double rice cake, Hiyokumochi, and rice cake. Moreover, the method is not ask | required also about washing | cleaning. In short, it is only necessary to remove dust adhering to the surface of the glutinous rice and soot that inhibits water absorption. Furthermore, the amount of water required to make the glutinous rice edible is ensured, and may be tap water or well water. And even if this water contains seasonings and ingredients, it does not matter.

水の存在下で加熱処理する方法は、特に限定がなく、もち米を水蒸気にて蒸しても、もち米の量に見合う水と共に炊き込んでも良く、要はもち米を可食状態にすればよい。その際、もち米に対して0.10重量%ないし10.0重量%のデキストリンを添加することが重要である。このデキストリンの添加は、水を媒介としてなされる。例えば、デキストリン40gを1Lの水に溶かし、その水溶液にもち米1kgを浸漬して、1kgのもち米の表層部に40gのデキストリンが付着するようにしたあと、加熱処理してもち米を可食状態にする。There is no particular limitation on the method of heat treatment in the presence of water, and glutinous rice may be steamed with steam or cooked with water suitable for the amount of glutinous rice. . At that time, it is important to add 0.10% by weight to 10.0% by weight of dextrin with respect to the glutinous rice. This addition of dextrin is made through water. For example, 40 g of dextrin is dissolved in 1 liter of water, 1 kg of glutinous rice is immersed in the aqueous solution so that 40 g of dextrin adheres to the surface layer of 1 kg of glutinous rice, and then edible after heating. Put it in a state.

そして、このデキストリンは、もち米の表層部にこれを覆うように付着して、もち米に水分を吸水しづらくする役割を担うものである。一般的に、もち米は水の存在下で熱を加えれば可食可能となるが、もち米に必要量の水が吸水された状態でも澱粉のアルファー化が不十分である。さらに、熱を加えてアルファー化を100%近くまで促進させる必要がある。この状態のもち米の表層部は低水分となって粘りが強くなり、冷却後に盛り付けやおにぎり成型が困難となる。しかしながら、上記のように、もち米の表層部にデキストリンが覆うような状態で付着していると、水分が吸水されづらくなり、もち米に必要量の水が吸水されたあと、可食出来るように熱を加えても、もち米の表層部には若干の水分が残り、すなわち、デキストリンが水を抱き込むことによって生じている保水膜がもち米の表層部を覆うことになるため、表層部の粘りが強くならず、冷却後に機械によってもち米の盛り付けやおにぎり成型が出来るようになる。And this dextrin adheres to the surface layer part of glutinous rice so that it may cover, and bears the role which makes it hard to absorb moisture to glutinous rice. In general, glutinous rice becomes edible if heat is applied in the presence of water, but the starch is not sufficiently alphalated even when the required amount of water is absorbed in the glutinous rice. Furthermore, it is necessary to apply heat to promote the alpha conversion to nearly 100%. The surface layer part of glutinous rice in this state becomes low in moisture and becomes sticky, so that it is difficult to arrange and mold rice balls after cooling. However, as mentioned above, if the surface layer of glutinous rice is attached in a state where dextrin is covered, it becomes difficult for water to be absorbed, so that glutinous rice can be edible after the required amount of water has been absorbed. Even if heat is applied to the surface, some moisture remains on the surface layer of the glutinous rice, that is, the water retaining film formed by the dextrin embracing the water will cover the surface layer of the glutinous rice. The stickiness of the rice does not become strong, and after cooling, the rice can be arranged and rice balls can be formed by the machine.

もち米の表層部を覆うデキストリンは、もち米に対して0.10重量%に満たない場合、水分が不足して表層部の粘りが強くなって、冷却後に盛り付けやおにぎり成型が難しくなり、逆に、10.0重量%を越えた場合、製造したおこわの味に影響を及ぼすことになる。したがって、より好ましいデキストリンの添加量は、もち米に対して2.0重量%ないし8.0重量%である。さらに、より好ましいデキストリンの添加量は、4.0重量%ないし6.0重量%である。If the dextrin covering the surface layer of glutinous rice is less than 0.10% by weight with respect to the glutinous rice, the surface layer will become hard due to lack of moisture, and it will be difficult to form and cook rice balls after cooling. On the other hand, if it exceeds 10.0% by weight, it will affect the taste of the produced okowa. Therefore, the more preferable addition amount of dextrin is 2.0% by weight to 8.0% by weight with respect to glutinous rice. Furthermore, the more preferable addition amount of dextrin is 4.0 wt% to 6.0 wt%.

請求項2の発明は、前記洗浄後のもち米が、早炊き米若しくはアルファー化米であるおこわの製造方法が提供される。  The invention according to claim 2 provides a method for producing rice bran, wherein the glutinous rice after washing is quick-cooked rice or alpha rice.

洗浄後のもち米は、これに代えて早炊き米若しくはアルファー化米でも良い。この早炊き米は、例えば、洗浄したもち米を常温の水に20〜120分間浸漬してから水切りし、0.25〜1.5kg/cm2の蒸気でもち米を蒸しもち米澱粉をアルファー化したあと袋に入れ、開封状態で690mmHg以上の真空状態を10〜30秒間保持したあと無菌エアーにて大気圧とし、袋を密封して常温にて24〜48時間放置し、アルファー化したもち米澱粉を熟成させ、前記もち米をアルファー化処理米としたものである。この早炊き米に対して0.10重量%ないし10.0重量%のデキストリンを不足分の水と共に添加し、その状態下で加熱処理して可食状態にすれば、その後に冷却しても機械にて盛り付けやおにぎり成型が出来るようになる。Alternatively, the glutinous rice after washing may be cooked rice or alpha rice. This quick-cooked rice is, for example, immersing the washed glutinous rice in normal temperature water for 20 to 120 minutes, draining it, steaming the glutinous rice with steam of 0.25 to 1.5 kg / cm2, and making the rice starch alpha After that, put it in a bag, hold a vacuum state of 690 mmHg or more in an opened state for 10 to 30 seconds, set it to atmospheric pressure with sterile air, seal the bag and leave it at room temperature for 24 to 48 hours to make it alpha. Starch is ripened and the glutinous rice is made into alpha-treated rice. If you add 0.10% to 10.0% by weight of dextrin with insufficient water to this quick-cooked rice and heat it under that condition to make it edible, The machine will be able to serve and mold rice balls.

また、アルファー化米は、上記早炊き米の蒸し工程での蒸し時間を長めにして、もち米澱粉のアルファー化度を100%近くまで高めて可食可能とし、そのあと、乾燥させて10〜20重量%にしたものである。このアルファー化米に対して0.10重量%ないし10.0重量%のデキストリンを不足分の水と共に添加し、その状態下で吸水させて、あるいは若干の加熱状態で吸水させて可食状態にすれば、その後に冷却しても機械にて盛り付けやおにぎり成型が出来るようになる。In addition, alpha rice is made edible by increasing the degree of alpha of glutinous rice starch to nearly 100% by increasing the steaming time in the steaming process of the above-mentioned quick-cooked rice, and then drying to 10 to 10 20% by weight. Add 0.10% to 10.0% by weight of dextrin to the pregelatinized rice together with a deficient amount of water, and absorb water under this condition, or absorb water under slight heating to make it edible. Then, even if it cools after that, it will be possible to arrange and mold rice balls on the machine.

請求項3の発明は、前記工程が、洗浄後のもち米を、そのもち米量に対応する量のデキストリンおよび調味料をそのもち米量に見合う量の水に混ぜてなる水溶液に漬け込んだあと、その状態のまま、もち米を可食状態になるまで加熱処理することであるおこわの製造方法である。In the invention of claim 3, after the step of immersing the glutinous rice after washing in an aqueous solution obtained by mixing dextrin and seasoning in an amount corresponding to the amount of glutinous rice with water in an amount corresponding to the amount of glutinous rice In this state, the glutinous rice is heated until it becomes edible.

前記工程、すなわち、既述のとおりの、洗浄後のもち米を水の存在下で加熱処理して可食状態にする工程は、洗浄後のもち米、例えば1kgを容器に入れ、そのもち米量1kgに対応する量のデキストリン、例えば40g、および調味料、例えば20gをそのもち米量1kgに見合う量の水、例えば950mLに混ぜてなる水溶液も上記容器に入れ、その状態のまま、もち米を可食状態になるまで加熱処理、例えば、蒸気庫などに容器ごと入れ、その蒸気庫に蒸気を送り込み100℃程度にして約30分保持する。得られたもち米の表層部はデキストリンによる前記保水膜により覆われ、その表層部の粘りが強くならず、その後に冷却しても、上記した請求項1の発明と同様に、機械にて盛り付けやおにぎり成型が出来るようになる。なお、もち米量1kgおよびデキストリン40g、調味料20gを水950mLに混ぜてなる水溶液を容器に入れ、30分間ないし90分間放置し、すなわち、1kgのもち米に飽和状態になるまで吸水させたあと、蒸気庫などに容器ごと入れ、100℃程度にして約30分保持してもよい。The above-mentioned step, that is, the step of heat-treating the washed glutinous rice in the presence of water to make it edible, as described above, puts the washed glutinous rice, for example, 1 kg into the container, An amount of dextrin corresponding to 1 kg, for example 40 g, and a seasoning, for example 20 g, are mixed with water in an amount suitable for 1 kg of glutinous rice, for example, 950 mL of aqueous solution. Is heated until it becomes edible, for example, the whole container is put in a steambox, and steam is fed into the steambox at about 100 ° C. and held for about 30 minutes. The surface layer portion of the obtained glutinous rice is covered with the water-retaining film made of dextrin , and the surface layer portion does not become sticky. Rice balls can be molded. An aqueous solution prepared by mixing 1 kg of glutinous rice, 40 g of dextrin , and 20 g of seasoning in 950 mL of water is placed in a container and left for 30 to 90 minutes, that is, after 1 kg of glutinous rice is absorbed until saturated. Alternatively, the entire container may be placed in a vapor store or the like and kept at about 100 ° C. for about 30 minutes.

請求項4の発明は、前記工程が、洗浄後のもち米を吸水させたあと、蒸してもち米澱粉の少なくとも一部をアルファー化させ、このもち米を、そのもち米量に対応する量のデキストリンおよび調味料をそのもち米量に見合う量の水に混ぜてなる水溶液に、所定時間漬け、その後、再度蒸してもち米を可食状態になるまで加熱処理することであるおこわの製造方法である。According to a fourth aspect of the invention, in the step, after the washed glutinous rice is absorbed, at least a part of the glutinous rice starch is steamed and the glutinous rice is added in an amount corresponding to the amount of the glutinous rice. This is a method for producing okonomiyaki, which involves dipping dextrin and seasonings in an aqueous solution mixed with the amount of glutinous rice for a specified period of time, and then steaming again until the glutinous rice is edible. is there.

前記工程、すなわち、既述のとおりの、洗浄後のもち米を水の存在下で加熱処理して可食状態にする工程は、洗浄後のもち米、例えば1kgを容器に入れ、さらに水を張って吸水させたあと引き上げ、蒸して、例えば蒸気庫に入れ、蒸気を送り込み100℃程度にして約20分間蒸してもち米澱粉の少なくとも一部、例えば90%をアルファー化させ、このアルファー化させたもち米を、そのもち米量1kgに対応する量のデキストリン、例えば40g、および調味料、例えば20gをそのもち米量1kgに見合う量の水、例えば950ccに混ぜてなる水溶液に、所定時間、例えば10秒間漬け、もち米の表面部に蒸気の40gのデキストリンを覆わせてから引き上げ、その後、再度蒸してもち米を可食状態になるまで加熱処理、例えば、再度蒸気庫に入れ、その蒸気庫に蒸気を送り込み100℃程度にして約20分保持する。得られたもち米の表層部は、デキストリンによる保水膜により覆われ、その表層部の粘りが強くならず、その後に冷却しても、上記した請求項1の発明と同様に、機械にて盛り付けやおにぎり成型が出来るようになる。The above-mentioned step, that is, the step of heating the washed glutinous rice in the presence of water to the edible state, as described above, puts the washed glutinous rice, for example, 1 kg into a container, and further adds water. After stretching and absorbing water, pulling up, steaming, for example, putting it in a steambox, steaming it to about 100 ° C and steaming it for about 20 minutes, alphatize at least a part of the rice starch, for example 90%, A predetermined amount of time, for example, in an aqueous solution obtained by mixing glutinous rice with a dextrin in an amount corresponding to 1 kg of the glutinous rice, for example, 40 g of a seasoning, for example, 20 g of water corresponding to 1 kg of the glutinous rice, for example, 950 cc. 10 seconds pickled, drawn up from the so covered dextrin 40g steam on the surface portion of glutinous rice, then heated until the glutinous rice into edible state steamed again, for example, Placed in degrees steam chamber holds about 20 minutes to steam at about infeed 100 ° C. in the steam chamber. The surface layer portion of the obtained glutinous rice is covered with a water-retaining film made of dextrin , the surface layer portion is not sticky, and even after cooling, Rice balls can be molded.

請求項5の発明は、前記工程が、洗浄後のもち米を、そのもち米量に対応する量の調味料をそのもち米量に見合う量の水に混ぜてなる水溶液にて吸水させたあと、蒸してもち米澱粉の少なくとも一部をアルファー化させ、このもち米を、そのもち米量に対応する量のデキストリンをそのもち米量に見合う量の水に混ぜてなる水溶液に、所定時間漬け、その後、再度蒸してもち米を可食状態になるまで加熱処理するおこわの製造方法である。In the invention of claim 5, after the step of absorbing the glutinous rice after washing with an aqueous solution obtained by mixing an amount of seasoning corresponding to the amount of glutinous rice with an amount of water corresponding to the amount of glutinous rice. Steamed glutinous rice starch to alpha, and then immerse the glutinous rice in an aqueous solution of dextrin corresponding to the amount of glutinous rice mixed with water equivalent to the amount of glutinous rice for a specified time. Then, it is the manufacturing method of the koji which heat-processes until it will be in an edible state after steaming again.

前記工程、すなわち、既述のとおりの、洗浄後のもち米を水の存在下で加熱処理して可食状態にする工程は、洗浄後のもち米、例えば1kgを容器に入れ、そのもち米量1kgに対応する量の調味料、例えば20gをそのもち米量1kgに見合う量の水、例えば950ccに混ぜてなる水溶液も上記容器に入れ、吸水させたあと引き上げ、蒸して、例えば蒸気庫に入れ、蒸気を送り込み100℃程度にして約20分間蒸してもち米澱粉の少なくとも一部、例えば90%をアルファー化させ、このアルファー化させたもち米を、そのもち米量1kgに対応する量のデキストリン、例えば40gをそのもち米量1kgに見合う量の水、例えば950mLに混ぜてなる水溶液に、所定時間、例えば10秒間漬け、もち米の表面部に40gのデキストリンを覆わせてから引き上げ、その後、再度蒸してもち米を可食状態になるまで加熱処理、例えば、再度蒸気庫に入れ、その蒸気庫に蒸気を送り込み100℃程度にして約20分保持する。得られたもち米の表層部は、デキストリンによる保水膜により覆われ、その表層部の粘りが強くならず、その後に冷却しても、上記した請求項1の発明と同様に、機械にて盛り付けやおにぎり成型が出来るようになる。The above-mentioned step, that is, the step of heat-treating the washed glutinous rice in the presence of water to make it edible, as described above, puts the washed glutinous rice, for example, 1 kg into the container, An amount of seasoning corresponding to the amount of 1 kg, for example, 20 g of water corresponding to 1 kg of rice, for example, an aqueous solution mixed with 950 cc, is also put in the container, absorbed, lifted, steamed, placed, at least part of glutinous rice starch steamed for about 20 minutes to steam at about infeed 100 ° C., for example 90% is gelatinized, the amount of dextrin glutinous rice obtained by this pregelatinized, corresponding to the glutinous rice amount 1kg , for example, the amount of water to meet the 40g to the glutinous rice amount 1 kg, an aqueous solution composed of, for example, by mixing a 950 mL, predetermined time, for example 10 seconds pickled, dextrin 40g of the surface portion of the glutinous rice Pulling were allowed to cover the down, then heated until the edible state glutinous rice steamed again, for example, placed in a re-steam chamber, holding for about 20 minutes to steam at about infeed 100 ° C. in the steam chamber . The surface layer portion of the obtained glutinous rice is covered with a water-retaining film made of dextrin , the surface layer portion is not sticky, and even after cooling, Rice balls can be molded.

請求項6の発明は、前記工程が、洗浄後のもち米を水に30分間ないし120分間漬け込んだあと水切りし、そのもち米を、そのもち米量に対応する量のデキストリンおよび調味料をそのもち米量に見合う量の水に混ぜてなる水溶液で炊飯して、もち米を可食状態するおこわの製造方法である。According to a sixth aspect of the invention, in the step, the washed glutinous rice is soaked in water for 30 to 120 minutes and then drained, and the glutinous rice is supplied with a dextrin and a seasoning in an amount corresponding to the glutinous rice amount. It is a method for producing rice bran that is cooked with an aqueous solution mixed with an amount of water suitable for the amount of glutinous rice to make the glutinous rice edible.

前記工程、すなわち、既述のとおりの、洗浄後のもち米を水の存在下で加熱処理して可食状態にする工程は、洗浄後のもち米、例えば1kgを容器に入れさらに水を張り、30分間ないし120分間、例えば60分間漬け込んで1kgのもち米に飽和状態になるまで吸水させたあと、引き上げ水切りし、そのもち米1kgを炊飯器に入れ、そのもち米1kgに対応する量のデキストリン、例えば40gおよび調味料、例えば20gをその吸水後のもち米量に見合う量の水、例えば500mLに混ぜてなる水溶液も炊飯器に入れて炊飯し、もち米を可食状態する。炊飯後のもち米の表層部は、デキストリンによる保水膜により覆われ、その表層部の粘りが強くならず、その後に冷却しても、上記した請求項1の発明と同様に、機械にて盛り付けやおにぎり成型が出来るようになる。In the above-mentioned step, that is, as described above, the washed glutinous rice is heat-treated in the presence of water to make it edible, and the washed glutinous rice, for example, 1 kg is put in a container and further water is added. Soak for 30 minutes to 120 minutes, for example 60 minutes, let 1 kg of glutinous rice absorb water until it is saturated, drain it, drain 1 kg of glutinous rice into a rice cooker, and add 1 kg of glutinous rice A dextrin , for example, 40 g and a seasoning, for example, 20 g, are mixed with water in an amount corresponding to the amount of glutinous rice after water absorption, for example, 500 mL of an aqueous solution mixed in the rice cooker and cooked to make the glutinous rice edible. The surface layer portion of glutinous rice after cooking is covered with a dextrin water-retaining film, the surface layer portion is not sticky, and even after cooling, it is served by a machine as in the invention of claim 1 described above. It will be possible to mold rice balls.

請求項7の発明は、前記工程が、洗浄後のもち米を、そのもち米量に対応する量のデキストリンおよび調味料をそのもち米量に見合う量の水に混ぜてなる水溶液に漬け込んだあと、そのまま炊飯してもち米を可食状態にする請求項1記載のおこわの製造方法である。In the invention of claim 7, after the step, the glutinous rice after washing is soaked in an aqueous solution obtained by mixing the amount of dextrin corresponding to the amount of the glutinous rice and the seasoning with the amount of water corresponding to the amount of the glutinous rice. The method for producing a rice bran according to claim 1, wherein the rice is cooked as it is to make the glutinous rice edible.

前記工程、すなわち、既述のとおりの、洗浄後のもち米を水の存在下で加熱処理して可食状態にする工程は、洗浄後のもち米、例えば1kgを炊飯器に入れ、さらに、そのもち米1kgに対応する量のデキストリン、例えば40g、および調味料、例えば20gをその吸水後のもち米量に見合う量の水、例えば950mLに混ぜてなる水溶液も炊飯器に入れて、そのままの状態で炊飯しもち米を可食状態する。炊飯後のもち米の表層部は、デキストリンによる保水膜により覆われ、その表層部の粘りが強くならず、その後に冷却しても、上記した請求項1の発明と同様に、機械にて盛り付けやおにぎり成型が出来るようになる。なお、もち米量1kgおよびデキストリン40g、調味料20gを水950mLに混ぜてなる水溶液を炊飯器に入れ、30分間ないし90分間放置し、すなわち、1kgのもち米に飽和状態になるまで吸水させたあと、炊飯してもよい。The aforementioned step, that is, as described above, the step of heat-treating the washed glutinous rice in the presence of water to make it edible, put the washed glutinous rice, for example, 1 kg into the rice cooker, Add an amount of dextrin corresponding to 1 kg of glutinous rice, such as 40 g, and a seasoning such as 20 g of water corresponding to the amount of glutinous rice after water absorption, for example, 950 mL of an aqueous solution into the rice cooker. Cook rice in the state and make glutinous rice edible. The surface layer portion of glutinous rice after cooking is covered with a dextrin water-retaining film, the surface layer portion is not sticky, and even after cooling, it is served by a machine as in the invention of claim 1 described above. It will be possible to mold rice balls. An aqueous solution prepared by mixing 1 kg of glutinous rice, 40 g of dextrin , and 20 g of seasoning with 950 mL of water was placed in a rice cooker and allowed to stand for 30 to 90 minutes, that is, 1 kg of glutinous rice was allowed to absorb water until saturated. You can also cook rice.

請求項1の発明によれば、洗浄後のもち米を、その量に対して0.10重量%ないし10.0重量%のデキストリンを添加して、水の存在下でもち米の表面部を覆い、その状態で加熱処理して、もち米を可食状態にするから、もち米を可食出来るように加熱処理することが容易であり、しかも、加熱処理したもち米を、真空冷却装置などによって急速に冷却して菌数コントロールをしても、もち米の表面部に水分が残りもち米の粘りが強くならず、機械により容易に盛り付けやおにぎり成型が出来る効果がある。According to the invention of claim 1, 0.10 wt% to 10.0 wt% dextrin is added to the glutinous rice after washing, and the surface portion of the glutinous rice is added in the presence of water. Cover and heat-treat in that state to make glutinous rice edible, so it is easy to heat-treat glutinous rice so that it can be edible. Even if it cools rapidly and controls the number of bacteria, moisture remains on the surface of the glutinous rice, and the sticky rice does not become sticky.

請求項2の発明によれば、生のもち米以外に早炊き米やアルファー化米でも、上記した請求項1の発明の効果を得ることが出来る。  According to the invention of claim 2, the effect of the invention of claim 1 can be obtained even with quick-cooked rice or alpha rice other than raw glutinous rice.

請求項3の発明によれば、デキストリンおよび調味料を水に混ぜてなる水溶液に漬け込んだあと、そのままの状態で加熱処理しても、上記した請求項1の発明の効果を得ることが出来る。According to the invention of claim 3, the effect of the invention of claim 1 can be obtained even if the dextrin and seasoning are soaked in an aqueous solution mixed with water and then heat-treated as it is.

請求項4の発明によれば、一次蒸ししたもち米を、デキストリンおよび調味料を水に混ぜてなる水溶液に漬け、そのあと再度蒸しても、上記した請求項1の発明の効果を得ることが出来る。According to the invention of claim 4, the effect of the invention of claim 1 can be obtained even if the steamed glutinous rice is soaked in an aqueous solution in which dextrin and seasoning are mixed with water and then steamed again. I can do it.

請求項5の発明によれば、先にもち米に調味料を水と共に吸収させて一次蒸しし、そのあとデキストリンを水に混ぜてなる水溶液に漬け、再度蒸しても、上記した請求項1の発明の効果を得ることが出来る。According to the invention of claim 5, previously seasoning to glutinous rice is steamed primary is absorbed with water, immersed Then dextrin in an aqueous solution comprising mixing into water, even steamed again, according to claim 1 described above The effects of the invention can be obtained.

請求項6の発明によれば、先にもち米に吸水させ、そのあとデキストリンおよび調味料を水に混ぜてなる水溶液にて炊飯しても、上記した請求項1の発明の効果を得ることが出来る。According to the invention of claim 6, even if the rice is first absorbed by water and then cooked in an aqueous solution obtained by mixing dextrin and seasoning with water, the effect of the invention of claim 1 can be obtained. I can do it.

請求項7の発明によれば、先にデキストリンおよび調味料を水に混ぜてなる水溶液にもち米を漬け、そのあと炊飯しても、上記した請求項1の発明の効果を得ることが出来る。According to the invention of claim 7, the effect of the invention of claim 1 described above can be obtained even if the glutinous rice is first soaked in an aqueous solution obtained by mixing dextrin and seasoning with water and then cooked.

本発明のおこわの製造方法を示すフロー図である。  It is a flowchart which shows the manufacturing method of the bran of this invention.

以下に、図1を参照して本発明を実施するための形態を説明する。
洗浄後のもち米1kgあるいは表面のぬかを削り取った無洗もち米1kgを容器1に入れ、もち米1kgに対してデキストリン40gを水1Lに入れて混ぜた水溶液も容器1に入れて、0〜90分間放置しもち米重量1に対して0〜0.35(下限値の0は吸水無しを意味し、上限値の0.35は飽和状態まで吸水させたことを意味する)になるように吸水させる。この状態の容器1を蒸気庫2に入れ、この蒸気庫2に蒸気発生装置3からの蒸気を、自動弁4を開にして導入し、蒸気庫2内を約100℃に保持し30分間ほど加熱を継続したのち、自動弁4を閉じ、蒸気庫2内から容器1を真空冷却庫5内に移して、真空冷却装置6を作動させたあと自動弁7を開き、蒸し上がった容器1内のもち米を15分間ほどかけて28℃まで冷却して、真空冷却庫5内から容器1を取り出す。なお、真空冷却装置6は、真空冷却庫5、気液分離タンク8、真空ポンプ9および気液分離タンク8に溜まった水を排出するポンプ10からなる。
Hereinafter, an embodiment for carrying out the present invention will be described with reference to FIG.
1 kg of glutinous rice after washing or 1 kg of non-washed glutinous rice from which the surface of the bran has been scraped is put in a container 1, and an aqueous solution obtained by mixing 40 g of dextrin in 1 L of water for 1 kg of glutinous rice is also put in the container 1, It is allowed to stand for 90 minutes, so that it becomes 0 to 0.35 (the lower limit value 0 means no water absorption, and the upper limit value 0.35 means that water has been absorbed to saturation) with respect to the weight of rice 1 Absorb water. The container 1 in this state is placed in the steamhouse 2, and steam from the steam generator 3 is introduced into the steamhouse 2 with the automatic valve 4 opened, and the interior of the steamhouse 2 is maintained at about 100 ° C. for about 30 minutes. After the heating is continued, the automatic valve 4 is closed, the container 1 is transferred from the steam chamber 2 to the vacuum cooler 5, the vacuum cooling device 6 is operated, the automatic valve 7 is opened, and the steamed container 1 is heated. The glutinous rice is cooled to 28 ° C. over about 15 minutes, and the container 1 is taken out from the vacuum refrigerator 5. The vacuum cooling device 6 includes a vacuum cooler 5, a gas / liquid separation tank 8, a vacuum pump 9, and a pump 10 that discharges water accumulated in the gas / liquid separation tank 8.

なお、上記の水溶液に調味料を添加しても良く、通常はそのようにする。例えば、おこわが、赤飯の場合であれば、調味料として、ささげ豆の煮汁やコチニール色素を適切な濃度に溶かした溶液を上記の水に混ぜ1Lの調味料入り水溶液とする。また、赤飯以外のおこわであれば、醤油、ダシ、食塩、砂糖、油などを上記の水に混ぜ1Lの調味料入り水溶液とする。  In addition, you may add a seasoning to said aqueous solution, and it usually does in that way. For example, if the rice cake is red rice, as a seasoning, a solution in which boiled bean soup or cochineal pigment is dissolved at an appropriate concentration is mixed with the above water to obtain a 1 L seasoned aqueous solution. Moreover, if it is rice cake other than red rice, soy sauce, dashi, salt, sugar, oil etc. are mixed with said water, and it is set as 1L seasoned aqueous solution.

また、デキストリンは、最終的に、もち米の表層部を覆うようにしなければならず、水溶液に漬け込む場合や水溶液をかけ流す場合などにより、水溶液におけるデキストリンの濃度を変える必要がある。いずれの場合でも、もち米1kgに対しデキストリン40gを、もち米1kgの表層部を覆うことが出来るような濃度にしなければならない。  In addition, dextrin must finally cover the surface layer of glutinous rice, and it is necessary to change the concentration of dextrin in the aqueous solution depending on the case of dipping in the aqueous solution or pouring the aqueous solution. In either case, 40 g of dextrin should be added to 1 kg of glutinous rice so that the surface layer of 1 kg of glutinous rice can be covered.

そして、前記容器1から取り出されたもち米は、デキストリンが水を抱き込むことによって生じている保水膜がもち米の表層部を覆うから、もち米の表層部の粘りが強くならず、真空冷却装置6で冷却しても、機械によりもち米の盛り付けやおにぎり成型が出来るようになる。  And the glutinous rice taken out from the container 1 has a water-retaining film formed by dextrin embracing water to cover the surface layer of the glutinous rice, so that the surface layer of the glutinous rice is not sticky, and the vacuum cooling device Even if it cools in 6, it becomes possible to arrange glutinous rice and rice balls by the machine.

赤飯の場合、ささげ豆を煮る際に出る煮汁100mLを水800mLで希釈して、ささげ豆煮汁希釈液900mLを作り、さらに、この希釈液にデキストリン40gと食用油5mLを混ぜて調味液とする。この調味液および洗浄後のもち米1kgを容器に入れ、60分間放置してもち米に吸水させる。次に、この調味液およびもち米入りの容器を蒸気庫に入れて、蒸気庫に蒸気を入れ庫内温度を約100℃にして20分間加熱を継続する。その後、蒸気庫から容器を取り出し、真空冷却装置にて15分間かけて蒸し上がったもち米を28℃にして、この28℃のもち米をおにぎり成型機(不二精機株式会社製、型式GKM−2400)。にて120g単位のおにぎりを成型した。
対照例1として、ささげ豆煮汁希釈液にデキストリン40gを混ぜないこと以外、実施例1と同様にして120g単位のおにぎりの成型を試みた。
In the case of red rice, 100 mL of boiled soup that is produced when cooking the bean is diluted with 800 mL of water to make 900 mL of diluted bean broth, and further 40 g of dextrin and 5 mL of cooking oil are mixed with this diluted solution to make a seasoning solution. The seasoning liquid and 1 kg of glutinous rice after washing are put in a container and left to stand for 60 minutes to allow the glutinous rice to absorb water. Next, the container containing the seasoning liquid and glutinous rice is placed in a steamhouse, steam is placed in the steamhouse, the inside temperature is about 100 ° C., and heating is continued for 20 minutes. Thereafter, the container is taken out from the steam chamber, and the glutinous rice steamed for 15 minutes in the vacuum cooler is brought to 28 ° C., and the 28 ° C. glutinous rice is formed into a rice ball molding machine (model GKM-2400, manufactured by Fuji Seiki Co., Ltd.). ). A 120 g unit rice ball was molded.
As Comparative Example 1, an attempt was made to mold rice balls in units of 120 g in the same manner as in Example 1 except that 40 g of dextrin was not mixed with the diluted bean broth dilution.

調味液およびもち米1kgを容器に入れ吸水させないで、そのまま、調味液およびもち米入りの容器を蒸気庫に入れて加熱したこと以外、実施例1と同様にして120g単位のおにぎりを成型した。  A rice ball of 120 g units was molded in the same manner as in Example 1 except that 1 kg of the seasoning liquid and glutinous rice were put in a container and not allowed to absorb water, and the container containing the seasoning liquid and glutinous rice was placed in a steam chamber and heated.

3Lの水の入った容器に洗浄後のもち米1kgを入れ、90分間漬けて吸水させてから水切りし、セイロに入れ20分間蒸す。蒸し上がったもち米を調味液に10秒間漬けて調味液を吸水させ、再度セイロに入れ20分間蒸した。なお、この時の調味液は、ささげ豆を煮る際に出る煮汁1000mLを水8000mLで希釈して、ささげ豆煮汁希釈液9000mLを作り、さらに、この希釈液にデキストリン400gと食用油50mLを混ぜたものである。セイロから蒸し上がったもち米を取り出し、実施例1と同様にして120g単位のおにぎりを成型した。また、上記の調味液に漬けたあとのもち米重量は、洗浄前のもち米重量の1.9倍になっていた。
対照例2として、ささげ豆煮汁希釈液にデキストリン400gを混ぜないこと以外、実施例3と同様にして120g単位のおにぎりの成型を試みた。
Put 1 kg of washed glutinous rice in a container containing 3 L of water, soak it for 90 minutes to absorb water, drain it, put it in a steamer and steam for 20 minutes. The steamed glutinous rice was soaked in the seasoning liquid for 10 seconds to absorb the seasoning liquid, and then put again into the cello and steamed for 20 minutes. In addition, as for the seasoning liquid at this time, dilute 1000 mL of the broth that comes out when cooking the bean beans with 8000 mL of water to make 9000 mL of the diluted bean broth so that 400 g of dextrin and 50 mL of cooking oil were mixed with this diluted liquid. Is. The steamed glutinous rice was taken out from the salo, and 120 g units of rice balls were molded in the same manner as in Example 1. Moreover, the glutinous rice weight after being immersed in said seasoning liquid was 1.9 times the glutinous rice weight before washing | cleaning.
As a control example 2, an attempt was made to mold a rice ball of 120 g in the same manner as in Example 3, except that 400 g of dextrin was not mixed with the diluted bean broth dilution.

蒸し上がったもち米を調味液に10秒間漬けて調味液を吸水させる代わりに、蒸し上がったもち米に調味液をかけ流して吸水させること以外、実施例3と同様にして120g単位のおにぎりを成型した。  Instead of immersing the steamed glutinous rice in the seasoning liquid for 10 seconds to absorb the seasoning liquid, the steamed glutinous rice was poured into the seasoning liquid to absorb water, and a rice ball unit of 120 g was molded in the same manner as in Example 3. .

蒸し上がったもち米を調味液に10秒間漬けて調味液を吸水させる代わりに、容器に蒸し上がったもち米と共に700mLの調味液を入れて、約4分間攪拌して吸水させること以外、実施例3と同様にして120g単位のおにぎりを成型した。  Instead of immersing the steamed glutinous rice in the seasoning liquid for 10 seconds to absorb the seasoning liquid, put 700 mL of the seasoning liquid together with the steamed glutinous rice in the container and stir for about 4 minutes to absorb the water. Similarly, a rice ball of 120 g was molded.

ささげ豆を煮る際に出る煮汁100mLを水800mLで希釈して、ささげ豆煮汁希釈液9000mLを作り、これに洗浄後のもち米1kgを入れ、90分間漬けて吸水させてから水切りし、そのもち米をセイロに入れ20分間蒸す。蒸し上がったもち米をデキストリン80gを水1800mLに混ぜさらに食用油10mLも混ぜて得た溶液に10秒間漬けて吸水させてから水切りし、再度セイロに入れ20分間蒸した。セイロから蒸し上がったもち米を取り出し、実施例1と同様にして120g単位のおにぎりを成型した。なお、溶液に漬けたあとのもち米重量は、洗浄前のもち米重量の1.9倍になっていた。
対照例3として、溶液にデキストリン80gを混ぜないこと以外、実施例6と同様にして120g単位のおにぎりの成型を試みた。
Dilute 100 mL of broth produced when boiling the bean beans with 800 mL of water to make 9000 mL of diluted bean broth soup, add 1 kg of glutinous rice after washing, soak for 90 minutes, absorb water, drain Steam rice for 20 minutes. The steamed glutinous rice was dipped in 1800 mL of dextrin in 1800 mL of water and further mixed with 10 mL of edible oil, soaked for 10 seconds to absorb water, drained, and then steamed again for 20 minutes. The steamed glutinous rice was taken out from the salo, and 120 g units of rice balls were molded in the same manner as in Example 1. The weight of glutinous rice after soaking in the solution was 1.9 times the weight of glutinous rice before washing.
As Control Example 3, an attempt was made to mold a rice ball of 120 g in the same manner as in Example 6 except that 80 g of dextrin was not mixed in the solution.

蒸し上がったもち米を溶液に10秒間漬けて溶液を吸水させる代わりに、蒸し上がったもち米に溶液をかけ流して吸水させること以外、実施例6と同様にして120g単位のおにぎりを成型した。なお、かけ流した溶液は、デキストリン160gを水3600mLに混ぜさらに食用油20mLも混ぜて得たものである。  Instead of immersing the steamed glutinous rice in the solution for 10 seconds to absorb the solution, water was poured into the steamed glutinous rice to form a 120 g unit of rice balls in the same manner as in Example 6. The poured solution was obtained by mixing 160 g of dextrin with 3600 mL of water and further mixing 20 mL of edible oil.

また、蒸し上がったもち米を溶液に10秒間漬けて溶液を吸水させる代わりに、蒸し上がったもち米を容器に移し、700mLの溶液も容器に入れて、約4分間攪拌して吸水させること以外、実施例6と同様にして120g単位のおにぎりを成型した。なお、攪拌した溶液は、デキストリン40gを水700mLに混ぜさらに食用油5mLも混ぜて得たものである。  Also, instead of immersing the steamed glutinous rice in the solution for 10 seconds to absorb the solution, transfer the steamed glutinous rice to a container, put 700 mL of the solution in the container, and stir for about 4 minutes to absorb the water. In the same manner as in Example 6, 120 g units of rice balls were molded. The stirred solution was obtained by mixing 40 g of dextrin with 700 mL of water and 5 mL of edible oil.

3Lの水の入った容器に洗浄後のもち米1kgを入れ、90分間漬けて吸水させてから水切りし、そのもち米をうるち米用のガス炊飯器に入れ、さらに、調味液700mLも入れて炊飯した。20分間経過したところで、ガスが遮断され炊飯が完了した。そのあと、10分間放置して蒸らし、ガス炊飯器から炊き上がったもち米を取り出し、真空冷却装置にて15分間かけて炊き上がったもち米を28℃にして、この28℃のもち米をおにぎり成型機にて120g単位のおにぎりを成型した。なお、上記の調味液は、ささげ豆を煮る際に出る煮汁100mLを水600mLで希釈して、ささげ豆煮汁希釈液700mLを作り、さらに、この希釈液にデキストリン40gと食用油5mLを混ぜたものである。
対照例4として、ささげ豆煮汁希釈液にデキストリン40gを混ぜないこと以外、実施例9と同様にして120g単位のおにぎりの成型を試みた。
Put 1kg of washed glutinous rice in a container containing 3L of water, soak it for 90 minutes and let it absorb water, drain it, put the glutinous rice in a gas cooker for glutinous rice, and add 700mL of seasoning liquid to cook rice did. When 20 minutes had passed, the gas was cut off and cooking was completed. After that, leave it to steam for 10 minutes, take out the glutinous rice cooked from the gas cooker, bring the glutinous rice cooked for 15 minutes in a vacuum cooling device to 28 ° C, and then cook this 28 ° C glutinous rice A 120 g unit rice ball was molded. In addition, the above-mentioned seasoning liquid is prepared by diluting 100 mL of boiled soup that is produced when cooking the bean with 600 mL of water to make 700 mL of the diluted bean broth, and further mixing 40 g of dextrin and 5 mL of cooking oil. It is.
As Control Example 4, an attempt was made to mold a rice ball of 120 g in the same manner as in Example 9 except that 40 g of dextrin was not mixed with the diluted bean broth dilution.

うるち米用のガス炊飯器に洗浄後のもち米1kgを入れ、さらに、調味液も入れて90分間漬けて吸水させた後炊飯した。20分間経過したところで、ガスが遮断され炊飯が完了した。そのあと、10分間放置して蒸らし、ガス炊飯器から炊き上がったもち米を取り出し、実施例9と同様にして120g単位のおにぎりを成型した。なお、上記の調味液は、ささげ豆を煮る際に出る煮汁100mLを水800mLで希釈して、ささげ豆煮汁希釈液900mLを作り、さらに、この希釈液にデキストリン40gと食用油5mLを混ぜたものである。  1 kg of glutinous rice after washing was put in a gas rice cooker for glutinous rice, and further, a seasoning liquid was also put in it and soaked for 90 minutes to absorb water and then cooked. When 20 minutes had passed, the gas was cut off and cooking was completed. After that, it was left to steam for 10 minutes, and the glutinous rice cooked from the gas cooker was taken out, and a rice ball unit of 120 g was formed in the same manner as in Example 9. In addition, the above-mentioned seasoning liquid is obtained by diluting 100 mL of broth produced when boiling the bean beans with 800 mL of water to make 900 mL of bean broth soup, and further mixing 40 g of dextrin and 5 mL of cooking oil. It is.

うるち米用のガス炊飯器に実施例10と同じ調味液を入れ、さらにその調味液に洗浄後のもち米1kgを漬け込んだあと、そのままの状態で炊飯した。約20分間経過したところで、ガスが遮断され炊飯が完了した。そのあと、10分間放置して蒸らし、ガス炊飯器から炊き上がったもち米を取り出し、実施例9と同様にして120g単位のおにぎりを成型した。  The same seasoning liquid as Example 10 was put into the gas rice cooker for glutinous rice, and after 1 kg of washed glutinous rice was soaked in the seasoning liquid, the rice was cooked as it was. When about 20 minutes had passed, the gas was cut off and rice cooking was completed. After that, it was left to steam for 10 minutes, and the glutinous rice cooked from the gas cooker was taken out, and a rice ball unit of 120 g was formed in the same manner as in Example 9.

本発明の実施形態である実施例1ないし実施例11は、いずれも120g単位のおにぎりを連続的且つ効率的に成型することが出来た。しかしながら、デキストリンを添加しない対照例1ないし3は、いずれもおにぎり成型機内に詰まりが生じ、120g単位のおにぎりを連続的且つ効率的に成型することが出来なかった。なお、対照例4は、炊き上げること自体上手く出来ず、おにぎり成型機にかけることすら出来なかった。  In each of Examples 1 to 11, which are embodiments of the present invention, a rice ball of 120 g was continuously and efficiently molded. However, all of Control Examples 1 to 3 to which no dextrin was added were clogged in the rice ball molding machine, and the rice balls of 120 g units could not be continuously and efficiently molded. In addition, the comparative example 4 was not able to cook well itself, and could not be applied to a rice ball molding machine.

以上、本発明の実施例1ないし11を説明したが、具体的な構成はこれに限定されず、本発明の要旨を逸脱しない範囲での変更は適宜可能であることは理解されるべきである。  While the first to eleventh embodiments of the present invention have been described above, it should be understood that the specific configuration is not limited to this, and that modifications within the scope of the present invention can be made as appropriate. .

本発明のおこわの製造方法は、容易にもち米を可食出来るように加熱処理したい場合、しかも、加熱処理したもち米を菌数コントロールのために急速に冷却をしても、機械により連続的且つ効率的に盛り付けやおにぎり成型をしたいような場合に、その利用可能性が極めて高くなる。  The production method of the rice bran of the present invention is a continuous process using a machine, even if the glutinous rice is to be heat-treated so that it can be easily edible, and the glutinous rice that has been heat-treated is rapidly cooled to control the bacterial count. Moreover, when it is desired to efficiently arrange and form rice balls, the applicability becomes extremely high.

1 容器
2 蒸気庫
3 蒸気発生装置
4、7 自動弁
5 真空冷却庫
6 真空冷却装置
8 気液分離タンク
9 真空ポンプ
10 ポンプ
DESCRIPTION OF SYMBOLS 1 Container 2 Steam storage 3 Steam generator 4, 7 Automatic valve 5 Vacuum cooler 6 Vacuum cooler 8 Gas-liquid separation tank 9 Vacuum pump 10 Pump

Claims (7)

洗浄後のもち米を水の存在下で加熱処理して可食状態にする工程において、もち米に対して0.10重量%ないし10.0重量%のデキストリンを添加してなり、前記工程で可食状態になったもち米を真空冷却して28°Cにし、この状態のもち米を成型器により目的とする形状に成型することを特徴とするおこわの製造方法。In the step of heat-treating the washed glutinous rice in the presence of water to make it edible, 0.10 wt% to 10.0 wt% dextrin is added to the glutinous rice , A method for producing a rice bran, characterized in that edible glutinous rice is vacuum-cooled to 28 ° C. and the glutinous rice in this state is formed into a desired shape by a molding machine . 前記洗浄後のもち米は、早炊き米若しくはアルファー化米である請求項1記載のおこわの製造方法。  The method for producing a rice bran according to claim 1, wherein the washed glutinous rice is quick-cooked rice or alpha rice. 前記工程は、洗浄後のもち米を、そのもち米量に対応する量のデキストリンおよび調味料をそのもち米量に見合う量の水に混ぜてなる水溶液に漬け込んだあと、その状態のまま、もち米を可食状態になるまで加熱処理することである請求項1または2記載のおこわの製造方法。In the above process, after the washed glutinous rice is dipped in an aqueous solution prepared by mixing dextrin and seasoning in an amount corresponding to the amount of glutinous rice with an amount of water corresponding to the amount of glutinous rice, The method for producing a rice bran according to claim 1 or 2, wherein the rice is heated until it becomes edible. 前記工程は、洗浄後のもち米を吸水させたあと、蒸してもち米澱粉の少なくとも一部をアルファー化させ、このもち米を、そのもち米量に対応する量のデキストリンおよび調味料をそのもち米量に見合う量の水に混ぜてなる水溶液に、所定時間漬け、その後、再度蒸してもち米を可食状態になるまで加熱処理することである請求項1または2記載のおこわの製造方法。In the above step, after the washed glutinous rice is absorbed, at least a part of the steamed glutinous rice starch is pregelatinized, and the glutinous rice has a dextrin and a seasoning in an amount corresponding to the amount of the glutinous rice. The method for producing a koji rice bran according to claim 1 or 2, wherein the rice bran is soaked in an aqueous solution mixed with an amount of water commensurate with the amount of rice for a predetermined time, and then heat-treated until steamed rice is edible again. 前記工程は、洗浄後のもち米を、そのもち米量に対応する量の調味料をそのもち米量に見合う量の水に混ぜてなる水溶液にて吸水させたあと、蒸してもち米澱粉の少なくとも一部をアルファー化させ、このもち米を、そのもち米量に対応する量のデキストリンをそのもち米量に見合う量の水に混ぜてなる水溶液に、所定時間漬け、その後、再度蒸してもち米を可食状態になるまで加熱処理することである請求項1または2記載のおこわの製造方法。In the process, after washing the glutinous rice after washing with an aqueous solution prepared by mixing an amount of seasoning corresponding to the amount of the glutinous rice with an amount of water suitable for the amount of the glutinous rice, At least a part of the glutinous rice is alphalized, and the glutinous rice is soaked in an aqueous solution containing a dextrin amount corresponding to the glutinous rice amount in water corresponding to the glutinous rice amount, and then steamed again. The method for producing a rice bran according to claim 1 or 2, wherein the rice is heated until it becomes edible. 前記工程は、洗浄後のもち米を水に30分間ないし120分間漬け込んだあと水切りし、そのもち米を、そのもち米量に対応する量のデキストリンおよび調味料をそのもち米量に見合う量の水に混ぜてなる水溶液で炊飯して、もち米を可食状態にすることである請求項1または2記載のおこわの製造方法。In the above process, the washed glutinous rice is soaked in water for 30 to 120 minutes and then drained, and the glutinous rice is added in an amount corresponding to the glutinous rice amount of dextrin and seasoning in an amount corresponding to the glutinous rice amount. The method for producing rice bran according to claim 1 or 2, wherein rice is cooked with an aqueous solution mixed with water to make the glutinous rice edible. 前記工程は、洗浄後のもち米を、そのもち米量に対応する量のデキストリンおよび調味料をそのもち米量に見合う量の水に混ぜてなる水溶液に漬け込んだあと、そのまま炊飯してもち米を可食状態にすることである請求項1または2記載のおこわの製造方法。In the above process, after the glutinous rice after washing is soaked in an aqueous solution obtained by mixing dextrin and seasoning in an amount corresponding to the amount of the glutinous rice in an amount of water suitable for the amount of the glutinous rice, The method for producing a rice bran according to claim 1 or 2, wherein the method is to make the food edible.
JP2009194793A 2009-08-04 2009-08-04 Manufacturing method Active JP5500520B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2009194793A JP5500520B2 (en) 2009-08-04 2009-08-04 Manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2009194793A JP5500520B2 (en) 2009-08-04 2009-08-04 Manufacturing method

Publications (2)

Publication Number Publication Date
JP2011030558A JP2011030558A (en) 2011-02-17
JP5500520B2 true JP5500520B2 (en) 2014-05-21

Family

ID=43760253

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2009194793A Active JP5500520B2 (en) 2009-08-04 2009-08-04 Manufacturing method

Country Status (1)

Country Link
JP (1) JP5500520B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5754263B2 (en) * 2011-06-24 2015-07-29 三浦工業株式会社 Vacuum cooling device

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3728072B2 (en) * 1997-09-26 2005-12-21 キユーピー株式会社 Manufacturing method of rice cake set
JP2000041598A (en) * 1998-07-29 2000-02-15 Nippon Starch Chemical Co Ltd Cooked rice food and its production
JP4011437B2 (en) * 2002-08-21 2007-11-21 アルファー食品株式会社 Production method of alpha glutinous rice for steaming-free steaming
JP4560648B2 (en) * 2004-09-24 2010-10-13 松谷化学工業株式会社 Manufacturing method of cooked rice food
WO2008047846A1 (en) * 2006-10-17 2008-04-24 San-Ei Gen F.F.I., Inc. Quality-improving agent for cooked rice and application of the same
JP4875729B2 (en) * 2009-06-15 2012-02-15 兼松株式会社 Manufacturing method of Okow rice ball

Also Published As

Publication number Publication date
JP2011030558A (en) 2011-02-17

Similar Documents

Publication Publication Date Title
CN102754853B (en) Method for producing spicy hand-shredded chicken
CN102488149B (en) Combined processing method for processing crisp peas by using dry peas
CN102550964A (en) Method for processing microwave-heated rice dumplings
CN104172271A (en) Spiced salted duck egg pickling method
CN103202503A (en) Fotiaoqiang preparation method
CN103783429A (en) Burdock crisp chips
CN107668587A (en) A kind of sea-tangle filament processing process
JP5500520B2 (en) Manufacturing method
CN106107549A (en) The preparation method of Manchu's soy sauce
JP4743713B2 (en) Red rice and other raw rice with beans and method for producing the same
CN101822354A (en) Method for manufacturing pickled dried vegetable
CN107897669A (en) A kind of processing method of the rice of suitable fried rice
CN103462109B (en) Liquor-saturated gingko fruit leisure food and production method thereof
CN106360392A (en) Making method of preserved meat leisure food
CN102342446B (en) Method for quickly dehydrating and drying instant rice
CN105454408A (en) Room-temperature hot-air drying dehydration processing method for fresh bitter gourd
KR20210026875A (en) Manufacturing method of five colors onion rice
CN104207081A (en) Method for processing low-salt glutinous-rice pickled peppers
CN103719892A (en) Salted duck feet
CN102038066A (en) Method for processing preserved chestnuts
JP6027195B2 (en) Steamed rice and method for producing the same
CN112870239A (en) Processing method of honey-processed fresh ginseng
JP2008099579A (en) Swollen brown rice, method for producing the same, and method for producing cooked brown rice using the swollen brown rice
JPH01231859A (en) Preparation of packaged quick-cooked rice
CN108740926A (en) A kind of dewatering process applied to lower temperature vacuum frying ginkgo

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20120723

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20130528

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20130604

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20130731

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20130910

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20131029

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20131227

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20140225

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20140303

R150 Certificate of patent or registration of utility model

Ref document number: 5500520

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250