JP5459007B2 - Lubricant sealing method - Google Patents

Lubricant sealing method Download PDF

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JP5459007B2
JP5459007B2 JP2010069290A JP2010069290A JP5459007B2 JP 5459007 B2 JP5459007 B2 JP 5459007B2 JP 2010069290 A JP2010069290 A JP 2010069290A JP 2010069290 A JP2010069290 A JP 2010069290A JP 5459007 B2 JP5459007 B2 JP 5459007B2
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lubricant
grease
bearing
cage
diameter
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JP2011202710A (en
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正人 永野
達男 若林
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NSK Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/38Ball cages
    • F16C33/3837Massive or moulded cages having cage pockets surrounding the balls, e.g. machined window cages
    • F16C33/3843Massive or moulded cages having cage pockets surrounding the balls, e.g. machined window cages formed as one-piece cages, i.e. monoblock cages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/66Special parts or details in view of lubrication
    • F16C33/6603Special parts or details in view of lubrication with grease as lubricant
    • F16C33/6622Details of supply and/or removal of the grease, e.g. purging grease
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/02Wheel hubs or castors

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)

Description

本発明は、複列(一例として、2列)の玉軸受(例えば、自動車や鉄道車両などの各種車両の車輪を支持するための複列のハブユニット軸受)の製造技術の改良に関し、具体的には、当該複列玉軸受の内部に対する潤滑剤(一例として、グリース)の封入方法の改良に関する。   The present invention relates to an improvement in manufacturing technology of double-row (for example, two-row) ball bearings (for example, double-row hub unit bearings for supporting wheels of various vehicles such as automobiles and railway vehicles). The present invention relates to an improvement in a method of enclosing a lubricant (for example, grease) into the inside of the double row ball bearing.

複列(一例として、2列)の玉軸受は、例えば、自動車の車輪を回転自在に支持するハブユニットにおいて、その軸受部の構成部材として適用される。このような自動車の車輪を支持する複列の玉軸受(ハブユニット軸受)には、例えば、内方部材(外周部に軌道面を有する環状部材)及び外方部材(内周部に軌道面を有する環状部材)の回転可否、フランジの有無や数、あるいは内方部材の分離構成有無などの組み合わせの相違による各種の型式(タイプ)があり、その使用条件や使用目的などに応じて任意のタイプが使い分けられている。図6から図9には、このような複列玉軸受(ハブユニット軸受)の構成例がそれぞれ示されており、かかる軸受は、相対回転可能に対向して配置された内方部材2及び外方部材4、これら部材2,4の複列の軌道面6,8間に転動可能に組み込まれた複数の転動体(玉)20、及び各列の転動体(玉)20を1つずつ回転自在に保持する保持器22を備え、内方部材2が2つの内輪構成体2a,2bを1つに組み付けた構成となっている。
図6は、内方部材2及び外方部材4がいずれもフランジを有さないハブユニット軸受の一例を示し、図7から図9は、外方部材4にフランジ4fを配設したハブユニット軸受の一例をそれぞれ示している。また、図7は、内方部材2を静止輪、外方部材4を回転輪とした軸受構成、図8及び図9はこれとは逆に、内方部材2を回転輪、外方部材4を静止輪とした軸受構成の一例をそれぞれ示している。なお、図7に示すハブユニット軸受は自動車の従動輪を支持するタイプ、図6,8,9は従動輪及び駆動輪のいずれも支持可能なタイプとしてそれぞれ構成されている。
A double row (for example, two rows) ball bearing is applied as a component of the bearing portion in a hub unit that rotatably supports a wheel of an automobile, for example. Such double row ball bearings (hub unit bearings) that support the wheels of an automobile include, for example, an inner member (annular member having a raceway surface on the outer periphery) and an outer member (a raceway surface on the inner periphery). There are various types (types) depending on combinations such as whether or not the annular member has rotation, the presence or absence and number of flanges, or the separation configuration of the inner member, and any type depending on the use conditions and purpose of use. Are used properly. FIGS. 6 to 9 show examples of the configuration of such double row ball bearings (hub unit bearings). The bearings are composed of an inner member 2 and an outer member arranged so as to be relatively rotatable. One side member 4, a plurality of rolling elements (balls) 20 incorporated so as to be able to roll between the double-row raceway surfaces 6 and 8 of these members 2 and 4, and one rolling element (ball) 20 in each row. A retainer 22 is provided for rotatably holding, and the inner member 2 has a structure in which two inner ring structural bodies 2a and 2b are assembled into one.
FIG. 6 shows an example of a hub unit bearing in which neither the inner member 2 nor the outer member 4 has a flange. FIGS. 7 to 9 show a hub unit bearing in which the outer member 4 is provided with a flange 4f. An example of each is shown. FIG. 7 shows a bearing configuration in which the inner member 2 is a stationary ring and the outer member 4 is a rotating ring. FIGS. 8 and 9 are conversely, and the inner member 2 is a rotating wheel and the outer member 4. An example of a bearing configuration with a stationary ring is shown. The hub unit bearing shown in FIG. 7 is configured as a type that supports the driven wheel of an automobile, and FIGS. 6, 8, and 9 are configured as types that can support both the driven wheel and the driving wheel.

そして、これらの複列玉軸受(ハブユニット軸受)に対しては、従来から内方部材2、外方部材4、転動体(玉)20、及び保持器22が相互に接触する部分の摩擦や摩耗の減少、焼付き防止、あるいは疲れ寿命の延長などを目的として、潤滑が行われている。このような潤滑は、軸受内部に潤滑剤を封入することにより行っており、その際に使用される潤滑剤の種類によって、油潤滑とグリース潤滑に大別することができる。
一般的に、油潤滑には、潤滑剤の流動性や軸受に対する冷却効果が高く、グリース潤滑よりも潤滑性能に優れているという特長がある一方で、その性質上、軸受内部へ封入した潤滑油が軸受外部へ漏洩し易いという欠点がある。これに対し、グリース潤滑には、軸受外部への漏洩を抑制することができ、軸受及びその周辺構造を簡略化できるとともに、メンテナンスフリーであるという特長がある。このため、例えば、自動車の車輪を支持する複列玉軸受(ハブユニット軸受)の場合には、その優れたメンテナンス性を考慮し、グリース潤滑が広く行われている(特許文献1参照)。
For these double row ball bearings (hub unit bearings), the friction between the inner member 2, the outer member 4, the rolling elements (balls) 20, and the retainer 22 are in contact with each other. Lubrication is performed for the purpose of reducing wear, preventing seizure, or extending the fatigue life. Such lubrication is performed by enclosing a lubricant inside the bearing, and can be roughly classified into oil lubrication and grease lubrication depending on the type of lubricant used.
In general, oil lubrication has the characteristics that the fluidity of the lubricant and the cooling effect on the bearing are high and the lubrication performance is superior to that of grease lubrication. Has a drawback that it easily leaks to the outside of the bearing. On the other hand, grease lubrication can suppress leakage to the outside of the bearing, can simplify the bearing and its peripheral structure, and is maintenance-free. For this reason, for example, in the case of a double row ball bearing (hub unit bearing) that supports the wheels of an automobile, grease lubrication is widely performed in consideration of its excellent maintainability (see Patent Document 1).

なお、複列玉軸受(ハブユニット軸受)に対して油潤滑、あるいはグリース潤滑のいずれを行う場合であっても、当該軸受には、軸受内部(内方部材2と外方部材4で囲まれた空間)を外部から封止して密封状態(気密状態、及び液密状態)に保つための密封装置(各種のシールやシールドなど)24を設け、前記軸受内部に封入された潤滑油やグリースが軸受外部へ漏洩(飛散)することを防止している。また、かかる密封装置24を設けることで、軸受外部から異物(例えば、泥水、塵埃)が内部に侵入することも併せて防止している。   Note that, regardless of whether oil lubrication or grease lubrication is performed on the double row ball bearing (hub unit bearing), the bearing is surrounded by the bearing (inner member 2 and outer member 4). Sealing device (various seals, shields, etc.) 24 is provided to seal the space) from the outside and keep it in a sealed state (airtight state and liquid-tight state), and the lubricating oil and grease enclosed in the bearing Is prevented from leaking (scattering) outside the bearing. Further, by providing such a sealing device 24, foreign matters (for example, muddy water, dust) are prevented from entering the inside from the outside of the bearing.

複列玉軸受(ハブユニット軸受)に対してグリース潤滑を行うに当たっては、当該軸受の軸方向端面部(以下、軸受平面部という)から所定の封入手段のノズル部(ポンプ装置のグリース吐出ノズルなど)から軸受内部へグリースを封入する。その際、グリースの封入量が多過ぎる(例えば、軸受の回転を考慮した動的空間容積に近い量のグリースを封入する)と、封入したグリースが軸受外部へ漏洩する虞がある。このため、グリースは、軸受内部の動的空間容積に比べて若干少ない量が軸受内部へ封入される。   When performing grease lubrication on a double row ball bearing (hub unit bearing), a nozzle portion (such as a grease discharge nozzle of a pump device) of a predetermined sealing means from an axial end surface portion (hereinafter referred to as a bearing flat portion) of the bearing. ) Grease the inside of the bearing. At this time, if the amount of grease is excessively large (for example, the amount of grease close to the dynamic space volume considering the rotation of the bearing is encapsulated), the encapsulated grease may leak to the outside of the bearing. For this reason, a little smaller amount of grease is sealed in the bearing than the dynamic space volume inside the bearing.

特開2008−128421号公報JP 2008-128421 A

ここで、軸受内部へグリースを封入する際、その封入位置が前記軸受平面部寄りであると、封入時のグリース漏れが生じ易い。なお、ハブユニット軸受の密封装置(一例として、シール)は、泥水などの異物の浸入防止を主目的として設計されているため、軸受内部から外部へのグリース漏洩防止効果(耐久性)は、軸受外部から内部への異物浸入防止効果ほど高くはない。したがって、前記軸受平面部近傍に封入時のグリースが付着していると、グリース封入後に密封装置を装着した場合であっても、グリースが軸受外部へ漏洩する虞がある。また、軌道面へグリースが十分に行き亘らず潤滑性能の悪化を招いたり、軌道面に潤滑油(グリースから滲出される油)を供給する列間部のグリース量が不足し、グリース寿命の低下を招いたりする虞がある。
このような封入手段に代えて、例えば、軸受構成部品の表面などにあらかじめグリースを塗布しておき、当該部品を使用して軸受を組み立てることで軸受内部へのグリース封入を行うことも一つの方策として考えられるが、この場合にはグリースがアキシアル隙間の測定や音響検査の障害となり、軸受の品質保証上問題となるばかりでなく、飛散したグリースが組み立て場周辺へ付着することによる作業環境の悪化やグリース封入量の減少(不足)などの不都合を生じさせることも想定される。
Here, when the grease is sealed inside the bearing, if the sealing position is close to the bearing flat portion, grease leakage at the time of sealing tends to occur. The sealing device for the hub unit bearing (for example, a seal) is designed mainly to prevent the intrusion of foreign matter such as muddy water, so the effect of preventing grease leakage from the inside of the bearing to the outside (durability) It is not as high as the effect of preventing foreign material from entering from the outside. Therefore, if grease at the time of sealing adheres to the vicinity of the bearing flat surface portion, the grease may leak to the outside of the bearing even when the sealing device is mounted after the grease is sealed. In addition, grease does not reach the raceway surface sufficiently, resulting in deterioration of lubrication performance, or the amount of grease between the rows supplying lubricant (oil exuded from the grease) to the raceway surface is insufficient. There is a risk of lowering.
In place of such an enclosing means, for example, it is also possible to enclose grease inside the bearing by applying grease in advance to the surface of the bearing component and assembling the bearing using the component. In this case, however, the grease becomes an obstacle to the measurement of the axial gap and the acoustic inspection, which not only becomes a problem in terms of quality assurance of the bearing, but also deteriorates the working environment due to the scattered grease adhering to the assembly area. It is also assumed that inconveniences such as a decrease (insufficiency) of grease filling amount and the like occur.

本発明は、このような課題を解決するためになされており、その目的は、軸受内部へ封入した潤滑剤(一例として、グリース)の外部漏洩の防止を図りつつ、軌道面へグリースを満遍なく行き亘らせるとともに、当該軌道面に潤滑油(グリースから滲出される油)を確実に供給可能な量のグリースを列間部まで到達させることを可能とする複列玉軸受(ハブユニット軸受)に対する潤滑剤の封入方法を提供することにある。   The present invention has been made to solve such problems, and its purpose is to evenly spread grease to the raceway surface while preventing external leakage of the lubricant (grease, for example) enclosed in the bearing. For double row ball bearings (hub unit bearings) that allow the lubricant to reach the space between the rows of lubricant that can be reliably supplied to the raceway surface The object is to provide a method of encapsulating a lubricant.

このような目的を達成するために、本発明に係る潤滑剤封入方法は、相対回転可能に対向配置された内方部材及び外方部材と、これら内方部材及び外方部材にそれぞれ形成されて相互に対向する複列の軌道面間へ転動可能に組み込まれた複数の玉と、各列の玉を回転自在に保持する保持器を備えた複列玉軸受を潤滑すべく、当該軸受の内部へ潤滑剤を封入する。前記保持器は、前記玉を収容して回転自在に保持する複数のポケットと、隣り合うポケット間に設けられた複数の柱部が周方向に配され、当該柱部は、軸方向に対して一方側が大径、他方側が小径となる傾斜状をなし、その外周部に大径側周縁から小径側へ向けて凹状に連続する潤滑剤導入溝を有しており、前記内方部材を軸方向に対して軸受外方へ引っ張り、前記軌道面と前記玉との間に潤滑剤を導入するための空間を形成しつつ、潤滑剤封入手段のノズル部を前記柱部の大径側端部と密着させ、前記潤滑剤導入溝を経由して前記保持器の外径部よりも大径側へ前記ノズル部から潤滑剤を封入する。   In order to achieve such an object, the lubricant encapsulating method according to the present invention is formed on an inner member and an outer member, which are opposed to each other so as to be relatively rotatable, and the inner member and the outer member, respectively. In order to lubricate a double-row ball bearing having a plurality of balls incorporated so as to roll between the double-row raceways facing each other and a cage that rotatably holds the balls of each row, Enclose the lubricant inside. The retainer is provided with a plurality of pockets for accommodating the balls and rotatably holding them, and a plurality of column portions provided between adjacent pockets in the circumferential direction. It has a slanted shape with one side having a large diameter and the other side having a small diameter, and has a lubricant introduction groove that continues in a concave shape from the periphery on the large diameter side toward the small diameter side on the outer periphery thereof, and The nozzle portion of the lubricant enclosing means is connected to the large-diameter side end portion of the column portion while forming a space for introducing the lubricant between the raceway surface and the ball. The lubricant is sealed, and the lubricant is sealed from the nozzle part to the larger diameter side than the outer diameter part of the cage through the lubricant introduction groove.

前記潤滑剤封入手段において、ノズル部は、円筒状をなし、前記保持器の柱部の大径側端部との密着側の環状端部に、前記柱部と同数かつ同間隔で周方向に沿って配された複数の潤滑剤吐出口を備えている。軸受内部へ潤滑剤を封入するに当たっては、前記潤滑剤吐出口と前記柱部の潤滑剤導入溝の位相を合わせた状態で、当該潤滑剤吐出口から潤滑剤を吐出させる。   In the lubricant enclosing means, the nozzle portion has a cylindrical shape, and the annular end portion on the close contact side with the large-diameter side end portion of the pillar portion of the cage is the same number and the same interval as the pillar portion in the circumferential direction. A plurality of lubricant discharge ports arranged along the line are provided. When the lubricant is sealed inside the bearing, the lubricant is discharged from the lubricant discharge port in a state where the phases of the lubricant discharge port and the lubricant introduction groove of the column portion are matched.

本発明に係る潤滑剤封入方法によれば、軸受内部へ封入した潤滑剤(一例として、グリース)の外部漏洩の防止を図りつつ、軌道面へグリースを満遍なく行き亘らせるとともに、当該軌道面へ潤滑油(グリースから滲出される油)を確実に供給可能な量のグリースを列間部まで到達させることができる。この結果、軌道面を長期に亘って良好な潤滑状態に保つとともに、グリースの長寿命化を図ることができ、複列玉軸受(ハブユニット軸受)を一定の精度で安定して回転させ続けることが可能となる。   According to the method of encapsulating a lubricant according to the present invention, while preventing the external leakage of the lubricant encapsulated in the bearing (as an example, grease), the grease is evenly distributed over the raceway surface, and to the raceway surface. An amount of grease that can reliably supply the lubricating oil (oil exuded from the grease) can reach the inter-row portion. As a result, the raceway surface can be kept in a good lubrication state for a long time, the life of the grease can be extended, and the double row ball bearing (hub unit bearing) can be stably rotated with a certain accuracy. Is possible.

本発明の一実施形態に係る潤滑剤封入方法を説明するための図であって、(a)は、複列玉軸受(ハブユニット軸受)を組み立て、内方部材と外方部材の間を外部へ開放した状態(密封装置の未装着状態)を示す要部断面図、(b)は、内方部材を引っ張ってグリース導入空間を形成するとともに、潤滑剤封入手段のノズル部を保持器の柱部の大径側端部(大径円環部の軸方向端面)と密着させ、軸受内部へグリースを封入させる状態を示す要部断面図、(c)は、保持器の構成を示す要部斜視図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure for demonstrating the lubricant enclosure method which concerns on one Embodiment of this invention, Comprising: (a) assembles a double row ball bearing (hub unit bearing), and it is an exterior between an inner member and an outer member. FIG. 4B is a cross-sectional view of a main part showing a state opened to the state (a state in which the sealing device is not mounted); FIG. 5B shows a grease introduction space formed by pulling the inner member; Cross-sectional view of the principal part showing a state in which the grease is sealed inside the bearing, in close contact with the large-diameter side end part (the axial end face of the large-diameter annular part), (c) is the principal part showing the structure of the cage It is a perspective view. 保持器接触面上に潤滑剤吐出口を開口させたノズル部の構成を示す図であって、(a)は、保持器との密着側(潤滑剤吐出口)を示す斜視図、(b)は、同図(a)の縦断面図である。It is a figure which shows the structure of the nozzle part which opened the lubricant discharge port on the holder | retainer contact surface, Comprising: (a) is a perspective view which shows the contact | adherence side (lubricant discharge port) with a holder | retainer, (b) These are the longitudinal cross-sectional views of the same figure (a). 保持器接触面の凹部(段部)に潤滑剤吐出口を開口させたノズル部の構成を示す図であって、(a)は、保持器との密着側(潤滑剤吐出口)を示す斜視図、(b)は、同図(a)の縦断面図である。It is a figure which shows the structure of the nozzle part which opened the lubricant discharge port to the recessed part (step part) of a cage contact surface, Comprising: (a) is a perspective view which shows the contact | adherence side (lubricant discharge port) with a cage FIG. 2B is a longitudinal sectional view of FIG. 保持器接触面の凹部(溝)に潤滑剤吐出口を開口させたノズル部の構成を示す図であって、(a)は、保持器との密着側(潤滑剤吐出口)を示す斜視図、(b)は、同図(a)の縦断面図である。It is a figure which shows the structure of the nozzle part which opened the lubricant discharge port to the recessed part (groove) of a cage | basket contact surface, Comprising: (a) is a perspective view which shows the contact | adherence side (lubricant discharge port) with a cage | basket , (B) is a longitudinal sectional view of FIG. 保持器接触面の突出部に潤滑剤吐出口を開口させたノズル部の構成を示す図であって、(a)は、保持器との密着側(潤滑剤吐出口)を示す斜視図、(b)は、同図(a)の縦断面図である。FIG. 6 is a diagram illustrating a configuration of a nozzle portion in which a lubricant discharge port is opened at a protruding portion of a cage contact surface, wherein (a) is a perspective view illustrating a contact side (lubricant discharge port) with a cage; b) is a longitudinal sectional view of FIG. 本発明の潤滑剤封入対象となる複列玉軸受(フランジを有さず、従動輪及び駆動輪のいずれも支持可能なハブユニット軸受)の構成を示す要部断面図である。FIG. 3 is a cross-sectional view of a principal part showing a configuration of a double row ball bearing (a hub unit bearing that does not have a flange and can support both a driven wheel and a driving wheel) to be encapsulated with lubricant according to the present invention. 本発明の潤滑剤封入対象となる複列玉軸受(内方部材を静止輪、外方部材をフランジ付き回転輪とし、従動輪を支持するハブユニット軸受)の構成を示す要部断面図である。FIG. 3 is a cross-sectional view of a main part showing a configuration of a double row ball bearing (a hub unit bearing that supports a driven wheel with an inner member as a stationary ring and an outer member as a rotating wheel with a flange, which is a target for encapsulating a lubricant according to the present invention). . 本発明の潤滑剤封入対象となる複列玉軸受(内方部材を回転輪、外方部材をフランジ付き静止輪とし、従動輪及び駆動輪のいずれも支持可能なハブユニット軸受)の構成を示す要部断面図である。FIG. 2 shows a configuration of a double row ball bearing (a hub unit bearing capable of supporting both a driven wheel and a driving wheel with an inner member as a rotating wheel and an outer member as a stationary ring with a flange) to be filled with lubricant according to the present invention. It is principal part sectional drawing. 本発明の潤滑剤封入対象となる複列玉軸受(内方部材を回転輪、外方部材をフランジ付き静止輪とし、従動輪及び駆動輪のいずれも支持可能なハブユニット軸受)の構成を示す要部断面図である。FIG. 2 shows a configuration of a double row ball bearing (a hub unit bearing capable of supporting both a driven wheel and a driving wheel with an inner member as a rotating wheel and an outer member as a stationary ring with a flange) to be filled with lubricant according to the present invention. It is principal part sectional drawing.

以下、本発明の潤滑剤封入方法について、添付図面を参照して説明する。なお、本発明に係る潤滑剤封入方法は、各種の複列玉軸受を潤滑すべく、その内部に潤滑剤を封入するための方法として適用することができるが、ここでは、図6から図9に示すような自動車の車輪を回転自在に支持するためのハブユニット軸受(以下、単に軸受ともいう)を潤滑すべく、当該ハブユニット軸受の内部へ潤滑剤を封入する場合を一例として想定し、説明する。その際、ハブユニット軸受の内部へ封入される潤滑剤は、潤滑油及びグリースのいずれであってもよいが、ここでは、グリースが封入される場合を一例として想定する。   Hereinafter, the lubricant sealing method of the present invention will be described with reference to the accompanying drawings. Note that the method for encapsulating a lubricant according to the present invention can be applied as a method for encapsulating a lubricant in the interior thereof in order to lubricate various double-row ball bearings. As an example, in order to lubricate a hub unit bearing (hereinafter also simply referred to as a bearing) for rotatably supporting the wheel of an automobile as shown in FIG. explain. At that time, the lubricant encapsulated in the hub unit bearing may be either lubricating oil or grease. Here, a case where grease is encapsulated is assumed as an example.

図6から図9には、本発明の潤滑剤封入方法により潤滑剤が封入される複列玉軸受(ハブユニット軸受)の構成をそれぞれ一例として示している。各図に示すように、これらのハブユニット軸受は、相対回転可能に対向配置された内方部材2及び外方部材4と、これら内方部材2及び外方部材4にそれぞれ形成されて相互に対向する複列の軌道面6,8間へ転動可能に組み込まれた複数の玉20と、各列の玉20を回転自在に保持する保持器22を備えている。   FIGS. 6 to 9 show an example of the configuration of a double row ball bearing (hub unit bearing) in which the lubricant is sealed by the lubricant sealing method of the present invention. As shown in each figure, these hub unit bearings are formed on the inner member 2 and the outer member 4 that are opposed to each other so as to be relatively rotatable, and are formed on the inner member 2 and the outer member 4 respectively. A plurality of balls 20 incorporated so as to roll between the opposing double-row raceway surfaces 6 and 8 and a cage 22 that rotatably holds the balls 20 in each row are provided.

内方部材2は、分離可能な2つの環状体(以下、内輪構成体という)2a,2bを1つに組み付けて構成されている。これらの内輪構成体2a,2bには、外方部材4の内周部に形成された複列(2列)の軌道面8と対向する軌道面6が外周部にそれぞれ形成されているとともに、他方の内輪構成体(内輪構成体2aに対する内輪構成体2b、もしくは内輪構成体2bに対する内輪構成体2a)との組み付け側の内周部を全周に亘って縮径させてなる凹部(一例として、溝)2cが設けられている。なお、内方部材2(内輪構成体2a,2b)及び外方部材4は、いずれも静止部材(いわゆる静止輪)もしくは回転部材(いわゆる回転輪)として構成することが可能である。静止輪は、車体構成部材(例えば、懸架装置のナックル(図示しない)など)に固定されて静止状態に維持されるのに対し、回転輪は、車輪構成部材(例えば、車輪のディスクホイール(図示しない)など)が固定されて当該車輪構成部材とともに回転する。   The inner member 2 is configured by assembling two separable annular bodies (hereinafter referred to as inner ring constituent bodies) 2a and 2b into one. In these inner ring structural bodies 2a and 2b, raceway surfaces 6 facing the double row (two rows) raceway surfaces 8 formed on the inner circumference of the outer member 4 are formed on the outer circumference, respectively. A recess formed by reducing the diameter of the inner periphery of the other inner ring constituent body (the inner ring constituent body 2b with respect to the inner ring constituent body 2a or the inner ring constituent body 2a with respect to the inner ring constituent body 2b) over the entire circumference (as an example) , Groove) 2c is provided. Note that the inner member 2 (inner ring components 2a, 2b) and the outer member 4 can both be configured as stationary members (so-called stationary wheels) or rotating members (so-called rotating wheels). The stationary wheel is fixed to a vehicle body component (e.g., a knuckle (not shown) of a suspension device) and maintained in a stationary state, whereas the rotating wheel is a wheel component (e.g., a wheel disc wheel (e.g., illustrated). Etc.) is fixed and rotates together with the wheel component.

保持器22は、図1(c)に示すように、玉20を1つずつ収容して回転自在に保持する複数のポケット22pと、隣り合うポケット22p間に設けられた複数の柱部22bが周方向に配され、当該柱部22bは、軸方向(図6から図9の左右方向)に対して一方側が大径、他方側が小径となる傾斜状をなしている。これらのポケット22p及び柱部22bは、所定間隔を空けて対向する一対の大径円環部22dと小径円環部22fで連結されており、当該小径円環部22fには、その内周縁に縮径方向へ突出する複数の爪部22aが設けられている。なお、保持器22は、小径円環部22f(爪部22a)がハブユニット軸受の列間側(別の捉え方をすれば、2つの内輪構成体2a,2bの組み付け側)、大径円環部22dがその反対側に位置付けられるように、各列の軌道面6,8間へ1つずつ組み込まれ、ポケット22pに保持した玉20とともに、当該軌道面6,8間で回転する。   As shown in FIG. 1 (c), the retainer 22 includes a plurality of pockets 22p for receiving and rotating the balls 20 one by one and a plurality of column portions 22b provided between adjacent pockets 22p. Arranged in the circumferential direction, the column portion 22b has an inclined shape with one side having a large diameter and the other side having a small diameter with respect to the axial direction (left-right direction in FIGS. 6 to 9). The pocket 22p and the column portion 22b are connected by a pair of a large-diameter annular portion 22d and a small-diameter annular portion 22f that are opposed to each other with a predetermined interval, and the small-diameter annular portion 22f has an inner peripheral edge. A plurality of claw portions 22a protruding in the diameter reducing direction are provided. The retainer 22 has a small-diameter annular portion 22f (claw portion 22a) between the rows of the hub unit bearings (in other words, an assembly side of the two inner ring components 2a and 2b), a large-diameter circle. One ring is incorporated between the raceway surfaces 6 and 8 of each row so that the ring portion 22d is positioned on the opposite side, and rotates between the raceway surfaces 6 and 8 together with the balls 20 held in the pockets 22p.

そして、本実施形態において、柱部22bには、その外周部に大径側周縁から小径側へ向けて凹状に連続する溝(以下、潤滑剤導入溝という)22jが形成されている。このような潤滑剤導入溝22jを柱部22bに形成することで、ハブユニット軸受の内部へ潤滑剤(一例として、グリース)を封入する際、当該潤滑剤導入溝22jがガイドとなり、グリースを当該ハブユニット軸受の軸方向端面部(軸受平面部)近傍に付着させることなく、スムーズに軌道面6,8や列間部へ封入させることが可能となる。潤滑剤導入溝22jの構成(大きさ、断面形状、深さなど)は特に限定されず、グリースを軸受平面部近傍に付着させることなく、スムーズに軌道面6,8や列間部へ封入させることが可能であれば、任意の構成で構わない。例えば、断面形状を略V字状や略U字状、矩形状や台形状などとした潤滑剤導入溝が想定可能である。   In this embodiment, a groove 22j (hereinafter referred to as a lubricant introduction groove) 22j is formed in the outer periphery of the pillar portion 22b so as to be concave from the peripheral edge on the large diameter side toward the small diameter side. By forming such a lubricant introduction groove 22j in the pillar portion 22b, when the lubricant (as an example, grease) is sealed inside the hub unit bearing, the lubricant introduction groove 22j serves as a guide, It is possible to smoothly enclose the hub unit bearings in the raceway surfaces 6 and 8 and the inter-row portion without adhering to the vicinity of the axial end surface portion (bearing flat portion). The configuration (size, cross-sectional shape, depth, etc.) of the lubricant introduction groove 22j is not particularly limited, and grease is smoothly enclosed in the raceway surfaces 6 and 8 and the inter-row portion without adhering to the vicinity of the bearing flat portion. If possible, any configuration may be used. For example, a lubricant introduction groove whose cross-sectional shape is substantially V-shaped, substantially U-shaped, rectangular or trapezoidal can be assumed.

また、保持器22は、図1(a)に示すように、大径円環部22dの軸方向端面22gがポケット22pに保持した玉20の球面と略面一の位置関係となるように構成されているとともに、そのポケット22pは、玉20を保持するポケット面が当該玉20の直径よりも若干大きな直径寸法の凹球面状に形成されている。このため、保持器22は、大径円環部22dの内周縁部のうち、各ポケット22pに対応する部位が半月状に除肉されている(図1(c)に示す部位(除肉部)22c参照)。これにより、ポケット22pに保持された玉20をスムーズに回転させることができる。   Further, as shown in FIG. 1A, the cage 22 is configured such that the axial end surface 22g of the large-diameter annular portion 22d is substantially flush with the spherical surface of the ball 20 held in the pocket 22p. In addition, the pocket 22p of the pocket 22p is formed in a concave spherical shape having a diameter that is slightly larger than the diameter of the ball 20. For this reason, the retainer 22 has a portion corresponding to each pocket 22p in the inner peripheral edge of the large-diameter annular portion 22d, which is thinned in a half-moon shape (the portion shown in FIG. ) 22c). Thereby, the ball 20 held in the pocket 22p can be smoothly rotated.

内方部材2(内輪構成体2a,2b)及び保持器22をこのような構成とすることにより、保持器22の爪部22aを内輪構成体2a,2bの凹部2cに係合させることで、2つの内輪構成体2a,2bが組み付けられる。すなわち、ハブユニット軸受の組立時には、外方部材4、玉20及び保持器22のセットに対して、内方部材2(内輪構成体2a,2b)の凹部2cに保持器22の爪部22aが係合するまで当該内輪構成体2a,2bを前記セットに挿入する(嵌め込む)。これにより、ハブユニット軸受の組立後は、当該凹部2cと爪部22aが係合し、玉20の動きが抑制されることで、2つの内輪構成体2a,2bを非分離状態に組み付けることができ、これらの抜け防止を図ることができる。   By configuring the inner member 2 (inner ring constituent bodies 2a, 2b) and the cage 22 as described above, the claw portions 22a of the cage 22 are engaged with the recesses 2c of the inner ring constituent bodies 2a, 2b. Two inner ring components 2a and 2b are assembled. That is, when the hub unit bearing is assembled, the claw portion 22a of the retainer 22 is inserted into the recess 2c of the inner member 2 (inner ring components 2a, 2b) with respect to the set of the outer member 4, the ball 20 and the retainer 22. The inner ring components 2a and 2b are inserted into (inserted into) the set until they are engaged. Thereby, after the hub unit bearing is assembled, the concave portion 2c and the claw portion 22a are engaged, and the movement of the ball 20 is suppressed, so that the two inner ring components 2a and 2b can be assembled in a non-separated state. It is possible to prevent them from coming off.

ここで、爪部22aの数、大きさ、配設間隔などは特に限定されず、任意に設定することができる。また、爪部22aの数、大きさ、配設間隔は、各列に組み込まれる2つの保持器22で同一としてもよいし、異なっていても構わない。さらに、爪部22aの形成方法、保持器22の本体と一体構成であるか別体構成であるかも問わない。なお、爪部22aを周方向の全周に亘って連続する突条として形成することも想定可能である。
これに対し、凹部(溝)2cは、保持器22の爪部22aを係合させることが可能であれば、その構成(大きさ、形状、深さなど)は特に限定されない。すなわち、保持器22の爪部22aと内方部材2(内輪構成体2a,2b)の凹部2cは、相互に係合可能となるように構成されている限り、任意の構成で構わない。
また、内方部材2(内輪構成体2a,2b)の軌道面6の溝底径より僅かに大径としたカウンター部が玉20に引っ掛かり、2つの内輪構成体2a,2bの分離を防ぐ、いわゆるカチコミ方式でも適用可能である。
Here, the number, size, arrangement interval, and the like of the claw portions 22a are not particularly limited, and can be arbitrarily set. Further, the number, size, and arrangement interval of the claw portions 22a may be the same or different in the two cages 22 incorporated in each row. Further, it does not matter whether the claw portion 22a is formed, or the body of the retainer 22 is integrated or separated. In addition, it is also conceivable that the claw portion 22a is formed as a continuous ridge over the entire circumference in the circumferential direction.
On the other hand, the configuration (size, shape, depth, etc.) of the recess (groove) 2c is not particularly limited as long as the claw portion 22a of the cage 22 can be engaged. That is, the claw portion 22a of the retainer 22 and the recess 2c of the inner member 2 (inner ring constituent bodies 2a, 2b) may have any configuration as long as they are configured to be able to engage with each other.
Further, the counter part having a diameter slightly larger than the groove bottom diameter of the raceway surface 6 of the inner member 2 (inner ring constituent bodies 2a, 2b) is caught on the ball 20 to prevent separation of the two inner ring constituent bodies 2a, 2b. The so-called knuckling method is also applicable.

なお、2つの内輪構成体2a,2bが1つに組み付けられ、ハブユニット軸受が組み立てられた状態において、複列(2列)の各玉20は、互いに所定の接触角を成して内方部材2(内輪構成体2a,2b)と外方部材4の軌道面6,8にそれぞれ接触しつつ、転動可能に組み込まれている。この場合、2つの接触点を結んだ作用線(図示しない)は、各軌道面6,8に直交し且つ各転動体20の中心を通り、ハブユニット軸受の中心線上の1点(作用点)で交差する。すなわち、ハブユニット軸受は、背面組合せ形(DB)の軸受として構成されている。これにより、各種の荷重(ラジアル荷重、アキシアル荷重、モーメント荷重など)を負荷する高い剛性を維持可能な構成となっている。   In the state where the two inner ring structural bodies 2a and 2b are assembled into one and the hub unit bearing is assembled, the balls 20 in the double row (two rows) form a predetermined contact angle with each other inward. The members 2 (inner ring constituent bodies 2a, 2b) and the raceway surfaces 6, 8 of the outer member 4 are incorporated so as to be able to roll while being in contact with each other. In this case, an action line (not shown) connecting the two contact points is perpendicular to the raceway surfaces 6 and 8, passes through the center of each rolling element 20, and is a point (action point) on the center line of the hub unit bearing. Cross at. That is, the hub unit bearing is configured as a rear combination (DB) bearing. As a result, it is possible to maintain high rigidity for applying various loads (radial load, axial load, moment load, etc.).

このような構成をなすハブユニット軸受には、その内部(内方部材2(内輪構成体2a,2b)及び外方部材4で囲まれた空間)へ潤滑剤(一例として、グリース)が封入され、内方部材2(内輪構成体2a,2b)、外方部材4、玉20、及び保持器22が相互に接触する部分の摩擦や摩耗の減少、焼付き防止、あるいは疲れ寿命の延長などが図られている。
以下、軸受内部へのグリース封入方法について、図6に示すような内方部材2及び外方部材4がいずれもフランジを有さない複列玉軸受(ハブユニット軸受)に対してグリースを封入する場合を一例として取り上げ、説明する。図7から図9に示すような複列玉軸受(ハブユニット軸受)に対しても同様に適用可能である。
In the hub unit bearing having such a configuration, a lubricant (as an example, grease) is enclosed in its inside (the space surrounded by the inner member 2 (inner ring components 2a and 2b) and the outer member 4). The inner member 2 (inner ring components 2a and 2b), the outer member 4, the ball 20, and the retainer 22 are in contact with each other, reducing friction and wear, preventing seizure, or extending fatigue life. It is illustrated.
Hereinafter, with respect to a method of enclosing grease inside the bearing, grease is encapsulated in a double row ball bearing (hub unit bearing) in which neither the inner member 2 nor the outer member 4 has a flange as shown in FIG. The case is taken up as an example and explained. The present invention can be similarly applied to a double row ball bearing (hub unit bearing) as shown in FIGS.

なお、封入されるグリースは、ハブユニット軸受に要求される潤滑性能などに応じ、各種のグリースを任意に選択して使用すればよいため、その具体的な種類は特に限定されない。例えば、基油として、鉱油、あるいはシリコーン油及びジエステル油等の合成油などを用いることができるとともに、増ちょう剤として、リチウム石鹸等の金属石鹸、ウレアあるいはフッ素化合物などを用いることができ、これらの基油と増ちょう剤を任意に組み合わせてグリースの成分とすればよい。必要に応じ、各種の添加剤(例えば、酸化防止剤、防錆剤及び極圧剤など)をグリースに対して添加してもよい。   In addition, since the grease to be enclosed may be arbitrarily selected and used in accordance with the lubrication performance required for the hub unit bearing, the specific type is not particularly limited. For example, mineral oil or synthetic oil such as silicone oil and diester oil can be used as the base oil, and metal soap such as lithium soap, urea or fluorine compound can be used as the thickener. The base oil and the thickener may be arbitrarily combined to form a grease component. If necessary, various additives (for example, an antioxidant, a rust inhibitor, and an extreme pressure agent) may be added to the grease.

かかるグリースを封入するに当たっては、まず、内方部材2(内輪構成体2a,2b)、外方部材4、保持器22に保持された玉20を一体とし、ハブユニット軸受を組み立てる。すなわち、保持器22の爪部22aを内輪構成体2a,2bの凹部2cと係合させ、2つの内輪構成体2a,2bを1つに組み付ける(図1(a)に示す状態)。この状態においては、密封装置24を装着せず、ハブユニット軸受は、内方部材2(内輪構成体2a,2b)と外方部材4の間の両側が外部へ開放された状態としておく。なお、密封装置24は、グリースの封入完了後に装着すればよい。   To enclose such grease, first, the hub unit bearing is assembled by integrating the inner member 2 (inner ring components 2a, 2b), the outer member 4, and the balls 20 held by the cage 22. That is, the claw portion 22a of the retainer 22 is engaged with the recess 2c of the inner ring constituting bodies 2a and 2b, and the two inner ring constituting bodies 2a and 2b are assembled into one (state shown in FIG. 1 (a)). In this state, the sealing device 24 is not mounted, and the hub unit bearing is in a state where both sides between the inner member 2 (inner ring constituent bodies 2a, 2b) and the outer member 4 are open to the outside. The sealing device 24 may be attached after the completion of the grease filling.

この状態から内方部材2(図1(a)においては、内輪構成体2a)を軸方向に対して軸受外方(同図の左方(矢印方向))へ引っ張り、当該内方部材2(内輪構成体2a)を外方部材4に対して引張方向へ位置ずれさせる。その際、内方部材2(内輪構成体2a)の軌道面6に沿って玉20も外方部材4に対して引張方向へ位置ずれする。これにより、軌道面6,8と玉20との間にグリースを導入するための空間(以下、グリース導入空間という)Sを形成する(図1(b)の状態)。なお、内方部材2(内輪構成体2a)を引っ張る方法としては、例えば、当該内方部材2(内輪構成体2a)をコレットチャックで把持する方法などが想定できる。ただし、軸受完成品(組立完了後のハブユニット軸受)の脱磁は容易でないため、磁気は使用しない。内方部材2(内輪構成体2a)を引っ張る際の引張力は、後述する潤滑剤封入手段のノズル部50から作用される押し付け力以上で、軌道面6,8や玉20に傷を付けたり、内輪構成体2aの凹部2cと係合させた保持器22の爪部22aが破損しない程度に設定すればよい。   From this state, the inner member 2 (inner ring structure 2a in FIG. 1 (a)) is pulled outwardly from the bearing with respect to the axial direction (to the left in the figure (in the direction of the arrow)). The inner ring structure 2 a) is displaced in the tensile direction with respect to the outer member 4. At that time, the ball 20 is also displaced in the tensile direction with respect to the outer member 4 along the raceway surface 6 of the inner member 2 (inner ring structure 2a). Thus, a space (hereinafter referred to as a grease introduction space) S for introducing grease is formed between the raceway surfaces 6 and 8 and the balls 20 (state shown in FIG. 1B). As a method of pulling the inner member 2 (inner ring constituting body 2a), for example, a method of holding the inner member 2 (inner ring constituting body 2a) with a collet chuck can be assumed. However, magnetism is not used because it is not easy to demagnetize the finished bearing product (hub unit bearing after assembly is complete). The pulling force when pulling the inner member 2 (inner ring structure 2a) is greater than the pressing force applied from the nozzle portion 50 of the lubricant sealing means described later, and scratches the raceway surfaces 6 and 8 and the balls 20. What is necessary is just to set so that the nail | claw part 22a of the holder | retainer 22 engaged with the recessed part 2c of the inner ring structure 2a may not be damaged.

次いで、グリース導入空間Sを形成しつつ、内方部材2(内輪構成体2a,2b)と外方部材4の間の開放部分へ前記潤滑剤封入手段のノズル部50を位置付け、ノズル部50が保持器22の柱部22bの大径側端部(別の捉え方をすれば、大径円環部22dの軸方向端面22g)と密着するまで、前記開放部分へ当該ノズル部50を挿入する。   Next, while forming the grease introduction space S, the nozzle portion 50 of the lubricant enclosing means is positioned in the open portion between the inner member 2 (inner ring constituting bodies 2a, 2b) and the outer member 4, and the nozzle portion 50 The nozzle portion 50 is inserted into the open portion until it is in close contact with the large-diameter side end portion of the column portion 22b of the cage 22 (in other words, the axial end surface 22g of the large-diameter annular portion 22d). .

そして、柱部22bに形成した潤滑剤導入溝22jを経由して保持器22の外径部よりも大径側へノズル部50からグリースを封入する(図1(b)に示す矢印参照)。封入されたグリースは、潤滑剤導入溝22jがガイドとなって軸受内部を流動する。その際、軸受内部にはグリース導入空間Sが形成されているため、潤滑剤導入溝22jにガイドされたグリースを当該グリース導入空間Sで自在に流動させることができ、かかるグリースを軌道面6,8へ満遍なくスムーズに行き亘らせることができ、列間部まで確実にグリースを到達させることができる。これにより、軌道面6,8に潤滑油(グリースから滲出される油)を確実に供給可能な量のグリースを列間部へ封入することが可能となる。
グリース封入時は軸受内部を大気開放にし、グリースの吐出に伴う軸受内圧の上昇を防止することで吐出量を安定させるが、本実施形態においては、グリース封入に当たって内輪構成体2aを軸受外方へ引っ張ることで、1つに組み付けられていた他方の内輪構成体2bとの間に僅かな隙間ができ、当該隙間を介して大気開放されるため、グリースを吐出しても軸受内圧は上昇しない。なお、軸受内部へのグリースの封入は、ノズル部50を柱部22bの大径側端部(大径円環部22dの軸方向端面22g)と密着させた状態で行うとともに、封入されたグリースはスムーズに潤滑剤導入溝22jにガイドされるため、当該グリースをハブユニット軸受の軸方向端面部(軸受平面部)近傍に付着させることもない。可能ならば、ノズル部50を回転させながら内方部材2と外方部材4の間の開放部分から引き抜くことで、グリースの切れが良くなり、グリース封入量が安定する。したがって、グリースの封入完了後に、内方部材2(内輪構成体2a)と外方部材4の間に密封装置24を装着させることにより、封入したグリースが軸受外部へ漏洩(飛散)することを確実に防止することが可能となる。
Then, grease is sealed from the nozzle portion 50 to the larger diameter side than the outer diameter portion of the retainer 22 via the lubricant introduction groove 22j formed in the column portion 22b (see the arrow shown in FIG. 1B). The sealed grease flows inside the bearing with the lubricant introduction groove 22j as a guide. At this time, since the grease introduction space S is formed inside the bearing, the grease guided in the lubricant introduction groove 22j can freely flow in the grease introduction space S. 8 can be distributed evenly and smoothly, and the grease can surely reach the inter-row portion. As a result, an amount of grease that can reliably supply the lubricating oil (oil exuded from the grease) to the raceway surfaces 6 and 8 can be sealed between the rows.
When the grease is filled, the inside of the bearing is opened to the atmosphere, and the discharge amount is stabilized by preventing the bearing internal pressure from increasing due to the grease discharge. In this embodiment, however, the inner ring component 2a is moved outward from the bearing when the grease is filled. By pulling, a slight gap is formed between the other inner ring constituting body 2b assembled in one and the air is released through the gap, so that the bearing internal pressure does not increase even when grease is discharged. The grease is sealed inside the bearing in a state where the nozzle portion 50 is in close contact with the large-diameter side end portion of the column portion 22b (the axial end surface 22g of the large-diameter annular portion 22d) and the enclosed grease Is smoothly guided to the lubricant introduction groove 22j, so that the grease does not adhere to the vicinity of the axial end surface portion (bearing flat portion) of the hub unit bearing. If possible, by pulling out from the open part between the inner member 2 and the outer member 4 while rotating the nozzle portion 50, the grease can be cut off and the amount of grease charged can be stabilized. Therefore, after the grease is completely sealed, the sealed grease 24 is mounted between the inner member 2 (inner ring structure 2a) and the outer member 4 to ensure that the sealed grease leaks (scatters) outside the bearing. Can be prevented.

この結果、軌道面6,8を長期に亘って良好な潤滑状態に保つとともに、グリースの長寿命化を図ることができ、ハブユニット軸受を一定の精度で安定して回転させ続けることが可能となる。   As a result, the raceway surfaces 6 and 8 can be kept in a good lubrication state for a long time, the life of the grease can be extended, and the hub unit bearing can be stably rotated with a certain accuracy. Become.

上述した軸受内部へのグリースの封入は、所定の潤滑剤封入手段を用いて行う。かかる潤滑剤封入手段としては、例えば、ハブユニット軸受の大きさ、より具体的にはその内部空間の大きさに応じてグリースの封入量(吐出量)を設定可能で、当該設定量のグリースを加圧してノズル部50の吐出口52から吐出することが可能な定量型のポンプ装置などを適用すればよい。ノズル部50は、グリースを封入するハブユニット軸受とのコネクタとして機能し、潤滑剤封入手段(ポンプ装置など)のグリース供給源と接続された供給管などを備え、当該供給管の開口部として吐出口52を有している。   The above-described sealing of the grease inside the bearing is performed using a predetermined lubricant sealing means. As such a lubricant sealing means, for example, the amount of grease (discharge amount) can be set according to the size of the hub unit bearing, more specifically, the size of its internal space. What is necessary is just to apply the quantitative type pump apparatus etc. which can pressurize and discharge from the discharge outlet 52 of the nozzle part 50. FIG. The nozzle unit 50 functions as a connector with a hub unit bearing that encloses grease, and includes a supply pipe connected to a grease supply source of a lubricant enclosing means (pump device or the like), and discharges as an opening of the supply pipe. An outlet 52 is provided.

図2から図5には、かかるノズル部50の構成例が示されており、当該ノズル部50は、円筒状をなし、保持器22の柱部22bの大径側端部(別の捉え方をすれば、大径円環部22dの軸方向端面22g)との密着側の環状端部(以下、円環部という)に周方向に沿って配された複数のグリースを吐出するための吐出口(以下、潤滑剤吐出口という)52を備えている。この場合、ノズル部50は、その外径が外方部材4の軸方向端部(例えば、図1(b)における左端部)の内径よりも僅かに小寸で、その内径が内方部材2(内輪構成体2a,2b)の軸方向端部(例えば、図1(b)における左端部、すなわち軌道面6の溝肩部)の外径よりも僅かに大寸に設定されており、当該外方部材4及び内方部材2(内輪構成体2a,2b)の軸方向端部といずれも微小な隙間を隔てて係合可能に構成されている。なお、グリースは、潤滑剤吐出口52から吐出されるが、その際には、各潤滑剤吐出口52から同時に同量のグリースを吐出させればよい。ただし、グリースの吐出タイミングや吐出量は、すべての潤滑剤吐出口52で同一でなくともよく、潤滑剤吐出口52ごとに変動させることも可能である。このように変動させることで、軸受内部へのグリース封入をより高精度に管理することが可能となり、上述したようなハブユニット軸受の潤滑性能の向上に一層寄与することが可能となる。   FIGS. 2 to 5 show configuration examples of the nozzle portion 50. The nozzle portion 50 has a cylindrical shape, and has a large-diameter side end portion of the column portion 22b of the retainer 22 (another way of grasping). If this is done, the discharge for discharging a plurality of greases arranged along the circumferential direction to the annular end portion (hereinafter referred to as the annular portion) close to the axial end surface 22g) of the large-diameter annular portion 22d. An outlet (hereinafter referred to as a lubricant discharge port) 52 is provided. In this case, the nozzle portion 50 has an outer diameter slightly smaller than the inner diameter of the axial end portion of the outer member 4 (for example, the left end portion in FIG. 1B), and the inner diameter is the inner member 2. It is set slightly larger than the outer diameter of the axial end portion (for example, the left end portion in FIG. 1B, that is, the groove shoulder portion of the raceway surface 6) of the inner ring structural bodies 2a and 2b, Both the outer member 4 and the inner member 2 (inner ring constituent bodies 2a, 2b) are configured to be engageable with each other with a small gap therebetween in the axial direction. The grease is discharged from the lubricant discharge port 52. In this case, the same amount of grease may be discharged from each lubricant discharge port 52 at the same time. However, the grease discharge timing and the discharge amount do not have to be the same for all the lubricant discharge ports 52, and can be varied for each lubricant discharge port 52. By varying in this way, it becomes possible to manage the grease filling inside the bearing with higher accuracy, and to further contribute to the improvement of the lubrication performance of the hub unit bearing as described above.

図2(a)及び(b)には、円環部を保持器22の柱部22bの大径側端部(大径円環部22dの軸方向端面22g)と密着可能な平面(以下、保持器接触面という)54とし、当該保持器接触面54上に潤滑剤吐出口52を開口させたノズル部50の構成を一例として示す。かかるノズル50においては、保持器22の柱部22bと同数の潤滑剤吐出口52を当該柱部22bと同間隔で周方向に沿って配している。軸受内部へグリースを封入するに当たっては、例えば、画像処理などの技術を用いて柱部22bに設けた潤滑剤導入溝22jと潤滑剤吐出口52の位相合わせを行うと、潤滑剤吐出口52からダイレクトに潤滑剤導入溝22jへ向けてグリースを吐出することができ、当該グリースをハブユニット軸受の軸方向端面部(軸受平面部)に付着させることなく、グリース導入空間Sで自在に流動させることが可能となる。   2 (a) and 2 (b), a flat surface (hereinafter, referred to as an annular portion) that can be in close contact with the large-diameter side end portion of the column portion 22b of the retainer 22 (the axial end surface 22g of the large-diameter annular portion 22d). As an example, a configuration of the nozzle portion 50 in which the lubricant discharge port 52 is opened on the cage contact surface 54 is shown. In such a nozzle 50, the same number of lubricant discharge ports 52 as the column portions 22b of the cage 22 are arranged along the circumferential direction at the same interval as the column portions 22b. In sealing the grease inside the bearing, for example, if the phase of the lubricant introduction groove 22j provided in the column portion 22b and the lubricant discharge port 52 is adjusted using a technique such as image processing, the lubricant discharge port 52 Grease can be directly discharged toward the lubricant introduction groove 22j, and the grease can freely flow in the grease introduction space S without adhering to the axial end surface portion (bearing flat portion) of the hub unit bearing. Is possible.

図3及び図4には、保持器接触面54に全周に亘って連続する凹部56を形成し、当該凹部56に潤滑剤吐出口52を開口させたノズル部50の構成をそれぞれ一例として示しており、図3(a)及び(b)においては、凹部56として周方向へ連続する保持器接触面54からの段部を形成し、その段面に潤滑剤吐出口52を開口させ、図4(a)及び(b)においては、凹部56として保持器接触面54に周方向へ連続する溝を形成し、その溝底に潤滑剤吐出口52を開口させている。このように、保持器接触面54に凹部(段部や溝)56を形成することで、潤滑剤吐出口52からグリースを吐出させた際、当該グリースを凹部(段部や溝)56に沿って回り込ませることが可能となる。このため、保持器22の柱部22bと同数の潤滑剤吐出口52を当該柱部22bと同間隔で周方向に沿って配さなくともグリースを潤滑剤導入溝22jへスムーズに誘導することが可能となる。すなわち、潤滑剤吐出口52の配設数と配設間隔はある程度自由に設定することができ、潤滑剤導入溝22jと潤滑剤吐出口52の位相合わせも特段必要としない。   FIGS. 3 and 4 show, as an example, the configuration of the nozzle portion 50 in which a concave portion 56 that is continuous over the entire circumference is formed in the cage contact surface 54 and the lubricant discharge port 52 is opened in the concave portion 56. 3 (a) and 3 (b), a stepped portion from the cage contact surface 54 continuous in the circumferential direction is formed as the recess 56, and a lubricant discharge port 52 is opened on the stepped surface. 4 (a) and 4 (b), a groove that is continuous in the circumferential direction is formed as a recess 56 in the cage contact surface 54, and a lubricant discharge port 52 is opened at the groove bottom. In this way, by forming the recess (step or groove) 56 on the cage contact surface 54, when grease is discharged from the lubricant discharge port 52, the grease passes along the recess (step or groove) 56. It is possible to wrap around. Therefore, it is possible to smoothly guide the grease to the lubricant introduction groove 22j without arranging the same number of lubricant discharge ports 52 as the pillar portions 22b of the cage 22 along the circumferential direction at the same interval as the pillar portions 22b. It becomes possible. That is, the number and arrangement interval of the lubricant discharge ports 52 can be freely set to some extent, and the phase alignment between the lubricant introduction groove 22j and the lubricant discharge port 52 is not particularly required.

図5(a)及び(b)には、保持器接触面54の外周縁部を全周に亘って連続して突出させ、その突出部58に潤滑剤吐出口52を開口させたノズル部50の構成を一例として示す。この場合、突出部58は、保持器接触面54における保持器22の柱部22bの大径側端部(大径円環部22dの軸方向端面22g)の外径よりも大寸の環状領域を、それ以外の環状領域よりも突出させて形成している。これにより、潤滑剤吐出口52をより一層グリース導入空間Sへ近づけた状態で、軸受内部へグリースを吐出することができる。したがって、突出部58の突出高さは、外方部材4(軌道面8の溝肩部)や玉20と接触することなく最大限突出するように調整すればよい。なお、かかるノズル50においても、保持器22の柱部22bと同数の潤滑剤吐出口52を当該柱部22bと同間隔で周方向に沿って配し、グリースを封入するに当たっては、画像処理などの技術を用いて柱部22bに設けた潤滑剤導入溝22jと潤滑剤吐出口52の位相合わせを行うことが好ましい。   5 (a) and 5 (b), a nozzle portion 50 in which the outer peripheral edge portion of the cage contact surface 54 is continuously protruded over the entire circumference, and the lubricant discharge port 52 is opened in the protruding portion 58. The configuration of is shown as an example. In this case, the protruding portion 58 is an annular region having a larger diameter than the outer diameter of the large-diameter side end portion (the axial end surface 22g of the large-diameter annular portion 22d) of the column portion 22b of the retainer 22 on the retainer contact surface 54. Are projected from the other annular regions. As a result, the grease can be discharged into the bearing while the lubricant discharge port 52 is further closer to the grease introduction space S. Therefore, the protruding height of the protruding portion 58 may be adjusted so as to protrude to the maximum without contacting the outer member 4 (groove shoulder portion of the raceway surface 8) or the ball 20. Also in the nozzle 50, the same number of lubricant discharge ports 52 as the column portions 22b of the cage 22 are arranged along the circumferential direction at the same interval as the column portions 22b, and image processing or the like is performed when enclosing grease. It is preferable to perform phase alignment between the lubricant introduction groove 22j provided in the column portion 22b and the lubricant discharge port 52 using the above technique.

これら図2から図5に示すいずれのノズル部50であっても、保持器接触面54の全面が保持器22の柱部22bの大径側端部(大径円環部22dの軸方向端面22g)と密着する必要はなく、少なくともその内周側の面域が当該大径側端部(軸方向端面22g)と密着していればよい。なお、図2から図5では、潤滑剤吐出口52と保持器接触面54を一体の円筒部材(ノズル部50)として構成した場合を想定しているが、潤滑剤吐出口52を環状端部に開口させた円筒部材と保持器接触面54を有する円筒部材とをそれぞれ異径で別体成形し、これらの円筒部材を組み合わせることで、ノズル部50を構成してもよい。   In any of the nozzle portions 50 shown in FIGS. 2 to 5, the entire surface of the cage contact surface 54 is the large-diameter side end portion of the column portion 22b of the cage 22 (the axial end surface of the large-diameter annular portion 22d). 22g) need not be in close contact with each other, and at least the inner peripheral surface area may be in close contact with the large-diameter side end (axial end surface 22g). In FIGS. 2 to 5, it is assumed that the lubricant discharge port 52 and the cage contact surface 54 are configured as an integral cylindrical member (nozzle portion 50). The nozzle member 50 may be configured by separately forming the cylindrical member opened in the cylinder and the cylindrical member having the cage contact surface 54 with different diameters and combining these cylindrical members.

そして、図2から図5に示すいずれのノズル部50を用いて軸受内部へグリースを封入した場合であっても、封入完了後には、当該ノズル部50を回転させながら内方部材2と外方部材4の間の開放部分から引き抜くことで、潤滑剤吐出口52からのグリースの切れがよくなり、当該グリースをハブユニット軸受の軸方向端面部(軸受平面部)近傍に付着させることもない。したがって、内方部材2と外方部材4の間に密封装置24を装着させることにより、封入したグリースが軸受外部へ漏洩(飛散)することをより一層確実に防止することが可能となる。   And even if it is a case where grease is enclosed inside a bearing using any nozzle part 50 shown in FIGS. 2-5, after the completion of encapsulation, the inner member 2 and the outer side are rotated while the nozzle part 50 is rotated. By pulling out from the open part between the members 4, the grease from the lubricant discharge port 52 is easily cut off, and the grease is not attached in the vicinity of the axial end surface part (bearing flat part) of the hub unit bearing. Therefore, by mounting the sealing device 24 between the inner member 2 and the outer member 4, it is possible to more reliably prevent the sealed grease from leaking (scattering) to the outside of the bearing.

以上、本実施形態に係る潤滑剤封入方法によれば、軸受内部へ封入したグリースの外部漏洩の防止を図りつつ、軌道面6,8へグリースを満遍なく行き亘らせるとともに、当該軌道面6,8に潤滑油(グリースから滲出される油)を確実に供給可能な量のグリースを列間部まで到達させ、封入することができる。この結果、軌道面6,8を長期に亘って良好な潤滑状態に保つとともに、グリースの長寿命化を図ることができ、複列玉軸受(ハブユニット軸受)を一定の精度で安定して回転させ続けることが可能となる。   As described above, according to the method for encapsulating the lubricant according to the present embodiment, the grease is evenly distributed to the raceway surfaces 6 and 8 while preventing external leakage of the grease encapsulated inside the bearing. The amount of grease that can reliably supply the lubricating oil (oil exuded from the grease) to 8 can reach the inter-row portion and can be sealed. As a result, the raceway surfaces 6 and 8 can be kept in a good lubrication state for a long period of time, the life of the grease can be extended, and the double row ball bearing (hub unit bearing) can be stably rotated with a certain accuracy. It will be possible to continue.

2 内方部材
2a,2b 内輪構成体
4 外方部材
6,8 軌道面
20 玉
22 保持器
22b 柱部
22d 保持器大径円環部
22g 大径円環部軸方向端面
22j 潤滑剤導入溝
22p ポケット
80 ノズル部
S 潤滑剤導入空間(グリース導入空間)
2 Inner members 2a, 2b Inner ring structure 4 Outer members 6, 8 Raceway surface 20 Ball 22 Retainer 22b Pillar portion 22d Retainer large diameter annular portion 22g Large diameter annular portion axial end surface 22j Lubricant introduction groove 22p Pocket 80 Nozzle part S Lubricant introduction space (grease introduction space)

Claims (2)

相対回転可能に対向配置された内方部材及び外方部材と、これら内方部材及び外方部材にそれぞれ形成されて相互に対向する複列の軌道面間へ転動可能に組み込まれた複数の玉と、各列の玉を回転自在に保持する保持器を備えた複列玉軸受を潤滑すべく、当該軸受の内部へ潤滑剤を封入するための潤滑剤封入方法であって、
前記保持器は、前記玉を収容して回転自在に保持する複数のポケットと、隣り合うポケット間に設けられた複数の柱部が周方向に配され、当該柱部は、軸方向に対して一方側が大径、他方側が小径となる傾斜状をなし、その外周部に大径側周縁から小径側へ向けて凹状に連続する潤滑剤導入溝を有しており、
前記内方部材を軸方向に対して軸受外方へ引っ張り、前記軌道面と前記玉との間に潤滑剤を導入するための空間を形成しつつ、潤滑剤封入手段のノズル部を前記柱部の大径側端部と密着させ、前記潤滑剤導入溝を経由して前記保持器の外径部よりも大径側へ前記ノズル部から潤滑剤を封入することを特徴とする潤滑剤封入方法。
A plurality of inner members and outer members that are opposed to each other so as to be rotatable relative to each other, and a plurality of inner members and outer members that are formed on the inner members and the outer members, respectively, so as to be able to roll between two opposing raceway surfaces. In order to lubricate a ball and a double row ball bearing provided with a cage that rotatably holds the balls of each row, a lubricant encapsulating method for encapsulating the lubricant inside the bearing,
The retainer is provided with a plurality of pockets for accommodating the balls and rotatably holding them, and a plurality of column portions provided between adjacent pockets in the circumferential direction. It has an inclined shape with one side having a large diameter and the other side having a small diameter, and has a lubricant introduction groove that continues in a concave shape from the periphery on the large diameter side toward the small diameter side on its outer peripheral portion
Pulling the inner member outward in the axial direction with respect to the axial direction, forming a space for introducing a lubricant between the raceway surface and the ball, and the nozzle portion of the lubricant sealing means as the column portion A lubricant sealing method, wherein the lubricant is sealed from the nozzle portion to a larger diameter side than the outer diameter portion of the cage through the lubricant introduction groove. .
前記潤滑剤封入手段のノズル部は、円筒状をなし、前記保持器の柱部の大径側端部との密着側の環状端部に、前記柱部と同数かつ同間隔で周方向に沿って配された複数の潤滑剤吐出口を備えており、前記潤滑剤吐出口と前記柱部の潤滑剤導入溝の位相を合わせた状態で、当該潤滑剤吐出口から潤滑剤を吐出させることを特徴とする請求項1に記載の潤滑剤封入方法。   The nozzle portion of the lubricant enclosing means has a cylindrical shape, and the annular end portion on the close contact side with the large-diameter side end portion of the pillar portion of the cage has the same number and the same interval as the pillar portion along the circumferential direction. A plurality of lubricant outlets arranged in a row, and in a state where the phases of the lubricant outlet and the lubricant introduction groove of the column portion are matched, the lubricant is discharged from the lubricant outlet. The method for encapsulating a lubricant according to claim 1, wherein the lubricant is encapsulated.
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