JP5465003B2 - Roller with cage and molding method of resin cage - Google Patents

Roller with cage and molding method of resin cage Download PDF

Info

Publication number
JP5465003B2
JP5465003B2 JP2009297189A JP2009297189A JP5465003B2 JP 5465003 B2 JP5465003 B2 JP 5465003B2 JP 2009297189 A JP2009297189 A JP 2009297189A JP 2009297189 A JP2009297189 A JP 2009297189A JP 5465003 B2 JP5465003 B2 JP 5465003B2
Authority
JP
Japan
Prior art keywords
diameter side
roller
cage
inner diameter
pair
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2009297189A
Other languages
Japanese (ja)
Other versions
JP2011137500A (en
Inventor
貞経 風間
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NTN Corp
Original Assignee
NTN Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NTN Corp filed Critical NTN Corp
Priority to JP2009297189A priority Critical patent/JP5465003B2/en
Publication of JP2011137500A publication Critical patent/JP2011137500A/en
Application granted granted Critical
Publication of JP5465003B2 publication Critical patent/JP5465003B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/4617Massive or moulded cages having cage pockets surrounding the rollers, e.g. machined window cages
    • F16C33/4623Massive or moulded cages having cage pockets surrounding the rollers, e.g. machined window cages formed as one-piece cages, i.e. monoblock cages
    • F16C33/4635Massive or moulded cages having cage pockets surrounding the rollers, e.g. machined window cages formed as one-piece cages, i.e. monoblock cages made from plastic, e.g. injection moulded window cages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/44Needle bearings
    • F16C19/46Needle bearings with one row or needles
    • F16C19/463Needle bearings with one row or needles consisting of needle rollers held in a cage, i.e. subunit without race rings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/02Shaping by casting
    • F16C2220/04Shaping by casting by injection-moulding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2240/00Specified values or numerical ranges of parameters; Relations between them
    • F16C2240/40Linear dimensions, e.g. length, radius, thickness, gap
    • F16C2240/44Hole or pocket sizes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2300/00Application independent of particular apparatuses
    • F16C2300/02General use or purpose, i.e. no use, purpose, special adaptation or modification indicated or a wide variety of uses mentioned
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2361/00Apparatus or articles in engineering in general
    • F16C2361/61Toothed gear systems, e.g. support of pinion shafts

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Description

この発明は、複数のころを樹脂製の保持器で保持した保持器付きころ、および樹脂製保持器の成形方法に関する。   The present invention relates to a roller with a cage in which a plurality of rollers are held by a resin cage, and a method for molding a resin cage.

転がり軸受の一種に、内外輪が無く保持器2(図9)と複数のころとで構成された保持器付きころがある。従来の保持器付きころは、例えば図9に示すように、隣合うころ間の間隔が最も狭くなる位置であるころ配列のピッチ円径PCD上に柱部4があった。そのため、柱部4が邪魔になって保持するころ1の数が制限され、負荷容量を高めることの障害となっていた。これを解決するために、図10のように、柱部4を保持器2の外径端に設けることで、ころ数を増加可能にする提案がなされている(特許文献1)。さらに、この提案の構成を発展させたものとして、特許文献2および特許文献3の提案がある。これら各提案の保持器付き針状ころは、いずれも保持器2が金属製で、削り加工やプレス加工により成形されたものである。なお、図9および図10は、ころ1が針状ころである例を示す。   One type of rolling bearing is a roller with a cage that has no inner and outer rings and is composed of a cage 2 (FIG. 9) and a plurality of rollers. For example, as shown in FIG. 9, the conventional roller with cage has a column portion 4 on the pitch circle diameter PCD of the roller array where the distance between adjacent rollers is the narrowest. For this reason, the number of rollers 1 to be held by the pillar portion 4 is restricted, which is an obstacle to increasing the load capacity. In order to solve this, as shown in FIG. 10, a proposal has been made to increase the number of rollers by providing a column portion 4 at the outer diameter end of the cage 2 (Patent Document 1). Further, there are proposals in Patent Document 2 and Patent Document 3 as an extension of the structure of this proposal. In each of the proposed needle rollers with a cage, the cage 2 is made of metal and is formed by shaving or pressing. 9 and 10 show an example in which the roller 1 is a needle roller.

特開2000−55145号公報JP 2000-55145 A 特開2000−74071号公報JP 2000-74071 A 特開2003−166540号公報JP 2003-166540 A

一般に、金属製の保持器は、樹脂製の保持器に比べて高価である。そこで、保持器を樹脂製とすることでコストダウンを図ったが、特許文献1〜3に開示された保持器を樹脂で製作するのは加工に手間がかかり、十分なコストダウンを図ることが難しいことが分かった。 In general, a metal cage is more expensive than a resin cage. Therefore, the cost is reduced by making the cage made of resin. However, producing the cage disclosed in Patent Documents 1 to 3 requires a lot of processing, and the cost can be reduced sufficiently. I found it difficult.

具体的に説明する。例えば、特許文献1に開示の保持器(図10)を射出成形により成形する場合、図11に示す金型を用いる。同図においてクロスハッチングを付した部分が金型で、この金型10は、円周方向に複数個の外型分割体11Aに分割された外型11と、内型12とでなる。図11は保持器2の柱部4を成形する部分の断面を表しており、隣合う一対の外型分割体11Aの合わせ面13に、柱部成形用のキャビティ14が形成されている。斜線のハッチングを付した部分は、目的とする柱部4の断面形状を示す。図示の金型10は、外型分割体11Aを外径側に抜いて分解するタイプのものである。   This will be specifically described. For example, when the cage disclosed in Patent Document 1 (FIG. 10) is molded by injection molding, the mold shown in FIG. 11 is used. In the figure, the part with cross-hatching is a mold, and this mold 10 is composed of an outer mold 11 and an inner mold 12 which are divided into a plurality of outer mold division bodies 11A in the circumferential direction. FIG. 11 shows a cross section of a portion of the cage 2 where the column portion 4 is formed. A column forming cavity 14 is formed on the mating surface 13 of a pair of adjacent outer mold parts 11A. The hatched portion indicates the cross-sectional shape of the target column portion 4. The illustrated mold 10 is of a type in which the outer mold divided body 11A is pulled out to the outer diameter side and disassembled.

保持器の製作に際しては、射出によりキャビティ14に樹脂材料を充填し、樹脂材料が硬化してから金型10を分解して、図12(A)に示す樹脂成形品20を得る。この樹脂形成品20における図12(B)においてクロスハッチングを付した部分20aを削り加工により除去することで、図12(C)に示す完成品21すなわち保持器2にする。この製作方法は簡単ではあるが、射出成形後に2次加工が必要であるため製作コストがかかるという問題がある。   When manufacturing the cage, the cavity 14 is filled with a resin material by injection, and after the resin material is cured, the mold 10 is disassembled to obtain a resin molded product 20 shown in FIG. The part 20a with cross-hatching in FIG. 12B in the resin-formed product 20 is removed by shaving to obtain the finished product 21 shown in FIG. Although this manufacturing method is simple, there is a problem that the manufacturing cost is high because secondary processing is necessary after injection molding.

2次加工無しに射出成形だけで完成品21の形状に成形するためには、図11において白抜きで示される部分が無いキャビティ14の形状にしなければならないが、すると外型分割体11Aを外径側へ抜けなくなる。金型の構造を変えて、射出成形だけで完成品21の形状に成形することも可能であるが、そうするには金型の構造が複雑になることが避けられない。金型の構造が複雑であると、金型のコストが高くなるだけでなく、小さいサイズの保持器の成形が難しい。   In order to form into the shape of the finished product 21 by only injection molding without secondary processing, it is necessary to make the shape of the cavity 14 without the part shown in white in FIG. It will not come out to the diameter side. It is possible to change the structure of the mold and form the finished product 21 by injection molding alone, but in order to do so, the structure of the mold is inevitable. If the structure of the mold is complicated, not only the cost of the mold becomes high, but also it is difficult to mold a cage having a small size.

なお、柱部が保持器の外径端から内径端まで続いて有る一般的な樹脂保持器(図9)では、ころ1の外径側への脱落を阻止する突起状のころ止め4aが柱部4に設けられている。このころ止め4aは円周方向の突出量が少ないため、金型が外型分割体11Aを外径側へ抜く構造であっても、樹脂材料の弾性変形を利用することで、ころ止め4aの高さに相当する円周方向の段差を乗り越えて外型分割体11Aを抜くことができる。しかし、保持器が図10の形状である場合には、段差が大きすぎて外型分割体11Aを抜くことができない。無理に抜こうとすれば、柱部4が壊れてしまう。   In a general resin cage (FIG. 9) in which the column portion continues from the outer diameter end to the inner diameter end of the cage, a protruding roller stopper 4a that prevents the roller 1 from dropping off to the outer diameter side is provided. It is provided in the part 4. Since this roller stopper 4a has a small amount of protrusion in the circumferential direction, even if the mold has a structure in which the outer mold divided body 11A is pulled out to the outer diameter side, by utilizing elastic deformation of the resin material, The outer mold part 11A can be pulled out over the circumferential step corresponding to the height. However, when the cage has the shape of FIG. 10, the step is too large and the outer mold divided body 11 </ b> A cannot be removed. If you try to force it out, the pillar 4 will break.

この発明の目的は、ころ数を増やして負荷容量を高めることができ、簡素な構造の金型を用いて樹脂製の保持器を成形することができる保持器付きころを提供することである。
この発明の他の目的は、上記樹脂製の保持器を2次加工無しに効率良く成形することができる成形方法を提供することである。
An object of the present invention is to provide a roller with a cage that can increase the load capacity by increasing the number of rollers and can mold a resin cage using a mold having a simple structure.
Another object of the present invention is to provide a molding method capable of efficiently molding the above-mentioned resin cage without secondary processing.

この発明の保持器付きころは、複数のころと、これら複数のころを保持する樹脂製の保持器とを備え、前記保持器は、軸方向に並ぶ互いに平行な一対の円環部が、円周方向に並ぶ複数の柱部で連結され、隣合う一対の柱部間に形成された各ポケットに前記各ころをそれぞれ収容するものであり、前記柱部を、互いに径方向に離れた外径側部分と内径側部分とに分割したことを特徴とする。   The roller with cage according to the present invention includes a plurality of rollers and a resin cage that holds the plurality of rollers, and the cage includes a pair of parallel annular rings arranged in an axial direction, The rollers are connected to each other by a plurality of columns arranged in the circumferential direction, and each of the rollers is accommodated in each pocket formed between a pair of adjacent columns, and the columns are separated from each other in the radial direction. It is characterized by being divided into a side portion and an inner diameter side portion.

この構成によれば、柱部を、互いに径方向に離れた外径側部分と内径側部分とに分割したことで、ころ配列のピッチ円径上の柱部の厚みを零にするか、または狭くすることができる。それにより、ころ配列の間隔を狭めてころ数を増やし、負荷容量を高めることができる。また、柱部が外径側部分と内径側部分とに分割されていれば、潤滑油が外径側部分と内径側部分の間を通って円周方向に行き来できるため、潤滑性が良い。   According to this configuration, by dividing the column portion into an outer diameter side portion and an inner diameter side portion that are separated from each other in the radial direction, the thickness of the column portion on the pitch circle diameter of the roller arrangement is zero, or Can be narrowed. Thereby, the space | interval of a roller arrangement | sequence can be narrowed, the number of rollers can be increased, and load capacity can be raised. Further, if the column portion is divided into an outer diameter side portion and an inner diameter side portion, the lubricating oil can go back and forth in the circumferential direction between the outer diameter side portion and the inner diameter side portion, so that the lubricity is good.

柱部を保持器の外径側だけに設けることによっても上記効果が得られる(図10)。しかし、外型分割体を外径側へ抜く簡易な構造の金型(図11)を用いる場合、外型分割体を外径側に抜くことが難しい。よって、「発明が解決しようとする課題」の欄で説明したように、一旦、外型分割体を抜くことが可能な形状に成形した後、2次加工で完成品の形状に仕上げなければならない。
対して、この発明の形状であれば、樹脂材料の弾性変形を利用して外型分割体を外径側に抜くことができる。そのため、射出成形だけで樹脂保持器を成形することができ、製作コストを低減できる。
The above effect can also be obtained by providing the column portion only on the outer diameter side of the cage (FIG. 10). However, in the case of using a mold having a simple structure for pulling the outer mold divided body to the outer diameter side (FIG. 11), it is difficult to pull the outer mold divided body to the outer diameter side. Therefore, as explained in the section “Problems to be solved by the invention”, the outer mold divided body must be once formed into a shape that can be pulled out and then finished into a finished product shape by secondary processing. .
On the other hand, if it is the shape of this invention, an outer-type division body can be extracted to an outer-diameter side using the elastic deformation of a resin material. Therefore, the resin cage can be formed only by injection molding, and the manufacturing cost can be reduced.

記柱部の外径側部分は、前記ポケットに収容された前記ころが外径側に脱落するのを阻止する断面形状であり、かつ前記柱部の内径側部分は、前記ポケットに収容された前記ころが内径側に脱落するのを阻止する断面形状である。
柱部の外径側部分および内径側部分を上記断面形状とすれば、ころの外径側および内径側への脱落を防止できる。
Radially outer portions of the front Kibashira portion is a cross-sectional shape to prevent the said rollers housed in the pocket falling off the outer diameter side and inner diameter side portion of the pillar portion is accommodated in said pocket the rollers Ru sectional shape der to prevent the falling off the inner diameter side.
If the outer diameter side portion and the inner diameter side portion of the column portion have the above-described cross-sectional shape, it is possible to prevent the rollers from falling off to the outer diameter side and the inner diameter side.

記柱部の外径側部分の断面形状は、前記保持器の内径側に中心が位置する扇形部と、この扇形部の両側面におけるころ配列のピッチ円径よりも大径側の位置から外方へ突き出た突起部とでなり、各扇形部は、隣合う一対の柱部の扇形部の対向面が互いに平行または外径側ほど間隔が広がる形状とする。
柱部の外径側部分が上記断面形状であれば、突起部により外径側へのころの脱落を阻止することができる。また、外径側部分が上記断面形状であれば、保持器を成形する金型が、円周方向に複数個の外型分割体に分割された外型と、内型とでなり、隣合う一対の外型分割体の合わせ面にキャビティが形成され、外型分割体を外径側に抜いて分解するタイプである場合、外型分割体を外径側に抜きやすい。すなわち、各扇形部は、隣合う一対の柱部の扇形部の対向面が互いに平行または外径側ほど間隔が広がる形状であるため、扇形部については、外型分割体を外径側へ抜くことの障害とならない。突起部は外型分割体の合わせ面よりも円周方向内側に入り込んでいるが、この突起部の入り込み量は、外型分割体全体の円周方向幅に対して比較的小さいので、樹脂材料の弾性を利用して突起部を乗り越して外型分割体を外径側へ抜くことが可能である。
Cross-sectional shape of the outer diameter side portion of the front Kibashira unit includes a fan-shaped portion positioned centered on the inner diameter side of the cage, the position of the large diameter side than the pitch circle diameter of the row of the rollers in the sides of the scallops it in a projecting portion projecting outwardly, each sector portion shall be the shape facing surface of the fan-shaped portion of the adjacent pair of column portions is widened spacing as parallel or radially outer side with one another.
If the outer diameter side portion of the column portion has the above-described cross-sectional shape, the protrusion can prevent the roller from dropping to the outer diameter side. Further, if the outer diameter side portion has the above cross-sectional shape, the mold for molding the cage is composed of an outer mold divided into a plurality of outer mold division bodies in the circumferential direction and an inner mold, which are adjacent to each other. When the cavity is formed on the mating surface of the pair of outer mold divided bodies and the outer mold divided body is pulled out to the outer diameter side and disassembled, the outer mold divided body is easily pulled out to the outer diameter side. That is, each sector has a shape in which the opposing surfaces of the sector portions of a pair of adjacent pillars are parallel to each other or have a shape in which the distance increases toward the outer diameter side. Therefore, for the sector part, the outer mold divided body is pulled out to the outer diameter side. It will not be an obstacle. The protrusion enters the inner side in the circumferential direction from the mating surface of the outer mold divided body, but the amount of the protrusion is relatively small with respect to the circumferential width of the entire outer mold divided body. It is possible to pull out the outer mold divided body to the outer diameter side by overcoming the protruding portion by utilizing the elasticity of.

前記突起部は、前記柱部における前記一対の円環部間の中央部だけに設けられていてもよい。
突起部が一対の円環部間の中央部だけに設けられていても、ころが外径側に脱落するのを阻止する作用が得られる。
The protrusion may be provided only in a central portion between the pair of annular portions in the column portion.
Even if the protrusion is provided only at the central portion between the pair of annular portions, an effect of preventing the roller from dropping off to the outer diameter side can be obtained.

この発明において、前記柱部の内径側部分は、前記一対の円環部間で分断されて、一方の円環部と一体の部位およびもう一方の円環部と一体の部位に分かれていてもよい。
柱部の内径側部分が一対の部位に分断されていれば、潤滑油が一対の部位間を通って外径側と内径側とを行き来でき、さらに潤滑性が高まる。
In this invention, the inner diameter side portion of the column part may be divided between the pair of annular parts and divided into a part integral with one annular part and a part integral with the other annular part. Good.
If the inner diameter side portion of the column portion is divided into a pair of portions, the lubricating oil can pass between the outer diameter side and the inner diameter side through the pair of portions, further improving the lubricity.

前記突起部が、前記柱部における前記一対の円環部間の中央部だけに設けられ、かつ前記柱部の内径側部分は、前記一対の円環部間で分断されて、一方の円環部と一体の部位およびもう一方の円環部と一体の部位に分かれている場合、各部位の先端の軸方向位置は、前記突起部の両端と同じか、または前記一対の円環部間の軸方向外側にあるのがよい。
この構成によれば、柱部の内径側部分が一対の部位に分断されていることにより、潤滑油が一対の部位間を通って外径側と内径側とを行き来できることに加えて、各部位の先端の軸方向位置が、突起部の両端と同じか、または一対の円環部間の軸方向外側にあることにより、内径側部分の内径側から外径側へ抜けた潤滑油が、外径側部分の突起部の軸方向外側と通って外径側部分の外径側へ抜けやすくなり、潤滑性がより一層高まる。
The protrusion is provided only at a central portion between the pair of annular portions in the column portion, and an inner diameter side portion of the column portion is divided between the pair of annular portions, and one annular ring is formed. When it is divided into a part integral with the part and a part integral with the other annular part, the axial position of the tip of each part is the same as both ends of the projection part or between the pair of annular parts It should be on the outside in the axial direction.
According to this structure, in addition to the fact that the inner diameter side portion of the column portion is divided into a pair of parts, the lubricating oil can go back and forth between the outer diameter side and the inner diameter side through the pair of parts. The axial position of the tip of the protrusion is the same as both ends of the protrusion, or the outer side in the axial direction between the pair of annular portions, so that the lubricating oil that has flowed from the inner diameter side to the outer diameter side of the inner diameter side portion It becomes easy to come out to the outer diameter side of the outer diameter side portion through the axially outer side of the protruding portion of the diameter side portion, and the lubricity is further enhanced.

前記各ころは両端にチャンファ部を有する場合、前記柱部の内径側部分の2つの部位は、いずれもその先端が、前記ポケットに収容されている前記ころのチャンファ部よりも前記一対の円環部間の軸方向内側へ突出しているのがよい。
それにより、柱部の内径側部分の2つの部位の少なくとも一部が、常にころと軸方向に重なる。そのため、ころが内径側へ脱落するのを確実に阻止できる。
In the case where each roller has a chamfer portion at both ends, the two portions of the inner diameter side portion of the column portion each have a tip that is more than the pair of annular rings than the chamfer portion of the roller housed in the pocket. It is good to protrude to the axial direction inner side between parts.
Thereby, at least a part of the two portions of the inner diameter side portion of the column portion always overlaps the roller in the axial direction. Therefore, it is possible to reliably prevent the rollers from dropping out toward the inner diameter side.

前記柱部の内径側部分の2つの部位は、両方またはいずれかが先細り形状であってもよい。
柱部の内径側部分が先細り形状であっても、ころが内径側へ脱落するのを阻止できる。
Both or one of the two portions of the inner diameter side portion of the column portion may be tapered.
Even if the inner diameter side portion of the column portion is tapered, it is possible to prevent the rollers from dropping to the inner diameter side.

この発明において、前記柱部の外径側部分は、その内径端がころ配列のピッチ円径よりも内径側に位置していてもよい。
柱部の外径側部分の内径端がころ配列のピッチ円径よりも内径側に位置していても、ピッチ円径上の外径側部分の円周方向幅を狭くすることで、ころ数を増やして負荷容量を高めることができる。
In the present invention, the outer diameter side portion of the column part may have an inner diameter end located on the inner diameter side of the pitch circle diameter of the roller arrangement.
Even if the inner diameter end of the outer diameter side portion of the column portion is located on the inner diameter side of the pitch circle diameter of the roller arrangement, the number of rollers can be reduced by reducing the circumferential width of the outer diameter side portion on the pitch circle diameter. To increase the load capacity.

この発明において、前記柱部の内径側部分は、全体がころ配列のピッチ円径よりも内径側に位置するのがよい。
柱部の内径側部分の全体をころ配列のピッチ円径よりも内径側に位置させれば、内径側部分がころを干渉することを回避しやすい。そのため、無理なくころ数を増やすことができる。
In this invention, it is preferable that the inner diameter side portion of the column portion is located on the inner diameter side of the pitch circle diameter of the roller arrangement.
If the entire inner diameter side portion of the column portion is positioned on the inner diameter side of the pitch circle diameter of the roller arrangement, it is easy to avoid the inner diameter side portion from interfering with the rollers. Therefore, the number of rollers can be increased without difficulty.

この発明において、前記ころは針状ころであってもよい。
針状ころの場合、この発明のころ数を増やして負荷容量を高めることができ、簡素な構造の金型を用いて樹脂製の保持器を成形することができるという効果が顕著に現れる。
In the present invention, the roller may be a needle roller.
In the case of needle rollers, the load capacity can be increased by increasing the number of rollers according to the present invention, and the effect that a resin cage can be molded using a mold having a simple structure is conspicuous.

この発明の樹脂製保持器の成形方法は、軸方向に並ぶ互いに平行な一対の円環部が、円周方向に並ぶ複数の柱部で連結され、隣合う一対の柱部間にころを収容するポケットが形成され、前記柱部は、互いに径方向に離れた外径側部分と内径側部分とに分割され、前記柱部の外径側部分の断面形状は、前記保持器の内径側に中心が位置する扇形部と、この扇形部の両側面におけるころ配列のピッチ円径よりも大径側の位置から外方へ突き出た突起部とでなり、各扇形部は、隣合う一対の柱部の扇形部の対向面が互いに平行または外径側ほど間隔が広がる形状である樹脂製保持器の成形方法であって、円周方向に複数個の外型分割体に分割された外型と、内型とでなり、隣合う一対の外型分割体の合わせ面に柱部成形用のキャビティが形成された金型を用い、射出により前記キャビティ内に樹脂材料を充填し、樹脂材料が硬化した後、前記外側分割体を外径側に抜いて前記金型を分解することを特徴とする。   According to the molding method of the resin cage of the present invention, a pair of parallel ring portions arranged in the axial direction are connected by a plurality of column portions arranged in the circumferential direction, and a roller is accommodated between a pair of adjacent column portions. Pockets are formed, and the column portion is divided into an outer diameter side portion and an inner diameter side portion that are separated from each other in the radial direction, and a cross-sectional shape of the outer diameter side portion of the column portion is on the inner diameter side of the cage. It consists of a fan-shaped part whose center is located, and a protruding part protruding outward from a position larger than the pitch circle diameter of the roller arrangement on both sides of this fan-shaped part, and each fan-shaped part has a pair of adjacent columns. A method of molding a resin cage in which the opposing surfaces of the fan-shaped part of the part are parallel to each other or have a shape in which the distance increases toward the outer diameter side, and the outer mold is divided into a plurality of outer mold divisions in the circumferential direction A cavity for forming a column part is formed on the mating surface of a pair of adjacent outer mold parts, which is an inner mold. Using a mold, the resin material filled in the cavity by injection, after the resin material is cured, characterized by decomposing the mold by far the outer divided body radially outwardly.

この樹脂製保持器の成形方法によれば、円周方向に複数個の外型分割体に分割された外型と、内型とでなり、隣合う一対の外型分割体の合わせ面に柱部成形用のキャビティが形成され、外側分割体を外径側に抜いて分解する簡素な構造の金型を用いることができる。そのため、金型のコストが安く、小さいサイズの保持器の成形も可能である。また、金型を分解した段階で完成品の形状を得ることができるため、削り加工等の2次加工が不要である。
この成形方法で成形される樹脂製保持器は、柱部の外径側部分の断面形状が、前記保持器の内径側に中心が位置する扇形部と、この扇形部の両側面におけるころ配列のピッチ円径よりも大径側の位置から外方へ突き出た突起部とでなり、各扇形部は、隣合う一対の柱部の扇形部の対向面が互いに平行または外径側ほど間隔が広がる形状である。そのため、外型分割体を外径側に抜きやすい。すなわち、扇形部については、外型分割体を外径側へ抜くことの障害とならない。突起部は外型分割体の合わせ面よりも円周方向内側に入り込んでいるが、この突起部の入り込み量は、外型分割体全体の円周方向幅に対して比較的小さいので、樹脂材料の弾性を利用して突起部を乗り越して外型分割体を外径側へ抜くことが可能である。
According to the molding method of the resin cage, the outer mold divided into a plurality of outer mold divisions in the circumferential direction and the inner mold, and the pillars on the mating surfaces of a pair of adjacent outer mold divisions A mold having a simple structure in which a cavity for partial molding is formed and the outer divided body is pulled out to the outer diameter side and disassembled can be used. For this reason, the cost of the mold is low, and it is possible to mold a cage having a small size. In addition, since the shape of the finished product can be obtained at the stage of disassembling the mold, secondary processing such as shaving is not necessary.
In the resin cage molded by this molding method, the cross-sectional shape of the outer diameter side portion of the column portion is a fan-shaped portion whose center is located on the inner diameter side of the cage, and a roller arrangement on both side surfaces of the fan-shaped portion. It consists of protrusions protruding outward from a position on the larger diameter side than the pitch circle diameter, and each fan-shaped part is parallel to the opposing surfaces of the fan-shaped parts of a pair of adjacent column parts or the distance increases toward the outer diameter side. Shape. Therefore, it is easy to remove the outer mold divided body to the outer diameter side. That is, the fan-shaped portion does not become an obstacle to pulling the outer mold divided body to the outer diameter side. The protrusion enters the inner side in the circumferential direction from the mating surface of the outer mold divided body, but the amount of the protrusion is relatively small with respect to the circumferential width of the entire outer mold divided body. It is possible to pull out the outer mold divided body to the outer diameter side by overcoming the protruding portion by utilizing the elasticity of.

この発明の保持器付きころは、複数のころと、これら複数のころを保持する樹脂製の保持器とを備え、前記保持器は、軸方向に並ぶ互いに平行な一対の円環部が、円周方向に並ぶ複数の柱部で連結され、隣合う一対の柱部間に形成された各ポケットに前記各ころをそれぞれ収容するものであり、前記柱部を、互いに径方向に離れた外径側部分と内径側部分とに分割し、前記柱部の外径側部分は、前記ポケットに収容された前記ころが外径側に脱落するのを阻止する断面形状であり、かつ前記柱部の内径側部分は、前記ポケットに収容された前記ころが内径側に脱落するのを阻止する断面形状であり、前記柱部の外径側部分の断面形状は、前記保持器の内径側に中心が位置する扇形部と、この扇形部の両側面におけるころ配列のピッチ円径よりも大径側の位置から外方へ突き出た突起部とでなり、各扇形部は、隣合う一対の柱部の扇形部の対向面が互いに平行または外径側ほど間隔が広がる形状としたため、ころ数を増やして負荷容量を高めることができ、簡素な構造の金型を用いて樹脂製の保持器を成形することができる
この発明の他の保持器付きころは、複数のころと、これら複数のころを保持する樹脂製の保持器とを備え、前記保持器は、軸方向に並ぶ互いに平行な一対の円環部が、円周方向に並ぶ複数の柱部で連結され、隣合う一対の柱部間に形成された各ポケットに前記各ころをそれぞれ収容するものであり、前記柱部を、互いに径方向に離れた外径側部分と内径側部分とに分割し、前記柱部の内径側部分は、前記一対の円環部間で分断されて、一方の円環部と一体の部位およびもう一方の円環部と一体の部位に分かれているため、ころ数を増やして負荷容量を高めることができ、簡素な構造の金型を用いて樹脂製の保持器を成形することができる。
この発明のさらに他の保持器付きころは、複数のころと、これら複数のころを保持する樹脂製の保持器とを備え、前記保持器は、軸方向に並ぶ互いに平行な一対の円環部が、円周方向に並ぶ複数の柱部で連結され、隣合う一対の柱部間に形成された各ポケットに前記各ころをそれぞれ収容するものであり、前記柱部を、互いに径方向に離れた外径側部分と内径側部分とに分割し、前記柱部の外径側部分は、その内径端がころ配列のピッチ円径よりも内径側に位置するため、ころ数を増やして負荷容量を高めることができ、簡素な構造の金型を用いて樹脂製の保持器を成形することができる。
The roller with cage according to the present invention includes a plurality of rollers and a resin cage that holds the plurality of rollers, and the cage includes a pair of parallel annular rings arranged in an axial direction, The rollers are connected to each other by a plurality of columns arranged in the circumferential direction, and each of the rollers is accommodated in each pocket formed between a pair of adjacent columns, and the columns are separated from each other in the radial direction. The column portion is divided into a side portion and an inner diameter side portion, and the outer diameter side portion of the column portion has a cross-sectional shape that prevents the roller accommodated in the pocket from dropping off to the outer diameter side, and the column portion The inner diameter side portion has a cross-sectional shape that prevents the roller accommodated in the pocket from dropping off toward the inner diameter side, and the cross-sectional shape of the outer diameter side portion of the column portion is centered on the inner diameter side of the cage. From the sector of the sector and the pitch circle diameter of the roller arrangement on both sides of this sector It in a projecting portion projecting outwardly from the position of the large diameter side, each sector portion, due to a shape facing surface of the fan-shaped portion of the adjacent pair of column portions is widened spacing as parallel or radially outer side with each other, The number of rollers can be increased to increase the load capacity, and a resin cage can be formed using a mold having a simple structure .
Another roller with a retainer of the present invention includes a plurality of rollers and a resin retainer that retains the plurality of rollers, and the retainer includes a pair of parallel annular portions arranged in the axial direction. The rollers are connected to each other by a plurality of columns arranged in the circumferential direction, and each of the rollers is accommodated in each pocket formed between a pair of adjacent columns, and the columns are separated from each other in the radial direction. The outer diameter side portion is divided into an inner diameter side portion, and the inner diameter side portion of the column portion is divided between the pair of annular portions, so that an integral part of one annular portion and the other annular portion Therefore, the load capacity can be increased by increasing the number of rollers, and a resin cage can be formed using a mold having a simple structure.
Still another roller with a retainer according to the present invention includes a plurality of rollers and a resin retainer that retains the plurality of rollers, and the retainer includes a pair of parallel annular portions arranged in the axial direction. Are connected by a plurality of columns arranged in the circumferential direction, and each of the rollers is received in each pocket formed between a pair of adjacent columns, and the columns are separated from each other in the radial direction. The outer diameter side portion is divided into an outer diameter side portion and an outer diameter side portion of the column portion, and the inner diameter end is located on the inner diameter side of the pitch circle diameter of the roller arrangement. The cage made of resin can be molded using a mold having a simple structure.

この発明の樹脂製保持器の成形方法は、軸方向に並ぶ互いに平行な一対の円環部が、円周方向に並ぶ複数の柱部で連結され、隣合う一対の柱部間にころを収容するポケットが形成され、前記柱部は、互いに径方向に離れた外径側部分と内径側部分とに分割され、前記柱部の外径側部分の断面形状は、前記保持器の内径側に中心が位置する扇形部と、この扇形部の両側面におけるころ配列のピッチ円径よりも大径側の位置から外方へ突き出た突起部とでなり、各扇形部は、隣合う一対の柱部の扇形部の対向面が互いに平行または外径側ほど間隔が広がる形状である樹脂製保持器の成形方法であって、円周方向に複数個の外型分割体に分割された外型と、内型とでなり、隣合う一対の外型分割体の合わせ面に柱部成形用のキャビティが形成された金型を用い、射出により前記キャビティ内に樹脂材料を充填し、樹脂材料が硬化した後、前記外側分割体を外径側に抜いて前記金型を分解するため、樹脂製保持器を2次加工無しに効率良く成形することができる。   According to the molding method of the resin cage of the present invention, a pair of parallel ring portions arranged in the axial direction are connected by a plurality of column portions arranged in the circumferential direction, and a roller is accommodated between a pair of adjacent column portions. Pockets are formed, and the column portion is divided into an outer diameter side portion and an inner diameter side portion that are separated from each other in the radial direction, and a cross-sectional shape of the outer diameter side portion of the column portion is on the inner diameter side of the cage. It consists of a fan-shaped part whose center is located, and a protruding part protruding outward from a position larger than the pitch circle diameter of the roller arrangement on both sides of this fan-shaped part, and each fan-shaped part has a pair of adjacent columns. A method of molding a resin cage in which the opposing surfaces of the fan-shaped part of the part are parallel to each other or have a shape in which the distance increases toward the outer diameter side, and the outer mold is divided into a plurality of outer mold divisions in the circumferential direction A cavity for forming a column part is formed on the mating surface of a pair of adjacent outer mold parts, which is an inner mold. Using a mold, the resin material is filled into the cavity by injection, and after the resin material is cured, the outer divided body is pulled out to the outer diameter side, and the mold is disassembled. Can be formed efficiently without the need.

(A)はこの発明の実施形態にかかる保持器付きころの断面図、(B)はそのIB−IB断面図である。(A) is sectional drawing of the roller with a retainer concerning embodiment of this invention, (B) is the IB-IB sectional drawing. (A)は同保持器付きころの保持器の断面図、(B)はそのIIB矢視図、(C)はそのIIC−IIC断面図である。(A) is sectional drawing of the cage | basket of the roller with the cage | basket, (B) is the IIB arrow directional view, (C) is the IIC-IIC sectional drawing. (A)は異なる保持器の断面図、(B)はそのIIIB矢視図、(C)はそのIIIC−IIIC断面図である。(A) is sectional drawing of a different holder | retainer, (B) is the IIIB arrow directional view, (C) is the IIIC-IIIC sectional drawing. (A)はさらに異なる保持器の断面図、(B)はそのIVB矢視図、(C)はそのIVC−IVC断面図である。(A) is a sectional view of a further different cage, (B) is a sectional view taken along arrow IVB, and (C) is a sectional view taken along IVC-IVC. 図2に示す保持器を成形する金型の組立状態の断面図である。It is sectional drawing of the assembly state of the metal mold | die which shape | molds the holder | retainer shown in FIG. 同金型の分解時の状態を示す断面図である。It is sectional drawing which shows the state at the time of decomposition | disassembly of the metal mold | die. 異なる柱部の断面形状を示す説明図である。It is explanatory drawing which shows the cross-sectional shape of a different pillar part. さらに異なる柱部の断面形状を示す説明図である。Furthermore, it is explanatory drawing which shows the cross-sectional shape of a different pillar part. (A)は従来の保持器付きころの保持器の断面図、(B)はそのIXB矢視図、(C)はそのIXC−IXC断面図である。(A) is sectional drawing of the cage of the conventional roller with a cage, (B) is the IXB arrow directional view, (C) is the IXC-IXC sectional drawing. (A)は提案例の保持器付きころの保持器の断面図、(B)はそのXB矢視図、(C)はそのXC−XC断面図である。(A) is sectional drawing of the cage | basket of the roller with a cage of a proposal example, (B) is the XB arrow directional view, (C) is the XC-XC sectional drawing. 同保持器の成形する金型の組立状態の断面図である。It is sectional drawing of the assembly state of the metal mold | die which the holder | retainer shape | molds. (A)〜(C)は同保持器の成形過程を示す説明図である。(A)-(C) are explanatory drawings which show the formation process of the cage.

この発明の実施形態を図1および図2と共に説明する。図1は保持器付きころの全体を表し、図2は保持器を表す。この保持器付きころは、複数のころ1と、これら複数のころ1を保持する樹脂製の保持器2とでなる。この例では、ころ1は針状ころであり、両端にチャンファ部1aを有する。ころ1は、例えば軸受鋼等の鋼製である。保持器2は、軸方向に並ぶ互いに平行な一対の円環部3を、円周方向に並ぶ複数の柱部4で連結した構造であり、隣合う一対の柱部4間に形成された各ポケット5に各ころ1がそれぞれ収容される。なお、図2(A)では、一部のポケット5のみを表示し、他のポケット5は図示を省略している。   An embodiment of the present invention will be described with reference to FIGS. FIG. 1 shows the entire roller with cage, and FIG. 2 shows the cage. This roller with a cage includes a plurality of rollers 1 and a resin cage 2 that holds the plurality of rollers 1. In this example, the roller 1 is a needle roller and has chamfer portions 1a at both ends. The roller 1 is made of steel such as bearing steel. The cage 2 has a structure in which a pair of parallel ring portions 3 arranged in the axial direction are connected by a plurality of column portions 4 arranged in the circumferential direction, and each of the cages 2 formed between a pair of adjacent column portions 4 is arranged. Each roller 1 is accommodated in the pocket 5. In FIG. 2A, only some of the pockets 5 are displayed, and the other pockets 5 are not shown.

保持器2の柱部4は、互いに径方向に離れた外径側部分6と内径側部分7とに分割されている。前記外径側部分6は、外径側部分主部となる扇形部6aと突起部6bとでなる。詳しくは、外径側部分6の断面形状は、一対の円環部3間の中央部では、内径側に中心が位置する扇形部6aと、この扇形部6aの両側面から外方へ突き出た突起部6bとでなる形状であり、円環部3付近では、扇形部6aのみからなる形状である。つまり、突起部6bは、一対の円環部3間の中央部だけに設けられている。隣合う一対の柱部4の扇形部6aは、互いの対向面8が平行である。突起部6bの径方向位置は、ころ配列のピッチ円径PCDよりも大径側である。隣合う一対の外径側部分6の互いに対向する突起部6b間の距離L1は、ころ1の直径Dよりも小さい。そのため、外径側部分6により、ポケット5に収容されたころ1が外径側に脱落するのが阻止される。   The column portion 4 of the cage 2 is divided into an outer diameter side portion 6 and an inner diameter side portion 7 which are separated from each other in the radial direction. The outer diameter side portion 6 includes a fan-shaped portion 6a and a protruding portion 6b that are outer diameter side portion main portions. In detail, the cross-sectional shape of the outer diameter side portion 6 protrudes outward from the fan-shaped part 6a whose center is located on the inner diameter side and the both side surfaces of the fan-shaped part 6a at the central part between the pair of annular parts 3. In the vicinity of the annular portion 3, the shape is composed of only the fan-shaped portion 6 a. That is, the protrusion 6 b is provided only at the center between the pair of annular portions 3. As for the sector-shaped part 6a of a pair of adjacent pillar part 4, the opposing surface 8 is mutually parallel. The radial position of the protrusion 6b is larger than the pitch circle diameter PCD of the roller arrangement. A distance L <b> 1 between the protruding portions 6 b of the pair of adjacent outer diameter side portions 6 that are adjacent to each other is smaller than the diameter D of the roller 1. Therefore, the outer diameter side portion 6 prevents the roller 1 accommodated in the pocket 5 from dropping off to the outer diameter side.

この例では、外径側部分6の内径端がピッチ円径PCDよりも内径側に位置するが、ピッチ円径PCDよりも外径側に位置して、ピッチ円径PCD上には柱部4が存在しない構成であってもよい。また、各扇形部6aは、隣合う一対の柱部4の扇形部6aの対向面8が外径側ほど間隔の広がる形状であってもよい。   In this example, the inner diameter end of the outer diameter side portion 6 is positioned on the inner diameter side with respect to the pitch circle diameter PCD, but is positioned on the outer diameter side with respect to the pitch circle diameter PCD and on the pitch circle diameter PCD, the column portion 4 is located. The structure which does not exist may be sufficient. Moreover, each fan-shaped part 6a may have a shape in which the opposing surface 8 of the fan-shaped part 6a of a pair of adjacent column parts 4 is widened toward the outer diameter side.

柱部4の内径側部分7は、全体がピッチ円径PCDよりも内径側に位置し、その内周端の角部が斜めに切り落とされた断面形状とされている。隣合う一対の内径側部分7の対向面間の距離L2は、ころ1の直径Dよりも小さい。そのため、内径側部分7により、ポケット5に収容されたころ1が内径側に脱落するのが阻止される。   The inner diameter side portion 7 of the column part 4 is entirely located on the inner diameter side of the pitch circle diameter PCD, and has a cross-sectional shape in which the corner portion of the inner peripheral end is cut off obliquely. A distance L <b> 2 between the opposing surfaces of the pair of adjacent inner diameter side portions 7 is smaller than the diameter D of the roller 1. Therefore, the inner diameter side portion 7 prevents the roller 1 accommodated in the pocket 5 from dropping out toward the inner diameter side.

この構成の保持器付きころは、柱部4を、互いに径方向に離れた外径側部分6と内径側部分7とに分割したことで、ピッチ円径PCD上の柱部4の円周方向幅を狭くすることができる。それにより、ころ1の充填率を高めてころ数を増やすことが可能となり、負荷容量を向上させることができる。ピッチ円径PCD上には柱部4が存在しない構成にすれば、さらにころ1の充填率を高めることができるが、図1および図2の構成であっても、十分な充填率を得られる。また、柱部4を外径側部分6と内径側部分7とに分割したことで、潤滑油が外径側部分6と内径側部分7の間を通って円周方向に行き来できるようになり、潤滑性が良い。   In the roller with cage of this configuration, the column portion 4 is divided into an outer diameter side portion 6 and an inner diameter side portion 7 which are separated from each other in the radial direction, so that the circumferential direction of the column portion 4 on the pitch circle diameter PCD. The width can be reduced. Thereby, it becomes possible to increase the filling rate of the roller 1 and increase the number of rollers, and to improve the load capacity. If the configuration is such that the column portion 4 does not exist on the pitch circle diameter PCD, the filling rate of the roller 1 can be further increased, but even with the configuration of FIGS. 1 and 2, a sufficient filling rate can be obtained. . Further, by dividing the column portion 4 into the outer diameter side portion 6 and the inner diameter side portion 7, the lubricating oil can pass in the circumferential direction between the outer diameter side portion 6 and the inner diameter side portion 7. Good lubricity.

図3は、保持器の異なる実施形態を示す。この保持器2は、柱部4の内径側部分7が一対の円環部3(3A,3B)間で分断されて、一方の円環部3Aと一体の部位7Aおよびもう一方の円環部3Bと一体の部位7Bに分かれている。いずれの部位7A,7Bも、その先端が外径側部分6の突起部6bよりも軸方向外側にある。図4に示すように、各部位7A,7Bは先細り形状であってもよい。   FIG. 3 shows a different embodiment of the cage. In this cage 2, the inner diameter side portion 7 of the pillar portion 4 is divided between a pair of annular portions 3 (3A, 3B), and a portion 7A integrated with one annular portion 3A and the other annular portion. It is divided into a part 7B integrated with 3B. The tip of each of the portions 7A and 7B is located on the outer side in the axial direction with respect to the protrusion 6b of the outer diameter side portion 6. As shown in FIG. 4, each part 7A, 7B may have a tapered shape.

この構成によっても、柱部4の内径側部分7により、ポケット5に収容されたころ1が内径側に脱落するのを阻止できる。また、内径側部分7が一対の部位7A,7Bに分断されていれば、潤滑油が、外径側部分6と内径側部分7の間を通って円周方向に行き来できることに加えて、一対の部位7A,7B間を通って外径側と内径側とに行き来でき、潤滑性をより一層高めることができる。内径側部分7の各部位7A,7Bの先端の軸方向位置が外径側部分6の突起部6bよりも軸方向外側にあれば、径方向の潤滑油の流れが円滑である。   Also with this configuration, the inner diameter side portion 7 of the column portion 4 can prevent the rollers 1 accommodated in the pockets 5 from dropping out toward the inner diameter side. Further, if the inner diameter side portion 7 is divided into a pair of portions 7A and 7B, the lubricating oil can go back and forth between the outer diameter side portion 6 and the inner diameter side portion 7 in the circumferential direction. The region 7A, 7B can be passed between the outer diameter side and the inner diameter side, and the lubricity can be further improved. If the axial position of the tip of each part 7A, 7B of the inner diameter side portion 7 is on the outer side in the axial direction than the protrusion 6b of the outer diameter side portion 6, the flow of the lubricating oil in the radial direction is smooth.

上記各実施形態の保持器2は、先に説明したように樹脂製である。保持器2用の樹脂材料としては、例えば、46ナイロンや66ナイロン等のポリアミド系樹脂、PPS(ポリフェレンサルファイド)、PEEK(ポリエーテルエーテルケトン)等の射出成形可能な樹脂が用いられる。   The cage 2 in each of the above embodiments is made of resin as described above. As the resin material for the cage 2, for example, a polyamide-based resin such as 46 nylon or 66 nylon, or a resin that can be injection molded such as PPS (polyferene sulfide) or PEEK (polyether ether ketone) is used.

これら樹脂製の保持器2は、射出成形により成形される。図5は、図2の保持器2を成形する金型の柱部成形部分の断面を示す。図においてクロスハッチングを付した部分が金型で、この金型10は、円周方向に複数個の外型分割体11Aに分割された外型11と、内型12とでなる。隣合う一対の外型分割体11Aの合わせ面13に、柱部成形用のキャビティ14が形成されている。図5の断面では、キャビティ14は、外径側部分成形部14aおよび内径側部分成形部14bに分かれている。   These resin cages 2 are formed by injection molding. FIG. 5 shows a cross section of a column forming part of a mold for forming the cage 2 of FIG. In the figure, the part with cross-hatching is a mold, and this mold 10 is composed of an outer mold 11 and an inner mold 12 which are divided into a plurality of outer mold division bodies 11A in the circumferential direction. A column forming cavity 14 is formed on a mating surface 13 of a pair of adjacent outer mold parts 11A. In the cross section of FIG. 5, the cavity 14 is divided into an outer diameter side partial molding portion 14a and an inner diameter side partial molding portion 14b.

成形に際しては、射出によりキャビティ14内に樹脂材料15を充填し、樹脂材料15が硬化してから、図6のように、外型分割体11Aを外径側へ抜いて金型10を分解する。各扇形部6aは、隣合う一対の柱部4の扇形部6aの対向面8が互いに平行な形状であるため、扇形部6aについては、外型分割体1Aを外径側へ抜くことの障害とならない。突起部6bは外型分割体11Aの合わせ面13よりも円周方向内側に入り込んでいるが、この突起部6bの入り込み量は、外型分割体11A全体の円周方向幅に対して比較的小さいので、樹脂材料15の弾性を利用して突起部6bを乗り越して外型分割体11Aを外径側へ抜くことが可能である。また、この例では、外径側部分6の内径端が尖った形状となっているため、外径側部分6の円周方向幅を徐々に狭めながら、円滑に外型分割体11Aを外径側に抜くことができる。つまり、射出成形だけで保持器2を成形することができる。そのため、保持器2の製作コストを抑えられる。   At the time of molding, the resin material 15 is filled into the cavity 14 by injection, and after the resin material 15 is cured, the outer mold divided body 11A is pulled out to the outer diameter side to disassemble the mold 10 as shown in FIG. . Each sector 6a has a shape in which the opposing surfaces 8 of the sector 6a of a pair of adjacent pillars 4 are parallel to each other. Therefore, for the sector 6a, an obstacle to pulling out the outer mold division 1A to the outer diameter side. Not. The protruding portion 6b enters the inner side in the circumferential direction from the mating surface 13 of the outer mold divided body 11A. The amount of the protruding portion 6b is relatively smaller than the circumferential width of the entire outer mold divided body 11A. Since it is small, it is possible to use the elasticity of the resin material 15 to get over the protrusion 6b and to extract the outer mold divided body 11A to the outer diameter side. Further, in this example, since the inner diameter end of the outer diameter side portion 6 has a sharp shape, the outer mold part 11A is smoothly removed from the outer diameter while gradually reducing the circumferential width of the outer diameter side portion 6. Can be pulled out to the side. That is, the cage 2 can be formed only by injection molding. Therefore, the manufacturing cost of the cage 2 can be suppressed.

上記各実施形態では、柱部4の外径側部分6の主部が断面形状扇形の扇形部6aとされているが、外径側部分6の主部は、図7のように、断面形状が外径側の面が平面である二等辺三角形の二等辺三角形部6cとされていてもよく、あるいは図8のように、断面形状が変形菱形の変形菱形部6dとされていてもよい。扇形部6a、二等辺三角形部6c、および変形菱形部6dの内径端は、面取りされていてもよい。   In each said embodiment, although the main part of the outer diameter side part 6 of the pillar part 4 is made into the fan-shaped part 6a of cross-sectional shape fan, the main part of the outer diameter side part 6 is cross-sectional shape like FIG. May be an isosceles triangle portion 6c of an isosceles triangle whose outer diameter side is a plane, or may be a deformed rhombus portion 6d having a deformed rhombus shape as shown in FIG. The inner diameter ends of the sector part 6a, the isosceles triangle part 6c, and the deformed rhombus part 6d may be chamfered.

なお、この保持器付きころは、自動車、産業機械、建設機械等に用いられる。具体的には、歯車機構等の各種減速機構における軸に対する歯車の支持に用いられる。   This roller with cage is used for automobiles, industrial machines, construction machines and the like. Specifically, it is used for supporting a gear with respect to a shaft in various reduction mechanisms such as a gear mechanism.

1…ころ
1a…チャンファ部
2…保持器
3…円環部
4…柱部
5…ポケット
6…外径側部分
6a…扇形部
6b…突起部
7…内径側部分
7A,7B…部位
8…対向面
10…金型
11…外型
11A…外型分割体
12…内型
PCD…ころ配列のピッチ円径
DESCRIPTION OF SYMBOLS 1 ... Roller 1a ... Chamfer part 2 ... Cage 3 ... Ring part 4 ... Column part 5 ... Pocket 6 ... Outer diameter side part 6a ... Fan-shaped part 6b ... Projection part 7 ... Inner diameter side part 7A, 7B ... Part 8 ... Opposite Surface 10 ... Mold 11 ... Outer mold 11A ... Outer mold segment 12 ... Inner mold PCD ... Pitch circle diameter of roller arrangement

Claims (12)

複数のころと、これら複数のころを保持する樹脂製の保持器とを備え、前記保持器は、軸方向に並ぶ互いに平行な一対の円環部が、円周方向に並ぶ複数の柱部で連結され、隣合う一対の柱部間に形成された各ポケットに前記各ころをそれぞれ収容するものであり、前記柱部を、互いに径方向に離れた外径側部分と内径側部分とに分割し、前記柱部の外径側部分は、前記ポケットに収容された前記ころが外径側に脱落するのを阻止する断面形状であり、かつ前記柱部の内径側部分は、前記ポケットに収容された前記ころが内径側に脱落するのを阻止する断面形状であり、前記柱部の外径側部分の断面形状は、前記保持器の内径側に中心が位置する扇形部と、この扇形部の両側面におけるころ配列のピッチ円径よりも大径側の位置から外方へ突き出た突起部とでなり、各扇形部は、隣合う一対の柱部の扇形部の対向面が互いに平行または外径側ほど間隔が広がる形状としたことを特徴とする保持器付きころ。 A plurality of rollers and a resin-made cage that holds the plurality of rollers, and the cage is composed of a plurality of column portions that are arranged in a circumferential direction with a pair of parallel annular portions arranged in the axial direction. Each of the rollers is accommodated in each pocket formed between a pair of adjacent pillars, and the pillars are divided into an outer diameter side portion and an inner diameter side portion that are separated from each other in the radial direction. The outer diameter side portion of the pillar portion has a cross-sectional shape that prevents the roller accommodated in the pocket from dropping off to the outer diameter side, and the inner diameter side portion of the pillar portion is accommodated in the pocket. The cross-sectional shape of the roller is prevented from falling off to the inner diameter side, and the cross-sectional shape of the outer diameter side portion of the column portion is a fan-shaped portion centered on the inner diameter side of the cage, and the fan-shaped portion Pushing outward from a position on the larger diameter side of the pitch circle diameter of the roller array on both sides of the roller Were made in the protruding portion, each sector unit, roller and cage assembly, wherein the opposing surface of the fan-shaped portion of the adjacent pair of column portions has a shape spreading interval as parallel or radially outer side with one another. 請求項において、前記突起部は、前記柱部における前記一対の円環部間の中央部だけに設けられている保持器付きころ。 2. The roller with a retainer according to claim 1 , wherein the protrusion is provided only in a central portion between the pair of annular portions in the column portion. 請求項において、前記柱部の内径側部分は、前記一対の円環部間で分断されて、一方の円環部と一体の部位およびもう一方の円環部と一体の部位に分かれており、各部位の先端の軸方向位置は、前記突起部の両端と同じか、または前記一対の円環部間の軸方向外側にある保持器付きころ。 In Claim 2 , The inner diameter side part of the said pillar part is divided | segmented between said pair of annular parts, and is divided | segmented into the site | part integral with one annular part, and the site | part integral with the other annular part. A roller with a cage, wherein the axial position of the tip of each part is the same as both ends of the projection, or on the axially outer side between the pair of annular portions. 請求項1または請求項2において、前記柱部の内径側部分は、前記一対の円環部間で分断されて、一方の円環部と一体の部位およびもう一方の円環部と一体の部位に分かれている保持器付きころ。 3. The inner diameter side portion of the column portion according to claim 1 or 2 , wherein the inner diameter side portion of the column portion is divided between the pair of annular portions, and a portion integral with one annular portion and a portion integral with the other annular portion. Roller with cage is divided into. 複数のころと、これら複数のころを保持する樹脂製の保持器とを備え、前記保持器は、軸方向に並ぶ互いに平行な一対の円環部が、円周方向に並ぶ複数の柱部で連結され、隣合う一対の柱部間に形成された各ポケットに前記各ころをそれぞれ収容するものであり、前記柱部を、互いに径方向に離れた外径側部分と内径側部分とに分割し、前記柱部の内径側部分は、前記一対の円環部間で分断されて、一方の円環部と一体の部位およびもう一方の円環部と一体の部位に分かれている保持器付きころ。 A plurality of rollers and a resin-made cage that holds the plurality of rollers, and the cage is composed of a plurality of column portions that are arranged in a circumferential direction with a pair of parallel annular portions arranged in the axial direction. Each of the rollers is accommodated in each pocket formed between a pair of adjacent pillars, and the pillars are divided into an outer diameter side portion and an inner diameter side portion that are separated from each other in the radial direction. and, the inner diameter side portion of the pillar portion, the is divided between a pair of the annular portion, and cage assembly is divided into site for site and the other annular portion integral with one of the annular portion integrally Time. 請求項3ないし請求項5のいずれか1項において、前記各ころは両端にチャンファ部を有し、前記柱部の内径側部分の2つの部位は、いずれもその先端が、前記ポケットに収容されている前記ころのチャンファ部よりも前記一対の円環部間の軸方向内側へ突出している保持器付きころ。 The roller according to any one of claims 3 to 5 , wherein each roller has a chamfer portion at both ends, and the tip of each of the two portions of the inner diameter side portion of the column portion is accommodated in the pocket. A roller with a cage that protrudes inward in the axial direction between the pair of annular portions than a chamfer portion of the rollers. 請求項3ないし請求項6のいずれか1項おいて、前記柱部の内径側部分の2つの部位は、両方またはいずれかが先細り形状である保持器付きころ。 The roller with a retainer according to any one of claims 3 to 6 , wherein two or both of the two portions of the inner diameter side portion of the column portion are tapered. 請求項1ないし請求項のいずれか1項において、前記柱部の外径側部分は、その内径端がころ配列のピッチ円径よりも内径側に位置する保持器付きころ。 The roller with a retainer according to any one of claims 1 to 7 , wherein an outer diameter side portion of the column portion has an inner diameter end positioned on an inner diameter side of a pitch circle diameter of the roller arrangement. 複数のころと、これら複数のころを保持する樹脂製の保持器とを備え、前記保持器は、軸方向に並ぶ互いに平行な一対の円環部が、円周方向に並ぶ複数の柱部で連結され、隣合う一対の柱部間に形成された各ポケットに前記各ころをそれぞれ収容するものであり、前記柱部を、互いに径方向に離れた外径側部分と内径側部分とに分割し、前記柱部の外径側部分は、その内径端がころ配列のピッチ円径よりも内径側に位置する保持器付きころ。 A plurality of rollers and a resin-made cage that holds the plurality of rollers, and the cage is composed of a plurality of column portions that are arranged in a circumferential direction with a pair of parallel annular portions arranged in the axial direction. Each of the rollers is accommodated in each pocket formed between a pair of adjacent pillars, and the pillars are divided into an outer diameter side portion and an inner diameter side portion that are separated from each other in the radial direction. And the outer diameter side part of the said column part is a roller with a holder | retainer whose inner diameter end is located in an inner diameter side rather than the pitch circle diameter of a roller arrangement | sequence. 請求項1ないし請求項のいずれか1項において、前記柱部の内径側部分は、全体がころ配列のピッチ円径よりも内径側に位置する保持器付きころ。 The roller with a retainer according to any one of claims 1 to 7 , wherein the inner diameter side portion of the column part is located on the inner diameter side of the pitch circle diameter of the roller arrangement as a whole. 請求項1ないし請求項10のいずれか1項において、前記ころは針状ころである保持器付きころ。   The roller with a retainer according to any one of claims 1 to 10, wherein the roller is a needle roller. 軸方向に並ぶ互いに平行な一対の円環部が、円周方向に並ぶ複数の柱部で連結され、隣合う一対の柱部間にころを収容するポケットが形成され、前記柱部は、互いに径方向に離れた外径側部分と内径側部分とに分割され、前記柱部の外径側部分の断面形状は、前記保持器の内径側に中心が位置する扇形部と、この扇形部の両側面におけるころ配列のピッチ円径よりも大径側の位置から外方へ突き出た突起部とでなり、各扇形部は、隣合う一対の柱部の扇形部の対向面が互いに平行または外径側ほど間隔が広がる形状である樹脂製保持器の成形方法であって、
円周方向に複数個の外型分割体に分割された外型と、内型とでなり、隣合う一対の外型分割体の合わせ面に柱部成形用のキャビティが形成された金型を用い、射出により前記キャビティ内に樹脂材料を充填し、樹脂材料が硬化した後、前記外側分割体を外径側に抜いて前記金型を分解することを特徴とする樹脂製保持器の成形方法。
A pair of parallel circular rings arranged in the axial direction are connected by a plurality of columns arranged in the circumferential direction, and a pocket for accommodating a roller is formed between a pair of adjacent columns, and the columns are mutually connected. It is divided into an outer diameter side portion and an inner diameter side portion that are separated in the radial direction, and the cross-sectional shape of the outer diameter side portion of the column portion is a fan-shaped portion centered on the inner diameter side of the cage, Projections projecting outward from a position larger than the pitch circle diameter of the roller arrangement on both side surfaces, and each sector is parallel to or opposite to the opposing surface of the sector of a pair of adjacent pillars. It is a molding method of a resin cage that has a shape in which the interval increases toward the diameter side,
A mold having an outer mold divided into a plurality of outer mold divisions in the circumferential direction and an inner mold, and a cavity for forming a column part formed on a mating surface of a pair of adjacent outer mold divisions. A method for forming a resin cage, comprising: filling a resin material into the cavity by injection and curing the resin material, and then removing the outer divided body to the outer diameter side to disassemble the mold. .
JP2009297189A 2009-12-28 2009-12-28 Roller with cage and molding method of resin cage Expired - Fee Related JP5465003B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2009297189A JP5465003B2 (en) 2009-12-28 2009-12-28 Roller with cage and molding method of resin cage

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2009297189A JP5465003B2 (en) 2009-12-28 2009-12-28 Roller with cage and molding method of resin cage

Publications (2)

Publication Number Publication Date
JP2011137500A JP2011137500A (en) 2011-07-14
JP5465003B2 true JP5465003B2 (en) 2014-04-09

Family

ID=44349101

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2009297189A Expired - Fee Related JP5465003B2 (en) 2009-12-28 2009-12-28 Roller with cage and molding method of resin cage

Country Status (1)

Country Link
JP (1) JP5465003B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013225447B4 (en) * 2013-10-02 2020-02-13 Schaeffler Technologies AG & Co. KG Needle bearing assembly
DE102019114176A1 (en) * 2019-05-27 2020-12-03 Schaeffler Technologies AG & Co. KG Needle ring
JP2023040651A (en) * 2021-09-10 2023-03-23 Ntn株式会社 needle roller bearing

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000074071A (en) * 1998-08-28 2000-03-07 Nippon Seiko Kk Cage and roller
JP2006144839A (en) * 2004-11-17 2006-06-08 Ntn Corp Roller bearing
JP2009097525A (en) * 2007-10-12 2009-05-07 Nsk Ltd Rolling bearing with cage
JP2009293603A (en) * 2008-06-09 2009-12-17 Ntn Corp Cam follower for rocker arm, and cam follower device

Also Published As

Publication number Publication date
JP2011137500A (en) 2011-07-14

Similar Documents

Publication Publication Date Title
CN105465181B (en) Comb-shaped holding frame made of plastic and method for producing same
JP6055357B2 (en) Resin cage for tapered roller bearings
JP5465003B2 (en) Roller with cage and molding method of resin cage
JP6565570B2 (en) Outer ring guide resin retainer, injection mold, and outer ring guide resin retainer manufacturing method
JP5768562B2 (en) Resin cage for angular contact ball bearings
US9145917B2 (en) Cage for radial roller bearing
JPS5950224A (en) Retainer made of synthetic resin for conical roller bearing
JP2012112446A (en) Tapered roller bearing
US9562566B2 (en) Roller bearing
US8864387B2 (en) Retainer for roller bearing and needle roller bearing
JP6439245B2 (en) Radial roller bearings
JP5378968B2 (en) Roller bearing cage
JP2010242947A (en) Roller with cage
JP5567453B2 (en) Double row roller bearing and cage for double row roller bearing
JP5831120B2 (en) Radial roller bearing cage
CN107076207A (en) Retainer and tapered roller bearing for tapered roller bearing
JP2016080050A (en) Resin holder for bearing and manufacturing method thereof
JP2013160333A (en) Bearing resin retainer, method for manufacturing the same, and rolling bearing
JP6197605B2 (en) Cage for radial needle bearing
JP2008281016A (en) Thrust roller bearing and its manufacturing method
JP2019065919A (en) Retainer
JP2012031920A (en) High-load capacity-type needle roller bearing
JP4910522B2 (en) Pulley integrated rolling bearing
JP5329313B2 (en) Roller with cage
JP6373609B2 (en) Manufacturing method of resin molding

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20121130

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20130930

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20131008

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20131205

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20140107

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20140121

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

LAPS Cancellation because of no payment of annual fees