JP5478287B2 - Mold mounting member and mold mounting method for injection molding machine - Google Patents

Mold mounting member and mold mounting method for injection molding machine Download PDF

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JP5478287B2
JP5478287B2 JP2010023472A JP2010023472A JP5478287B2 JP 5478287 B2 JP5478287 B2 JP 5478287B2 JP 2010023472 A JP2010023472 A JP 2010023472A JP 2010023472 A JP2010023472 A JP 2010023472A JP 5478287 B2 JP5478287 B2 JP 5478287B2
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mold
tapered
plate
positioning
fixed
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JP2011161654A (en
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直紀 加藤
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U MHI Platech Co Ltd
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Mitsubishi Heavy Industries Plastic Techonologies Co Ltd
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Description

本発明は、射出成形機の可動型盤と固定型盤への金型取付構造に関し、特に、型閉、型締め動作をするとき、可動側金型と固定側金型とが正確に嵌め合うように型盤に取付けられる金型位置決め装置に関する。   The present invention relates to a mold mounting structure for a movable mold plate and a fixed mold plate of an injection molding machine, and in particular, when performing mold closing and mold clamping operations, the movable mold and the fixed mold are accurately fitted. Thus, the present invention relates to a mold positioning device attached to a mold platen.

固定型盤と可動型盤にそれぞれ金型が取付けられ、両型盤が型閉され金型が型締めされて形成するキャビティ内に樹脂材を射出して成形品を成形する射出成形機において、各型盤に重量ある金型を上から吊り下ろして型盤に設けられた基準高さとなる水平面に降ろし、かつ、水平方向の位置決めを固定型盤側の前記水平面の上面に設けられたテーパー状の凸形状部材が、金型の下面に形成されたテーパー状の凹溝に嵌め込まれることにより為されるのが通常であった。   In an injection molding machine in which a mold is attached to each of a fixed mold platen and a movable mold platen, both mold plates are closed and the mold is clamped to inject a resin material into a cavity to be formed. A taper shape provided on the upper surface of the horizontal surface on the fixed mold platen side, in which a heavy metal mold is hung from above and lowered to a horizontal plane that is a reference height provided on the mold platen, and is positioned horizontally. It is usual that this convex shaped member is made by fitting into a tapered concave groove formed on the lower surface of the mold.

しかしこのようなテーパー状の凸形状部材とテーパー状の凹溝の組合せによる位置決め機構はテーパー状の凸形状部材と凹溝の巾、高さ、テーパー角度に加工誤差があるため、基準高さとなる水平面と、水平方向の位置決めとなるテーパー面が同時に密着しない場合が多い。この場合、基準高さと水平方向の位置決めが正確に行えず、金型と金型の嵌め合わせが不確実になって金型が損傷したり、キャビティが歪んで不良な成形品が成形されたりする不具合を生じる。   However, the positioning mechanism based on the combination of the tapered convex member and the tapered groove has a reference height because there is a processing error in the width, height, and taper angle of the tapered convex member and the groove. In many cases, the horizontal surface and the tapered surface for positioning in the horizontal direction do not adhere to each other at the same time. In this case, the reference height and horizontal positioning cannot be accurately performed, and the fitting between the mold and the mold becomes uncertain, and the mold is damaged, or the cavity is distorted and a defective molded product is molded. It causes a defect.

これらの問題を解決するために特許文献1では、位置決めピン(上記のテーパー状の凸形状部材と同等)が型盤に固設した位置決めブロックに設けた嵌入孔の中を摺動するように設置し、位置決めピンの底部と位置決めブロックの嵌入孔底部との間に弾性部材を挟んで位置決めピンが上下に小寸法摺動可能とした構造で金型側のテーパー状の凹溝の巾、高さ、テーパー角度の加工誤差を許容できるようにして、金型の位置決めを正確に行い、金型の損傷、キャビティが歪んで不良な成形品等の不具合を避けようとする位置決め構造が提案されている。   In order to solve these problems, in Patent Document 1, a positioning pin (equivalent to the tapered convex member described above) is installed so as to slide in an insertion hole provided in a positioning block fixed to the mold platen. The width and height of the tapered groove on the mold side is such that the positioning pin is slidable vertically by sandwiching an elastic member between the bottom of the positioning pin and the bottom of the insertion hole of the positioning block. In addition, a positioning structure has been proposed that allows the machining error of the taper angle to be tolerated, accurately positions the mold, and avoids defects such as defective mold products due to mold damage and cavity distortion. .

特開平11−320620号公報JP-A-11-320620

テーパー状の凸形状部材が金型の下面に形成されたテーパー状の凹溝に嵌め込まれる、従来の金型位置決め手段は、位置決めテーパー状の凸形状部材と金型側のテーパー状の凹溝のそれぞれに潜在する加工誤差のため、基準高さ水平面と左右方向位置決めのテーパー面が同時に密着せず、水平面(上下方向)か左右方向のいずれかに隙間が発生し、金型の位置決め精度が低下する。   A conventional mold positioning means in which a taper-shaped convex member is fitted into a taper-shaped concave groove formed on the lower surface of the mold is a positioning taper-shaped convex member and a taper-shaped concave groove on the mold side. Due to the processing errors that exist in each of them, the reference height horizontal plane and the taper surface in the horizontal direction do not adhere at the same time, and a gap is generated in either the horizontal plane (vertical direction) or the horizontal direction, which lowers the positioning accuracy of the mold. To do.

また、特許文献1に提案された金型の位置決め装置も、位置決めピンと同位置決めピンの摺動孔との間に隙間が必要であり、水平方向(左右方向)に位置決めピンが当該隙間において浮動し位置精度低下を招くことになる。また、位置決めピンが摺動構造であるために、何も拘束されず浮動している重量物である金型を吊り下ろして型盤に位置決めする際には、位置決めピンに偏荷重や衝撃荷重が加わりながら摺動する。このため、金型の交換により位置決めを繰り返す間に摺動部の摩耗による隙間の増大や摺動不良、囓り(凝着)を引き起こす可能性がある。   The mold positioning device proposed in Patent Document 1 also requires a gap between the positioning pin and the sliding hole of the positioning pin, and the positioning pin floats in the horizontal direction (left and right direction). Position accuracy will be reduced. In addition, since the positioning pin has a sliding structure, when the die, which is a heavy object that is floating without being restrained, is suspended and positioned on the mold platen, there is an offset load or impact load on the positioning pin. Slide while joining. For this reason, there is a possibility of causing an increase in gap due to wear of the sliding part, sliding failure, and squeezing (adhesion) during repeated positioning by replacing the mold.

本発明は、上記の問題点に対し、金型の正確な位置決めができ、構造が簡単でコスト安く、寿命が長い金型取付部材を提供することを目的とする。   An object of the present invention is to provide a mold mounting member that can accurately position a mold, has a simple structure, is inexpensive, and has a long service life.

上記の問題点に対し、本発明は以下の各手段により課題の解決を図る。
(1)第1の手段の金型取付部材は、金型を取り付けて相対的に開閉動作可能な互いに対向した複数の型盤と、前記互いに対向した複数の型盤にそれぞれ取り付けられ、前記互いに対向した複数の型盤の閉動作により互いに当接して、内部にキャビティを形成する金型と、金型の下端面に設けたテーパ状凹形状部と、金型を取り付けて相対的に開閉動作可能な型盤の一方又は両方の下部に設けられ、吊り下ろされる金型の重量を受けると同時に上下方向の位置決めを行うための水平面を有し、前記金型のテーパ状凹形状部のテーパ面に嵌合し、左右方向の位置決めを行うための一つのテーパー状凸形状部と、前記一つのテーパ状凸形状部と一体に形成された一つ弾性部とを備えた位置決め部材からなり、前記弾性部は前記テーパ状凸形状部の下側に形成された孔と前記テーパ状凸形状部を設けた上面との間の板状部であり、前記テーパ状凸形状部に前記金型のテーパ状凹形状部が嵌め込まれて該テーパ状凸形状部が押し下げられたとき、金型の底面が前記位置決め装置の上部金型支持面に当接するまで前記板状部が下方に弾性変形するようにしたことを特徴とする。
With respect to the above problems, the present invention aims to solve the problems by the following means.
(1) The mold attaching member of the first means is attached to each of a plurality of molds facing each other and capable of relatively opening and closing by attaching the mold, and the plurality of molds facing each other. Opening and closing operation is relatively performed by attaching a die that forms a cavity inside, a tapered concave part provided on the lower end surface of the die, and a mold that abuts with each other by closing operations of a plurality of facing molds. A taper surface of the taper-shaped concave portion of the mold, which is provided at the lower part of one or both of the possible mold plates and has a horizontal plane for receiving the weight of the mold to be hung and at the same time positioning in the vertical direction It fits into, and one of the tapered shaped convex-shaped portion for positioning the lateral direction, Ri Do from the positioning member having a single resilient portion formed integrally with the one tapered convex portion, The elastic part is the tapered convex part. A plate-like portion between the hole formed on the side and the upper surface provided with the tapered convex portion, and the tapered concave portion of the mold is fitted into the tapered convex portion. When the convex portion is pushed down, the plate-like portion is elastically deformed downward until the bottom surface of the die comes into contact with the upper die support surface of the positioning device .

)第の手段の金型取付部材は、金型を取り付けて相対的に開閉動作可能な互いに対向した複数の型盤と、前記互いに対向した複数の型盤にそれぞれ取り付けられ、前記互いに対向した複数の型盤の閉動作により互いに当接して、内部にキャビティを形成する金型と、前記互いに対向した複数の型盤の一方の金型取付面または該金型取付面と平行な面に設けられた、テーパ状凹形状を有するテーパ状凹形状部と、前記テーパ状凹形状部の設けられた前記一方の型盤と対向する、もう一方の型盤の金型取付面または該金型取付面と平行な面に設けられ、前記テーパ状凹形状部のテーパ面に嵌合するテーパ状凸形状部と、前記テーパ状凸形状部と一体構造に形成された弾性部を備え、前記テーパ状凸形状部と一体構造に形成された前記弾性部が、前記テーパ状凸形状部の下方に穿孔された孔と、テーパ状凸形状部を設けた面との間の板状部であり、前記テーパ状凸形状部が前記テーパ状凹形状部に嵌合した後、前記板状部が変形することで、前記テーパ状凸形状部のテーパ面と前記テーパ状凹形状部材のテーパ面が当接すると同時に金型の型合わせ面が当接するようにしたことを特徴とする。 ( 2 ) The mold attachment members of the second means are respectively attached to a plurality of opposed molds that can be opened and closed relatively by attaching a mold, and the plurality of opposed mold boards, The molds that contact each other by the closing operation of the plurality of facing molds to form a cavity therein, and one mold mounting surface of the plurality of facing molds facing each other or a plane parallel to the mold mounting surface A tapered concave portion having a tapered concave shape, and a mold mounting surface of the other mold plate facing the one mold plate provided with the tapered concave shape portion or the die provided the mold mounting surface and a plane parallel comprises a tapered convex portion fitted, the resilient portion formed integral with the tapered convex portion to the tapered surface of the tapered concave portion, wherein The elasticity formed integrally with the tapered convex portion Is a plate-like portion between a hole drilled below the tapered convex portion and a surface provided with the tapered convex portion, and the tapered convex portion becomes the tapered concave portion. After the fitting, the plate-like portion is deformed so that the taper surface of the taper-shaped convex portion and the taper surface of the taper-shaped concave member abut at the same time as the die mating surface of the mold. characterized in that it was.

)第の手段の金型取付部材は、上記(1)又は(2)の相対的に開閉動作が可能な型盤が、固定型盤と可動型盤と、前記固定型盤と前記可動型盤の間に設けられ垂直方向に回転軸を有する反転型盤であることを特徴とする。 ( 3 ) The mold mounting member of the third means is a mold plate that can be relatively opened and closed as described in (1) or (2) above: a fixed mold plate, a movable mold plate, the fixed mold plate, and the It is a reversal type | mold board provided between the movable type | mold boards and having a rotating shaft in the perpendicular direction, It is characterized by the above-mentioned.

)第の手段の金型取付方法は、上記()の金型取付部材を用いた金型取付方法であって、位置決め部材をそれぞれ反転型盤の金型取付面に対して対称な位置に組み付ける位置決め部材固定プロセスの後、位置決め部材によって反転金型を位置決めして、反転型盤の両金型取付面に前記固定型盤に取り付けられる固定側金型あるいは前記可動型盤に取り付けられる可動側金型とそれぞれ一体となっている反転金型をそれぞれ組み付け固定する金型固定プロセス1を行い、金型固定プロセス1の後、反転金型とそれぞれ一体となっている固定側金型および可動側金型を、固定型盤または可動型盤に組み付け固定する金型固定プロセス2を行うことを特徴とする。 ( 4 ) The mold mounting method of the fourth means is a mold mounting method using the mold mounting member of ( 3 ) above, and the positioning members are symmetrical with respect to the mold mounting surface of the reversal mold platen. After the positioning member fixing process to be assembled at a proper position, the reversing mold is positioned by the positioning member, and attached to the fixed mold plate or the movable mold plate attached to both mold mounting surfaces of the reversing mold plate. The mold fixing process 1 for assembling and fixing each of the reversing molds integrated with the movable mold to be fixed is performed, and after the mold fixing process 1, the fixed side molds integrated with the reversing molds respectively. And performing a mold fixing process 2 in which the movable mold is assembled and fixed to the fixed mold plate or the movable mold plate.

請求項1、に係わる発明は、上記第1の手段の金型取付部材であり、テーパー状凸形状部はテーパー状凸形状部と一体の弾性部で支持され、金型取付け時に金型の重量を受けたとき、左右方向の位置決め部材のテーパー状凸形状部のテーパー面が金型下端面のテーパー状凹形状部のテーパー面に当接して左右方向を拘束して位置決めした後、弾性部が金型重量により弾性変形することによって、テーパ状凸形状部が金型に設けられたテーパ状凹形状部と当接し左右方向に拘束ながら下方に小寸法移動して逃げて、金型下端面が上下方向の位置決めのための前記位置決め部材の水平面(金型支持面)と当接することで、左右方向と上下方向の位置決めを同時に拘束するような構造である。これにより摺動部を無くすことができるので、従来例のような摺動部の隙間による取付け位置の精度の低下、摺動構造による摩耗や動作不良は生じない。 The invention according to claim 1 is the mold mounting member of the first means, wherein the tapered convex portion is supported by an elastic portion integral with the tapered convex portion, and the weight of the mold when the mold is mounted. The tapered portion of the tapered convex portion of the positioning member in the left and right direction contacts the tapered surface of the tapered concave portion of the lower end surface of the mold and is positioned by restraining the left and right directions, and then the elastic portion is By elastically deforming due to the weight of the mold, the taper-shaped convex part comes into contact with the taper-shaped concave part provided on the mold and moves in a small direction downward while restraining in the left-right direction. The structure is such that the positioning in the left-right direction and the up-down direction are constrained simultaneously by abutting against the horizontal surface (die support surface) of the positioning member for positioning in the up-down direction. As a result, the sliding portion can be eliminated, so that the accuracy of the mounting position is not reduced due to the clearance of the sliding portion as in the conventional example, and wear and malfunction due to the sliding structure do not occur.

また、弾性変形力は該当部の寸法、材質の曲げ強度から容易に算出できるので、位置決め部材の設計が容易であり、且つ簡単な一体構造とできるためコストを低減できる。   Further, since the elastic deformation force can be easily calculated from the dimensions of the corresponding part and the bending strength of the material, the positioning member can be easily designed, and the cost can be reduced because a simple integrated structure can be achieved.

請求項に係わる発明は、上記第の手段の金型取付部材であり、型締め時の相対する金型の上下左右方向の位置決めが可能であるので、相対する金型間の位置決めピンが不要になり、より高精度な型合わせを可能とする効果を有する。 The invention according to claim 2 is the mold attachment member of the second means, and can position the opposing molds in the vertical and horizontal directions at the time of clamping, so that a positioning pin between the opposing molds is provided. This is unnecessary and has the effect of enabling more accurate mold matching.

請求項に係わる発明は、第の手段の金型取付部材であり、固定型盤と可動型盤と、前記固定型盤と前記可動型盤の間に設けられ垂直方向に回転軸を有する反転型盤を有する型盤反転式二材射出成形機において、反転型盤の金型取付面に取り付けられた2つの反転金型は、反転前後で相対する固定型盤側金型と可動型盤側金型の両方に型合わせ、型締めされるため、固定型盤、可動型盤、反転型盤への金型取り付け時の正確な位置決めと、型締め時の正確な型合わせ位置決めをすることで、型合わせ、型締め時の金型のずれによる損傷を防止できる。 The invention according to claim 3 is a mold mounting member of the third means, and is provided between the fixed mold plate and the movable mold plate, and is provided between the fixed mold plate and the movable mold plate and has a rotation axis in the vertical direction. In a mold plate reversing type two-material injection molding machine having a reversing mold plate, two reversing molds mounted on the mold mounting surface of the reversing mold plate are a fixed mold plate side mold and a movable mold plate that face each other before and after reversing. Because the mold is matched and clamped to both side molds, accurate positioning when mounting the mold on the fixed mold board, movable mold board, and reversing mold board, and accurate mold positioning when clamping the mold Thus, it is possible to prevent damage caused by mold misalignment during mold matching and mold clamping.

請求項に係わる発明は、第の手段の金型取付方法であって、固定側金型および可動側金型を、固定型盤または可動型盤に反転型盤の金型取付面に対して対称な位置への組み付け固定することを短時間で且つ高精度に行うこと可能なため、反転金型が反転後に新たにそれぞれ対向する固定側金型と可動側金型と、相対する位置のズレに起因した衝突や片当たりなどによる破損の防止可能な金型取付プロセスを効率よく行うことができる。 The invention according to claim 4 is the mold attaching method of the fourth means, wherein the fixed side mold and the movable side mold are connected to the mold mounting surface of the reversing mold board on the fixed mold board or the movable mold board. Assembly and fixation at symmetrical positions can be performed in a short time and with high accuracy, so that the fixed mold and the movable mold that are newly opposed to each other after the reversing mold is reversed are positioned at opposite positions. It is possible to efficiently perform a mold mounting process capable of preventing damage due to collision or partial contact due to displacement.

本発明の第1の実施の形態に係わる射出成形機の側面図である。1 is a side view of an injection molding machine according to a first embodiment of the present invention. 図1の射出成形機の固定型盤をB方向から見た正面図である。It is the front view which looked at the fixed mold board of the injection molding machine of FIG. 1 from the B direction. 図1の射出成形機の固定型盤に金型を取付ける状態を示す斜視図である。It is a perspective view which shows the state which attaches a metal mold | die to the fixed mold base of the injection molding machine of FIG. 図2のC部の位置決め部材とその周辺の拡大図である。FIG. 3 is an enlarged view of a positioning member of a portion C in FIG. 2 and its surroundings. 図4の位置決め部材に金型が嵌め込まれ弾性部分が変形したことを示す図である。It is a figure which shows that the metal mold | die was inserted in the positioning member of FIG. 4, and the elastic part deform | transformed. 本発明の第2の実施の形態の金型位置決め部材を図1のAの範囲で示す射出成形機の側面図である。It is a side view of the injection molding machine which shows the metal mold positioning member of the 2nd Embodiment of this invention in the range of A of FIG. 図6の金型位置決め部材をD方向から見た下面図である。It is the bottom view which looked at the metallic mold positioning member of Drawing 6 from the D direction. 図6、図7の金型位置決め部材の斜視図である。FIG. 8 is a perspective view of the mold positioning member of FIGS. 6 and 7.

本発明の第3の実施の形態の金型位置決め部材を図1のAの範囲で示す射出成形機の側面図である。It is a side view of the injection molding machine which shows the metal mold positioning member of the 3rd Embodiment of this invention in the range of A of FIG. 図9の金型位置決め部材をE方向から見た下面図である。FIG. 10 is a bottom view of the mold positioning member of FIG. 9 as viewed from the E direction. 図9、図10の金型位置決め部材の斜視図である。It is a perspective view of the metal mold positioning member of FIG. 9, FIG. 本発明の第4の実施の形態に係わる、図4の位置決め部材を取付けた金型反転式二材成形用射出機の平面図である。FIG. 6 is a plan view of a mold reversing type two-material molding injection machine equipped with the positioning member of FIG. 4 according to a fourth embodiment of the present invention. 図12の金型反転式二材成形用射出機の側面図である。FIG. 13 is a side view of the mold reversing type two-material molding injection machine of FIG. 12. 本発明の第5の実施の形態に係わる金型反転式二材成形用射出機の側面図である。It is a side view of the die reversal type two-material molding injection machine concerning the 5th embodiment of the present invention. 図14の金型反転式二材成形用射出機に取付けた金型位置決め部材の斜視図である。FIG. 15 is a perspective view of a mold positioning member attached to the mold reversing type two-material molding machine of FIG. 14.

(第1の実施の形態)
この実施の形態で説明する射出成形装置は、金型を取り付けて相対的に開閉動作可能な型盤が固定型盤と可動型盤であり、固定型盤に金型位置決め部材を固設して、固定側金型の位置に合わせて可動型盤に可動側金型を取付ける金型取付部材である。
(First embodiment)
In the injection molding apparatus described in this embodiment, a mold plate that can be relatively opened and closed by attaching a mold is a fixed mold plate and a movable mold plate, and a mold positioning member is fixed to the fixed mold plate. A mold mounting member that attaches the movable mold to the movable mold in accordance with the position of the fixed mold.

第1の実施の形態を図に基づいて説明する。 図1は第1の実施の形態に係わる射出成形機の側面図、図2は図1の射出成形機の固定型盤をB方向から見た正面図、図3は図1の射出成形機の固定型盤に金型を取付ける状態を示す斜視図、図4は図2のC部の位置決め部材とその周辺の拡大図、図5は図4の位置決め部材に金型が嵌め込まれ、左右方向の位置決め凸形状部材を支持する弾性部分が変形し、位置決め部材の上面に金型が当接して、上下左右方向に位置決めされた状態を示す図である。   A first embodiment will be described with reference to the drawings. FIG. 1 is a side view of an injection molding machine according to the first embodiment, FIG. 2 is a front view of a fixed mold platen of the injection molding machine of FIG. 1 viewed from the direction B, and FIG. 3 is a diagram of the injection molding machine of FIG. FIG. 4 is a perspective view showing a state in which the mold is attached to the fixed mold platen, FIG. 4 is an enlarged view of the positioning member of C part in FIG. 2 and its surroundings, and FIG. 5 is a perspective view of FIG. It is a figure which shows the state which the elastic part which supports a positioning convex-shaped member deform | transforms, and the metal mold | die contact | abutted on the upper surface of the positioning member, and was positioned to the up-down and left-right directions.

図により、射出成形機10の構成概略を説明する。1は基台で、基台1には固定側金型4を取付る固定型盤2が固設されている。基台1の上の固定型盤2に対向して可動側金型5を取付る可動型盤3が移動可能に載置される。可動型盤3は基台1に固設された図示しないガイドレールにガイドされて移動する。   A schematic configuration of the injection molding machine 10 will be described with reference to the drawings. Reference numeral 1 denotes a base, and a fixed mold plate 2 to which a fixed mold 4 is attached is fixed to the base 1. A movable mold 3 for mounting the movable mold 5 is placed so as to be movable so as to face the fixed mold 2 on the base 1. The movable platen 3 moves while being guided by a guide rail (not shown) fixed to the base 1.

基盤1に固設された可動型盤開閉手段14は、片端を基台1に軸方向の移動を拘束され回転自由に支持されサーボモータに駆動されるボールねじ軸12と、同ボールねじ12と螺合し可動型盤3に固設するボールねじナット13とにより構成される。可動側金型5と固定側金型4とは一端に油圧シリンダを有するタイバー7により型締めしてキャビティを形成し、同キャビティに、射出ユニット11から溶融した樹脂材が射出充填される。   The movable platen opening / closing means 14 fixed to the base 1 is composed of a ball screw shaft 12 which is supported by a servo motor and supported by a servo motor, which is free to rotate with one end of the base plate 1 in the axial direction, The ball screw nut 13 is screwed and fixed to the movable mold platen 3. The movable side mold 5 and the fixed side mold 4 are clamped by a tie bar 7 having a hydraulic cylinder at one end to form a cavity, and the resin material melted from the injection unit 11 is injected and filled into the cavity.

固定型盤2に金型が取付けられるときは、図3に示すように、金型4,5の両側に張り出して設けられた耳4c、5a, 4b、5bをターンバックルボルト32、ボルト33等を用いて固定側金型4と可動側金型5がキャビティを形成する嵌め合わせ状態に組合せ、ボルト32にワイヤ31を掛け、図示しないクレーンにより固定型盤の上方から吊り下ろされ、固定型盤2に固設された位置決め部材15の上に該位置決め部材15の凸形状部と、それに嵌め合わされる金型の凹形状部4aが嵌め合うように降ろされる。なお本実施の形態では、凹形状部を金型自体に設けた例を示したが、凹形状を備えた金型とは別部材を、金型に組み付けても支障ない。   When the mold is attached to the fixed mold platen 2, as shown in FIG. 3, the ears 4c, 5a, 4b, 5b provided on both sides of the molds 4, 5 are provided with turnbuckle bolts 32, bolts 33, etc. The fixed mold 4 and the movable mold 5 are combined in a fitting state in which a cavity is formed, a wire 31 is hung on the bolt 32, and is suspended from above the fixed mold by a crane (not shown). 2 is lowered so that the convex shape portion of the positioning member 15 and the concave shape portion 4a of the mold fitted to the positioning member 15 are fitted to each other. In the present embodiment, an example in which the concave portion is provided in the mold itself has been described, but there is no problem even if a member different from the mold having the concave shape is assembled to the mold.

図2は固定側金型4が、固定型盤2に固設されている位置決め部材15に嵌め合わされて位置決めされた状態を示している。図4、図5は図2のC部の拡大図で、図4は金型4の凹形状部4aが位置決め部材15の凸形状部15aに嵌る直前を示し、図5は金型4の下部4bが位置決め部材15の上の平面部である金型支持面15bに当接し、凹形状部4aが位置決め部材15の凸形状部15aに嵌った状態を示している。   FIG. 2 shows a state in which the fixed mold 4 is fitted and positioned on a positioning member 15 fixed to the fixed mold platen 2. 4 and 5 are enlarged views of part C in FIG. 2. FIG. 4 shows a state immediately before the concave part 4a of the mold 4 is fitted into the convex part 15a of the positioning member 15, and FIG. 4b is in contact with the mold support surface 15b which is a flat portion on the positioning member 15, and the concave shape portion 4a is fitted to the convex shape portion 15a of the positioning member 15.

金型4の凹形状部4aのテーパー角度は位置決め部材15の凸形状部15aのテーパー角度と同じあるいは凸形状部15aのテーパ角度よりも大きく形成され、例えば金型4の凹形状部4aの金型下面における巾寸法aは、位置決め部材15の凸形状部15aの根元の巾bより少し狭く作られている場合は、凹形状部4aが位置決め部材15の凸形状部15aに嵌ったときには、凹形状部4aの両テーパー面と凸形状部15aの両テーパー面はそれぞれ隙間無く当接し左右方向を位置決めされた状態で、位置決め部材15の凸形状部15aは金型4の重量により少し押し下げられ、金型4の下部4bと位置決め部材15の金型支持面15bが当接して、上下方向も隙間無く位置決めされる。位置決め部材15には長孔15cが明けられ、この長孔15cと金型支持面15bとの間の部分は板状となり、弾性体を形成している。なお長孔15cは設計時に所望の弾性変形量、弾性剛性を容易に得られるように、梁長さが自由に取れる長細い長孔であることが好ましい。   The taper angle of the concave shape portion 4a of the mold 4 is formed to be the same as or larger than the taper angle of the convex shape portion 15a of the positioning member 15, for example, the mold of the concave shape portion 4a of the mold 4 When the width a on the bottom surface of the mold is made slightly narrower than the width b at the base of the convex portion 15 a of the positioning member 15, the concave portion 4 a is concave when the concave portion 4 a fits into the convex portion 15 a of the positioning member 15. In a state where both tapered surfaces of the shape portion 4a and both taper surfaces of the convex shape portion 15a are in contact with each other without any gap and are positioned in the left-right direction, the convex shape portion 15a of the positioning member 15 is slightly pushed down by the weight of the mold 4, The lower part 4b of the mold 4 and the mold support surface 15b of the positioning member 15 come into contact with each other, and the vertical direction is positioned without any gap. A long hole 15c is formed in the positioning member 15, and a portion between the long hole 15c and the mold support surface 15b has a plate shape to form an elastic body. It is preferable that the long hole 15c is a long and narrow long hole with which the beam length can be freely taken so that a desired elastic deformation amount and elastic rigidity can be easily obtained at the time of designing.

このような構造の位置決め部材15による位置決め手段は、位置決め部材15の凸形状部15aと金型支持面15bが一体構造であり摺動部が無いので、従来例のような凸形状部15aと金型支持面15bを別部品として、凸形状部と位置決め部材とを相対動作させる場合に必要となる摺動部の隙間による取付け位置の精度の低下や摺動摩耗、動作不良は起こらない。また、弾性変形力は該当部位置決め部材15の孔15cの長さ、奥行き、弾性体の肉厚、材質の曲げ強度から容易に算出できる。   In the positioning means by the positioning member 15 having such a structure, the convex portion 15a of the positioning member 15 and the mold support surface 15b are integrated and there is no sliding portion. With the mold support surface 15b as a separate part, there is no reduction in the accuracy of the mounting position, sliding wear, or malfunction due to the clearance between the sliding portions required when the convex portion and the positioning member are moved relative to each other. The elastic deformation force can be easily calculated from the length and depth of the hole 15c of the corresponding part positioning member 15, the thickness of the elastic body, and the bending strength of the material.

(第2の実施の形態)
第2の実施の形態は第1の実施の形態の金型取付部材を備えた射出成形機と同じ射出成形機10において、金型の型締め時に固定側金型4と可動側金型5が滑らかに当接するように、固定側金型4と可動側金型5のそれぞれが固設されている固定型盤2と可動型盤3の相対的な位置決め手段を設けたものであり、該手段以外の構成は第1の実施の形態の金型取付部材と同じであり、以下の図に基づいて説明する。図6は本実施の形態の金型位置決め部材を図1のAの範囲で示す射出成形機の側面図、図7は図6の金型位置決め部材をD方向から見た下面図、図8は図6、図7の金型位置決め部材の斜視図である。また本実施の形態では型盤上においては金型位置が上下左右の全方向に発生する可能性のある位置ズレ防止するために、テーパ形状として円錐テーパ形状とした実施の形態を示す。
(Second Embodiment)
In the second embodiment, in the same injection molding machine 10 as the injection molding machine having the mold mounting member of the first embodiment, the fixed side mold 4 and the movable side mold 5 are used when the mold is clamped. Relative positioning means for the fixed mold plate 2 and the movable mold plate 3 to which the fixed mold 4 and the movable mold 5 are fixed are provided so as to make smooth contact. The configuration other than that is the same as the mold mounting member of the first embodiment, and will be described based on the following drawings. 6 is a side view of an injection molding machine showing the mold positioning member of the present embodiment in the range of A in FIG. 1, FIG. 7 is a bottom view of the mold positioning member of FIG. 6 viewed from the D direction, and FIG. FIG. 8 is a perspective view of the mold positioning member of FIGS. 6 and 7. Further, in the present embodiment, an embodiment in which a conical taper shape is used as the taper shape is shown in order to prevent a positional deviation that may occur in all directions of the upper, lower, left and right directions on the mold platen.

図において、固定型盤2の下部に円錐テーパ状凸形状部材27が固設されている。円錐テーパ状凸形状部材27は固定型盤2の金型取付面と平行な平面27bから突き出して設けられた所定の円錐テーパ状凸形状部27aを有し、円錐テーパ状凸形状部27aの下方(図中では右側)の部材内側には長孔27cが空けられ、この長孔27cと平面27bとの間の板状部分は弾性体を形成している。円錐テーパ状凸形状部材27の円錐テーパ状凸形状部27aは少し押し込まれたとき弾性体に支えられ縦方向は位置を拘束されており、隙間の無い型盤取り付け面に水平方向の位置決めが確保される。なお長孔27cは設計時に所望の弾性変形量、弾性剛性を容易に得られるように、梁長さが自由に取れる長細い長孔であることが好ましい。   In the figure, a conical taper-shaped convex member 27 is fixed to the lower part of the fixed mold platen 2. The conical taper-shaped convex member 27 has a predetermined conical taper-shaped convex portion 27a provided so as to protrude from a plane 27b parallel to the mold mounting surface of the fixed mold platen 2, and below the conical taper-shaped convex portion 27a. A long hole 27c is formed inside the member (right side in the drawing), and a plate-like portion between the long hole 27c and the flat surface 27b forms an elastic body. The conical taper-shaped convex part 27a of the conical taper-shaped convex member 27 is supported by the elastic body when pushed in a little, and the vertical direction is restrained in position, so that the horizontal positioning is ensured on the mold plate mounting surface without a gap. Is done. Note that the long hole 27c is preferably a long and narrow long hole that allows the beam length to be freely taken so that a desired elastic deformation amount and elastic rigidity can be easily obtained at the time of design.

固定型盤2と相対する可動型盤3の下部に円錐テーパ状凹形状部材28がに固設されている。円錐テーパ状凹形状部材28は可動型盤3の取付け面と平行な平面28bを有し、平面28bに円錐テーパ状凸形状部材27の円錐テーパ状凸形状部27aと嵌め合うことができる円錐テーパ状凸形状部27aと同じあるいは円錐テーパ状凸形状部27aよりも大きなテーパ角度を有する円錐テーパ状状凹形状部28aが穿孔されている。例えば円錐テーパ状凹形状部28aの入口の径は円錐テーパ状凸形状部材27の円錐テーパ状凸形状部27aの付け根の径より僅か小さく作られた場合には、円錐テーパ状凸形状部27aが円錐テーパ状凹形状部28aに隙間無く当接して嵌め合った後、円錐テーパ状凸形状部27aは少し円錐テーパ状凸形状部材27の中に押し込まれる。   A conical taper-shaped concave member 28 is fixed to the lower part of the movable mold 3 facing the fixed mold 2. The conical taper-shaped concave member 28 has a flat surface 28b parallel to the mounting surface of the movable mold 3, and the conical taper that can be fitted to the conical taper-shaped convex portion 27a of the conical taper-shaped convex member 27 on the flat surface 28b. A conical taper-shaped concave shape portion 28a having a taper angle that is the same as or larger than the conical taper-shaped convex shape portion 27a is perforated. For example, when the diameter of the entrance of the conical tapered concave portion 28a is made slightly smaller than the diameter of the root of the conical tapered convex portion 27a of the conical tapered convex member 27, the conical tapered convex portion 27a is formed. After abutting and fitting with the conical taper-shaped concave portion 28 a without a gap, the conical taper-shaped convex shape portion 27 a is slightly pushed into the conical taper-shaped convex member 27.

可動型盤3が固定型盤2とタイバー7を介して油圧型締めを行うとき、円錐テーパ状凸形状部材27の円錐テーパ状凸形状部27aが円錐テーパ状凹形状部材28の円錐テーパ状凹形状部28aに嵌め合って、固定型盤2に対して可動型盤3が位置決めされる。これによって固定型盤2に取付けられた固定側金型4と可動型盤3に取付けられた可動側金型5とが上下左右正確に位置決めされるので、固定側金型4と可動側金型5が滑らかに当接することができる。   When the movable mold 3 is hydraulically clamped via the fixed mold 2 and the tie bar 7, the conical tapered convex portion 27 a of the conical tapered convex member 27 is conical tapered concave of the conical tapered concave member 28. The movable mold platen 3 is positioned with respect to the fixed mold platen 2 by being fitted to the shape portion 28a. As a result, the fixed mold 4 attached to the fixed mold 2 and the movable mold 5 attached to the movable mold 3 are positioned accurately in the vertical and horizontal directions. 5 can contact smoothly.

円錐テーパ状凸形状部材27と円錐テーパ状凹形状部材28の組合せは単数又は複数設けても良い。また、金型の構造によっては、固定側金型4と可動側金型5に取付けても良い。前述したように、固定型盤2に金型4,金型5を組み合わせて取付けるときの位置決めのために、固定型盤2に金型位置決め部材15を併設しても良いし、図15に示したような、円錐テーパ状凸形状部材27と金型位置決め部材15とを一体にした金型位置決め部材26を使用しても良い。いずれにしても、円錐テーパ状凸形状部材27と円錐テーパ状凹形状部材28の組合せの位置決めは、射出成形機10の稼動前に確実に行う必要がある。
以上に述べたこと以外は第1の実施の形態と同じであるので、他の構成と作用の説明は省く。
One or more combinations of the conical tapered convex member 27 and the conical tapered concave member 28 may be provided. Further, depending on the structure of the mold, the fixed side mold 4 and the movable side mold 5 may be attached. As described above, for positioning when the mold 4 and the mold 5 are combined and attached to the fixed mold platen 2, the mold positioning member 15 may be provided on the fixed mold platen 2, as shown in FIG. A die positioning member 26 in which the conical tapered convex member 27 and the die positioning member 15 are integrated may be used. In any case, the positioning of the conical tapered convex member 27 and the conical tapered concave member 28 needs to be surely performed before the injection molding machine 10 is operated.
Since it is the same as that of 1st Embodiment except having described above, description of another structure and an effect | action is omitted.

(第3の実施の形態)
第3の実施の形態は第1の実施の形態の金型取付部材を備えた射出成形機と同じ射出成形機10において、金型の型締め時の金型の型合わせ位置決め手段を設けたものであり、第1の実施の形態の金型取付け位置決め部材15の凸形状部15aを型締め方向に向けて凸型部材45とし、固定型盤2に対向する可動型盤3に凸型部材45の凸形状部45aが嵌め込まれるように相対する方向に向いた凹形状部46aを備えた凹型部材46を固設して、金型の型締め時に金型の水平方向の位置決めをする手段であり、同手段以外の構成は第1の実施の形態の射出成形機と同じであり、以下の図に基づいて説明する。
(Third embodiment)
The third embodiment is the same injection molding machine 10 as the injection molding machine provided with the mold mounting member of the first embodiment, provided with mold positioning means for mold clamping. The convex portion 15a of the mold mounting positioning member 15 of the first embodiment is formed as a convex member 45 in the mold clamping direction, and the convex member 45 is formed on the movable mold plate 3 facing the fixed mold plate 2. Means for fixing the mold in the horizontal direction when the mold is clamped by fixing the concave mold member 46 having the concave part 46a facing in the opposite direction so that the convex part 45a is fitted. The configuration other than the above means is the same as that of the injection molding machine of the first embodiment, and will be described with reference to the following drawings.

図9は本実施の形態の金型位置決め部材を図1のAの範囲で示す射出成形機の側面図、図10は図9の金型位置決め部材をE方向から見た下面図、図11は図9、図10の金型位置決め部材の斜視図である。   9 is a side view of an injection molding machine showing the mold positioning member of the present embodiment in the range of A in FIG. 1, FIG. 10 is a bottom view of the mold positioning member of FIG. 9 viewed from the E direction, and FIG. It is a perspective view of the metal mold positioning member of FIG. 9, FIG.

図において、固定型盤2の下部に凸型部材45が設けられる。凸型部材45は固定型盤2の金型取付面と平行な平面45bから突き出して設けられた所定のテーパーの凸形状部45aを有し、凸形状部45aの根元の部材内側には長孔45cが明けられ、この長孔45cと平面45bとの間の板状部分は弾性体を形成している。凸型部材45の凸形状部45aは少し押し込まれたとき前記弾性体は撓むが盤面に対して左右方向は隙間の無い位置決めが確保される。なお長孔45cは設計時に所望の弾性変形量、弾性剛性を容易に得られるように、長細い長孔であることが好ましい。   In the figure, a convex member 45 is provided below the fixed mold platen 2. The convex member 45 has a convex portion 45a having a predetermined taper provided so as to protrude from a plane 45b parallel to the mold mounting surface of the fixed mold platen 2, and a long hole is formed inside the base member of the convex portion 45a. 45c is opened, and the plate-like portion between the long hole 45c and the flat surface 45b forms an elastic body. When the convex portion 45a of the convex member 45 is pushed in a little, the elastic body bends, but positioning without a gap in the left-right direction with respect to the board surface is ensured. The long hole 45c is preferably a long and narrow long hole so that a desired elastic deformation amount and elastic rigidity can be easily obtained at the time of design.

可動型盤2と相対する可動型盤3の下部に凹型部材46が固設されている。凹型部材46は可動型盤3の取付け面と平行な平面46bを有し、平面46bに凸型部材45の凸形状部45aと嵌め合うことができ、凸形状部45aと同じテーパー角度を有する凹形状部46aが形成されている。
凹形状部46aの入口の巾は凸形状部45aの付け根の径より僅か小さく作られ、凸形状部45aが凹形状部46aに隙間無く当接して嵌め合った後、前記板状弾性体が変形して凸形状部45aは少し凸型部材45の中に押し込まれる。
A concave member 46 is fixed to the lower part of the movable mold 3 facing the movable mold 2. The concave member 46 has a flat surface 46b parallel to the mounting surface of the movable mold platen 3. The concave member 46 can be fitted into the convex portion 45a of the convex member 45 on the flat surface 46b, and has the same taper angle as the convex portion 45a. A shape portion 46a is formed.
The width of the inlet of the concave portion 46a is made slightly smaller than the diameter of the root of the convex portion 45a, and after the convex portion 45a abuts and fits into the concave portion 46a without any gap, the plate-like elastic body is deformed. Then, the convex portion 45 a is slightly pushed into the convex member 45.

可動型盤3が固定型盤2とタイバー7を介して油圧型締めを行うとき、凸型部材45の凸形状部45aは凹型部材46の凹形状部46aに隙間無く嵌め合って固定型盤2に取付けられた固定側金型4と可動型盤3に取付けられた可動側金型5とが左右正確に位置決めする。   When the movable mold 3 is hydraulically clamped via the fixed mold 2 and the tie bar 7, the convex part 45 a of the convex member 45 is fitted into the concave part 46 a of the concave member 46 without any gap, so that the fixed mold 2 The fixed mold 4 attached to the movable mold 5 and the movable mold 5 attached to the movable mold platen 3 are accurately positioned right and left.

また第3の実施の形態のテーパ状形状部が、円錐テーパ形状であるのに対し、本実施の形態では、テーパ面が平面形状であるので、テーパ状凸形状部とテーパ状凹形状部の当接部の接触面圧を低減させることができ、テーパ面の摩耗を低減できる。またテーパ面を水平方向に向けることにより、上下方向では拘束されないので、金型あるいは型盤の重量による摩耗や変形などの経年変化に起因した固定型盤2に対する可動型盤3の上下方向の位置ズレなどが発生した場合でも、位置決め部材には偏荷重が発生しないので、位置決め部材の破損不具合を防止するのに有効である。   In addition, the tapered shape portion of the third embodiment has a conical taper shape, whereas in this embodiment, the tapered surface has a planar shape, so that the tapered convex shape portion and the tapered concave shape portion have a flat shape. The contact surface pressure of the contact portion can be reduced, and wear of the tapered surface can be reduced. Further, since the taper surface is oriented in the horizontal direction, it is not restrained in the vertical direction, so that the position of the movable mold plate 3 in the vertical direction with respect to the fixed mold plate 2 due to secular change such as wear or deformation due to the weight of the mold or the platen. Even when a deviation or the like occurs, an offset load is not generated on the positioning member, which is effective in preventing a failure of the positioning member.

凸型部材45と凹型部材46の組合せは金型の構造によっては、それぞれ固定側金型4と可動側金型5に取付けても良い。前述したように、固定型盤2に金型4,金型5を組み合わせて取付けるときの位置決めのために、型盤2に金型位置決め部材15を併設しても良い。いずれにしても、凸型部材45と凹型部材46の組合せの位置決めは、射出成形機10の稼動前に確実に行う必要がある。以上に述べたこと以外は第1の実施の形態と同じであるので、他の構成と作用の説明は省く。   The combination of the convex member 45 and the concave member 46 may be attached to the fixed mold 4 and the movable mold 5 depending on the structure of the mold. As described above, the mold positioning member 15 may be provided on the mold platen 2 for positioning when the mold 4 and the mold 5 are attached to the fixed mold platen 2 in combination. In any case, the positioning of the combination of the convex member 45 and the concave member 46 needs to be reliably performed before the injection molding machine 10 is operated. Since it is the same as that of 1st Embodiment except having described above, description of another structure and an effect | action is omitted.

(第4の実施の形態)
本実施の形態は金型反転式二材射出成形機に本発明の金型取付部材を取付けたものである。
第4の実施の形態を図に基づいて説明する。図12は本実施の形態に係わる、図4の位置決め部材を取付けた金型反転式二材成形用射出機の平面図、図13は図12の金型反転式二材成形用射出機の側面図である。
(Fourth embodiment)
In this embodiment, the mold mounting member of the present invention is mounted on a mold reversing type two-material injection molding machine.
A fourth embodiment will be described with reference to the drawings. FIG. 12 is a plan view of the mold reversing type two-material molding injection machine to which the positioning member of FIG. 4 is attached according to the present embodiment, and FIG. 13 is a side view of the mold reversing type two-material molding injection machine of FIG. FIG.

図により、金型反転式二材成形用射出成形機30の概略構成を説明する。31は基盤で、基盤31には固定側金型34を取付けた固定型盤32が固設されている。基盤31の上の固定型盤32に対向して可動側金型35を取付けた可動型盤33が移動可能に載置される。反転型盤39は反転台37に載せられ、縦中心軸回りに180度正逆回転し、固定型盤32,可動型盤33に正対する角度位置で位置決めされる。可動型盤33と、反転型盤39が載っている反転台37は、基盤31に固設された図示しないガイドレールにガイドされて移動する。   A schematic configuration of the mold reversal type two-material injection molding machine 30 will be described with reference to the drawings. Reference numeral 31 denotes a base. A fixed mold plate 32 to which a fixed mold 34 is attached is fixed to the base 31. A movable mold plate 33 to which a movable mold 35 is attached is placed so as to be movable so as to face the fixed mold plate 32 on the base 31. The reversing mold 39 is placed on the reversing table 37 and rotated forward and reverse by 180 degrees around the longitudinal central axis, and positioned at an angular position facing the fixed mold 32 and the movable mold 33. The movable platen 33 and the reverse table 37 on which the reverse platen 39 is placed are guided by a guide rail (not shown) fixed to the base 31 and moved.

反転型盤39の金型取付面には同じ形状の反転金型A36A,反転金型B36Bを取付け、可動側金型35と固定側金型34とに型締めしてキャビティを形成する。型締手段により固定型盤32,反転型盤39,可動型盤33を同時に型締めしたときに形成された2つのキャビティに、2組の射出ユニット41,射出ユニット42からそれぞれ異なった樹脂材がそれぞれ射出充填される。   A reverse mold A36A and a reverse mold B36B having the same shape are attached to the mold mounting surface of the reverse mold board 39, and the movable side mold 35 and the fixed side mold 34 are clamped to form a cavity. Different resin materials from the two sets of the injection unit 41 and the injection unit 42 are formed in the two cavities formed when the fixed mold 32, the reversal mold 39, and the movable mold 33 are simultaneously clamped by the clamping means. Each is injection filled.

金型反転式二材成形用射出成形機30の両側には対称に一対の可動型盤開閉手段23,23が設置される。可動型盤開閉手段23は一対のサーボモータで同調運転され、可動型盤33は平行に開閉移動することができる。二材成形用射出成形機30の両側に対称に一対設置される反転型盤開閉手段24,24は、一対のサーボモータで同調運転され、反転台37は平行に開閉移動することができる。   A pair of movable mold plate opening / closing means 23 and 23 are installed symmetrically on both sides of the mold reversing type two-material injection molding machine 30. The movable platen opening / closing means 23 is synchronously operated by a pair of servo motors, and the movable platen 33 can be opened and closed in parallel. The pair of reversing mold plate opening / closing means 24 and 24 installed symmetrically on both sides of the two-material molding injection molding machine 30 are operated in synchronism with a pair of servo motors, and the reversing table 37 can be opened and closed in parallel.

反転型盤39の両金型取付面に金型の位置決め部材15を取付け、反転金型A36A、及び反転金型B36Bに位置決め部材15の凸形状部15aのテーパー面に嵌め込むことができる図2〜5に示した様態のテーパー状凹形状部4aを設けることにより、図3に示すように、固定側金型34と反転金型A36A、又は、可動側金型35と反転金型B36Bを一体に吊り下ろして取付けるときに、位置決め部材15の凸形状部15aと金型支持面15bで金型の上下左右方向の位置決めができる。   The mold positioning member 15 can be mounted on both mold mounting surfaces of the reversing mold board 39, and can be fitted into the tapered surfaces of the convex portions 15a of the positioning member 15 in the reversing mold A36A and the reversing mold B36B. By providing the tapered concave portion 4a having the form shown in FIG. 5-5, the fixed side mold 34 and the reverse mold A36A or the movable side mold 35 and the reverse mold B36B are integrated as shown in FIG. When mounting by hanging on the mold, the convex portion 15a of the positioning member 15 and the mold support surface 15b can be used to position the mold in the vertical and horizontal directions.

またこのとき、各位置決め部材15は反転型盤39の金型取付面に対して対称な位置(つまりは鏡像位置)に組み付けることが好ましい。位置決め部材15を金型取付面に対して対称な位置に組み付けることによって、位置決め部材15により位置決めされる反転金型A36Aおよび反転金型B36Bを、反転型盤39の金型取付面に対して対称な位置に組み付けることができる。これにより、反転金型A36A及び反転金型B36Bとそれぞれ一体となっている固定側金型34および可動側金型35を、固定型盤32または可動型盤33に反転型盤39の金型取付面に対して対称な位置に精度良く組み付けることができる。   At this time, each positioning member 15 is preferably assembled at a position (that is, a mirror image position) symmetrical with respect to the mold mounting surface of the reversal mold 39. The reversing mold A36A and the reversing mold B36B positioned by the positioning member 15 are symmetrical with respect to the mold mounting surface of the reversing mold plate 39 by assembling the positioning member 15 at a position symmetrical to the mold mounting surface. Can be assembled at any position. As a result, the fixed mold 34 and the movable mold 35 integrated with the reversal mold A36A and the reversal mold B36B, respectively, are attached to the fixed mold board 32 or the movable mold board 33. It can be assembled with high accuracy at a position symmetrical to the surface.

固定側金型34および可動側金型35を、固定型盤32または可動型盤33に反転型盤39の金型取付面に対して対称な位置に精度良く組み付けることは、反転金型A36A又は反転金型B36Bが、反転後に新たにそれぞれ対向する固定側金型35と可動側金型36と、相対する位置のズレに起因した衝突や片当たりなどによる破損を防止するのに有効であることから、位置決め部材15を反転型盤39の金型取付面に対して対称となるように、反転型盤39の両金型取付面に取り付けることが好ましい。   Assembling the fixed-side mold 34 and the movable-side mold 35 to the fixed mold 32 or the movable mold 33 at a symmetric position with respect to the mold mounting surface of the reversing mold 39 is possible by reversing the mold A36A or The reversal mold B36B is effective in preventing damage due to a collision or a single contact caused by a deviation of the opposed positions of the fixed-side mold 35 and the movable-side mold 36 that are newly opposed to each other after the reversal. Therefore, it is preferable that the positioning member 15 is mounted on both mold mounting surfaces of the reversal mold 39 so that the positioning member 15 is symmetrical with respect to the mold mounting surface of the reversal mold 39.

(第5の実施の形態)
本実施の形態は金型反転式二材成形用射出機に本発明の金型取付部材である金型の型盤への取付けのための位置決め部材と、金型の型締め時の相互間の位置決め手段を同時に用いた例を示すものであり、図に基づいて説明する。
図14は本実施の形態に係わる金型反転式二材成形用射出機の側面図、図15は図14の金型反転式二材成形用射出機に取付けた、第4の実施の形態に示した金型位置決め部材に、更に型盤の位置決めのための型開閉方向のテーパ形状を備えた位置決め部材を一体に形成した金型位置決め部材の斜視図である。
(Fifth embodiment)
In the present embodiment, the mold reversing type two-material molding injection machine is provided with a positioning member for mounting the mold, which is the mold mounting member of the present invention, on the mold platen, and the mold during mold clamping. An example in which positioning means are used at the same time is shown, and will be described with reference to the drawings.
FIG. 14 is a side view of a mold reversing type two-material molding injection machine according to this embodiment, and FIG. 15 is a fourth embodiment attached to the mold reversing type two-material molding injection machine of FIG. FIG. 5 is a perspective view of a mold positioning member in which a positioning member having a taper shape in a mold opening / closing direction for positioning the mold plate is formed integrally with the mold positioning member shown.

図において、二材射出成形機40は、第4の実施の形態の金型反転式二材射出成形機30に型締め時の型合わせ位置決め手段を併設したものであり、それ以外の構成は金型反転式二材射出成形機30と同じであるので、異なった構成のみを説明する。   In the figure, a two-material injection molding machine 40 is provided with a mold reversal type two-material injection molding machine 30 according to the fourth embodiment provided with a mold alignment positioning means at the time of clamping, and the other configuration is a metal mold. Since it is the same as the mold reversal type two-material injection molding machine 30, only different configurations will be described.

反転型盤39の両金型取付面に金型の位置決め部材26を取付け、固定型盤32、及び、可動型盤33に位置決め用テーパ形状部材28を取付けて、固定型盤32および可動型盤33を反転型盤39に対して位置決めをすることにより、反転型盤39が反転を繰り返して型締めしても両側の反転金型36A,と反転金型36Bに対して、固定型盤32と可動型盤33にそれぞれ取り付けられている固定側金型34と可動側金型35を精度良く正確に位置決めされるようにした二材射出成形機40である。   A mold positioning member 26 is mounted on both mold mounting surfaces of the reversal mold 39, and a positioning tapered member 28 is mounted on the fixed mold 32 and the movable mold 33, so that the fixed mold 32 and the movable mold By positioning 33 with respect to the reversal mold 39, even if the reversal mold 39 is repeatedly reversed and clamped, the fixed mold 32 and the reversal mold 36A on both sides and the reversal mold 36B This is a two-material injection molding machine 40 in which the fixed mold 34 and the movable mold 35 attached to the movable mold plate 33 are positioned accurately and accurately.

固定側金型34と反転金型A36A、又は、可動側金型35と反転金型B36Bを纏めて吊り下ろして取付けるときに、位置決め部材26のテーパ状凸状部26aと金型支持面26bでA36Aと反転金型B36Bの上下左右方向の位置決めするとともに、金型の型締め時に金型位置決め部材26のテーパ状凸形状部26fと位置決め用テーパ形状部材28の前記テーパ状凸形状部に隙間無く嵌め合うテーパ形状部とで固定型盤32および可動型盤33を反転型盤39に対して位置決めをすることにより、反転金型36A,と反転金型36Bに対して、固定型盤32と可動型盤33にそれぞれ取り付けられている固定側金型34と可動側金型35を金型反転後にも型合わせずれの無い位置決めをすることができる。   When the fixed side mold 34 and the reverse mold A36A, or the movable side mold 35 and the reverse mold B36B are collectively suspended and attached, the taper-shaped convex portion 26a of the positioning member 26 and the mold support surface 26b are used. A36A and reversal mold B36B are positioned in the vertical and horizontal directions, and there is no gap between the tapered convex part 26f of mold positioning member 26 and the tapered convex part 28 of positioning taper member 28 when clamping the mold. By positioning the fixed mold plate 32 and the movable mold plate 33 with respect to the reversing mold plate 39 with the fitting tapered shape portion, the fixed mold plate 32 and the reversing mold 36B are movable with respect to the reversing mold 36A and 36B. The fixed mold 34 and the movable mold 35 attached to the mold plate 33 can be positioned without misalignment even after the mold is reversed.

これにより、反転型盤39と可動型盤33の型開閉動作クリアランスによって、固定型盤32に対してズレや傾きが発生した場合であっても、反転金型36Aと反転金型36Bを固定側金型34および可動型盤33に精度良く当接させることが出来る。また位置決め部材26のテーパ状凸状部26aと26fを一体に形成することにより、テーパ状凸状部26aと26fが別体である場合に比べ、取付箇所数を削減できるので位置決め部材26の各型盤への取付を短時間で行うことが可能である。   As a result, even if a deviation or inclination occurs with respect to the fixed mold base 32 due to the mold opening / closing operation clearance between the reverse mold base 39 and the movable mold base 33, the reverse mold 36A and the reverse mold 36B are fixed to the fixed side. It can be brought into contact with the mold 34 and the movable mold plate 33 with high accuracy. In addition, by forming the tapered convex portions 26a and 26f of the positioning member 26 integrally, the number of attachment points can be reduced compared to the case where the tapered convex portions 26a and 26f are separate bodies. It can be mounted on the mold plate in a short time.

更にはテーパ状凸状部26aと26fが別体である場合は、テーパ状凸状部26aと26fの取付時の相対する直角度などの取付精度調整を作業者による手作業によって行う必要があり、取付精度を向上させることが困難な場合があるが、テーパ状凸状部26aと26fを一体に形成することにより、テーパ状凸状部26aと26fの直角度などの寸法精度は一体加工により高精度化が可能となるため、金型の位置決め精度向上に有効である。   Further, when the tapered convex portions 26a and 26f are separate bodies, it is necessary to manually adjust the mounting accuracy such as the relative squareness when the tapered convex portions 26a and 26f are mounted. In some cases, it is difficult to improve the mounting accuracy, but by forming the tapered convex portions 26a and 26f integrally, the dimensional accuracy such as the perpendicularity of the tapered convex portions 26a and 26f is obtained by integral processing. Since high accuracy is possible, it is effective for improving the positioning accuracy of the mold.

2,32 固定型盤
3,33 可動型盤
4,34 固定側金型
5,35 可動側金型
10 射出成形機
15 位置決め部材
26 位置決め部材
27 円錐テーパ状凸形状部材
28 円錐テーパ状凹形状部材
30 金型反転式二材射出成形機
36A 反転金型A
36B 反転金型B
39 反転型盤
2,32 Fixed mold platen 3,33 Movable mold platen 4,34 Fixed side mold 5,35 Movable side mold 10 Injection molding machine 15 Positioning member 26 Positioning member 27 Conical taper convex member 28 Conical taper concave member 30 Mold Reversing Type Two-Material Injection Molding Machine 36A Reversing Mold A
36B Reversing mold B
39 Inverted type board

Claims (4)

金型を取り付けて相対的に開閉動作可能な互いに対向した複数の型盤と、前記互いに対向した複数の型盤にそれぞれ取り付けられ、前記互いに対向した複数の型盤の閉動作により互いに当接して、内部にキャビティを形成する金型と、金型の下端面に設けたテーパ状凹形状部と、金型を取り付けて相対的に開閉動作可能な型盤の一方又は両方の下部に設けられ、吊り下ろされる金型の重量を受けると同時に上下方向の位置決めを行うための水平面を有し、前記金型のテーパ状凹形状部のテーパー面に嵌合し、左右方向の位置決めを行うための一つのテーパー状凸形状部と、前記一つのテーパ状凸形状部と一体構造に形成された一つの弾性部とを備えた位置決め部材からなり、
前記弾性部が前記テーパ状凸形状部の下側に形成された孔と前記テーパ状凸形状部を設けた上面との間の板状部であり、前記テーパ状凸形状部に前記金型のテーパ状凹形状部が嵌め込まれて該テーパ状凸形状部が押し下げられたとき、金型の底面が前記位置決め装置の上部金型支持面に当接するまで前記板状部が下方に変形するようにしたことを特徴とする金型取付部材。
A plurality of molds facing each other that can be opened / closed relatively by attaching a mold, and a plurality of molds facing each other are attached to each other, and are brought into contact with each other by a closing operation of the plurality of molds facing each other. , Provided in the lower part of one or both of a mold that forms a cavity inside, a tapered concave part provided on the lower end surface of the mold, and a mold that can be opened and closed relatively by attaching the mold, A horizontal surface for receiving the weight of the mold to be hung and at the same time positioning in the vertical direction, fitted to the tapered surface of the tapered concave portion of the mold, and positioned in the horizontal direction one of the tapered shaped convex-shaped portion, Ri Do from the positioning member having a resilient portion of the one formed integral with said one tapered convex portion,
The elastic portion is a plate-like portion between a hole formed on the lower side of the tapered convex portion and an upper surface provided with the tapered convex portion, and the taper convex portion is provided with the mold. When the tapered concave portion is fitted and the tapered convex portion is pushed down, the plate-like portion is deformed downward until the bottom surface of the die comes into contact with the upper die supporting surface of the positioning device. A mold mounting member characterized by the above.
金型を取り付けて相対的に開閉動作可能な互いに対向した複数の型盤と、前記互いに対向した複数の型盤にそれぞれ取り付けられ、前記互いに対向した複数の型盤の閉動作により互いに当接して、内部にキャビティを形成する金型と、前記互いに対向した複数の型盤の一方の金型の取付面または該金型取付面と平行な面に設けられた、テーパ状凹形状を有するテーパ状凹形状部と、前記テーパ状凹形状部の設けられた前記一方の型盤と対向するもう一方の型盤面に設けられ、前記テーパ状凹形状部のテーパ面に嵌合するテーパ状凸形状部と、前記テーパ状凸形状部と一体構造に形成された弾性部を備え
前記テーパ状凸形状部と一体構造に形成された弾性部が、前記テーパ状凸形状部の下方に穿孔された孔とテーパ状凸形状部を設けた面との間の板状部であり、前記テーパ状凸形状部が前記テーパ状凹形状部に勘合した後、前記板状部が変形することで、前記テーパ状凸形状部のテーパ面と前記前記テーパ状凹形状部のテーパ面が当接すると同時に、金型の型合せ面が当接するようにしたことを特徴とする金型取付部材。
A plurality of molds facing each other that can be opened / closed relatively by attaching a mold, and a plurality of molds facing each other are attached to each other, and are brought into contact with each other by a closing operation of the plurality of molds facing each other. A taper having a taper-like concave shape provided on a mold mounting surface of one of the plurality of mold plates facing each other or a plane parallel to the mold mounting surface; A concave convex portion and a tapered convex portion that is provided on the other mold surface opposite to the one mold plate provided with the tapered concave portion and is fitted to the tapered surface of the tapered concave portion. When, an elastic portion formed integral with the tapered convex portion,
The elastic part formed integrally with the tapered convex part is a plate-like part between a hole drilled below the tapered convex part and a surface provided with the tapered convex part, After the tapered convex portion is fitted into the tapered concave portion, the plate-like portion is deformed so that the tapered surface of the tapered convex portion and the tapered surface of the tapered concave portion are in contact with each other. A mold mounting member characterized in that a mold matching surface of the mold is brought into contact with the mold at the same time .
前記相対的に開閉動作が可能な型盤が、固定型盤と可動型盤と、前記固定型盤と前記可動型盤の間に設けられ垂直方向に回転軸を有する反転型盤であることを特徴とする請求項1又は2に記載の金型取付部材。 The mold plate that can be opened and closed relatively is a fixed mold plate and a movable mold plate, and an inverted mold plate provided between the fixed mold plate and the movable mold plate and having a rotation axis in the vertical direction. The mold mounting member according to claim 1 or 2 , characterized in that 請求項に記載の金型取付部材を用いた金型取付方法であって、前記位置決め部材をそれぞれ反転型盤の金型取付面に対して対称な位置に組み付ける位置決め部材固定プロセスの後、前記位置決め部材によって反転金型を位置決めして、反転型盤の両金型取付面に前記固定型盤に取り付けられる固定側金型あるいは前記可動型盤に取り付けられる可動側金型とそれぞれ一体となっている反転金型をそれぞれ組み付け固定する金型固定プロセス1を行い、前記金型固定プロセス1の後、反転金型とそれぞれ一体となっている固定側金型および可動側金型を、固定型盤または可動型盤にそれぞれ組み付け固定する金型固定プロセス2を行うことを特徴とする金型取付方法。 A mold mounting method using the mold mounting member according to claim 3 , wherein after the positioning member fixing process for assembling the positioning members at positions symmetrical to the mold mounting surface of the reversal mold platen, The reversing mold is positioned by a positioning member, and is integrated with a fixed mold attached to the fixed mold board or a movable mold attached to the movable mold board on both mold mounting surfaces of the reversing mold board. A mold fixing process 1 is performed for assembling and fixing each of the reversing molds. After the mold fixing process 1, a fixed mold and a movable mold that are respectively integrated with the reversing mold are fixed mold platen. Alternatively, a mold mounting method characterized by performing a mold fixing process 2 for assembling and fixing each to a movable mold platen.
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