JP5485820B2 - Mounting member for outdoor structures - Google Patents

Description

  The present invention is for an outdoor structure for mounting an outdoor structure such as a solar cell module or a rooftop greening panel, which is attached to a mounting bracket attached to a goby portion formed at a mountain end of a folded roof plate. The present invention relates to a mounting member.

  In general, in a folded roof plate in which peaks and troughs are alternately and continuously formed, the folded plate is formed by engaging a goby portion formed at the peak portion of the end of the adjacent folded plate roof. A roof is formed. An engraved roof using such an engraved roof plate is mainly used as a roof material for relatively large buildings such as factories and warehouses, and the vast space on the engraved roof is effective. In recent years, outdoor structures such as a solar cell module and a rooftop greening panel are often attached on the folded roof to be utilized.

  In order to attach a solar cell module, a rooftop greening panel, etc. on such a folded roof, first attach a metal fitting so as to sandwich the neck portion of the folded roof plate's goby fastening structure (the rising portion of the gouge portion), Next, an attachment member for an outdoor structure is attached to the metal fitting, and an outdoor structure such as a solar cell module is often fixed by the attachment member.

  Such a solar cell module mounting structure includes a receiving portion for receiving the outer frame of the solar cell module from below, and a male screw rod portion raised from the receiving portion passes through the screw passage hole of the holding portion. The first nut is screwed and tightened onto the male screw rod portion from above the holding portion, so that the outer frame of the solar cell module is sandwiched between the receiving portion and the holding portion and fixed to the mounting bracket. There is a structure for attaching a solar cell module to a folding roof (for example, refer to claim 2 of Patent Document 1). However, this attachment structure does not sandwich a portion where the outer frame of the solar cell module is thick, but only presses and fixes a thin plate portion protruding from the outer frame of the solar cell module. It is difficult to fix firmly and securely (see Patent Document 1 FIG. 1).

  As a device for directly fixing a solar cell module or the like, a plurality of metal outer plates arranged in parallel on a base material are provided with a vertical overlapping portion perpendicular to the outer peripheral surface and the vertical overlapping portion. The vertical overlapping portion is composed of a horizontal overlapping portion that is substantially perpendicular to the horizontal overlapping portion and an inclined overlapping portion that is inclined downward with respect to the horizontal overlapping portion. A sliding fitting portion that can be slidably fitted from the outside, a placement horizontal portion for placing the edge portion of the panel-like structure, a locking surface and a screw for locking the edge portion of the panel-like structure at a predetermined position A panel-like structure is provided with a metal mounting bracket integrally formed with an upper horizontal portion in which a hole is formed, and a long metal presser plate with an engaging convex portion formed on the lower surface side portion. Provided with a recessed groove portion that engages with the engaging convex portion, and the slide fitting portion of the mounting bracket is fitted to the vertical hull portion. The edge of the panel-like structure is placed on the mounting horizontal part, the presser plate is fastened to the upper horizontal part by screws screwed into the screw holes, and the presser plate and the mounting horizontal part are There is an apparatus for attaching a panel-like structure to an outer surface that is configured to sandwich the panel-like structure (see, for example, Patent Document 2).

  However, this device does not directly sandwich the thick part of the outer periphery of the panel-like structure such as the solar cell module, and a thin plate-like concave groove is projected on the upper side of the outer periphery of the panel-like structure. Thus, it is difficult to firmly and reliably fix the thin plate-like concave groove portion by engaging the concave convex portion provided at the end of the presser plate with the concave groove portion (Patent Document). 2 See FIG.

  As described above, the conventional attachment device does not directly sandwich a portion where the outer frame of the solar cell module or the like is thick, but has a special plate-like portion protruding from the outer frame of the solar cell module or the like. Because it is only sandwiched, construction is easy but it is difficult to firmly fix it, and it is necessary to use a very special dedicated product with a special plate-like part protruding from the outer frame of the solar cell module etc. There is a big problem in terms of cost.

JP 2003-96986 A (Claim 2) JP 2000-179106 A

  In view of the above problems, the present invention can firmly and reliably sandwich an outdoor structure such as a solar cell module at a thick portion of its outer frame, and is a special dedicated product as an outer frame of the outdoor structure. It is an object of the present invention to provide an attachment member for an outdoor structure that does not require the use of a member.

  As a result of diligent research to solve the above problems, the inventors of the present invention are directed to mounting members for outdoor structures with the top plate surface having a long hole in the center and the left and right sides of the top plate surface facing inward. Folded curved surface that is bent at a right angle and the rear side forms a high-side hanging surface and the front side forms a low-side hanging surface, and is bent at a right angle from the lower end of the front hanging surface toward the outside. The first clamping member composed of the upper clamping surface formed and the mounting bolt projecting from the mounting bracket that is mounted by sandwiching the rising portion at the lower part of the goby portion provided with the mountain portion of the folding roof is inserted. The bottom plate surface is slightly wider than the top plate surface, and the right and left sides of the bottom plate surface are bent at right angles toward the inside. Folding where the front side forms a low front rising surface And a lower holding surface formed by being bent at a right angle from the upper end of the front rising surface to the outside, and a claw engagement bent at a right angle from the front end of the lower holding surface to the upper side Of the left and right rear hanging surfaces of the first sandwiching material with the inside of the top plate surface of the first sandwiching material and the inside of the bottom plate surface of the second sandwiching material facing each other. In a state where the left and right rear rising surfaces of the second sandwiching material are positioned on the outer side, rotation shafts for allowing the first sandwiching material to freely rotate with respect to the second sandwiching material are used. If it is provided in a state penetrating the surface and both rear hanging surfaces of the first clamping material, the first clamping material is rotated with respect to the second clamping material, and the upper clamping surface and the second clamping material of the first clamping material Since the lower holding surface of the material can be easily opened and closed, solar cell modules, etc. The outer frame of the outer structure can be easily inserted, and can be easily inserted from the wide open state, so a special outer frame with a thin part such as a plate-like part is required on the outer frame of the outdoor structure Therefore, it is highly versatile, and the upper end is a long hole in the top plate surface between the rear rising surfaces of the second sandwiching material at the front side of the rotation shaft and the rear hanging surface of the first sandwiching material does not exist. If the lower end portion of the hook bolt or eye bolt that protrudes from the nut and is engaged with the nut is provided so as to be rotatable, the lower end portion of the hook bolt or the eye bolt is second clamped via the engaging shaft. Since the upper end portion on the opposite side protrudes upward from the long hole on the top plate surface of the first sandwiching material, and the upper end portion protruding upward is nut-fastened, The upper clamping surface of the clamping material and the lower clamping surface of the second clamping material The present invention was completed by investigating that the outer frame of the outer structure can be firmly and securely fastened and fixed.

That is, the present invention has a top plate surface with a long hole drilled in the center, and right and left sides of the top plate surface are bent at right angles toward the inside. A first sandwiching material comprising a folded curved surface having a front hanging surface with a low side, and an upper clamping surface formed by bending at a right angle from the lower end of the front hanging surface to the outside;
A fixing bolt hole into which a mounting bolt projecting from a mounting bracket attached by sandwiching the rising portion at the lower part of the goby portion provided with the mountain portion of the folding plate roof is drilled and is formed from the top plate surface. A slightly wide bottom plate surface and a bent surface that is bent at right angles to the left and right sides of the bottom plate surface, with the rear side forming a high rear rising surface and the front side forming a low front rising surface And a lower holding surface formed by being bent at a right angle from the upper end of the front rising surface to the outside, and a claw engagement bent at a right angle from the front end of the lower holding surface to the upper side Composed of a second sandwiching material comprising parts,
The inner side of the top plate surface of the first clamping member and the inner side of the bottom plate surface of the second clamping member face each other and the left and right rear rising surfaces of the second clamping member on the outer sides of the left and right rear hanging surfaces of the first clamping member In the state where the first sandwiching material is free to rotate with respect to the second sandwiching material, the rotation shafts for both the rear rising surfaces of the second sandwiching material and the rear hanging surfaces of the first sandwiching material are Between the rear rising surfaces of the second sandwiching material at the front side of the rotating shaft and where there is no rear sagging surface of the first sandwiching material. It is a mounting member for an outdoor structure characterized in that a locking shaft is provided in which a lower end portion of a hook bolt or an eye bolt that protrudes from the long hole and is fastened with a nut is rotatably engaged.

  The mounting member for an outdoor structure according to the present invention has a top plate surface with a long hole in the center, and is bent at right angles to the left and right sides of the top plate surface, respectively, and the rear side has a height. A first clamping comprising a folding surface that forms a high rear-slanting surface and the front side forms a front-sagging surface with a low height, and an upper clamping surface that is bent at a right angle from the lower end of the front sagging surface to the outside. There is a fixing bolt hole for inserting the mounting bolt projecting from the mounting bracket that is mounted by sandwiching the rising edge of the lower part of the goby part provided with the material and the mountain part of the folding roof. A bottom plate surface that is slightly wider than the plate surface, and a right and left side of the bottom plate surface that is bent inward at right angles, the rear side forms a high rear rising surface, and the front side has a low front rising surface. Folding curved surface and the front rising surface from the upper end to the outside A lower holding surface formed by being bent at a right angle, and a second holding material comprising a claw locking portion bent at a right angle from the front end of the lower holding surface to the upper side. The second sandwiching material is disposed outside the left and right rear hanging surfaces of the first sandwiching material with the inside of the top plate surface of the first sandwiching material and the inside of the bottom plate surface of the second sandwiching material facing each other. In a state where the left and right rear rising surfaces are positioned, the rotation shaft for freely rotating the first sandwiching material relative to the second sandwiching material includes both the rear standing surfaces of the second sandwiching material and the first sandwiching material. Since it is provided in a state of penetrating through both rear hanging surfaces, the first holding member is rotated with respect to the second holding member, and the upper holding surface of the first holding member and the lower holding member of the second holding member Since the surface can be easily opened and closed, the outer frame of outdoor structures such as solar cell modules can be easily It can be sandwiched in between and can be easily sandwiched from a wide open state, so it does not require a special outer frame with a thin part such as a plate-like part on the outer frame of the outdoor structure, so it is highly versatile. Further, the upper end portion protrudes from the long hole of the top plate surface and is fastened with a nut between the rear rising surfaces of the second sandwiching material at the front side of the rotation shaft and the rear hanging surface of the first sandwiching material does not exist. If a locking shaft with which the lower end of the hook bolt or eyebolt is rotatably engaged is provided, the lower end of the hook bolt or eyebolt is locked to the second holding material via the locking shaft. The upper end of the first sandwiching member and the upper sandwiching surface of the first sandwiching member are simply fastened by projecting the upper end of the opposite side upward from the slot on the top plate surface of the first sandwiching member. 2Strong outer frame of outdoor structure with lower clamping surface of clamping material And it can be securely fastened and fixed.

It is a right view which shows a mode that one Example of the attachment member for outdoor structures which concerns on this invention was fixed to the attachment metal fitting attached to the gouge part of a folding roof board. It is a right view which shows the state which mounted the outer frame of the outdoor structure on the lower clamping surface of the 2nd clamping material of the attachment member for outdoor structures of FIG. It is a right view which shows the state which clamped the outer frame of the outdoor structure of FIG. 2 with the upper clamping surface of the 1st clamping material further. It is a right view which shows the state which fastened the outer frame of the outdoor structure of FIG. 3 by nut-tightening. FIG. 5 is a front view of FIG. 4. It is an expansion right view of the attachment member for outdoor structures of FIG. It is an enlarged front view of the attachment member for the outdoor structure of FIG. It is an enlarged plan view of the mounting member for the outdoor structure of FIG.

  Hereinafter, a mounting member for an outdoor structure according to the present invention will be described in detail with reference to the drawings.

  In the drawings, reference numeral 1 denotes a top plate surface 1a having a long hole 1aa formed in the center, and right and left sides of the top plate surface 1a that are bent at right angles toward the inside, and the rear side has a high back drooping surface 1ba. , 1ba and the front side of the lower surface 1bb, 1bb and the lower curved surface 1b, 1b, and the front side of the lower surface 1bb, 1bb from the lower end of the upper side, formed by bending at right angles This is a first sandwiching material comprising the surfaces 1c and 1c.

  Reference numeral 2 denotes a fixing bolt hole 2aa into which a mounting bolt projecting from a mounting bracket mounted by sandwiching a rising portion at the lower part of the goby portion provided with a mountain portion of the folding plate roof is drilled. 1 Bottom plate surface 2a that is slightly wider than the top plate surface 1a of the sandwiching material 1, and rear rising surfaces 2ba, 2ba that are bent at right angles to the right and left sides of the bottom plate surface 2a. And the lower holding surface formed by bending the front rising surfaces 2bb and 2bb at a right angle from the upper ends of the front rising surfaces 2bb and 2bb to the outside. 2c, 2c and a second clamping member comprising claw locking portions 2d, 2d bent at a right angle upward from the front end of the lower clamping surfaces 2c, 2c. The outer frame of the outdoor structure is placed on the lower clamping surfaces 2c and 2c of the second clamping material 2 as shown in FIG. 2, and the upper clamping surfaces 1c and 1c of the first clamping material 1 are rotated as shown in FIG. Thus, the outer frame of the outdoor structure is sandwiched by covering the upper part of the outer frame of the outdoor structure. At that time, as shown in FIG. 2, the claw locking portions 2d and 2d bent at a right angle upward from the front end portions of the lower clamping surfaces 2c and 2c serve as stoppers, and the outer frame of the outdoor structure. Can be securely and firmly fixed without falling off. Further, since the outer frame of the outdoor structure is clamped and fixed by the upper clamping surfaces 1c and 1c of the first clamping material 1 and the lower clamping surfaces 2c and 2c of the second clamping material 2, Since it is not necessary to apply special processing to the outer frame, it can be used for the outer frame of various types of outdoor structures and is highly versatile.

  3 is the outside of the left and right rear hanging surfaces 1ba, 1ba of the first sandwiching material 1 with the inside of the top plate surface 1a of the first sandwiching material 1 and the inside of the bottom plate surface 2a of the second sandwiching material 2 facing each other. In order to make the first sandwiching material 1 freely rotatable with respect to the second sandwiching material 2 in a state where the left and right rear rising surfaces 2ba and 2ba of the second sandwiching material 2 are positioned, both rear sides of the second sandwiching material 2 are provided. This is a rotating shaft provided in a state of penetrating through the rising surfaces 2ba and 2ba and both the rear hanging surfaces 1ba and 1ba of the first sandwiching material 1. By rotating the first sandwiching material 1 with respect to the second sandwiching material 2 by the rotation shaft 3, the first sandwiching material can be easily placed on the outer frame of the outdoor structure as shown in FIGS. The upper holding surfaces 1c and 1c of the first holding member 1 may be closed in order to hold the outer frame of the outdoor structure as shown in FIGS. It can be done easily.

  4 is provided between the rear rising surfaces 2ba and 2ba of the second sandwiching material 2 at the front side of the rotation shaft 3 and the portion where the rear hanging surfaces 1ba and 1ba of the first sandwiching material 1 are not present. It is a locking shaft in which a lower end portion of a hook bolt or an eye bolt 4b that is protruded from the elongated hole 1aa of the top plate surface 1a of the first sandwiching material 1 and fastened with a nut 4a is rotatably engaged. Since the upper end of the hook bolt or eye bolt 4b protrudes upward from the long hole 1aa of the top plate surface 1a of the first sandwiching material 1, the nut 4a can be fastened, so that the workability is high. By fastening 4a, the outdoor structure or the like can be firmly and securely fastened and fixed by the upper clamping surface 1c of the first clamping material 1 and the lower clamping surface 2c of the second clamping material 2.

  In order to actually use the mounting member for an outdoor structure according to the present invention, first, the mounting bracket is mounted so as to sandwich the neck portion (the rising portion of the goby portion) of the goro fastening structure of the folding roof plate. The mounting bracket can be of various structures and shapes as long as the mounting bolt protrudes upward.

  Next, the mounting bolt of the mounting bracket is inserted into the fixing bolt hole 2aa formed in the bottom plate surface 2a of the second sandwiching member 2 of the mounting member for the outdoor structure according to the present invention. A mounting member for an outdoor structure according to the present invention is placed above the metal fitting. And the attachment member for outdoor structures which concerns on this invention is fixed on an attachment metal fitting by nut-fastening this attachment bolt.

  The attachment member for an outdoor structure according to the present invention attached in this way can first rotate the first clamping member 1 around the rotation shaft 3 as shown in FIG. The upper sandwiching surface 1c of the sandwiching material 1 and the lower sandwiching surface 2c of the second sandwiching member 2 can be opened widely, and the position is maintained in a state of being opened to some extent as shown in FIG. Can be easily done.

  In this open state, the end of the outer frame of the outdoor structure is locked to the claw locking portion 2d of the second holding member 2 as shown in FIG. If placed on the lower holding surface 2c of the holding material 2, the outer frame of the outdoor structure can be easily attached to the mounting member for the outdoor structure according to the present invention, and the workability is very high. .

  From this state, the upper clamping surface 1c of the first clamping member 1 is tilted so as to cover the upper part of the outer frame of the outdoor structure as shown in FIG. 3, and the top plate of the first clamping member 1 An eyebolt 4b protruding upward from the long hole 1aa of the surface 1a is fastened with a nut 4a, so that an outdoor structure is formed between the upper clamping surface 1c of the first clamping material 1 and the lower clamping surface 2c of the second clamping material 2. Etc. are firmly and securely fastened and fixed. At this time, since the eyebolt 4b protrudes upward, it is easy to fasten the nut 4a and the workability is high.

1 First clamping material
1a Top plate surface
1aa slot
1b Folded surface
1ba Back drooping surface
1bb Front drooping surface
1c Upper clamping surface 2 Second clamping material
2a Bottom plate surface
2aa Fixing bolt hole
2b Folded surface
2ba Rear rising surface
2bb Front rising surface
2c Lower clamping surface
2d Claw locking part 3 Rotating shaft 4 Locking shaft
4a nut
4b eyebolt

Claims (1)

The top plate surface (1a) with a long hole (1aa) drilled in the center and the left and right sides of the top plate surface (1a) are bent at right angles toward the inside, and the rear side hangs down at a high height. Folded curved surface (1b, 1b) that forms a face (1ba, 1ba) and the front side is a low front hanging surface (1bb, 1bb), and outward from the lower end of the front hanging surface (1bb, 1bb) A first clamping member (1) comprising upper clamping surfaces (1c, 1c) formed by bending at right angles;
A fixing bolt hole (2aa) into which a mounting bolt projecting from a mounting bracket mounted by sandwiching a rising portion at the lower part of the goby portion provided with the mountain portion of the folded plate roof is drilled, and the A bottom plate surface (2a) that is slightly wider than the top plate surface (1a), and a rear rising surface (2ba) that is bent at right angles toward the inside on the left and right sides of the bottom plate surface (2a). , 2ba) and the front rising surface (2bb, 2bb) has a low height on the front side and the front rising surface (2bb, 2bb) is bent at right angles from the upper end to the outside. Lower clamping surfaces (2c, 2c) formed and claw locking portions (2d, 2c, 2c) bent at a right angle upward from the front end of the lower clamping surfaces (2c, 2c) 2d) and a second sandwiching material (2) consisting of
The inside of the top plate surface (1a) of the first sandwiching material (1) and the inside of the bottom plate surface (2a) of the second sandwiching material (2) face each other. With the left and right rear rising surfaces (2ba, 2ba) of the second sandwiching material (2) positioned outside the left and right rear hanging surfaces (1ba, 1ba), the first sandwiching material (1) is 2 A rotating shaft (3) for freely rotating with respect to the sandwiching material (2) includes both rear rising surfaces (2ba, 2ba) of the second sandwiching material (2) and the first sandwiching material (1). Of the first sandwiching material (1) and the rear hanging surface (1ba, 1ba) of the first holding member (1). Between the rear rising surfaces (2ba, 2ba) of the second sandwiching material (2) in the portion where 1ba) does not exist, the upper end protrudes from the elongated hole (1aa) of the top plate surface (1a) and the nut (4a ) The lower end of the hook bolt or eyebolt (4b) to be fastened is rotatable. An attachment member for an outdoor structure, wherein an engaging shaft (4) engaged is provided.

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