JP5470201B2 - LAMINATE, MANUFACTURING METHOD THEREOF, AND POWER TRANSMISSION BELT - Google Patents

Description

  The present invention relates to a laminate that can be used for a power transmission belt such as a V-ribbed belt, a low-edge V belt, and a flat belt, a manufacturing method thereof, and a power transmission belt.

  The V-ribbed belt is a power transmission belt having a fabric such as canvas, and is usually laminated with an adhesive rubber layer in which a core wire extending in the longitudinal direction of the belt is embedded, and is laminated on the surface of the adhesive rubber layer and extends in the longitudinal direction of the belt. It is comprised by the compression rubber layer which has a some rib part, and the canvas laminated | stacked on the back surface (back surface) of the said adhesive rubber layer. A woven fabric widely used as a back canvas of a V-ribbed belt is usually obtained by mechanically tentering a plain woven canvas having a warp and weft crossing angle of 90 degrees and crossing both threads at 120 degrees with respect to the longitudinal direction of the belt. The wide angle is processed. Specifically, this canvas is composed of a spun yarn of 100% cotton fiber yarn, and a plain woven fabric in which the number of driven-in warps and wefts is 10 or more / 10 mm, and the single yarn tensile force is 9 N or more / force. By wide-angle processing, the number of driven-in belts is 14 or more / 10 mm for both warp and weft. This canvas is immersed in a resorcin-formalin-latex liquid (RFL liquid) and then subjected to friction by rubbing the unvulcanized rubber into the canvas, or immersed in a soaking liquid in which the rubber is dissolved in a solvent after being immersed in the RFL liquid. By doing so, the adhesiveness with the rubber layer is improved.

  However, in the method of performing the friction by rubbing the canvas into the RFL solution and then rubbing the unvulcanized rubber into the canvas, the friction process requires a lot of time. Also, if this treated canvas is used on the back of the belt for the purpose of improving belt transmission, rubber flaws are generated, and the generated rubber flaws accumulate on the back of the belt as rubber adhesives, causing abnormal noise or scattering. It contaminates other parts. On the other hand, when immersed in a soaking solution, a large amount of work time is required, and although not as much as in the case of friction, rubber wrinkles are generated and have the same problems.

  On the other hand, Japanese Patent Laid-Open No. 2003-14052 (Patent Document 1) discloses a power transmission belt using a fabric bonded with a mixed solution of a carbon black dispersion and an RFL liquid as a back canvas. ing. In this power transmission belt, it is possible to prevent the generation of rubber hooks on the back surface of the belt to prevent sticking and noise when driving the back surface, and to suppress the scattering of rubber hooks to other machines.

  However, in this power transmission belt, when the canvas is treated with a mixed solution of the carbon black dispersion and the RFL solution, the permeability of the mixed solution to the canvas is low and the carbon black hardly adheres. The canvas is reddish and discolors over time. Therefore, prescriptions such as a method of adding a large amount of surfactant to increase the permeability and a method of increasing the concentration of carbon black are necessary, but the adhesive strength with the adhesive rubber layer is reduced in any prescription. Will be. Therefore, there is a need for a balanced formulation for achieving both good hue (black) and adhesion to the adhesive rubber layer.

JP 2003-14052 A (Claim 1)

  Accordingly, an object of the present invention is to provide a laminate, a method for producing the same, and a power transmission belt that are excellent in hue due to an inorganic pigment such as carbon black and that can improve interlayer adhesion between a fiber layer and a rubber layer. .

  Another object of the present invention is to provide a power transmission belt that can suppress the generation of rubber wrinkles and can achieve both excellent hue and high interlayer adhesion.

  As a result of intensive studies to achieve the above-mentioned problems, the present inventors have determined that a fiber layer formed of a fabric that retains alkali and is impregnated with a dispersion containing an inorganic pigment, phenols, aldehydes, and rubber is used as a rubber. The inventors have found that by laminating with a layer, the hue of an inorganic pigment such as carbon black is excellent, and the interlayer adhesion between the fiber layer and the rubber layer can be improved, and the present invention has been completed.

  That is, the laminate of the present invention is a laminate in which a fiber layer and a rubber layer are laminated, and the fiber layer retains alkali and has a liquid composition containing an inorganic pigment, phenols, aldehydes, and rubber. It is formed of a fabric impregnated with an object. The alkali may be an amine compound and / or an inorganic alkali compound. The holding amount of the alkali is 0.1 to 5 parts by mass with respect to 100 parts by mass of the fabric. In the liquid composition, the ratio (mass ratio) between the inorganic pigment and the total amount of phenols, aldehydes, and rubber is about the former / the latter = 10/90 to 40/60 in terms of solid content. The phenols and aldehydes may be condensed to form a prepolymer. The inorganic pigment may be carbon black, the phenols may be resorcin, the aldehydes may be formaldehyde, and the rubber may be a diene rubber having a vinylpyridine skeleton. The fiber layer may further contain a surfactant, and the ratio of the surfactant may be 5 parts by mass or less with respect to 100 parts by mass of the inorganic pigment. The rubber layer and / or fiber layer may contain a crosslinking agent or a vulcanizing agent. The rubber layer may contain an inorganic pigment.

  In the present invention, after a fabric is treated with an alkaline solution, a fiber layer is formed by impregnating a liquid composition containing an inorganic pigment, phenols, aldehydes and rubber, and the resulting fiber layer and rubber layer are combined. The manufacturing method of the said laminated body including the process of laminating | stacking and integrating is also included. The alkaline solution may be an aqueous solution containing an amine compound and / or an inorganic alkali compound and having a pH of 11 or more. In this manufacturing method, the fiber layer and / or the rubber layer may be crosslinked or vulcanized in a laminated state.

  The present invention also includes the laminate and a power transmission belt in which a compression rubber layer is formed on the rubber layer of the laminate. The power transmission belt may be a V-ribbed belt in which a core wire is embedded along the belt longitudinal direction and the compressed rubber layer has at least one rib portion along the belt longitudinal direction.

  According to the present invention, a fiber layer formed of a fabric impregnated with a dispersion containing an inorganic pigment, phenols, aldehydes, and rubber is laminated with a rubber layer after being treated with an alkaline solution. The hue due to the inorganic pigment is excellent, and the interlayer adhesion between the fiber layer and the rubber layer can be improved. This laminate is suitable for a power transmission belt and can suppress the generation of rubber wrinkles, and can achieve both excellent color and high interlayer adhesion.

FIG. 1 is a schematic sectional view showing an example of a power transmission belt of the present invention. FIG. 2 is a schematic sectional view showing another example of the power transmission belt of the present invention.

[Laminate]
The laminate of the present invention is composed of a fiber layer and a rubber layer, and the fiber layer is a fabric that retains alkali and is impregnated with a liquid composition containing an inorganic pigment, phenols, aldehydes, and rubber. It has the characteristic of being formed. In the present invention, by treating a fabric retaining alkali with the liquid composition, for example, by treating the fabric with an alkaline solution before impregnating the fabric with the liquid composition, a good hue (black) It is possible to achieve both maintenance and adhesion to the rubber layer. The reason for this is that when the fabric is treated with alkali, the surface of the fabric becomes rough and the wettability with the liquid composition is improved, so that the permeability of the liquid composition into the fabric is improved, and the inorganic pigment is added to the fabric. It can be presumed that it is easy to adhere and the alkali supported on the fabric promotes the crosslinking reaction between phenols and aldehydes. For this reason, both the hue of the inorganic pigment and the adhesion between the layers can be achieved without adding a large amount of a surfactant or increasing the concentration of the inorganic pigment as in the prior art. In addition, since there is no need for rubber friction or soaking, problems due to the occurrence of rubber soot can be avoided.

(Fiber layer and manufacturing method thereof)
The fabric constituting the fiber layer may be a non-woven fabric, but is preferably a woven fabric or a knitted fabric from the viewpoint of strength, for example, a woven fabric (particularly a plain weave) such as plain weave, twill weave and satin weave is widely used. The

  Examples of fibers constituting the fabric include natural fibers such as cotton, hemp, and silk, regenerated fibers such as rayon and acetate, inorganic fibers such as metal fibers, glass fibers, and carbon fibers, and polyolefin fibers (polyethylene fibers, polypropylene fibers, etc.) ), Styrene fiber, polyfluoroethylene fiber, acrylic fiber, vinyl alcohol fiber, polyester fiber (polyethylene terephthalate fiber, etc.), wholly aromatic polyester fiber, polyamide fiber (polyamide 6 fiber, etc.), wholly aromatic polyamide fiber And organic fibers such as polyurethane fibers. These fibers can be used alone or in combination of two or more. Among these fibers, cellulose fibers such as cotton and rayon, polyamide fibers, and aramid fibers are widely used, and cotton is particularly commonly used.

  The fiber diameter of a fiber is 0.1-3 mm, for example, Preferably it is 0.2-2 mm, More preferably, it is about 0.3-1.5 mm (especially 0.5-1 mm). In the case of cotton yarn, for example, it may be 5 to 100, preferably 10 to 50, and more preferably about 15 to 30. The fiber may be a spun yarn or a multifilament (such as a twin yarn or three or more twisted yarns).

  As a method for retaining the alkali in the fiber, a method in which the fabric is treated with an alkaline solution is preferable, and a method in which the fabric is dipped in an alkaline solution containing an alkali and then dried is particularly preferable. In place of dipping, a method of spraying an alkaline solution or a method of coating may be used, but a dipping method is preferred because the fabric can be uniformly treated with an alkaline solution by a simple method. Furthermore, when the fabric is a woven fabric such as a plain weave, a wide angle treatment may be performed using a tenter before the heat treatment.

  Examples of the alkali include amine compounds (for example, alkanolamines such as monoethanolamine, diethanolamine, triethanolamine, dimethylaminoethanolamine), inorganic alkali compounds (for example, ammonia, sodium hydroxide, potassium hydroxide, sodium carbonate, And alkali metal compounds such as potassium carbonate, sodium bicarbonate, sodium silicate and sodium phosphate, and alkaline earth metal compounds such as calcium hydroxide and calcium carbonate). These alkalis can be used alone or in combination of two or more. Among these alkalis, alkali metal compounds such as sodium hydroxide and sodium carbonate, alkaline earth metal compounds such as calcium hydroxide, and tertiary amines such as triethanolamine are widely used.

  The solvent is not particularly limited. For example, water, a water-soluble solvent (for example, alcohol such as ethanol or isopropanol, ketones such as acetone) or a mixed solvent thereof can be used. Is used.

  The ratio of the alkali is, for example, about 1 to 30% by mass, preferably 2 to 25% by mass, and more preferably about 3 to 20% by mass with respect to the entire solution.

  For the fabric retaining alkali, the pH of an aqueous solution obtained by collecting 1 g of a sample and immersing in 50 ml distilled water for 1 hour is, for example, 8 to 12, preferably 9 to 11, more preferably 9.5 to 10.5 (particularly It may be about 9.8 to 10.3). The supported amount (holding amount) of alkali with respect to the fabric is, for example, 0.1 to 5 parts by mass, preferably 0.2 to 3 parts by mass, and more preferably 0.3 to 2 parts by mass with respect to 100 parts by mass of the fabric. (Particularly 0.4 to 1 part by mass).

  The pH of the alkaline solution is preferably strong alkaline, and may be, for example, 11 or more, preferably 11 to 14, more preferably 12 to 13.5 (particularly 12 to 13).

  The immersion time in the alkaline solution is not particularly limited, and for example, is 1 second to 1 hour at room temperature (about 25 ° C.), preferably 10 seconds to 30 minutes, and more preferably about 30 seconds to 10 minutes.

  The drying method is not particularly limited, and may be natural drying, but from the viewpoint of productivity, it is preferable to heat and dry. The heat treatment temperature can be selected from the range of about 80 to 250 ° C., but preferably higher than the boiling point of water and lower than the boiling point of alkali, for example, 100 to 200 ° C., preferably 100 to 180 ° C., more preferably about 100 to 150 ° C. is there. The heat treatment time is, for example, about 30 seconds to 10 minutes, preferably 1 to 8 minutes, more preferably about 1.5 to 5 minutes (particularly 2 to 4 minutes).

  The fabric retaining alkali is further impregnated with a liquid composition containing inorganic pigments, phenols, aldehydes and rubber. The impregnation method may be a method of spraying the liquid composition or a method of coating, but a dipping method is preferred from the viewpoint that the liquid composition can be uniformly impregnated into the fabric by a simple method. The immersion time in a liquid composition is not specifically limited, For example, it is 1 second-10 minutes at normal temperature (about 25 degreeC), Preferably it is 3 seconds-1 minute, More preferably, it is about 5 seconds-30 seconds.

  Examples of inorganic pigments include black pigments [carbon black (acetylene black, lamp black, thermal black, furnace black, channel black, ketjen black, etc.)], white pigments [titanium-based white pigments (titanium oxide, etc.), zinc, etc. White pigments (such as zinc oxide and zinc sulfide), complex white pigments (such as lithopone), extender pigments (such as magnesium silicate, calcium carbonate, barium sulfate, aluminum hydroxide, and bentonite)], yellow pigments such as chrome yellow, oxidation Examples include red pigments such as iron red, orange pigments such as molybdate orange, green pigments such as chrome green, blue pigments such as bitumen, purple pigments such as manganese violet, cadmium pigments, lead pigments, and cobalt pigments. . These inorganic pigments can be used alone or in combination of two or more.

  Of these inorganic pigments, black pigments and white pigments are widely used, and carbon black is particularly preferable. The average particle diameter of the inorganic pigment (particularly carbon black) is, for example, about 10 to 70 nm, preferably about 15 to 50 nm, and more preferably about 20 to 40 nm. As the carbon black, a grade of carbon black such as HAF, MAF, EPC, or ISA may be used in the state of dispersion. The dispersion may be a dispersion obtained by dispersing carbon black that has been subjected to hydrophilic treatment in water, or a dispersion obtained by dispersing carbon black in water using a surfactant. The ratio of the inorganic pigment (particularly carbon black) in the dispersion is, for example, about 1 to 50% by mass, preferably about 10 to 40% by mass, and more preferably about 20 to 35% by mass.

Phenols include, for example, aromatic monools [for example, C ₁ -1 such as phenol, alkylphenol (eg, o-, p- or m-cresol, 3,5-xylenol, t-butylphenol, p-octylphenol, nonylphenol, etc. ₂₀ alkylphenols), arylphenols (eg, phenylphenol, benzylphenol, cumylphenol), aromatic polyols (catechol, resorcin, hydroquinone, pyrogallol, etc.), aminophenols (3-aminophenol, 4-aminophenol, etc.) Etc. These phenols can be used alone or in combination of two or more. Of these phenols, aromatic diols, aminophenols and the like are preferable, and dihydroxybenzenes (especially resorcin) such as resorcin and hydroquinone are particularly preferable.

  Examples of aldehydes that can be used include aliphatic aldehydes such as formaldehyde, acetaldehyde, and propionaldehyde, aromatic aldehydes such as phenylacetaldehyde, and formaldehyde condensates such as trioxane and paraformaldehyde. These aldehydes can be used alone or in combination of two or more. Of these aldehydes, formaldehyde and paraformaldehyde are preferable, and formaldehyde is particularly preferable. Formaldehyde is usually used as formalin.

  The ratio of the aldehydes is, for example, 0.5 to 3 mol, preferably 0.6 to 2.5 mol, more preferably, with respect to 1 mol of phenols, from the viewpoint of increasing the adhesive force of the adhesive layer to the rubber layer. It is about 0.7-2 mol (especially 0.8-1.5 mol).

  Phenols and aldehydes may be condensed in a liquid composition to form a prepolymer. The proportion of the prepolymer is, for example, about 10 to 100 parts by mass, preferably 20 to 80 parts by mass, and more preferably about 30 to 60 parts by mass (particularly 35 to 50 parts by mass) with respect to 100 parts by mass of rubber.

  The prepolymer can be prepared by a conventional method, for example, prepared as an aqueous dispersion by reacting the phenols and the aldehydes in water using the alkaline compound (for example, sodium hydroxide) as a catalyst. it can. The ratio of the prepolymer in the aqueous dispersion is, for example, about 1 to 50% by mass, preferably about 3 to 30% by mass, and more preferably about 5 to 20% by mass.

  Examples of the rubber include diene rubbers (for example, natural rubber, isoprene rubber, butadiene rubber, chloroprene rubber, acrylonitrile butadiene rubber (nitrile rubber), styrene butadiene rubber (SBR), or hydrogenated products of these diene rubbers. ), Olefin rubber (for example, ethylene propylene rubber (EPR), ethylene propylene non-conjugated diene rubber (EPDM), etc.), acrylic rubber, fluorine rubber, silicone rubber, urethane rubber, epichlorohydrin rubber, chlorosulfonated polyethylene (CSM), alkyl chlorosulfonated polyethylene (ACSM), olefin-vinyl ester copolymer (for example, ethylene-vinyl acetate copolymer (EAM), etc.) and the like. These rubbers can be used alone or in combination of two or more.

  These rubbers can be selected in consideration of adhesion to the rubber type constituting the rubber layer. Among these rubbers, basic diene is used because it improves the adhesion between the fiber layer and the rubber layer. Rubbers are preferred, and diene rubbers having a vinylpyridine skeleton are particularly preferred. Such a diene rubber may be composed of a butadiene-vinylpyridine copolymer, and the copolymer may further contain another copolymerizable monomer. Examples of other copolymerizable monomers include styrene, α-methylstyrene, chlorostyrene, (meth) acrylonitrile, (meth) acrylic acid, (meth) acrylic acid alkyl ester, and the like. Of these, aromatic vinyl monomers such as styrene are widely used. That is, as the vinylpyridine-butadiene copolymer, for example, a butadiene-vinylpyridine copolymer, a styrene-butadiene-vinylpyridine terpolymer, and the like are widely used.

  The rubber may be a latex dispersed in water using a conventional emulsifier. Furthermore, in the liquid mixture of the latex and the aqueous dispersion containing the prepolymer, the solid content concentration is adjusted to, for example, about 5 to 40% by mass, preferably 10 to 35% by mass, and more preferably about 15 to 30% by mass. May be.

  In the present invention, in the liquid composition, the ratio (mass ratio) of the inorganic pigment to the total amount of phenols, aldehydes and rubber is the former / the latter = 5/95 to 50/50, preferably in terms of solid content. It is about 10/90 to 40/60, more preferably about 15/85 to 35/65 (especially 20/80 to 30/70).

  The liquid composition may or may not contain a cross-linking agent. In the present invention, even when the liquid composition does not contain a cross-linking agent, the interlayer adhesion between the fiber layer and the rubber layer is high, and the bleeding of the rubber can be suppressed. In the process of integration with the rubber layer, a crosslinking agent is supplied from the rubber layer to the fiber layer, and the rubber impregnated in the fiber layer is also crosslinked by the crosslinking agent (particularly at and near the interface between the fiber layer and the rubber layer). It is estimated that this is because When a crosslinking agent is mix | blended with a liquid composition, the bridge | crosslinking of the rubber | gum impregnated by the fiber layer is accelerated | stimulated and it can suppress that a rubber oozes out from the clearance gap between fabrics. Furthermore, even when the resulting laminate is used as a power transmission belt for traveling, wear due to long-term adhesion can be suppressed.

  As the crosslinking agent, a conventional crosslinking agent can be used. For example, a sulfur vulcanizing agent, an organic peroxide, a metal oxide, or the like can be used. The crosslinking agent is preferably selected in consideration of the rubber type constituting the rubber layer in addition to the crosslinking effect on the rubber.

  Examples of the sulfur-based vulcanizing agent include powdered sulfur, precipitated sulfur, colloidal sulfur, insoluble sulfur, highly dispersible sulfur, sulfur chloride (sulfur monochloride, sulfur dichloride, etc.), and the like. These sulfur vulcanizing agents can be used alone or in combination of two or more. Of these, colloidal sulfur and highly dispersible sulfur are preferable from the viewpoint of excellent dispersibility in water, and colloidal sulfur, which is sulfur obtained by drying a sol prepared by subjecting precipitated sulfur or powdered sulfur to a ball mill or colloid mill together with a dispersant, in particular. preferable.

  Examples of the organic peroxide include hydroperoxide (t-butyl hydroperoxide, 1,1,3,3-tetrabutyl hydroperoxide, t-amyl hydroperoxide, cumene hydroperoxide, diisopropylbenzene hydroperoxide. Oxide), diacyl peroxide (dilauroyl peroxide, dibenzoyl peroxide, etc.), alkyl peroxy ester (t-butyl peroxyacetate, t-butyl peroxybenzoate, t-amyl peroxybenzoate, etc.), peroxy Carbonate (t-butylperoxy 2-ethylhexyl carbonate, etc.), dialkyl peroxide [di-t-butyl peroxide, dicumyl peroxide, t-butylcumyl peroxide 1,1-bis (t-butylperoxy) -3,3,5-trimethylcyclohexane, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, 1,3-di (2 -T-butylperoxyisopropyl) benzene, di-t-butyl peroxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexyne-3, di-t-amyl peroxide, 1,3 -Bis (t-butylperoxyisopropyl) benzene etc.], peroxyketal (ethyl-3,3-di (t-butylperoxy) butyrate etc.), ketone peroxide (methyl ethyl ketone peroxide etc.) and the like. These organic peroxides can be used alone or in combination of two or more. Of these organic peroxides, dialkyl peroxides, alkyl peroxyesters, peroxycarbonates and the like are widely used.

  Examples of the metal oxide include zinc oxide, magnesium oxide, calcium oxide, barium oxide, iron oxide, copper oxide, titanium oxide, and aluminum oxide. These metal oxides can be used alone or in combination of two or more. Of these metal oxides, zinc oxide, magnesium oxide, calcium oxide and the like are preferable, and zinc oxide is particularly preferable.

  These crosslinking agents are desirably selected according to the type of rubber latex contained in the liquid composition. Specifically, when the rubber latex is a rubber latex having a functional group such as a carboxyl group or a chlorosulfonyl group, a crosslinking effect by a metal oxide can be expected. In addition, in the case of diene rubber or olefin rubber, colloidal sulfur and organic peroxide may be selected. However, as long as the crosslinking agent can be dispersed in water, it is not limited to use alone, You may use a crosslinking agent together.

  The ratio of the cross-linking agent (when combining multiple types, the total amount) is, for example, 0.2 to 30 parts by mass, preferably 0.5 to 100 parts by mass of rubber (unvulcanized rubber) in terms of solid content. It is about -20 mass parts, More preferably, it is about 1-15 mass parts (especially 3-10 mass parts). Furthermore, when a sulfur-based vulcanizing agent is used as the crosslinking agent, the ratio of the sulfur-based vulcanizing agent (particularly colloidal sulfur) is, for example, 0.2 to 10 mass in terms of solid content with respect to 100 mass parts of rubber. Part, preferably 0.3 to 5 parts by mass, more preferably about 0.5 to 3 parts by mass. The ratio of the organic peroxide is, for example, 0.2 to 10 parts by mass, preferably 0.3 to 5 parts by mass, and more preferably 0.5 to 3 parts by mass in terms of solid content with respect to 100 parts by mass of rubber. About a part. The ratio of a metal oxide is 0.2-15 mass parts with respect to 100 mass parts of rubber | gum in solid content conversion, Preferably it is 1-10 mass parts, More preferably, it is about 3-8 mass parts. When the ratio of the crosslinking agent is too large, the canvas becomes too hard and the adhesive force with the rubber layer is lowered.

  A vulcanization accelerator may be blended in addition to the crosslinking agent (especially a sulfur vulcanizing agent). Examples of the vulcanization accelerator include thiuram accelerators [for example, tetramethylthiuram monosulfide (TMTM), tetramethylthiuram disulfide (TMTD), tetraethylthiuram disulfide (TETD), tetrabutylthiuram disulfide (TBTD). ), Dipentamethylene thiuram tetrasulfide (DPTT), N, N′-dimethyl-N, N′-diphenyl thiuram disulfide, etc.], thiazole-based accelerators [for example, 2-mercaptobenzothiazol, 2 -Zinc salts of mercaptobenzothiazol, 2-mercaptothiazoline, dibenzothiazyl disulfide, 2- (4'-morpholinodithio) benzothiazole, etc.)], sulfenamide accelerators [for example, N-cyclohexyl -2-Benzothiazylsulfur Enamide (CBS), N, N′-dicyclohexyl-2-benzothiazylsulfenamide, etc.], bismaleimide accelerators (for example, N, N′-m-phenylenebismaleimide, N, N′-1,2) -Ethylene bismaleimide etc.), urea type accelerators (for example, ethylene thiourea etc.), etc. are mentioned. These vulcanization accelerators can be used alone or in combination of two or more. Of these vulcanization accelerators, TMTD, DPTT, CBS and the like are widely used.

  The ratio of the vulcanization accelerator (the total amount when a plurality of types are combined) is, for example, 0.5 to 15 parts by mass, preferably 1 to 10 parts by mass, and more preferably 1 to 10 parts by mass with respect to 100 parts by mass of rubber. Preferably it is about 2-5 mass parts. When the amount is less than 0.5 parts by mass, the effect of promoting vulcanization is low. When the amount exceeds 15 parts by mass, the vulcanization introduction time of the latex component impregnated in the canvas is shortened. There exists a problem that it hardens | cures previously and the adhesive force falls. If the proportion of the vulcanization accelerator is too small, the vulcanization acceleration effect is low, and if it is too large, the vulcanization introduction time of the rubber impregnated in the canvas is shortened, so that the canvas first hardens before the rubber layer is crosslinked. And the adhesive strength tends to decrease.

  Furthermore, a crosslinking aid may be blended in addition to the crosslinking agent. Examples of the crosslinking aid include polyfunctional (iso) cyanurates [eg, triallyl isocyanurate (TAIC), triallyl cyanurate (TAC), etc.], polydienes (eg, 1,2-polybutadiene, etc.), unsaturated carboxylic acids, etc. Metal salts of acids [eg, zinc (meth) acrylate, magnesium (meth) acrylate, etc.], oximes (eg, quinonedioxime), guanidines (eg, diphenylguanidine), polyfunctional (meth) acrylates [For example, ethylene glycol di (meth) acrylate, butanediol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, etc.] and the like. These crosslinking aids can be used alone or in combination of two or more. The ratio of the crosslinking aid (total amount when combining multiple types) is, for example, 0.01 to 10 parts by mass, preferably 0.05 to 8 parts by mass, based on 100 parts by mass of rubber, in terms of solid content. More preferably, it is about 0.1-5 mass parts.

  The liquid composition may contain a surfactant for inorganic pigments, phenols, formaldehydes, rubber, and the proportion thereof is 10 parts by mass or less (for example, 100 parts by mass of the inorganic pigment). 0 to 10 parts by mass), preferably 5 parts by mass or less, more preferably about 1 part by mass or less (for example, 0.0001 to 1 part by mass). In the present invention, a surfactant for dispersing an inorganic pigment or the like may be contained, and even if the ratio of the surfactant for impregnating the fabric with an inorganic pigment or a resin component is 5 parts by mass or less. Since the liquid composition has high permeability to the fabric (even if it is not substantially contained), it adheres uniformly to the surface of the fabric even with a small amount of inorganic pigment.

  Examples of the surfactant contained in the liquid composition as a dispersant for dispersing the inorganic pigment include conventional nonionic surfactants, anionic surfactants, cationic surfactants, and amphoteric surfactants. It is done.

  The fiber layer further includes conventional additives such as co-vulcanizing agents, vulcanization aids, vulcanization retarders, processing agents (stearic acid, metal stearate, wax, paraffin, etc.), reinforcing agents (hydrous silica, etc.) Silicon oxide), fillers (calcium carbonate, talc, mica, etc.), colorants, tackifiers, plasticizers, processing aids, coupling agents (silane coupling agents, etc.), stabilizers (ultraviolet absorbers, Antioxidants, ozone degradation inhibitors, heat stabilizers, etc.), foaming agents, flame retardants, antistatic agents, ejection agents and the like.

  The thickness of a fiber layer is 0.1-5 mm, for example, Preferably it is 0.2-3 mm, More preferably, it is about 0.3-1 mm (especially 0.4-0.8 mm).

(Rubber layer)
Examples of the rubber constituting the rubber layer include the rubber exemplified in the fiber layer. These rubbers can be used alone or in combination of two or more. Among these rubbers, diene rubber (for example, natural rubber, chloroprene rubber, hydrogenated nitrile rubber, SBR, etc.), chlorosulfonated polyethylene (for example, CSM, ACSM, etc.), olefin rubber (for example, EPR, EPDM, etc.) ) And the like, and when the laminate is used for a belt such as a power transmission belt, an ethylene-α-olefin-based elastomer is particularly preferable from the viewpoint of oil resistance and cold resistance.

In the ethylene-α-olefin-based elastomer, examples of the α-olefin include α-C _3-12 olefin monomers such as propylene, butene, pentene, methylpentene, hexene, and octene. Of these, α-C _3-4 olefins (particularly propylene) such as propylene are preferred. The ethylene-α-olefin elastomer preferably further contains a non-conjugated diene monomer. Examples of the non-conjugated diene monomer include dicyclopentadiene, methylene norbornene, ethylidene norbornene, 1,4-hexadiene, and cyclooctadiene. Of these, methylene norbornene, ethylidene norbornene and the like are widely used. As the ethylene-α-olefin-based elastomer, for example, EPR, EPDM and the like are widely used.

  The rubber layer may contain a crosslinking agent, a vulcanization aid and a crosslinking aid exemplified in the fiber layer. The ratio of the crosslinking agent, the vulcanization aid and the crosslinking aid to the rubber is the same as that of the fiber layer. When the rubber layer is an ethylene-α-olefin-based elastomer, the crosslinking agent is a combination of a sulfur-based vulcanizing agent such as colloidal sulfur and a metal oxide such as zinc oxide, and the vulcanizing aid is a thiuram-based material. A combination of an accelerator and a sulfenamide accelerator may be used.

  The rubber layer may also contain the same additive as the fiber layer. In particular, the rubber layer may also contain an inorganic pigment such as carbon black. The ratio of the inorganic pigment (particularly carbon black) is, for example, 1 to 100 parts by weight, preferably 10 to 80 parts by weight, more preferably 20 to 60 parts by weight (particularly 30 to 50 parts by weight) with respect to 100 parts by weight of rubber. ) Furthermore, the rubber layer may contain a reinforcing agent such as hydrous silica, a processing agent, and the like.

  The thickness of the rubber layer is, for example, about 0.3 to 10 mm, preferably about 0.5 to 5 mm, and more preferably about 0.6 to 3 mm (particularly 0.8 to 2 mm).

  The rubber layer can be formed into a sheet by a conventional molding method, for example, by melt-kneading the rubber composition and extrusion molding or injection molding. The rubber layer may be vulcanized before being laminated with the fiber layer, but is preferably crosslinked or vulcanized in the lamination step with the fiber layer from the viewpoint of improving adhesiveness with the fiber layer. For this reason, the rubber layer before being laminated to the fiber layer is melt-kneaded and molded into a sheet under conditions that the unvulcanized rubber composition is not completely crosslinked or vulcanized (for example, a temperature lower than the vulcanization temperature). Is preferred.

  Furthermore, when the laminated body is used as a power transmission belt, a core wire extending in the belt longitudinal direction may be embedded in the rubber layer. A plurality of cords (or cords) may be embedded at a substantially central portion in the thickness direction at equal intervals in the width direction of the belt, but near the interface with the compression rubber layer (close to the compression rubber layer in the rubber layer). Or embedded in the vicinity of the interface with the fiber layer, or may be sandwiched between the rubber layer (adhesive rubber layer) and the compressed rubber layer or fiber layer at the interface with the compressed rubber layer or fiber layer, Usually, it is embedded near the interface with the central portion in the thickness direction or the compressed rubber layer. The space | interval (spinning pitch) of the adjacent core wire is 0.5-2 mm, for example, Preferably it is 0.8-1.5 mm, More preferably, it is about 1-1.3 mm.

  As the core wire, a twisted cord using multifilament yarn (for example, various twists, single twists, rung twists, etc.) can be used. The average wire diameter (fiber diameter of the twisted cord) of the core wire is, for example, about 0.5 to 3 mm, preferably about 0.6 to 1 mm, and more preferably about 0.7 to 0.8 mm.

  As the fibers constituting the core wire, the fibers exemplified as the fibers of the fabric constituting the fiber layer can be used. Among the fibers, synthetic fibers such as polyethylene terephthalate (PET) fiber, polyethylene naphthalate (PEN) fiber, and aramid fiber, and inorganic fibers such as glass fiber and carbon fiber are widely used from the viewpoint of strength capable of reinforcing the fiber layer. Polyester fibers such as PET fibers and PEN fibers are particularly preferable because the belt slip rate can be reduced. The polyester fiber may be a multifilament yarn. The fineness of the multifilament yarn may be, for example, about 2000 to 10000 denier (particularly 4000 to 8000 denier).

  Similarly to the fiber layer, the core wire may be embedded in the rubber layer after being treated with a liquid composition containing phenols, aldehydes and rubber. For example, the core wire may be immersed in a liquid composition containing a prepolymer of resorcinol and formaldehyde and a butadiene-vinylpyridine copolymer, and then embedded in the rubber layer. Furthermore, before the treatment with the liquid composition, a pretreatment with a conventional adhesive resin such as an epoxy resin or a urethane resin may be performed.

(Laminate manufacturing method)
The laminate of the present invention can be laminated by laminating and integrating a fiber layer impregnated with a liquid composition by the above method and a rubber layer. The method for integrating the two layers is not particularly limited. For example, a method of stacking and heating the layers may be used. In the present invention, it is produced by crosslinking or vulcanizing at least one layer of both layers in a state where both layers are laminated. Preferably, at least the rubber layer is crosslinked or vulcanized. It is particularly preferred to crosslink or vulcanize both layers of the layer. Therefore, the heating temperature is preferably a temperature at which the fiber layer and / or the rubber layer can be crosslinked or vulcanized, for example, 80 to 250 ° C, preferably 100 to 230 ° C, more preferably 120 to 200 ° C (particularly 150 to 180 ° C). Degree). The heating time is, for example, about 5 minutes to 3 hours, preferably 10 minutes to 2 hours, more preferably about 15 minutes to 1 hour (particularly 20 to 40 minutes). Furthermore, in the present invention, in addition to the heat treatment, pressure treatment may be performed. For example, the laminated body of the rubber layer and the fiber layer is 0.1 to 100 MPa, preferably 0.3 to 10 MPa, Preferably, a pressure of about 0.5 to 5 MPa (particularly 0.8 to 2 MPa) may be applied.

[Power transmission belt]
The laminate of the present invention may be used for a power transmission belt. FIG. 1 is a schematic sectional view showing a V-ribbed belt which is an example of a power transmission belt of the present invention.

  The V-ribbed belt 1 includes an adhesive rubber layer 3 in which a plurality of core wires 2 extending in the belt longitudinal direction are embedded, and rib portions 5 laminated on the surface of the adhesive rubber layer 3 and extending in three rows along the belt longitudinal direction. The compressed rubber layer 4 and the fiber layer 6 laminated on the back surface (back surface) of the adhesive rubber layer 3 have a trapezoidal shape in which the longitudinal section of each rib portion 5 tapers toward the tip. That is, the laminate of the present invention is used as the adhesive rubber layer 3 and the fiber layer 6 of the V-ribbed belt 1, and the compressed rubber layer 2 is further laminated on the adhesive rubber layer 3 of the laminate.

  The compressed rubber layer is a layer compressed in contact with a pulley when the belt is used, and is composed of the rubber exemplified in the fiber layer, from the viewpoint of adhesion with the adhesive rubber layer, It is made of the same or the same kind of rubber as that constituting the rubber layer (adhesive rubber layer).

  Similarly to the rubber layer (adhesive rubber layer), the compressed rubber layer may also contain the crosslinking agent, vulcanization aid, crosslinking aid and additive exemplified in the fiber layer. The compressed rubber layer usually has the same composition as the adhesive rubber layer excluding the core wire, but reduces the friction coefficient at the contact surface with the pulley to reduce noise or abnormal noise during belt running and strength (particularly In order to improve the lateral pressure resistance of the V-ribbed belt or the like, a short fiber may be further included. As a short fiber, the fiber illustrated as a fiber of the fabric which comprises the said fiber layer can be used, for example. Among the above-mentioned fibers, synthetic fibers such as polyamide 6 fiber, polyamide 66 fiber, polyethylene terephthalate (PET) fiber, polyethylene naphthalate (PEN) fiber, cotton, and aramid fiber are widely used. These short fibers can be used alone or in combination of two or more. Of these, short fibers containing at least aramid fibers are preferable from the viewpoint of rigidity and high strength. The average fiber length of the short fibers is, for example, about 1 to 20 mm, preferably 2 to 15 mm, and more preferably about 3 to 10 mm. The average fiber diameter of the short fibers is, for example, about 10 to 30 μm, preferably about 13 to 27 μm. The ratio of the short fiber is, for example, about 1 to 30 parts by mass, preferably about 2 to 25 parts by mass with respect to 100 parts by mass of the rubber.

  The longitudinal cross-sectional shape of the rib part of the compression rubber layer is not limited to the trapezoidal shape, and may be any shape that extends in the belt longitudinal direction, and may be, for example, a substantially triangular shape or a substantially semicircular shape. The number (number) of rows of ribs is not limited to 3 rows, and can be selected from about 2 to 10 rows.

  The thickness of the compressed rubber layer (the shortest distance between the apex of the rib portion and the interface between the adhesive rubber layer) is, for example, 1 to 5 mm, preferably 1.5 to 4 mm, and more preferably about 2 to 3 mm.

  FIG. 2 is a schematic cross-sectional view showing a low edge V-belt which is another example of the power transmission belt of the present invention. The low-edge V-belt 11 includes a fiber layer 15, an adhesive rubber layer 13 in which a plurality of core wires 12 extending in the belt longitudinal direction, a compression rubber layer 14, and a fiber layer 16 are laminated in this order to form a cross-sectional shape. Is a trapezoidal shape that tapers from the fiber layer 15 toward the fiber layer 16. That is, the low edge V-belt is different from the V-ribbed belt in that a rib layer is not formed on the compressed rubber layer and a fiber layer is further laminated. The low edge V belt may form cogs (convex portions) at predetermined intervals along the belt longitudinal direction.

  The power transmission belt of the present invention is not limited to the V-ribbed belt and the low-edge V-belt, and can be used for a flat belt.

[Method of manufacturing power transmission belt]
A conventional method can be used as a method for manufacturing the power transmission belt. For example, after a fabric and an adhesive rubber layer are wound around the circumferential surface of a cylindrical molding drum, a core wire is spirally spun onto the adhesive rubber layer, and then an adhesive rubber layer and a compressed rubber layer are sequentially wound. For example, after obtaining an unvulcanized (or uncrosslinked) sleeve, the sleeve can be vulcanized (or crosslinked) to obtain a sleeve. In this method, the core wire is embedded in the adhesive rubber layer at a substantially central portion in the thickness direction, but is embedded in the adhesive rubber layer by directly wrapping the compressed rubber layer on the core wire. The core wire may be embedded near the interface with the compressed rubber layer.

  In this method, when a V-ribbed belt is manufactured, the rotated grinding wheel is brought into contact with the running sleeve while the obtained sleeve is hung on the driving roll and the driven roll and running under a predetermined tension. It may move so that 3-100 groove-like parts may be grind | polished at once on the surface of the compression rubber layer of a sleeve. Further, the sleeve thus obtained is removed from the driving roll and the driven roll, the sleeve is hung on the other driving roll and the driven roll, traveled, and cut into a predetermined width by a cutter to produce a V-ribbed belt. May be.

  Furthermore, as another manufacturing method of the V-ribbed belt, the following method can also be used. That is, an unvulcanized rubber sheet that constitutes a compression rubber layer and an unvulcanized rubber sheet that constitutes an adhesive rubber layer are wound around a cylindrical molding drum having rib markings on the peripheral surface in this order. After spinning the core, the back canvas is wrapped to form an unvulcanized sleeve. Thereafter, the unvulcanized sleeve is vulcanized while being pressed against the molding drum, whereby a rib is formed on the compressed rubber layer. Ribs are formed in the obtained vulcanized sleeve, but the rib surface may be polished if necessary and cut into a predetermined width to prepare a V-ribbed belt.

  As another manufacturing method of the V-ribbed belt, a non-vulcanized rubber sheet constituting a back canvas and an adhesive rubber layer is wound around a flexible jacket mounted on a cylindrical molding drum, and a core wire is wound thereon. After spinning, unvulcanized rubber sheets constituting the compressed rubber layer are further wound in an endless manner to form an unvulcanized sleeve. Thereafter, the flexible jacket may be expanded, and the unvulcanized sleeve may be pressed against an outer mold having an inscription corresponding to the rib portion to be vulcanized. The obtained vulcanized sleeve has a rib portion. However, if necessary, the rib surface may be polished and cut into a predetermined width to prepare a V-ribbed belt.

  Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited to these examples. In the following examples, measurement methods or evaluation methods for each physical property, and raw materials used in the examples are shown below. Unless otherwise specified, “part” and “%” are based on mass.

(1) Contact angle (permeability)
A mixed liquid (black dyeing liquid) containing the carbon black dispersion liquid and RFL liquid (latex, resorcin and formalin) of each Example or Comparative Example is dropped on a canvas treated with an alkaline solution or an untreated canvas and contacted. The contact angle was measured using an angle meter (“CA-W” manufactured by Kyowa Interface Science Co., Ltd.).

(2) Appearance (hue)
The color uniformity of the canvas treated with the alkaline solution or the untreated canvas and the color change with time after 1, 2, and 3 months were visually observed and evaluated according to the following criteria.

○: The hue is uniform and the color does not change over time. Δ: The hue is uniform, but the treated canvas is slightly reddish, and the color changes slightly over time. ×: The hue is not uniform. The treated canvas becomes reddish and the color changes over time.

(3) Adhesive strength The laminate of the obtained canvas and rubber was subjected to a flat peel test in accordance with JIS K6256 to evaluate the adhesive strength.

(4) Back surface adhesion running test About the obtained V-ribbed belt, the back surface of the V-ribbed belt is suspended from a flat pulley having a diameter of 70 mm disposed on the driving side and a flat pulley having a diameter of 70 mm disposed on the driven side. The belt was rotated on the back, and the appearance of the back of the belt was observed every 1 minute, 3 minutes, 5 minutes, 7 minutes, and 9 minutes, and the presence or absence of rubber wrinkles was evaluated according to the following criteria. The rotational speed on the driving side was 3500 rpm, the load on the driven side was 4.1 kW, and five belts were run.

○: There was no rubber flaws and the appearance did not change before and after running. △: A mixture of rubber flaws with and without rubber flaws. Numbers indicate the number of belts with rubber flaws. In this case, rubber wrinkles occurred.

(5) Endurance running test About the obtained V-ribbed belt, a drive pulley (diameter 120 mm), a driven pulley (diameter 120 mm), an idler pulley (diameter 85 mm) and a tension pulley (diameter 45 mm) are combined, and an idler pulley and a belt The test was conducted using a running test machine arranged at a winding angle of 120 ° with the back surface and a winding angle of 90 ° between the tension pulley and the belt. A belt is hung on each pulley of this testing machine, the ambient temperature is 85 ° C., the rotation speed of the driving pulley is 4900 rpm, the load of the driven pulley is 8.8 kW, and the tension pulley is applied with the initial tension of 559 N / 3 ribs. The time until a crack occurred in the rib portion of the belt was measured.

(6) Back surface transmission running test About the obtained V-ribbed belt, the back surface of the V-ribbed belt is suspended from a flat pulley with a diameter of 80 mm arranged on the driving side and a flat pulley with a diameter of 110 mm arranged on the driven side. The vehicle was rotated on the back side, and the slip ratio (%) at a torque of 1.5 N · m was measured. In the friction coefficient measurement, one end of a V-ribbed belt wound around a pulley with a diameter of 60 mm is fixed, a load of 17.2 N is applied to the other end, the belt tension is measured while rotating the pulley at 43 rpm, and the friction coefficient is calculated by the following equation: Was calculated.

    Friction coefficient = 2 × ln (T / 17.2) / π (where T: belt tension).

Examples 1-2
An untreated cotton canvas (a plain weave of cotton yarn 20 s / 2, warp 70/5 cm, weft 70/5 cm) was immersed in a 1 mol / liter aqueous sodium hydroxide solution (alkaline solution, pH 11) for 60 seconds, then 110 Heat treatment was performed for 180 seconds in a constant temperature bath at 0C. A 1 g sample was taken from the canvas after heat treatment, and the pH of an aqueous solution immersed in 50 ml distilled water for 1 hour was measured. As a result, the pH was 10.1 and it was alkaline. The results of measuring the contact angle of the canvas treated with the alkaline solution are also shown in Table 1.

  The canvas treated with the alkaline solution is immersed for 10 seconds in a mixed solution (black dyeing solution) shown in Table 1 containing a carbon black dispersion and an RFL solution (latex, resorcin and formalin), and then treated at a wide angle of 120 ° with a tenter. And heat-treated at 150 ° C. for 4 minutes. The results of evaluating the appearance of the canvas treated with the black dyeing solution are also shown in Table 1.

  Next, the canvas treated with the alkaline solution was placed on a rubber sheet (unvulcanized rubber sheet) having a thickness of 1 mm made of the rubber compound shown in Table 2, and a pressure of 1 MPa was applied on the press board. The laminate was prepared by vulcanization at 150 ° C. for 20 minutes. The results of measuring the adhesive strength of the obtained laminate are also shown in Table 1.

Comparative Examples 1-4
When the pH of the untreated canvas was measured in the same manner as in Example 1 without performing the treatment with the alkaline solution, the pH was 6.6. The results of measuring the contact angle of the untreated canvas are also shown in Table 1.

  This untreated canvas was treated with the black dyeing solution shown in Table 1 in the same manner as in Example 1. The results of evaluating the appearance of the canvas treated with the black dyeing solution are also shown in Table 1.

  Furthermore, a laminate was produced in the same manner as in Example 1 using the canvas treated with the black dyeing solution. The results of measuring the adhesive strength of the obtained laminate are also shown in Table 1.

  As is apparent from the results in Table 1, Comparative Examples 3 and 4 have no black dye solution because the surfactant is not added to the black dye solution, and the contact angle was measured without landing on the canvas. In addition, the color was uneven and the treated canvas was reddish, resulting in a change over time. In Comparative Examples 1 and 2, a surfactant was added to the black dyeing solution, and the permeability was high, but Comparative Example 1 with a large carbon black content had a low adhesive force and a small carbon black content. Then the hue was low.

  On the other hand, in Examples 1 and 2 using a canvas treated with an alkaline solution in advance, the contact angle of the canvas with the black dyeing solution was large, the permeability was high, and the adhesive strength and hue were both good.

Example 3
A compressed rubber layer and an adhesive rubber layer were prepared from the rubber compositions shown in Table 2, respectively, kneaded with a Banbury mixer, and then rolled with a calender roll. The compressed rubber layer contains 10 parts by mass of aramid cut yarn and 10 parts by mass of polyamide cut yarn as short fibers with respect to 100 parts by mass of the rubber composition, and each fiber is oriented in the belt width direction.

  As a core wire, a total denier 6,000 cord in which 1,000 denier polyethylene terephthalate fiber (PET fiber) is twisted in a 2x3 twist configuration with an upper twist factor of 3.0 and a lower twist factor of 3.0. Adhesive treated fibers were used.

  Using these materials and the canvas treated with the black dyeing solution prepared in Example 1, a V-ribbed belt was produced according to a conventional method. That is, the canvas was wound around the circumferential surface of a cylindrical molding drum, and an unvulcanized rubber sheet constituting an adhesive rubber layer was wound thereon. Next, after spinning a core wire in a spiral shape, an unvulcanized rubber sheet constituting a compressed rubber layer is wound on the core to form an unvulcanized sleeve, and then heated in a vulcanizing can. A vulcanized sleeve was obtained. Next, the rotating grinding wheel is moved so as to contact the vulcanizing sleeve while the vulcanizing sleeve is hung on the driving roll and the follower roll and running under a predetermined tension, and the compressed rubber of the sleeve is moved. Ribs were formed on the surface of the layer. The obtained sleeve was removed from the drive roll and the follower roll, this sleeve was hung on the other drive roll and the follower roll, traveled, and cut into a predetermined width by a cutter to produce a V-ribbed belt. The obtained V-ribbed belt was a K-type 3PK1100 having a length of 1,100 mm according to the RMA standard. Table 3 shows the evaluation results of the dynamic performance of the obtained V-ribbed belt.

Example 4
A V-ribbed belt was produced in the same manner as in Example 3 except that the canvas treated with the black dyeing solution prepared in Example 2 was used instead of the canvas treated with the black dyeing solution prepared in Example 1. Table 3 shows the evaluation results.

Comparative Example 5
A V-ribbed belt was produced in the same manner as in Example 3 except that the canvas treated with the black dyeing solution prepared in Comparative Example 1 was used instead of the canvas treated with the black dyeing solution prepared in Example 1. Table 3 shows the evaluation results.

  As is clear from the results in Table 3, with respect to dynamic performance, the examples showed excellent results in performance such as prevention of rubber flaws on the belt back surface and durability life. On the other hand, in the comparative example, generation of rubber wrinkles on the back surface of the belt was observed.

  The laminate of the present invention is used for applications that require strength and flexibility, and is useful, for example, as a power transmission belt such as a V-ribbed belt, a low-edge V-belt, or a flat belt.

DESCRIPTION OF SYMBOLS 1 ... V ribbed belt 11 ... Low edge V belt 2,12 ... Core wire 3,13 ... Adhesive rubber layer 4,14 ... Compression rubber layer 5 ... Rib part 6,15,16 ... Fiber layer

Claims (14)

A laminate in which the fiber layer and the rubber layer are laminated, the fiber layer, after treatment with alkaline solution, inorganic pigments, phenols, impregnated with a liquid composition comprising aldehydes and rubber fabric And a laminate having a pH of 8 to 12 after being treated with an alkaline solution .   The laminate according to claim 1, wherein the alkali is an amine compound and / or an inorganic alkali compound.   The laminate according to claim 1 or 2, wherein the amount of alkali retained is 0.1 to 5 parts by mass with respect to 100 parts by mass of the fabric.   In the liquid composition, the ratio (mass ratio) of the inorganic pigment to the total amount of phenols, aldehydes and rubber is the former / the latter = 10/90 to 40/60 in terms of solid content. The laminated body in any one of.   The laminate according to any one of claims 1 to 4, wherein the phenol and the aldehyde are condensed to form a prepolymer.   The laminate according to any one of claims 1 to 5, wherein the inorganic pigment is carbon black, the phenol is resorcin, the aldehyde is formaldehyde, and the rubber is a diene rubber having a vinylpyridine skeleton.   The laminate according to any one of claims 1 to 6, wherein the fiber layer further contains a surfactant, and the ratio of the surfactant is 5 parts by mass or less with respect to 100 parts by mass of the inorganic pigment.   The laminate according to any one of claims 1 to 7, wherein the rubber layer and / or the fiber layer contains a crosslinking agent or a vulcanizing agent.   The laminate according to any one of claims 1 to 8, wherein the rubber layer contains an inorganic pigment.   After the fabric is treated with an alkaline solution, a fiber layer is formed by impregnating a liquid composition containing inorganic pigments, phenols, aldehydes and rubber, and the resulting fiber layer and rubber layer are laminated and integrated. The manufacturing method of the laminated body of Claim 1 including the process to do.   The manufacturing method according to claim 10, wherein the alkaline solution is an aqueous solution containing an amine compound and / or an inorganic alkali compound and having a pH of 11 or more.   The production method according to claim 10 or 11, wherein the fiber layer and / or the rubber layer is crosslinked or vulcanized in a laminated state.   A power transmission belt comprising the laminate according to claim 1 and a compression rubber layer formed on the rubber layer of the laminate.   The power transmission belt according to claim 13, wherein a core wire is embedded along the longitudinal direction of the belt, and the compression rubber layer is a V-ribbed belt having at least one rib portion along the longitudinal direction of the belt.

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