JP5476875B2 - Control panel manufacturing method - Google Patents

Description

  The present invention relates to a method of manufacturing a control panel that houses devices such as a power supply device and an IO card.

  In a conventional control panel, an intermediate plate or an intermediate column is attached inside a basket type storage panel. Various devices such as a power supply device, an electrical component, a control unit, and an IO card are attached to the side surfaces of the middle plate and the middle pillar. Various devices are connected by cables.

Such a control panel has been manufactured by the following procedure.
First, assemble a basket-type storage board. After that, the middle plate or middle pillar is attached inside the storage board. Thereafter, various devices such as a power supply device, an electrical component, a control unit, and an IO card are attached to the side surfaces of the middle plate and the middle pillar. Thereafter, various devices are connected with cables (for example, see Patent Document 1).

JP-A-11-136816

  However, the thing of patent document 1 needs to perform the attachment operation | work of various apparatuses, and a connection operation | work after assembling a storage board. For this reason, there is only a limited work space, and there are problems that work efficiency is lowered due to standing work in an unreasonable posture and work process is prolonged. In addition, there is a problem that the price of the control panel increases due to a decrease in work efficiency.

  The present invention has been made to solve the above-described problems, and its purpose is to greatly improve the workability and to manufacture the control panel in a short time and at a low cost. It is to provide a manufacturing method.

  The control panel manufacturing method according to the present invention includes a step of fixing the power supply device to the power supply panel, a step of fixing devices different from the power supply device to the device panel, and a mounting surface serving as an inner surface of the control panel facing upward So that the mounting plate is disposed sideways, and the power supply panel to which the power supply device is fixed is fixed to the mounting surface of the mounting plate with the mounting surface facing upward, Fixing the device panel to which the devices are fixed to the mounting surface of the mounting plate with the mounting surface facing upward; and the power supply device and the device with the mounting surface facing upward Connecting with a power cable, fixing the power panel, fixing the device panel, raising the mounting plate after completing the connection with the power cable, and before After the mounting plate was erected, in which and a step of fixing the cover to form the outer shape of the control board to the mounting plate.

  The control panel manufacturing method according to the present invention includes the steps of fixing the first power supply device to the first power supply panel, fixing the second power supply device to the second power supply panel, and the first power supply device. A step of fixing different first devices to the first device panel, a step of fixing second devices different from the second power supply device to the second device panel, and attachment of one side which is an inner surface of the control panel A step of arranging the mounting plate horizontally so that the surface faces upward, and the first power supply panel to which the first power supply device is fixed in a state where the mounting surface on the one side is facing upward. Fixing the first device panel to which the first device is fixed in a state in which the one surface of the mounting surface is facing upward, and fixing the first device panel to the one side of the mounting plate. Fixing to the mounting surface and mounting on the one side The first power supply device and the first equipment are connected with a first power cable in a state of facing upward, and the mounting plate on the other side which is the inner surface of the control panel is reversed by turning the mounting plate The step of arranging the mounting plate horizontally so that the surface faces upward, and the second power supply panel to which the second power supply device is fixed in the state where the other mounting surface is facing upward, Fixing the second device panel to which the second devices are fixed in a state in which the other surface of the plate is fixed upward, and fixing the second device panel to the other side of the mounting plate. A step of fixing to the mounting surface, a step of connecting the second power supply device and the second device with a second power cable with the other mounting surface facing upward, and the first and Fixing the second power supply panel, the first and second device panels After the connection with the first and second power cables is completed, the step of erecting the mounting plate, and the first cover constituting the outer shape of the control panel after erecting the mounting plate, A step of fixing to the one mounting surface side of the mounting plate; and a second cover constituting the outer shape of the control panel after the mounting plate is erected, on the other mounting surface side of the mounting plate And a step of fixing to.

  According to the present invention, the workability can be greatly improved, and the control panel can be manufactured in a short time and at a low cost.

It is a figure which shows the structure of the control panel manufactured by the manufacturing method in Embodiment 1 of this invention. It is a figure for demonstrating the manufacturing method of the control panel in Embodiment 1 of this invention. It is a figure which shows the structure of the control panel manufactured by the manufacturing method in Embodiment 2 of this invention. It is a figure which shows the structure of the control panel manufactured by the manufacturing method in Embodiment 3 of this invention. It is a figure which shows the structure of the control panel manufactured by the manufacturing method in Embodiment 4 of this invention.

  A mode for carrying out the invention will be described with reference to the accompanying drawings. In addition, in each figure, the same code | symbol is attached | subjected to the part which is the same or it corresponds, The duplication description is simplified or abbreviate | omitted suitably.

Embodiment 1 FIG.
1 is a diagram showing a configuration of a control panel manufactured by a manufacturing method according to Embodiment 1 of the present invention.
The control board shown in FIG. 1 is a single-sided IO board. In FIG. 1, the outer shape of the control panel includes a mounting plate 1, a cover 2, and a front door 3.

  The mounting plate 1 has a predetermined plate shape. Specifically, the attachment plate 1 is formed by integrating an intermediate plate with an attachment frame. The mounting plate 1 is arranged in an upright state. Thereby, the mounting plate 1 comprises the back surface of a control panel. The cover 2 is formed so that the upper cover 2a and the lower cover 2b are integrated into a square tube shape. The cover 2 is fixed to the surface side edge portion of the mounting plate 1. Thereby, the cover 2 constitutes the upper, lower, left and right side surfaces of the control panel. The front door 3 is fixed to the front side of the cover 2. The front door 3 is fixed to the cover 2 so as to be openable and closable. Thereby, the front door 3 comprises the front of a control panel.

  Inside the control panel having the above-described configuration, the power supply panel 4 is fixed to one side of the surface of the mounting plate 1. An apparatus panel 5 is fixed to the other side of the surface of the mounting plate 1. That is, the surface of the mounting plate 1 is a mounting surface for fixing the power supply panel 4 and the device panel 5.

  In the power supply panel 4, a standard power supply device 6, an electrical component 7, and a terminal block 8 are housed and fixed side by side in the vertical direction. In the device panel 5, devices different from the power supply device 6 are housed and fixed. Specifically, a plurality of cable supports 9 and a plurality of DIN rails 10 are fixed to the device panel 5 in pairs. Further, a plurality of IO cards 11 are fixed to each DIN rail 10 side by side in the vertical direction. The power supply device 6 and the IO card 11 are connected by a standard power cable 12 through a cable support 9.

Next, a method of manufacturing the control panel having the above configuration will be described with reference to FIG.
FIG. 2 is a diagram for explaining a control panel manufacturing method according to Embodiment 1 of the present invention.
As shown in the lower left side of FIG. 2, first, the power supply device 6, the electrical component 7, and the terminal block 8 are fixed to the power supply panel 4. 2, after the cable support 9 and the DIN rail 10 are fixed to the device panel 5, the IO card 11 is fixed to the DIN rail 10. Then, as shown in the lower center of FIG. 2, the mounting plate 1 is laid down in a horizontal place so that the mounting surface of the mounting plate 1 faces upward, and is disposed sideways.

  Next, the power supply panel 4 to which the power supply device 6, the electrical component 7, and the terminal block 8 are fixed is fixed to the mounting surface of the mounting plate 1 facing upward. In parallel with this, the device panel 5 to which the cable support 9, the DIN rail 10, and the IO card 11 are fixed is fixed to the mounting surface of the mounting plate 1 facing upward. Thereafter, the power supply device 6 and the IO card 11 are connected by the power cable 12 via the cable support 9. Then, after the power cable 12 is connected, the mounting plate 1 is erected. Thereafter, as shown in the upper part of FIG. 2, the cover 2 is fixed to the standing mounting plate 1. Finally, the front door 3 is fixed to the cover 2, and the control panel is completed.

  According to the first embodiment described above, the control panel can be manufactured efficiently, and the control panel can be manufactured in a short period of time and at a low cost. That is, the power supply device 6, IO card 11 and the like housed in the control panel are fixed to the power supply panel 4 and the equipment panel 5 in advance, and the power supply device 6, IO card is left laid in a horizontal place. 11 and the like can be attached and connected. For this reason, the said operation | work can be implemented from the four directions of the attachment board 1, and a manufacturing operation can be performed efficiently. Also, standing work with an unreasonable posture is eliminated.

  Further, by attaching the cover 2 after the power supply device 6 and the IO card 11 are connected, a simple panel structure can be obtained. In addition, a standard power supply device 6 is attached to a power supply panel 4 different from the equipment panel 5 that fixes the equipment. For this reason, standardization around the power source of the control panel is promoted.

Embodiment 2. FIG.
FIG. 3 is a diagram showing the configuration of the control panel manufactured by the manufacturing method according to Embodiment 2 of the present invention. In addition, the same code | symbol is attached | subjected to Embodiment 1 and an equivalent part, and description is abbreviate | omitted. Further, in FIG. 3, the front door 3 is omitted.

  In the second embodiment, there are fewer IO cards 11 fixed to the DIN rail 10 than in the first embodiment. However, the control unit 13 is fixed above the mounting surface of the mounting plate 1. The control unit 13 houses an IO card 14. Thereby, the control board constitutes a CPU board. In the control panel having the above configuration, the control unit 13 is fixed to the mounting surface of the mounting plate 1 together with the power supply panel 4 and the device panel 5 with the mounting surface of the mounting plate 1 facing upward.

  According to the second embodiment described above, the CPU board can be efficiently manufactured, and the CPU board can be manufactured in a short period of time and at a low cost.

Embodiment 3 FIG.
FIG. 4 is a diagram showing the configuration of the control panel manufactured by the manufacturing method according to Embodiment 3 of the present invention. In addition, the same code | symbol is attached | subjected to Embodiment 1 and an equivalent part, and description is abbreviate | omitted. In FIG. 4, the front door 3 is omitted.

  In the first embodiment, the control board is an IO board. On the other hand, in Embodiment 3, the control panel is a relay terminal board. That is, all the devices fixed to the DIN rail 10 are the terminal blocks 15.

  According to the third embodiment described above, the production work of the relay terminal board can be efficiently performed, and the relay terminal board can be produced in a short time and at a low cost.

Embodiment 4 FIG.
FIG. 5 is a diagram showing the configuration of the control panel manufactured by the manufacturing method according to Embodiment 4 of the present invention. In addition, the same code | symbol is attached | subjected to Embodiment 1 and an equivalent part, and description is abbreviate | omitted.

  The control panel of the first embodiment is a single-sided IO board. On the other hand, the control board of the fourth embodiment is a double-sided IO board. That is, a mounting surface that forms the inner surface of a similar control panel is provided on the opposite side of the mounting surface on one side. Therefore, the outer shape of the control panel includes the mounting plate 1, the first cover 16, the first front door (not shown), the second cover 17, and the second front door (not shown).

  In the manufacture of the control panel having the above-described configuration, first, as in the procedure described in the first embodiment, the mounting plate 1 is disposed sideways in a horizontal place so that the mounting surface on one side faces upward. And the 1st power supply panel 21, the 1st power supply device 18, the 1st electrical component 19, and the 1st terminal block 20 were fixed to the attachment surface of the one side which turned upward, the 1st cable support 22, the 1st DIN The first device panel 25 to which the first devices different from the first power supply device 18 such as the rail 23 and the first IO card 24 are fixed is fixed. Thereafter, the first power supply 18 and the first IO card 24 are connected by the first power cable 26 via the first cable support 22.

  After the work on the one mounting surface is finished, the mounting plate 1 is inverted so that the other mounting surface faces upward, and is disposed sideways in a horizontal place. A second power supply panel (not shown) having a second power supply device, a second electrical component, and a second terminal block attached to the other mounting surface facing upward, a second cable support, and a second DIN A second device panel (not shown) to which second devices different from the second power supply device such as a rail and a second IO card are fixed is fixed. Thereafter, the second power supply device and the second IO card are connected by a second power supply cable (not shown) via the second cable support.

  After completion of the operations on the one and other mounting surfaces, the mounting plate 1 is erected. Thereafter, the first cover 16 is fixed to the mounting surface on one side of the mounting plate 1 that stands up, and the second cover 17 is fixed to the mounting surface on the other side. Finally, the first front door is fixed to the first cover 16, and the second door is fixed to the second cover 17, completing the double-sided maintenance control panel.

  According to the fourth embodiment described above, even with a double-sided maintenance panel configuration, the control panel can be manufactured efficiently, and the control panel can be manufactured in a short period of time and at a low cost. .

1 mounting plate, 2 cover, 2a upper cover, 2b lower cover, 3 front door,
4 power panel, 5 equipment panel, 6 power supply, 7 electrical components,
8 terminal block, 9 cable support, 10 DIN rail, 11 IO card,
12 power cable, 13 control unit, 14 IO card, 15 terminal block,
16 1st cover, 17 2nd cover, 18 1st power supply device,
19 1st electrical component, 20 1st terminal block, 21 1st power supply panel,
22 1st cable support, 23 1st DIN rail, 24 1st IO card 25 1st equipment panel, 26 1st power cable

Claims (8)

Securing the power supply to the power panel;
Fixing devices different from the power supply device to the device panel;
Arranging the mounting plate sideways so that the mounting surface, which is the inner surface of the control panel, faces upward;
Fixing the power supply panel, to which the power supply device is fixed, to the mounting surface of the mounting plate, with the mounting surface facing upward;
With the mounting surface facing upward, fixing the device panel to which the devices are fixed to the mounting surface of the mounting plate;
With the mounting surface facing upward, connecting the power supply device and the devices with a power cable;
After the fixing of the power panel, the fixing of the device panel, and the connection with the power cable are finished, the step of raising the mounting plate;
After standing the mounting plate, fixing a cover constituting the outer shape of the control panel to the mounting plate;
A method for manufacturing a control panel, comprising: Fixing the first power supply device to the first power supply panel;
Fixing the second power supply device to the second power supply panel;
Fixing a first device different from the first power supply device to the first device panel;
Fixing a second device different from the second power supply device to the second device panel;
Arranging the mounting plate sideways so that the mounting surface on one side, which is the inner surface of the control panel, faces upward;
Fixing the first power supply panel, to which the first power supply device is fixed, to the one mounting surface of the mounting plate, with the one mounting surface facing upward;
Fixing the first device panel to which the first devices are fixed to the one mounting surface of the mounting plate in a state where the one mounting surface is facing upward;
Connecting the first power supply device and the first device with a first power cable in a state in which the one mounting surface is facing upward;
Reversing the mounting plate and arranging the mounting plate sideways so that the mounting surface on the other side which is the inner surface of the control panel faces upward;
Fixing the second power supply panel, to which the second power supply device is fixed, to the other mounting surface of the mounting plate, with the other mounting surface facing upward;
Fixing the second device panel, to which the second devices are fixed, to the other mounting surface of the mounting plate, with the other mounting surface facing upward;
Connecting the second power supply device and the second equipment with a second power cable in a state where the mounting surface on the other side is facing upward;
After the first and second power supply panels are fixed, the first and second device panels are fixed, and the first and second power supply cables are connected, and the mounting plate is raised.
After raising the mounting plate, fixing a first cover constituting the outer shape of the control panel to the one mounting surface side of the mounting plate;
After raising the mounting plate, fixing the second cover that forms the outer shape of the control panel to the other mounting surface side of the mounting plate;
A method for manufacturing a control panel, comprising: Fixing the control unit for storing the IO card on the mounting surface of the mounting plate with the mounting surface facing upward;
The method for manufacturing a control panel according to claim 1, wherein the method is provided. It has a DIN rail fixed to the equipment panel,
The control panel manufacturing method according to any one of claims 1 to 3, wherein devices different from the power supply device are fixed to the device panel via the DIN rail. With cable support fixed to the instrument panel,
The method of manufacturing a control panel according to any one of claims 1 to 4, wherein the power supply device and the equipment are connected by a cable via the cable support.   6. The method of manufacturing a control panel according to claim 1, wherein at least one of an electrical component and a terminal block is fixed to the power supply panel.   The control panel manufacturing method according to any one of claims 1 to 6, wherein the equipment different from the power supply device includes an IO card.   The control panel manufacturing method according to any one of claims 1 to 6, wherein the equipment different from the power supply device includes a terminal block.

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